Simplicity ZT2148, ZT2352 User Manual

Print Instructions for Print Vendors (Paper Manuals)

OPERATOR’S MANUAL

Paper Size: • 11 x 17

•Body - 50 lbs brilliant white offset or equivalent

•Cover - on 80 lbs cover stock

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Staple (2X), Face Trim

COVERS: • Covers are located at the beginning of this package.

•Back cover is the page IMMEDIATLEY AFTER the front cover.

•Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).

•Check the front cover for the document number (TP 1xx - xxxx - xx - xx - x)

BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand pages.

General: • This instruction page is NOT part of the manual and must NOT be printed.

•Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY, and should NOT be printed.

If you have any further questions regarding this manual, please contact Ken Cehonski in Ferris Industries Engineering Department at [phone] ext. 249.

THIS PAGE INTENTIONALLY BLANK

OPERATOR’S

MANUAL

TM	Colt
Zero-Turn Riding Mower
	Models:
	ZT2148
	ZT2352
TM mowers are built by
Ferris Industries, a
Simplicity company.
Ferris Industries	22820
5375 North Main Street
Munnsville, NY 13409	Rev. 11/2001
800-933-6175	TP 100-7033-01-CT-D

DERBY LIMITED WARRANTY

IMPORTANT

This warranty shall apply ONLY if the warranty registration form has been completed and returned to Ferris Industries, Inc. within 20 days from the date of delivery.

Ferris Industries, Inc. (Ferris) warrants, in accordance with the provisions below, to the original purchaser for the period of twenty-four (24) months, twelve (12) months for commercial use, from the date of delivery of a Derby mower that the mower is free from defects in material or workmanship. Derby’s obligation under this warranty is to repair or replace, at Derby’s election, without charge and at the place of business of a dealer authorized to handle Derby mowers, any part or parts of the machine which, in the judgment of Derby, prove to be defective.

THIS WARRANTY AND DERBY’S OBLIGATION HEREUNDER IS IN LIEU OF ALL

OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTY OF MERCHANTABILITY OR IMPLIED WARRANTY OF FITNESS FOR PARTICULAR PURPOSE, and all other obligations or liabilities of Derby for incidental and consequential damages resulting from the design, manufacture, sale or use of the machine. No person is authorized to make any warranty or assume for Derby any liability not strictly in accordance with this warranty.

This warranty shall not apply to any mower part which, in the judgment of Derby, has been altered or tampered with in any way or has been subjected to misuse, neglect or accident, or has had the serial numbers altered, effaced or removed. This warranty does not apply to component parts not manufactured by Derby (motors, tires, belts) except to the extent of their individual manufacturer’s guarantees.

Ferris Industries, Inc. is continually striving to improve its products, and therefore reserves the right to make improvements or change when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously.

FERRIS Ferris Industries

5375 North Main Street

Munnsville, NY 13409 800-933-6175

www.ferrisindustries.com

© Copyright 2001 Ferris Industries

All Rights Reserved. Printed in USA.

Table of Contents

Identification Numbers .......................................	2
Safety Rules & Information ................................	3
Features & Controls ............................................	8
Control Functions....................................................	8
Safety Interlock System ..........................................	9
Operating the Tractor ........................................	10
General .................................................................	10
Checks Before Starting .........................................	10
Starting the Engine ...............................................	11
Stopping the Rider ................................................	11
Mowing..................................................................	11
Pushing the Rider by Hand...................................	11
Zero Turn Driving Practice ....................................	12
Storage..................................................................	14
Starting After Long Term Storage .........................	14
Regular Maintenance ........................................	15
Maintenance Schedule .........................................	15
Checking Tire Pressures.......................................	15
Checking/Adding Fuel...........................................	16
Fuel Filter ..............................................................	16
Oil & Filter Change ...............................................	16
Check / Change Air FIlter .....................................	16
Check Hydraulic Oil Level .....................................	16
Lubrication ............................................................	17
Battery Maintenance.............................................	17
Checking Battery Fluid ......................................	17
Cleaning the Battery and Cables.......................	17
Servicing the Mower Blades .................................	18

Troubleshooting, Adjustments & Service .......	19
Troubleshooting the Tractor...................................	19
Troubleshooting the Mower...................................	20
Seat Adjustment....................................................	21
Ground Speed Control Lever Adjustment.............	21
Speed Balancing Adjustment................................	21
Parking Brake Adjustment ....................................	22
PTO Clutch Adjustment ........................................	23
Blade Brake Check ...............................................	23
Neutral Adjustment ...............................................	24
Neutral Position & Return Spring Adjustment.......	24
Cutting Height Adjustment ....................................	25
Deck Leveling Adjustment.....................................	25
Hydraulic Pump Drive Belt Replacement..............	26
Mower Belt Replacement......................................	26
Battery Service .....................................................	27
Checking the Battery Voltage ............................	27
Charging A Completely Discharged Battery......	27
Jump Starting with
Auxiliary (Booster) Battery .............................	27
Lawn Care & Mowing Information ...............	LC-1
International Symbols...................................	LC-8
Technical Manuals.........................................	LC-8

NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.

WARNING

Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

© Copyright 2001 Ferris Industries

All Rights Reserved. Printed in USA.

TP 100-7033-01-CT-D

1

Identification

Numbers

IDENTIFICATION TAG LOCATIONS

When contacting your Authorized Dealer for replacement parts, service, or information YOU MUST HAVE THESE NUMBERS.

Tractor identification tag

FERRIS FERRIS INDUSTRIES, INC. MUNNSVILLE, NY 13409

	MADE IN THE USA
MODEL NO.	SERIAL NO.

XXXXXXX XXXXXXX

IDENTIFICATION NUMBERS

Record your model name, unit and mower deck serial numbers and engine serial number in the space provided for easy reference.

•The Tractor I.D. tag is located on the inside of the main frame rail, behind the deck height plate.

•For location of Engine Serial Number, refer to the Engine Owner’s Manual.

Be sure to fill out and return the Warranty Registration Card supplied with your unit.

PRODUCT	REFERENCE DATA
Model Description Name
Unit MODEL Number		Unit SERIAL Number
Mower Deck MODEL Number		Mower Deck SERIAL Number
N/A		N/A
Dealer Name		Date Purchased
ENGINE REFERENCE DATA
Engine Make/Model		Engine ID/Serial Number

2

Safety Rules

& Information

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.

This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.

TRAINING

•Read, understand, and follow all instructions in the manual and on the unit before starting. If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.

•Become familiar with the safe operation of the equipment, operator controls, and safety signs.

•All operators and mechanics should be trained. The owner is responsible for training the users.

•Only allow responsible adults, who are familiar with the instructions, to operate the unit.

•Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.

•The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

PREPARATION

•Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Use only accessories and attachments approved by the manufacturer.

•Wear appropriate clothing including safety shoes, safety glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.

•Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire, which can be thrown by the machine.

•Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.

a)Use only an approved container.

b)Never remove fuel cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

c)Never refuel the unit indoors.

•Check that operator’s presence controls, safety switches and shields are attached and functioning properly. Do not operate unless they are functioning properly.

OPERATION

•Never run an engine in an enclosed area.

•Mow only in the daylight or with good artificial light.

•Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while travelling in reverse.

•Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the deflector in place.

•Slow down and use caution when making turns and when changing directions on slopes.

•Never raise deck with the blades running.

•Never leave a running unit unattended. Always disengage the PTO, set parking brake, stop engine, and remove keys before dismounting. Keep hands and feet away from the cutting units.

•Turn off the PTO switch to disengage the blades when not mowing.

•Never operate with guards not securely in place. Be sure all interlocks are attached, adjusted properly and functioning properly.

•Never operate with the discharge deflector raised, removed or altered, unless using a grass catcher.

•Do not change the engine governor setting or overspeed the engine.

•Stop on level ground, lower implements, disengage drives, engage parking brake, shut off engine before leaving the operator’s position for any reason including emptying the grass catchers or unclogging the chute.

•Stop equipment and inspect blades after striking objects or abnormal vibration occurs. Make necessary repairs before resuming operations.

3

Safety Rules & Information

OPERATION Continued

Do Not

•Do not operate the unit while under the influence of alcohol or drugs.

•Slow down and use caution when making turns and crossing roads and sidewalks. Stop blades if not mowing.

•Use extra care when loading or unloading the unit into a trailer or truck.

•Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not drive on it.

WARNING

Never operate on slopes greater than 30 percent (16.7°) which is a rise of three feet vertically in 10 feet horizontally. In the forward direction, this machine will climb a slope too steep to mow safely.

•Select slow ground speed before driving onto slope. In addition to front and rear weights, use extra caution when operating on slopes with rear-mounted grass catcher.

•Watch for any changes in the terrain such as ditches, holes, rocks, dips and rises, which change the operating angle of the machine.

•Carefully follow the “Do’s” and “Dont’s” listed below.

Do

•Mow up and down slopes, not across.

•See your authorized dealer for recommendations of available weights to improve stability.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could overturn the unit. Tall grass can hide obstacles.

•Use slow speed. Choose a slow speed so that you will not have to stop or change speed while on the slope.

•Use extra care with grass catchers or other attach-

ments. These can change the stability of the unit.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

•Do not start or stop on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause sliding.

•Do not try to stabilize the unit by putting your foot on the ground.

•Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn unit off if children enter the area.

•Before and during reverse operation, look behind and down for small children.

•Never carry children. They may fall off and be seriously injured or interfere with safe unit operation.

•Never allow children to operate the unit.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

TRANSPORTING AND STORAGE

•Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.

•Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.

•Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.

•Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.

4

SERVICE AND MAINTENANCE

•Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep unit free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the engine running unless specified otherwise in the engine manufacturer’s manual.

•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

•Check brake operation frequently. Adjust and service as required.

•Use only factory authorized replacement parts when making repairs.

•Always comply with factory specifications on all settings and adjustments.

•Only authorized service locations should be utilized for major service and repair requirements.

•Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.

Safety Rules & Information

WARNING

Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury.

If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.

Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard and not hands to search for leaks.

Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system.

If leaks occur, have the unit serviced immediately by your authorized dealer.

WARNING

STORED ENERGY DEVICE: Improper release of the deck lift assist spring can result in serious personal injury.

•Spring should be removed by an authorized dealer only.

5

Safety Rules & Information

SAFETY DECALS

This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.

Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.

All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower.

If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.

These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.

READ OPERATOR'S MANUAL(S).

KNOW LOCATION AND FUNCTION OF ALL CONTROLS.

KEEP SAFETY DEVICES (GUARDS, SHIELDS & SWITCHES) IN PLACE AND WORKING.

REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE.

DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.

NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.

LOOK DOWN AND BEHIND - BEFORE AND WHILE BACKING.

AVOID SUDDEN TURNS.

IF YOU CANNOT BACK UP A HILL - DO NOT OPERATE ON IT.

GO UP AND DOWN SLOPES, NOT ACROSS.

IF MACHINE STOPS GOING UPHILL, STOP BLADES AND BACK DOWN SLOWLY.

BE SURE BLADES AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADES.

WHEN LEAVING MACHINE, SHUT OFF ENGINE, REMOVE KEY, AND SET PARKING BRAKE.

46884

Decal - Warning

Part No. 46884

DANGER

ROTATING CUTTING BLADE

Do not put hands or feet under mower deck while

blade is rotating.

1704276

Decal - Danger

Part No. 1704276

OPERATING ON

SLOPES CAN BE

DANGEROUS

SEE OPERATOR'S MANUAL.

IF YOU CANNOT BACK-UP A

HILL - DO NOT DRIVE ON IT.

ROTATING BLADES

CUT OFF ARMS

AND LEGS

STOP MOWER WHEN

CHILDREN ARE NEAR.

NO RIDERS

- THEY FALL OFF.

46885

Decal - Danger

Part No. 46885

DANGER

ROTATING CUTTING BLADE Do not operate mower

without deflector or entire

grass catcher in place.

1704277

Decal - Danger

Part No. 1704277

OPERATION

To Start Engine:

Seat must be occupied, PTO Switch OFF, Parking Brake ON and both control handles are locked in Neutral.

To Stop Engine:

Engage Parking Brake, Throttle at half to full, turn Ignition Switch Off.

Before Leaving Machine:

Turn PTO switch off, shut off engine,

remove key, and set Parking

Brake

GROUND SPEED AND STEERING LEVERS

Right lever controls speed and direction of right drive wheel. Notch is neutral

lock.

Left lever controls speed and direction of left drive wheel. Notch is neutral lock.

Steer by slowing the lever in the direction of the turn.

PARKING BRAKE

LEVER

Pull to set Parking Brake.

Push to release Parking

Brake.

DECK LIFT PEDAL

Push to raise deck.

CUTTING HEIGHT

ADJUSTMENT PIN

To Operate PTO Clutch:

Operator must be in seat.

Pull up to Engage.

Push down to Disengage.

When Operator Leaves Seat:

Engine will shut off if PTO is on.

Engine will shut off of Parking Brake is off.

Engine will shut off if both control levers are not locked in neutral.

DO NOT TOW!

Damage may result to Hydrostatic Transmission.

Decal - Operation & Controls

Part No. 45559

DANGER

ROTATING PARTS UNDER ENGINE. KEEP HANDS AND FEET CLEAR. STOP ENGINE BEFORE SERVICING.

Decal - Danger

Part No. 22143

Decal - Caution

Part No. 46481

6

Notes

7

Features & Controls

of the Zero Turn Rider

Please take a moment and familiarize yourself with the name, location, and function

	will better	A
		A
	operating instructions provided in this
	manual.
		E
		B
	L	K
	D
	F

G	C
	I

Figure 1. Control Locations

CONTROL FUNCTIONS

The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.

A. Ground Speed Control Levers

These levers control the ground speed of the rider. The left lever controls the left rear drive wheel and the right controls the right rear drive wheel.

Moving a lever forward increases the FORWARD speed of the associated wheel, and pulling back on a lever increases the REVERSE speed.

Note: The further a lever is moved away from the neutral position the faster the drive wheel will turn.

See the Operating the Zero Turn Rider section for steering instructions.

B. Seat Adjustment Lever

The seat can be adjusted forward and back. Move the lever forward, position the seat as desired, and release the lever to lock the seat in position.

C. Ignition Switch

The ignition switch starts and stops the engine, it has three positions:

OFF	Stops the engine and shuts off the
	electrical system.
RUN	Allows the engine to run and powers the
	electrical system.

START Cranks the engine for starting.

NOTE: Never leave the ignition switch in the RUN position with the engine stopped–this drains the battery.

8

D. Parking Brake Handle

The parking brake is applied by pulling UP on the parking brake handle until it locks over-center. To release the parking brake, push the handle DOWN.

E. PTO (Power Take Off) Switch

The PTO switch engages and disengages the mower. Pull UP on the switch to engage, and push DOWN to disengage.

F & G. Deck Lift Pedal & Cutting Height Adjustment Pin

These control the cutting height of the mower deck.

Depress the pedal until it locks into the TRANSPORT position. Place the adjustment pin in the desired cutting height and release the lift pedal.

H & I. Throttle / Choke Control

Pulling the round choke control knob (I) out fully chokes the engine for cold starts. (A warm engine may not require choking.) Moving the throttle control (H) fully forward is FULL throttle position. Always operate the unit at FULL throttle when mowing.

J. Headlight Switch

Turn the switch ON to light the front headlight.

K. Hour Meter

Measures the time of the PTO being engaged.

L. Fuel Shut Off Valve

Turning the handle to the desired position determines which tank will be supplying fuel. With the handle pointing forward, it will draw fuel from the left-hand tank. With the handle pointed towards the rear, it will draw fuel from the right-hand fuel tank. With the handle pointing towards the right, it will shut off fuel flow to the engine.

Features & Controls

SAFETY INTERLOCK

SYSTEM

This unit is equipped with safety interlock switches. These safety systems are present for your safety, do not attempt to bypass safety switches, and never tamper with safety devices. Check their operation regularly.

Operational SAFETY Checks

Test 1 — Engine should NOT crank if:

•PTO switch is engaged, OR

•Parking brake is not engaged, OR

•Motion control handles are not in the NEUTRAL position, OR

•Operator is not on the seat.

Test 2 — Engine SHOULD crank if:

•PTO switch is NOT engaged, AND

•Parking brake is engaged, AND

•Motion control handles are locked in the NEUTRAL position, AND

•Operator is on the seat.

Test 3 — Engine should SHUT OFF if:

•Operator rises off seat with PTO engaged, OR

•Operator rises off seat with parking brake disengaged.

•Operator moves motion control handles inward before disengaging parking brake.

Test 4 — Blade Brake Check

Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off (or operator rises off seat). If mower drive belt does not stop within five seconds, see your dealer.

NOTE: Once the engine has stopped, PTO switch must be turned off, parking brake must be engaged, and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine.

WARNING

If the unit does not pass a safety test, do not operate it. See your authorized dealer. Under no circumstance should you attempt to defeat the purpose of the safety interlock system.

9