Simplicity ZT2352T, ZT2148T, ZT2348T User Manual

Print Instructions for Print Vendors (Paper Manuals)
PAR
TS MANUAL
TOTAL PAGE COUNT: Less than 80
Paper Size: • 11 x 17
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated, pre-printed “grid” cover stock (NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
• Cover imprint - 1-color, 2-sided
Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill
TOTAL PAGE COUNT: 80 or greater
Paper Size: • 8-1/2 x 11
• Body - 50 lbs brilliant white offset or equivalent.
• Cover - on 80 lbs coated, pre-printed “grid” cover stock (NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)
• Cover imprint - 1-color, 2-sided
Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill
GENERAL
COVERS: • Covers are located at the beginning of this package.
• Back cover is the page IMMEDIATELY AFTER the front cover.
• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER the back cover. This page MUST be printed on the INSIDE of the BACK cover.
• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).
• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)
BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand
pages.
General: This instruction page is NOT part of the manual and must NOT be printed.
• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY, and should NOT be printed.
If you have any further questions regarding this manual, please contact Ken Cehonski in Ferris Industries Engineering Department at (315) 495-0100 ext. 249.
THIS PAGE INTENTIONALLY BLANK
Colt
Zero-Turn Riding Mower
with 2-Wheel Independent Suspension
TM
22996
Revision 06 Rev. 4/2004
TP 400-7090-06-CT-D
Model Number: Description:
ZT2148T COLT, 2W-IS, w/ 21 HP Kohler & 48” Mower Deck ZT2348T COLT, 2W-IS, w/ 23 HP Kohler & 48” Mower Deck ZT2352T COLT, 2W-IS, w/ 23 HP Kohler & 52” Mower Deck
PARTS MANUAL
mowers are built by Ferris Industries, a Simplicity company.
Ferris Industries
5375 North Main Street Munnsville, NY 13409 800-933-6175
TM
Ferris Industries
5375 North Main Street Munnsville, NY 13409
800-933-6175 www.ferrisindustries.com © Copyright 2004 Ferris Industries
All Rights Reserved. Pr inted in USA.
Hardware Identification & Torque Specifications
Common Hardware Types
Hex Head Capscrew
Carriage Bolt
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is the
nominal size
second number is present it represents the When a bolt or capscrew is identified as 1/2 - 16 x 2” , this
means the second number represents the example), and the final number is the bolt or screw (2 inches long in this example).
, meaning the
nominal size
inside diameter
, or
body diameter
threads per inch
body length
Washer
Lockwasher
Hex Nut
is 1/2 inch; if a
threads per inch.
is 1/2 inch; the
(16 in this
of the
The guides and ruler furnished below are designed to help you select the appropriate hardware and tools.
0
Nut, 1/2”
Inside
1/4 3/4
1/2
Diameter
1
1/4 3/4
1/2
Screw, 1/2 x 2
Body
Diameter
Body
Length
2
1/4 3/4
1/2
3
1/4 3/4
1/2
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware Grade
Size Of Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 11 15.0 17 23.1 25 34.0 5/16-24 12 16.3 19 25.8 27 34.0 3/8-16 20 27.2 30 40.8 45 61.2 3/8-24 23 31.3 35 47.6 50 68.0 7/16-14 30 40.8 50 68.0 70 95.2 7/16-20 35 47.6 55 74.8 80 108.8 1/2-13 50 68.0 75 102.0 110 149.6 1/2-20 55 74.8 90 122.4 120 163.2 9/16-12 65 88.4 110 149.6 150 204.0 9/16-18 75 102.0 120 163.2 170 231.2 5/8-11 90 122.4 150 204.0 220 299.2 5/8-18 100 136 180 244.8 240 326.4 3/4-10 160 217.6 260 353.6 386 525.0 3/4-16 180 244.8 300 408.0 420 571.2 7/8-9 140 190.4 400 544.0 600 816.0 7/8-14 155 210.8 440 598.4 660 897.6 1-8 220 299.2 580 788.8 900 1,244.0 1-12 240 326.4 640 870.4 1,000 1,360.0
1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. For prevailing torque locknuts:
use 65% of Grade 5 torque.
b. For flange whizlock nuts and screws:
use 135% of Grade 5 torque.
3. Unless otherwise noted on assembly drawings, all torque values must meet this specification.
No
Marks
SAE Grade 2 SAE Grade 5 SAE Grade 8
3.4
3.5
4.9
5.5
in/lbs
41 43 60 68
in/lbs in/lbs
19 20 27 31 66 76
2.1
2.3
3.1
3.5
7.6 8 10.9 12 16.3
8.6 10 13.6 14 19.0
30 31 43 49
NOTES
4.6
4.9
6.8
7.7
Wrench & Fastener Size Guide
1/4
1/4” Bolt or Nut
Wrench—7/16”
5/16
5/16” Bolt or Nut
Wrench—1/2”
4
3/8
3/8” Bolt or Nut
Wrench—9/16”
7/16
7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
1/2
1/2” Bolt or Nut
Wrench—3/4”
THIS PAGE INTENTIONALLY BLANK
1
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reserved.
Table of Contents
RIDER COMPONENTS
Main Frame, Suspension & Caster Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Floor & Brake Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Seat & Seat Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Fuel Tank, Mount & Bumper Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Fuel Supply Hose & Tank Replacement Part Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Control Cover & Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Instrument Panel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Headlight Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Engine & PTO Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Motion Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Motion Control - Neutral Return Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Hydraulic Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 & 32
Reservoir Mount & Battery Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 & 36
Parking Brake Group-Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Parking Brake Group-Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Deck Lift Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Tire & Wheel Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Electrical Service Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46-57
Decals - Brand, Model, Safety & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
MOWER DECK COMPONENTS
48” & 52” Mower Decks - Housings, Covers, Spindles & Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
48” & 52” Mower Decks - Belts, Pulleys & Idler Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
48” & 52” Mower Decks - Rear Mount Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
48” & 52” Mower Decks - Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
REFERENCE INFORMATION:
Torque Specification Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
2
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Main Frame, Suspension & Caster Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1
26
3
4
5
27
2
25
8
7
7
23
24
4
6
21
4
8
3
2
23
17
22
19
7
11
20
3
8
2
14
1
9
10
11
13
12
15
18
10
13
4
16
2
See Wheels & Tires Group
3
17
3
TP 400-7090-03-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Main Frame, Suspension & Caster Group
Footnotes:
1 22842 2 SHOCK & SPRING ASSEMBLY 2 25013-16 4 CAPSCREW, Hex Hd, 3/8-16 x 2 3 25156 4 WASHER, 3/8 4 25096 4 NUT, Hex, Nylon Lock, 3/8-16 5 3847953 1 MAIN FRAME 6 3847457 1 UPPER SHOCK MOUNT 7 25160 3 WASHER, 3/4 8 25284 5 NUT, Hex, Nylon Lock, 3/4-16
9 46093 2 SPACER, .75 x 1.50 x 1.00 10 22039 4 BALL JOINT, 3/4-16 11 47461 6 SPACER, .76 x 1.00 x .25 12 25265-32 2 CAPSCREW, Hex Hd, 3/4-16 x 4 13 25093 4 NUT, Hex, Jam, 3/4-16 14 25095 2 NUT, Hex, Nylon Lock, 1/4-20 15 22673 2 RUBBER BUMPER 16 3847445 1 SUSPENSION ARM-LH 17 3847049 2 CASTER YOKE 18 25265-24 2 CAPSCREW, Hex Hd, 3/4-16 x 3 19 25265-48 1 CAPSCREW, Hex Hd, 3/4-16 x 6 20 47489 1 SPACER, .75 x 1.00 x 2.38 21 22852 1 PIVOT BEARING 22 21072 2 SEAL, Grease 23 20884 4 BEARING, T apered Roller 24 3847452 1 SUSPENSION ARM-RH 25 25104 2 NUT, Hex, SLotted, 3/4-16 26 21073 2 CAP 27 25203-10 2 Pin, Cotter
4
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Floor & Brake Cover Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
11
9
1
2
3
7
8
6
4
7 8
7
7
7
8
8
5
8
12
11
10
6
12
5
TP 400-7090-03-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Floor & Brake Cover Group
Footnotes:
1 3847069 1 BRAKE COVERPANEL
2 25013-16 2 CAPSCREW, Hex Hd, 3/8-16 x 2
3 25156 2 WASHER, 3/8
4 47125 2 SPACER, .39 x 1.00 x .88
5 25128 2 NUT, Hex, Serrated Flange, 3/8-16
6 22308 4 BODY CLIP, 5/16-18
7 25011-8 6 CAPSCREW, Hex Hd, 5/16-18 x 1
8 25155 6 WASHER, 5/16
9 3847480 1 FLOOR PLATE 10 47483 1 SAFETY WALK 11 47139 2 SAFETY WALK 12 25127 2 NUT, Hex, Serrated Flange, 5/16-18
6
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Seat & Seat Mount Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1
17
16
12
13
14
15
2
3
4
5
6
7
8
9
10
11
12
7
TP 400-7090-03-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Seat & Seat Mount Group
Footnotes:
* - See Electrical Schematic for switch part number
1 22973 1 SEAT, Derby (complete)
* 20930-3 1 SEAT ADJUSTER RAILS (set of 2) 2 3847744 1 SEATMOUNT 3 46470 1 SEAT STOP ROD 4 20047 1 COLLAR, 5/16 Set 5 25095 2 NUT, Hex, Nylon Lock, 1/4-20 6 22673 2 RUBBER BUMPER 7 25013-48 1 CAPSCREW, Hex Hd, 3/8-16 x 6 8 25156 1 WASHER, 3/8 9 46586 1 SPACER, .38 x .50 x 5.06
10 22798 1 SPRING, Compression 11 25326 1 WASHER, 3/8 x 2 12 25096 3 NUT, Hex, Nylon Lock, 3/8-16 13 25029 2 NUT, Hex, #10-24 14 * 1 SWITCH (see electrical schematic) 15 25179-4 2 SCREW, #10-24 x 1/2 16 25057 4 NUT, Hex, Nylon Lock, 5/16-18 17 25013-32 2 CAPSCREW, Hex Hd, 3/8-16 x 4
8
TP 400-7090-00-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N 123 & below) ZT2352T (S/N 123 & below)
Fuel Tank, Mount & Bumper Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
3
2
1
4
5
2
8
20
19
3
6
21
6
7
9
10
6
13
6
14
11
12
15
8
9
14
10
11
17
14
14
16
9
12
13
8
9
14
8
9
8
14
18
8
9
9
TP 400-7090-00-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N 123 & below) ZT2352T (S/N 123 & below)
REF NO. PART NO. QTY. DESCRIPTION
Fuel Tank, Mount & Bumper Group
Footnotes:
For fuel tank replacement parts, see Fuel Supply Hose & Tank Replacement Parts Groups
1 3847347 1 FUEL TANK TIE BAR 2 25299-6 4 SCREW, Allan Hd, 1/4-20 x 3/4 3 45496 2 CAP, Fuel Tank w/ Gauge 4 45494 1 FUEL TANK-RH, Complete (see footnote) 5 3847348 1 TIE BAR MOUNT-RH 6 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 7 25095 4 NUT, Hex, Nylon Lock, 1/4-20 8 25013-10 12 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4 9 25156 12 WASHER, 3/8
10 3847938 2 REAR MOUNT BRACKET 11 25155 4 WASHER, 5/16 12 25011-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4 13 22394 4 RUBBER BUSHING 14 25128 12 NUT, Hex, Serrated Flange, 3/8-16 15 3847917 1 TANKMOUNT-RH 16 3847851 1 BUMPER 17 3847485 2 COUNTERWEIGHT (52” model only) 18 3847920 1 TANKMOUNT-LH 19 45495 1 FUEL TANK-LH, Complete (see footnote) 20 22395 4 RUBBER ISOLATOR 21 3847349 1 TIE BAR MOUNT-LH
10
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N 124 & above) ZT2348T ZT2352T (S/N 124 & above)
Fuel Tank, Mount & Bumper Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
3
2
1
4
5
2
19
18
3
6
6
7
8
6
20
6
11
9
10
11
12
15
11
11
16
13
8
13
14
14
9
13
14
10
17
14
13
11
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N 124 & above) ZT2348T ZT2352T (S/N 124 & above)
REF NO. PART NO. QTY. DESCRIPTION
Fuel Tank, Mount & Bumper Group
Footnotes:
For fuel tank replacement parts, see Fuel Supply Hose & Tank Replacement Parts Groups
1 3847347 1 FUEL TANK TIE BAR 2 25299-6 4 SCREW, Allan Hd, 1/4-20 x 3/4 3 45496 2 CAP, Fuel Tank w/ Gauge 4 47904 1 FUEL TANK-RH, complete (see footnote) 5 3847348 1 TIE BAR MOUNT-RH 6 25011-6 4 CAPSCREW, Hex Hd, 5/16-18 x 3/4 7 25095 4 NUT, Hex, Nylon Lock, 1/4-20 8 22394 4 RUBBER BUSHING 9 25155 4 WASHER, 5/16
10 25011-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4 11 25128 12 NUT, Hex, Serrated Flange, 3/8-16 12 3847924 1 TANKMOUNT-RH 13 25156 12 WASHER, 3/8 14 25013-10 12 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4 15 3847851 1 BUMPER 16 3847485 2 COUNTERWEIGHT (52” model only) 17 3847923 1 TANKMOUNT-LH 18 47903 1 FUEL TANK-LH, complete (see footnote) 19 22395 4 RUBBER ISOLATOR 20 3847349 1 TIE BAR MOUNT-LH
12
TP 400-7090-00-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N 123 & below) ZT2352T (S/N 123 & below)
Fuel Supply Hose & Tank Replacement Part Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
LH Fuel Tank RH Fuel Tank
3
4
2
1
5
9
10
Components
Tank
876
9
10
Tank
Components
Connect to Engine
13
TP 400-7090-05-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N 123 & below) ZT2352T (S/N 123 & below)
REF NO. PART NO. QTY. DESCRIPTION
Fuel Supply Hose & Tank Replacement Part Group
Footnotes:
1 22030 1 VALVE, Fuel Shut Off 2 20835 6 CLAMP, Hose 3 50831-55 1 HOSE, 55” 4 50831-50 1 HOSE, 50” 5 50831-36 1 HOSE, 36” 6 50833-51 1 WIRE LOOM, 51” 7 50833-33 1 WIRE LOOM, 33” 8 50833-24 1 WIRE LOOM, 24” 9 1726400 2 RUBBER BUSHING
10 1674231 2 ELBOW FITTING
14
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N 124 & above) ZT2348T ZT2352T (S/N 124 & above)
Fuel Supply Hose & Tank Replacement Part Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
3
4
2
1
5
876
9
10
11
12
11
LH Fuel Tank RH Fuel Tank
13
Tank
Components
10
9
Tank
Components
11
12
11
13
Connect to Engine
15
TP 400-7090-05-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N 124 & above) ZT2348T ZT2352T (S/N 124 & above)
REF NO. PART NO. QTY. DESCRIPTION
Fuel Supply Hose & Tank Replacement Part Group
Footnotes:
1 22030 1 VALVE, Fuel Shut Off 2 20835 6 CLAMP, Hose 3 50831-42 1 HOSE, 42” 4 50831-50 1 HOSE, 50” 5 50831-23 1 HOSE, 23” 6 50833-35 1 WIRE LOOM, 35” 7 50833-40 1 WIRE LOOM, 40” 8 50833-22 1 WIRE LOOM, 22” 9 1726400 2 RUBBER BUSHING
10 23061 2 ELBOW FITTING 11 23069 4 CLAMP, Hose 12 50925-20 2 HOSE, 20” 13 23067 2 FITTING, Screen
16
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Control Cover & Mount Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
20
2
1
3
4
See Fuel Tank
See Instrument
Panel Group
3
4
& Mount Group
5
21
14
6
15
7
3
4
10
8
9
11
12
13
See Fuel Tank
& Mount Group
5
19
8
3
4
5
8
15
16
9
4
5
4
3
3
17
8
3
4
3
4
4
3
18
5
4
3
17
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Control Cover & Mount Group
Footnotes:
1 3847890 1 CONTROL COVER-RH 2 1719392 1 CUP HOLDER 3 25011-8 18 CAPSCREW, Hex Hd, 5/16-18 x 1 4 25155 18 WASHER, 5/16 5 22308 10 BODY CLIP, 5/16-18 6 3847884 1 CONTROL COVER MOUNT-RH 7 3847893 1 DEBRIS GUARD-RH 8 25127 8 NUT, Hex, Serrated Flange, 5/16-18 9 3847073 2 FAN SHIELD MOUNT
10 25010-8 4 CAPSCREW, Hex Hd, 1/4-20 x 1 11 25154 4 WASHER, 1/4 12 22665 4 BODY CLIP, 1/4-20 13 3846645 2 FAN SHIELD 14 3847891 1 CONTROL COVER-LH 15 21397 2 GROMMET 16 3847885 1 CONTROL COVER MOUNT-LH 17 3847894 1 DEBRIS GUARD-LH 18 3847910 1 CONTROL PANEL PIVOT-LH 19 3847909 1 CONTROL PANEL PIVOT-RH 20 25057 4 NUT, Hex, Nylon Lock, 5/16-18 21 22030 1 FUEL SHUT OFF VALVE
18
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Instrument Panel Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1
11
2
7
8
9
6
10
5
3
4
19
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Instrument Panel Group
Footnotes:
1 22180 1 SWITCH, PTO 2 20060 1 HOURMETER 3 21675 1 CABLE, Choke Control 4 25126 2 NUT, Hex, Nylon Lock, 1/4-20 5 21662 1 CABLE, Throttle Control 6 25010-6 2 CAPSCREW, Hex Hd, 1/4-20 x 3/4 7 20927 1 SWITCH, Ignition, Complete (includes Ref 8-10) 8 22789 1 KEY, Ignition, Molded (Set of 2) 9 22790 1 COVER
10 22791 1 PLASTIC NUT 11 1703799 1 SWITCH, Headlight
20
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Headlight Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1
3
2
4
5
5
4
2
3
6
21
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Headlight Group
Footnotes:
1 22980 1 HEADLIGHT-RH, Complete (includes Ref. 2-5) 2 23057 2 BULB, Headlight 3 25145 2 CARRIAGE BOLT, 5/16-18 x 1 4 25170 2 WASHER, Lock, 5/16 5 25032 2 NUT, Hex, 5/16-18 6 22979 1 HEADLIGHT-LH, Complete (includes Ref. 2-5)
22
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Engine & PTO Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
22
24
25
23
17
27
24
23
26
16
1A, 1B
20
2
19B
21
19A
16
17
18
13
12
14
11
15
10
3
6
7
9
3
7
6
2
4
5
8
23
TP 400-7090-03-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Engine & PTO Group
Footnotes:
* See your local Kohler engine dealer for service parts ** Silver version not available for replacement parts. If muffler is replaced, remove heat shield (ref 18)
1A 22888 1 ENGINE, 21HP Kohler 1B 22889 1 ENGINE, 23HP Kohler
* 21144-1 1 OIL FILTER
* 21178-3 1 FUEL FILTER
* * 1 PRE-CLEANER (4508301)
* * 1 AIR FILTER (4508302) 2 25011-6 2 CAPSCREW, Hex Hd, 5/16-18 x 3/4 3 25013-8 3 CAPSCREW, Hex Hd, 3/8-16 x 1 4 3847134 1 CLUTCH ANCHOR 5 25057 2 NUT, Hex, Nylon Lock, 5/16-18 6 25096 3 NUT, Hex, Nylon Lock, 3/8-16 7 25165 3 WASHER, Fender, 3/8 8 43636 1 CLUTCH ANCHOR PAD 9 25156 1 WASHER, 3/8
10 44853 1 CRANKSHAFT BOLT, 7/16 x 2 11 45475 1 SPACER, .45 x 1.88 x .38 12 23231 1 ELECTRIC CLUTCH 13 50407-28 1 KEY, 1/4 Sq. x 3-1/2 14 47075 1 CRANKSHAFT PULLEY 15 47033 1 SPACER, 1.13 x 1.75 x 1.03 16 25126 3 NUT, Hex, Serrated Flange, 1/4-20 17 25010-6 3 CAPSCREW, Hex Hd, 1/4-20 x 3/4
18 3847346 1 MUFFLER HEATSHIELD (for use with silver version muffler only) 19A 22952** 1 MUFFLER (silver version, S/N 101-123, both models) 19B 22952 1 MUFFLER (black version, S/N 124 & up, both models)
20 25155 1 WASHER, 5/16
21 25127 1 NUT, Hex, Serrated Flange, 5/16-18
22 21466 1 CAP, 3/8NPT
23 21372 2 FITTING, 3/8NPT - 1/2 Str.
24 21392 2 HOSE CLAMP
25 21500 1 CLAMP, Vinyl
26 50857-13 1 HOSE, 13”
27 50862-12 1 WIRE LOOM, 12”
24
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Pump Drive Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
22
1
1
See Engine
& PTO Group
1
8
20
21
20
19
18
17
24
23
2
3
4
5
14
13
6
7
12 11
8
9
1516
10
25
TP 400-7090-03-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Pump Drive Group
Footnotes:
1 25096 3 NUT, Hex, Nylon Lock, 3/8-16 2 22586 2 PULLEY, Pump Drive 3 22156 2 KEY, 5mm x 25mm 4 22587 2 BUSHING, Tapered Hub 5 25010-8 4 CAPSCREW, Hex Hd, 1/4-20 x 1 6 46446 1 SPACER, .39 x 1.00 x .79 7 22620 1 PULLEY, Idler 8 25156 2 WASHER, 3/8
9 25013-22 1 CAPSCREW, Hex Hd, 3/8-16 x 2-3/4 10 22314 1 BELT, Pump Drive (Set) 11 25034 2 NUT, Hex, 3/8-16 12 25321 1 SCREW HOOK, 3/8-16 x 4-1/4 13 22847 1 SPRING, Extension, Swivel End 14 25128 1 NUT, Hex, Serrated Flange, 3/8-16 15 25100 1 NUT, Hex, Side Lock, 3/8-16 16 25013-18 1 CAPSCREW, Hex Hd, 3/8-16 x 2-1/4 17 25013-32 1 CAPSCREW, Hex Hd, 3/8-16 x 4 18 25305 1 WASHER, 3/8 x 1-3/4 19 45135 1 SHAFT, Idler Pivot 20 22157 2 BUSHING, Brass 21 3846430 1 PUMP DRIVE IDLER ARM 22 3845090 1 SPACER, Idler Pivot 23 25013-14 1 CAPSCREW, Hex Hd, 3/8-16 x 1-3/4 24 22621 1 PULLEY, Idler (Single Flange)
26
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Motion Control Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
NOTE: RH side shown. Unless otherwise noted, components are identical for the LH side.
12
13
5
14
1
2A, 2B
3
4
5
32
35
31
30
37
9
17
36
37
35
29
36
11
15
16
11
34
6
7
11
9
18
11
9
8A, 8B
34
10
19A, 19B
20
2122
5
23
24
26
25
14
27
29
28
33
27
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Motion Control Group
Footnotes:
* - See Electrical Schematic for switch part number
1 22068 2 FOAM GRIP
2A 3847056 1 MOTION CONTROL LEVER-RH 2B 3847055 1 MOTION CONTROL LEVER-LH (not shown)
3 25011-8 4 CAPSCREW, Hex Hd, 5/16-18 x 1
4 25170 4 WASHER, Lock, 5/16
5 25155 8 WASHER, 5/16
6 47004 2 CONTROL LEVER BASE
7 25013-14 4 CAPSCREW, Hex Hd, 3/8-16 x 1-3/4
8A 3847045 1 CONTROL SHAFT-RH 8B 3847044 1 CONTROL SHAFT-LH (not shown)
9 25096 10 NUT, Hex, Nylon Lock, 3/8-16 10 25055-14 2 CAPSCREW, Hex Hd, TFL, 5/16-18 x 1-3/4 11 25127 14 NUT, Hex, Serrated Flange, 5/16-18 12 47137 2 REVERSE RETURN BOLT 13 22645 2 SPRING, Reverse Return 14 25033 10 NUT, Hex, 5/16-24 15 20979 2 CLEVIS, 5/16-24 16 25213-8 2 PIN, Clevis, 5/16 x 1 17 25201-6 2 COTTER PIN 18 21499 2 BEARING, Flange
19A 3847081 1 NEUTRAL LOCK BRACKET-RH 19B 3847080 1 NEUTRAL LOCK BRACKET-LH (not shown)
20 25179-4 4 SCREW, #10-24 x 1/2 21 * 2 SWITCH (see electrical schematic) 22 25029 4 NUT, Hex, #10-24 23 25011-8 8 CAPSCREW, Hex Hd, 5/16-18 x 1 24 25327 4 CAPSCREW, Allen Hd, 3/8-16 x 1-1/4 25 25011-10 2 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4 26 21146 2 BALL JOINT, 5/16-24 27 47102 2 HYDRO CONTROL ROD 28 22628 2 BALL JOINT, 5/16-24 LH 29 25057 4 NUT, Hex, Nylon Lock, 5/16-18 30 22978 2 DAMPENER 31 21098 2 BEARING, Flange 32 25013-8 2 CAPSCREW, Hex Hd, 3/8-16 x 1 33 25011-9 2 CAPSCREW, Hex Hd, 5/16-18 x 1-1/8 34 25055-10 4 CAPSCREW, Hex Hd, TFL, 5/16-18 x 1-1/4 35 25335 4 CAPSCREW, Hex Hd, M8-1/25 x 35MM 36 25355 4 NUT, Hex, Serrated Flange, M8-1.25 37 25354 4 NUT, Hex, Nylon Lock, M8-1.25
28
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Motion Control - Neutral Return Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
NOTE: RH side shown. Unless otherwise noted, components are identical for the LH side.
3
1
2
7
4
5
6
See Motion Control Group
14
12
13
8
9
10
11
29
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Motion Control - Neutral Return Group
Footnotes:
1 22645 2 SPRING, Reverse Return
2 25155 2 WASHER, 5/16
3 25033 4 NUT, Hex, 5/16-24
4 25201-6 2 COTTER PIN
5 20979 2 CLEVIS, 5/16-24
6 25213-8 2 PIN, Clevis, 5/16 x 1
7 47137 2 REVERSE RETURN BOLT
8 25127 2 NUT, Hex, Serrated Flange, 5/16-18
9 3846918 2 BRACKET, Neutral Adjust 10 25095 2 NUT, Hex, Nylon Lock, 1/4-20 11 25011-6 2 CAPSCREW, Hex Hd, 5/16-18 x 3/4 12 25030 2 NUT, Hex, 1/4-20 13 22205 2 EYEBOLT 14 20807 2 SPRING, Extension
30
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below)
Hydraulic Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1
27
12 13
11
2
4 5
3
12 13
16
13
10
6
5
7
15
889
16
13
10
23
17
910
20
14
23
18 19
22
1819
21
25
26 27 28
24
24
32 31 29
33 33
29 34 32
24
30
29
31
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below)
REF NO. PART NO. QTY. DESCRIPTION
Hydraulic Group
Footnotes:
1 22723 1 FITTING, 1/2” NPT, 90 Deg.
2 21356 1 FILTER HEAD
3 21357 1 FILTER
4 22720 1 FITTING, 1/2” NPT, 45 Deg.
5 22719 2 FITTING, Hydraulic, Straight Swivel
6 50848-7.5 1 HOSE, Hydraulic, 7-1/2”
7 22718 1 FITTING, T ee
8 22716 2 ADAPTER, Tee
9 22717 2 NUT, Adapter 10 22713 3 FITTING, Hydraulic, Straight Swivel 11 50860-13.75 1 HOSE, Hydraulic, 13-3/4” 12 22714 2 FITTING, Hydraulic, 45 Deg.Swivel 13 22712 4 FITTING, Hydraulic, O-Ring, 90 Deg. 14 22715 1 FITTING, Hydraulic, 90 Deg.Swivel 15 50860-6.75 1 HOSE, Hydraulic, 6-3/4” 16 22571 2 HYDRAULIC PUMP w/ FAN
* 22571-2 2 Fan 17 50860-29 1 HOSE, Hydraulic, 29” 18 21392 2 HOSE CLAMP, #6 19 22708 2 FITTING, 1/4” NPT, 90 Deg. 20 22705 1 BREATHER 21 3847108 1 HYDRAULIC RESERVOIR 22 50860-20 1 HOSE, Hydraulic, 20” 23 22633 4 FITTING, Hydraulic, O-Ring Adapter 24 22710 3 HYDRAULIC HOSE ASSEMBLY, 25” 25 22711 1 HYDRAULIC HOSE ASSEMBLY, 21” 26 50848-16.5 1 HOSE, Hydraulic, 16-1/2” 27 21164 1 HOSE CLAMP, #10 28 22707 1 FITTING, 1/2” NPT, 90 Deg. 29 22709 3 FITTING, Hydraulic, O-RIng, 45 Deg. 30 22634 1 FITTING, Hydraulic, O-Ring Adapter 31 22975L 1 HYDRAULIC WHEEL MOTOR-LEFT, Complete (includes Ref 32 & 33) 32 22042-2 2 KEY 33 22042-3 2 NUT & COTTER PIN 34 22975R 1 HYDRAULIC WHEEL MOTOR-RIGHT, Complete (includes Ref 32 & 33)
32
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 339 & above) ZT2348T ZT2352T (S/N: 364 & above)
Hydraulic Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1
28
12 13
11
30
2
4 5
3
12 13
16
13
10
6
5
15
16
13
10
7
10
9
889
14
17
20
19
18
24
21
18
22
23
30
25
26
31
36 35A, 35B 33
37 37
29 28
27
32
32
33 38A, 38B 36
32
34
33
33
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 339 & above) ZT2348T ZT2352T (S/N: 364 & above)
REF NO. PART NO. QTY. DESCRIPTION
Hydraulic Group
Footnotes:
1 21233 1 FITTING, 1/2” NPT, 90 Deg. 2 21356 1 FILTER HEAD 3 21357 1 FILTER 4 22720 1 FITTING, 1/2” NPT, 45 Deg. 5 22719 2 FITTING, Hydraulic, Straight Swivel 6 50848-7.5 1 HOSE, Hydraulic, 7-1/2” 7 22718 1 FITTING, T ee 8 22716 2 ADAPTER, Tee
9 22717 2 NUT, Adapter 10 22713 3 FITTING, Hydraulic, Straight Swivel 11 50860-13.75 1 HOSE, Hydraulic, 13-3/4” 12 22714 2 FITTING, Hydraulic, 45 Deg.Swivel 13 22712 4 FITTING, Hydraulic, O-Ring, 90 Deg. 14 22715 1 FITTING, Hydraulic, 90 Deg.Swivel 15 50860-6.75 1 HOSE, Hydraulic, 6-3/4” 16 22571 2 HYDRAULIC PUMP w/ FAN
* 22571-2 2 Fan 17 50860-16.5 1 HOSE, Hydraulic, 16-1/2” 18 21392 4 HOSE CLAMP, #6 19 22920 1 FITTING, TEE, 3/8” 20 50860-6 1 HOSE, Hydraulic, 6” 21 50860-17.5 1 HOSE, Hydraulic, 17-1/2” 22 23118 1 FITTING, Elbow, 3/8” 23 23120 1 GROMMET 24 21468 1 CAP 25 48111 1 HYDRAULIC OIL RESERVOIR, Complete (includes Ref.No. 22, 23, 26 & 27) 26 23121 1 GROMMET 27 23119 1 FITTING, Elbow, 5/8” 28 21164 2 HOSE CLAMP, #10 29 50848-18 1 HOSE, Hydraulic, 18” 30 22633 4 FITTING, Hydraulic, O-Ring Adapter 31 22711 2 HYDRAULIC HOSE ASSEMBLY, 21” 32 22710 2 HYDRAULIC HOSE ASSEMBLY, 25” 33 22709 2 FITTING, Hydraulic, O-RIng, 45 Deg. 34 22634 2 FITTING, Hydraulic, O-Ring Adapter
35A 22975L 1 HYDRAULIC WHEEL MOTOR-LEFT, Complete (includes Ref No. 36 & 37)
(ZT2148T - S/N: 678 & below) (ZT2352T - S/N: 835 & below)
35B 22974L 1 HYDRAULIC WHEEL MOTOR-LEFT, Complete (includes Ref No. 36 & 37)
(ZT2148T - S/N: 679 & above) (ZT2348T - all)
(ZT2352T - S/N: 836 & above) 36 22042-2 2 KEY 37 22042-3 2 NUT & COTTER PIN
38A 22975R 1 HYDRAULIC WHEEL MOTOR-RIGHT, Complete (includes Ref No.36 & 37)
(ZT2148T - S/N: 678 & below)
(ZT2352T - S/N: 835 & below)
38B 22974R 1 HYDRAULIC WHEEL MOTOR-RIGHT, Complete (includes Ref No.36 & 37)
(ZT2148T - S/N: 679 & above)
(ZT2348T - all)
(ZT2352T - S/N: 836 & above)
34
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below)
Reservoir Mount & Battery Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1
4
See Hydraulic Group
2
5
6
6
5
3
7
8
8
6
8
35
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below)
REF NO. PART NO. QTY. DESCRIPTION
Reservoir Mount & Battery Group
Footnotes:
1 22595 1 BATTERY HOLDDOWN 2 22596 2 BATTERY HOLDDOWN BOLT 3 50831-3 2 HOSE, 3” 4 * 1 BATTERY, 12V, 340 CCA Lawn & Garden 5 25011-8 6 CAPSCREW, Hex Hd, 5/16-18 x 1 6 25155 6 WASHER, 5/16 7 3847336 1 TANK MOUNT PLATE 8 25127 6 NUT, Hex, Serrated Flange, 5/16-18
36
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 339 & above) ZT2348T ZT2352T (S/N: 364 & above)
Reservoir Mount & Battery Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
See Hydraulic Group
1
4
7 8
6
2
5
3
7 8
5
9
10
11
37
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 339 & above) ZT2348T ZT2352T (S/N: 364 & above)
REF NO. PART NO. QTY. DESCRIPTION
Reservoir Mount & Battery Group
Footnotes:
1 22595 1 BATTERY HOLDDOWN 2 22596 2 BATTERY HOLDDOWN BOLT 3 50831-3 2 HOSE, 3” 4 * 1 BATTERY, 12V, 340 CCA Lawn & Garden 5 25144-6 4 CARRIAGE BOLT, 1/4-20 x 3/4 6 3847990 1 PLATE, Tank Mount 7 25154 4 WASHER, 1/4 8 25095 4 NUT, Hex Nylon Lock, 1/4-20
9 25127 4 NUT, Hex Serrated Flange, 5/16-18 10 25155 4 WASHER, 5/16 11 25011-8 4 CAPSCREW, Hex Head, 5/16-18 x 1
38
TP 400-7090-03-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Parking Brake Group - Upper
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
15
6
3
2
7
8
9
6
10
4
12
24
13
23
22
21
18
1920
11
17
16
15
14
39
TP 400-7090-03-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Parking Brake Group - Upper
Footnotes:
* - See Electrical Schematic for switch part number
1 3845616 1 BRAKE HANDLE MOUNT
2 3845619 1 BRAKE HANDLE
3 1722302 1 GRIP
4 25011-8 2 CAPSCREW, Hex Hd, 5/16-18 x 1
5 25127 2 NUT, Hex, Serrated Flange, 5/16-18
6 21098 2 BEARING, Flange
7 25013-6 4 CAPSCREW, Hex Hd, 3/8-16 x 3/4
8 25128 6 NUT, Hex, Serrated Flange, 3/8-16
9 3847083 1 BRAKE HANDLE SHAFT 10 25010-14 2 CAPSCREW, Hex Hd, 1/4-20 x 1-3/4 11 25095 2 NUT, Hex, Nylon Lock, 1/4-20 12 3845618 1 BRAKE LINKAGE PIVOT 13 47119 1 BRAKE CONNECTING ROD 14 25035 1 NUT, Hex, 3/8-24 15 25013-16 1 CAPSCREW, Hex Hd, 3/8-16 x 2 16 21171 1 CLEVIS, 3/8-24 17 25034 1 NUT, Hex, 3/8-16 18 25096 1 NUT, Hex, Nylon Lock, 3/8-16 19 25010-6 2 CAPSCREW, Hex Hd, 1/4-20 x 3/4 20 25154 2 WASHER, 1/4 21 3845621 1 SWITCH MOUNT BRACKET 22 * * SWITCH (see electrical schematic) 23 25126 2 NUT, Hex, Serrated Flange, 1/4-20 24 25058-14 1 CAPSCREW, Hex Hd, TFL, 3/8-16 x 1-3/4
40
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Parking Brake Group - Lower
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side.
1
2
3
4
5
8
13
14
15
16
6
17
18
7
19
9
11
12
10
24
25
17
20
23
5
21
26
37
31
33
21
22
27
32
28
29
34
36
30 35
41
TP 400-7090-03-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Parking Brake Group - Lower
Footnotes:
1 3847128 1 BRAKE CROSS SHAFT
2 25303 2 SCREW, Flat Head, Socket, 5/16-18 x 1
3 45990 1 FRICTION PLATE
4 3847153 1 SUPPORT, Brake Shaft
5 25127 4 NUT, Hex, Serrated Flange, 5/16-18
6 25011-8 2 CAPSCREW, Hex Hd, 5/16-18 x 1
7 25155 2 WASHER, 5/16
8 25201-6 1 COTTER PIN
9 21171 1 CLEVIS, 3/8-24 10 25214-8 1 PIN, Clevis, 3/8 x 1 11 25035 1 NUT, Hex, 3/8-24 12 47119 1 BRAKE CONNECTING ROD 13 25100 2 NUT, Hex, Side Lock, 3/8-16 14 25034 2 NUT, Hex, 3/8-16 15 41930 2 SPACER, .38 x .50 x .27 16 3847084 2 BRAKE LINK 17 25156 4 WASHER, 3/8 18 25013-12 2 CAPSCREW, Hex Hd, 3/8-16 x 1-1/2 19 25046 2 NUT, Hex, Top Lock, 3/8-16 20 22361 2 BRAKE SPRING 21 10546 4 COLLAR, Set, 3/8 22 47091 2 ROD, Brake Adjustment 23 25013-6 4 CAPSCREW, Hex Hd, 3/8-16 x 3/4 24 21098 2 BEARING, Flange 25 25128 4 NUT, Hex, Serrated Flange, 3/8-16 26 25387 8 NUT, Hex Flange Lock, 1/2-20 27 47027 8 SPACER, .51 x .75 x .56 28 25056 2 NUT, Hex, Nylon Lock, 1/2-13 29 3847089 1 BRAKE BAND SHAFT-LH
* 3847090 1 BRAKE BAND SHAFT-RH (not shown) 30 25017-24 6 CAPSCREW, Hex Hd, 1/2-13 x 3 31 25018-28 4 CAPSCREW, Hex Hd, 1/2-20 x 3-1/2 32 25202-10 2 COTTER PIN 33 22607 2 BRAKE BAND 34 25328-16 2 PIN, Clevis, 1/2 x 2 35 47052 2 BRAKE HUB 36 25038 2 NUT, Hex, 1/2-13 37 25018-24 4 CAPSCREW, Hex Head, 1/2-20 x 3
42
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Deck Lift Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side.
18
1
2
3
4
5
6
7
8
9
10
12
11
13
17
16
15
14
26
24
25
22
27
22
34A, 34B
30
22
19
20
29
21
28
7
22
23A, 23B
7
31A, 31B
32
33
36
35
39
43
38
36
32
33
7
24
19
20
24
40A, 40B
39
33
37
36
32
36
35
37
41
42
35
7
43
TP 400-7090-03-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Deck Lift Group
Footnotes:
1 3844999 1 DECK LIFT LOCK 2 25210 1 HAIRPIN CLIP 3 3845058 1 DECK LIFT PEDAL
* 44875 1 SAFETY WALK, Deck Lift Pedal (not shown)
4 22044 1 PIN, Clevis, 1/2 x 2-1/2 5 25158 2 WASHER, 1/2 6 23241 1 COLLAR, Split, 1/2 7 25096 16 NUT, Hex, Nylon Lock, 3/8-16 8 22097 1 CAP
9 3844987 1 ARM, Deck Lift Pivot 10 44992 4 SPACER, .38 x .50 x 1.56 11 3847043 1 DECK HEIGHT PLATE 12 25013-22 4 CAPSCREW, Hex Hd, 3/8-16 x 2-3/4 13 22045 1 PIN, 1/2 x 3 14 44993 1 LIFT PIVOT BOLT 15 25018-24 2 CAPSCREW, Hex Hd, 1/2-20 x 3 16 3847513 2 LINK, Deck Lift 17 25098 2 NUT, Hex, Nylon Lock, 1/2-20 18 25282 1 NUT, Hex Jam, Nylon Lock, 5/8-11 19 25516 4 PIN, Roll, 3/16 x 1-1/2 20 21253 4 SHIM 21 47446 2 SPRING ROD PIVOT 22 25040 12 NUT, Hex, 5/8-11
23A 3845449 1 DECK LIFT PIVOT-LH 23B 3845450 1 DECK LIFT PIVOT-RH (not shown)
24 20095 6 GREASE FITTING 25 45446 2 SPRING ROD 26 25013-10 4 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4 27 45447 2 SPRING ROD PIVOT 28 25159 2 WASHER, USS, 5/8 29 22668 2 DECK LIFT SPRING 30 41477 2 SPACER, .63 x 1.06 x .23
31A 3847198 1 DECK LIFT OFFSET LINK-LH 31B 3847197 1 DECK LIFT OFFSET LINK-RH (not shown)
32 22366 6 PIN, Spring, 3/16 x 1-1/4 33 25281 10 WASHER, 5/8
34A 47500 1 DECK LIFT ROD-LH 34B 47498 1 DECK LIFT ROD-RH (not shown)
35 25013-14 6 CAPSCREW, Hex Hd, 3/8-16 x 1-3/4 36 25156 12 WASHER, 3/8 37 50878-3 4 CHAIN, 3 Links 38 25128 4 NUT, Hex, Serrated Flange, 3/8-16 39 25084 4 NUT, Hex, Jam, 3/8-16
40A 3847438 1 DECK LIFT PIVOT-LH 40B 3847437 1 DECK LIFT PIVOT-RH (not shown)
41 25325 2 U-BOLT 42 25034 4 NUT, Hex, 3/8-16 43 3847441 1 DECK LIFT SHAFT & MOUNT ASSEMBLY
44
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Tire & Wheel Group
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
Front Wheels & Tires
Rear Wheels & Tires
8
1
2
3
4
5
6
7
9
10
11
12
45
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Tire & Wheel Group
Footnotes:
1 22631S 2 WHEEL & TIREASSEMBLY, Front, 13 x 5.0 x 6, Complete (includes Ref 2-5)
2 22029-1 2 TIRE, Front, 13 x 5.0 x 6
3 22631S-1 2 WHEEL ASSEMBLY, Front, for 13 x 5.0 x 6 Tire, Complete (includes Ref 4 & 5)
4 22631S-2 4 BEARING, Taper Roller (2 per wheel)
5 22631S-3 4 GREASE SEAL (2 per wheel)
6 47103 4 ADAPTER, Caster Wheel (2 per wheel)
7 25017-60 2 CAPSCREW, Hex Hd, 1/2-13 x 7-1/2
8 25056 2 NUT, Hex, Nylon Lock, 1/2-13
9 22646S 2 WHEEL & TIRE ASSEMBLY, Rear, 23 x 9.5 x 12, Complete (Includes Ref 10 & 11) 10 22646S-1 2 TIRE, Rear, 23 x 9.5 x 12 11 22646S-2 2 WHEEL ASSEMBLY, Rear, for 23 x 9.5 x 12 Tires 12 22215 10 WHEEL LUG, 1/2 x 1-5/8
46
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below)
Ignition Grounding Circuit/Operator Presence
1703799
SWITCH
HEADLIGHT
ORANGE ORANGE
GREEN
NO
ORANGE
ORANGE
GREEN
20060
HOURMETER
GREEN
ORANGE
BLUE
21603
20A FUSE
WHITE
WHITE
IGNITION SWITCH
POSITION CIRCUIT MAKE
1. OFF G & M & A
YELLOW
WHITE
BLUE
WHITE
YELLOW
2. RUN B & L & A
3. START B & L & S
YELLOW
ORANGE
GREEN
BLUE
S
WHITE
GRAY
RED
B
SWITCH
IGNITION
M
PTO
SWITCH
WHITE
A
20927
22180
BLACK
RED
G
L
GRAY
21603
20A FUSE
GREEN
21603
20A FUSE
WHITE
WHITE
WHITE/GREEN
GREEN
BLACK
RED
VIOLET
21542
POSITIVE BATTERY CABLE
GREEN
BLACK
WHITE
BATTERY
MOTOR
STARTER
WHITE
22584
PTO CLUTCH
WHITE/GREEN
21603
20A FUSE
WHITE
WHITE/RED
21406
NEGATIVE BATTERY CABLE
YELLOW
NC
NC
BLOCK
ENGINE
44014
GROUND CABLE
GREEN
NO
WHITE
YELLOW
NO
YELLOW
STARTER SOLENOID
IGNITION MODULE
IGNITION MODULE
WHITE
BLUE
22095
SEAT
SWITCH
22095
SWITCH
RH NEUTRAL
VOLTAGE REGULATOR
VIOLET
1
32
1
23
RED
4 5
5 4
FUEL SOLENOID
RED
RED
21HP & 23HP KOHLER ENGINE HARNESS
WHITE
YELLOW
22980
HEADLIGHT - RH
22979
HEADLIGHT - LH
47949
NO
NC
22095
YELLOW
SWITCH
LH NEUTRAL
YELLOW
WHITE/RED
COLT KOHLER WIRE HARNESS
WHITE
WHITE
GREEN
NO
NC
22182
SWITCH
PARKING BRAKE
YELLOW
YELLOW
WHITE/RED
NC
WHITE/RED
NO
SWITCH
PARKING BRAKE
22182
47
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below)
Charging Circuit
1703799
SWITCH
HEADLIGHT
ORANGE ORANGE
GREEN
NO
ORANGE
ORANGE
GREEN
20060
HOURMETER
GREEN
ORANGE
BLUE
21603
20A FUSE
WHITE
WHITE
IGNITION SWITCH
POSITION CIRCUIT MAKE
1. OFF G & M & A
YELLOW
WHITE
BLUE
WHITE
YELLOW
2. RUN B & L & A
3. START B & L & S
YELLOW
ORANGE
GREEN
BLUE
S
WHITE
GRAY
RED
B
SWITCH
IGNITION
M
PTO
SWITCH
WHITE
A
20927
22180
BLACK
RED
G
L
GRAY
21603
20A FUSE
GREEN
21603
20A FUSE
WHITE
WHITE
WHITE/GREEN
GREEN
BLACK
RED
VIOLET
21542
POSITIVE BATTERY CABLE
GREEN
BLACK
WHITE
BATTERY
MOTOR
STARTER
WHITE
22584
PTO CLUTCH
WHITE/GREEN
21603
20A FUSE
WHITE
WHITE/RED
21406
NEGATIVE BATTERY CABLE
YELLOW
NC
NC
BLOCK
ENGINE
GROUND CABLE
GREEN
NO
WHITE
YELLOW
NO
YELLOW
STARTER SOLENOID
44014
BLUE
SEAT
SWITCH
SWITCH
RH NEUTRAL
IGNITION MODULE
IGNITION MODULE
VOLTAGE REGULATOR
WHITE
22095
22095
VIOLET
1
32
1
RED
23
FUEL SOLENOID
RED
RED
4 5
21HP & 23HP KOHLER ENGINE HARNESS
5
4
WHITE
YELLOW
22980
HEADLIGHT - RH
22979
HEADLIGHT - LH
47949
NO
NC
22095
YELLOW
SWITCH
LH NEUTRAL
YELLOW
WHITE/RED
COLT KOHLER WIRE HARNESS
WHITE
WHITE
GREEN
NO
NC
22182
SWITCH
PARKING BRAKE
YELLOW
YELLOW
WHITE/RED
NC
NO
WHITE/RED
22182
SWITCH
PARKING BRAKE
48
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below)
Cranking Circuit
1703799
SWITCH
HEADLIGHT
ORANGE ORANGE
GREEN
NO
ORANGE
ORANGE
GREEN
20060
HOURMETER
GREEN
ORANGE
BLUE
21603
20A FUSE
WHITE
WHITE
IGNITION SWITCH
POSITION CIRCUIT MAKE
1. OFF G & M & A
YELLOW
WHITE
BLUE
WHITE
YELLOW
2. RUN B & L & A
3. START B & L & S
YELLOW
ORANGE
GREEN
BLUE
S
WHITE
GRAY
RED
B
SWITCH
IGNITION
M
PTO
SWITCH
WHITE
A
20927
22180
BLACK
RED
L
GRAY
20A FUSE
G
GREEN
20A FUSE
WHITE
WHITE/GREEN
21603
21603
WHITE
GREEN
BLACK
RED
VIOLET
21542
POSITIVE BATTERY CABLE
GREEN
BLACK
WHITE
BATTERY
MOTOR
STARTER
WHITE
22584
PTO CLUTCH
WHITE/GREEN
21603
20A FUSE
WHITE
WHITE/RED
21406
NEGATIVE BATTERY CABLE
YELLOW
NC
NC
BLOCK
ENGINE
44014
GROUND CABLE
GREEN
NO
WHITE
YELLOW
NO
YELLOW
STARTER SOLENOID
IGNITION MODULE
IGNITION MODULE
WHITE
BLUE
22095
SEAT
SWITCH
22095
SWITCH
RH NEUTRAL
VOLTAGE REGULATOR
VIOLET
1
32
1
23
RED
4 5
5
4
FUEL SOLENOID
RED
RED
21HP & 23HP KOHLER ENGINE HARNESS
WHITE
YELLOW
22980
HEADLIGHT - RH
22979
HEADLIGHT - LH
47949
NO
NC
22095
YELLOW
SWITCH
LH NEUTRAL
YELLOW
WHITE/RED
COLT KOHLER WIRE HARNESS
WHITE
WHITE
GREEN
NO
NC
22182
SWITCH
PARKING BRAKE
YELLOW
YELLOW
WHITE/RED
NC
WHITE/RED
NO
SWITCH
PARKING BRAKE
22182
49
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 338 & below) ZT2352T (S/N: 363 & below)
PTO Clutch Circuit
1703799
SWITCH
HEADLIGHT
ORANGE ORANGE
GREEN
NO
ORANGE
ORANGE
GREEN
20060
HOURMETER
GREEN
ORANGE
BLUE
21603
20A FUSE
WHITE
WHITE
IGNITION SWITCH
POSITION CIRCUIT MAKE
1. OFF G & M & A
YELLOW
WHITE
BLUE
WHITE
YELLOW
2. RUN B & L & A
3. START B & L & S
YELLOW
ORANGE
GREEN
BLUE
S
WHITE
GRAY
RED
B
SWITCH
IGNITION
M
PTO
SWITCH
WHITE
RED
A
20927
GRAY
22180
BLACK
20A FUSE
G
L
GREEN
20A FUSE
WHITE
WHITE/GREEN
21603
21603
WHITE
GREEN
BLACK
RED
VIOLET
21542
POSITIVE BATTERY CABLE
GREEN
BLACK
WHITE
BATTERY
MOTOR
STARTER
WHITE
22584
PTO CLUTCH
WHITE/GREEN
21603
20A FUSE
WHITE
WHITE/RED
21406
NEGATIVE BATTERY CABLE
YELLOW
NC
NC
BLOCK
ENGINE
GROUND CABLE
GREEN
NO
WHITE
YELLOW
NO
YELLOW
STARTER SOLENOID
44014
BLUE
SEAT
SWITCH
SWITCH
RH NEUTRAL
IGNITION MODULE
IGNITION MODULE
VOLTAGE REGULATOR
WHITE
22095
22095
VIOLET
1
32
1
23
RED
FUEL SOLENOID
RED
RED
4
5
21HP & 23HP KOHLER ENGINE HARNESS
5 4
WHITE
YELLOW
22980
HEADLIGHT - RH
22979
HEADLIGHT - LH
47949
NO
NC
22095
YELLOW
SWITCH
LH NEUTRAL
YELLOW
WHITE/RED
COLT KOHLER WIRE HARNESS
WHITE
WHITE
GREEN
NO
NC
22182
SWITCH
PARKING BRAKE
YELLOW
YELLOW
WHITE/RED
NC
NO
WHITE/RED
22182
SWITCH
PARKING BRAKE
50
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 339 - 678) ZT2352T (S/N: 364 - 835)
Ignition Grounding Circuit/Operator Presence
1703799
SWITCH
HEADLIGHT
ORANGE ORANGE
GREEN
NO
ORANGE
ORANGE
20060
HOURMETER
GREEN
ORANGE
GREEN
BLUE
21603
20A FUSE
WHITE
WHITE
IGNITION SWITCH
POSITION CIRCUIT MAKE
1. OFF G & M & A
YELLOW
WHITE
BLUE
WHITE
YELLOW
2. RUN B & L & A
3. START B & L & S
GREEN
BLUE
S
YELLOW
ORANGE
WHITE
GRAY
RED
B
IGNITION
M
PTO
SWITCH
WHITE
RED
A
G
20927
SWITCH
L
GRAY
22180
BLACK
21603
20A FUSE
GREEN
21603
20A FUSE
WHITE
WHITE
WHITE/GREEN
GREEN
BLACK
RED
VIOLET
21542
POSITIVE BATTERY CABLE
GREEN
BLACK
WHITE
BATTERY
MOTOR
STARTER
WHITE
21603
20A FUSE
RED
22584
PTO CLUTCH
WHITE/GREEN
WHITE
21406
NEGATIVE BATTERY CABLE
87
87A
30
85
YELLOW
NC
NC
WHITE/RED
86
BLOCK
ENGINE
44014
GROUND CABLE
GREEN
21766
RELAY
GREEN
NO
WHITE
YELLOW
NO
YELLOW
STARTER SOLENOID
IGNITION MODULE
IGNITION MODULE
WHITE
BLUE
1
22095
SEAT
SWITCH
22095
SWITCH
RH NEUTRAL
VOLTAGE REGULATOR
VIOLET
32
1
23
RED
4 5
5 4
FUEL SOLENOID
RED
RED
21HP & 23HP KOHLER ENGINE HARNESS
WHITE
YELLOW
22980
HEADLIGHT - RH
22979
HEADLIGHT - LH
48559
NO
NC
22095
YELLOW
SWITCH
LH NEUTRAL
YELLOW
WHITE/RED
WHITE
COLT KOHLER WIRE HARNESS
WHITE
GREEN
NO
NC
22182
SWITCH
PARKING BRAKE
YELLOW
YELLOW
WHITE/RED
NC
NO
WHITE/RED
22182
SWITCH
PARKING BRAKE
51
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 339 - 678) ZT2352T (S/N: 364 - 835)
Charging Circuit
1703799
SWITCH
HEADLIGHT
ORANGE ORANGE
GREEN
NO
ORANGE
ORANGE
20060
HOURMETER
GREEN
ORANGE
GREEN
BLUE
21603
20A FUSE
WHITE
WHITE
IGNITION SWITCH
POSITION CIRCUIT MAKE
1. OFF G & M & A
YELLOW
WHITE
BLUE
WHITE
YELLOW
2. RUN B & L & A
3. START B & L & S
YELLOW
ORANGE
GREEN
BLUE
S
WHITE
GRAY
RED
B
IGNITION
M
PTO
SWITCH
WHITE
RED
A
G
20927
SWITCH
L
GRAY
22180
BLACK
21603
20A FUSE
GREEN
21603
20A FUSE
WHITE
WHITE
WHITE/GREEN
GREEN
BLACK
RED
VIOLET
21542
POSITIVE BATTERY CABLE
GREEN
BLACK
WHITE
BATTERY
MOTOR
STARTER
WHITE
21603
20A FUSE
RED
22584
PTO CLUTCH
WHITE/GREEN
WHITE
21406
NEGATIVE BATTERY CABLE
87
87A
30
WHITE/RED
86
85
YELLOW
NC
NC
BLOCK
ENGINE
GROUND CABLE
GREEN
RELAY
GREEN
NO
WHITE
YELLOW
NO
YELLOW
STARTER SOLENOID
44014
BLUE
21766
SEAT
SWITCH
SWITCH
RH NEUTRAL
IGNITION MODULE
IGNITION MODULE
VOLTAGE REGULATOR
WHITE
22095
22095
VIOLET
1
1
RED
32
23
FUEL SOLENOID
RED
RED
4 5
21HP & 23HP KOHLER ENGINE HARNESS
5 4
WHITE
YELLOW
22980
HEADLIGHT - RH
22979
HEADLIGHT - LH
48559
NO
NC
22095
YELLOW
SWITCH
LH NEUTRAL
YELLOW
WHITE/RED
COLT KOHLER WIRE HARNESS
WHITE
WHITE
GREEN
NO
NC
22182
SWITCH
PARKING BRAKE
YELLOW
YELLOW
WHITE/RED
NC
WHITE/RED
NO
SWITCH
PARKING BRAKE
22182
52
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 339 - 678) ZT2352T (S/N: 364 - 835)
Cranking Circuit
1703799
SWITCH
HEADLIGHT
ORANGE ORANGE
GREEN
NO
ORANGE
ORANGE
GREEN
20060
HOURMETER
BLUE
GREEN
ORANGE
21603
20A FUSE
WHITE
WHITE
IGNITION SWITCH
POSITION CIRCUIT MAKE
1. OFF G & M & A
YELLOW
WHITE
BLUE
WHITE
YELLOW
2. RUN B & L & A
3. START B & L & S
YELLOW
ORANGE
GREEN
BLUE
S
WHITE
GRAY
RED
B
IGNITION
M
PTO
SWITCH
WHITE
RED
A
G
20927
SWITCH
L
GRAY
22180
BLACK
21603
20A FUSE
GREEN
21603
20A FUSE
WHITE
WHITE
WHITE/GREEN
GREEN
BLACK
RED
VIOLET
21542
POSITIVE BATTERY CABLE
GREEN
BLACK
WHITE
BATTERY
MOTOR
STARTER
WHITE
21603
20A FUSE
RED
22584
PTO CLUTCH
WHITE/GREEN
WHITE
21406
NEGATIVE BATTERY CABLE
87
87A
30
YELLOW
WHITE/RED
86
85
NC
NC
BLOCK
ENGINE
GROUND CABLE
GREEN
RELAY
GREEN
NO
WHITE
YELLOW
NO
YELLOW
STARTER SOLENOID
44014
BLUE
21766
SEAT
SWITCH
SWITCH
RH NEUTRAL
IGNITION MODULE
IGNITION MODULE
VOLTAGE REGULATOR
WHITE
22095
22095
VIOLET
1
1
RED
32
23
FUEL SOLENOID
RED
RED
4 5
21HP & 23HP KOHLER ENGINE HARNESS
5 4
WHITE
YELLOW
22980
HEADLIGHT - RH
22979
HEADLIGHT - LH
48559
NO
NC
22095
YELLOW
SWITCH
LH NEUTRAL
YELLOW
WHITE/RED
WHITE
COLT KOHLER WIRE HARNESS
WHITE
GREEN
NO
NC
22182
SWITCH
PARKING BRAKE
YELLOW
YELLOW
WHITE/RED
NC
WHITE/RED
NO
SWITCH
PARKING BRAKE
22182
53
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 339 - 678) ZT2352T (S/N: 364 - 835)
PTO Clutch Circuit
1703799
SWITCH
HEADLIGHT
ORANGE ORANGE
GREEN
NO
ORANGE
ORANGE
20060
HOURMETER
GREEN
ORANGE
GREEN
BLUE
21603
20A FUSE
WHITE
WHITE
IGNITION SWITCH
POSITION CIRCUIT MAKE
1. OFF G & M & A
YELLOW
WHITE
BLUE
WHITE
YELLOW
2. RUN B & L & A
3. START B & L & S
YELLOW
ORANGE
GREEN
BLUE
S
WHITE
GRAY
RED
B
IGNITION
M
PTO
SWITCH
WHITE
RED
A
G
20927
SWITCH
L
GRAY
22180
BLACK
21603
20A FUSE
GREEN
21603
20A FUSE
WHITE
WHITE
WHITE/GREEN
GREEN
BLACK
RED
VIOLET
21542
POSITIVE BATTERY CABLE
GREEN
BLACK
WHITE
BATTERY
MOTOR
STARTER
WHITE
21603
20A FUSE
RED
22584
PTO CLUTCH
WHITE/GREEN
WHITE
21406
NEGATIVE BATTERY CABLE
87
87A
30
WHITE/RED
86
85
YELLOW
NC
NC
BLOCK
ENGINE
GROUND CABLE
GREEN
RELAY
GREEN
NO
WHITE
YELLOW
NO
YELLOW
STARTER SOLENOID
44014
BLUE
21766
SEAT
SWITCH
SWITCH
RH NEUTRAL
IGNITION MODULE
IGNITION MODULE
VOLTAGE REGULATOR
WHITE
22095
22095
VIOLET
1
1
RED
32
23
FUEL SOLENOID
RED
RED
4 5
21HP & 23HP KOHLER ENGINE HARNESS
5 4
WHITE
YELLOW
22980
HEADLIGHT - RH
22979
HEADLIGHT - LH
48559
NO
NC
22095
YELLOW
SWITCH
LH NEUTRAL
YELLOW
WHITE/RED
COLT KOHLER WIRE HARNESS
WHITE
WHITE
GREEN
NO
NC
22182
SWITCH
PARKING BRAKE
YELLOW
YELLOW
WHITE/RED
NC
WHITE/RED
NO
SWITCH
PARKING BRAKE
22182
54
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 679 & above) ZT2348T ZT2352T (S/N: 836 & above)
Ignition Grounding Circuit/Operator Presence
STARTER SOLENOID
IGNITION MODULE
IGNITION MODULE
VOLTAGE REGULATOR
BATTERY
BLOCK
ENGINE
FUEL SOLENOID
RED
BLACK
1703799
SWITCH
HEADLIGHT
22980
HEADLIGHT - LH
HEADLIGHT - RH
BLACK
ORANGE
ORANGE
ORANGE
ORANGE
IGNITION SWITCH
22979
BLACK
21603
20A FUSE
ORANGE
POSITION CIRCUIT MAKE
1. OFF G & M & A
2. RUN B & L & A
3. START B & L & S
S
YELLOW
ORANGE/WHITE
YELLOW
RED
B
IGNITION
M
WHITE
COMNONC
RED
ORANGE
VIOLET
A
20927
SWITCH
ORANGE
ORANGE
GROUND CABLE
BLACK
GREEN
WHITE
21766
RELAY
44014
BROWN
WHITE
87A
30
WHITE
BLUE
VIOLET
BLACK
87
86
RELAY
85
BLACK
BLUE
21766
VIOLET
1
32
1
RED
4 5
5
23
4
RED
21HP & 23HP KOHLER ENGINE HARNESS
21542
21603
20A FUSE
21603
BLACK
20A FUSE
PTO
SWITCH
22180
G
L
RED
VIOLET
BLACK
GRAY
POSITIVE BATTERY CABLE
BLACK
22584
PTO CLUTCH
20060
BLACK BLACK
STARTER
MOTOR
87A
BROWN
87
30
21406
NEGATIVE BATTERY CABLE
86
85
HOURMETER
GRAY
21603
20A FUSE
BLUE
ORANGE
YELLOW
VIOLET
ORANGE/GREEN
YELLOW
BLUE
ORANGE
NC
49105
NC
COLT KOHLER WIRE HARNESS
SEAT
22094
SWITCH
YELLOW
ORANGE/GREEN
NO
21451
SWITCH
RH NEUTRAL
BLUE
NO
ORANGE/WHITE
21451
SWITCH
LH NEUTRAL
NC
ORANGE
NO
PARKING BRAKE
22182
SWITCH
55
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 679 & above) ZT2348T ZT2352T (S/N: 836 & above)
Charging Circuit
STARTER SOLENOID
IGNITION MODULE
IGNITION MODULE
VOLTAGE REGULATOR
BATTERY
BLOCK
ENGINE
FUEL SOLENOID
RED
BLACK
1703799
SWITCH
HEADLIGHT
22980
HEADLIGHT - LH
HEADLIGHT - RH
BLACK
ORANGE
ORANGE
ORANGE
ORANGE
IGNITION SWITCH
22979
BLACK
21603
20A FUSE
ORANGE
POSITION CIRCUIT MAKE
1. OFF G & M & A
2. RUN B & L & A
3. START B & L & S
S
YELLOW
ORANGE/WHITE
YELLOW
RED
B
IGNITION
M
WHITE
COMNONC
RED
ORANGE
VIOLET
A
20927
SWITCH
L
ORANGE
ORANGE
BLACK
GREEN
WHITE
RELAY
44014
GROUND CABLE
BROWN
WHITE
87
87A
30
85
21766
BLUE
WHITE
BLUE
VIOLET
BLACK
86
RELAY
BLACK
21766
VIOLET
1
32
1
RED
4 5
5
23
4
RED
21HP & 23HP KOHLER ENGINE HARNESS
21542
21603
20A FUSE
21603
BLACK
20A FUSE
PTO
SWITCH
22180
G
RED
VIOLET
BLACK
GRAY
BLACK
22584
PTO CLUTCH
POSITIVE BATTERY CABLE
BLACK BLACK
20060
STARTER
MOTOR
87A
BROWN
87
30
21406
NEGATIVE BATTERY CABLE
86
85
HOURMETER
GRAY
21603
20A FUSE
BLUE
ORANGE
YELLOW
VIOLET
ORANGE/GREEN
YELLOW
BLUE
ORANGE
NC
49105
NC
COLT KOHLER WIRE HARNESS
SEAT
22094
SWITCH
YELLOW
ORANGE/GREEN
NO
21451
SWITCH
RH NEUTRAL
BLUE
NO
ORANGE/WHITE
21451
SWITCH
LH NEUTRAL
NC
ORANGE
NO
PARKING BRAKE
22182
SWITCH
56
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 679 & above) ZT2348T ZT2352T (S/N: 836 & above)
Cranking Circuit
STARTER SOLENOID
IGNITION MODULE
IGNITION MODULE
VOLTAGE REGULATOR
BATTERY
BLOCK
ENGINE
FUEL SOLENOID
RED
BLACK
1703799
SWITCH
HEADLIGHT
22980
HEADLIGHT - LH
HEADLIGHT - RH
BLACK
ORANGE
ORANGE
ORANGE
ORANGE
IGNITION SWITCH
22979
BLACK
21603
20A FUSE
ORANGE
POSITION CIRCUIT MAKE
1. OFF G & M & A
2. RUN B & L & A
3. START B & L & S
S
YELLOW
ORANGE/WHITE
YELLOW
RED
B
IGNITION
M
WHITE
COMNONC
RED
ORANGE
VIOLET
A
20927
SWITCH
ORANGE
ORANGE
GROUND CABLE
BLACK
GREEN
WHITE
21766
RELAY
44014
BROWN
WHITE
87A
30
WHITE
BLUE
VIOLET
BLACK
87
86
RELAY
85
BLACK
BLUE
21766
VIOLET
1
32
1
23
RED
RED
4 5
21HP & 23HP KOHLER ENGINE HARNESS
5 4
21542
21603
20A FUSE
RED
VIOLET
21603
BLACK
BLACK
20A FUSE
PTO
SWITCH
22180
GRAY
G
L
POSITIVE BATTERY CABLE
BLACK
22584
PTO CLUTCH
20060
BLACK BLACK
STARTER
MOTOR
87A
BROWN
87
30
21406
NEGATIVE BATTERY CABLE
86
85
HOURMETER
GRAY
21603
20A FUSE
BLUE
ORANGE
YELLOW
VIOLET
ORANGE/GREEN
YELLOW
BLUE
ORANGE
NC
49105
NC
COLT KOHLER WIRE HARNESS
SEAT
22094
SWITCH
YELLOW
ORANGE/GREEN
NO
21451
SWITCH
RH NEUTRAL
BLUE
NO
ORANGE/WHITE
21451
SWITCH
LH NEUTRAL
NC
ORANGE
NO
PARKING BRAKE
22182
SWITCH
57
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T (S/N: 679 & above) ZT2348T ZT2352T (S/N: 836 & above)
PTO Clutch Circuit
STARTER SOLENOID
IGNITION MODULE
IGNITION MODULE
VOLTAGE REGULATOR
BATTERY
BLOCK
ENGINE
FUEL SOLENOID
RED
BLACK
1703799
SWITCH
HEADLIGHT
22980
HEADLIGHT - LH
HEADLIGHT - RH
BLACK
ORANGE
ORANGE
ORANGE
ORANGE
IGNITION SWITCH
22979
BLACK
21603
20A FUSE
ORANGE
POSITION CIRCUIT MAKE
1. OFF G & M & A
2. RUN B & L & A
3. START B & L & S
S
YELLOW
ORANGE/WHITE
YELLOW
RED
B
IGNITION
M
WHITE
COMNONC
RED
ORANGE
VIOLET
A
20927
SWITCH
ORANGE
ORANGE
BLACK
GREEN
WHITE
RELAY
21766
44014
GROUND CABLE
BROWN
WHITE
87
86
87A
30
85
BLUE
BLUE
VIOLET
BLACK
BLACK
WHITE
21766
RELAY
VIOLET
1
32
1
RED
4 5
5
23
4
RED
21HP & 23HP KOHLER ENGINE HARNESS
21542
21603
20A FUSE
21603
BLACK
20A FUSE
PTO
SWITCH
22180
G
L
RED
VIOLET
BLACK
GRAY
POSITIVE BATTERY CABLE
BLACK
22584
PTO CLUTCH
20060
BLACK BLACK
STARTER
MOTOR
21406
NEGATIVE BATTERY CABLE
BROWN
87
86
87A
30
85
HOURMETER
GRAY
21603
20A FUSE
BLUE
ORANGE
YELLOW
VIOLET
ORANGE/GREEN
YELLOW
BLUE
ORANGE
NC
49105
NC
COLT KOHLER WIRE HARNESS
SEAT
22094
SWITCH
YELLOW
ORANGE/GREEN
NO
21451
SWITCH
RH NEUTRAL
BLUE
NO
ORANGE/WHITE
21451
SWITCH
LH NEUTRAL
NC
ORANGE
NO
PARKING BRAKE
22182
SWITCH
58
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
Decals - Brand, Model, Safety & Operation
OPERATION
To Start Engine:
To Stop Engine:
Seat must be occupied, PTO Switch OFF, Parking Brake ON and both control handles are locked in Neutral.
Engage Parking Brake, Throttle at half to full, turn Ignition Switch Off.
Before Leaving Machine:
Turn PTO switch off, shut off engine, remove key, and set Parking Brake
To Operate PTO Clutch:
Operator must be in seat. Pull up to Engage. Push down to Disengage.
When Operator Leaves Seat:
Engine will shut off if PTO is on. Engine will shut off of Parking Brake is off. Engine will shut off if both control levers are not locked in neutral.
GROUND SPEED AND STEERING LEVERS
Right lever controls speed and direction of right drive wheel. Notch is neutral lock. Left lever controls speed and direction of left drive wheel. Notch is neutral lock. Steer by slowing the lever in the direction of the turn.
PARKING BRAKE LEVER
Pull to set Parking Brake. Push to release Parking Brake.
DECK LIFT PEDAL
Push to raise deck.
CUTTING HEIGHT ADJUSTMENT PIN
DO NOT TOW!
Damage may result to Hydrostatic Transmission.
WARNING
BEWARE OF
POWER DRIVEN PARTS
Key
Switch
20A
Charge
Circuit
20A
PTO
Clutch
20A
Auxiliary
20A
46503
47138
2
4
5
6
7
8
10
11
12
NOTE: Decals are NOT shown to scale.
48"
52"
13
14
GREASE
DAILY
21036
1
3
9
16
17
18
19
20
21
22
23
24
25
26
15
(old version)
(new version)
59
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Decals - Brand, Model, Safety & Operation
Footnotes:
1 1722551 3 DECAL, Simplicity Logo
2 45512 1 DECAL, Derby Built By Ferris
3 47896 1 DECAL, Control Panel
4 46884 1 DECAL, Warning
5 1704276 1 DECAL, Danger (Hand Under Deck)
6 47175 1 DECAL, Oil Reservoir
7 46481 2 DECAL, Caution Fan
8 46503 1 DECAL, Fuse Location
9 47138 1 DECAL, Lift Plate 10 45562 2 DECAL, Hydro Release Valve 11 20337 1 DECAL, Warning 12 21036 2 DECAL, Grease Daily 13 23053 1 DECAL, IS Independent Suspension 14 23055 1 DECAL, COLT ZT2148 15 49060 1 DECAL, COLT ZT2348 16 23056 1 DECAL, COLT ZT2352 17 22998 1 DECAL, Stripe-LH 18 22999 1 DECAL, Stripe-RH 19 46885 1 DECAL, Danger 20 1704277 1 DECAL, Danger (Chute In Place) 21 45561 2 DECAL, Direction Control 22 22811 1 DECAL, 48” 23 22812 1 DECAL, 52” 24 45559 1 DECAL, Operation 25 22402 1 DECAL, Fuel Valve 26 1704473 1 DECAL, Hot
60
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
48” & 52” Mower Decks - Housings, Covers, Spindles & Blades
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
5
4
3
19
20
19
5
2
1A, 1B
Torque Capscrews
to 70 Ft. Lbs.
(95 Nm)
5
9
15
16A, 16B
17
18
6 7 8
10
11
12
10
13
14
61
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
Footnotes:
Mower Housing, Cover, Spindle & Blade Group
1A 3847855 1 48” MOWER DECK 1B 3847856 1 52” MOWER DECK
2 3847129 2 MOWER DECK GUARD
3 3846445 1 DISCHARGE CHUTE
4 42555 1 ROD
5 25057 14 NUT, Hex, Nylon Lock, 5/16-18
6 22308 6 BODY CLIP, 5/16-18
7 25155 6 WASHER, 5/16
8 25011-6 6 CAPSCREW, Hex Hd, 5/16-18 x 3/4
9 46363 3 SPINDLE ASSEMBLY, Complete (includes Ref 10-14) 10 46363-5 6 BEARING, Roller 11 46363-4 3 SPACER, Bearing 12 46363-1 3 SPINDLE HOUSING 13 46363-3 3 TRASH SHIELD 14 46363-2 3 SPINDLE SHAFT 15 23156 12 CAPSCREW, Hex Flange Head, 5/16-18 x 1-1/4
16A 20843 3 MOWER BLADE, 16-1/4” (48” Deck) 16B 21227 3 MOWER BLADE, 18” (52” Deck)
17 25159 3 WASHER, USS, 5/8 18 25320-14 3 CAPSCREW, Hex Hd, 5/8-11 x 1-3/4 19 1705080 2 SPRING, Torsion 20 45637 1 SPRING SPACER
62
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
48” & 52” Mower Decks - Belts, Pulleys & Idler Arm
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1A, 1B
11
2A, 2B
Torque Lock Nuts (3)
to 85-90 Ft. Lbs.
(115-122 Nm)
6
6
12
13
7
5
4
3
8
17
21
22
18
23
9
24
12
14
15
16
14
17
20
19
10
25
6
63
TP 400-7090-06-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
48” & 52” Mower Decks - Belts, Pulleys & Idler Arm
Footnotes:
1A 22667 1 BELT (48” Deck) 1B 22148 1 BELT (52” Deck) 2A 22622 3 PULLEY, Spindle, Gold (48” Deck, S/N: 533 & below)
* 23175 3 PULLEY, Spindle, Black (48” Deck, S/N: 534 & above)
2B 22721 3 PULLEY, Spindle, Gold (52” Deck, S/N: 585 & below)
* 23178 3 PULLEY, Spindle, Black (52” Deck, S/N: 586 & above) 3 50407-5 3 KEY, 1/4” x 1-1/4” 4 25318 3 WASHER, Spring 5 25319 3 NUT, Hex, Nylon Lock, 5/8-18 6 25056 4 NUT, Hex, Nylon Lock, 1/2-13 7 25158 3 WASHER, 1/2 8 21976 3 PULLEY, Idler 9 47142 2 SPACER, .52 x 1.25 x .70
10 25017-24 2 CAPSCREW, Hex Hd, 1/2-13 x 3 11 25017-36 1 CAPSCREW, Hex Hd, 1/2-13 x 4-1/2 12 25150 2 WASHER, USS, 1/2 13 45022 1 IDLER ARM PIVOT SHAFT 14 21541 2 BUSHING, Flange 15 3845106 1 IDLER ARM 16 20095 1 GREASE FITTING 17 45023 3 SPACER, .52 x 1.00 x .44 18 21811 1 EYEBOLT 19 25017-28 1 CAPSCREW, Hex Hd, 1/2-13 x 3-1/2 20 3845200 1 SPRING ANCHOR 21 25013-8 1 CAPSCREW, Hex Hd, 3/8-16 x 1 22 22788 1 SPRING, Compression, 2” 23 25156 1 WASHER, 3/8 24 25096 1 NUT, Hex, Nylon Lock, 3/8-16 25 25128 1 NUT, Hex, Serrated Flange, 3/8-16
64
TP 400-7090-04-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
48” & 52” Mower Decks - Rear Mount Bars
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
NOTE: LH side shown. Components are identical for the RH side.
1
2
4
5
6
7
6
8
3
9
13
10
1112
65
TP 400-7090-04-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
48” & 52” Mower Decks - Rear Mount Bars
Footnotes:
1 3845009 2 DECK PUSHER BAR 2 20095 2 GREASE FITTING 3 25093 2 NUT, Hex, Jam, 3/4-16 4 25265-32 2 CAPSCREW, Hex Hd, 3/4-16 x 4 5 25160 2 WASHER, 3/4 6 22111 4 ROD END SEAL 7 22039 2 BALL JOINT, 3/4-16 8 46093 2 SPACER, .75 x 1.50 x 1.00 9 25284 2 NUT, Hex, Nylon Lock, 3/4-16
10 45037 2 PUSHER BAR MOUNT PIN 11 25013-10 2 CAPSCREW, Hex Hd, 3/8-16 x 1-1/4 12 25096 2 NUT, Hex, Nylon Lock, 3/8-16 13 25156 4 WASHER, 3/8
66
TP 400-7090-01-CT-D
© Copyright 2004 Ferris Industries. All Rights Reser ved.
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
48” & 52” Mower Decks - Rollers
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1 2 3 4
5
6
7
8
9
10
3
4
2
5
16
2 3
6
7
14
15
14
15
14
4
5
6
7
27
28
15
26
11
12
13
18
25
19
24
23
18
8
9
17
1213
10
22
21
20
67
TP 400-7090-01-CT-D
The above parts group applies to the following Model Nos.:
ZT2148T ZT2348T ZT2352T
REF NO. PART NO. QTY. DESCRIPTION
48” & 52” Mower Decks - Rollers
Footnotes:
Ref No. 20-25 apply to the 52” mower only
1 3848604 1 MOUNT, Striper-RH 2 25126 8 NUT, Hex Serrated Flange, 1/4-20 3 25011-10 4 CAPSCREW, Hex Hd, 5/16-18 x 1-1/4 4 25155 4 WASHER, 5/16 5 23155 4 BUSHING 6 25154 8 WASHER, 1/4 7 25010-6 8 CAPSCREW, Hex Head, 1/4-20 x 3/4 8 22845 2 SPRING, Compression 9 20594 2 COLLAR, Double Split, 3/4
10 25095 4 NUT, Hex, Nylon Lock, 1/4-20 11 3846901 1 SHAFT, Striper Guide-RH 12 22846 2 BEARING, Flange, 5/8 13 25010-10 4 CAPSCREW, Hex Hd, 1/4-20 x 1-1/4 14 20441 3 COLLAR, Split, 5/8 15 20785 2 ROLLER 16 3848603 1 MOUNT, Striper-LH 17 3846900 1 SHAFT, Striper Guide-LH 18 25139 4 NUT, Hex, Serrated Flange, 5/16-18 19 46903 1 SHAFT, Roller Mount 20 25013-28 2 CAPSCREW, Hex Hd, 3/8-16 x 3-1/2 21 25156 2 WASHER, 3/8 22 1716353 2 WHEEL 23 45992 2 WHEEL AXLE 24 25305 2 WASHER, Heavy, 3/8 25 25096 2 NUT, Hex, Nylon Lock, 3/8-16 26 25013-8 1 CAPSCREW, Hex Hd, 3/8-16 x 1 27 3841655 1 ROLLER PIN 28 25128 1 NUT, Hex, Serrated Flange, 3.8-16
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