Slant/Fin LX-120CB, LX-150C, LX-150CB User's Information Manual

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Residential • Gas fired • Hot Water Combi Boilers
User’s Information Manual
Lynx Direct-Vent Sealed Combustion Condensing Combi Boiler
Model LX-120CB, LX-150CB
FOR YOUR SAFETY:
• Before operating this boiler, READ this manual.
• DO NOT attempt to install, service or repair this boiler yourself. There are no user serviceable parts. Contact a qualified service agency if your boiler needs repair or maintenance. Ask your gas supplier for a list of qualified service agencies.
• A qualified service agency should inspect the venting system of this boiler on an annual basis.
WARNING: If the information in this manual is
not followed exactly, a fire or explosion may
result causing property damage, personal
injury or loss of life.
__ DO NOT store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
__ WHAT TO DO IF YOU SMELL GAS
• DO NOT try to light any appliance.
• DO NOT touch any electrical switch
• DO NOT use any phone in your
building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
__ Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Your gas boiler must be installed and serviced by a qualified service agency or gas
supplier. The lack of proper service can result in a dangerous condition.
This manual must be left with owner, hung on or adjacent to the boiler. Owner should retain manual for future reference.
Printed in U.S.A. 311 Part No. 81-5012 Publication No. LXCB-UIM
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2
LEFT SIDE FRONT RIGHT SIDE
22
"D"
5
35
33
"C"
5
3
.5
"A"
"B"
LX-120CB 6 5/8 3 3/8 2 16 1/4 LX-150CB 6 3/8 3 3/4 2 3/4 19
BOILER "A" "B" "C" "D" MODEL
Lynx Combi Boiler
Figure 1. Dimensions
WELCOME TO OUR VALUED CUSTOMER
You are now the owner of a Slant/Fin Lynx gas-fired boiler, another quality heating product designed and manufactured by an industry leader, to provide your family with many years of reliable comfort and trouble-free performance.
The care and maintenance of your new boiler is important to prevent a hazardous condition which might result form lack of proper servicing. Therefore, you should perform regular “owner” inspections as described in this manual (and report any concerns to a qualified service technician) as well as have your boiler serviced by a qualified service technician at least once a year, preferably before the beginning of each heating season.
LIGHTING INSTRUCTIONS
Locate, read and then follow the procedures on the lighting instructions label attached to the boiler. For reference, we have reproduced those instructions in this manual.
WARNING
SLANT/FIN DOES NOT PERMIT THE USE OF
VENT DAMPERS ON LYNX BOILER. OTHER
DAMPERS OR DEVICES WITH SIMILAR PUR-
POSE ARE NOT
PERMITTED.
DO NOT use this boiler if any part has been
underwater. Immediately call a qualified service
technician to inspect the boiler and to replace
any part of the control system and any gas
control which has been underwater.
WARNING
Should overheating occur or the gas supply
fail to shut off, DO NOT turn off or disconnect
the electric supply to the circulator pump.
Instead, shut off the gas supply at a location
EXTERNAL to the appliance.
NEVER close or reduce openings that supply air for the boiler fire and for ventilation.
Keep the boiler area clean and free of all materials that can burn.
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Lynx Combi Boiler
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INSPECTION
Your boiler and heating system will last an indefinitely long time at full efficiency, if it is inspected regularly and is kept
n good repair and adjustment. You, the user, should make
i regular inspections, and report any problems to your service agency. At regular intervals, you should have that agency inspect the system and make repair adjustments as necessary. What you and the service agency should do is listed below. Contact your gas supplier for a list of qualified service and repair agencies.
USER INSPECTION
The user should make the following inspections at least once each month during the heating season and once just before cold weather starts. Lynx boiler may be installed and vented either as direct-vent boiler, which all air for combustion is obtained directly from outside through the air intake piping or as non-direct-vent boiler, which all air for combustion is taken from inside the boiler room. Typical direct-vent installations are shown on Figures 2 and 3. Non-direct-vent installation is shown on Figures 4, 5 and
6.
1. VENTING AND AIR INTAKE SYSTEM REGULAR INSPECTION
Inspect the system regularly for condensation, corrosion,
agging and/or physical damage. A qualified professional
s should service the boiler annually and include such an inspection at that time. The homeowner should look over the system monthly for damage, water stains, any signs of rust, other corrosions or separation of the vent and air intake piping (if direct-vent).
Should an inspection turn up signs of condensation, corrosion, sagging or damage, the boiler should be shut down immediately and the condition should be corrected by a qualified professional.
If the boiler is vented horizontally through the wall, the outside termination, louvers and screen should be checked for any debris blocking the opening and cleaned as required.
Figure 2. Direct vent, sidewall venting illustration.
Figure 3. Direct vent, venting and air intake
through a roof.
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Lynx Combi Boiler
Figure 4. Non-direct vent, sidewall venting.
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Lynx Combi Boiler
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Figure 5. Non-direct vent, venting through the roof.
Figure 6. Non-direct vent, utilizing an existing chimney as a chase.
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Figure 7. Condensate disposal system
2. CONDENSATE REMOVAL SYSTEM
Lynx boilers are equipped with a built-in condensation drain and trap. The trap must be filled with water. DO NOT operate the boiler without filling the trap with water to prevent flue gas discharge into space. Periodic inspection should be made of this assembly for deterio­ration of the tubing and to insure that the trap is not plugged. If it is plugged or appears to have excessive sediment in it, it should be removed from the drain assembly, straightened out to clear the obstruction, reformed, filled with water and reinstalled as before. (See Figure 7).
Leave the top of the condensate drain tee open, to act as a vacuum breaker. Do not allow any part of the condensate removal system to be exposed to freezing temperatures, or any other conditions that could cause blockage.
If a neutralizing system is installed, the filter medium will require periodic changing, to ensure it’s effectiveness. Refer to the neutralizing unit’s manufacturers instruc­tions, if available, or change the medium on an annual basis.
3. PIPING INSPECTION
Look at all water piping. There should be no leaks or signs of leaks at any pipe joints or around the boiler.
4. SYSTEM WATER PRESSURE INSPECTION
The boiler water pressure is indicated on the pressure gage. The boiler water outlet temperature is normally indi­cated on the temperature display (See Figure 9 for digits illustration). For most installations, the pressure gage should indicate about 12 to 15 psi pressure when temper­ature is about 70 to 100F and from 15 psi to 25 psi when temperature is up to 195˚F. FOR YOUR SYSTEM, there is one correct pressure for each temperature. ASK YOUR INSTALLER OR SERVICEPERSON TO EXPLAIN AND SHOW YOU. Learn what normal pressure to look for. If pressure increases from normal, the relief valve will open to relieve the pressure. Call your service organization if pressures are higher or lower than normal, and if the relief valve spills water. Repair or adjustment is needed.
Lynx Combi Boiler
5. UNUSUAL NOISE
Stand near the boiler and look and listen. As the burner
tart and shut off, there should be no unusual noise.
s
6. BOILER ROOM AIR SUPPLY
Ample boiler room fresh air is required for combustion (non-direct vent installation) and ventilation (direct-vent installation).
Check air vents for continues positive supply of air as required. Air needs are greatest in cold weather if boiler installation is non-direct vent method. Air vents must be open and free of obstruction.
Warning:
boiler should not be obstructed.
Warning: If you find any problem during your inspection, call
for service immediately.
The combustion air supply must not be susceptible to contaminants, which may cause corrosion or other damage to the heat exchanger and components of the boiler, causing failure of these parts or unsafe operation.
Below is a list of products which must be avoided from being stored or entering the boiler room or air supply area:
PRODUCTS TO AVOID
Spray cans containing chloro/fluorocarbons
Permanent wave solutions
Chlorinated waxes/cleaners
Chlorine-based swimming pool chemicals
Calcium chloride used for thawing
Sodium chloride used for water softening
Refrigerant leaks
Paint or varnish removers
Hydrochloric acid/muriatic acid
Cements and glues
Antistatic fabric softeners used in clothes dryers
Chlorine-type bleaches, detergents and cleaning solvents
Adhesives used to fasten building products and other
The flow of combustion and ventilating air to the
found in household laundry rooms.
similar products.
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Lynx Combi Boiler
GAS SUPPLY SHUTOFF VALVE IN “OPEN” POSITION
GAS SUPPLY SHUTOFF VALVE IN “CLOSED” POSITION
TURN 90˚ TO CLOSE
TURN 90˚ TO OPEN
OMESTIC HOT WATER
D
Lynx combi boilers are designed to provide domestic hot water for domestic purposes.
The combi boilers are set for DHW priority. The DHW circulator is sized to provide adequate hot water production. A flow switch is provided to detect domestic water flow and to ener­gize the DHW circulator. It also gives a call for the burner to operate as required for the demand. Minimum flow rate required to activate DHW system is 0.3 GPM.
Hot water temperature to the fixtures depends to the following parameter: a.Temperature of the incoming cold water b.Tempering valve setting c. Total water flow rate (see table below) d.Boiler supply water temperature to domestic hot water
production system (“d”), “d” value is settable from 104˚F to 185˚F (see table 2)
Temperature
Rise, ˚F
100
80 70 60 55
DHW teperature rise vs. water flow
DHW Flow Rate, GPM
LX-120CB LX-150CB
2.0
2.5
3.0
3.5
4.0
ANNUAL SERVICE AND GENERAL MAINTENANCE
A trained and qualified service technician should perform inspection and general maintenance listed in Installation and Operating Instructions (Publication No. LX1-40) before each heating season and at regular intervals.
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
SAFETY AND OPERATING INSTRUCTIONS
Follow the lighting instructions in this manual. These instructions are also attached to the boiler.
virtually instant
2.3
3.3
4.0
4.5
5.0
. Use only your hand to turn the gas supply shut off
C
valve. Never use tools. If the supply shut off will not turn by hand, don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. DO NOT use this appliance if any part has been under
water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
OPERATING INSTRUCTIONS
1. STOP! Read the safety information above.
2. Set the thermostat to lowest setting.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.
5. Open the gas supply shut off valve, by turning the handle to be parallel to the gas piping. (See Figure 8).
6. Wait five (5) minutes (longer for propane) to clear out any gas, then smell for gas, including near the floor. If you then smell gas, STOP! Follow “B” in the safety information above on this page. If you don’t smell gas, go to next step.
7. Turn on all electric power to the appliance.
8. Set thermostat to desired setting. If the appliance will not operate, follow the instructions “To Turn Off Gas to Appliance” and call your service technician or gas supplier.
To Turn Off Gas to Appliance
1. Set thermostat to lowest setting.
2. Turn off all electric power to the appliance if service
is to be performed.
3. Close the gas supply shut off valve, by turning the
handle to be perpendicular to the gas piping. (See Figure 8).
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SAFETY INFORMATION
For Your Safety Read Before Operating
A. This appliance does not have a pilot. It is equipped with
an ignition device which automatically lights the burner. Do not try to light the burner by hand.
B. BEFORE OPERATING smell all around the appliance
area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch: do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
Figure 8.
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“MODE”
DISPLAY
“BURNER STATU S”
STEADY DOT = BURNER ON
BLINKING DOT = BURNER OFF
MODE
“TEMPERATURE”
DISPLAY
(3 DIGITS)
TEMPERATURE
“UP”
PUSH BUTTON
“DOWN”
PUSH BUTTON
“ENTER”
PUSH BUTTON
“SELECT”
PUSH BUTTON
“RESET”
PUSH BUTTON
RESET SELECT ENTER
Lynx Combi Boiler
Removing Jacket Front Panel
1. Turn black screws 1⁄4 turn to open position.
2. Remove front panel. o replace the panel, reverse procedure.
T
INTEGRATED BOILER CONTROL
The integrated boiler control monitors the status of the room thermostat, high limit switch, low water cutoff (if installed), water inlet and outlet sensors, flue gas sensor and flame sensor. It controls the operation of the circula­tor, combustion blower, gas valve and spark ignitor. The boiler control also determines the sequence of operation and timing for pre and post purge periods, trial for ignition and lock out.
The control display board provides information on boiler operation on a mode and temperature display and can be viewed, programmed and reset with specific push buttons. Diagnostic information is also provided on the display, to help determine the cause of boiler failure.
BOILER CONTROL AND DISPLAY FEATURES (See Figure 9)
A. BOILER OPERATION STATUS: “Mode Display”
shows status of boiler operation. (See Table 1).
B. VIEW AND CHANGING TEMPERATURES: Setting
boiler supply water temperature (See Table 2).
Press “Select” button for viewing following different modes on “Mode Display”
1. While “c” is blinking, boiler supply water temperature for space heating may be set to desired temperature. The setting range is between 90˚ to 185˚F.
2. While “d” is blinking, boiler supply water tempera­ture to DHW system may be set to desired temper­ature. The setting range is between 104˚ to 185˚F.
3. View actual following temperatures on “Temperature Display”, Press “Select” button
or selection:
f a. Supply water temperature – Select #1 on
“Mode Display”.
b. Return water temperature – Select #2 on
“Mode Display”.
. Flue gas temperature – Select #4 on
c
“Mode Display”.
d. Outside temperature (if outside sensor is used)
– Select #5 on “Mode Display”.
C. Display Board Pushbuttons:
1. Reset - Used to clear a Lockout Error (indicated with an “A” in the “Mode Display”)
2. Select - Used to scroll through the modes in the “View and Changing Temperatures” and “Viewing and Changing System Setting” menus.
3. Enter - Used to store values that are changed in the “View and Changing Temperatures” and “Viewing and Changing System Setting” menus.
4. Up - Used to increase values in the “View and Changing Temperatures” and “Viewing and Changing System Setting” menus.
5. Down - Used to decrease values in the “View and Changing Temperatures” and “Viewing and Changing System Setting” menus.
Figure 9. Display Board
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Lynx Combi Boiler
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MODE
DISPLAY
ynx B
L
oiler
“B
Tab
oiler
Oper
DESCRIPTION & TEMPERATURE DISPLAY
Temperature display shows boiler supply water Temp.
Temperature display shows boiler supply water Temp.
Temperature display shows boiler supply water Temp.
Temperature display shows boiler supply water Temp.
Temperature Display indicates the lockout code
Reset button must be pressed to resume normal operation.
le 1
oard
ispla
D
ation S
Boiler is on stand-by mode.
Domestic hot water mode.
Frost protection mode. **
Lockout (Alarm) condition.
y B
tatus”
Space heating mode.
Error Condition. *
Temperature display indicates the error code.
NOTE: Blinking dot on “Mode Display” indicates active heating control, burner off.
Steady dot indicates burner is on.
*: Error must be corrected to resume boiler operation. Pressing the “Reset” button is not required.
**: The boiler loop circulator is energized, if the boiler water temperature drops below 50˚F.
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Lynx Combi Boiler
Table 2: Viewing and Changing Temperatures
Press “Select” button for viewing different modes on “Mode Display”
MODE
DISPLAY
blinking
blinking
blinking
DESCRIPTION & TEMPERATURE DISPLAY
Space heating supply water temperature could be changed by
pressing “Up/Down” button. Settable from 90˚F to 185˚F
(steps of 1 F). The default value is 176˚F.
Press “Enter” button to store.
(see note)
Boiler water supply temperature to DHW heat exchanger could be
changed by pressing ”Up/Down” button. Settable from 104˚F to
185˚F (steps of 1 F). The default value is 176˚F.
Press “Enter” button to store.
–––––––––––
Temperature display shows actual boiler supply water temperature.
Temperature display shows actual boiler return water temperature.
–––––––––––
Temperature display shows actual flue gas temperature.
Temperature display shows actual outside temperature.
(if outdoor sensor is used)
NOTE: For space heating mode “0” (boilers not utilizing outdoor sensor))
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Lynx Combi Boiler
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DIAGNOSTIC ERROR CODES
ARNING:
W
If an operational problem has occurred, the boiler will shut off and show an “A”, “E” or “H” in the mode display, along with an error code in the temperature display. Do not attempt performing any service under these conditions, but do note the mode and temperature dis­play indication, in case the problem clears itself. An “A” indication error can be cleared by pressing the reset button once, which will allow re-try of operation. Do not repeatedly press the reset button in this case, or if an “E” or “H” indication error is displayed. Call a trained, experienced service technician to troubleshoot and cor­rect the problem. The Lynx Installation and Operating Instructions, publication LX1-40 contain a full trou­bleshooting section for this. Turn off all electric power ot the boiler before service.
A. LOCKOUT ERRORS:
Indicated by an “A” in the mode display. The reset button must be pressed to clear the error and retry operation. The temperature display shows the error code.
ERROR
CODE
01
02
Ignition Failure - 3 unsuccessful ignition
Flame Failure - 3 losses of flame signal
INDICATION
attempts in a row
during one demand
ERROR
ODE
C
1
0
02
03
11
12
13
19, 42, 45, 46,
47, 48
20
21
22
24
30
31
32
51
INDICATION
Water Outlet Sensor Open
Water Inlet Sensor Open
Flue Gas Sensor Open
Water Outlet Sensor Shorted
Water Inlet Sensor Shorted
Flue Gas Sensor Shorted
Control Failure
Flame Detected at Wrong Time
Polarity Error
Frequency Error
Earth Connection Faulty
Excess Flue Temperature
Low Water Cutoff Error
Excess Water Inlet Temperature
Reset Button Error
03
04, 05, 09, 10, 12, 13, 14, 15, 16,
18, 32
19, 20
33
B. BLOCKING ERRORS:
Indicated by an “E” in the mode display. Operation is automatically restored, once the condition returns to normal or is fixed. The temperature display shows the error code. Pressing the “Reset” button is not required.
Water High Limit Open
Control Failure
Flame Detected at Wrong Time
Fan Failure - RPM Error
52
Boiler Model Selection Error
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©Slant/Fin Corp. 2011
SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600
FAX: (516) 484-5921 Canada: Slant/Fin LTD/LTEE, Mississauga, Ontario
www.slantfin.com
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