Simplicity ZT2354 User Manual

Print Instructions for Print Vendors (Paper Manuals)

PAR

TS MANUAL

TOTAL PAGE COUNT: Less than 80

Paper Size: • 11 x 17

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock (NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill

TOTAL PAGE COUNT: 80 or greater

Paper Size: • 8-1/2 x 11

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock (NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill

GENERAL

COVERS: • Covers are located at the beginning of this package.

• Back cover is the page IMMEDIATELY AFTER the front cover.

• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER the back cover. This page MUST be printed on the INSIDE of the BACK cover.

• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).

• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)

BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand

pages.

General: • This instruction page is NOT part of the manual and must NOT be printed.

• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY, and should NOT be printed.

If you have any further questions regarding this manual, please contact Ken Cehonski in Ferris Industries Engineering Department at (315) 495-0100 ext. 249.

THIS PAGE INTENTIONALLY BLANK

1822409

Rev. No. 01

Rev. Date: 10/2003

TP 400-7010-01-SL-D

Model:

ZT2354

mowers are built by Ferris Industries, a Simplicity company.

Ferris Industries

5375 North Main Street Munnsville, NY 13409 800-933-6175

PARTS MANUAL

The Stallion

Zero-Turn Riding Mower

Ferris Industries

5375 North Main Street Munnsville, NY 13409 800-933-6175

www.ferrisindustries.com

Hardware Identification & Torque Specifications

Common Hardware Types

Hex Head Capscrew

Carriage Bolt

Standard Hardware Sizing

When a washer or nut is identified as 1/2”, this is the

nominal size

second number is present it represents the When a bolt or capscrew is identified as 1/2 - 16 x 2” , this

means the second number represents the example), and the final number is the bolt or screw (2 inches long in this example).

, meaning the

nominal size

inside diameter

, or

body diameter

threads per inch

body length

Washer

Lockwasher

Hex Nut

is 1/2 inch; if a

threads per inch.

is 1/2 inch; the

(16 in this

of the

The guides and ruler furnished below are designed to help you select the appropriate hardware and tools.

Nut, 1/2”

Inside

1/4 3/4

1/2

Diameter

1/4 3/4

1/2

Screw, 1/2 x 2

Body

Diameter

Body

Length

1/4 3/4

1/2

1/4 3/4

1/2

Torque Specification Chart

FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)

Hardware Grade

Size Of Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.

8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0

1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.

2. Recommended seating torque values for locknuts:

a. For prevailing torque locknuts:

use 65% of Grade 5 torque.

b. For flange whizlock nuts and screws:

use 135% of Grade 5 torque.

3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.

Marks

SAE Grade 2 SAE Grade 5 SAE Grade 8

3.4

3.5

4.9

5.5

in/lbs

41 43 60 68

in/lbs in/lbs

19 20 27 31 66 76

2.1

2.3

3.1

3.5

7.6 8 10.9 12 16.3

8.6 10 13.6 14 19.0

30 31 43 49

NOTES

4.6

4.9

6.8

7.7

Wrench & Fastener Size Guide

1/4

1/4” Bolt or Nut

Wrench—7/16”

5/16

5/16” Bolt or Nut

Wrench—1/2”

3/8

3/8” Bolt or Nut

Wrench—9/16”

7/16

7/16” Bolt or Nut

Wrench (Bolt)—5/8”

Wrench (Nut)—11/16”

1/2

1/2” Bolt or Nut

Wrench—3/4”

THIS PAGE INTENTIONALLY BLANK

Table of Contents

TP 400-7010-00-SL-D

TRACTOR COMPONENTS

Front Pivot Frame & Main Frame Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Seat, Floor & Control Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Instrument Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Engine & PTO Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Brake Cover & Control Cover Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Motion Control Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Motion Control Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Battery & Mount Pan Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Hydraulic Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Hydraulic Group w/ Oil Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Parking Brake Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Parking Brake Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Wheels & Tires Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Fuel Tank & Bumper Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Electrical Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Decals - Brand & Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Decals - Safety & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

MOWER DECK COMPONENTS

54” Mower Housing, Cover, Arbor & Blade Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

54” Mower Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

54” Mower Roller Bar Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

REFERENCE INFORMATION:

Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

Front Pivot Frame & Main Frame Group

TP 400-7010-SL-D

The above parts group applies to the following Model Nos.:

ZT2354 Stallion 23 HP Rider w/ 54” Mower

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

10 11

See Wheel & Tire Group for Tires & Fasteners

1 1845586 1 MAIN FRAME 2 1844908 1 FRONT PIVOT FRAME 3 21073 2 CAP 4 25203-10 2 PIN, Cotter 5 25104 2 NUT, Hex, Slotted, 3/4-16 6 25160 2 WASHER, 3/4 7 20884 4 BEARING, Tapered Roller 8 21072 2 SEAL, Grease

9 1844914 2 YOKE, Caster 10 25018-10 1 CAPSCREW, Hex Hd, 1/2-20 x 1-1/4 11 44913 1 RETAINER, Frame 12 20095 2 GREASE FITTING

REF NO. PART NO. QTY. DESCRIPTION

Front Pivot Frame & Main Frame Group

TP 400-7010-SL-D

The above parts group applies to the following Model Nos.:

ZT2354 Stallion 23 HP Rider w/ 54” Mower

Seat, Floor & Control Cover Group

TP 400-7010-SL-D

The above parts group applies to the following Model Nos.:

ZT2354 Stallion 23 HP Rider w/ 54” Mower

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

TP 400-7010-SL-D

REF NO. PART NO. QTY. DESCRIPTION

Seat, Floor & Control Cover Group

1 22363 1 SEAT, Brown (complete)

* 22363-1 1 CUSHION, Seat, Brown * 22197-2 1 CUSHION, Back, Brown

* 22440 2 ARM REST, Black 2 1845156 1 PLATE, Seat Mount 3 25013-32 2 CAPSCREW, Hex Hd, 3/8-16 x 4 4 25096 4 NUT, Hex, Nylon Lock, 3/8-16 5 25057 6 NUT, Hex, Nylon Lock, 5/16-18 6 21102 2 SPRING, Compression 7 25156 2 WASHER, 3/8 8 25013-18 2 CAPSCREW, Hex Hd, 3/8-16 x 2-1/4 9 1845333 1 FLOOR

10 45915 2 SAFETY WALK 11 44873 1 SAFETY WALK 12 25011-8 8 CAPSCREW, Hex Hd, 5/16-18 x 1 13 1845599 1 CONTROL COVER, LH 14 1719230 2 HEADLIGHT ASSEMBLY, Complete

* 1719226 2 Headlight

* 1719227 2 Bezel

15 1845600 1 CONTROL COVER, RH 16 1719392 1 CUP HOLDER 17 25155 6 WASHER, 5/16 18 22308 2 BODY CLIP, 5/16-18

The above parts group applies to the following Model Nos.:

ZT2354 Stallion 23 HP Rider w/ 54” Mower

Instrument Panel Group

TP 400-7010-SL-D

The above parts group applies to the following Model Nos.:

ZT2354 Stallion 23 HP Rider w/ 54” Mower

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

TP 400-7010-SL-D

REF NO. PART NO. QTY. DESCRIPTION

Instrument Panel Group

1 1845893 1 INSTRUMENT PANEL 2 22180 1 SWITCH, PTO 3 1703799 1 SWITCH, Headlight 4 20060 1 HOURMETER 5 21675 1 CABLE, Choke 6 21662 1 CABLE, Throttle 7 20927 1 SWITCH, Ignition 8 25010-6 2 CAPSCREW, Hex Hd, 1/4-20 x 3/4 9 22308 2 BODY CLIP, 5/16-18

10 25126 2 NUT, Hex, Nylon Lock, 1/4-20

The above parts group applies to the following Model Nos.:

ZT2354 Stallion 23 HP Rider w/ 54” Mower

Engine & PTO Group

TP 400-7010-SL-D

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

The above parts group applies to the following Model Nos.:

ZT2354 Stallion 23 HP Rider w/ 54” Mower

TP 400-7010-SL-D

REF NO. PART NO. QTY. DESCRIPTION

Engine & PTO Group

The above parts group applies to the following Model Nos.:

ZT2354 Stallion 23 HP Rider w/ 54” Mower

1 22312 1 ENGINE, 23 HP Kohler 2 22161 1 MUFFLER, Kohler 3 50407-1 1 KEY, 1/4 x 1 4 22154 1 PULLEY, Crankshaft 5 50407-3 1 KEY, 1/4 x 2 6 22334 1 ELECTRIC CLUTCH 7 45475 1 RETAINER, Clutch 8 45938 1 CRANKSHAFT BOLT, 7/16 x 2-1/4 9 1845474 1 ANCHOR, Clutch

10 43636 1 PAD, Clutch Anchor 11 25011-6 3 CAPSCREW, Hex Hd, 5/16-18 x 3/4 12 25155 1 WASHER, 5/16 13 25165 3 WASHER, Fender, 5/16 14 25057 3 NUT, Hex, Nylon Lock, 5/16-18 15 21372 2 FITTING, 3/8NPT - 1/2 Str. 16 21392 2 HOSE CLAMP 17 21466 1 CAP, 3/8NPT 18 21500 1 CLAMP, Vinyl 19 50862-14 1 WIRE LOOM, Drain Hose Cover 20 50857-16 1 HOSE, Oil Drain

Pump Drive Group

TP 400-7010-SL-D

NOTE: Unless noted otherwise, use the standard hardware torque specification chart.

The above parts group applies to the following Model Nos.:

ZT2354 Stallion 23 HP Rider w/ 54” Mower

1516

2627

+ 37 hidden pages