Simrad NAC-2, NAC-3 Commissioning Manual

NAC-2/NAC-3
Commissioning Manual
ENGLISH
www.bandg.com | www.simrad-yachting.com

Preface

Disclaimer

As Navico is continuously improving this product, we retain the right to make changes to the product at any time which may not be reflected in this version of the manual. Please contact your nearest distributor if you require any further assistance.
It is the owner’s sole responsibility to install and use the equipment in a manner that will not cause accidents, personal injury or property damage. The user of this product is solely responsible for observing safe boating practices.
NAVICO HOLDING AS AND ITS SUBSIDIARIES, BRANCHES AND AFFILIATES DISCLAIM ALL LIABILITY FOR ANY USE OF THIS PRODUCT IN A WAY THAT MAY CAUSE ACCIDENTS, DAMAGE OR THAT MAY VIOLATE THE LAW.
Governing Language: This statement, any instruction manuals, user guides and other information relating to the product (Documentation) may be translated to, or has been translated from, another language (Translation). In the event of any conflict between any Translation of the Documentation, the English language version of the Documentation will be the official version of the Documentation.
This manual represents the product as at the time of printing. Navico Holding AS and its subsidiaries, branches and affiliates reserve the right to make changes to specifications without notice.

Trademarks

NMEA® and NMEA 2000® are registered trademarks of the National Marine Electronics Association.

Copyright

Copyright © 2016 Navico Holding AS.

Warranty

The warranty card is supplied as a separate document. In case of any queries, refer to the product's web site on
www.simrad-yachting.com or www.bandg.com.
Preface | NAC-2/NAC-3 Commissioning Manual
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Compliance statements

This equipment complies with:
CE under EMC directive 2014/30/EU
The requirements of level 2 devices of Radiocommunications
(Electromagnetic Compatibility) standard
The relevant Declaration of conformity is available in the product's section on www.simrad-yachting.com or www.bandg.com.

About this manual

The manual assumes that the user has basic knowledge of navigation, nautical terminology and practices.
Important text that requires special attention from the reader is emphasized as follows:
Note: Used to draw the reader’s attention to a comment or
Ú
some important information.
Warning: Used when it is necessary to warn
personnel that they should proceed carefully to prevent risk of injury and/or damage to equipment/ personnel.

Manual version

This manual is written for software version 1.0. The manual is continually updated to match new software releases. The latest available manual version can be downloaded from the product site on www.simrad-yachting.com or www.bandg.com.
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Preface | NAC-2/NAC-3 Commissioning Manual

Contents

7 Introduction
7 NAC-2 and NAC-3 autopilot computers 7 Autopilot controllers 7 Autopilot computer setup
10 Dockside setup
10 Data source selection 10 Boat characteristics 10 Drive configuration 13 Rudder setup
16 Sea trial
16 Compass setup 17 Transition speed 18 Set rudder zero position 18 Set turn rate 18 Tuning the autopilot
23 User settings
23 Steering profile settings 24 Sailing parameters 25 Turn pattern settings
29 Installation verification
29 Checklist 29 Boat specific settings
32 Maintenance
32 Preventive maintenance 32 Checking the connectors 32 Software update 32 Resetting the autopilot computer
34 Technical specifications
34 NAC-2 35 NAC-3
Contents | NAC-2/NAC-3 Commissioning Manual
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37 Dimensional drawings
37 NAC-2 37 NAC-3
38 Supported data
38 NMEA 2000 PGNs 41 NMEA 0183 sentences 42 NMEA 2000 PGN description
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Contents | NAC-2/NAC-3 Commissioning Manual
1

Introduction

NAC-2 and NAC-3 autopilot computers

The NAC-2 and NAC-3 autopilot computers contain the electronics needed to operate a hydraulic steering pump or mechanical drive unit, while also interfacing with rudder feedback units and NMEA 2000 devices.
The NAC-2 is designed for boats up to 10 metres (33 feet) in length and is suitable for low-current pumps, mechanical drive units, or solenoid valves (8 amps continuous/16 amps peak).
The NAC-3 is designed for boats 10 metres (33 feet) or greater in length and is rated to operate high-current pumps, mechanical drive units, and solenoid valves (30 amps continuous/50 amps peak).

Autopilot controllers

The NAC-2 and NAC-3 autopilot computers can be controlled by various Simrad and B&G control units. This can be dedicated autopilot controllers (e.g. AP44), Multifunction displays (MFDs) and autopilot remote controllers (e.g. OP12) used in combination with instrument systems, or any combination of the above.

Autopilot functions

NAC-2 and NAC-3 include a large range of functions, but not all autopilot controllers have access to all options. E.g. autopilot systems including only an autopilot remote controller (without display unit) do not have access to turn patterns.

The user interface

The autopilot functions are presented slightly different on the different displays.
This manual shows screen examples from both MFDs and AP44.

Autopilot computer setup

When the autopilot installation is completed, the setup of the autopilot computer must be performed. Failure in setting up the autopilot correctly may prohibit the autopilot from functioning properly.
Introduction | NAC-2/NAC-3 Commissioning Manual
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The setup of the autopilot computer is divided in three main steps:
Installation settings
- Including dockside and seatrial commissioning. See "Dockside setup" on page 10 and "Sea trial" on page 16
User adjustment of autopilot settings
- Manual fine-tuning for various operational conditions and user preferences. See "User settings" on page 23
Note: The Installation settings can only be accessed when the
Ú
autopilot is in Standby mode. Some systems require a dedicated physical standby key to perform installation procedures. This key can be a key on the autopilot controller, on an autopilot remote controller, or it can be a separate standby key.
Warning: When the autopilot is delivered from
factory and any time after an autopilot reset has been performed, the installation settings are all reset to factory preset (default) values. A notification will be displayed, and a complete setup has to be made. Failure to do so correctly may prohibit the autopilot from functioning properly!
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Introduction | NAC-2/NAC-3 Commissioning Manual

Installation setup workflow

Con gure boat
settings
Drive
con guration
Check rudder
feedback source
selection
Rudder feedback
calibration
Rudder test
Select data
sources
Set transition
speed
Set turn rate low
speed
Tune steering
parameters low
speed
Calibrate compass
Set rudder zero
Power up
Operational
autopilot system
Set turn rate high
speed
Tune steering
Dockside Sea trial
Introduction | NAC-2/NAC-3 Commissioning Manual
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2

Dockside setup

Data source selection

Before commencing with autopilot computer setup the data sources must be available and configured.
Data sources selection is required on initial start-up of the system, if any part of the network has been changed or replaced, or if an alternative source is made available for a given data type and this source has not been selected automatically.
You can let the system automatically select your sources, or set up each source manually. Refer to documentation for the autopilot controller or for the display unit for details about how to perform the data source selection.

Boat characteristics

Boat type

Affects steering parameters as well as available autopilot features. The following options are available:
Sail
Displacement
Planing
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Note: If the boat type is set to Sail, Virtual Rudder Feedback is
Ú
not available.

Boat length

Used by the autopilot system to calculate steering parameters.

Cruising speed

Used if no speed info is available. It is used by the autopilot system to calculate steering parameters.

Drive configuration

The drive configuration controls how the autopilot computer operates the steering system.
Refer to your drive unit documentation for relevant specifications.
Dockside setup | NAC-2/NAC-3 Commissioning Manual

Control method

Used for setting the appropriate control ouput for your drive. The following options are available:
Solenoid
For on/off steering of hydraulic valves. Gives fixed rudder speed.
Reversible motor
For variable speed pumps/drives.

Drive voltage

Nominal drive voltage specified for your drive unit.
Options: 12 V and 24 V.
Note: 24 V output is only available with 24 V supply.
Ú
The setting must match the spec of the solenoids/pump/motor.
Warning: Selection of improper voltage level for your
drive unit may damage both the drive unit and the autopilot computer even if the protection circuits are activated.

Drive engage

Defines how the Engage output is used. The following options are available:
Clutch
If your drive unit/motor/pump needs clutch to engage the actuator, it shall be connected to the "engage" output. Configure the "Drive engage" as clutch. The clutch will be activated when autopilot computer is controlling the rudder. In standby, the clutch is released to allow manual steering. Check specification of your drive unit to determine whether clutch is required.
Auto
Output activated when autopilot computer is in Auto, NoDrift or Navigation modes. For manual rudder control (Standby, NFU and FU) the output is not activated. Typically used to switch between two rudder speeds on a continuous running pump, used when
Dockside setup | NAC-2/NAC-3 Commissioning Manual
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different rudder speeds are required for automatic and Follow­up/Non-Follow-up steering.

Minimum rudder

Some boats may have a tendency to not respond to small rudder commands around the “course keeping” position because of a small rudder, whirls/disturbance of the water-stream passing the rudder, or it is a single nozzle water jet boat. By increasing the Minimum rudder parameter you may improve the course keeping performance on some boats. However, this will increase the rudder activity.
Note: Only set a value for minimum rudder if it proves to give a
Ú
better course keeping performance in calm sea. It should be set after the autopilot steering parameters have been optimised/ tuned.

Rudder deadband

Prevents the rudder from hunting induced by mechanical play in the steering gear or rudder.
The following options are available
Auto
(Recommended). The rudder deadband is adaptive and is continuously operative. It will also optimize the deadband to the pressure on the rudder
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Manual
If the Auto setting doesn’t perform properly due to extreme rudder speed and/or overshoot, it can be adjusted manually. Can also be used to reduce the rudder activity. Rudder commands smaller than the size of the dead band will be ignored
Find the lowest possible value that will prevent the rudder from continuous hunting. A wide deadband will cause inaccurate steering. It is recommended to check rudder stability in AUTO mode at cruising speed to get pressure on the rudder. (Slight hunting observed dockside may disappear at cruising speed.)
Dockside setup | NAC-2/NAC-3 Commissioning Manual

Rudder setup

Warning: During the rudder calibration and test the
autopilot computer issues a series of rudder commands. Stand clear of the helm and do not attempt to take manual control of the rudder during this test!

Rudder source

The correct rudder source has to be selected before the rudder feedback calibration can be performed.
Rudder source selection, MFDs
Dockside setup | NAC-2/NAC-3 Commissioning Manual
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Rudder source selection, AP44
Note: Virtual Rudder Feedback (VRF) should only be used if no
Ú
rudder feedback is available. Installing a feedback unit will enhance the performance of an autopilot and provide an accurate rudder angle indicator on the autopilot display.
Note: VRF is not available if boat type is set to Sail.
Ú

Rudder feedback calibration

Note: Only available if you have a rudder feedback unit installed
Ú
and selected as rudder source.
The rudder feedback calibration determines the rudder feedback's direction.
Follow the on-screen guided steps until the rudder calibration is
completed.

Rudder test

This rudder test verifies the drive direction. It detects minimum power to drive the rudder and reduces the rudder speed if it exceeds the maximum preferred speed for autopilot operation.
Note: If the boat uses power assisted steering, it is important
Ú
that the engine or electric motor used to enable the power assist steering is turned on prior to this test.
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Run the rudder test as described in the on-screen instructions
- Rudder should make a small movement within 10 seconds, then follow up with travelling both directions
Dockside setup | NAC-2/NAC-3 Commissioning Manual
Failure to complete test will result in an alarm.

VRF calibration

Note: Only available if the rudder source is set to a virtual
Ú
rudder feedback.
VRF calibration determines the direction of rudder movement, the minimum output required to move the rudder and the voltage to rudder speed ratio.
To perform the VRF calibration you must be able to view the movement of the rudder.
Follow the on-screen guided steps until the VRF calibration is
completed.
Dockside setup | NAC-2/NAC-3 Commissioning Manual
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