SMA BOX M User Manual

Backup-Systeme AUTOMATIC SWITCH BOX M
Installation Guide
AS-BoxM-IEN091711 | 98-2006411 | Version 1.1
EN
SMA Solar Technology AG Table of Contents
Table of Contents
1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Target Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Appropriate Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Identifying the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Mounting the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Selecting the Mounting Location. . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Mounting the Product on the Wall . . . . . . . . . . . . . . . . . . . . . . 11
5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1 Connection Area Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1.1 Interior View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1.2 Exterior View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Connecting Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.3 Connecting the PV System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.4 Connecting the Feed-in Meter. . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.5 Connecting the Consumption Meter . . . . . . . . . . . . . . . . . . . . . 24
5.6 Connecting the Sunny Backup . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.7 Connecting External Signal for Battery Feed-In . . . . . . . . . . . . 29
5.8 Connecting a Generator (Optional) . . . . . . . . . . . . . . . . . . . . . 31
Installation Guide AS-BoxM-IEN091711 3
Table of Contents SMA Solar Technology AG
5.9 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.9.1 Connecting Control and Measurement Cable . . . . . . . . . . . . . . . . . . . . . . . 34
5.9.2 Connecting the Communication Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7 Opening and Closing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.1 Opening the Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.2 Closing the Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.1 Disassembling the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.2 Storing the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.3 Disposing of the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
10 Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
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SMA Solar Technology AG Notes on this Manual

1 Notes on this Manual

This manual describes the installation and mounting of the Automatic Switch Box. This content was previously described in the technical description of the Sunny Backup 5000.
Store this manual where it will be accessible at all times.

1.1 Validity

This manual is valid for device type AS-BOX-M.

1.2 Target Group

This manual is for qualified personnel. The tasks described in this manual may only be performed by qualified personnel.

1.3 Additional Information

Additional information regarding the Sunny Backup system and the automatic Switch Box can be found in the FAQ section at www.SMA.de.
Installation Guide AS-BoxM-IEN091711 5
Notes on this Manual SMA Solar Technology AG

1.4 Symbols Used

The following types of safety precautions and general information are used in this manual:
DANGER!
DANGER indicates a hazardous situation which, if not avoided, will directly result in death or serious injury.
WARNING!
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION!
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE!
NOTICE indicates a situation that can result in property damage if not avoided.
Information
Information provides tips that are valuable for the optimal installation and operation of your product.
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SMA Solar Technology AG Security

2 Security

2.1 Appropriate Usage

The Automatic Switch Box is a component of a Sunny Backup system M. In case of a grid failure, the Automatic Switch Box will disconnect the PV system and the loads from the public grid and connect them to the Sunny Backup. The optional generator is also integrated into the stand-alone grid in the Automatic Switch Box in case of a grid failure.
Connection requirements
The Sunny Backup system is only certified for TN grids and may not be installed in TT grids.
Principle of an Automatic Switch Box in a Sunny Backup System
The Automatic Switch Box may only be operated in combination with a Sunny Backup. The Sunny Backup evaluates the data collected by the Automatic Switch Box and coordinates all switching operations.
The maximum connection power of the individual outgoing lines (e.g. maximum AC PV power to be connected: 5.7 kW) in the Automatic Switch Box may not be exceeded.
Do not use the Automatic Switch Box for purposes other than those described here. Alternative uses, modifications, as well as installing components not recommended or sold by SMA may void the warranty and any applicable interconnection agreements.
Installation Guide AS-BoxM-IEN091711 7
Security SMA Solar Technology AG

2.2 Safety Precautions

DANGER!
Danger to life due to high voltages in the Automatic Switch Box.
• All work on the Automatic Switch Box must be performed by a qualified electrician.
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SMA Solar Technology AG Unpacking

3 Unpacking

3.1 Scope of Delivery

Check the delivery for completeness and for any visible external damage. Please contact your dealer in case you find any damage or if there are parts missing.
Object Quantity Description
A1Automatic Switch Box B 1 Switch cabinet key C 1 Communication cable (black) D 1 Control and measurement cable (red) E 1 Installation guide F 4 Fuse (35 A) G 4 Headed sleeve (for 35 A fuse) H1Label I 8 4 sealing washers and 4 washers (diameter: 6 mm) J 8 4 sealing washers and 4 washers (diameter: 8 mm)

3.2 Identifying the product

You can identify the Automatic Switch Box by means of the device type specified on the type label. The type label is on the right side of the enclosure.
Installation Guide AS-BoxM-IEN091711 9
Mounting the Device SMA Solar Technology AG

4 Mounting the Device

4.1 Selecting the Mounting Location

DANGER!
Danger to life due to fire or explosion.
Despite careful construction, a fire can occur with electrical devices. The following installation locations are not permitted:
• on flammable construction materials,
• in areas where highly flammable materials are stored
• in potentially explosive areas!
• The mounting location and method must be suitable for the weight and dimensions.
• Installation on a solid surface.
• The installation location must be accessible at all times.
• The ambient temperature must be between –25 °C and +50 °C.
•Mount vertically.
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SMA Solar Technology AG Mounting the Device

4.2 Mounting the Product on the Wall

CAUTION!
Risk of injury due to the heavy weight of the Automatic Switch Box.
• Take the weight of 29 kg of the Automatic Switch Box into account for mounting.
1. Mark the position of the drill holes.
2. Drill the holes (recommended diameter: 6 mm) at the marked position.
3. Open the Automatic Switch Box with the enclosed switch cabinet key.
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Mounting the Device SMA Solar Technology AG
4. Attach the Automatic Switch Box to the wall using suitable screws and washers.
5. Check that the unit is securely in place.
☑ The Automatic Switch Box is mounted securely on the wall.
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SMA Solar Technology AG Electrical Connection

5 Electrical Connection

NOTICE!
Destruction of the Automatic Switch Box due to excessive cable load.
• Note the bending radii of the cables used.
• Trap cables accordingly (e.g. using a cable anchoring rail).
NOTICE!
Electrostatic discharges can damage the Automatic Switch Box.
Internal components of the Automatic Switch Box can be irreparably damaged by static discharge.
• Ground yourself before touching a component inside the Automatic Switch Box.
Spring-type terminals
Proceed as shown in the figure in order to connect a cable to a spring-type terminal inside the Automatic Switch Box:
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Electrical Connection SMA Solar Technology AG

5.1 Connection Area Overview

5.1.1 Interior View

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