Print Instructions for Print Vendors (Paper Manuals)
PAR
TS MANUAL
TOTAL PAGE COUNT: Less than 80
Paper Size: • 11 x 17
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated, pre-printed “grid” cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press: • Body - 1-color, 2-sided
• Cover imprint - 1-color, 2-sided
Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill
TOTAL PAGE COUNT: 80 or greater
Paper Size: • 8-1/2 x 11
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated, pre-printed “grid” cover stock
(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
Press: • Body - 1-color, 2-sided
• Cover imprint - 1-color, 2-sided
Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill
GENERAL
COVERS: • Covers are located at the beginning of this package.
• Back cover is the page IMMEDIATELY AFTER the front cover.
• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER
the back cover. This page MUST be printed on the INSIDE of the BACK cover.
• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).
• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)
BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand
pages.
General: • This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY,
and should NOT be printed.
If you have any further questions regarding this manual, please contact Ken Cehonski in
Ferris Industries Engineering Department at (315) 495-0100 ext. 249.
THIS PAGE INTENTIONALLY BLANK
TM
1822409
Rev. No. 01
Rev. Date: 10/2003
TP 400-7010-01-SL-D
Model:
ZT2354
mowers are built by
Ferris Industries, a
Simplicity company.
Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
TM
PARTS
MANUAL
The Stallion
Zero-Turn Riding Mower
Ferris Industries
5375 North Main Street
Munnsville, NY 13409
800-933-6175
www.ferrisindustries.com
© Copyright 2003 Ferris Industries
All Rights Reserved. Printed in USA.
Hardware Identification & Torque Specifications
Common Hardware Types
Hex Head Capscrew
Carriage Bolt
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is the
nominal size
second number is present it represents the
When a bolt or capscrew is identified as 1/2 - 16 x 2” , this
means the
second number represents the
example), and the final number is the
bolt or screw (2 inches long in this example).
, meaning the
nominal size
inside diameter
, or
body diameter
threads per inch
body length
Washer
Lockwasher
Hex Nut
is 1/2 inch; if a
threads per inch.
is 1/2 inch; the
(16 in this
of the
The guides and ruler furnished below are designed to
help you select the appropriate hardware and tools.
0
Nut, 1/2”
Inside
1/4 3/4
1/2
Diameter
1
1/4 3/4
1/2
Screw, 1/2 x 2
Body
Diameter
Body
Length
2
1/4 3/4
1/2
3
1/4 3/4
1/2
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware
Grade
Size Of
Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32
8-36
10-24
10-32
1/4-20
1/4-28
5/16-18 11 15.0 17 23.1 25 34.0
5/16-24 12 16.3 19 25.8 27 34.0
3/8-16 20 27.2 30 40.8 45 61.2
3/8-24 23 31.3 35 47.6 50 68.0
7/16-14 30 40.8 50 68.0 70 95.2
7/16-20 35 47.6 55 74.8 80 108.8
1/2-13 50 68.0 75 102.0 110 149.6
1/2-20 55 74.8 90 122.4 120 163.2
9/16-12 65 88.4 110 149.6 150 204.0
9/16-18 75 102.0 120 163.2 170 231.2
5/8-11 90 122.4 150 204.0 220 299.2
5/8-18 100 136 180 244.8 240 326.4
3/4-10 160 217.6 260 353.6 386 525.0
3/4-16 180 244.8 300 408.0 420 571.2
7/8-9 140 190.4 400 544.0 600 816.0
7/8-14 155 210.8 440 598.4 660 897.6
1-8 220 299.2 580 788.8 900 1,244.0
1-12 240 326.4 640 870.4 1,000 1,360.0
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. For prevailing torque locknuts:
use 65% of Grade 5 torque.
b. For flange whizlock nuts and screws:
use 135% of Grade 5 torque.
3. Unless otherwise noted on assembly drawings,
all torque values must meet this specification.
No
Marks
SAE Grade 2 SAE Grade 5 SAE Grade 8
3.4
3.5
4.9
5.5
in/lbs
41
43
60
68
in/lbs in/lbs
19
20
27
31
66
76
2.1
2.3
3.1
3.5
7.6 8 10.9 12 16.3
8.6 10 13.6 14 19.0
30
31
43
49
NOTES
4.6
4.9
6.8
7.7
Wrench & Fastener Size Guide
1/4
1/4” Bolt or Nut
Wrench—7/16”
5/16
5/16” Bolt or Nut
Wrench—1/2”
4
3/8
3/8” Bolt or Nut
Wrench—9/16”
7/16
7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
1/2
1/2” Bolt or Nut
Wrench—3/4”
THIS PAGE INTENTIONALLY BLANK
Table of Contents
1
TP 400-7010-00-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
TRACTOR COMPONENTS
Front Pivot Frame & Main Frame Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Seat, Floor & Control Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Instrument Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Engine & PTO Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Brake Cover & Control Cover Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Motion Control Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Motion Control Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Battery & Mount Pan Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Hydraulic Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Hydraulic Group w/ Oil Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Parking Brake Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Parking Brake Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Wheels & Tires Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Fuel Tank & Bumper Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Electrical Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Decals - Brand & Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Decals - Safety & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
MOWER DECK COMPONENTS
54” Mower Housing, Cover, Arbor & Blade Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
54” Mower Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
54” Mower Roller Bar Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
REFERENCE INFORMATION:
Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
Front Pivot Frame & Main Frame Group
2
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
4
3
2
5
6
7
12
7
8
9
10 11
See Wheel & Tire Group
for Tires & Fasteners
1 1845586 1 MAIN FRAME
2 1844908 1 FRONT PIVOT FRAME
3 21073 2 CAP
4 25203-10 2 PIN, Cotter
5 25104 2 NUT, Hex, Slotted, 3/4-16
6 25160 2 WASHER, 3/4
7 20884 4 BEARING, Tapered Roller
8 21072 2 SEAL, Grease
9 1844914 2 YOKE, Caster
10 25018-10 1 CAPSCREW, Hex Hd, 1/2-20 x 1-1/4
11 44913 1 RETAINER, Frame
12 20095 2 GREASE FITTING
REF NO. PART NO. QTY. DESCRIPTION
Front Pivot Frame & Main Frame Group
3
TP 400-7010-SL-D
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
Seat, Floor & Control Cover Group
4
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
3
4
12
10
10
9
5
2
11
6
7
16
8
15
17
12
5
18
4
12
17
12
17
14
13
5
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Seat, Floor & Control Cover Group
1 22363 1 SEAT, Brown (complete)
* 22363-1 1 CUSHION, Seat, Brown
* 22197-2 1 CUSHION, Back, Brown
* 22440 2 ARM REST, Black
2 1845156 1 PLATE, Seat Mount
3 25013-32 2 CAPSCREW, Hex Hd, 3/8-16 x 4
4 25096 4 NUT, Hex, Nylon Lock, 3/8-16
5 25057 6 NUT, Hex, Nylon Lock, 5/16-18
6 21102 2 SPRING, Compression
7 25156 2 WASHER, 3/8
8 25013-18 2 CAPSCREW, Hex Hd, 3/8-16 x 2-1/4
9 1845333 1 FLOOR
10 45915 2 SAFETY WALK
11 44873 1 SAFETY WALK
12 25011-8 8 CAPSCREW, Hex Hd, 5/16-18 x 1
13 1845599 1 CONTROL COVER, LH
14 1719230 2 HEADLIGHT ASSEMBLY, Complete
* 1719226 2 Headlight
* 1719227 2 Bezel
15 1845600 1 CONTROL COVER, RH
16 1719392 1 CUP HOLDER
17 25155 6 WASHER, 5/16
18 22308 2 BODY CLIP, 5/16-18
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
Instrument Panel Group
6
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
2
5
3
4
8
1
9
6
9
7
10
7
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Instrument Panel Group
1 1845893 1 INSTRUMENT PANEL
2 22180 1 SWITCH, PTO
3 1703799 1 SWITCH, Headlight
4 20060 1 HOURMETER
5 21675 1 CABLE, Choke
6 21662 1 CABLE, Throttle
7 20927 1 SWITCH, Ignition
8 25010-6 2 CAPSCREW, Hex Hd, 1/4-20 x 3/4
9 22308 2 BODY CLIP, 5/16-18
10 25126 2 NUT, Hex, Nylon Lock, 1/4-20
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
Engine & PTO Group
8
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
17
15
16
1
18
19
2
20
16
15
3
4
5
6
11
12
7
9
11
8
10
13
13
14
9
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Engine & PTO Group
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 22312 1 ENGINE, 23 HP Kohler
2 22161 1 MUFFLER, Kohler
3 50407-1 1 KEY, 1/4 x 1
4 22154 1 PULLEY, Crankshaft
5 50407-3 1 KEY, 1/4 x 2
6 22334 1 ELECTRIC CLUTCH
7 45475 1 RETAINER, Clutch
8 45938 1 CRANKSHAFT BOLT, 7/16 x 2-1/4
9 1845474 1 ANCHOR, Clutch
10 43636 1 PAD, Clutch Anchor
11 25011-6 3 CAPSCREW, Hex Hd, 5/16-18 x 3/4
12 25155 1 WASHER, 5/16
13 25165 3 WASHER, Fender, 5/16
14 25057 3 NUT, Hex, Nylon Lock, 5/16-18
15 21372 2 FITTING, 3/8NPT - 1/2 Str.
16 21392 2 HOSE CLAMP
17 21466 1 CAP, 3/8NPT
18 21500 1 CLAMP, Vinyl
19 50862-14 1 WIRE LOOM, Drain Hose Cover
20 50857-16 1 HOSE, Oil Drain
Pump Drive Group
10
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1516
27
27
5
13
14
13
14
17
29
25
28
11
5
13
14
30
13
31
21
24
27
2
1
3
4
20
19
18
19
2627
22
23
11
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Pump Drive Group
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 22155 2 PULLEY, Pump Drive
2 22156 2 KEY, 5mm x 25mm
3 45143 2 RETAINER, Pulley
4 25248 6 CAPSCREW, Hex Hd, M6 x 10mm
5 60020 2 IDLER PULLEY ASSEMBLY, Complete (includes Ref 6, 7, 8, 9 & 10)
6 20827 8 BEARING
7 20865 4 SNAP RING
8 20880 4 INSERT
9 21879 4 INSERT, Shoulder
10 45073 2 PULLEY, Idler, Grooved
11 60021 1 IDLER PULLEY ASSEMBLY, Complete (includes Ref 6, 7, 8, 9 & 12)
12 45140 2 PULLEY, Idler, Smooth
13 25156 4 WASHER, 3/8
14 25013-18 3 CAPSCREW, Hex Hd, 3-8-16 x 2-1/4
15 1845396 1 SPRING ANCHOR
16 45144 1 PULLEY SUPPORT
17 22062 1 BELT, Grooved
18 1845132 1 IDLER ARM ASSEMBLY, Complete (includes Ref 19)
19 22157 2 BUSHING, Brass
20 45135 1 SHAFT, Idler Pivot
21 45090 1 SPACER, Idler Pivot
22 45139 1 RETAINER, Idler Arm
23 25013-32 1 CAPSCREW, Hex Hd, 3/8-16 x 4
24 60040 1 IDLER PULLEY ASSEMBLY, Complete (incudes Ref 6, 7, 8, 9 & 12)
25 20807 2 SPRING, Extension
26 25290 2 SCREW HOOK
27 25096 10 NUT, Hex, Nylon Lock, 3/8-16
28 25013-20 2 CAPSCREW, Hex Hd, 3/8-16 x 2-1/2
29 25128 2 NUT, Hex, Serrated Flange, 3/8-16
30 25013-22 1 CAPSCREW, Hex Hd, 3/8-16 x 2-3/4
31 25013-8 1 CAPSCREW, Hex Hd, 3/8-16 x 1
Brake Cover & Control Cover Mount Group
12
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
5
6
16
11
5
6
6
18
8
17
7
6
5
7
6
5
6
1
10
9
6
9
5
11
6
8
10
6
2
13
6
3
4
7
12
7
15
14
13
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Brake Cover & Control Cover Mount Group
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 1845891 2 COVER MOUNT PLATE
2 1845892 2 BRACKET, Cover Mount
3 22308 8 BODY CLIP, 5/16-18
4 1845889 1 INSTRUMENT PANEL MOUNT
5 25013-8 12 CAPSCREW, Hex Hd, 3/8-16 x 1
6 25156 16 WASHER, 3/8
7 25128 8 NUT, Hex, Serrated Flange, 3/8-16
8 25013-6 5 CAPSCREW, Hex Hd, 3/8-16 x 3/4
9 25011-8 4 CAPSCREW, Hex Hd, 5/16-18 x 1
10 25155 4 WASHER, 5/16
11 21003 2 HOLE PLUG
12 1845887 2 DEBRIS GUARD
13 22395 4 RUBBER ISOLATOR
14 25127 4 NUT, Hex, Serrated Flange, 5/16-18
15 1845890 2 TANK MOUNT BAR
16 1845634 1 BRAKE COVER PANEL
17 1845922 1 BRACKET, Cover Mount
18 22030 1 VALVE, Fuel Shut Off
Motion Control Group - Upper
14
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: LH side shown. Unless
otherwise noted, components
are identical for the RH side.
3
25
13
1
6
24
21
5
6
6
23
22
26
20
4
5
6
8
9
11
12
7
12
15
19
18
35
34
36
36
28
26
9
27
14
9
6
11
9
10
17
16
15
29
30
33
31
32
15
TP 400-7010-00-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Motion Control Group - Upper
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 1845912 1 MOTION CONTROL LEVER-LH
2 1845913 1 MOTION CONTROL LEVER-RH (not shown)
3 22068 2 FOAM GRIP
4 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4
5 25170 4 WASHER, Lock, 5/16
6 25155 14 WASHER, 5/16
7 1845901 2 BASE, Control Lever
8 25013-16 2 CAPSCREW, Hex Hd, 3/8-16 x 2
9 25096 8 NUT, Hex, Nylon Lock, 3/8-16
10 1845626 2 MOTION CONTROL ARM
11 25011-8 10 CAPSCREW, Hex Hd, 5/16-18 x 1
12 25032 4 NUT, Hex, 5/16-18
13 1845902 2 NEUTRAL LOCK PLATE
14 45942 2 SPACER (SN: 101-600 only)
15 25013-18 2 CAPSCREW, Hex Hd, 3/8-16 x 2-1/4
16 25156 2 WASHER, 3/8
17 45948 2 BEARING & INSERT ASSEMBLY, Complete (SN: 601 & up)
* 20827 2 Bearing
* 21879 2 Insert
18 1845881 2 REVERSE SPRING MOUNT (SN: 101-300 only)
19 22398 2 SPRING, Compression (SN: 101-300 only)
20 21102 2 SPRING, Compression (SN: 101-300 only)
21 25055-28 2 CAPSCREW, Hex Hd, TFL, 5/16-18 x 3-1/2 (SN: 101-300 only)
22 1845939 2 REVERSE SPRING MOUNT
23 22421 2 SPRING, Compression
24 22290 2 BUSHING, Flange
25 25011-56 8 CAPSCREW, Hex Hd, 5/16-18 x 7
26 25127 12 NUT, Hex, Serrated Flange, 5/16-18
27 25011-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4
28 22047 2 BALL JOINT, 3/8, LH
29 44958 2 HEX ROD, Long
30 25035 2 NUT, Hex, 3/8-24
31 21124 2 BALL JOINT, 3/8
32 25013-24 2 CAPSCREW, Hex Hd, 3/8-16 x 3
33 44992 2 SPACER
34 25199-6 2 CAPSCREW, Hex Hd, Loctite Patch, 3/8-16 x 3/4
35 25165 2 WASHER, Fender, 3/8
36 25045 2 NUT, Hex, Nylon Lock, 5/16-18
Motion Control Group - Lower
16
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: RH side shown. Unless
otherwise noted, components
are identical for the LH side.
3
10
21
4
18
19
3
1
4
26
6
5
7
2
3
4
11
7
17
20
7
14
15,16
13
25
12
9
23
9
24
8
22
17
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Motion Control Group - Lower
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 1845880 2 DAMPENER MOUNT PLATE
2 22360 2 DAMPENER
3 25011-10 6 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4
4 25127 10 NUT, Hex, Serrated Flange, 5/16-18
5 25057 2 NUT, Hex, Nylon Lock, 5/16-18
6 1845888 2 DAMPENER MOUNT, Rear
7 25013-8 6 CAPSCREW, Hex Hd, 3/8-16 x 1
8 25156 2 WASHER, 3/8
9 25096 4 NUT, Hex, Nylon Lock, 3/8-16
10 25128 2 NUT, Hex, Serrated Flange, 3/8-16
11 20594 2 COLLAR, 3/4 Double Split
12 1845264 1 HYDRO CONTROL LEVER-RH
13 1844952 1 HYDRO CONTROL LEVER-LH
14 10116 2 COLLAR, 3/4 Set
15 44950 1 SHAFT, Control Pivot (hidden by cover)
16 45350 1 COVER, Control Shaft
17 44957 2 HEX ROD, Short
18 25035 2 NUT, Hex, 3/8-24
19 21124 2 BALL JOINT, 3/8
20 22047 2 BALL JOINT, 3/8, LH
21 25013-10 2 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4
22 44956 2 PUMP CONTROL ARM
23 25010-10 2 CAPSCREW, Hex Hd, 1/4-20 x 1-1/4
24 25283-3 2 SET SCREW, Cone, 1/4-20 x 3/8
25 25126 2 NUT, Hex, Serrated Flange, 1/4-20
26 22397 2 SPRING, Extension
Battery & Mount Pan Group
18
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
6
4
5
3
2
10
1
7
8
9
11
11
12
14
13
See Hydraulic Group
for Hydraulic Components
19
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Battery & Mount Pan Group
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 1845909 1 BATTERY & RESERVOIR PAN
2 21666 1 BATTERY BOX w/ Cover
3 22346 1 BATTERY (shipped dry)
4 21670 1 RUBBER STRAP
5 25270 2 SCREW, Phillips, #10-24 x 1
6 25271 2 NUT, Hex, Nylon Lock, #10-24
7 22308 4 BODY CLIP, 5/16-18
8 25155 4 WASHER, 5/16
9 25011-8 4 CAPSCREW, Hex Hd, 5/16-18 x 1
10 1845910 1 MOUNT, Filter Head
11 25010-6 4 CAPSCREW, Hex Hd, 1/4-20 x 3/4
12 25169 2 WASHER, Lock, 1/4
13 25095 2 NUT, Hex, Nylon Lock, 1/4-20
14 21397 3 GROMMET, 1-1/4
20
TP 400-7010-00-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
Hydraulic Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
11
10
17
14
2
16
3
4
19
11
10
9
4
15
14
13
9
20
7
14
21
9
20
5
18
5
6
8
6
9
12
7
8
21
TP 400-7010-SL-D
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
REF NO. PART NO. QTY. DESCRIPTION
Hydraulic Group
1 21468 1 CAP
2 22362 1 RESERVOIR
3 21392 8 HOSE CLAMP
4 50860-17 2 HOSE, Return
5 22106 2 FITTING, Hose, Straight
6 22052 2 FITTING, Hydraulic, 90 Deg. O-Ring Swivel
7 22338 2 HYDRAULIC PUMP
8 22046 4 HOSE ASSEMBLY (Pump to Wheel Motor)
9 21361 4 FITTING, Hydraulic, 45 Deg. Swivel
10 22210 2 FITTING, Hydraulic, 45 Deg. O-Ring Swivel
11 21131 2 FITTING, Hydraulic, 90 Deg. O-Ring Swivel
12 22042 2 HYDRAULIC WHEEL MOTOR
* 22042-2 2 Key
* 22042-3 2 Nut
13 50848-8 1 HOSE, Supply (Tank to Filter)
14 21233 3 FITTING, Hose, 90 Deg.
15 21356 1 FILTER HEAD
16 21357 1 HYDRAULIC FILTER
17 50848-14 1 HOSE, Supply (Filter to LH Pump)
18 22364 1 FITTING, Hose Tee
19 22401 1 SPRING, Compression
20 22365 2 FITTING, Hydraulic, Straight Swivel
21 50848-12 1 HOSE, Supply (LH Pump to RH Pump)
22
TP 400-7010-00-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
Hydraulic Group with Oil Coolers
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
1
17
14
2
16
3
22
4
23
4
15
19
11
24
10
9
13
14
14
9
20
7
9
20
18
11
10
5
6
9
21
5
6
8
7
8
23
TP 400-7010-SL-D
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
REF NO. PART NO. QTY. DESCRIPTION
Hydraulic Group with Oil Coolers
1 21468 1 CAP
2 22362 1 RESERVOIR
3 21392 8 HOSE CLAMP
4 50860-17 2 HOSE, Return
5 22106 2 FITTING, Hose, Straight
6 22052 2 FITTING, Hydraulic, 90 Deg. O-Ring Swivel
7 22338 2 HYDRAULIC PUMP
8 22046 4 HOSE ASSEMBLY (Pump to Wheel Motor)
9 21361 4 FITTING, Hydraulic, 45 Deg. Swivel
10 22210 2 FITTING, Hydraulic, 45 Deg. O-Ring Swivel
11 21131 2 FITTING, Hydraulic, 90 Deg. O-Ring Swivel
12 22042 2 HYDRAULIC WHEEL MOTOR
* 22042-2 2 Key
* 22042-3 2 Nut
13 50848-8 1 HOSE, Supply (Tank to Filter)
14 21233 3 FITTING, Hose, 90 Deg.
15 21356 1 FILTER HEAD
16 21357 1 HYDRAULIC FILTER
17 50848-14 1 HOSE, Supply (Filter to LH Pump)
18 22364 1 FITTING, Hose Tee
19 22401 1 SPRING, Compression
20 22365 2 FITTING, Hydraulic, Straight Swivel
21 50848-12 1 HOSE, Supply (LH Pump to RH Pump)
Parking Brake Group - Upper
24
TP 400-7010-01-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
2
1
7
3
5
6
4
891110
13
16
17
1012
81415
25
TP 400-7010-01-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Parking Brake Group - Upper
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 1845619 1 BRAKE HANDLE
2 1722302 1 GRIP
3 1845616 1 BRAKE HANDLE MOUNT
4 25010-14 1 CAPSCREW, Hex Hd, 1/4-20 x 1-3/4
5 25095 1 NUT, Hex, Nylon Lock, 1/4-20
6 25011-8 2 CAPSCREW, Hex Hd, 5/16-18 x 1
7 25127 2 NUT, Hex, Serrated Flange, 5/16-18
8 21098 2 BEARING, Flange
9 1845610 1 BRAKE HANDLE SHAFT
10 25128 6 NUT, Hex, Serrated Flange, 3/8-16
11 25013-6 4 CAPSCREW, Hex Hd, 3/8-16 x 3/4
12 1845621 1 SWITCH MOUNT BRACKET
13 * 2 SWITCH (See Electrical Group)
14 25010-6 2 CAPSCREW, Hex Hd, 1/4-20 x 3/4
15 25154 2 WASHER, 1/4
16 25126 2 NUT, Hex, Serrated Flange, 1/4-20
17 25058-14 1 CAPSCREW, Hex Hd, TFL, 3/8-16 x 1-3/4
Parking Brake Group - Lower
26
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
NOTE: LH side shown. Unless otherwise
noted, components are identical for the
RH side.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
11 10 9
6
4
12
2
3
147
45
26
8
13
15
16
21
17
18
19
17
23
22
24
25
27
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Parking Brake Group - Lower
1 1845618 1 BRAKE LINKAGE PIVOT (LH only)
2 25010-14 2 CAPSCREW, Hex Hd, 1/4-20 x 1-3/4
3 25095 2 NUT, Hex, Nylon Lock, 1/4-20
4 25156 6 WASHER, 3/8
5 25013-10 2 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4
6 25096 2 NUT, Hex, Nylon Lock, 3/8-16
7 41930 2 SPACER, Pivot
8 1845633 2 LINK, Brake Lock
9 22361 2 SPRING, Compression
10 25155 2 WASHER, 5/16
11 25045 2 NUT, Hex, Nylon Lock, 5/16-18
12 22209 2 CABLE, Brake
13 1845604 1 BRACKET, Cable Mount-LH
14 1845605 1 BRACKET, Cable Mount-RH (not shown)
15 21494 2 SPRING, Compression
16 25164 2 WASHER, Fender, 5/16
17 25033 6 NUT, Hex, 5/16-24
18 41482 2 ADJUSTER, Brake Linkage
19 22342 1 BRAKE CALIPER, LH
20 22341 1 BRAKE CALIPER, RH
21 25211 2 HAIRPIN CLIP
22 22340 2 MOUNT, Brake Caliper
23 25018-24 4 CAPSCREW, Hex Hd, 1/2-20 x 3
24 22339 2 HUB, 8” Brake Disc
25 25017-60 2 CAPSCREW, Hex Hd, 1/2-13 x 7-1/2
26 25056 2 NUT, Hex, Nylon Lock, 1/2-13
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
Suspension Group
28
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: LH side shown. Unless
otherwise noted, components
are identical for the RH side.
1
17
2
3
4
910
18
21
1316 15 14
5
17
12
11
6
8
17
20
19
22
29
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Suspension Group
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 25294 2 SET SCREW, Square Hd, 1/2-13 x 3
2 25301 2 NUT, Hex, Jam, 1/2-13
3 45904 2 SPRING COMPRESSION PLATE
4 45898 2 SPRING RETAINER
5 21747 2 SPRING, Suspension
6 1845601 1 SPRING SADDLE-LH
7 1845602 1 SPRING SADDLE-RH (not shown)
8 1845588 2 WHEEL MOTOR MOUNT
9 1845304 2 SUSPENSION A-ARM, Upper
10 22250 16 BUSHING, Flange
11 20095 12 GREASE FITTING
12 45305 4 PIVOT SLEEVE, Long
13 45306 8 PIVOT SLEEVE, Short
14 22269 8 O-RING
15 45307 8 WASHER, A-Arm
16 25294 8 CAPSCREW, Allen Head, 1/2-13 x 3
17 25056 12 NUT, Hex, Nylon Lock, 1/2-13
18 1845308 2 SUSPENSION A-ARM, Lower
19 25018-24 8 CAPSCREW, Hex Hd, 1/2-20 x 3
20 25098 8 NUT, Hex, Nylon Lock, 1/2-20
21 25017-60 2 CAPSCREW, Hex Hd, 1/2-13 x 7-1/2
22 25017-52 2 CAPSCREW, Hex Hd, 1/2-13 x 6-1/2
Wheels & Tires Group
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
Front Wheels & Tires
Rear Wheels & Tires
30
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1
2
3
8
4
5
6
7
9
10
11
12
REF NO. PART NO. QTY. DESCRIPTION
Wheels & Tires Group
1 22029 2 WHEEL & TIRE ASSEMBLY, Front, 13 x 5.0 x 6, Complete (Includes Ref 2 thru 5)
2 22029-1 2 TIRE, Front, 13 x 5.0 x 6
3 22029-2 2 WHEEL ASSEMBLY, Front, for 13 x 5.0 x 6 Tires, Complete (Includes Ref 4 & 5)
4 21042 4 BEARING, Roller (2 per tire)
5 21043 4 RETAINER, Bearing (2 per tire)
6 22100 2 AXLE, Front Caster
7 25017-60 2 CAPSCREW, Hex Hd, 1-2/13 x 7-1/2
8 25056 2 NUT, Hex, Nylon Lock, 1-2/13
9 22396 2 WHEEL & TIRE ASSEMBLY, Rear, 23 x 10.5 x 12, Complete (Includes Ref 10 & 11)
10 22396-1 2 TIRE, Rear, 23 x 10.5 x 12
11 22396-2 2 WHEEL ASSEMBLY, Rear, for 23 x 10.5 x 12 Tires
12 22215 10 WHEEL LUG, 1/2 x 1-5/8
31
TP 400-7010-00-SL-D
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
Fuel Tank & Bumper Group
32
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
9
10
5
4
12
13
8
14
11
6
7
8
1
21
19
20
15
16
19
18
19
17
19
18
33
TP 400-7010-00-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Fuel Tank & Bumper Group
1 45495 1 FUEL TANK-LH, Complete (Includes Ref 2 & 3)
2 1654930 2 RUBBER BUSHING (not shown)
3 1674231 2 ELBOW FITTING (not shown)
4 45494 1 FUEL TANK-RH, Complete (Includes Ref 2 & 3)
5 45496 2 CAP, w/ Gauge
6 1845918 1 TIE BAR MOUNT-RH
7 1845917 1 TIE BAR MOUNT-LH
8 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4
9 1845916 1 FUEL TANK TIE BAR
10 25299 4 SCREW, Torx Button Hd, 1/4-20 x 3/4
11 25126 4 NUT, Hex, Nylon Lock, 1/4-20
12 22395 4 RUBBER ISOLATOR
13 22394 4 RUBBER BUSHING
14 1845510 2 FUEL TANK MOUNT PLATE
15 25155 4 WASHER, 5/16
16 25011-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4
17 1845589 1 BUMPER
18 25013-10 4 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4
19 25156 6 WASHER, 3/8
20 25013-8 2 CAPSCREW, Hex Hd, 3/8-16 x 1
21 25128 6 NUT, Hex, Serrated Flange, 3/8-16
22 50831-29 1 FUEL LINE, 29” (RH tank-to-valve) (not shown)
23 50831-59 1 FUEL LINE, 59” (LH tank-to-valve) (not shown)
24 50831-38 1 FUEL LINE, 38” (valve-to-engine) (not shown)
25 50833-24 1 COVER, Fuel Line (RH tank-to-valve) (not shown)
26 50833-51 1 COVER, Fuel Line (LH tank-to-valve) (not shown)
27 50833-33 1 COVER, Fuel Line (valve-to-engine) (not shown)
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
Deck Lift Group
34
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
20
1
2
5
7
3
10
4
8
13
17
16
15
27
19
21
36
26
18
42
41
30
23
31
25
39
28
35
36
18
34
11
35
18
9
12
22
38
35
37
35
34
18
24
23
28
25
28
29
34
38
35
37
35
27
32
34
26
35
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Deck Lift Group
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 1844999 1 DECK LIFT LOCK
2 25210 1 HAIRPIN CLIP
3 25158 2 WASHER, 1/2
4 10580 1 COLLAR, 1/2 Set
5 1845058 1 DECK LIFT PEDAL
6 44875 1 SAFETY WALK, Deck Lift Pedal (not shown)
7 22044 1 PIN, Clevis, 1/2 x 2-1/2
8 1844987 1 ARM, Deck Lift Pivot
9 22097 1 CAP
10 1844994 2 LINK, Deck Lift
11 25018-24 2 CAPSCREW, Hex Hd, 1/2-20 x 3
12 25098 2 NUT, Hex, Nylon Lock, 1/2-20
13 1845379 1 DECK HEIGHT PLATE
14 22063 1 DECAL, Deck Height (not shown)
15 22045 1 PIN, 1/2 x 3
16 25013-22 4 CAPSCREW, Hex Hd, 3/8-16 x 2-3/4
17 44992 4 SPACER, Lift Plate
18 25096 8 NUT, Hex, Nylon Lock, 3/8-16
19 44993 1 LIFT PIVOT BOLT
20 25282 1 NUT, Hex Jam, Nylon Lock, 5/8-11
21 25013-10 4 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4
22 1845451 1 DECK LIFT SHAFT & MOUNT ASSEMBLY
23 20095 4 CREASE FITTING
24 45446 2 SPRING ROD
25 45447 4 SPRING ROD PIVOT
26 22366 4 PIN, Spring, 3/16 x 1-1/4
27 25281 4 WASHER, 5/8
28 25040 12 NUT, Hex, 5/8-11
29 41477 2 SPACER
30 22333 2 SPRING, Deck Lift
31 25159 2 WASHER, USS, 5/8
32 1845449 1 DECK LIFT PIVOT-LH
33 1845500 1 DECK LIFT PIVOT-RH (not shown)
34 25013-14 8 CAPSCREW, Hex Hd, 3/8-16 x 1-3/4
35 25156 16 WASHER, 3/8
36 25084 4 NUT, Hex Jam, 3/8-16
37 50878-6 4 CHAIN, 6 Links
38 25128 8 NUT, Hex, Serrated Flange, 3/8-16
39 1845216 1 REAR DECK LIFT FRAME-LH
40 1845217 1 REAR DECK LIFT FRAME-RH (not shown)
41 21253 2 SHIM
42 25516 2 PIN, Roll, 3/16 x 1-1/2
Electrical Group
36
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
LEGEND
W - White Y - Yellow
BK - Black GY - Gray
GN - Green O - Orange
BL - Blue V - Violet
W/GN - White w/ Green Stripe
W/R - White w/ Red Stripe
R12 - 12ga. Red
NOTE: Unless otherwise noted,
all wire is 14ga. stranded.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
23 4 56 7
PTO
Switch
Hourmeter
Ignition
Switch
BL
GN
GN
Headlight
LH
W
GN
Neutral Switch
LH
O
W
GY
W/GN
R12
O
V
BK
Headlight
Headlight
Parking Brake
Switches
Neutral Switch
RH
RH
Switch
O
W/GN
W/R
W
Y
Y
O
W/R
Y
GN
Y
GN
Ground
W
R12
V
Positive (+) Post
on Solenoid
W
Y
Seat
Switch
BK
GN
Ground
PTO Clutch
GN
Ground
Engine
Ground
37
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Electrical Group
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 45896 1 ZT2354 Wire Harness
2 20927 1 SWITCH, Ignition
3 20060 1 HOURMETER
4 22180 1 SWITCH, PTO
5 1703799 1 SWITCH, Headlight
6 22095 2 SWITCH, Plunger, NO/NC
7 22182 3 SWITCH, Plunger, Snap-In, NO/NC
8 21406 1 CABLE, Negative (-) Battery (not shown)
9 44876 1 CABLE, Positive (+) Battery (not shown)
10 44014 1 CABLE, Ground (between engine block & frame) (not shown)
11 21603 4 FUSE, 20A (not shown)
Decals - Brand & Model
38
TP 400-7010-00-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: Decals are NOT shown to scale.
1
4
3
2
1
2
3
3
5
5
4
39
TP 400-7010-00-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Decals - Brand & Model
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 45512 1 DECAL, Derby Built By Ferris (located on back of seat)
2 45514 1 DECAL, Stallion ZT2354
3 45513 3 DECAL, Derby
4 45565 1 DECAL, IS Logo (located on the fuel tank tire bar)
5 22502 1 DECAL, IS Independent Suspension
Decals - Safety & Operation
40
TP 400-7010-00-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: Decals are NOT shown to scale.
ROTATING PARTS UNDER ENGINE.
KEEP HANDS AND FEET CLEAR.
STOP ENGINE BEFORE SERVICING.
DANGER
OPERATION
To Start Engine:
To Stop Engine:
Seat must be occupied, PTO
Switch OFF, Parking Brake ON
and both control handles are
locked in Neutral.
Engage Parking Brake, Throttle at
half to full, turn Ignition Switch Off.
Before Leaving Machine:
Turn PTO switch off, shut off engine,
remove key, and set Parking
Brake
To Operate PTO Clutch:
Operator must be in seat.
Pull up to Engage.
Push down to Disengage.
When Operator Leaves Seat:
Engine will shut off if PTO is on.
Engine will shut off of Parking Brake
is off.
Engine will shut off if both control
levers are not locked in neutral.
GROUND SPEED AND
STEERING LEVERS
Right lever controls speed
and direction of right drive
wheel. Notch is neutral
lock.
Left lever controls speed and
direction of left drive wheel.
Notch is neutral lock.
Steer by slowing the lever in
the direction of the turn.
PARKING BRAKE
LEVER
Pull to set Parking Brake.
Push to release Parking
Brake.
DECK LIFT PEDAL
Push to raise deck.
CUTTING HEIGHT
ADJUSTMENT PIN
DO NOT TOW!
Damage may result to
Hydrostatic Transmission.
3
2
1
4
9
8
7
6
5
10
1
2
3
4
7
8
9
9
10
5
41
TP 400-7010-00-SL-D
REF NO. PART NO. QTY. DESCRIPTION
Decals - Safety & Operation
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
1 22063 1 DECAL, Deck Height
2 22143 2 DECAL, Danger (located on lower frame rail)
3 1704277 1 DECAL, Danger (Chute In Place)
4 1704276 1 DECAL, Danger (Hand Under Deck)
5 22402 1 DECAL, Fuel Shut Off
6 45562 1 DECAL, Hydro Release Valve (located under seat, near LH pump)
7 45560 1 DECAL, Warning/Danger
8 45559 1 DECAL, Operation
9 45561 2 DECAL, Direction Control
10 45566 1 DECAL, Instrument Panel
54” Mower Housing, Cover, Arbor & Blade Group
42
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
26
29
35
34
33
30
32
31
28
27
32
33
34
35
37
38
38
36
31
5
4
3
2
6
4
5
7
15
16
17
19
18
20
21
22
24
25
8
23
8
15
17
16
19
18
20
21
24
25
7
5
4
6
2
3
4
5
15
16
17
19
18
20
21
24
25
8
22
42
40
41
1
14
13
12
11
10
9
39
8
10
11
11
12
12
13
13
14
Torque Items #8 & #9
to 45-55 Ft. Lbs.
See Drive Group
for Pulleys
Torque Item #8
to 45-55 Ft. Lbs.
Torque Item #8
to 45-55 Ft. Lbs.
Torque Item #8
to 45-55 Ft. Lbs.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
43
TP 400-7010-SL-D
REF NO. PART NO. QTY. DESCRIPTION
54” Mower Housing, Cover, Arbor & Blade Group
1 1721187 1 HOUSING, 54” Mower
2 1720497 2 SPINDLE, Gauge Wheel
3 1716353 2 WHEEL, Gauge
4 1960020 4 WASHER, Plain, 5/8
5 1703805 4 KLIPRING, 5/8
6 1716346 2 SPRING, Compression
7 1960033 2 CLIP, Hair Pin
8 923471 5 CAPSCREW, Hex Hd, 7/16-14 x 1-1/4
9 1960545 1 CAPSCREW, Hex Hd, 7/16-14 x 3-1/4
10 1918199 3 LOCKWASHER, 7/16
11 1933263 3 WASHER, 7/16
12 1657969 3 SHIELD
13 1655729 3 ARBOR HOUSING, Top
14 1676278 3 ARBOR SHAFT & BEARING ASSEMBLY, Complete
15 1707335 3 GASKET
16 1703273 3 ARBOR HOUSING, Bottom
17 1960541 18 CAPSCREW, Hex Hd, Taptite, 5/16-18 x 3/4
18 1700230 3 WASHER, Shim
19 1700229 3 SHIELD, Grass
20 1655777 3 ADAPTER, Blade
21 1657528 3 RING, Self Locking
22 1720679 2 BLADE
23 1720680 1 BLADE
24 1656927 3 WASHER, Spline
25 1656916 3 WASHER, Spring
26 1705449 1 DEFLECTOR
27 1706709 1 ROD, Hinge
28 1919326 1 WASHER, 5/16
29 1705080 1 SPRING, Torsion
30 1704873 1 BRACKET, Hinge
31 1931318 2 CARRIAGE BOLT, 1/4-20 x 7/8
32 1960518 2 NUT, Push, 1/4
33 1960353 2 WASHER, 1/4
34 1916964 2 LOCKWASHER,1/4
35 1916622 2 NUT, Hex, 1/4-20
36 1721286 1 COVER, Arbor, LH
37 1721285 1 COVER, Arbor, RH
38 1720623 4 CLIP, Spring
39 1929000 4 CAPSCREW, Hex Hd, Taptite, 1/4-20 x 3/8
40 1720962 1 BAFFLE, Front
41 1931333 2 CARRIAGE BOLT, 5/16-18 x 3/4
42 1935048 2 NUT, Hex Flange, 5/16-18
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
54” Mower Drive Group
44
TP 400-7010-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
10
1
12
11
7
8
12
11
20
21
13
11
2
10
10
16
19
18
6
22
10
17
9
16
4
23
24
3
5
26
25
10
15
10
10
12
14
14
30
17
16
45
TP 400-7010-00-SL-D
REF NO. PART NO. QTY. DESCRIPTION
54” Mower Drive Group
1 1721237 1 BELT, PTO
2 1720182 1 PULLEY ASSEMBLY, RH
3 1679161 1 PULLEY ASSEMBLY, Center
4 1721272 1 PULLEY ASSEMBLY, LH
5 1671076 1 BELT, Deck Drive
6 1718561 1 IDLER ARM ASSEMBLY
7 1665460 1 PULLEY ASSEMBLY
8 1666294 1 SPACER
9 1931352 1 CARRIAGE BOLT, 3/8-16 x 1-1/2
10 1924940 11 WASHER, 3/8
11 1916965 3 BEARING, Roller (2 per tire)
12 1916950 3 NUT, Hex, 3/8-16
13 1656936 1 SPRING, Deck Drive
14 1930645 2 NUT, Hex Flange, 3/8-16
15 1713038 1 PULLEY, Idler
16 1921972 3 CAPSCREW, Hex Hd, 3/8-16 x 2-1/4
17 1924356 2 WASHER
18 1674669 1 SPACER
19 21976 1 PULLEY, Idler
20 1960245 1 CAPSCREW, Hex Hd, 1/2-13 x 3
21 1924361 1 WASHER, 1/2
22 1657242 1 SPACER
23 1960170 1 WASHER, 1/2
24 1707433 1 SPACER
25 1930644 2 NUT, Hex Flange Lock, 1/2-13
26 1721279 1 IDLER ARM ASSEMBLY, Complete (Includes Ref 27-29)
27 1721280 1 LEVER, Idler
28 1676148 2 BUSHING
29 912808 1 GREASE FITTING
30 1664661 1 SPRING
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
54” Mower Roller Bar Group
46
TP 400-7010-00-SL-D
© Copyright 2003 Ferris Industries. All Rights Reserved.
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
15
14
21
20
8
16 10
3
15
7
18
18
20
11
12
14
9
7
8
12
4
5
14
13
8
2
13
9
7
7
8
6
16
16
4
5
6
20
19
24
1
24
20
16
18
20
16
17
10
16
21
23
20
21
17
16
17
22
21
18
47
TP 400-7010-00-SL-D
REF NO. PART NO. QTY. DESCRIPTION
54” Mower Roller Bar Group
1 1721228 1 ROCKER SHAFT ASSEMBLY
2 1720149 1 BAR & SHAFT ASSEMBLY, Roller
3 1704073 1 BAR, Roller
4 1677507 2 SLIDE
5 1924361 2 WASHER, 1/2
6 172622 2 BOLT, Shoulder
7 1916965 4 LOCKWASHER, 3/8
8 1916950 4 NUT, Hex, 3/8-16
9 1704082 2 NUT, Adjuster, Eccentric
10 1931352 2 CARRIAGE BOLT, 3/8-16 x 1-1/2
11 1721282 1 LINK, Roller Height
12 154177 2 SPACER
13 1922605 2 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4
14 1924940 2 WASHER, 3/8
15 1930651 2 NUT, Hex, Center Lock, 3/8-16
16 1668513 11 ROLLER, Inner
17 1717675 3 ROLLER, Outer
18 1709195 4 SPACER
19 1716346 1 SPRING, Compression
20 1960035 6 WASHER, 5/8
21 1960520 4 NUT, Push, 5/8
22 1721296 1 SHAFT, Roller
23 1720147 4 STRAP
24 1960541 8 SCREW, Hex Washer Hd, Taptite, 5/16-18 x 3/4
The above parts group applies to the following Model Nos.:
ZT2354 Stallion 23 HP Rider w/ 54” Mower
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