Simer Pumps A5000-04 User Manual
©2008 SIM838 (Rev. 10/14/08)
OWNER’S MANUAL
Battery Backup System
NOTICE D’UTILISATION
Système de secours à batterie
MANUAL DEL USUARIO
Sistema de batería de respaldo
A5000-04
Installation/Operation/Parts
For further operating, installation,
or maintenance assistance:
Call 1-800-468-7867 /
1-800-546-7867
English . . . . . . . . . . . . . . Pages 2-11
Installation/Fonctionnement/Pièces
Pour plus de renseignements
concernant l’utilisation,
l’installation ou l’entretien,
Composer le
1 (800) 468-7867 /
1 (800) 546-7867
Français . . . . . . . . . . . Pages 12-21
Instalación/Operación/Piezas
Para mayor información sobre el
funcionamiento, instalación o
mantenimiento de la bomba:
Llame al 1-800-468-7867 /
1-800-546-7867
Español . . . . . . . . . . .Paginas 22-31
293 Wright St., Delavan, WI 53115
Phone:
1-800-468-7867
1-800-546-7867
Fax:
1-800-390-5351
5760 0108
Safety 2
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
READ AND FOLLOW
SAFETY INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, look for
one of the following signal words and be alert to the
potential for personal injury!
warns about hazards that will cause
serious personal injury, death or major property damage
if ignored.
warns about hazards that can cause serious
personal injury, death or major property damage if
ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored.
The word NOTICE indicates special instructions which
are important but not related to hazards.
1. To avoid risk of serious bodily injury due to electrical
shock or burns and property damage due to flooding,
read the safety instructions carefully before installing
pump.
Battery acid is corrosive. Do not spill on
skin, clothing, or battery charger. Wear eye and head
protection when working with battery. Connect and
disconnect DC output terminals only after removing the
charger from the AC outlet. Never allow the DC terminals to touch each other.
Hazardous Voltage. Can cause severe or
fatal electrical shock. Do not plug in or unplug battery
charger while standing on a wet floor or in water. Be
sure one hand is free when plugging in or unplugging
charger. If basement floor is wet, disconnect power to
basement before walking on floor.
Risk of flooding. Do not run pump dry. To
do so will damage seals and can cause leaking and property damage.
2. Follow local and/or national plumbing and electrical
codes when installing the system. A ground fault
circuit interrupter (GFCI) is recommended for use on
any electrical appliance submerged in water.
3. Use this system only for backup sump pump duty in
a residential application. It is not designed as a
primary sump pump.
4. Do not lift pump by electrical cord.
Risk of electrical shock. Do not lift the
pump by the electrical cord; lift pump only by the
discharge pipe, lifting ring or handle on the pump. Lifting
by the cord can damage the cord.
5. Pump clear water only with this pump.
6. Pump is permanently lubricated at the factory. Do
not try to lubricate it!
7. Keep battery charger and battery box off of the floor
and in a dry, cool, well ventilated area.
NOTICE: If a Carbon Monoxide (CO) sensor is
installed, it must be at least 15 feet away from
battery charger in order to avoid nuisance CO
alarms. Please refer to your CO detector’s installation
guidelines for more information.
8. To avoid danger of fire or explosion, keep sparks and
flame (pilot light) away from battery.
9. Maximum vertical pumping distance is 16 feet
(4.9M) for Model A5000-04.
10. Make sure sump is clear of debris. Debris can
damage the pump which can result in flooding.
GENERAL INFORMATION
The battery back-up sump system is not a substitute for
your primary sump pump. It is designed to temporarily
back up your primary sump pump during a power
outage or other problem which prevents normal operation of the primary pump. Do not use this system to
pump flammable liquids or chemicals. Pump clear water
only with this pump.
Keep the battery charger dry and protected from damage.
This system is designed to work with a deep cycle
marine battery, either a flooded lead-acid battery or a
sealed maintenance free lead-acid AGM battery. In an
emergency (such as an extended power outage) which
depletes the system deep cycle battery, your automobile
battery may be temporarily substituted. Be sure to
replace the system deep cycle battery as soon as
possible. Use of an automobile battery instead of a deep
cycle battery in this system will significantly reduce the
system’s total performance. Automobile batteries are not
designed for this type of application and will be quickly
ruined by the repeated charge/discharge cycling.
NOTICE: This system is not designed for applications
involving salt water or brine! Use with salt water or brine
will void warranty.
Installation 3
BATTERY BACKUP SYSTEM (BBU)
INSTALLATION AND OPERATION
NOTICE:
• Install this system during a time when the primary
pump will not be needed. Gather all supplies before
starting. Read all warnings and installation steps
before you start.
• Be prepared for water to leak from the coupling or
piping when disassembling or cutting the discharge
pipe. Protect system components, tools and supplies
from getting wet. Dry any work areas that get wet.
BASIC TOOLS AND
MATERIALS NEEDED
Channel locks or large pliers
Tape measure
Socket wrench or 5/16” Nut driver
Side cutters
Hacksaw (to cut PVC pipe)
Medium size pliers
Pencil
Teflon tape
PVC glue (solvent weld)
PVC pipe cleaner
Cloth towel
100-120 Ampere-Hour Marine Deep Cycle Battery
(sold separately)
Required Battery Capacity:
Single Battery: 120 ampere-hour maximum.
Double Batteries: 100 ampere-hours per battery
(200 ampere-hours total)
Personal injury and flood hazard. Do not
turn the pump on until all the fittings are glued and the
glue has dried. Loose fittings can explode off of pipes
and cause personal injury and flooding.
RETAIN ORIGINAL RECEIPT FOR YOUR RECORDS.
LIMITED WARRANTY
SIMER warrants to the original consumer purchaser (“Purchaser” or “You”) of its products that they are free from defects in material and workmanship for a period of twelve (12) months from the date of the original consumer purchase.
If, within twelve (12) months from the original consumer purchase, any such product shall prove to be defective, it shall be repaired or replaced at
SIMER’s option, subject to the terms and conditions set forth below. The original purchase receipt and product warranty information label are
required to determine warranty eligibility. Eligibility is based on purchase date of original product – not the date of replacement under warranty. The
warranty is limited to repair or replacement of product only – Purchaser pays all removal, installation, labor, shipping, and incidental charges.
For parts or troubleshooting assistance, DO NOT return product to your retail store. Contact SIMER Customer Service at 1-800-468-7867 /
1-800-546-7867.
Claims made under this warranty shall be made by returning the product (except sewage pumps, see below) to the retail outlet where it was
purchased immediately after the discovery of any alleged defect. SIMER will subsequently take corrective action as promptly as reasonably
possible. No requests for service will be accepted if received more than 30 days after the warranty expires.
SEWAGE PUMPS
DO NOT return a sewage pump (that has been installed) to your retail store. Contact SIMER Customer Service. Sewage pumps that have seen
service and been removed carry a contamination hazard with them.
If your sewage pump has failed:
• Wear rubber gloves when handling the pump;
• For warranty purposes, return the pump’s cord tag and original receipt of purchase to the retail store;
• Dispose of the pump according to local disposal ordinances.
Exceptions to the Twelve (12) Month Limited Warranty
Product Warranty Period
BW85P, CM10, CMK, M40, M40P 90 days
2300, 2310, 2330, 2520ULST, 2955, 2956, 2957, 2960, A5500 2 Years
4” Submersible Well Pumps, 2958, 2975PC, 2985, 3075SS, 3983, 3984 3 Years
Pre-Charge Water System Tank, 3985, 3986 5 Years
3963, 3988, 3995, 3997 Lifetime
General Terms and Conditions
You must pay all labor and shipping charges necessary to replace product covered by this warranty. This warranty does not apply to the following:
(1) acts of God; (2) products which, in SIMER’s sole judgement, have been subject to negligence, abuse, accident, misapplication, tampering, or
alteration; (3) failures due to improper installation, operation, maintenance or storage; (4) atypical or unapproved application, use or service;
(5) failures caused by corrosion, rust or other foreign materials in the system, or operation at pressures in excess of recommended maximums.
This warranty sets forth SIMER’s sole obligation and purchaser’s exclusive remedy for defective products.
SIMER SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES, INCLUDING BUT
NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.THE FOREGOING
WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so
the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and You may also have other rights which vary
from state to state.
SIMER • 293 Wright Street • Delavan, WI U.S.A. 53115
Phone: 1-800-468-7867 / 1-800-546-7867 • Fax: 1-800-390-5351
E-Mail: info@simerpumps.com • Web Site: http://www.simerpumps.com
Installation 4
BBU INSTALLATION INSTRUCTIONS
Risk of electrical shock. At the circuit breaker
or fuse box, turn off the electrical power to the sump
pump before beginning this installation.
Setup
1. Locate the high water level in your sump pit (that is,
the water level at which the existing (primary) sump
pump starts - see Figure 1). Mark this point on the
discharge pipe with a pencil or marker.
2. Drain the sump pit as far as possible without running
the pump dry. Do this by:
A) PIGGYBACK SWITCH: Unplug the pump and switch
from the outlet, then unplug the pump from the
piggyback switch. Reset the circuit breaker or
reinstall the fuse and plug the pump directly into
the outlet. The pump will start. Drain the pit and
unplug the pump. OR
B) NO PIGGYBACK SWITCH: Reset the circuit breaker or
reinstall the fuse and use a non-conducting
broom handle or stick to raise the float switch;
the pump should start. Drain the pit and then
release the switch.
C) ALL INSTALLATIONS: When the pit has drained, turn
off (open) the circuit breaker or remove the fuse
again to avoid electrical shock while working on
the installation.
3. Support the discharge pipe so that it can’t collapse
when you take it apart or cut it.
4. If your discharge pipe has a hose coupling, disconnect the coupling. If not, cut the vertical discharge
pipe at any convenient spot above the floor level.
5. Lift the pump and attached pipe out of the sump pit.
Installation
1. Study Figure 2 for suggested layouts.
The Easy-Install layout works better for deeper
sumps and allows a smaller diameter sump (diameter
13-1/2” or larger, depth more than 22”).
The Alternate layout works better for wider, shallower sump pits (diameter 18” or larger, depth 1822”). The Alternate layout will require that you
purchase (2) 1-1/4” x 90° elbows and (2) 1-1/4” x
close pipe nipples.
Other layouts may require more pipe fittings.
2. Find the high water level mark you made on the
discharge pipe in “Setup, Step 1”. Cut the pipe at this
point and set the cut-off piece aside for use later.
Clean up and debur the cut ends.
3. Wrap the threads of the Battery Back Up pump (BBU
pump) and the 1-1/4” x close nipple with 1-1/2 – 2
turns of teflon tape (see Figure 2). Leave the first
thread free of tape and wrap clockwise ( ).
4. Thread the tee, the close nipple, the 1-1/4” x 1-1/4”
check valve, and the BBU pump together. To get
them tight, hold the pump and insert a large screwdriver down through the tee and tighten the whole
assembly with the screwdriver. D
O NOT OVERTIGHTEN!
When the assembly is tight, the pump and tee should
align vertically (no twist – see Figure 2).
5. Glue the cut-off piece of pipe (which you set aside
in Step 2) into the top of the tee.
NOTE: If your discharge pipe is 1-1/4” inch, glue one
of the reducer bushings supplied with the system into
the tee, then glue the pipe into the bushing.
6. Look at your primary pump to determine if you have
a check valve in or near the pump discharge. If not,
install the auxiliary check valve in the bottom arm of
the tee and install the slip coupling on the check
valve (see Figure 2). For 1-1/4” discharge pipe, glue
the remaining reducer bushing into the slip coupling.
NOTE: If the primary pump assembly already
includes a functioning check valve, do not use the
auxiliary check valve included in the BBU system.
You need one check valve between the primary
pump and the tee (to prevent backflow from either
pump into the sump pit), but two check valves will
restrict the pipe too much.
7. Trial Fit (NO GLUE YET): Place the primary pump
assembly back in the sump pit and add (dry) the
tee/check valve/BBU pump assembly to it. If necessary, also include the 1-1/2 x 1-1/4 reducer bushing
and the slip coupling and auxiliary check valve (see
“NOTE”, above).
8. Measure the assembly against the hanging upper
discharge pipe (where you cut it in Step 1 under
“Setup”). Mark the discharge pipe coming up from
the tee 1/4” below the point of overlap (that is, you
should have an air gap of 1/4” after you cut the
pipe). Don’t cut anything yet.
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
Figure 1: Mark pipe at ‘start’ water level
Support the
Pipe before
cutting.
Mark pipe with
pencil here.
Sump Pit
‘Start’ water level
of Primary Pump
Check
Val ve
Installation 5
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
Figure 2: Typical Installation Layouts
“Easy Install” Layout
Upper Discharge pipe
Hose Coupling with Clamps*
Discharge pipe
cutoff piece
1-1/2"x1-1/4" Slip
Reducer bushing*
1-1/2"x 1-1/2" slip x
1-1/4" FNPT Tee*
Auxiliary Check Valve*
(
See Important Check Valve
Warranty Note, Below
†
)
Not to scale;
wiring omitted
for clarity.
Switch with Clamp*
1-1/4”x1-1/4”
Close Nipple*
1-1/4”x1-1/4”
Check Valve
Assembly*
Alternate Installation
for a Shallow Sump
##
Teflon tape all
threaded joints
Battery Back Up
Sump Pump*
1-1/2"x1-1/2" Slip Coupling*
1-1/2"x1-1/4" Slip Reducer
Bushing*
Primary Pump Discharge
Pipe (cut to fit)
Primary Sump Pump
Check Valve
Flow Arrow; Must point
AWAY from Pump being
Protected
Primary Sump Pump
Discharge Port
Notes:
* Supplied with the Battery Backup System.
†
Use if necessary to adapt a 1-1/4” discharge pipe to the 1-1/2” fittings supplied.
#
Use to adapt the auxiliary check valve to the discharge pipe.
##
Water level when the switch shuts off must be above the BBU pump intake.
†
#
IMPORTANT CHECK VALVE/WARRANTY NOTE:
Check Valve Flapper(s) must swing in direction shown.
Flow arrow(s) must point AWAY from pump being protected.
The 1-1/4” X 1-1/4” Check Valve Assembly must be installed
as shown or the warranty is void. Do not use a wrench (see
Installation Step 4, Page 4)! If the Primary Sump Pump
does not have a check valve installed as shown below the
Tee, the Auxiliary Check Valve must be installed as shown
or the warranty is void.
5763 0108
Installation 6
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
9. Study the assembly in the pit for a moment and then
adjust it so that nothing interferes with the primary
pump or its switch. Mark the joints with a permanent
marker so that you can realign everything after you
pull it out of the pit for gluing (see Figure 3).
NOTE: Take your time with this - it takes care but
isn’t very difficult. Be sure you leave enough room
for the BBU pump’s vertical switch. Mark everything
that might move!
10. After you have marked everything, remove the
assembly from the pit.
11. Cut off the vertical discharge pipe at the cut point
you marked in Step 8. BE SURE YOU ARE CUTTING ON
THE RIGHT MARK
!
12. Recheck the alignment and glue up all the joints on
the primary pump assembly.
NOTE: You may need to support the assembly,
which won’t balance very well, in order to preserve
the alignment while gluing it. Check this before you
start gluing. Another pair of hands may help here!
13. After the glue has set, slide the hose coupling and its
clamps down over the assembled discharge pipe. If
the pipe is 1-1/4”, be sure to use the two reducing
inserts included with the coupling.
14. Hook the switch clamp over the switch bracket and
slide the assembly down over the hose coupling and
discharge pipe. Clamp the switch so that the water
level when the switch shuts off is above the BBU
pump’s intake.
15. Replace the assembly in the pit, slide the hose
coupling up over the air gap so that it joins the pipes,
and tighten the clamps enough to keep it there.
16. Check fit, alignment, etc. If everything looks good,
make sure that the BBU vertical switch is at the right
height and free of obstructions, then tighten the hose
clamps on the coupling.
17. Adjust the rod stop location on the BBU float rod to
give the desired switch travel. If necessary, nip off
the bottom of the float rod to provide clearance.
BBU WIRING AND SETUP
See Figures 4, 5, and 6 for battery installation and
connection information.
Figure 3: Mark joints for gluing
Figure 4: The battery input is inside the battery case.
Support the case when opening it. The support must be
at least 4” thick.
Figure 5: Install the battery in the case. Have someone
support the case while you do this. Once the battery is in
the case, connect the leads from the charger/controller:
+(Red) to +(Red), and –(Black) to –(Black).
Battery
Inputs
5768 0108
Installation 7
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
1. The pump leads are polarity sensitive; connect the
positive pump lead to the terminal labeled ‘Pump +’
and the negative pump lead to the terminal labeled
‘Pump –’.
NOTE: If the leads are reversed, the pump will run
backward and not pump water.
2. The vertical float switch leads are not polarity sensitive; connect the float switch leads to the ‘Float
Switch’ tabs on the Charger/Controller. If you are
using two batteries, use the second set of terminals
and connect the second battery in the same manner.
Connect the
positive
(+) battery lead (red) to the
positive Charger/Controller terminal (red). Connect
the
negative
(–) battery lead (black) to the negative
terminal (black) on the Charger/Controller.
3. Test the float switch and the pump by lifting and
holding the float rod. The ‘Pump Status’ LED will
light continuously and the buzzer will beep steadily.
The pump should start after 3 seconds. If the pump
does not run, check all the connections and remake
them as necessary.
4. With the pump operating, press the ‘Silence Alarm’
button; hold for one second; release. The ‘Silenced
Alarm’ LED should illuminate and the buzzer should
stop sounding. To reset the buzzer (make it sound)
and extinguish the ‘Silenced Alarm’ LED, press the
‘Silence Alarm’ button again for one second.
5A. To stop the pump, lower the float switch; after 3
seconds the pump should stop, the ‘Pump Status’
LED should flash, and the buzzer should beep.
5B. Depress the ‘System Test’ button; hold it for one second;
release. The ‘Pump Status’ LED should stop flashing.
NOTE: During normal operation, the flashing ‘Pump
Status’ LED indicates that the pump has run in your
absence. See Table II, “Operating Code Displays”,
Page 9.
6. Press and hold ‘System Test’ button. All LEDs will
light up, pump will run and buzzer will sound.
Release the button and LEDs should go off, pump
should stop, buzzer should stop.
7. The ‘Battery Status’ LED indicates the battery
capacity when the A.C. power is off.
A. Continuously ‘ON” - the battery voltage is above
10.9 Volts Direct Current (10.9VDC) and
capacity is above 20%.
B. Slow Beep/Slow LED Flash - the battery’s
capacity is between 0 and 20%.
C. Fast Beep/Fast LED Flash - the battery is severely
discharged. The battery will continue to charge
(as long as the 115V AC power to the charger is
on) at the rate of .5 AH until the battery’s charge
is above 20%.
When the first warning occurs (slow beep/slow
flash), you will have approximately 2 hours (or less)
of pump operation left. The actual time of operation
will depend on the condition of the battery and may
be as little as 15 minutes.
8. Connect the Power Supply cable (supplied) to the
Charger/Controller’s Power Input jack.
LED Display and Control Buttons
(Tables II, III, IV, and V)
NOTE: When the unit is first plugged in, or when it first
receives power from the battery, the Battery Status LED
will flash for 3 seconds.
NOTE: To activate any Control Button, depress and hold
it for 1 second.
Possible Remedies
1. Wrong Battery Voltage
Reconnect charger to a 12 volt battery.
2. Reversed Battery Connections
Check all connections. The negative (black) on the
battery must connect to the negative (black) on the
charger, and the positive on the battery must connect
to the positive on the charger. Reversing the battery
connections will cause the ‘System Alert’ and
‘Silenced Audible Alarm’ LEDs to flash.
3. Thermal Runaway Condition
“Thermal Runaway” is the technical term for the
condition of the battery when some (or all) of the
cells have deteriorated to the point that they won’t
take a charge. In this case, replace the battery.
4. Charge Time Monitor – 1 and 2
Battery took too long to complete its charge. The
‘Charge Time Monitor’ will shut down the charger
after 84 hours of continuous charging.
Possible causes are:
A) Pump ran for a long period of time during
charging, or
B) Battery is too large for the charger (including
several batteries connected in a parallel circuit).
Apply the formula in Table I to determine whether
or not your battery is too large for the charger. If the
calculated charging time is more than 84 hours, use
a smaller battery (or group of batteries).
Figure 6: Close and latch the case while holding it in
position.
Installation 8
Excessive Battery Drain
Pump may have run for a very long time, discharging the
battery. In this case:
A) If 115VAC power is OFF, the charger shuts down
until the power comes back on, but the pump
will run as long as the battery charge lasts. You
may need to replace the battery afterwards.
B) If 115VAC power is ON, the charger/controller
continues to try to charge the battery at a
charging rate of .5 AH until the battery charge is
more than 20%, at which point the charger will
resume charging at a rate of 2 AH.
C) If the pump is running and the AC power is on,
you may need to stop the pump to allow the
battery to charge.
Pre-Qualification Test – 1 and 2
Charger is charging at a very low level to try to bring a
dead battery back to life. If the battery is taking too long,
try resetting the charger once or twice (push the ‘System
Test’ and ‘Silence Alarm’ buttons to reset the charger).
Special Features:
• The charger is equipped with reverse battery, short
circuit, and “run-away charge” protection.
BATTERY REQUIREMENTS
Hazardous electrical current. Can cause
severe burns and start a fire if the battery terminals are short
circuited. Install the battery in the battery case (See Key No.
12, Page 11). To prevent accidental shorting across battery
terminals, close and latch the battery case securely. Do not
leave the battery uncovered. Do not allow children to play
around the battery backup system installation.
Your backup sump pump depends on the battery used
with it for power. The better the battery, the better the
performance of the pump. We recommend the use of a
size 27M Marine Deep Cycle Battery. It will perform as
indicated in Table VI, on Page 10, and will stand up well
to long periods of little or no use.
This system is designed to work with a deep cycle
marine battery, either a flooded lead-acid battery or a
sealed maintenance free lead-acid AGM battery. Use of a
standard automobile battery with this charger is not
recommended. An automobile battery may require
charging after only 1–2 hours of continuous use, and the
repeated charging cycles may cause early plate failure in
the battery.
Use only the recommended battery or one of the same
type and size so it will fit in the battery box (maximum
size 13" long, 7" wide and 10" high [330.2mm x
177.8mm x 254mm] including terminals) and supply
enough voltage for full performance.
BATTERY MAINTENANCE
Severe burn hazard. An acid-filled standard
lead-acid battery contains sulfuric acid. Avoid contact with
skin, eyes or clothing.
NOTICE: To protect the battery case from chipping and
gouging, do not let the battery sit on a concrete floor.
Install the battery on a shelf or protective pad (plywood,
2x4s, etc.). Always install the battery in a dry location
that is protected from flooding.
Follow the battery manufacturer’s recommendations for
maintenance and safe use of the battery.
TROUBLESHOOTING
Pump won’t run.
1. Check all the wiring connections.
2. Check for a low or defective battery.
3. Check that the automatic switch is free to move up
and down.
4. Press the circuit breaker reset button on the control
panel.
Motor hums but pump won’t run:
1. Check for low or defective battery.
Pump runs but pumps very little or no water:
1. Make sure a check valve is installed and functioning
between the primary pump discharge and the Battery
Backup tee.
2. Check for an obstruction in the discharge pipe.
3. The discharge pipe length and/or height exceeds the
capacity of the pump. See Table VI, Page 10, for
pump capacity.
4. Check for a low or defective battery.
5. The Positive (+) and negative (–) pump wires are
reversed. Disconnect them and reconnect correctly.
Pump cycles too frequently:
The check valve located between the discharge of
the primary pump and the Battery Backup tee is not
installed or is not working properly. Install the auxiliary check valve (see Pages 4 and 5) or replace the
existing check valve as required.
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
TABLE I – Battery Capacity Calculation
Example 1:
Less than 84 hours to charge; OK to use.
Example 2:
Capacity too large – use a battery of 130A-H or less.
NOTE: A 100AH battery in good condition should charge
in approximately 62 hours.
130 Ampere Hours
2 Amperes
130H
2
160 Ampere Hours
2 Amperes
160H
2
65H
80H
81.25 Hrs
100Hrs
5764 0108
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
Installation 9
A
TABLE II – Operating Code Displays (LEDs Lighted Continuously or Flashing)
Control LED: Continuous Illumination Indicates Normal Operation:
AC Power AC power is present.
Pump Status
The float switch has been activated. The LED remains on (flashing) after the pump
has stopped. Depress the‘System Test’ button to reset it.
Silenced Audible Alarm Audible Alarm has been silenced. Press and release the ‘Silence Alarm’ button to
reset (activate) the audible alarm and turn OFF the LED.
Charging
Indicates that the battery is charging – see Table II, above.
Battery Status A. Continuous ‘ON” - the battery voltage is above 10.9 Volts DC and capacity is
above 20%.
B. Slow Beep/Slow LED Flash - the battery’s capacity is below 20%, and voltage
is between 8.2VDC and 10.9VDC.
C. Fast Beep/Fast LED Flash - the battery has been discharged to less than
8.2VDC.
System Alert Flashing (in unison with the buzzer) indicates that the charger has entered ‘Failure
Mode’. Press the ‘System Test’ and ‘Silence Alarm’ buttons to reset it.
NOTE: If the source of the failure is not corrected, the charger will reenter ‘Failure
Mode’. See Table IV for error code information.
TABLE III – LED Function Displays (LEDs Lighted Continuously)
LED Operating Code Display
System Alert
Pump status
C power
Silenced audible alarm
= =
LED is ON Continuously
NOTE: All of the situations listed above indicate normal system operation; no action is required.
However, if the BBU pump is running or has run, check the primary pump and actively monitor the
charger status for battery life. Always reset the charger after the pump runs.
During normal system operation, the ‘System Alert’ LED does not light up. The “AC Power” LED
is lighted as long as the system is plugged in to an operating AC power circuit.
Charging
Battery status
Indicates 115V AC Power is connected
Indicates Pump is running (continuous LED)
Indicates Fast flashing LED: Pump has run
Indicates Audible alarm is switched off
Indicates Fast flashing LED: Battery pre-qualification test is running
Indicates Battery is charging normally
Indicates Continuous LED: battery charge is above 20%,
system is maintaining charge
Indicates Slow flashing LED: battery charge is below 20%
=
LED is Flashing (Fast)
System Operating Condition
=
LED is Flashing (Slow)
LED is OFF
Installation 10
For parts or assistance, call Simer Customer Service at 1-800-468-7867 / 1-800-546-7867
TABLE IV – Error Code Displays (LEDs Flashing)
VERTICAL PUMPING DISTANCE - MODEL A5000-04
8 FEET (2.4 M) 10 FEET (3.0 M) 12 FEET (3.7 M) 16 FEET (4.9 M)
Gallons Per Hour 1,440 1,200 840 No Flow at this Height
Aproximate Hrs Available 10 11.5 13 –
Total Gallons Pumped 8,500 7,000 5,000 –
TABLE VI – Capacity Ratings with a 100 A-H Deep Cycle Marine Battery
* These flow rates were obtained with a constant 12.7 VDC battery source. The actual GPH will vary due to a reduction in
output voltage from the battery as it discharges.
Control Button: Result of Pushing Button:
System Test Pump starts and all LEDs light up.
Will reset the ‘Pump Status’ LED.
When pushed with the ‘Silence Alarm’ button, the Charger/Controller
microprocessor resets and error code resets.
Silence Alarm Toggle; Prevents the audible alarm sounding. Press and release to reset.
Flood Light Toggles the flood light on the Charger/Controller on and off.
TABLE V – Control Button Functions
Pump status
AC power
LED Error Code Display
System Alert
Silenced audible alarm
Error Condition and Corrective Action
NOTE: When the ‘System Alert’ LED is flashing,
look for one of the following error conditions.
Charging
Battery status
Condition Action
= Excessive battery drain; Stop pump, allow battery to charge (AC must be on)
= Battery will not take a charge***; Replace battery with a new 12V lead-acid battery
= Reversed battery connections; Connect + to + and – to –.*
= Wrong battery voltage; Replace battery with a new 12V lead-acid battery
= Failed pre-qualification test – 1**; Replace battery with a new 12V lead-acid battery
= Failed pre-qualification test – 2**; Replace battery with a new 12V lead-acid battery
= Charge time monitor – 1; Check battery for damage to cells; replace battery
= Charge time monitor – 2; Check battery for damage to cells; replace battery
= Battery Charge is Below 20%; Pump will shut down, battery is not charging. Replace
battery.
* NOTE: If your AC power is off and the unit is dead (no LEDs lighted, no audible alarm, pump isn’t running),
check for reversed battery connections to the charger/controller.
** Charger was charging at a very low level to try to bring a dead battery back to life, but the battery took too long
to charge. Try resetting the charger once or twice (push the ‘System Test’ and ‘Silence Alarm’ buttons at the same
time to reset the charger).
*** Thermal Runaway condition
= =
LED is ON Continuously
=
LED is Flashing (Fast)
=
LED is Flashing (Slow)
LED is OFF
5766 0108
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