Simpson 260 8 Service Manual

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Simpson 260® Series 8 Volt-Ohm-Milliammeters INSTRUCTION MANUAL
About this Manual
To the best of our knowledge and at the time written, the information contained in this document is technically correct and the procedures accurate and adequate to operate this instrument in compliance with its original advertised specifica­tions.
Notes and Safety Information
This Operator’s Manual contains warning symbols which alert the user to check for hazardous conditions. These appear throughout this manual where appli­cable, and are defined below. To ensure the safety of operating performance of this instrument, these instructions must be adhered to.
Warning, refer to accompanying documents.
Caution, risk of electric shock.
This instrument is designed to prevent accidental shock to the operator when properly used. However, no engineering design can render safe an instrument which is used carelessly. Therefore, this manual must be read carefully and com­pletely before making any measurements. Failure to follow directions can result in serious or fatal accident.
Shock Hazard: As defined in American National Standard, C39.5, Safety Re­quirements for Electrical and Electronic Measuring and Controlling Instrumenta­tion, a shock hazard shall be considered to exist at any part involving a potential in excess of 30 volts RMS (sine wave) or 42.4 volts DC or peak and where a leakage current from that part to ground exceeds 0.5 milliampere, when mea­sured with an appropriate measuring instrument defined in Section 11.6.1 of ANSI C 39.5.
Technical Assistance
SIMPSON ELECTRIC COMPANY offers assistance Monday through Friday 7:30 am to 5:00 pm Central Time by contacting Technical Support or Customer Service at (847) 697-2260. Internet: http://www.simpsonelectric.com
Warranty and Returns
SIMPSON ELECTRIC COMPANY warrants each instrument and other ar ticles manufactured by it to be free from defects in material and workmanship under normal use and service, its obligation under this warranty being limited to making good at its factory or other article of equipment which shall within one (1) year after delivery of such instrument or other article of equipment to the original purchaser be returned intact to it, or to one of its authorized service centers, with transportation charges prepaid, and which its examination shall disclose to its satisfaction to have been thus defective; this warranty being expressly in lieu of all other warranties expressed or implied and of all other obligations or liabilities on its part, and SIMPSON ELECTRIC COMPANY neither assumes nor autho­rizes any other persons to assume for it any other liability in connection with the sales of its products.
This warranty shall not apply to any instrument or other article of equipment which shall have been repaired or altered outside the SIMPSON ELECTRIC COMPANY factory or author ized service centers, nor which has been subject to misuse, negligence or accident, incorrect wiring by others, or installation or use not in accord with instructions furnished by the manufacturer.
®
260
is a Registered Trademark of the Simpson Electric Co.
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NOTES
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Contents
1. INTRODUCTION ................................................................................. 7
1.1 General Description ........................................................................... 7
1.2 Overload Protection ............................................................................ 7
1.3 Internal Batteries ................................................................................ 7
1.4 Printed Circuit ..................................................................................... 8
1.5 Phenolic Case .................................................................................... 8
1.6 Adjust-A-Vue Handle .......................................................................... 8
1.7 Test Leads .......................................................................................... 8
1.8 Technical Data .................................................................................... 8
1.9 Definition of Accuracy....................................................................... 1 0
1.10 Safety Considerations ...................................................................... 10
1.11 Accessory AC High Voltage Probe ................................................... 1 1
1.12 Amp-clamp Model 150-2 .................................................................. 1 1
2. INST ALLATION ................................................................................. 11
2.1 Unpacking and Inspection ............................................................... 11
2.2 Warranty ...........................................................................................11
2.3 Power Source Requirements ........................................................... 12
2.4 Operating Position ............................................................................ 1 2
3. CONTR OLS, JA CKS AND INDICATORS........................................... 1 2
3.1 Front Panel Description .................................................................... 12
4. OPERATION ..................................................................................... 14
4.1 Safety Precautions ........................................................................... 14
4.2 Polarity Reversing ............................................................................ 15
4.3 Measurement of Unknown Voltage or Current ................................. 1 5
4.4 Test Leads ........................................................................................ 1 5
4.5 DC Voltage Measurement 0-250mV Range ....................................16
4.6 DC Voltage Measurement 0-1V Range ............................................16
4.7 DC Voltage Measurement 0-2.5 ~ 0-250V Range ...........................17
4.8 DC Voltage Measurement 0-500V Range .......................................17
4.9 DC Voltage Measurement 0-1000V Range ..................................... 1 8
4.10 AC Voltage Measurement 0-2.5 ~ 0-250V Range ...........................18
4.11 AC Voltage Measurement 0-500V Range ........................................ 1 9
4.12 AC Voltage Measurement 0-1000V Range .....................................20
4.13 Output Voltage Measurement ...........................................................21
4.14 Decibel Measurement (–20 to +50 dB) ........................................... 2 2
4.15 Direct Current Measurement ............................................................ 2 3
4.15.1 Direct Current Measurement 0-50µA Range ................................... 23
4.15.2 Direct Current Measurement 0-1mA through 0-500mA Range ...... 24
4.15.3 Direct Current Measurement 0-10A range ...................................... 24
4.16 Resistance Measurements ............................................................... 25
4.16.1 Measuring Resistance ...................................................................... 25
4.16.2 Resistance Measurement of Semiconductors ................................. 26
5. OPERATOR MAINTENANCE .......................................................... 27
5.1 Inspection .........................................................................................27
5.2 Battery Replacement ........................................................................ 2 7
5.3 Fuse Replacement ........................................................................... 28
5.4 Test Lead Inspection ........................................................................28
5.5 Care ..................................................................................................28
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NOTES
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NOTES
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1. INTRODUCTION
1.1 General Description
The Simpson Volt-Ohm-Milliammeter 260 Ser ies 8, (hereafter referred to as the 260 or as the Instrument) is a rugged, accurate, compact, easy-to-use Instrument equipped with mirrored dial to eliminate parallax. The Instrument can be used to make accurate measurements of AC and DC voltage, direct current, resistance, decibels, and Output Voltage. The Output Voltage function is used for measuring the AC component of a mixture of AC and DC voltage. This occurs primarily in amplifier circuits.
New Features in the 260-8 are:
0-25V AC/DC Range Mirrored Dial
1.2 Overload Protection
Basic overload protection is provided by a small inexpensive and easily obtain­able 3 AG type, 1 Amp, quick-blow fuse. This fuse is rated to interrupt circuit voltages up to 250 V. F or maximum protection it is important to replace the 1A fuse with the Littlefuse type 312001 only.
A supplemental high energy fuse is provided for additional protection from se­vere overloads. This fuse is rated for an interruption capacity of 10,000 Amps up to 600 V. (Littlefuse Type BLS or Bussman Type BBS). If the Instrument fails to indicate a reading, the 1 Amp or the 2 Amp fuse may be burned out. (Refer to paragraph 5.3 for fuse replacement.) A 1 Amp spare fuse is furnished with each Instrument. Fuses are located in the battery and fuse compartment.
NOTE: The 0-10A r ange is not fused. The shunt connects directly to the –10A and +10A jacks.
T wo diodes connected across the meter mo vement affords protection to the mo ve­ment by circumventing excessive current around the movement in the event of an overload.
1.3 Internal Batteries
There are two batteries in the ohmmeter circuits, a NEDA 13F size D cell that furnishes 1.5-volts for the R X 1 and R X 100 ranges and a NEDA 1604 battery that furnishes 9-volts for the R X 10,000 range. The 1.5-volt D cell is held in place with two spring clips which also serve as battery contacts. The polarity symbols for the D cell are marked near the battery contacts. The 9-volt battery is held in place with a spring clip, but contact is made with a separate connector that is polarized. Always observe correct polarity when replacing the 1.5-volt D cell.
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1.4 Printed Circuit
Most of the component parts are mounted on a printed circuit board which simpli­fies assembly and maintenance, thus, extending the useful life of the Instrument.
1.5 Phenolic Case
The phenolic case has heavy reinforced walls for maximum durability and pro­vides excellent protection for the circuit components. Batteries and fuses can be accessed by unscrewing a single captivated screw at the bottom of the case and sliding out the compartment cover. Rubber plug bumpers on the bottom of the case reduce sliding should the 260 be accidentally pulled by the test leads when the Instrument is on a workbench.
1.6 Adjust-A-Vue Handle
A carrying handle is attached to the Instrument case. The handle ma y be used to support the Instrument in a convenient sloping position for easy viewing. The case can also be placed in either a vertical or horizontal position. The horizontal position provides greater accuracy since the Instrument is calibrated in this posi­tion.
1.7 Test Leads
Each Instrument is furnished with one pair (Catalog Number 00043) of probe type test leads (one red and one black, each 48 inches long) for all applications of the Instrument. These test leads have elbow prods on one end to connect the leads to the recessed jacks on the Instrument front panel. The probe tips at the opposite end have threaded shoulders to accept the screw-on insulated alligator clips (furnished with the test leads) or the 5000 volt test probe(s) to extend the Instrument AC or DC voltage range. The test leads and the insulated alligator clips are rated for the voltage and current ranges available on the 260. Maximum ratings are 1000V AC or DC or 10 DC amperes.
NOTE: These ratings for the test leads must not be exceeded in any application.
1.8 Technical Data
TABLE 1-1. Technical Data for the 260-8
1. DC VOLTS: Ranges: 0-1-2.5-10-25-50-250-500-1000V Sensitivity: 20,000 ohms per volt
2. DC MILLIVOLTS: Range: 0-250mV Sensitivity: 20,000 ohms per volt
3. AC V OLTS: Ranges: 0-2.5-10-25-50-250-500-1000V Sensitivity: 5,000 ohms per volt
4. OUTPUT VOLT AGE (AC): Ranges: 0-2.5-10-25-50-250 (limited to 350 VDC)
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5. DC MICROAMPERES: Range: 0-50µA Voltage Drop: 250mV
6. DC MILLIAMPERES: Ranges: 0-1-10-100-500 mA V oltage Drop (Approx.): 250 mV, 255 mV, 300 mV, 500 mV
7. DC AMPERES: Range: 0-10A Voltage Drop (Approx.): 255 mV
NOTE: The 10A range is not internally fused.
8.
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9. * ACCURACY: DC Voltage Ranges: 2% of Full Scale DC Current: 0-50 µA Range: 1.5% of Full Scale Other Ranges: 2% of Full Scale **AC Voltage Ranges: 3% of Full Scale Frequency Response: Referenced to 100 Hz (Figures 4-4 and 4-9) Resistance Ranges: R X 1: 2.5° of Arc R X 100: 2° of Arc R X 10,000: 2° of Arc
* Accuracies specified are for the 260 in a horizontal position. ** Responds to the average value of an AC current, and is calibrated to indicate the RMS value of a pure sine wave
10. DECIBELS: Range: –20 to +10 dB, –8 to +22 dB, 0 to +30 dB,
Reference Level: With zero dB power level equal to 1 mW across a
11. BATTERIES: Voltage: 1.5V, 9V NEDA No.: 13F, 1604
12. FUSE: F1 1A, 250V , type 3A G, quick acting Littlefuse Type
13. TEST LEADS: 1 red, 1 black, 48" long.
14. SIZE: 5-1/2 x 7" x 3-1/8 (13.34 x 17.78 x 7.94 cm)
V5.1V5.1V9
Am521Am52.1Aµ57
+6 to +36 dB, +20 to +50 dB 600 line.
312001, F2 2A, 600V Littlefuse Type BLS or 2A 600V, Bussman Type BBS.
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15. WEIGHT: 3 lbs. (1.359 kg)
16. ***RATED-CIRCUIT-TO­GROUND VOLTAGE: 1000V AC/DC Max.
***Per ANSI C 39.5 April 1974: The specified voltage with respect to ground, which may be safely and continuously applied to the circuit of an Instrument.
1.9 Definition of Accuracy
The voltage and current accuracy of this Instrument is commonly expressed as a percent of full scale. This should not be confused with accuracy of reading (indi­cation). For example, +2% of full scale on the 10 volt range allows an error of ±0.20V at any point on the dial. This means that at full scale, the accuracy reading would be ±2%, but at half scale it would be ±4%. Therefore, it is advantageous to select a range which gives an indication as near as possible to full scale.
1.10 Safety Considerations
This Operators Manual contains cautions and warnings alerting the user to haz­ardous operating and service conditions. This information is flagged by CAU­TION or WARNING symbols throughout the publication, where applicable, and is defined on the inside front cover of the manual under NOTES AND SAFETY INFORMATION. Adhere to these instructions in order to ensure the safety of operating and servicing personnel and to retain the operating conditions of the Instrument.
TABLE 1-2. Items and Accessories Furnished with this Instrument
Quantity Description Catalog No.
1 Test Lead Set – one red and one black
((48 long) each with combination probe tip
and removable rubber-sleeved alligator clip. 00043 *1 1.5 Volt, D Cell, NEDA 13F *1 9.0 Volt Cell, NEDA 1604 2 1 Amp, 250V Fuse, Littlefuse T ype #312001 1 2A, 600V Fuse, Littlefuse Type BLS or
(Bussman Type BBS) 1 Operators Manual 6-114338
* Batteries are standard items, replaceable from retail stores.
TABLE 1-3. Additional Accessories
Description Catalog Number
Deluxe Case ......................................................................................... 00812
Leatherette Ever-Redy Hard Case, Drop Front ................................... 00805
Model 150-2 Amp-Clamp ..................................................................... 00545
Model 151-2 Line Splitter..................................................................... 00544
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