10054
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Operators and Safety Manual
Model
10054
Legacy Series
S/N 13198 thru 19079
8990394-001
MARCH 2002
ANSI
WARNING: Improper operation of this vehicle can
cause injury or death. Only trained and authorized operators
should operate this vehicle.
Before starting the engine, do the following:
1. Read this owner/operators manual.
2. Read all the safety decals on the vehicle.
3. Clear the area of other persons.
Learn and practice safe use of vehicle controls in a safe,
clear area before you operate this vehicle on a worksite.
It is your responsibility to observe applicable laws and
regulations and to follow manufacturer's instructions on
vehicle operation and maintenance.
CALIFORNIA
Proposition 65 Warning
Diesel Engine exhaust and some of its constituents
are known to the State of California to cause
cancer, birth defects and other reproductive harm.
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and birth defects or other reproductive harm.
Wash hands after handling
.
Table of Contents
1
ã 2002 OmniQuip Textron Inc.
Introduction
The Manual....................................2
Replacement Parts........................2
Reports..........................................2
Safety Practices
Disclaimer......................................3
Hazard Classification System........3
Accident Prevention Tags..............5
New or Additional Operators .........5
Instructional Symbols ....................6
Hazard Symbols ............................7
Avoidance Symbols.......................8
Avoidance Symbols (cont’d) ..........9
Personal Considerations .............10
Operational Considerations .........14
Equipment Considerations ..........21
Operation
Operator Controls........................24
Instruments and Indicators ..........37
Optional Controls.........................45
Pre-Operation Inspection.............55
Normal Starting............................56
Cold Starting................................57
Jump Starting ..............................60
Refueling .....................................61
Operating.....................................63
Using The Capacity Chart ...........76
Fork Ratings ................................87
How To Pick, Carry & Place A
Load..........................................88
Elevating Personnel.....................89
Using Other Attachments ............91
Shut-Off .......................................92
Emergency Operations
Towing A Disabled Vehicle..........93
Emergency Boom Lowering ........95
General Maintenance
General Maintenance................108
Maintenance Schedule And
Checklist .................................109
1. Lubrication Points.............114
2. Air Cleaner And Restriction
Indicator.............................116
3. Engine Cooling System .....120
4. Engine Oil And Filter .........123
5. Engine Fuel System.......... 127
6. Engine Fan Belt.................132
7. Hydraulic Oil and Filter......133
8. Transmission Oil and Filter137
9. Axle Oil..............................140
10. Brake Disk Inspection .......142
11. Wheel End Oil ...................146
12. Wheels and Tires ..............148
13. Battery...............................150
14. Fuse and Relay
Replacement.....................152
15. Boom Chains and Wear
Pads ..................................155
Storage and Transport ..............176
Storage......................................176
Transport...................................177
Test Procedures
Stabil-TRAK System Test..........178
Boom/Outrigger Interlock System
Test ........................................182
Parking Brake/Transmission
De-Clutch Test Procedures.... 184
Four Wheel Steer Indexing
Procedure...............................186
Specifications
Fluid & Lubrication Capacities...187
Tires ..........................................188
Weights .....................................188
Vehicle Dimensions...................189
Engine .......................................189
Electrical System.......................189
Index.............................................191
Accident Prevention Tags
2
Model 10054 Rev 3/02
Introduction
Introduction
This Owners/Operators Manual provides the information you need to
properly operate and maintain this vehicle.
IMPORTANT! Before
you operate this vehicle, read this manual completely
and carefully so you will understand the safety instructions and the
operation of the controls and safety equipment. You must comply with all
Danger, Warning,andCaution notices. They are for your benefit.
All reference to the right side, left side, front, or rear are given from the
operator's seat looking in a forward direction.
OmniQuip Textron Inc. is hereinafter referred to as OmniQuip.
For easy reference when ordering
replacement parts or making service
inquiries on this vehicle, record its
model and serial number on the back
cover of this manual. The serial
number is stamped into the serial
number plate which is located on the
vehicle’s frame.
IMPORTANT! The replacement of any part on this vehicle by anything other
than a OmniQuip authorized replacement part may adversely affect the
performance, durability or safety of this vehicle and may void the warranty.
OmniQuip assumes no liability for unauthorized replacement parts which
adversely affect the performance, durability or safety of this vehicle.
IMPORTANT! A Warranty Registration form must be filled out by the
OmniQuip Authorized Service Center (ASC), signed by the purchaser, and
returned to OmniQuip once the product is sold and/or put into service. This
report activates the warranty period, assuring that your claims during the
warranty period will be processed promptly. To guarantee full warranty
service, make sure your Authorized Service Center (ASC) has returned the
business reply card of this form to OmniQuip.
The Manual
Replacement Parts
Reports
OH0280
Serial
Number Plate
Safety Practices
3
Model 10054 Rev 3/02
Safety Practices
OmniQuip reserves the right to make changes on and to add
improvements upon its products at any time without public notice or
obligation. OmniQuip also reserves the right to discontinue manufacturing
any product at its discretion at any time.
NOTICE: Under OSHA rules, it is the responsibility of the employer to
provide operator training. Successful completion and certification of Safety
Training for Rough Terrain Forklifts is required. Operator Training Kits are
available by calling Ken Cook Company at (414) 466-6060. An order form
for these kits is available through our website,
http://www.omniquip.com.
The information in this manual does not replace any safety rules and laws
used in your area. Before operating this vehicle, learn the rules and laws for
your area. Make sure the vehicle has the correct equipment according to
these rules and laws.
Your safety and the safety of others in the worksite depend significantly
upon your knowlege and understanding of all correct operating practices
and procedures for this vehicle.
This safety alert symbol is used with the following signal words to attract
your attention to messages found within the manual and on hazard decals
located on the vehicle. They are reproduced herein and pertain to proper
operation and procedure messages contained throughout the manual. The
message that follows the symbol contains important information about
Safety. To avoid possible death or serious personal injury, carefully read and
follow the messages! Be sure to fully understand the potential causes of
death or injury.
Disclaimer
WARNING: DO NOT modify or alter (weld, drill, etc.) any
part of this vehicle without consulting OmniQuip. Modifications
can weaken the structure creating a hazard that can cause death
or serious personal injury.
Hazard Classification System
OP0330
4
Model 10054 Rev 3/02
Safety Practices
Signal Word
A signal word is a distinctive word located on hazard decals and used
throughout this manual that alerts the viewer to the existence of and relative
degree of the hazard.
The signal word “DANGER” indicates an imminently hazardous situation
which, if not avoided, will result in death or serious personal injury.
The signal word “WARNING” indicates a potentially hazardous situation
which, if not avoided, could result in death or serious personal injury.
The signal word “CAUTION” indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury.
The signal word “CAUTION”, used without the safety alert symbol, indicates
a potentially hazardous situation which, if not avoided, may result in
property damage.
For safe maintenance of the vehicle, read, understand and follow all
DANGER, WARNING and CAUTION information.
DANGER:
WARNING:
CAUTION:
CAUTION:
Safety Practices
5
Model 10054 Rev 3/02
Before beginning any maintenance or service, place an Accident Prevention
Tag on both the starter key switch and the steering wheel (Figure 1), stating
that the vehicle should not be operated. Actual Accident Prevention Tags,
which can be punched out and used, are included as the last page of this
manual. Retain these Accident Prevention Tags for reuse at a later date.
Figure 1
At the time of original purchase, the purchaser of this vehicle was instructed
bytheselleronitsproperuse.Ifthisvehicleistobeusedbyanemployeeor
is loaned or rented to someone other than the purchaser, make certain that
the new operator is trained, in accordance with the OSHA regulations
referenced on page 3, and reads and understands this Operators Manual
before
operating the vehicle.
In addition, make sure that the new operator has completed a walk-around
inspection of the vehicle, is familiar with all decals on the vehicle, and has
demonstrated the correct use of all controls.
Accident Prevention Tags
New or Additional Operators
DANGER
DANGER
OH1720
6
Model 10054 Rev 3/02
Safety Practices
The following symbol definitions will help you understand all hazard
related decals used on this vehicle.
Instructional Symbols
OP0330
OH2090
OH2100
Safety Alert Symbol
Read Operator’s Manual
Fasten Seat Belt
OH3100
This Symbol Signifies That
Specific Attachments Must
Only Be Used On Vehicles
Equipped With Auxiliary
Hydraulics.
Always Connect Couplers.
Safety Practices
7
Model 10054 Rev 3/02
Hazard Symbols
-
OH2110
OH2120
OH2300
OH2130
OH2140
OH2150
OH2161
Lead Acid Batteries
Generate Explosive
Gases
Rotating Fan Blades
Can Cut
Vehicle Tipover Can
Crush
Vehicle Roll Away Can
Cause Death Or Serious
Injury
Electrocution Can
Cause Death Or
Serious Injury
FALLING OFF ATTACHMENT Can
Result In Death Or Serious Injury
Rotating Belts Can
Cut Or Entangle
VEHICLE TIPOVER, Outriggers
Over Holes Or Voids Can Cause
Death Or Serious Injury.
OH2721
Swinging Loads Can Cause
Vehicle Tipover Which Can
Result In Death Or Serious
Injury
AVOID CRUSHING, Falling Off
Vehicle Can Cause Death Or
Serious Injury
OH3160
OH3110
8
Model 10054 Rev 3/02
Safety Practices
Avoidance Symbols
OH2320 OH2330
OH2310 OH2270
OH2280 OH2290
Keep Lit Cigarettes
Away
Keep Away From
Rotating Fan Blades
Do Not Raise Boom
While On A Slope
Maintain Proper Air
Pressure In Tire
Do Not Travel With
Boom Raised
Keep Flames and
Ignition Sources Away
OH3120
To Avoid Vehicle Tipover
ALWAYS:
•TravelSlowly
•CloseHitch
• Use Two Slings
• Use Two Tethers
Safety Practices
9
Model 10054 Rev 3/02
Avoidance Symbols (cont’d)
OH2260
OH2250
OH2240
OH2230
OH2170
Engage Parking Brake
Do Not Travel With
Personnel In Work
Platform
Use Only Approved
Work Platforms To
Raise Or Lower
Personnel
Carry No Riders
Keep Clear Of Power
Lines
OH2220
DO NOT JUMP
• Brace Yourself and Stay
With Vehicle
• Keep Seat Belt Fastened
• HoldOnFirmly
• Lean Away From The Point
Of Impact
ALWAYS Fully Lower
Outriggers Onto Solid
Surfaces
OH3170
10
Model 10054 Rev 3/02
Safety Practices
1. Seat Belt
Always fasten the seat belt before starting the engine.
2. Clothing and Safety Gear
DO NOT wear loose clothing or jewelry that can get caught on controls
or moving parts. Wear protective clothing and personal safety gear
issued or called for by job conditions.
3. Dismounting
DO NOT get off the vehicle until you:
• level the vehicle,
• ground the carriage,
• place the travel select lever in (N) NEUTRAL,
• place the neutral lock lever in (N) NEUTRAL LOCK,
• engage the parking brake switch,
• turn the engine OFF, if appropriate,
• unbuckle the seat belt,
• exit the vehicle using the hand holds.
Personal Considerations
OH1650
Safety Practices
11
Model 10054 Rev 3/02
4. Chemical Hazards
A. Exhaust Fumes
Fumes from the engine exhaust can cause death or serious
personal injury. DO NOT operate vehicle in an enclosed area
without a ventilation system capable of routing the hazardous
fumes outdoors.
B. Explosive Fuel
Engine fuel is flammable and can cause a fire and/or an explosion.
Avoid danger by keeping sparks, open flames and smoking
materials away from the vehicle and from fuel during refueling or
when servicing the fuel system. Know where fire extinguishers are
kept on the worksite and how to use them.
C. Hydraulic Fluid
DO NOT attempt to repair or tighten any hydraulic hoses or fittings
while the engine is running or when the hydraulic system is under
pressure. Fluid in the hydraulic system is under enough pressure
that it can penetrate the skin causing death or serious personal
injuries.
HOT HYDRAULIC FLUID WILL CAUSE SEVERE BURNS. Wait
for fluid to cool down before disconnecting lines.
DO NOT use your hand to check for leaks. Use a piece of
cardboard or paper to search for leaks. Wear gloves to protect
hands from spraying fluid.
Hydraulic fluid can cause permanent eye injury. Wear appropriate
eyeprotectionandstopengine.Relievepressurebefore
disconnecting lines by moving all joysticks back and forth through
all functions.
If anyone is injured by or if any hydraulic fluid is injected into the
skin, obtain medical attention immediately or gangrene may result.
12
Model 10054 Rev 3/02
Safety Practices
D. Battery
The following WARNING is intended to supplement and does not
replace the warnings and information provided on the battery by the
battery manufacturer.
When jump starting the vehicle, carefully follow instructions found
under “Jump Starting” on page 60.
Keep sparks, flames and lit smoking materials away from the
battery at all times. Lead acid batteries generate explosive gases.
Severe chemical burns can result from improper handling of battery
electrolyte. Wear safety glasses and proper protective gear when
handling batteries to prevent electrolyte from coming in contact with
eyes, skin or clothing.
-
OS0621
Battery Electrolyte First Aid:
• External Contact — Flush with water.
•Eyes—Flush with water for at least 15 minutes and
get medical attention immediately
.
• Internal Contact — Drink large quantities of water. Follow
with Milk of Magnesia, beaten egg or vegetable oil.
Get medical attention immediately
.
IMPORTANT! In case of internal contact, DO NOT give fluids that
would induce vomiting!
Safety Practices
13
Model 10054 Rev 3/02
5. Moving Parts Hazard
DO NOT place limbs near moving parts. Severing of any body part can
result.
Turn OFF engine and wait until fan and belts stop moving before
servicing.
6. Lowering Boom or Falling Load Hazard
DO NOT get under a raised boom unless it is blocked up safely. Always
empty the attachment of any load and block the boom up before doing
any servicing that would require the boom to be raised.
NEVER allow anyone to walk or stand under the boom. A lowering
boom or falling load can result in death or serious personal injury.
MOVING PARTS can cut.
Keep clear of fan and belts
while engine is running.
MOVING PARTS can entangle.
OT0810
14
Model 10054 Rev 3/02
Safety Practices
1. Preparation and Prevention
Know the location and function of all vehicle controls.
Make sure all persons are away from the vehicle and that the travel
select lever is in the (N) NEUTRAL position with the parking brake
switch engaged before starting the engine.
Holes, obstructions, debris and other worksite hazards can cause death
or serious personal injury. Always walk around and look for these and
other hazards before operating the vehicle in a new worksite.
Prevent accidents when you move the vehicle around the worksite.
Know the rules for movement of people and vehicles on the worksite.
Have a person act as a lookout for you. Follow the instructions of
signals and signs.
DO NOT operate the vehicle unless all hazard and instructional decals
are in place and readable. (Replace all missing, illegible, or damaged
decals.)
2. Clearances
Look out for and avoid other personnel, machinery and vehicles in the
area. Use a spotter if you do not have a clear view of conditions that
affect clearances. Travel with the boom fully retracted and lowered as
far as possible while still maintaining enough ground clearance for
conditions.
Always check boom clearances carefully before driving underneath
door openings, bridges, etc.
Always check for power lines when raising the boom. Beware of
overhead wires. Contact with electrical power lines can result in
electrocution. See “Electrocution Hazards” on page 15.
3. Visual Obstruction
Dust, smoke, fog, etc. can decrease vision and cause an accident.
Always stop or slow the vehicle until the obstruction clears and the
worksite is visible again. Have a lookout person assist you.
Operational Considerations
Safety Practices
15
Model 10054 Rev 3/02
4. Underground Hazards
Know the location of all underground hazards before operating this
vehicle in a new area or worksite. Electrical cables, gas and water
pipes, sewer, or other underground objects can cause death or serious
personal injury. Contact your local underground utility service or diggers
hotline to mark all underground hazards.
5. Electrocution Hazards
NEVER operate this vehicle in an area where overhead power lines,
overhead or underground cables, or other power sources may exist
without first requesting that the appropriate power or utility company de-
energize the lines, or take other suitable precautions.
OS0063
16
Model 10054 Rev 3/02
Safety Practices
6. Carrying Personnel
Use only an approved work platform meeting the ASME B56.6
standards for lifting and lowering personnel. NEVER transport
personnel in a work platform for even the shortest distance.
Death or serious personal injury can occur if these rules are not
obeyed. Riders can fall and be crushed or run over. Avoid accidents.
For other specific precautions, see “Elevating Personnel” on page 89.
7. Tip Over Hazard
Traveling with the boom raised is dangerous and can cause tipover.
Keep the boom as low as possible. Travel with extreme caution
and at
the slowest
possible speed.
Keep the vehicle under control at all times. When negotiating turns,
slow down and turn the steering wheel in a smooth sweeping motion.
Avoid jerky turns, starts or stops. Reduce vehicle speed on rough
ground and slopes.
FALLING OFF ATTACHMENT,
can result in death or
serious injury.
WARNING
Allow no riders
AVOI D
CRUSHING,
falling off
vehicle can
cause death
or serious
injury
OH3180
OS0632
DANGER
DO NOT raise
boom while
on a slope
unless load
is level.
VEHICLE
TIPOVER
can result
in death or
serious injury.
DO NOT
travel
with the
boom
raised.
MAINTAIN
proper tire
pressure at
all times.
OS0086
Safety Practices
17
Model 10054 Rev 3/02
DO NOT exceed the rated lift capacity of the vehicle as structural
damage and unstable conditions will result.
To ensure that the vehicle is positioned in the most stable condition
before operating an attachment, use the frame sway control (frame tilt)
to level the vehicle. The vehicle is level when the frame level indicator
gauge reaches (0°) zero degrees.
If the vehicle cannot be leveled using the frame sway control, reposition
the vehicle.
Frame swaying left or right with the boom raised above horizontal is
dangerous. Always use the frame sway control to level the vehicle
before
raising the boom above horizontal, with or without a load. If the
vehicle cannot be leveled using frame sway control, reposition the
vehicle.
Lowering outriggers over holes or on soft terrain can compromise the
stability of the vehicle which could result in vehicle tipover. For optimum
stability, lower the outriggers just far enough until the front of the vehicle
starts to raise and maintains a firm
footing.
NEVER attempt to move the vehicle after the outriggers have been
lowered.
4107971
DANGER
VEHICLE TIPOVER, outriggers
over holes or voids can cause
death or serious injury.
ALWAYS fully lower outriggers
onto solid surfaces.
OH0801
18
Model 10054 Rev 3/02
Safety Practices
8. Emergency Exit Rear Window
The rear window in the enclosed cab can be used as an emergency exit
by removing the latch pin (Figure 2) located on the window latch. The
window is then free to swing open.
Figure 2
9. Tire Pressure
MAINTAIN proper tire pressures at all times. An underpressurized
tire(s) adversely affects vehicle stability. If proper tire pressures are not
maintained, this vehicle can tip over.
To ensure proper vehicle stability, check all four tire pressures before
operating the vehicle.
4
10
9
7
9
1
2
.
3.
1
.
Latch Pin
Rear
Window
Latch
Handle
OH1730
DANGER
DO NOT raise
boom while
on a slope
unless load
is level.
VEHICLE
TIPOVER
can result
in death or
serious injury.
DO NOT
travel
with the
boom
raised.
MAINTAIN
proper tire
pressure at
all times.
OS0085
Safety Practices
19
Model 10054 Rev 3/02
10.Do Not Jump
If a vehicle ever becomes unstable and starts to tip over:
• BRACE YOURSELF and STAY WITH THE VEHICLE,
• KEEP YOUR SEAT BELT FASTENED,
• HOLD ON FIRMLY and
• LEAN AWAY FROM THE POINT OF IMPACT.
Indecision and trying to escape from a tipping vehicle can result in
death or serious personal injury.
11.Slopes
DO NOT park the vehicle on an incline and leave it unattended.
• Driving across a slope is dangerous, as unexpected changes in
the slope can cause tipover. Ascend or descend slopes slowly
and with caution.
• Ascend or descend slopes with the heavy end of the vehicle
pointing up
the slope.
NOTE: The rear of the vehicle is normally considered the heavy end unless
the carriage is fully loaded. In this case the front of the vehicle is now the
heavy end.
• Unloaded vehicles should be operated on all slopes with the
carriage pointing down
the slope.
• On all slopes, the load must be tilted back and raised only as far
as necessary to clear the ground.
• When operating on a downhill slope, reduce travel speed and
downshift to a low gear to permit compression braking by the
engine and aid the application of the service brakes.
DO NOT JUMP.
Brace yourself.
Stay in cab.
Keep seat belt on.
if vehicle tips.
Jumping can
result in death
or serious
injury.
DANGER
AVOID CRUSHING
OH3190
20
Model 10054 Rev 3/02
Safety Practices
12.Falling Load Hazard
DO NOT exceed the total rated load capacity of the specific type fork
being used. Each fork is stamped with a maximum load capacity. If the
capacity is exceeded, forks may break. See “Fork Ratings” on page 87.
DO NOT downshift at a high ground speed. Sudden slowing can cause
the load to drop off the forks.
13.Ventilation
DO NOT operate this vehicle in an area with flammable dust or vapors
unless good ventilation has removed the hazard. Sparks from the
electrical system and the engine exhaust can cause an explosion.
Carbon monoxide fumes from the engine exhaust can cause suffocation
in an enclosed area. Good ventilation is very important when operating
this vehicle.
Safety Practices
21
Model 10054 Rev 3/02
DO NOT by-pass or disconnect any electrical or hydraulic circuits.
Consult the OmniQuip Service Department or your OmniQuip
Authorized Service Center (ASC) if any circuit is malfunctioning.
DO check for frayed or cut seat belt webbing, damaged buckles or loose
mounting brackets. Replace immediately if required.
ALWAYS wear a seat belt when operating the vehicle.
DO check tire pressure on all four tires. Add air if required.
DO check the condition of all four rims. Check for bent flanges and/or
bead mounting areas.
DO check the parking brake operation. Refer to the test procedures on
page 184. Repair immediately if required.
DO keep all non-skid surfaces clean and free of debris. Replace if worn,
damaged or missing.
DO check the condition of decals. Replace decals if missing, damaged
or illegible. Figure 3 and Figure 4 on the following pages show the
proper location of the decals.
Equipment Considerations
WARNING: DO NOT modify or alter (weld, drill, etc.) any
part of this vehicle without first consulting OmniQuip. Modifica-
tions can weaken the structure creating a hazard that can cause
death or serious personal injury.
22
Model 10054 Rev 3/02
Safety Practices
Figure 3
4107971
DANGER
VEHICLE TIPOVER, outriggers
over holes or voids can cause
death or serious injury.
ALWAYS fully lower outriggers
onto solid surfaces.
WARNING
Allow no riders
AVOID
CRUSHING,
falling off
vehicle can
cause death
or serious
injury
DO NOT JUMP.
Brace yourself.
Stay in cab.
Keep seat belt on.
if vehicle tips.
Jumping can
result in death
or serious
injury.
DANGER
AVOID CRUSHING
NOTE: Hazard/Emergency Information related decals, with part numbers,
are available free of charge by calling OmniQuip Textron Parts Worldwide
at (888) 872-5123 domestically or (262) 268-8958 internationally.
Item Part Number Quantity Decal Description
1
4110188 1 No Riders Warning
2 4110188 1 Vehicle Rollaway Warning
3 4108991 1 Electrocution Danger
4 7139073 1 Load Chart Booklet
5 4110137 1 Tipover danger
6 4110187 1 Do Not Jump Danger
7 4110188 1 Safety Instructions
8 4107971 1 Outrigger Over Holes Danger
OH2732
6
7
1
3
5
2
4
8
Safety Practices
23
Model 10054 Rev 3/02
Figure 4
FALLING OFF ATTACHMENT,
can result in death or
serious injury.
NOTE: Hazard/Emergency Information related decals, with part numbers,
are available free of charge by calling OmniQuip Textron Parts Worldwide
at (888) 872-5123 domestically or (262) 268-8958 internationally.
Item Part Number Quantity Decal Description
9
4110184 2 Moving Parts Warning
10 4110172 1 Explosive Gases Warning
11 4109041 1 Carrying Personnel Warning
12 4107442 1 Boom Extend Letters
13 4105262 1 Boom Angle Indicator
14 4109791 1 Emergency Exit (Enclosed Cab Only)
OH1752
9
10
11
12
13
14
24
Model 10054 Rev 3/02
Operation
Operation
Accelerator Pedal
(Figure 5)
Pressing down the accelerator pedal increases engine and hydraulic speed
of the vehicle. The pedal is spring-loaded to return to idle speed.
Service Brake Pedal
(Figure 5)
Pressing down the brake pedal decreases the speed of the vehicle by
applying the service brakes located in the axles. In the event of engine
power loss, the service brake pedal can also be used for braking. It also
activates and locks the rear axle to frame lock system when boom angles
are greater than 40°, as long as the pedal is depressed.
Steering Wheel
(Figure 5)
Turning the steering wheel to the left or right steers the vehicle in the
corresponding direction. Any one of the steering modes are selectable.
Refer to “Steering Select Switch” on page 26.
Horn Button
(Figure 5)
Pressing the button sounds the horn.
Figure 5
Operator Controls
OH1760
Accelerator
Pedal
Steering
Wheel
Service Brake Pedal
Horn Button
Operation
25
Model 10054 Rev 3/02
Ignition Switch
(Figure 6)
Using the ignition switch key, the switch may be turned clockwise from the
OFF position to the RUN and START positions. The START position is
spring-loaded to return to the RUN position and must be manually held in
place for starting.
OFF position — The entire electrical system is shut down.
RUN position — All controls and indicators are operable.
START position — Engages starter motor to crank the engine when the
parking brake switch is engaged and the transmission is in NEUTRAL.
Figure 6
OT0680
OFF
RUN
START
26
Model 10054 Rev 3/02
Operation
Steering Select Switch
(Figure 7)
This vehicle has one steering select switch with three positions (Figure 7).
The switch is located in the lower switch bank on right side dash panel.
Refer to “Steering Modes” on page 70 for detailed information.
Figure 7
OH1772
Steering
Select Switch
Lower
Switch
Bank
Operation
27
Model 10054 Rev 3/02
Park Brake Switch
(Figure 8)
The Parking Brake Switch has two positions:
ENGAGED ............toggle switch downward
DISENGAGED............toggle switch upward
The Parking Brake Switch must be ENGAGED to permit engine starting. A
red LED, on the parking brake switch, and a light in the instrument cluster
will indicate the brake is ENGAGED.
The parking brake may be used to stop in an EMERGENCY situation.
However, use caution because the stop will be abrupt and the operator and
the load may be jolted forward unexpectedly.
With boom angles greater than 40°, this switch activates the locked mode of
the Stabil-TRAK system.
Figure 8
P
P
OS0121
OS1323
OH1772
Parking Brake Switch
28
Model 10054 Rev 3/02
Operation
Neutral Lock Lever
(Figure 9)
The Travel Select Lever is equipped with a neutral lock. The Neutral Lock
Lever locks the Travel Select Lever in NEUTRAL or unlocks the Travel
Select Lever so that it can be moved into the FORWARD or REVERSE drive
position.
Figure 9
To lock the Travel Select Lever in the NEUTRAL position, place the lever in
the NEUTRAL position and move the Neutral Lock Lever to the (N)
NEUTRAL LOCK position.
To unlock, move the Neutral Lock Lever to the (D) DRIVE position.
N = NEUTRAL LOCK .................. all the way LEFT
D = DRIVE ................................... all the way RIGHT
N D
OH1782
Neutral
Lock Lever
Travel Select
Lever
OT0570
OT0580
N D
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