Simplicity 2027, 2927 User Manual

Parts Manual
Legacy XL / 2027 / 2927
Series Garden Tractors & Mower Decks
27HP Product
Mfg. No. Description
1694413 Legacy XL, 27HP B&S Diesel 4WD 540 3-Pt 1694416 Legacy XL, 27HP KOH 4WD 540 3-Pt 1694417 Legacy XL, 27HP KOH 4WD 1694418 Legacy XL, 27HP B&S Diesel 2WD 1694420 Legacy XL, 27HP KOH 2WD 1694428 2927, 27HP KOH 2WD 1694445 Legacy XL, 27HP LC KAW 4WD 540 3-Pt 1694446 Legacy XL, 27HP LC KAW 2WD 1694447 2927, 27HP LC KAW 4WD 540 3-Pt 1694448 2927, 27HP LC KAW 4WD 1694451 Legacy XL, 27HP LC KAW 4WD 1694501 2027, 27HP KOH 2WD 1694502 2027, 27HP LC KAW 4WD 1694503 2027, 27HP LC KAW 4WD 540 3-Pt 1694505 2927, 27HP B&S Diesel 4WD 540 3-Pt (CE) 1694506 Legacy XL, 27HP B&S Diesel 4WD 540 3-Pt (CE) 1694539 2027, 27HP B&S Diesel 4WD 540 3-Pt 1694540 2927, 27HP B&S Diesel 4WD 540 3-Pt 1694541 2027, 27HP B&S Diesel 4WD 540 3-Pt (CE) 1694549 Legacy XL, 27HP B&S Diesel 2WD (CE) 1694550 2927, 27HP B&S Diesel 2WD
Mower Decks
Mfg. No. Description
1694432 48" Mower Deck 1694477 48" Mower Deck 1694397 54" Mower Deck 1694478 54" Mower Deck 1694507 54" Mower Deck (CE) 1694509 54" Mower Deck (CE) 1694398 60" Mower Deck 1694479 60" Mower Deck
04/2005
Rev.
TP 400-3469-01-XL-SMA
Table Of Content
s
PRODUCT COMPONENTS PAGES
Frame & Transmission Group ..............................................................................................................................
Steering & Front Axle Group ................................................................................................................................
Engine Group - 27HP Briggs & Stratton Diesel Diagram 1 .................................................................................
Engine Group - 27HP Briggs & Stratton Diesel Diagram 2 .................................................................................
Engine Group - 27HP Kawasaki ..........................................................................................................................
Engine Group - 27HP Kohler ...............................................................................................................................
Transmission SERVICE PARTS - Tuff Torq K92A, 2WD ....................................................................................
Transmission SERVICE PARTS - Tuff Torq K92B, 4WD ....................................................................................
Transmission SERVICE PARTS - Tuff Torq K92C, 4WD 540 ............................................................................
Transaxle SERVICE PARTS - Shibuara ..............................................................................................................
Hydraulic Group ...................................................................................................................................................
Controls Group .....................................................................................................................................................
Electrical Group - 27HP Briggs & Stratton Diesel ................................................................................................
Electrical Group - 27HP Kohler & Kawasaki ........................................................................................................
Body Group ..........................................................................................................................................................
Wheel & Tires Group ...........................................................................................................................................
Decals Group - Brand & Model ............................................................................................................................
Decals Group - Safety & Common ......................................................................................................................
3-Point Hitch Group .............................................................................................................................................
48" Mower Deck - Arbor & Drive Group ...............................................................................................................
48" Mower Deck - Deflector & Hitch Group .........................................................................................................
48" Mower Deck - Height Adjustment & Roller Group .........................................................................................
48" Mower Deck - Housing & Cover Group .........................................................................................................
54" Mower Deck - Drive Group ............................................................................................................................
54" Mower Deck - Height Adjustment & Roller Group .........................................................................................
54" Mower Deck - Housing & Arbor Group ..........................................................................................................
60" Mower Deck - Arbor & Drive Group ...............................................................................................................
60" Mower Deck - Deflector & Hitch Group .........................................................................................................
60" Mower Deck - Height Adjustment & Roller Group .........................................................................................
60" Mower Deck - Housing & Cover Group .........................................................................................................
10 14 18 22 26 34 44 54 58 62 66 70 72 76 78 80 82 84 88 90 94 96
98 102 106 110 112 116
Torque Specification Chart ..................................................................... Inside Back Cover
Frame & Transmission Group
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NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
11
10
9
7
8
986308
20
18
17
1
16
1
11
10
13
14
12
21
22
40
611
19
10
1
25
15
28
25
25
23
24
1
26
10
27
1
29
30
6
32
5
35
4
36
3
2
1
34
33
6
25
39
31
32
32
37
38
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694416 - Legacy XL 1694417 - Le 1694418 - Le 1694420 - Le
XL XL XL
1694428 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
1694445 - Le
XL 1694446 - Legacy XL 1694447 - 2927 1694448 - 2927 1694451 - Le
XL 1694501 - 2027
1694502 - 2027 1694503 - 2027 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
4
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
XL
TP 400-3469-01-XL-SMA
Frame & Transmission Group
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PART NO. DESCRIPTIONREF NO QTY.
1 1664847 22 CAPSCREW, Hex, Washer Head, Taptite, 5/16-18 x 3/4, Black 2 1725752 1 BRACKET, Upstop 3 1725171 1 BUMPER & BRACKETS ASSEMBLY 4 1960706 2 CARRIAGE BOLT-RD, 1/2-13 x 2, Black 5 1920328 2 CAPSCREW, Hex Head, 1/2-13 x 1-1/2, Black 6 1960708 4 NUT, Hex, Lock ESNA, 1/2-13 7 1923683 2 CAPSCREW, Hex Washer Head, 3/8-16 x 3/4, Black, (540 PTO Models Only) 8 1725242 1 ROD, (Gas Models Only)
9 1724838 1 SUPPORT, Control Valve 10 1931333 6 CARRIAGE BOLT, 5/16-18 x 3/4, Black 11 1960684 6 NUT, Hex, KEPS 5/16-18, Black 12 1724108 1 TOWER ASSEMBLY 13 1725095 1 SUPPORT, Seat Support, RH 14 1724765 1 SHAFT ASSEMBLY 15 1725096 1 SUPPORT, Seat Support, LH 16 1720147 2 STRAP 17 1725094 1 SUPPORT, Seat Deck 18 1921333 1 CAPSCREW, Hex Head, 5/16-18 x 1, Black 19 1919326 1 WASHER, 5/16, Black 20 153010 1 SPRING, Compresion, Conocal 21 1724248 1 BRACKET, Free Wheel 22 1725308 1 SUPPORT, Free Wheel Latch 23 1725081 1 SUPPORT, Dump Valve 24 1724244 1 BRACKET, Torque Strap 25 1931350 9 CARRIAGE BOLT, 3/8-16 x 1 Black 26 1724817 1 SHIELD & BRACKET ASSEMBLY 27 1960677 2 CAPSCREW, Hex Head, M12-1.75 x 25MM, (540 PTO Models Only) 28 1960687 4 NUT, Hex, Flange ESNA, 3/8-16, Black 29 1960423 4 NUT, Hex Flange Center Lock, M12-1.25, Black 30 1916966 4 LOCKWASHER, 1/2, Black 31 1725635 1 ROD 32 1960680 5 NUT, Hex, KEPS 3/8-16, Black 33 1724936 1 BRACE, Cross 34 1724144 1 FRAME ASSEMBLY 35 1913744 2 NUT, Hex, Jam, 1/2-13, Black 36 1726019 2 LOCK, Hood 37 1924361 4 WASHER, 1/2 38 1960482 4 CAPSCREW, Hex Head, M12-1.25 x100MM, Black 39 1724561 1 TRANSMISSION ASSEMBLY, 4WD, K92C, W/540 39 1723939 1 TRANSMISSION ASSEMBLY, 2WD, K92A 39 1723940 1 TRANSMISSION ASSEMBLY, 4WD, K92B 40 1960686 1 NUT, Hex, Flange ESNA, 5/16-18, Black
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694416 - Legacy XL 1694417 - Le 1694418 - Le 1694420 - Le 1694428 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL XL XL
1694445 - Le 1694446 - Legacy XL 1694447 - 2927 1694448 - 2927 1694451 - Le 1694501 - 2027
XL
XL
1694502 - 2027 1694503 - 2027 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
5
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
XL
TP 400-3469-01-XL-SMA
Steering & Front Axle Group
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NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
Hydraulic hose Ref. 4 connects to "R" port of power steering unit.
3
4
7
6
2
2
986313
23
22
14
13
18
20
19
21
26
8
11
9
10
12
10
15
17
19
16
5
3
Torque to
150 ft. lbs.
204 Nm
24
25
Torque to
150 ft. lbs.
204 Nm
1
Hydraulic hose Ref. 5 connects to "L" port of power steering unit.
50
49
48
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694416 - Legacy XL 1694417 - Le 1694418 - Le 1694420 - Le 1694428 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL XL XL
1694445 - Le 1694446 - Legacy XL 1694447 - 2927 1694448 - 2927 1694451 - Le 1694501 - 2027
XL
XL
28
45
44
43
1694502 - 2027 1694503 - 2027 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
6
42
47
46
38
62
XL
27
4
39
40
41
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
28
38
29
36
35
30
29
31
32
33
37
5
34
Torque to
150 ft. lbs.
204 Nm
TP 400-3469-01-XL-SMA
Steering & Front Axle Group
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PART NO. DESCRIPTIONREF NO QTY.
1 1724273 1 AXLE ASSSEMBLY
2 1960201 2 WASHER
3 1725013 2 FITTING, Elbow Hose
4 1725012 1 HOSE ASSEMBLY, Hydraulic
5 1724890 1 HOSE ASSEMBLY, Hydrualic
6 1725617 1 CLAMP, Worm Hose
7 1725581 1 COVER, Drive Shaft
8 1724562 1 SHAFT ASSEMBLY
9 * 1 YOKE & FLANGE, Drive Shaft 10 * 2 CROSS & BEARING KIT, Includes Grease Fitting 11 * 1 YOKE & TUBE ASSEMBLY 12 * 1 YOKE, Drive Shaft 13 1919439 2 NUT, Hex, Lock, 3/8-16 NC 14 1921971 2 CAPSCREW, Hex Head, 3/8-16 x 1-3/4 G5 15 925094 2 TIE, Self Locking 16 1960223 3 CARRIAGE BOLT, 5/16-16 x 1 G5 17 1933988 3 NUT, Push, 1/4 18 1724685 1 PLATE, Steering 19 1723898 2 SPACER, Flat 20 1960684 3 NUT, Hex, 5/16-18 21 1726026 1 TILT STEERING UNIT, 2 Holes, Legacy 22 1724368 1 BELLOWS, Tilt Steering Unit With Slot 23 1724576 1 STEERING WHEEL 24 1715920 1 CAP, Steering Wheel 25 1960540 1 PIN, Spring, 5/16 x 2-1/2 26 1725294 1 ADAPTER TILT, 9 Tooth With Powerdered Metal 27 1725651 2 COVER, Spindle 28 1960691 2/1 NUT, Hex, Toplock Flange 3/4-10 29 1960701 2 WASHER 30 1724923 1 ROD, Tie 31 1960135 2 CARRIAGE BOLT,7/16-14 x 1-1/4 32 1716953 2 SPACER, .390 LG With Powdered Metal 33 1960688 2 NUT, Hex, Toplock Flange, 7/16-14 34 1724574 1 SPINDLE & ARM ASSEMBLY, Left Hand 35 1724575 1 SPINDLE & ARM ASSEMBLY, Right Hand 36 1960690 1 NUT, Hex, Toplock Flange, 5/8-11 37 1725465 1 AXLE & BUSHINGS ASSEMBLY 38 1725021 2 FITTING, Elbow Hose 39 1724925 1 CYLINDER, Hydraulic Steering 40 1960020 1 WASHER, 5/8 41 1960329 1 CAPSCREW, Hexagon Head, 5/8-11 x 4 G5 42 1922015 1 NUT, Hex Jam, 3/4-16 43 1960712 1 CAPSCREW, Hex Head, 3/4-10 x 2-1/2 G5 44 1717589 1 JOINT, Ball, 3/4-16
Footnotes
* Part number(s) not available at this time.
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694416 - Legacy XL 1694417 - Le 1694418 - Le 1694420 - Le 1694428 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL XL XL
1694445 - Le 1694446 - Legacy XL 1694447 - 2927 1694448 - 2927 1694451 - Le 1694501 - 2027
XL
XL
1694502 - 2027 1694503 - 2027 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
7
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
XL
TP 400-3469-01-XL-SMA
Steering & Front Axle Group
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NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
Hydraulic hose Ref. 4 connects to "R" port of power steering unit.
3
4
7
6
2
2
986313
23
22
14
13
18
20
19
21
26
8
11
9
10
12
10
15
17
19
16
5
3
Torque to
150 ft. lbs.
204 Nm
24
25
Torque to
150 ft. lbs.
204 Nm
1
Hydraulic hose Ref. 5 connects to "L" port of power steering unit.
50
49
48
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694416 - Legacy XL 1694417 - Le 1694418 - Le 1694420 - Le 1694428 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL XL XL
1694445 - Le 1694446 - Legacy XL 1694447 - 2927 1694448 - 2927 1694451 - Le 1694501 - 2027
XL
XL
28
45
44
43
1694502 - 2027 1694503 - 2027 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
8
42
47
46
38
62
XL
27
4
39
40
41
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
28
38
29
36
35
30
29
31
32
33
37
5
34
Torque to
150 ft. lbs.
204 Nm
TP 400-3469-01-XL-SMA
Steering & Front Axle Group
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PART NO. DESCRIPTIONREF NO QTY.
45 1722461 1 SPACER, 3/8 LG With Powdered Metal 46 1722726 2 WASHER 47 932577 2 RING, Retaining 48 1664847 1 SCREW, Hex Washer Head, Taptite, 5/16-18 x 3/4 49 1704314 1 FITTING, Lube, 1/4 Drive 50 1724841 1 SHAFT & ANCHOR ASSEMBLY, Pivot
Footnotes
* Part number(s) not available at this time.
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694416 - Legacy XL 1694417 - Le 1694418 - Le 1694420 - Le 1694428 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL XL XL
1694445 - Le 1694446 - Legacy XL 1694447 - 2927 1694448 - 2927 1694451 - Le 1694501 - 2027
XL
XL
1694502 - 2027 1694503 - 2027 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
9
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
XL
TP 400-3469-01-XL-SMA
Engine Group - 27HP Briggs & Stratton Diesel Diagram 1
gacy
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
3
2
1
24
48
6
29
24
31
986320D1
5
6
4
9
47
45
46
23
48
48
44
30
41
7
23
24
6
22
29
24
30
31
40
29
8
5
6
12
11
13
14
10
16
615
615
17
18
18
17
19
42
43
20
23
21
25
24
23
24
27
6
26
29
20
28
6
26
39
38
37
36
35
20
6
33
35
634
34
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694418 - Legacy XL 1694505 - 2927 1694506 - Le
XL 1694539 - 2027 1694540 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
624
630
631
32
1
31
31
10
TP 400-3469-01-XL-SMA
Engine Group - 27HP Briggs & Stratton Diesel Diagram 1
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PART NO. DESCRIPTIONREF NO QTY.
1 1934654 13 SCREW, Hex Whiz Lock Flange, 3/8-16 x 1 2 1718628 1 MUFFLER 3 * 4 NUT 4 * 1 BRACKET 5 1926018 6 NUT, Speed, 1/4-20, U Type 6 1664847 17 SCREW, Hex, Washer, Head, Taptite, 5/16-18 x 3/4 7 1725627 1 SHIELD, Hood 18GA 8 1725590 1 BAFFLE, Hood 18GA
9 1725731 2 SEAL, Foam 1-1/2 x 1-1/2, 2.8LG 10 1960578 2 SCREW, Hex, Washer Head, Taptite, 12-24 x 5/8 11 1725328 1 CONTROL, Throttle 12 1933896 1 NUT, Hex Lock, 10-24 13 1725337 1 KNOB, Slot 14 1960393 1 SCREW, Pan Head, PHILLIPS, 10-24 x 1 15 1724571 1 SHAFT ASSEMBLY, Drive (Includes Ref. Nos. 16, 17, 18 & 19) 16 * 1 YOKE, Drive Shaft 17 * 2 CROSS & BEARING KIT, Includes Grease Fitting 18 * 1 YOKE & TUBE ASSEMBLY 19 * 1 YOKE & FLANGE, Drive Shaft 20 1960347 10 CAPSCREW, Hex Head, 21 1917356 6 LOCKWASHER, Spring, 5/16 22 ** 1 ENGINE, 26.5HP Briggs & Stratton Diesel, Model # 582447, Type # 0224, Trim # E2 23 1921972 4 CAPSCREW, Hex Head, 3/8-16 x 2-1/2, G5 24 1924940 8 WASHER, 3/8 25 1718657 1 MOUNT ASSEMBLY, Engine, L.H. 26 1917356 12 LOCKWASHER, Spring, 5/16 27 925094 3 TIE, Self Locking, 7.31LG 28 1724813 1 MOUNT, Engine, L.H. 29 1718655 4 MOUNT, Engine, Rear 30 1718640 4 WASHER, 1/2 31 1960680 17 NUT, Hex KEPS, 3/8-16 Conical Washer 32 1724812 1 MOUNT, Engine, R.H. 33 1725598 1 HOLD DOWN ASSEMBLY, Battery 34 1922755 7 WASHER, 3/8 35 1928727 2 SCREW, Hex, Whiz Lock, Flange, 3/8-16 x 1-1/4 36 * 1 CAP, Air Cleaner 37 * 1 FILTER, Air Cleaner 38 1719546 1 AIR CLEANER ASSEMBLY 39 1725588 1 BRACKET, Air Cleaner 40 1725630 1 HOSE, Air Inlet, 28LG 41 1726042 1 HOSE, Inlet 42 1725661 1 FAN 43 1725956 1 CLAMP, Hose, Worm 44 1718656 1 MOUNT ASSEMBLY, Engine R.H.
Footnotes
* Part number(s) not available at this time.
** See your local Briggs & Stratton distributor for parts & service.
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694418 - Legacy XL 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
11
TP 400-3469-01-XL-SMA
Engine Group - 27HP Briggs & Stratton Diesel Diagram 1
gacy
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
3
2
1
24
48
6
29
24
31
986320D1
5
6
4
9
47
45
46
23
48
48
44
30
41
7
23
24
6
22
29
24
30
31
40
29
8
5
6
12
11
13
14
10
16
615
615
17
18
18
17
19
42
43
20
23
21
25
24
23
24
27
6
26
29
20
28
6
26
39
38
37
36
35
20
6
33
35
634
34
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694418 - Legacy XL 1694505 - 2927 1694506 - Le
XL 1694539 - 2027 1694540 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
624
630
631
32
1
31
31
12
TP 400-3469-01-XL-SMA
Engine Group - 27HP Briggs & Stratton Diesel Diagram 1
gacy
PART NO. DESCRIPTIONREF NO QTY.
45 1718639 1 BRACKET, Muffler 46 1960687 4 NUT, Hex, Flange, 3/8-16, ESNA 47 1930595 4 SCREW, Hex, Whiz Lock, Flange 5/16-18 x 1-1/4 48 1960686 1 NUT, Hex, Flange, 5-16-18, ESNA
Footnotes
* Part number(s) not available at this time.
** See your local Briggs & Stratton distributor for parts & service.
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694418 - Legacy XL 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
13
TP 400-3469-01-XL-SMA
Engine Group - 27HP Briggs & Stratton Diesel Diagram 2
gacy
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
62
1
1
20
986320D2
7
8
Rotate Clamps
90 Degrees
6
69
11
10
12
5
17
4
618
1
23
20
21
22
5
26
19
3
25
1
27
34
33
28
635
29
33
3
33
632
33
24
37
14
Yellow
13
Black
15
12
11
16
33
36
33
47
646
45
43
44
43
618
18
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694418 - Legacy XL 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
30
14
5
38
17
639
39
21
40
41
42
5
TP 400-3469-01-XL-SMA
Engine Group - 27HP Briggs & Stratton Diesel Diagram 2
gacy
PART NO. DESCRIPTIONREF NO QTY.
1 1725746 4 CLAMP, Hose, Worm 2 1718629 1 HOSE, Radiator 3 1930595 4 SCREW, Hex, Whiz Lock, Flange, 5/16-16 x 1-1/4 4 1725033 1 SHIELD, R.H., 16GA 5 1664847 17 SCREW, Hex, Washer Head, Taptite, 5/16-18 x 3/4 6 1725559 1 COOLER ASSEMBLY, Oil 7 1925003 2 SCREW, Hex, Washer Head, Taptite, 1/4-20 x 1/2 8 1921319 2 WASHER, 1/4
9 1679214 4 CLAMP, Hose 10 1725098 1 ROD, Radiator, R.H. 11 1725363 2 SLIDE, Offset, 14GA 12 1725362 2 SLIDE, Screen Flat, 14GA 13 1725099 1 ROD, Radiator, L.H. 14 1722460 2 PIN, Quick 15 1675043 4 RIVET, Pop 16 1724906 1 RADIATOR 17 * 4 SPACER 18 1922755 7 WASHER, 3/4 19 1726813 1 SUPPORT, Radiator Shroud, 10GA 20 1718630 1 HOSE, Radiator 21 1725711 2 CLIP, 1/4 Turn Push 22 1725430 1 COVER, Bracket, Top, 12GA 23 1725034 1 SHIELD, L.H., 16GA 24 1717596 1 DECAL, Clean Radiator 25 1725116 1 SHROUD, Radiator 26 1960687 4 NUT, Hex, Flange, 3/8-16 ESNA 27 1950018 8 CAPSCREW, Hex Head 28 1917356 6 LOCKWASHER, Spring, 5/16 29 1725589 1 BRACKET, Fuel Filter 30 * 1 FUEL FILTER ASSEMBLY 31 * 1 FILTER, Fuel 32 1725260 1 HOSE, Fuel 33 960112 6 CLAMP, Hose, Type E 34 1718663 1 SENDER, Temperature 35 1718645 1 HOSE, Fuel 36 1725749 1 HOSE, Fuel (Cut to 71.5) 37 1725623 1 SCREEN, Corrugated, 20GA 38 1725026 1 BAFFLE, R.H., 16GA 39 1935255 3 NUT, Speed, 5/16-18, Lug Type 40 1725422 1 BAFFLE, L.H., 16GA 41 1725429 1 COVER, Bracket, Bottom 42 1960680 17 NUT, Hex, KEPS, 3/8-16 Conical Washer 43 1928727 2 SCREW, Hex, Whiz Lock, Flange, 3/8-16 x 1-1/4 44 1725598 1 HOLD DOWN ASSEMBLY, Battery
Footnotes
* Part number(s) not available at this time.
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694418 - Legacy XL 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
15
TP 400-3469-01-XL-SMA
Engine Group - 27HP Briggs & Stratton Diesel Diagram 2
gacy
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
62
1
1
20
986320D2
7
8
Rotate Clamps
90 Degrees
6
69
11
10
12
5
17
4
618
1
23
20
21
22
5
26
19
3
25
1
27
34
33
28
635
29
33
3
33
632
33
24
37
14
Yellow
13
Black
15
12
11
16
33
36
33
47
646
45
43
44
43
618
18
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694418 - Legacy XL 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
30
16
5
38
17
639
39
21
40
41
42
5
TP 400-3469-01-XL-SMA
Engine Group - 27HP Briggs & Stratton Diesel Diagram 2
gacy
PART NO. DESCRIPTIONREF NO QTY.
45 1718639 1 BRACKET, Muffler 46 * 1 HOSE, Radiator Overflow 47 1679061 1 CLAMP, Hose, Worm
Footnotes
* Part number(s) not available at this time.
The above parts group applies to the following Mfg. Nos.:
1694413 - Legacy XL 1694418 - Legacy XL 1694505 - 2927 1694506 - Le 1694539 - 2027 1694540 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694541 - 2027 1694549 - Legacy XL 1694550 - 2927
17
TP 400-3469-01-XL-SMA
Engine Group - 27HP Kawasaki
gacy
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
10
55
Mounts to ratiator with existing hardware.
11
12
15
986364
35
19
20
16
17
18
14
13
7
27 25
31
22
621
Rotate clamps 90 Degrees from each other.
23
24
26
30
632
28
29
31
33
34
7
9
7
8
5
53, 54
6
4
Torque to 12-16 ft/lbs (14-22 Nm)
1
2
3
48
38
41
52
51
49
51
650
43
45
47
36
44
46
Torque to 15-19 ft/lbs
37
40
41
42
43
44
39
Mount fan one inch from yoke.
(19-26 Nm)
The above parts group applies to the following Mfg. Nos.:
1694445 - Legacy XL 1694446 - Legacy XL 1694447 - 2927 1694448 - 2927 1694451 - Le 1694502 - 2027
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694503 - 2027
18
TP 400-3469-01-XL-SMA
Engine Group - 27HP Kawasaki
gacy
PART NO. DESCRIPTIONREF NO QTY.
1 1725405 1 MUFFLER
2 1919326 2 WASHER, 5/16
3 1917356 2 LOCKWASHER, Spring 5/16
4 1950018 2 CAPSCREW, Hex Head
5 1960684 2 NUT, Hex KEPS 5/16-18
6 1668500 2 BRACKET, L.
7 1930591 6 SCREW, Hex Whiz Lock Flange, 5/16-18 x 3/4
8 1935255 4 NUT, Lug, 5/16-18
9 1725914 1 SHROUD, Muffler 18GA 10 1925003 2 SCREW, Hex Washer Head Taptite, 1/4-20 x 1/2 11 1725810 1 BAFFLE, Lower 18GA 12 1664847 2 SCREW, Hex Washer Head Taptite, 5/16-18 x 3/4 13 1717496 2 EDGING, 12 1/2LG 14 1725809 1 BAFFLE, Upper 18GA 15 1725912 1 EDGING, 15 1/2 LG 16 1960074 2 CLIP, Hair Pin 17 1725773 1 BRACKET, Cooler MTG 16GA 18 1960685 2 NUT, Hex KEPS, 1/4-20 19 1725559 1 COOLER ASSEMLBY, Oil 20 1931317 2 CARRIAGE BOLT, 1/4-20 x 3/4 G5 21 960112 2 CLAMP, Hose 21 1679214 4 CLAMP, Hose 22 1725592 1 SCREEN ASSEMBLY 23 1933896 1 NUT, Hex Lock, 10-24 24 1725337 1 KNOB, Slot 25 1960393 1 SCREW, Pan Head Phillips, #10-24 x 1 26 1725259 1 CONTROL, Throttle 27 1960578 2 SCREW, Hex Washer Head, #12-24 x 5/8 28 1716247 1 KNOB, Intermediate Thread, #10-24, 1-7/16LG 29 1960591 1 NUT, Hex KEPS #10-24 30 1716328 1 CONTROL, Choke 32 1725749 1 HOSE, Fuel 33 1933958 2 SCREW, Hex Washer Head Taptite, 1/4-20 x 1-1/8 34 1710703 2 SPACER 35 1717596 1 DECAL, Clean Radiator Legacy KAW & Diesel 36 1960680 4 NUT, Hex KEPS, 3/8-16 37 1716321 1 HOSE, Hydraulic 38 1715649 1 VALVE, Oil Drain 39 1725661 1 FAN 40 1725956 1 CLAMP, Hose 41 1725444 1 SHAFT ASSEMBLY, Drive 42 * 1 YOKE & FLANGE, Drive Shaft 43 * 2 CROSS & BEARING KIT, Includes Grease Fitting 44 * 1 YOKE & TUBE ASSEMBLY
Footnotes
* Part number(s) not available at this time.
** See your local Kawasaki distributor for parts & service.
The above parts group applies to the following Mfg. Nos.:
1694445 - Legacy XL 1694446 - Legacy XL 1694447 - 2927 1694448 - 2927 1694451 - Le 1694502 - 2027
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694503 - 2027
19
TP 400-3469-01-XL-SMA
Engine Group - 27HP Kawasaki
gacy
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
10
55
Mounts to ratiator with existing hardware.
11
12
15
986364
35
19
20
16
17
18
14
13
7
27 25
31
22
621
Rotate clamps 90 Degrees from each other.
23
24
26
30
632
28
29
31
33
34
7
9
7
8
5
53, 54
6
4
Torque to 12-16 ft/lbs (14-22 Nm)
1
2
3
48
38
41
52
51
49
51
650
43
45
47
36
44
46
Torque to 15-19 ft/lbs
37
40
41
42
43
44
39
Mount fan one inch from yoke.
(19-26 Nm)
The above parts group applies to the following Mfg. Nos.:
1694445 - Legacy XL 1694446 - Legacy XL 1694447 - 2927 1694448 - 2927 1694451 - Le 1694502 - 2027
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694503 - 2027
20
TP 400-3469-01-XL-SMA
Engine Group - 27HP Kawasaki
gacy
PART NO. DESCRIPTIONREF NO QTY.
45 * 1 YOKE, Drive Shaft 46 1960573 3 CAPSCREW, Hex Head 47 1917356 3 LOCKWASHER, Spring 48 1934654 4 SCREW, Hex Whiz Lock Flange, 3/8-16 x 1 49 1725436 1 BASE, Engine 50 1950036 4 CAPSCREW, Hex Head 51 1918199 4 LOCKWASHER, Spring 52 1918266 2 WASHER, 3/4 53 1717584 1 INSULATION, Foam 54 1717585 1 INSULATION, Foam 55 ** 1 ENGINE, 27HP Kawasaki Liquid Cooled Twin, Model # FD750D, Type # FD750D-
AS09
Footnotes
* Part number(s) not available at this time.
** See your local Kawasaki distributor for parts & service.
The above parts group applies to the following Mfg. Nos.:
1694445 - Legacy XL 1694446 - Legacy XL 1694447 - 2927 1694448 - 2927 1694451 - Le 1694502 - 2027
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694503 - 2027
21
TP 400-3469-01-XL-SMA
Engine Group - 27HP Kohler
gacy
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
9
8
7
6
986321
Rotate clamps 90 Degrees from each other.
614
11
13
12
10
Existing hardware.
33
28
53
5
34
31
17
16
Mounts to steering tower.
15
21
20
19
18
22
24
23
17
25
26
27
28
30
31
32
3
29
2
35
4
1
36
38
39, 40
Torque to 24-36 ft/lbs (34-48 Nm)
The above parts group applies to the following Mfg. Nos.:
1694416 - Legacy XL 1694417 - Legacy XL 1694420 - Le 1694428 - 2927
XL
35
37
42
41
54
44
48
47
46
637
51
52
49
44
45
46
47
Mount fan one inch from yoke.
Torque to 15-19 ft/lbs
50
(19-26 Nm)
43
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
22
TP 400-3469-01-XL-SMA
Engine Group - 27HP Kohler
gacy
PART NO. DESCRIPTIONREF NO QTY.
1 1933260 2 SCREW, Hex Whiz Lock Flange, 3/8-16 X 3/4
2 1724898 1 MUFFLER, Kohler Gas
3 1935255 2 NUT, Lug, 5/16-18
4 * 4 NUT, Muffler
5 * 2 GASKET, Muffler
6 1917867 4 NUT, Retainer 1/4-20
7 1717579 1 DEFLECTOR
8 1717590 1 PLATE, Hood 20GA
9 1717586 1 INSULATION, Foam 6 1/2 x 18 1/4 10 1717498 1 SHIELD, Hood 20GA 11 1725748 1 SHIELD, Rear Hood 18GA 12 1931317 2 CARRIAGE BOLT, 1/4-20 x 3/4 G5 13 1725559 1 COOLER ASSEMBLY, Oil 14 1679214 4 CLAMP, Hose 15 1725840 1 BRACKET, Cooler 12GA 16 1960685 2 NUT, Hex KEPS, 1/4-20 17 1664847 4 SCREW, Hex Washer Head Taptite 5/16-18 x 3/4 18 1960578 2 SCREW, Hex Washer Head 19 1725259 1 CONTROL, Throttle 20 1933896 1 NUT, Hex Lock, 10-24 21 1725337 1 KNOB, Slot 22 1960393 1 SCREW, Pan Head Phillips #10-24 x 1 23 1716247 1 KNOB, Intermediate Thread #10-24 1.43LG 24 1960591 1 NUT, Hex KEPS #10-24 25 1716328 1 CONTROL, Choke 26 1717588 1 EDGING, 18.0 LG 27 1923341 1 CAPSCREW, Hex Head, 1/4-20 x 3/4 G5 28 1921319 2 WASHER, 3/4 29 1717496 2 EDGING, 12-5 LG 30 1725828 1 SHIELD, Heat 16 GA 31 960112 2 CLAMP, Hose 32 1725260 1 HOSE, Fuel 33 1920397 1 NUT, Hex Lock, ESNA 1/4-20NC-3B 34 108186 1 CLIP, "L" 1 3/8 + 7/8LEG 3/4 35 1717000 4 STUD, 3/8-16 x 1 9/10 36 1723165 1 HOSE, Oil Drain 37 1960680 8 NUT, Hex KEPS 3/8-16 38 1725436 1 BASE, Engine 39 1717584 1 INSULATION, Foam 40 1717585 1 INSULATION, Foam 41 1930591 2 SCREW, Hex Whiz Lock Flange 5/16-18 x 3/4 42 1725830 1 SHIELD, R.H. 16GA 43 1725829 1 SHIELD, L.H. 16GA 44 1724569 1 SHAFT ASSEMBLY, Drive
Footnotes
* Part number(s) not available at this time.
** See your local Kohler distributor for parts & service.
The above parts group applies to the following Mfg. Nos.:
1694416 - Legacy XL 1694417 - Legacy XL 1694420 - Le 1694428 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
23
TP 400-3469-01-XL-SMA
Engine Group - 27HP Kohler
gacy
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
9
8
7
6
986321
Rotate clamps 90 Degrees from each other.
614
11
13
12
10
Existing hardware.
33
28
53
5
34
31
17
16
Mounts to steering tower.
15
21
20
19
18
22
24
23
17
25
26
27
28
30
31
32
3
29
2
35
4
1
36
38
39, 40
Torque to 24-36 ft/lbs (34-48 Nm)
The above parts group applies to the following Mfg. Nos.:
1694416 - Legacy XL 1694417 - Legacy XL 1694420 - Le 1694428 - 2927
XL
35
37
42
41
54
44
48
47
46
637
51
52
49
44
45
46
47
Mount fan one inch from yoke.
Torque to 15-19 ft/lbs
50
(19-26 Nm)
43
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
24
TP 400-3469-01-XL-SMA
Engine Group - 27HP Kohler
gacy
PART NO. DESCRIPTIONREF NO QTY.
45 * 1 YOKE & FLANGE, Drive Shaft 46 * 2 CROSS & BEARING KIT, Includes Grease Fitting 47 * 1 YOKE & TUBE ASSEMBLY 48 * 1 YOKE, Drive Shaft 49 1950018 4 CAPSCREW, Hex Head 50 1917356 4 LOCKWASHER, Spring 51 1725661 1 FAN 52 1725956 1 CLAMP, Hose 53 ** 1 ENGINE, 27HP Kohler Gas Twin Air Cooled, Model # CH740S, Type # PS-CH740-
0040
54 1934654 4 SCREW, Hex, Whiz Lock Flange 3/8-16 x 1
Footnotes
* Part number(s) not available at this time.
** See your local Kohler distributor for parts & service.
The above parts group applies to the following Mfg. Nos.:
1694416 - Legacy XL 1694417 - Legacy XL 1694420 - Le 1694428 - 2927
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
25
TP 400-3469-01-XL-SMA
Transmission SERVICE PARTS - Tuff Torq K92A, 2WD
gacy
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1723939
The above parts group applies to the following Mfg. Nos.:
1694418 - Legacy XL 1694420 - Legacy XL 1694428 - 2927 1694446 - Le 1694501 - 2027 1694549 - Legacy XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694550 - 2927
26
TP 400-3469-01-XL-SMA
Transmission SERVICE PARTS - Tuff Torq K92A, 2WD
gacy
PART NO. DESCRIPTIONREF NO QTY.
1 1720867 10 BOLT 8*25
2 1726198 1 COVER PTO BRAKE
3 1708692 1 NUT 12
4 1708689 1 WASHER 12
5 1726189 1 COVER KIT MISSION
6 1708691 1 PACKING P10A
7 1726152 1 FULCRUM
8 1726151 1 SPRING CENTERING
9 1726105 6 COLLAR 8*10*11.5 10 1726178 1 BEARING TMB305 11 1726232 1 FINAL GEAR KIT 12 1726159 1 SHAFT FINAL PINION 13 1726229 1 DIFF GEAR KIT 14 1726208 1 FINAL GEAR 15 1726269 2 BEARING 6007 16 1726180 1 SLIDER DIFF LOCK 17 1726206 1 GEAR KIT INPUT 18 1726207 1 BEARING 6005SH2 19 1726238 2 PIN SNAP 20 1726243 5 WASHER 8 21 1726100 1 ABSORBER SHOCK 22 1726296 1 BOLT 14*30 23 1726098 1 WASHER 44*14*4.5 24 1726203 1 PUSH NUT 7.8 25 1726101 1 STUD 26 1726201 1 ARM CONTROL 27 1707861 1 RING 28 28 1726153 1 WASHER 29*35*1 29 1726278 2 PACKING P26 30 1726202 1 PIN ARM CONTROL 31 1720836 2 WASHER 38*38*2 32 1726102 1 FULCRUM 10 33 1726157 1 FORK KIT DIFF LOCK 34 1726239 1 SPACER 16.5*24*1 35 1707912 2 RING 16 36 1726246 1 PIN 4.0A*25 37 1726263 3 PIN 2.0*15 38 1726158 1 FULCRUM KIT DIFF 39 1718259 1 PIN 2.0*20 40 1726244 2 WASHER 10 41 1726160 2 PLATE 42 1708711 4 BOLT 8*20 43 1726214 1 CAP 20*322 44 1707786 1 PACKING P18
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694418 - Legacy XL 1694420 - Legacy XL 1694428 - 2927 1694446 - Le 1694501 - 2027 1694549 - Legacy XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694550 - 2927
27
TP 400-3469-01-XL-SMA
Transmission SERVICE PARTS - Tuff Torq K92A, 2WD
gacy
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1723939
The above parts group applies to the following Mfg. Nos.:
1694418 - Legacy XL 1694420 - Legacy XL 1694428 - 2927 1694446 - Le 1694501 - 2027 1694549 - Legacy XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694550 - 2927
28
TP 400-3469-01-XL-SMA
Transmission SERVICE PARTS - Tuff Torq K92A, 2WD
gacy
PART NO. DESCRIPTIONREF NO QTY.
45 1726215 1 PIPE OIL PORT 46 1726103 1 FILLER 47 1707890 1 TAPPING SCREW 8*20 48 1726279 1 PACKING P32 49 1726168 1 SOLENOID ASSY 50 1726169 1 GASKET SOLENOID 51 1726099 1 VALVE ASSY SOLENOID 52 1707786 1 PACKING P18 53 1726194 1 FILTER OIL 54 1726179 1 BEARING TMB303C 55 1726116 3 STRAINER 56 1726245 2 RING 12*1.6 57 1726188 2 HOUSING KIT MISSION 58 1726261 1 PIN 10*20 59 1726285 1 SEAL TC253807 60 1718052 1 VENT VALVE 61 1726283 1 PACKING 19017 62 1726259 2 RING 42 63 1707823 2 BEARING 6004 64 1726241 1 WASHER 65 1726240 1 BOLT 14*10 66 1718090 1 SEAL TC162606 67 1726273 1 NEEDLE 253216 NTN 68 1726199 1 SHAFT MID PTO 69 1707901 2 BEARING 6204 70 1726172 3 WASHER 71 1726138 1 IDLE ASSY PTO 72 1726248 5 RING 20 73 1726136 2 WASHER 8.5*24*4 74 1707904 1 BEARING 6205 NTN 75 1726135 1 GEAR Z=62T MID PTO 76 1726249 1 RING 24 77 1726106 1 O-RING 78 1726265 3 PLUG 79 1726190 1 REAR COVER 80 1726266 1 RO4 PLUG 81 1726193 1 SOLENIOD SPRING 82 1726107 1 PTO RELIEF VALVE KIT 83 1718122 3 BOLT 8*30 84 1726289 3 BOLT 8*50 85 1726191 1 REAR COVER PLATE 86 1726281 1 PACKING G130 87 1726163 1 PLATE KIT BRAKE 88 1726237 1 ACTUATOR 89 1726276 3 BALL 1/2
Footnotes
The above parts group applies to the following Mfg. Nos.:
1694418 - Legacy XL 1694420 - Legacy XL 1694428 - 2927 1694446 - Le 1694501 - 2027 1694549 - Legacy XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694550 - 2927
29
TP 400-3469-01-XL-SMA
Transmission SERVICE PARTS - Tuff Torq K92A, 2WD
gacy
NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
1723939
The above parts group applies to the following Mfg. Nos.:
1694418 - Legacy XL 1694420 - Legacy XL 1694428 - 2927 1694446 - Le 1694501 - 2027 1694549 - Legacy XL
© Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
2005
XL
1694550 - 2927
30
TP 400-3469-01-XL-SMA
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