Print Instructions for Print Vendors (Paper Manuals)
PAR
TS MANUAL
TOTAL PAGE COUNT: Less than 80
Paper Size: • 11 x 17
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated, pre-printed “grid” cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press: • Body - 1-color, 2-sided
• Cover imprint - 1-color, 2-sided
Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill
TOTAL PAGE COUNT: 80 or greater
Paper Size: • 8-1/2 x 11
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated, pre-printed “grid” cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press: • Body - 1-color, 2-sided
• Cover imprint - 1-color, 2-sided
Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill
GENERAL
COVERS: • Covers are located at the beginning of this package.
• Back cover is the page IMMEDIATELY AFTER the front cover.
• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER
the back cover. This page MUST be printed on the INSIDE of the BACK cover.
• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).
• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)
BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand
pages.
General: • This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY,
and should NOT be printed.
If you have any further questions regarding this manual, please contact Ken Cehonski in
Ferris Industries Engineering Department at (315) 495-0100 ext. 249.
THIS PAGE INTENTIONALLY BLANK
1822409
Rev. No. 01
Rev. Date: 10/2003
TP 400-7010-01-SL-D
Model:
ZT2354
mowers are built by
Ferris Industries, a
Simplicity company.
Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
PARTS
MANUAL
The Stallion
Zero-Turn Riding Mower
Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
www.ferrisindustries.com
© Copyright 2003 Ferris Industries
All Rights Reserved. Printed in USA.
Hardware Identification & Torque Specifications
Common Hardware Types
Hex Head Capscrew
Carriage Bolt
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is the
nominal size
second number is present it represents the
When a bolt or capscrew is identified as 1/2 - 16 x 2” , this
means the
second number represents the
example), and the final number is the
bolt or screw (2 inches long in this example).
, meaning the
nominal size
inside diameter
, or
body diameter
threads per inch
body length
Washer
Lockwasher
Hex Nut
is 1/2 inch; if a
threads per inch.
is 1/2 inch; the
(16 in this
of the
The guides and ruler furnished below are designed to
help you select the appropriate hardware and tools.
0
Nut, 1/2”
Inside
1/4 3/4
1/2
Diameter
1
1/4 3/4
1/2
Screw, 1/2 x 2
Body
Diameter
Body
Length
2
1/4 3/4
1/2
3
1/4 3/4
1/2
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware
Grade
Size Of
Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18 11 15.0 17 23.1 25 34.0
5/16-24 12 16.3 19 25.8 27 34.0
3/8-16 20 27.2 30 40.8 45 61.2
3/8-24 23 31.3 35 47.6 50 68.0
7/16-14 30 40.8 50 68.0 70 95.2
7/16-20 35 47.6 55 74.8 80 108.8
1/2-13 50 68.0 75 102.0 110 149.6
1/2-20 55 74.8 90 122.4 120 163.2
9/16-12 65 88.4 110 149.6 150 204.0
9/16-18 75 102.0 120 163.2 170 231.2
5/8-11 90 122.4 150 204.0 220 299.2
5/8-18 100 136 180 244.8 240 326.4
3/4-10 160 217.6 260 353.6 386 525.0
3/4-16 180 244.8 300 408.0 420 571.2
7/8-9 140 190.4 400 544.0 600 816.0
7/8-14 155 210.8 440 598.4 660 897.6
1-8 220 299.2 580 788.8 900 1,244.0
1-12 240 326.4 640 870.4 1,000 1,360.0
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. For prevailing torque locknuts:
use 65% of Grade 5 torque.
b. For flange whizlock nuts and screws:
use 135% of Grade 5 torque.
3. Unless otherwise noted on assembly drawings,
all torque values must meet this specification.
No
Marks
SAE Grade 2 SAE Grade 5 SAE Grade 8
3.4
3.5
4.9
5.5
in/lbs
41
43
60
68
in/lbs in/lbs
19
20
27
31
66
76
2.1
2.3
3.1
3.5
7.6 8 10.9 12 16.3
8.6 10 13.6 14 19.0
30
31
43
49
NOTES
4.6
4.9
6.8
7.7
Wrench & Fastener Size Guide
1/4
1/4” Bolt or Nut
Wrench—7/16”
5/16
5/16” Bolt or Nut
Wrench—1/2”
4
3/8
3/8” Bolt or Nut
Wrench—9/16”
7/16
7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
1/2
1/2” Bolt or Nut
Wrench—3/4”
THIS PAGE INTENTIONALLY BLANK
Table of Contents
1
TP 400-7010-00-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
TRACTOR COMPONENTS
Front Pivot Frame & Main Frame Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Seat, Floor & Control Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Instrument Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Engine & PTO Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Brake Cover & Control Cover Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Motion Control Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Motion Control Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Battery & Mount Pan Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Hydraulic Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Hydraulic Group w/ Oil Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Parking Brake Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Parking Brake Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Wheels & Tires Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Fuel Tank & Bumper Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Electrical Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Decals - Brand & Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Decals - Safety & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
MOWER DECK COMPONENTS
54” Mower Housing, Cover, Arbor & Blade Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
54” Mower Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
54” Mower Roller Bar Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
REFERENCE INFORMATION:
Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
Front Pivot Frame & Main Frame Group
2
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
4
3
2
5
6
7
12
7
8
9
10 11
See Wheel & Tire Group
for Tires & Fasteners
1 1845586 1 MAIN FRAME
2 1844908 1 FRONT PIVOT FRAME
3 21073 2 CAP
4 25203-10 2 PIN, Cotter
5 25104 2 NUT, Hex, Slotted, 3/4-16
6 25160 2 WASHER, 3/4
7 20884 4 BEARING, Tapered Roller
8 21072 2 SEAL, Grease
9 1844914 2 YOKE, Caster
10 25018-10 1 CAPSCREW, Hex Hd, 1/2-20 x 1-1/4
11 44913 1 RETAINER, Frame
12 20095 2 GREASE FITTING
REF NO. PART NO. QTY. DESCRIPTION
Front Pivot Frame & Main Frame Group
3
TP 400-7010-SL-D
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
Seat, Floor & Control Cover Group
4
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
3
4
12
10
10
9
5
2
11
6
7
16
8
15
17
12
5
18
4
12
17
12
17
14
13
5
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Seat, Floor & Control Cover Group
1 22363 1 SEAT, Brown (complete)
* 22363-1 1 CUSHION, Seat, Brown
* 22197-2 1 CUSHION, Back, Brown
* 22440 2 ARM REST, Black
2 1845156 1 PLATE, Seat Mount
3 25013-32 2 CAPSCREW, Hex Hd, 3/8-16 x 4
4 25096 4 NUT, Hex, Nylon Lock, 3/8-16
5 25057 6 NUT, Hex, Nylon Lock, 5/16-18
6 21102 2 SPRING, Compression
7 25156 2 WASHER, 3/8
8 25013-18 2 CAPSCREW, Hex Hd, 3/8-16 x 2-1/4
9 1845333 1 FLOOR
10 45915 2 SAFETY WALK
11 44873 1 SAFETY WALK
12 25011-8 8 CAPSCREW, Hex Hd, 5/16-18 x 1
13 1845599 1 CONTROL COVER, LH
14 1719230 2 HEADLIGHT ASSEMBLY, Complete
* 1719226 2 Headlight
* 1719227 2 Bezel
15 1845600 1 CONTROL COVER, RH
16 1719392 1 CUP HOLDER
17 25155 6 WASHER, 5/16
18 22308 2 BODY CLIP, 5/16-18
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
Instrument Panel Group
6
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
2
5
3
4
8
1
9
6
9
7
10
7
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Instrument Panel Group
1 1845893 1 INSTRUMENT PANEL
2 22180 1 SWITCH, PTO
3 1703799 1 SWITCH, Headlight
4 20060 1 HOURMETER
5 21675 1 CABLE, Choke
6 21662 1 CABLE, Throttle
7 20927 1 SWITCH, Ignition
8 25010-6 2 CAPSCREW, Hex Hd, 1/4-20 x 3/4
9 22308 2 BODY CLIP, 5/16-18
10 25126 2 NUT, Hex, Nylon Lock, 1/4-20
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
Engine & PTO Group
8
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
17
15
16
1
18
19
2
20
16
15
3
4
5
6
11
12
7
9
11
8
10
13
13
14
9
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Engine & PTO Group
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 22312 1 ENGINE, 23 HP Kohler
2 22161 1 MUFFLER, Kohler
3 50407-1 1 KEY, 1/4 x 1
4 22154 1 PULLEY, Crankshaft
5 50407-3 1 KEY, 1/4 x 2
6 22334 1 ELECTRIC CLUTCH
7 45475 1 RETAINER, Clutch
8 45938 1 CRANKSHAFT BOLT, 7/16 x 2-1/4
9 1845474 1 ANCHOR, Clutch
10 43636 1 PAD, Clutch Anchor
11 25011-6 3 CAPSCREW, Hex Hd, 5/16-18 x 3/4
12 25155 1 WASHER, 5/16
13 25165 3 WASHER, Fender, 5/16
14 25057 3 NUT, Hex, Nylon Lock, 5/16-18
15 21372 2 FITTING, 3/8NPT - 1/2 Str.
16 21392 2 HOSE CLAMP
17 21466 1 CAP, 3/8NPT
18 21500 1 CLAMP, Vinyl
19 50862-14 1 WIRE LOOM, Drain Hose Cover
20 50857-16 1 HOSE, Oil Drain
Pump Drive Group
10
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1516
27
27
5
13
14
13
14
17
29
25
28
11
5
13
14
30
13
31
21
24
27
2
1
3
4
20
19
18
19
2627
22
23