Simplicity ZT2761F User Manual

Print Instructions for Print Vendors (Paper Manuals)

PAR

TS MANUAL

TOTAL PAGE COUNT: Less than 80

Paper Size: • 11 x 17

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock (NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill

TOTAL PAGE COUNT: 80 or greater

Paper Size: • 8-1/2 x 11

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock (NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill

GENERAL

COVERS: • Covers are located at the beginning of this package.

• Back cover is the page IMMEDIATELY AFTER the front cover.

• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER the back cover. This page MUST be printed on the INSIDE of the BACK cover.

• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).

• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)

BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand

pages.

General: • This instruction page is NOT part of the manual and must NOT be printed.

• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY, and should NOT be printed.

If you have any further questions regarding this manual, please contact Ken Cehonski in Ferris Industries Engineering Department at (315) 495-0100 ext. 249.

THIS PAGE INTENTIONALLY BLANK

22989

Revision 09

Rev. Date: 4/2004

TP 400-7087-09-SL-D

Model Number: Description:

ZT2561F STALLION, 4W-IS, w/ 25 HP Kohler & 61” Mower Deck ZT2761F STALLION, 4W-IS, w/ 27 HP Kohler & 61” Mower Deck

PARTS MANUAL

mowers are built by Ferris Industries, a Simplicity company.

Ferris Industries

5375 North Main Street Munnsville, NY 13409 800-933-6175

TM

Stallion

Zero-Turn Riding Mower

with 4-Wheel Independent Suspension

TM

Ferris Industries

5375 North Main Street Munnsville, NY 13409

Hardware Identification & Torque Specifications

Common Hardware Types

Hex Head Capscrew

Carriage Bolt

Standard Hardware Sizing

When a washer or nut is identified as 1/2”, this is the

nominal size

second number is present it represents the When a bolt or capscrew is identified as 1/2 - 16 x 2” , this

means the second number represents the example), and the final number is the bolt or screw (2 inches long in this example).

, meaning the

nominal size

inside diameter

, or

body diameter

threads per inch

body length

Washer

Lockwasher

Hex Nut

is 1/2 inch; if a

threads per inch.

is 1/2 inch; the

(16 in this

of the

The guides and ruler furnished below are designed to help you select the appropriate hardware and tools.

0

Nut, 1/2”

Inside

1/4 3/4

1/2

Diameter

1

1/4 3/4

1/2

Screw, 1/2 x 2

Body

Diameter

Body

Length

2

1/4 3/4

1/2

3

1/4 3/4

1/2

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

Hardware Grade

Size Of Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:

a. For prevailing torque locknuts:

use 65% of Grade 5 torque.

b. For flange whizlock nuts and screws:

use 135% of Grade 5 torque.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

No

Marks

SAE Grade 2 SAE Grade 5 SAE Grade 8

3.4

3.5

4.9

5.5

in/lbs

41 43 60 68

in/lbs in/lbs

19 20 27 31 66 76

2.1

2.3

3.1

3.5

7.6 8 10.9 12 16.3

8.6 10 13.6 14 19.0

30 31 43 49

NOTES

4.6

4.9

6.8

7.7

Wrench & Fastener Size Guide

1/4

1/4” Bolt or Nut

Wrench—7/16”

5/16

5/16” Bolt or Nut

Wrench—1/2”

4

3/8

3/8” Bolt or Nut

Wrench—9/16”

7/16

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2

1/2” Bolt or Nut

Wrench—3/4”

THIS PAGE INTENTIONALLY BLANK

1

TP 400-7087-03-SL-D

Table of Contents

RIDER COMPONENTS

Main Frame & Front Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Floor & Brake Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Seat & Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Fuel Tank, Mount & Bumper Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Fuel Supply Hose Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Control Cover & Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Instrument Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Headlight Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Engine & PTO Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Motion Control Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Motion Control Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Neutral Return Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Hydraulic Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Reservoir Mount & Battery Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Parking Brake Group - Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Parking Brake Group - Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

Rear Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Wheels & Tires Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Electrical Service Schematics (S/N: 278 & below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48-51

Electrical Service Schematics (S/N: 279 - 1026) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52-55

Electrical Service Schematics (S/N: 1027 & above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56-59

Decals - Brand, Model, Safety & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

MOWER DECK COMPONENTS

61” Mower Deck - Housing, Covers, Spindles & Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

61” Mower Deck - Belt, Pulleys & Idler Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

61” Mower Deck - Rollers & Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

61” Mower Deck - Rear Mount Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

REFERENCE INFORMATION:

Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

2

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Main Frame & Front Suspension Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

17

18

20

19

17

21

16

22

12

1

13

14

11

3

4

5

2

15

4

5

10

2

9

7

8

6

11

6

7

13

14

See Wheels & Tires Group

12

3

TP 400-7087-06-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Main Frame & Front Suspension Group

Footnotes: * S/N: 1026 & below - If main frame is replaced, all components for the neutral return system on page 32 must be ordered.

1 3847952 * 1 MAIN FRAME 2 25284 4 NUT, Hex, Nylon Lock, 3/4-16 3 46092 2 SPACER, .76 x 1.00 x .50 4 22039 4 BALL JOINT, 3/4-16 5 47461 4 SPACER, .76 x 1.00 x .25 6 25265-28 4 CAPSCREW, Hex Hd, 3/4-16 x 3-1/2 7 25093 4 NUT, Hex, Jam, 3/4-16 8 3847743 1 SUSPENSION ARM - LH

9 22853 1 SPANNER WRENCH 10 22842 2 SHOCK & SPRING ASSEMBLY 11 25096 4 NUT, Hex, Nylon Lock, 3/8-16 12 3847049 2 CASTER TIRE MOUNT 13 25156 4 WASHER, 3/8 14 25013-18 2 CAPSCREW, Hex Hd, 3/8-16 x 2-1/4 15 46093 2 SPACER, .75 x 1.50 x 1.00 16 21072 2 GREASE SEAL 17 20884 4 BEARING, Tapered Roller 18 3847742 1 SUSPENSION ARM - RH 19 25160 2 WASHER, 3/4 20 25104 2 NUT, Hex, Slotted, 3/4-16 21 21073 2 CAP 22 25203-10 2 PIN, Cotter

4

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Floor & Brake Cover Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

1

2

13

3

12

6

10

8

11

4

9

8

5

7

6

5

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Floor & Brake Cover Group

Footnotes:

1 25013-8 4 CAPSCREW, Hex Hd, 3/8-16 x 1

2 25156 8 WASHER, 3/8

3 21003 1 HOLE PLUG

4 25128 4 NUT, Hex, Serrated Flange, 3/8-16

5 22308 2 BODY CLIP, 5/16-18

6 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4

7 25057 2 NUT, Hex, Nylon Lock, 5/16-18

8 45915 2 SAFETY WALK

9 3847773 1 FLOOR PAN 10 44873 1 SAFETY WALK 11 21877 2 RUBBER PAD 12 25155 2 WASHER, 5/16 13 3845634 1 BRAKE COVER PANEL

6

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Seat & Mount Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

1

5

3

2

4

6

8

7

9

16

10

11

15

12

6

7

14

13

7

TP 400-7087-04-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Seat & Mount Group

Footnotes:

* - See Electrical Schematic for switch part number

1A 22973 1 SEAT, Derby (complete)

* 20930-3 1 SEAT ADJUSTER RAILS (set of 2) 2 3847744 1 SEAT MOUNT 3 46470 1 SEAT STOP ROD 4 20047 1 COLLAR, 5/16 Set 5 25013-32 2 CAPSCREW, Hex Hd, 3/8-16 x 4 6 25057 6 NUT, Hex, Nylon Lock, 5/16-18 7 25096 3 NUT, Hex, Nylon Lock, 3/8-16 8 25013-48 1 CAPSCREW, Hex Hd, 3/8-16 x 6 9 25156 1 WASHER, 3/8

10 46586 1 SPACER, .38 x .50 x 5.06 11 22798 1 SPRING, Compression 12 25326 1 WASHER, 3/8 x 2 13 * 1 SWITCH (see electrical schematic) 14 25270 2 SCREW, #10-24 x 1 15 25029 2 NUT, Hex, #10-24 16 22612 2 RUBBER BUMPER

8

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 138 & below)

Fuel Tank, Mount & Bumper Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

3

2

1

4

5

19

18

2

8

3

6

7

9

10

6

20

6

13

11

12

6

14

8

15

14

9

10

11

9

12

13

8

14

9

14

17

16

9

8

9

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 138 & below)

REF NO. PART NO. QTY. DESCRIPTION

Fuel Tank, Mount & Bumper Group

Footnotes:

For fuel tank replacement parts, see Fuel Supply Hose & Tank Replacement Parts Groups

1 3846491 1 FUEL TANK TIE BAR 2 25299-6 4 SCREW, Allan Hd, 1/4-20 x 3/4 3 45496 2 CAP, Fuel Tank w/ Gauge 4 45494 1 FUEL TANK-RH, Complete (see footnote) 5 3846489 1 TIE BAR MOUNT-RH 6 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 7 25126 4 NUT, Hex, Nylon Lock, 1/4-20 8 25013-10 8 CAPSCREW, Hex Hd, 3/8-16 x 1 9 25156 8 WASHER, 3/8

10 3847938 2 REAR MOUNT BRACKET 11 25155 4 WASHER, 5/16 12 25011-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4 13 22394 4 RUBBER BUSHING 14 25128 8 NUT, Hex, Serrated Flange, 3/8-16 15 3847937 1 TANK MOUNT-RH 16 3847852 1 BUMPER 17 3847936 1 TANK MOUNT-LH 18 45495 1 FUEL TANK-LH, Complete (see footnote) 19 22395 4 RUBBER ISOLATOR 20 3846490 1 TIE BAR MOUNT-LH

10

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 139 & above) ZT2761F

Fuel Tank, Mount & Bumper Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

3

2

1

4

5

2

18

17

3

6

7

6

8

19

6

9

11

10

12

11

13

8

13

14

13

9

10

16

15

14

13

11

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 139 & above) ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Fuel Tank, Mount & Bumper Group

Footnotes:

For fuel tank replacement parts, see Fuel Supply Hose & Tank Replacement Parts Groups

1 3846491 1 FUEL TANK TIE BAR 2 25299-6 4 SCREW, Allan Hd, 1/4-20 x 3/4 3 45496 2 CAP, Fuel Tank w/ Gauge 4 47904 1 FUEL TANK-RH, Complete (see footnote) 5 3846489 1 TIE BAR MOUNT-RH 6 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 7 25126 4 NUT, Hex, Nylon Lock, 1/4-20 8 22394 4 RUBBER BUSHING 9 25155 4 WASHER, 5/16

10 25011-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4 11 25128 8 NUT, Hex, Serrated Flange, 3/8-16 12 3847981 1 TANK MOUNT-RH 13 25156 8 WASHER, 3/8 14 25013-10 8 CAPSCREW, Hex Hd, 3/8-16 x 1 15 3847852 1 BUMPER 16 3847980 1 TANK MOUNT-LH 17 47903 1 FUEL TANK-LH, Complete (see footnote) 18 22395 4 RUBBER ISOLATOR 19 3846490 1 TIE BAR MOUNT-LH

12

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 138 & below)

Fuel Supply Hose & Tank Replacement Part Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

LH Fuel Tank RH Fuel Tank

3

4

2

1

5

9

10

Components

Tank

876

9

10

Tank

Components

Connect to Engine

13

TP 400-7087-09-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 138 & below)

REF NO. PART NO. QTY. DESCRIPTION

Fuel Supply Hose & Tank Replacement Part Group

Footnotes:

1 22030 1 VALVE, Fuel Shut Off 2 20835 6 CLAMP, Hose 3 50831-60 1 HOSE, 60” 4 50831-39 1 HOSE, 39” 5 50831-29 1 HOSE, 29” 6 50833-51 1 WIRE LOOM, 51” 7 50833-33 1 WIRE LOOM, 33” 8 50833-24 1 WIRE LOOM, 24” 9 1726400 2 RUBBER BUSHING

10 1674231 2 ELBOW FITTING

14

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 139 & above) ZT2761F

Fuel Supply Hose & Tank Replacement Part Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

3

4

2

1

5

876

9

10

11

12

11

LH Fuel Tank RH Fuel Tank

13

Tank

Components

10

9

Tank

Components

11

12

11

13

Connect to Engine

15

TP 400-7087-09-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 139 & above) ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Fuel Supply Hose & Tank Replacement Part Group

Footnotes:

1 22030 1 VALVE, Fuel Shut Off 2 20835 6 CLAMP, Hose 3 50831-60 1 HOSE, 60” 4 50831-39 1 HOSE, 39” 5 50831-29 1 HOSE, 29” 6 50833-51 1 WIRE LOOM, 51” 7 50833-33 1 WIRE LOOM, 33” 8 50833-24 1 WIRE LOOM, 24” 9 23061 2 ELBOWFITTING

10 1726400 2 RUBBER BUSHING 11 23069 4 CLAMP, Hose 12 50925-20 2 HOSE, 20” 13 23067 2 FITTING, Screen

16

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Control Cover & Mount Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

2

3

4

3

1

See Fuel Tank

& Mount Group

5

See Instrument

Panel Group

4

9

6

5

8

3

15

4

16

4

3

7

22

See Fuel Tank

13

4

14

3

19

20

15

16

5

21

& Mount Group

23

5

14

18

11

10

17

5

14

5

7

12

4

13

3

17

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Control Cover & Mount Group

Footnotes:

1 3847849 1 CONTROL COVER-RH 2 1719392 1 CUP HOLDER 3 25011-8 10 CAPSCREW, Hex Hd, 5/16-18 x 1 4 25155 10 WASHER, 5/16 5 22308 10 BODY CLIP, 5/16-18 6 3847941 1 CONTROL COVER MOUNT-RH 7 3845890 2 TANK MOUNT BAR 8 22030 1 FUEL SHUT OFF VALVE 9 3847848 1 CONTROL COVER-LH

10 3847940 1 CONTROL COVER MOUNT-LH 11 21379 1 GROMMET 12 25127 4 NUT, Hex, Serrated Flange, 5/16-18 13 3847942 2 DEBRIS GUARD 14 25128 12 NUT, Hex, Serrated Flange, 3/8-16 15 25013-6 12 CAPSCREW, Hex Hd, 3/8-16 x 3/4 16 25156 12 WASHER, 3/8 17 3846417 1 COVER MOUNT-LH 18 3846472 2 FAN SHIELD 19 25010-8 4 CAPSCREW, Hex Hd, 1/4-20 x 1 20 25154 4 WASHER, 1/4 21 22665 4 BODY CLIP, 1/4-20 22 3846426 1 COVER MOUNT-RH 23 21077 1 GROMMET

18

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Instrument Panel Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

1

11

2

7

8

9

6

10

5

3

4

19

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Instrument Panel Group

Footnotes:

1 22180 1 SWITCH, PTO 2 20060 1 HOURMETER 3 23239 1 CABLE, Choke Control 4 25126 2 NUT, Hex, Nylon Lock, 1/4-20 5 21662 1 CABLE, Throttle Control 6 25010-6 2 CAPSCREW, Hex Hd, 1/4-20 x 3/4 7 20927 1 SWITCH, Ignition, Complete (includes Ref 8-10) 8 22789 1 KEY, Ignition, Molded (Set of 2) 9 22790 1 COVER

10 22791 1 PLASTIC NUT 11 1703799 1 SWITCH, Headlight

20

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Headlight Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

1

3

2

4

5

4

2

3

6

21

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Headlight Group

Footnotes:

1 22980 1 HEADLIGHT-RH, Complete (includes Ref.2-5) 2 23057 2 BULB, Headlight 3 25145 2 CARRIAGE BOLT, 5/16-18 x 1 4 25170 2 WASHER, Lock, 5/16 5 25032 2 NUT, Hex, 5/16-18 6 22979 1 HEADLIGHT-LH, Complete (includes Ref.2-5)

22

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Engine & PTO Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

23

22

21

20

27

26

24

1A, 1B

22

21

25

18

17A

3

2

19

3

17B

16

14

13

12

11

15

16

3

4

8

7

9

3

5

6

7

8

10

23

TP 400-7087-04-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Engine & PTO Group

Footnotes:

* See your local Kohler engine dealer for service par ts ** Silver version not available for replacement parts. If muffler is replaced, remove heat shield (ref 18)

1A 22961 1 ENGINE, 25HP Kohler 1B 23235 1 ENGINE, 27HP Kohler

* 21144-1 1 OIL FILTER

* 21178-3 1 FUEL FILTER

* * 1 PRE-CLEANER (45 083 01)

* * 1 AIR FILTER (45 083 02) 2 25013-8 2 CAPSCREW, Hex Hd, 3/8-16 x 1 3 25011-6 5 CAPSCREW, Hex Hd, 5/16-18 x 3/4 4 3846416 1 CLUTCH ANCHOR 5 25096 2 NUT, Hex, Nylon Lock, 3/8-16 6 43636 1 PAD, Clutch Anchor 7 25165 3 WASHER, Fender, 5/16 8 25057 3 NUT, Hex, Nylon Lock, 5/16-18 9 25155 1 WASHER, 5/16

10 45331 1 CRANKSHAFT BOLT, 7/16 x 1-3/4 11 45475 1 SPACER, .45 x 1.88 x .38 12 23232 1 ELECTRIC CLUTCH 13 50407-2 1 KEY, 1/4 Sq. x 3 14 47075 1 CRANKSHAFT PULLEY 15 47033 1 SPACER, 1.13 x 1.75 x 1.03

16 25127 3 NUT, Hex, Serrated Flange, 5/16-18 17A 22952** 1 MUFFLER (silver version, S/N 138 & below) 17B 22952 1 MUFFLER (black version, S/N 139 & above)

18 3846483 1 MUFFLER SHIELD

19 25155 1 WASHER, 5/16

20 21466 1 CAP, 3/8NPT

21 21372 2 FITTING, 3/8NPT - 1/2 Str.

22 21392 2 HOSE CLAMP

23 21500 1 CLAMP, Vinyl

24 25010-6 1 CAPSCREW, Hex Hd, 1/4-20 x 3/4

25 25126 1 NUT, Hex, Serrated Flange, 1/4-20

26 50857-13 1 HOSE, 13”

27 50862-12 1 WIRE LOOM, 12”

24

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Pump Drive Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

22

1

See Engine

& PTO Group

1

8

20

21

20

19

18

17

24

23

2

3

4

5

14

13

6

7

12 11

8

9

1516

10

25

TP 400-7087-04-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Pump Drive Group

Footnotes:

1 25096 3 NUT, Hex, Nylon Lock, 3/8-16 2 22586 2 PULLEY, Pump Drive 3 22156 2 KEY, 5mm x 25mm 4 22587 2 BUSHING, Tapered Hub 5 25010-8 4 CAPSCREW, Hex Hd, 1/4-20 x 1 6 46446 1 SPACER, .39 x 1.00 x .79 7 22620 1 PULLEY, Idler 8 25156 2 WASHER, 3/8

9 25013-22 1 CAPSCREW, Hex Hd, 3/8-16 x 2-3/4 10 22314 1 BELT, Pump Drive (Set) 11 25034 2 NUT, Hex, 3/8-16 12 25321 1 SCREW HOOK, 3/8-16 x 4-1/4 13 22847 1 SPRING, Extension, Swivel End 14 25128 1 NUT, Hex, Serrated Flange, 3/8-16 15 25100 1 NUT, Hex, Side Lock, 3/8-16 16 25013-18 1 CAPSCREW, Hex Hd, 3/8-16 x 2-1/4 17 25013-32 1 CAPSCREW, Hex Hd, 3/8-16 x 4 18 25305 1 WASHER, 3/8 x 1-3/4 19 45135 1 SHAFT, Idler Pivot 20 22157 2 BUSHING, Brass 21 3846430 1 PUMP DRIVE IDLER ARM 22 3845090 1 SPACER, Idler Pivot 23 25013-14 1 CAPSCREW, Hex Hd, 3/8-16 x 1-3/4 24 22621 1 PULLEY, Idler (Single Flange)

26

TP 400-7087-08-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Motion Control Group - Upper

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

NOTE: RH side shown. Unless otherwise noted, components are identical for the LH side.

1103

4 5

7

6

1112

8

13

14

15

23

9

16

4

191817

6

222120

27

TP 400-7087-08-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Motion Control Group - Upper

Footnotes:

* - See Electrical Schematic for switch part number

1 3845913 1 MOTION CONTROL LEVER-RH

2 3845912 1 MOTION CONTROL LEVER-LH (not shown)

3 22068 2 FOAM GRIP

4 25155 12 WASHER, 5/16

5 25170 4 WASHER, Lock, 5/16

6 25011-6 12 CAPSCREW, Hex Hd, 5/16-18 x 3/4

7 3845901 2 CONTROL LEVER BASE (2 holes, S/N:1000 & below)

3849382 2 CONTROL LEVER BASE (4 holes, S/N: 1001 & above) 8 25013-16 2 CAPSCREW, Hex Hd, 3/8-16 x 2 9 25096 2 NUT, Hex, Nylon Lock, 3/8-16

10 3846409 2 CONTROL LEVER MOUNT 11 25011-8 2 CAPSCREW, Hex Hd, 5/16-18 x 1 12 25032 4 NUT, Hex, 5/16-18 13 3845902 2 NEUTRAL LOCK PLATE 14 25270 4 SCREW, #10-24 x 1 15 * 2 SWITCH (see electrical schematic) 16 25029 4 NUT, Hex, #10-24 17 25323 2 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4 w/ patch 18 25156 2 WASHER, 3/8 19 25278-2 2 SET SCREW, 5/16-18 x 1/4 w/ patch 20 50407-1 2 KEY, 1/4” x 1 21 25011-14 2 CAPSCREW, Hex Hd, 5/16-18 x 1-3/4 22 25011-10 2 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4 23 25127 12 NUT, Hex, Serrated Flange, 5/16-18

28

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Motion Control Group - Lower

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

NOTE: RH side shown. Unless otherwise noted, components are identical for the LH side.

18

17

6

10

15

13

12

11

16

10

16

14

17

18

3

4

5

9

1

4

3

7

8

29

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Motion Control Group - Lower

Footnotes:

1 3846405 1 CONTROL SHAFT-RH 2 3846404 1 CONTROL SHAFT-LH (not shown) 3 22630 4 BEARING, Pillow Block 4 25155 10 WASHER, 5/16 5 25011-8 8 CAPSCREW, Hex Hd, 5/16-18 x 1 6 25127 8 NUT, Hex, Serrated Flange, 5/16-18 7 20602 2 COLLAR, 1”Split 8 21146 2 BALL JOINT, 5/16-24 9 25011-10 2 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4

10 25057 4 NUT, Hex, Nylon Lock, 5/16-18 11 25033 6 NUT, Hex, 5/16-24 12 46420 2 HYDRO LINKAGE ROD 13 22628 2 BALL JOINT, 5/16-24 LH 14 22978 2 DAMPENER 15 25011-9 2 CAPSCREW, Hex Hd, 5/16-18 x 1-1/8 16 25335 4 CAPSCREW, Hex Hd, M8-1.25 x 35MM 17 25355 4 NUT, Hex, Serrated Flange, M8-1.25 18 25354 4 NUT, Hex, Nylon Lock, M8-1.25

30

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 1026 & below)

Neutral Return Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

NOTE: RH side shown. Unless otherwise noted, components are identical for the LH side.

1

3

2

17

4 6 2

5

3

7

8

9

10 11 12

16

13 14 12 15

3

18

31

TP 400-7087-04-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 1026 & below)

REF NO. PART NO. QTY. DESCRIPTION

Neutral Return Group

Footnotes:

1 3846411 2 NEUTRAL RETURN MOUNT PLATE 2 25055-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4 TFL 3 25139 6 NUT, Hex, Serrated Flange, 5/16-18 4 20807 2 SPRING, Extension 5 25057 4 NUT, Hex, Nylon Lock, 5/16-18 6 25013-6 4 CAPSCREW, Hex Hd, 3/8-16 x 3/4 7 20876B 2 BUSHING, Brass 8 25164 2 WASHER, 5/16 Fender 9 25011-14 2 CAPSCREW, Hex Hd, 5/16-18 x 1-3/4

10 25013-14 2 CAPSCREW, Hex Hd, 3/8-16 x 1-3/4 11 25326 2 WASHER, 3/8 x 2 12 25156 4 WASHER, 3/8 13 20880 2 INSERT, Bearing 14 20827 2 BEARING 15 3846414 2 NEUTRAL RETURN LEVER 16 42134 2 SPACER, .32 x .75 x 1.06 17 25128 4 NUT, Hex, Serrated Flange, 3/8-16 18 25096 2 NUT, Hex, Nylon Lock, 3/8-16

32

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 1027 & above)

Neutral Return Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

NOTE: RH side shown. Unless otherwise noted, components are identical for the LH side.

1

2

6 7

3

4

5

8

6

7

33

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 1027 & above)

REF NO. PART NO. QTY. DESCRIPTION

Neutral Return Group

Footnotes:

1 21124 2 BALL JOINT, 3/8-24, Male 2 23260 2 BUSHING 3 22645 2 SPRING, Compression 4 10546 2 COLLAR, 3/8 Set 5 49232 2 NEUTRAL CONTROL ROD 6 25035 4 NUT, Hex, 3/8-24 7 25097 4 NUT, Hex Nylon Lock, 3/8-24 8 20805 2 BALL JOINT, 3/8-24, Female, Stud

34

TP 400-7087-05-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Hydraulic Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

1

2

34 35 678

20

21

22

12

18

3

9

14

17

3

11 12

3

8

3

13

15

16

3193

15

16

10

20

21

22

21

22

21

22

28 28

26

24A, 24B25

23

27A, 27B 25 26

23

35

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Hydraulic Group

Footnotes:

1 23191 1 CAP 2 22636 1 RESERVOIR 3 21164 8 HOSE CLAMP, #10 4 50848-11 1 HOSE, Hydraulic, 11” 5 22635 1 FITTING, 1/2”NPT, Straight 6 21356 1 FILTER HEAD 7 21357 1 FILTER 8 21233 2 FITTING, 1/2”NPT, 90 Deg. 9 50848-3.5 1 HOSE, Hydraulic, 3-1/2”

10 21395 1 FITTING, 5/8”, 90 Deg. 11 22364 1 FITTING, 1/2”NPT, Tee 12 22365 2 FITTING, Hydraulic, Straight Swivel 13 50848-12 1 HOSE, Hydraulic, 12” 14 50860-16 1 HOSE, Hydraulic, 16” 15 22106 2 FITTING, 1/4”NPT, Straight 16 22052 2 FITTING, Hydraulic, O-Ring, 90 Deg.Swivel 17 50860-24 1 HOSE, Hydraulic, 24” 18 21392 2 HOSE CLAMP, #6 19 50848-3 1 HOSE, Hydraulic, 3” 20 22571 2 HYDRAULIC PUMP w/ FAN

* 22571-2 2 FAN 21 22633 4 FITTING, Hydraulic, O-Ring Adapter 22 22887 4 HYDRAULIC HOSE ASSEMBLY 23 22634 4 FITTING, Hydraulic, O-Ring Adapter

24A 22661L 1 HYDRAULIC WHEEL MOTOR-LEFT, 18 CI, Complete (includes Ref 25 & 26)

(S/N: 877 & below)

24B 22660L 1 HYDRAULIC WHEEL MOTOR-LEFT, 15 CI, Complete (includes Ref 25 & 26)

(S/N: 878 & above) 25 22042-2 2 KEY 26 22042-3 2 NUT & COTTER PIN

27A 22661R 1 HYDRAULIC WHEEL MOTOR-RIGHT, 18 CI, Complete (includes Ref 25 & 26)

(S/N: 877 & below)

27B 22660R 1 HYDRAULIC WHEEL MOTOR-RIGHT, 15 CI, Complete (includes Ref 25 & 26)

(S/N: 878 & above) 28 50837-12 2 PROTECTIVE COIL, 12”

36

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Reservoir Mount & Battery Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

6

47

See Hydraulic Group

1

2

3 4

11

5

8

9

10

37

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Reservoir Mount & Battery Group

Footnotes:

1 3846397 1 MOUNT, Reservoir 2 22649 3 BODY CLIP, 3/8-16 3 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 4 25155 6 WASHER, 5/16 5 25127 6 NUT, Hex, Serrated Flange, 5/16-18 6 21379 1 GROMMET, 7/8 7 25011-8 2 CAPSCREW, Hex Hd, 5/16-18 x 1 8 3846447 1 RETAINER, Battery

9 25510 1 FOAM GRIP 10 23183 1 GROMMET, 3” 11 * 1 BATTERY (BCIU1, 12V, 340CCA Lawn & Garden)

38

TP 400-7087-04-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Parking Brake Group-Upper

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

1

5

2

3

6

4

8

9

7

10

18

11

10

3

17

15

8

13

14

16

7

12

39

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Parking Brake Group-Upper

Footnotes:

* - See Electrical Schematic for switch part number

1 1722302 1 GRIP

2 3845619 1 BRAKE HANDLE

3 25095 2 NUT, Hex, Nylon Lock, 1/4-20

4 25011-8 2 CAPSCREW, Hex Hd, 5/16-18 x 1

5 25127 2 NUT, Hex, Serrated Flange, 5/16-18

6 3845616 1 BRAKE HANDLE MOUNT

7 25010-14 2 CAPSCREW, Hex Hd, 1/4-20 x 1-3/4

8 25128 6 NUT, Hex, Serrated Flange, 3/8-16

9 25013-6 4 CAPSCREW, Hex Hd, 3/8-16 x 3/4 10 21098 2 BEARING, Flange 11 3845610 1 BRAKE HANDLE SHAFT 12 3845618 1 BRAKE LINKAGE PIVOT 13 25010-6 2 CAPSCREW, Hex Hd, 1/4-20 x 3/4 14 25154 2 WASHER, 1/4 15 25058-14 1 CAPSCREW, Hex Hd, 3/8-16 x 1-3/4 TFL 16 3845621 1 SWITCH MOUNT BRACKET 17 25126 2 NUT, Hex, Serrated Flange, 1/4-20 18 * * SWITCH (see electrical schematic)

40

TP 400-7087-04-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Parking Brake Group-Lower

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side.

1

2

3

See Parking Brake

Group - Upper

See Rear Suspension Group

8

7

10

6

2

4

9

11A, 11B

2

5

12

16

13

17A, 17B

14

18

15

14

19

41

TP 400-7087-04-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Parking Brake Group-Lower

Footnotes:

1 25013-18 2 CAPSCREW, Hex Hd, 3/8-16 x 2-1/4

2 25156 6 WASHER, 3/8

3 47125 2 SPACER, .39 x 1.00 x .88

4 41930 2 SPACER, .38 x .50 x .27

5 25096 2 NUT, Hex, Nylon Lock, 3/8-16

6 25045 2 NUT, Hex, Nylon Lock, 5/16-24

7 25155 2 WASHER, 5/16

8 22361 2 SPRING, Compression

9 3845633 2 LINK, Brake Lock 10 22209 2 CABLE, Brake

11A 3845604 1 BRACKET, Cable Mount-LH 11B 3845605 1 BRACKET, Cable Mount-RH (not shown)

12 21494 2 SPRING, Compression 13 25164 2 WASHER, Fender, 5/16 14 25033 6 NUT, Hex, 5/16-24 15 45947 2 ADJUSTER, Brake Linkage 16 25211 2 HAIRPIN CLIP

17A 22342 1 BRAKE CALIPER, LH 17B 22341 1 BRAKE CALIPER, RH (not shown)

18 22340 2 MOUNT, Brake Caliper 19 22339 2 HUB, 8”Brake Disc

42

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Rear Suspension Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side.

1

16

2

3

4

15

14

89

17

13

12

21

19

11

10

5

22

6A, 6B

7

16

18

20

43

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Rear Suspension Group

Footnotes:

1 25298 2 SET SCREW, Square Hd, 1/2-13 x 3

2 25301 2 NUT, Hex, Jam, 1/2-13

3 45904 2 SPRING COMPRESSION PLATE

4 45898 2 SPRING RETAINER

5 21747 2 SPRING, Suspension

6A 3845601 1 SPRING SADDLE-LH 6B 3845602 1 SPRING SADDLE-RH (not shown)

7 3845588 2 WHEEL MOTOR MOUNT

8 3845304 2 SUSPENSION A-ARM, Upper

9 22250 16 BUSHING, Flange 10 20095 12 GREASE FITTING 11 45305 4 PIVOT SLEEVE, Long 12 45306 8 PIVOT SLEEVE, Short 13 22269 8 O-RING 14 45307 8 WASHER, A-Arm 15 25294 8 CAPSCREW, Allen Head, 1/2-13 x 3 16 25056 10 NUT, Hex, Nylon Lock, 1/2-13 17 3845308 2 SUSPENSION A-ARM, Lower 18 25018-24 4 CAPSCREW, Hex Hd, 1/2-20 x 3 19 25098 8 NUT, Hex, Nylon Lock, 1/2-20 20 25018-20 4 CAPSCREW, Hex Hd, 1/2-20 x 2-1/2 21 25017-52 4 CAPSCREW, Hex Hd, 1/2-13 x 6-1/2 22 25332 2 NUT, Hex, Side Lock, 1/2-13

44

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Wheels & Tires Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

Front Wheels & Tires

Rear Wheels & Tires

8

1

2

3

4

5

6

7

9A, 9B

10A, 10B

11A, 11B

12

45

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Wheels & Tires Group

Footnotes:

1 22631S 2 WHEEL & TIRE ASSEMBLY, Front, 13 x 5.0 x 6, Complete (includes Ref 2 - 5)

2 22029-1 2 TIRE, Front, 13 x 5.0 x 6

3 22631S-1 2 WHEEL ASSEMBLY, Front, for 13 x 5.0 x 6 Tires, Complete (includes Ref 6 & 7)

4 22631S-2 4 BEARING, Taper Roller (2 per tire)

5 22631S-3 4 GREASE SEAL (2 per tire)

6 47103 4 ADAPTER, Caster Wheel (2 per tire)

7 25017-60 2 CAPSCREW, Hex Hd, 1-2/13 x 7-1/2

8 25056 2 NUT, Hex, Nylon Lock, 1-2/13

9A 22396S 2 WHEEL & TIRE ASSEMBLY, Rear, 23 x 10.5 x 12, Complete (Includes Ref 10A & 11A)

(ZT2561F - S/N: 877 & below) (ZT2761F - S/N: 937 & below)

9B 23243 2 WHEEL & TIRE ASSEMBLY, Rear, 23 x 10.5 x 12, Complete (Includes Ref 10A & 11A)

(ZT2561F - S/N: 878 & above) (ZT2761F - S/N: 938 & above)

10A 22396-1 2 TIRE, Rear, 23 x 10.5 x 12

(ZT2561F - S/N: 877 & below) (ZT2761F - S/N: 937 & below)

10B 23243-1 2 TIRE, Rear, 23 x 10.5 x 12

(ZT2561F - S/N: 878 & above) (ZT2761F - S/N: 938 & above)

11A 22898-2 2 WHEEL ASSEMBLY, Rear, 12 x 8.5

(ZT2561F - S/N: 877 & below) (ZT2761F - S/N: 937 & below)

11B 22396S-2 2 WHEEL ASSEMBLY, Rear, 21 x 8.5

(ZT2561F - S/N: 878 & above) (ZT2761F - S/N: 938 & above)

12 22215 10 WHEEL LUG, 1/2 x 1-5/8

46

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Deck Lift Group

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

45

1

2

3

4

5

6

7

8

9

10

18A, 18B

20

19

15

16

21A, 21B

22

44

11

12

13

14

37

26

29

27

24

31

23

28

23

24

25A, 25B

7

28

29

22

30

28

41

43

23

42

24

17

40

39

35

36

38

20

7

15

7

16

17

21A, 21B

28

32

22

33

5

34

47

TP 400-7087-04-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Deck Lift Group

Footnotes:

1 3844999 1 DECK LIFT LOCK

2 25210 1 HAIRPIN CLIP

3 3845058 1 DECK LIFT PEDAL

* 44875 1 SAFETY WALK 4 22044 1 PIN, Clevis, 1/2 x 2-1/2 5 25158 6 WASHER, 1/2 6 23241 1 COLLAR, Split, 1/2 7 25096 12 NUT, Hex, Nylon Lock, 3/8-16 8 22097 1 CAP 9 3844987 1 DECK LIFT PIVOT ARM

10 44992 4 SPACER, .38 x .50 x 1.56 11 3845379 1 DECK HEIGHT PLATE

* 22063 1 DECAL, Deck Height

12 25013-22 4 CAPSCREW, Hex Hd, 3/8-16 x 2-3/4 13 22045 1 PIN, 1/2 x 3 14 44993 1 LIFT PIVOTBOLT 15 25516 4 PIN, Roll, 3/16 x 1-1/2 16 21253 4 SHIM W ASHER

17 20095 6 GREASE FITTING 18A 3845216 1 REAR DECK LIFT FRAME - LH 18B 3845217 1 REAR DECK LIFT FRAME - RH (not shown)

19 47446 2 SPRING ROD PIVOT

20 25040 12 NUT, Hex, 5/8-11 21A 3845449 2 DECK LIFT PIVOT - LH 21B 3845450 2 DECK LIFT PIVOT - RH (not shown)

22 25013-14 6 CAPSCREW, Hex Hd, 3/8-16 x 1-3/4

23 22366 6 PIN, Spring, 3/16 x 1-1/4

24 25281 10 WASHER, 5/8 25A 3847522 1 DECK LIFT LINK - LH 25B 3847523 1 DECK LIFT LINK - RH (not shown)

26 25159 2 WASHER, USS, 5/8

27 25316 2 PIN, Roll, 3/16 x 3/4

28 25156 12 WASHER, 3/8

29 25084 4 NUT, Hex, Jam, 3/8-16

30 50878-3 2 CHAIN, 3 Links

31 25128 4 NUT, Hex, Serrated Flange, 3/8-16

32 45026 2 FRONT DECK HANGER

33 25038 2 NUT, Hex, 1/2-13

34 25056 2 NUT, Hex, Nylon Lock, 1/2-13

35 45446 2 SPRING ROD

36 22333 2 SPRING, Deck Lift

37 47761 2 DECK LIFT ROD

38 41477 2 SPACER, .63 x 1.06 x .23

39 45447 2 SPRING ROD PIVOT

40 25013-10 4 CAPSCREW, Hex Hd, 3/8-16

41 3847441 1 DECK LIFT SHAFT & MOUNT ASSEMBLY

42 25018-24 2 CAPSCREW, Hex Hd, 1/2-20 x 3

43 3844994 2 DECK LIFT LINK

44 25098 2 NUT, Hex, Nylon Lock, 1/2-20

45 25282 1 NUT, Hex, Jam, Nylon Lock, 5/8-11

48

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 278 & below)

Ignition Grounding Circuit/Operator Presence

1703799

SWITCH

HEADLIGHT

GREEN

NO

ORANGE

ORANGE ORANGE

ORANGE

20060

HOURMETER

GREEN

ORANGE

GREEN

BLUE

21603

20A FUSE

WHITE

YELLOW

COM

NO

NC

BLUE

YELLOW

IGNITION SWITCH

POSITION CIRCUIT MAKE

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

YELLOW

ORANGE

GREEN

WHITE

BLUE

WHITE

RED

S

GRAY

WHITE

WHITE/GREEN

RED

B

IGNITION

M

PTO

SWITCH

BLACK

A

20927

SWITCH

L

GRAY

22180

BATTERY

21405

21603

20A FUSE

RED

GREEN

G

WHITE

GREEN

VIOLET

POSITIVE BATTERY CABLE

GREEN

23232

STARTER

MOTOR

21603

20A FUSE

21406

NEGATIVE BATTERY CABLE

YELLOW

NC

BLOCK

ENGINE

GROUND CABLE

YELLOW

WHITE

VIOLET

GREEN

NO

44014

BLUE

SEAT

STARTER

SWITCH

ENGINE MAGNETO

VOLTAGE REGULATOR

WHITE

VIOLET

1

22095

FUEL SOLENOID

RED

4

32

5

23

4

(S.A.M.)

MODULE

SPARK ADVANCE

RED

25HP KOHLER ENGINE HARNESS

PTO CLUTCH

WHITE

BLACK

21603

20A FUSE

WHITE

BLACK

WHITE

WHITE/RED

WHITE

WHITE/GREEN

YELLOW

NO

NC

YELLOW

22095

SWITCH

RH NEUTRAL

WHITE

YELLOW

NO

NC

SWITCH

LH NEUTRAL

YELLOW

22095

YELLOW

WHITE/RED

WHITE

22980

HEADLIGHT - RH

22979

HEADLIGHT - LH

47957

STALLION KOHLER WIRE HARNESS

WHITE

GREEN

NO

NC

22182

SWITCH

PARKING BRAKE

YELLOW

WHITE/RED

NO

NC

22182

SWITCH

PARKING BRAKE

49

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 278 & below)

Charging Circuit

1703799

SWITCH

HEADLIGHT

GREEN

NO

ORANGE ORANGE

ORANGE

20060

HOURMETER

GREEN

ORANGE

GREEN

BLUE

21603

20A FUSE

WHITE

YELLOW

COM

NO

NC

BLUE

YELLOW

IGNITION SWITCH

POSITION CIRCUIT MAKE

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

YELLOW

ORANGE

GREEN

WHITE

BLUE

WHITE

S

GRAY

WHITE

WHITE/GREEN

RED

B

IGNITION

M

PTO

RED

A

20927

SWITCH

22180

SWITCH

BLACK

BATTERY

21405

21603

20A FUSE

RED

GREEN

G

L

GRAY

WHITE

GREEN

VIOLET

POSITIVE BATTERY CABLE

GREEN

23232

STARTER

MOTOR

21603

20A FUSE

21406

NEGATIVE BATTERY CABLE

YELLOW

NC

BLOCK

ENGINE

GROUND CABLE

YELLOW

WHITE

VIOLET

GREEN

NO

44014

BLUE

SEAT

STARTER

SWITCH

ENGINE MAGNETO

WHITE

VIOLET

1

22095

VOLTAGE REGULATOR

FUEL SOLENOID

RED

4

32

5

23

4

(S.A.M.)

MODULE

SPARK ADVANCE

RED

25HP KOHLER ENGINE HARNESS

PTO CLUTCH

WHITE

BLACK

21603

20A FUSE

WHITE

BLACK

WHITE

WHITE/RED

WHITE

WHITE/GREEN

NC

YELLOW

NO

22095

SWITCH

RH NEUTRAL

WHITE

YELLOW

NO

NC

22095

SWITCH

LH NEUTRAL

YELLOW

WHITE/RED

WHITE

22980

HEADLIGHT - RH

22979

HEADLIGHT - LH

47957

STALLION KOHLER WIRE HARNESS

WHITE

GREEN

NO

NC

22182

SWITCH

PARKING BRAKE

YELLOW

WHITE/RED

NO

NC

22182

SWITCH

PARKING BRAKE

50

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 278 & below)

Cranking Circuit

1703799

SWITCH

HEADLIGHT

GREEN

NO

ORANGE

ORANGE ORANGE

ORANGE

20060

HOURMETER

GREEN

ORANGE

GREEN

BLUE

21603

20A FUSE

WHITE

BLUE

WHITE

IGNITION SWITCH

POSITION CIRCUIT MAKE

YELLOW

ORANGE

GREEN

WHITE

COM

NO

NC

WHITE

YELLOW

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

WHITE

BLUE

RED

S

GRAY

WHITE

WHITE/GREEN

RED

B

IGNITION

M

PTO

SWITCH

BLACK

A

20927

SWITCH

L

GRAY

22180

BATTERY

21405

21603

20A FUSE

RED

GREEN

G

WHITE

GREEN

VIOLET

POSITIVE BATTERY CABLE

GREEN

23232

STARTER

MOTOR

21603

20A FUSE

21406

NEGATIVE BATTERY CABLE

YELLOW

NC

BLOCK

ENGINE

GROUND CABLE

YELLOW

WHITE

VIOLET

GREEN

NO

44014

BLUE

SEAT

STARTER

SWITCH

ENGINE MAGNETO

WHITE

VIOLET

1

22095

VOLTAGE REGULATOR

FUEL SOLENOID

RED

4

32

5

23

4

(S.A.M.)

MODULE

SPARK ADVANCE

RED

25HP KOHLER ENGINE HARNESS

PTO CLUTCH

WHITE

BLACK

21603

20A FUSE

WHITE

BLACK

WHITE

WHITE/RED

WHITE

WHITE/GREEN

YELLOW

NO

NC

YELLOW

22095

SWITCH

RH NEUTRAL

WHITE

YELLOW

NO

NC

SWITCH

LH NEUTRAL

YELLOW

22095

YELLOW

WHITE/RED

WHITE

22980

HEADLIGHT - RH

22979

HEADLIGHT - LH

47957

STALLION KOHLER WIRE HARNESS

WHITE

GREEN

NO

NC

22182

SWITCH

PARKING BRAKE

YELLOW

WHITE/RED

NO

NC

22182

SWITCH

PARKING BRAKE

51

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F (S/N: 278 & below)

PTO Clutch Circuit

1703799

SWITCH

HEADLIGHT

GREEN

NO

ORANGE

ORANGE ORANGE

ORANGE

20060

HOURMETER

GREEN

ORANGE

GREEN

BLUE

21603

20A FUSE

WHITE

YELLOW

COM

NO

NC

BLUE

YELLOW

IGNITION SWITCH

POSITION CIRCUIT MAKE

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

YELLOW

ORANGE

GREEN

WHITE

BLUE

WHITE

S

GRAY

WHITE

WHITE/GREEN

RED

B

IGNITION

M

PTO

SWITCH

RED

A

20927

SWITCH

22180

BLACK

BATTERY

21405

21603

20A FUSE

RED

GREEN

G

L

GRAY

WHITE

GREEN

VIOLET

POSITIVE BATTERY CABLE

GREEN

23232

STARTER

MOTOR

21603

20A FUSE

21406

NEGATIVE BATTERY CABLE

YELLOW

NC

BLOCK

ENGINE

GROUND CABLE

YELLOW

WHITE

VIOLET

GREEN

NO

44014

SEAT

STARTER

BLUE

SWITCH

ENGINE MAGNETO

VOLTAGE REGULATOR

WHITE

VIOLET

1

22095

FUEL SOLENOID

RED

4

32

5

23

4

(S.A.M.)

MODULE

SPARK ADVANCE

RED

25HP KOHLER ENGINE HARNESS

PTO CLUTCH

WHITE

BLACK

21603

20A FUSE

WHITE

BLACK

WHITE

WHITE/RED

WHITE

WHITE/GREEN

YELLOW

NO

NC

YELLOW

22095

SWITCH

RH NEUTRAL

WHITE

YELLOW

NO

NC

22095

SWITCH

LH NEUTRAL

YELLOW

22980

HEADLIGHT - RH

22979

HEADLIGHT - LH

47957

STALLION KOHLER WIRE HARNESS

WHITE

WHITE/RED

GREEN

NO

NC

22182

SWITCH

PARKING BRAKE

YELLOW

WHITE/RED

NO

NC

22182

SWITCH

PARKING BRAKE

52

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 279 - 1026)

Ignition Grounding Circuit/Operator Presence

1703799

SWITCH

HEADLIGHT

GREEN

ORANGE

NO

ORANGE

GREEN

22980

HEADLIGHT - RH

20A FUSE

GREEN

20060

HOURMETER

BLUE

ORANGE

22979

HEADLIGHT - LH

21603

WHITE

YELLOW

COM

NO

NC

BLUE

YELLOW

48452

IGNITION SWITCH

POSITION CIRCUIT MAKE

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

YELLOW

ORANGE

GREEN

WHITE

GRAY

BLUE

WHITE

YELLOW

NC

RED

S

WHITE

WHITE/GREEN

NO

WHITE/RED

RED

VIOLET

B

A

20927

SWITCH

IGNITION

M

PTO

22180

SWITCH

BLACK

SWITCH

LH NEUTRAL

YELLOW

G

L

GRAY

22095

GREEN

YELLOW

21603

20A FUSE

21603

20A FUSE

GREEN

WHITE

21603

20A FUSE

WHITE

GREEN

BLACK

NC

RED

VIOLET

RED

23232

PTO CLUTCH

WHITE

WHITE/GREEN

NO

PARKING BRAKE

22182

SWITCH

YELLOW

POSITIVE BATTERY CABLE

RED

BATTERY

21405

STARTER

YELLOW

MOTOR

WHITE

WHITE/RED

87

87A

30

WHITE/RED

21406

NEGATIVE BATTERY CABLE

YELLOW

86

85

YELLOW

NC

YELLOW

NC

BLOCK

ENGINE

44014

GROUND CABLE

WHITE

VIOLET

GREEN

RELAY

GREEN

NO

YELLOW

NO

GREEN

NO

STARTER

BLUE

21766

SEAT

SWITCH

RH NEUTRAL

SWITCH

PARKING BRAKE

ENGINE MAGNETO

VOLTAGE REGULATOR

WHITE

VIOLET

1

22095

22182

FUEL SOLENOID

RED

4

32

5

23

4

(S.A.M.)

MODULE

SPARK ADVANCE

RED

25HP & 27HP KOHLER ENGINE HARNESS

STALLION KOHLER WIRE HARNESS

53

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 279 - 1026)

Charging Circuit

1703799

SWITCH

HEADLIGHT

GREEN

ORANGE

NO

ORANGE

GREEN

22980

HEADLIGHT - RH

20A FUSE

GREEN

20060

HOURMETER

BLUE

ORANGE

22979

HEADLIGHT - LH

21603

WHITE

YELLOW

COM

NO

NC

BLUE

YELLOW

48452

IGNITION SWITCH

POSITION CIRCUIT MAKE

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

YELLOW

ORANGE

GREEN

WHITE

GRAY

BLUE

WHITE

YELLOW

NC

RED

S

WHITE

WHITE/GREEN

NO

WHITE/RED

RED

VIOLET

B

A

SWITCH

IGNITION

M

PTO

22180

SWITCH

BLACK

SWITCH

LH NEUTRAL

YELLOW

20927

GRAY

22095

G

L

GREEN

YELLOW

21603

20A FUSE

21603

20A FUSE

GREEN

WHITE

21603

20A FUSE

WHITE

GREEN

BLACK

NC

RED

VIOLET

RED

23232

PTO CLUTCH

WHITE

WHITE/GREEN

NO

PARKING BRAKE

22182

SWITCH

YELLOW

POSITIVE BATTERY CABLE

RED

21405

STARTER

BATTERY

MOTOR

WHITE

YELLOW

WHITE/RED

87

87A

30

WHITE/RED

21406

NEGATIVE BATTERY CABLE

YELLOW

GREEN

86

85

YELLOW

NC

YELLOW

NC

BLOCK

ENGINE

GROUND CABLE

WHITE

VIOLET

RELAY

GREEN

NO

YELLOW

NO

GREEN

NO

44014

BLUE

21766

SEAT

RH NEUTRAL

PARKING BRAKE

STARTER

ENGINE MAGNETO

WHITE

22095

SWITCH

22095

SWITCH

22182

SWITCH

VOLTAGE REGULATOR

VIOLET

1

FUEL SOLENOID

RED

4

32

5

23

4

(S.A.M.)

MODULE

SPARK ADVANCE

RED

25HP & 27HP KOHLER ENGINE HARNESS

STALLION KOHLER WIRE HARNESS

54

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 279 - 1026)

Cranking Circuit

1703799

SWITCH

HEADLIGHT

GREEN

ORANGE

NO

ORANGE

GREEN

22980

HEADLIGHT - RH

20A FUSE

GREEN

20060

HOURMETER

BLUE

ORANGE

22979

HEADLIGHT - LH

21603

WHITE

YELLOW

COM

NO

NC

BLUE

YELLOW

48452

IGNITION SWITCH

POSITION CIRCUIT MAKE

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

YELLOW

ORANGE

GREEN

WHITE

GRAY

BLUE

WHITE

YELLOW

NC

RED

S

WHITE

WHITE/GREEN

NO

WHITE/RED

RED

VIOLET

B

A

SWITCH

IGNITION

M

PTO

22180

SWITCH

BLACK

SWITCH

LH NEUTRAL

YELLOW

20927

GRAY

22095

G

L

GREEN

YELLOW

21603

20A FUSE

21603

20A FUSE

WHITE

21603

20A FUSE

WHITE

GREEN

BLACK

NC

RED

VIOLET

RED

23232

PTO CLUTCH

WHITE

WHITE/GREEN

NO

PARKING BRAKE

22182

SWITCH

YELLOW

POSITIVE BATTERY CABLE

RED

21405

STARTER

BATTERY

MOTOR

WHITE

YELLOW

WHITE/RED

87

87A

30

WHITE/RED

21406

NEGATIVE BATTERY CABLE

YELLOW

86

85

YELLOW

NC

YELLOW

NC

BLOCK

ENGINE

GROUND CABLE

WHITE

VIOLET

GREEN

RELAY

GREEN

NO

YELLOW

NO

GREEN

NO

44014

BLUE

21766

SEAT

RH NEUTRAL

PARKING BRAKE

STARTER

ENGINE MAGNETO

WHITE

22095

SWITCH

22095

SWITCH

22182

SWITCH

VOLTAGE REGULATOR

VIOLET

1

32

23

FUEL SOLENOID

RED

4

5

4

(S.A.M.)

MODULE

SPARK ADVANCE

25HP & 27HP KOHLER ENGINE HARNESS

STALLION KOHLER WIRE HARNESS

55

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 279 - 1026)

PTO Clutch Circuit

1703799

SWITCH

HEADLIGHT

GREEN

ORANGE

NO

ORANGE

GREEN

22980

HEADLIGHT - RH

20A FUSE

GREEN

20060

HOURMETER

BLUE

ORANGE

22979

HEADLIGHT - LH

21603

WHITE

YELLOW

COM

NO

NC

BLUE

YELLOW

48452

IGNITION SWITCH

POSITION CIRCUIT MAKE

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

YELLOW

ORANGE

GREEN

WHITE

GRAY

BLUE

WHITE

YELLOW

NC

RED

S

WHITE

WHITE/GREEN

NO

WHITE/RED

RED

VIOLET

B

A

SWITCH

IGNITION

M

PTO

22180

SWITCH

BLACK

SWITCH

LH NEUTRAL

YELLOW

20927

GRAY

22095

G

L

GREEN

YELLOW

21603

20A FUSE

21603

20A FUSE

WHITE

21603

20A FUSE

WHITE

GREEN

BLACK

NC

RED

VIOLET

RED

23232

PTO CLUTCH

WHITE

WHITE/GREEN

NO

PARKING BRAKE

22182

SWITCH

YELLOW

POSITIVE BATTERY CABLE

RED

21405

STARTER

BATTERY

MOTOR

WHITE

YELLOW

WHITE/RED

87

87A

30

WHITE/RED

21406

NEGATIVE BATTERY CABLE

YELLOW

86

85

YELLOW

NC

YELLOW

NC

BLOCK

ENGINE

GROUND CABLE

WHITE

VIOLET

GREEN

RELAY

GREEN

NO

YELLOW

NO

GREEN

44014

21766

SEAT

RH NEUTRAL

NO

PARKING BRAKE

STARTER

BLUE

SWITCH

22095

22182

ENGINE MAGNETO

VOLTAGE REGULATOR

RED

WHITE

VIOLET

1

32

1

23

SPARK ADVANCE

FUEL SOLENOID

RED

4

5

4

(S.A.M.)

MODULE

25HP & 27HP KOHLER ENGINE HARNESS

STALLION KOHLER WIRE HARNESS

56

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 1027 & above)

Ignition Grounding Circuit/Operator Presence

(S.A.M.)

STARTER

ENGINE MAGNETO

BATTERY

BLOCK

ENGINE

VOLTAGE REGULATOR

FUEL SOLENOID

RED

MODULE

SPARK ADVANCE

BLACK

1703799

SWITCH

HEADLIGHT

22980

HEADLIGHT - LH

HEADLIGHT - RH

BLACK

ORANGE

IGNITION SWITCH

22979

BLACK

21603

20A FUSE

ORANGE

POSITION CIRCUIT MAKE

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

S

YELLOW

ORANGE/WHITE

YELLOW

RED

B

IGNITION

M

WHITE

COMNONC

RED

ORANGE

VIOLET

A

20927

SWITCH

L

ORANGE

BLACK

GREEN

WHITE

RELAY

21766

44014

GROUND CABLE

BROWN

WHITE

87

86

87A

30

85

BLUE

VIOLET

BLACK

WHITE

RED

VIOLET

4

1

32

5

25HP & 27HP KOHLER ENGINE HARNESS

5

1

23

4

21766

RELAY

21405

21603

20A FUSE

21603

BLACK

20A FUSE

PTO

SWITCH

22180

G

RED

VIOLET

BLACK

GRAY

POSITIVE BATTERY CABLE

BLACK

23232

PTO CLUTCH

20060

BLACK BLACK

STARTER

MOTOR

21406

NEGATIVE BATTERY CABLE

BROWN

87

86

87A

30

85

HOURMETER

GRAY

21603

20A FUSE

BLUE

ORANGE

YELLOW

VIOLET

ORANGE/GREEN

YELLOW

BLUE

ORANGE

49244

NC

SEAT

22094

SWITCH

YELLOW

ORANGE/GREEN

NO

21451

SWITCH

RH NEUTRAL

BLUE

NC

STALLION KOHLER WIRE HARNESS

NO

ORANGE/WHITE

21451

SWITCH

LH NEUTRAL

NC

ORANGE

NO

PARKING BRAKE

22182

SWITCH

57

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 1027 & above)

Charging Circuit

(S.A.M.)

STARTER

ENGINE MAGNETO

BATTERY

BLOCK

ENGINE

VOLTAGE REGULATOR

SPARK ADVANCE

FUEL SOLENOID

RED

MODULE

BLACK

1703799

SWITCH

HEADLIGHT

22980

HEADLIGHT - LH

HEADLIGHT - RH

BLACK

ORANGE

IGNITION SWITCH

22979

BLACK

21603

20A FUSE

ORANGE

POSITION CIRCUIT MAKE

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

S

YELLOW

ORANGE/WHITE

YELLOW

RED

B

IGNITION

M

COMNONC

SWITCH

WHITE

RED

ORANGE

VIOLET

A

20927

ORANGE

BLACK

GREEN

WHITE

RELAY

21766

44014

GROUND CABLE

BROWN

WHITE

87

86

87A

30

85

BLUE

VIOLET

BLACK

WHITE

RED

VIOLET

4

1

32

5

25HP & 27HP KOHLER ENGINE HARNESS

5

1

23

4

21766

RELAY

21405

21603

20A FUSE

21603

BLACK

PTO

20A FUSE

22180

SWITCH

G

L

RED

VIOLET

BLACK

GRAY

BLACK

23232

PTO CLUTCH

POSITIVE BATTERY CABLE

BLACK BLACK

20060

STARTER

MOTOR

21406

NEGATIVE BATTERY CABLE

BROWN

87

86

87A

30

85

HOURMETER

GRAY

21603

20A FUSE

BLUE

ORANGE

YELLOW

VIOLET

ORANGE/GREEN

YELLOW

BLUE

ORANGE

49244

NC

SEAT

22094

SWITCH

YELLOW

ORANGE/GREEN

NO

21451

SWITCH

RH NEUTRAL

BLUE

NC

STALLION KOHLER WIRE HARNESS

NO

ORANGE/WHITE

21451

SWITCH

LH NEUTRAL

NC

ORANGE

NO

PARKING BRAKE

22182

SWITCH

58

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 1027 & above)

Cranking Circuit

(S.A.M.)

STARTER

ENGINE MAGNETO

BATTERY

BLOCK

ENGINE

VOLTAGE REGULATOR

SPARK ADVANCE

FUEL SOLENOID

RED

MODULE

BLACK

1703799

SWITCH

HEADLIGHT

22980

HEADLIGHT - LH

HEADLIGHT - RH

BLACK

ORANGE

IGNITION SWITCH

22979

BLACK

21603

20A FUSE

ORANGE

POSITION CIRCUIT MAKE

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

S

YELLOW

ORANGE/WHITE

YELLOW

RED

B

IGNITION

M

WHITE

COMNONC

RED

ORANGE

VIOLET

A

20927

SWITCH

L

ORANGE

GROUND CABLE

BLACK

GREEN

WHITE

21766

RELAY

44014

BROWN

WHITE

87A

30

WHITE

RED

VIOLET

BLUE

4

1

32

5

25HP & 27HP KOHLER ENGINE HARNESS

5

1

23

VIOLET

BLACK

87

86

21766

RELAY

85

BLACK

BLUE

4

21405

21603

20A FUSE

21603

BLACK

20A FUSE

PTO

SWITCH

22180

G

RED

VIOLET

BLACK

GRAY

POSITIVE BATTERY CABLE

BLACK

23232

PTO CLUTCH

20060

BLACK BLACK

STARTER

MOTOR

21406

NEGATIVE BATTERY CABLE

BROWN

87

86

87A

30

85

HOURMETER

GRAY

21603

20A FUSE

BLUE

ORANGE

YELLOW

VIOLET

ORANGE/GREEN

YELLOW

BLUE

ORANGE

49244

NC

SEAT

22094

SWITCH

YELLOW

ORANGE/GREEN

NO

21451

SWITCH

RH NEUTRAL

NC

STALLION KOHLER WIRE HARNESS

BLUE

NO

ORANGE/WHITE

21451

SWITCH

LH NEUTRAL

NC

ORANGE

NO

PARKING BRAKE

22182

SWITCH

59

TP 400-7087-03-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F (S/N: 1027 & above)

PTO Clutch Circuit

(S.A.M.)

STARTER

ENGINE MAGNETO

BATTERY

BLOCK

ENGINE

VOLTAGE REGULATOR

FUEL SOLENOID

RED

MODULE

SPARK ADVANCE

BLACK

1703799

SWITCH

HEADLIGHT

22980

HEADLIGHT - LH

HEADLIGHT - RH

BLACK

ORANGE

IGNITION SWITCH

22979

BLACK

21603

20A FUSE

ORANGE

POSITION CIRCUIT MAKE

1. OFF G & M & A

2. RUN B & L & A

3. START B & L & S

S

YELLOW

ORANGE/WHITE

YELLOW

RED

B

IGNITION

M

COMNONC

SWITCH

WHITE

RED

ORANGE

VIOLET

A

20927

ORANGE

GROUND CABLE

BLACK

GREEN

WHITE

21766

RELAY

44014

BROWN

WHITE

87A

30

WHITE

RED

VIOLET

BLUE

4

1

32

5

25HP & 27HP KOHLER ENGINE HARNESS

5

1

23

VIOLET

BLACK

87

86

21766

RELAY

85

BLACK

BLUE

4

21405

21603

20A FUSE

RED

VIOLET

21603

BLACK

PTO

SWITCH

20A FUSE

22180

GRAY

G

L

POSITIVE BATTERY CABLE

BLACK

23232

PTO CLUTCH

20060

BLACK BLACK

STARTER

MOTOR

87A

BROWN

87

30

21406

NEGATIVE BATTERY CABLE

86

85

HOURMETER

GRAY

21603

20A FUSE

BLUE

ORANGE

YELLOW

VIOLET

ORANGE/GREEN

YELLOW

BLUE

ORANGE

49244

NC

SEAT

22094

SWITCH

YELLOW

ORANGE/GREEN

NO

21451

SWITCH

RH NEUTRAL

BLUE

NC

STALLION KOHLER WIRE HARNESS

NO

ORANGE/WHITE

21451

SWITCH

LH NEUTRAL

NC

ORANGE

NO

PARKING BRAKE

22182

SWITCH

60

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

Decals - Brand, Model, Safety & Operation

OPERATION

To Start Engine:

To Stop Engine:

Seat must be occupied, PTO Switch OFF, Parking Brake ON and both control handles are locked in Neutral.

Engage Parking Brake, Throttle at half to full, turn Ignition Switch Off.

Before Leaving Machine:

Turn PTO switch off, shut off engine, remove key, and set Parking Brake

To Operate PTO Clutch:

Operator must be in seat. Pull up to Engage. Push down to Disengage.

When Operator Leaves Seat:

Engine will shut off if PTO is on. Engine will shut off of Parking Brake is off. Engine will shut off if both control levers are not locked in neutral.

GROUND SPEED AND STEERING LEVERS

Right lever controls speed and direction of right drive wheel. Notch is neutral lock. Left lever controls speed and direction of left drive wheel. Notch is neutral lock. Steer by slowing the lever in the direction of the turn.

PARKING BRAKE LEVER

Pull to set Parking Brake. Push to release Parking Brake.

DECK LIFT PEDAL

Push to raise deck.

CUTTING HEIGHT ADJUSTMENT PIN

DO NOT TOW!

Damage may result to Hydrostatic Transmission.

WARNING

BEWARE OF

POWER DRIVEN PARTS

GREASE

DAILY

21036

MAX. OIL LEVEL HOT

"#'

 



     

    

 !"  !!"! #

"

$%&'

Key

Switch

20A

Charge Circuit

20A

PTO

Clutch

20A

Auxiliary

20A

46503

1

3

6

7

8

9

10

11

12

13

14

19

20

21

22

NOTE: Decals are NOT shown to scale.

61"

23

24

2

15

16

5

4

17

18

25

26

Old V ersion

New Version

61

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

Decals - Brand, Model, Safety & Operation

Footnotes:

1 1722551 2 DECAL, Simplicity Logo (located on control covers) 2 46787 1 DECAL, Simplicity Logo (located on bumper) 3 45512 1 DECAL, Derby Built By Ferris (located on back of seat) 4 46884 1 DECAL, W arning 5 47896 1 DECAL, Control Panel 6 1704276 1 DECAL, Danger (Hand Under Deck) 7 46481 1 DECAL, Caution Fan (located under the seat) 8 45923 1 DECAL, Oil Reservoir (located on the underside of the seat mount)

9 45911 1 DECAL, Max.Oil Level (located on the hydraulic oil reservoir) 10 46503 1 DECAL, Fuse Location (located above fuse block) 11 22063 1 DECAL, Lift Plate 12 45562 1 DECAL, Hydro Release Valve (located to the left of the seat) 13 23052 1 DECAL, IS Independent Suspension 14 23054 1 DECAL, Stallion ZT2561 15 49061 1 DECAL, Stallion ZT2761 16 22998 1 DECAL, Stripe-LH 17 22999 1 DECAL, Stripe-RH 18 46885 1 DECAL, Danger 19 45561 2 DECAL, Direction Control 20 1704277 1 DECAL, Danger (Chute In Place) 21 21036 2 DECAL, Grease Daily 22 22143 2 DECAL, Danger Rotating (located on the lower frame rail, behind drive tire) 23 20337 1 DECAL, Warning (on top of mower deck) 24 22813 1 DECAL, 61” 25 45559 1 DECAL, Operation 26 22402 1 DECAL, Fuel Valve

62

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

61” Mower Deck - Housing, Covers, Spindles & Blades

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

9

8

2

7

3

9

20

21

20

See Mower Drive Group

456

1

9

See Deck Roller Group

Torque Capscrews

to 70 Ft. Lbs.

(95 Nm)

10

16

17

18

19

11

12

13

11

14

15

63

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

61” Mower Deck - Housing, Covers, Spindles & Blades

Footnotes:

1 3847751 1 61” MOWER HOUSING

2 3847289 1 SPINDLE COVER-RH

3 3847290 1 SPINDLE COVER-LH

4 22308 6 BODY CLIP, 5/16-18

5 25155 6 WASHER, 5/16

6 25011-6 6 CAPSCREW, Hex Hd, 5/16-18 x 3/4

7 3847233 1 DISCHARGE CHUTE

8 42555 1 ROD

9 25057 14 NUT, Hex, Nylon Lock, 5/16-18 10 1846363 3 SPINDLE ASSEMBLY, Complete (includes Ref 11-15) 11 1846363-5 6 BEARING, Ball 12 46363-4 3 SPACER, Bearing 13 46363-1 3 SPINDLE HOUSING 14 46363-3 3 TRASH SHIELD 15 46363-2 3 SPINDLE SHAFT 16 23156 12 CAPSCREW, Hex Flange Head, 5/16-18 x 1-1/4 17 22808 3 MOWER BLADE 18 25159 3 WASHER, USS, 5/8 19 25320-14 3 CAPSCREW, Hex Hd, 5/8-11 x 1-3/4 20 1705080 2 SPRING, T orsion 21 45637 1 SPRING SPACER

64

TP 400-7087-02-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

61” Mower Deck - Belt, Pulleys & Idler Arm

Torque Lock Nuts (3)

to 85-90 ft/lbs.

(115-122 Nm)

5

4

3

2

6

7

8

9

1

141513

12

16 18 17

11

25

17

20

18

23

22

21

6

22

24

8

7

10

19

10

6

65

TP 400-7087-04-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

61” Mower Deck - Belt, Pulleys & Idler Arm

Footnotes:

1 22061 1 BELT, 61” Deck

2 46466 3 SPINDLE PULLEY

3 50407-5 3 KEY, 1/4 x 1-1/4

4 25318 3 WASHER, Spring

5 25319 3 NUT, Hex, Nylon Lock, 5/8-18

6 25056 5 NUT, Hex, Nylon Lock, 1/2-13

7 25158 4 WASHER, 1/2

8 21976 4 PULLEY, Idler

9 3846434 3 IDLER PULLEY MOUNT 10 25017-24 4 CAPSCREW, Hex Hd, 1/2-13 x 3 11 3846950 1 SPRING ANCHOR 12 25013-8 1 CAPSCREW, Hex Hd, 3/8-16 x 1 13 22788 1 SPRING, Compression 14 25156 1 WASHER, 3/8 15 25096 1 NUT, Hex, Nylon Lock, 3/8-16 16 21811 1 EYEBOLT 17 45023 2 SPACER, .52 x 1.00 x .44 18 25150 2 WASHER, USS, 1/2 19 25128 1 NUT, Hex, Serrated Flange, 3/8-16 20 25017-36 1 CAPSCREW, Hex Hd, 1/2-13 x 4-1/2 21 3845019 1 IDLER ARM 22 21541 2 BUSHING, Flange 23 45022 1 IDLER ARM PIVO TSHAFT 24 25281 1 WASHER, 5/8 25 20095 1 GREASE FITTING

66

TP 400-7087-07-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

61” Mower Deck - Rollers & Casters

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

8B

3

4

2

5

6

11

7

8A

9

10

7

1

6

3

15

17

16

12

13

14

67

TP 400-7087-07-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

61” Mower Deck - Rollers & Casters

Footnotes:

1 20785 1 ROLLER, Nose

2 3841655 1 ROLLER PIN

3 25128 5 NUT, Hex, Serrated Flange, 3/8-16

4 25013-8 1 CAPSCREW, Hex Hd, 3/8-16 x 1

5 20655 2 LYNCH PIN

6 41476 6 SPACER, 1.02 x 1.56 x .50

7 21541 4 BUSHING, Flange

8A 3847501 1 CASTER MOUNT ARM-LH 8B 3847502 1 CASTER MOUNT ARM-RH

9 20095 2 GREASE FITTING 10 25013-6 4 CAPSCREW, Hex Hd, 3/8-16 x 3/4 11 22098 2 CAP, Plastic 12 3845034 2 CASTER ROLLER PIN 13 3845188 2 CASTER YOKE 14 22060 2 ROLLER, Caster 15 25011-6 2 CAPSCREW, Hex Hd, 5/16-18 x 3/4 16 25127 2 NUT, Hex, Serrated Flange, 5/16-18 17 25292 2 WASHER, GD 9, 5/16

68

TP 400-7087-07-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

61” Mower Deck - Rear Mount Bars

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

NOTE: LH side shown. Components are identical for the RH side.

45 6

12

3

578

910

12

11

69

TP 400-7087-07-SL-D

The above parts group applies to the following Model Nos.:

ZT2561F ZT2761F

REF NO. PART NO. QTY. DESCRIPTION

61” Mower Deck - Rear Mount Bars

Footnotes:

1 3845009 2 61” DECK PUSHER BAR

2 20095 2 GREASE FITTING

3 25093 2 NUT, Hex, Jam, 3/4-16

4 25265-24 2 CAPSCREW, Hex Hd, 3/4-16 x 3

5 22111 4 ROD END SEAL

6 22039 2 BALL JOINT, 3/4-16

7 25160 2 WASHER, 3/4

8 25284 2 NUT, Hex, Nylon Lock, 3/4-16

9 25096 2 NUT, Hex Nylon Lock, 3/8-16 10 3845037 2 PUSHER BAR MOUNT PIN 11 25013-10 2 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4 12 25126 4 WASHER, 3/8

Simplicity ZT2761F User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual