Simer Pumps 5020B-04 User Manual

OWNER’S MANUAL
Pedestal Sump Pumps
Model 5020B-04
NOTICE D’UTILISATION
Pompes d’assèchement sur pied
Modèle 5020B-04
MANUAL DEL USUARIO
Modelo 5020B-04
Installation/Operation/Parts
For further operating, installation, or maintenance assistance:
Call 1-800-468-7867
English ...................... Pages 2-6
Installation/Fonctionnement/Pièces
Pour plus de renseignements concernant l’utilisation, l’installation ou l’entretien,
Composer le
1 (800) 468-7867
Français ................. Pages 7-11
Instalación/Operación/Piezas
Para mayor información sobre el funcionamiento, instalación o mantenimiento de la bomba:
Llame al 1-800-468-7867
Español ...............Paginas 12-16
SIM722 (Rev. 3/17/09)
MOD. 5020B-04
293 Wright St., Delavan, WI 53115
Phone:
1-800-468-7867
Fax:
1-800-390-5351
E-Mail:
simer@simerpump.com
Web Site:
http://www.simerwater.com
Warranty 2
RETAIN ORIGINAL RECEIPT FOR YOUR RECORDS.
LIMITED WARRANTY
SIMER warrants to the original consumer purchaser (“Purchaser” or “You”) of its products that they are free from defects in material and workmanship for a period of twelve (12) months from the date of the original consumer purchase.
If, within twelve (12) months from the original consumer purchase, any such product shall prove to be defective, it shall be repaired or replaced at SIMER’s option, subject to the terms and conditions set forth below. The original purchase receipt and product warranty information label are required to determine warranty eligibility. Eligibility is based on purchase date of original product – not the date of replacement under warranty. The warranty is limited to repair or replacement of product only – Purchaser pays all removal, installation, labor, shipping, and incidental charges.
For parts or troubleshooting assistance, DO NOT return product to your retail store. Contact SIMER Customer Service at 1-800-468-7867 / 1-800-546-7867.
Claims made under this warranty shall be made by returning the product (except sewage pumps, see below) to the retail outlet where it was purchased immediately after the discovery of any alleged defect. SIMER will subsequently take corrective action as promptly as reasonably possible. No requests for service will be accepted if received more than 30 days after the warranty expires.
SEWAGE PUMPS
DO NOT return a sewage pump (that has been installed) to your retail store. Contact SIMER Customer Service. Sewage pumps that have seen service and been removed carry a contamination hazard with them.
If your sewage pump has failed:
• Wear rubber gloves when handling the pump;
• For warranty purposes, return the pump’s cord tag and original receipt of purchase to the retail store;
• Dispose of the pump according to local disposal ordinances.
Exceptions to the Twelve (12) Month Limited Warranty
Product Warranty Period
BW85P, CM10, CMK, M40, M40P 90 days
2300, 2310, 2330, 2520ULST, 2943, 2955, 2956, 2957, 2960, 5023SS, A5500 2 Years
4” Submersible Well Pumps, 2945, 2958, 2975PC, 2985, 3075SS, 3983, 3984 3 Years
Pre-Charge Water System Tank, 3985, 3986 5 Years
3963, 3988, 3995, 3997 Lifetime
General Terms and Conditions
You must pay all labor and shipping charges necessary to replace product covered by this warranty. This warranty does not apply to the following: (1) acts of God; (2) products which, in SIMER’s sole judgement, have been subject to negligence, abuse, accident, misapplication, tampering, or alteration; (3) failures due to improper installation, operation, maintenance or storage; (4) atypical or unapproved application, use or service; (5) failures caused by corrosion, rust or other foreign materials in the system, or operation at pressures in excess of recommended maximums.
This warranty sets forth SIMER’s sole obligation and purchaser’s exclusive remedy for defective products. SIMER SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAMAGES WHATSOEVER. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS AND IMPLIED WARRANTIES,
INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICU­LAR PURPOSE. THE FOREGOING WARRANTIES SHALL NOT EXTEND BEYOND THE DURATION PROVIDED HEREIN.
Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and You may also have other rights which vary from state to state.
SIMER • 293 Wright St., Delavan, WI U.S.A. 53115
Phone: 1-800-468-7867 / 1-800-546-7867 • Fax: 1-800-390-5351
Web Site: http://www.simerpumps.com
Safety 3
For parts or assistance, call Simer Customer Service at 1-800-468-7867
DESCRIPTION
This Pedestal Sump Pump is designed for home sumps. Unit is equipped with a 3-prong grounding­type power cord. Sleeve bearings on motor shaft never need lubrication. Automatic reset thermal protection. NOTICE: This unit is not designed for applications involving salt water or brine! Use with salt water or brine will void warranty.
SPECIFICATIONS
Power supply required ........................115V, 60 HZ.
Horsepower ........................................................1/3
Motor duty .............................................Intermittent
Liquid Temp. Range ...............32°F to 70°F(0°-21°C)
Individual Branch Circuit
Required GFCI Class A...............................15 Amps
Motor full load (maximum) .......................3.5 Amps
Discharge:.............................................1-1/4" FNPT
PERFORMANCE
GENERAL SAFETY
Electrically powered sump pumps normally give many years of trouble-free service when correctly installed, maintained, and used. However, unusual circum­stances (interruption of power to the pump, dirt/debris in the sump, flooding that exceeds the pump’s capaci­ty, electrical or mechanical failure in the pump, etc.) may prevent your pump from functioning normally. To prevent possible water damage due to flooding, con­sult your retailer about a secondary AC sump pump, a DC backup sump pump, and/or a high water alarm. See the “Troubleshooting Chart” in this manual for information about common sump pump problems and remedies. For more information, see your retailer or call Simer customer service at 1-800-468-7867.
1. Know the pump application, limitations, and potential hazards.
Do not use in explosive
atmospheres. Pump water only with this pump. Failure to follow this warn­ing can result in personal injury and/or property damage.
2. Disconnect power before servicing.
3. Release all pressure within system before servic­ing any component.
4. Drain all water from system before servicing.
Risk of flooding. If a flexible dis­charge hose is used, pump may
move when motor starts. If it moves far enough so
that switch hits side of sump, switch may stick and prevent pump from starting.Make sure pump is secured so it cannot move around in sump.
5. Secure discharge line before starting pump. An unsecured discharge line will whip, possibly causing personal injury and/or property damage.
6. Check hoses for weak or worn condition before each use, making certain all connections are secure.
7. Inspect sump, pump and system components monthly. Keep free of debris and foreign objects. Perform routine maintenance as required.
FIRE HAZARD - Do not store
or rest objects on or near motor or switch linkage. Keep all flammable objects or liquids away from motor.
8. Provide means of pressure relief for pumps whose discharge line can be shut-off or obstructed.
9. Personal Safety:
a. Wear safety glasses at all times when work-
ing with pumps.
b. Keep work area clean, uncluttered and
properly lighted – replace all unused tools and equipment.
c. Keep visitors at a safe distance from work
area.
d. Make workshop child-proof – with pad-
locks, master switches, and by removing starter keys.
10. When wiring an electrically driven pump, fol­low all electrical and safety codes, as well as most recent National Electrical Code (NEC) and Occupational Safety and Health Act (OSHA).
11. This equipment is only for use on 115 volt (sin­gle phase) and is equipped with an approved 3­conductor cord and 3-prong, grounding-type plug.
To reduce risk of electric
shock, be certain that it is connected to properly grounded, grounding­type receptacle.
Never connect green (or green and yellow) wire in
cord to a live terminal!
Where a 2-prong wall receptacle is encoun­tered, it must be replaced with properly grounded 3-prong receptacle installed in accor­dance with the National Electrical Code and local codes and ordinances.
12. All wiring should be performed by a qualified electrician.
13. Make certain that power source conforms to requirements of your equipment.
14. Protect electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking cord. Replace or repair damaged or worn cords immediately.
15. Do not touch an operating motor. Modern motors are designed to operate at high temper­atures.
16. Do not handle pump or pump motor with wet hands or when standing on wet or damp sur­face, or in water.
If your basement has water or
moisture on floor, do not walk on wet area until all power has been turned off. If shut-off box is in basement, call electric company to shut-off service to house, or call local fire department for instructions. Remove pump and repair or replace. Failure to follow this warning can result in fatal electrical shock.
Do not use in hazardous or
explosive locations.
GPH (LPH) AT TOTAL FEET (M)
5 Ft. 10 Ft. 15 Ft. 20 Ft.
(1.52) (3.05) (4.57) (6.09)
3000 2460 1620 0
(11 355L) (9 312L) (6 131L) (0L)
Installation / Operation 4
For parts or assistance, call Simer Customer Service at 1-800-468-7867
INSTALLATION
1. This unit can be installed in sump pit with min­imum diameter of 12"(30cm) and depth of 12" (30cm). Sump pit may be constructed of tile, concrete, steel or plastic. Check local codes for approved materials.
2. Install pump on solid, level foundation, as near as possible to center of sump pit. Do not hang pump from discharge pipe or power cord.
Pump must be level (column must be vertical) when oper-
ating. If motor is tilted, internal start/run switch
may overheat and damage motor.
3. Pump should not be installed on clay, earth or sand surfaces. Clean sump pit of small stones and gravel which could clog the pump. Keep pump inlet screen clear.
4. Thread discharge pipe into pump body careful­ly to avoid stripping or crossing threads. NOTICE: Do not use ordinary pipe joint com­pound on plastic pipe or pump. Pipe joint com­pound can attack plastics and damage pump.
5. To reduce motor noise and vibrations, a short length of rubber hose (1-5/8"(41mm) I.D., e.g. radiator hose) can be connected into discharge line near pump using suitable clamps.
Risk of electric shock. Pump
is designed for 115V., 60 HZ operation and requires an individual branch circuit of 15 amperes capacity. It is supplied with a 3-wire cord set with grounding-type plug for use in a 3-wire, grounded outlet. Do not cut off the round grounding prong. For safety, outlet must always be electrically grounded to a suitable electrical ground such as a grounded water pipe or a properly grounded metallic raceway or ground wire sys­tem.
6. Locate Float Rod Guide (Key No. 6) about 6" (16cm) below motor. Clamp guide to column with screw provided.
Risk of flooding. Be sure that
guide is securely clamped so that float rod is vertical and can move up and down freely. If float is angled or binds, pump may not start, allowing flooding to occur.
7. Screw float onto threaded end of rod. Threads on rod will cut threads into corrosion resistant float.
8. Insert plain end of float rod up through eye of rod guide.
9. Slide one rod stop on float rod before passing rod through eye of pump switch. Slide 2nd rod stop on rod after passing through eye of switch. Position 2nd rod stop flush with top of rod.
10. Position lower rod stop to within 8"(20cm) of switch lever arm. With lower rod stop in this position, pump will automatically cycle at approximately 2-1/2"(6cm) off and 10-12"(25­30cm) on. For faster cycling, move lower rod stop closer to switch lever arm.
11. If pump discharge line is exposed to outside subfreezing atmosphere, then portion of line exposed must be installed so any water remain­ing in pipe will drain to outfall by gravity. Failure to do this can cause water trapped in discharge to freeze which could result in dam­age to pump.
12. Install an in-line check valve to prevent flow backwards through pump after pump shuts off. NOTICE: Simer check valves are equipped with an air bleed hole to prevent airlocking the pump. If using a check valve that is not a Simer valve, drill a 1/8" (3.2mm) hole in discharge pipe just above pump body but below the check valve to prevent air locks.
13. After all piping and controls have been installed, unit is ready for operation.
14. Run pump through one cycle to check float switch operation.
The pump motor is equipped
with automatic resetting thermal protector and may restart unexpected­ly. Protector tripping is an indication of motor overloading as a result of operating pump at low heads (low discharge restriction), exces­sively high or low voltage, inadequate wiring, incorrect motor connections, or a defective motor.
Discharge
About 6"
About 8"
Check Valv e (Purchase Separately)
Troubleshooting
Operation 5
For parts or assistance, call Simer Customer Service at 1-800-468-7867
SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION
Motor will not No electrical power Check fuse, circuit breaker, power cord and startor run electrical outlet.
Low line voltage If voltage wiring under recommended minimum,
check size of wiring from main source. If OK,
contact Electric Company or local Hydro authority. Faulty automatic switch Operate switch manually and replace if inoperative. Float or float rod stuck Check to see float is not rubbing sump wall or float
rod rubbing or stuck against sump cover. Waterlogged float Replace float if filled with water. Motor overload tripped If pump has been running and stops before sump
is emptied, automatic overload may have tripped.
Check inlet screen to be sure impeller is not
jammed. If so, free impeller of obstruction. Electrical malfunction Check power cord, automatic switch and motor.
Replace faulty parts as needed.
Motor runs but Inlet clogged Check inlet and clean if needed. pump will not
Discharge line plugged Clear discharge line and check valve for
pump
obstruction. Low line voltage Refer to Corrective Action on low line voltage in
above section. Pump airlocked Drill a 1/8” (3.2mm) hole in discharge pipe just
above pump body but below the check valve. Broken impeller or shaft Replace impeller or shaft as needed.
Pump starts and Improper positioning of Lower float rod stop. stops too often float rod stop
Faulty automatic switch Replace automatic switch.
Pump is noisy Improper installation Refer to No. 5 in Installation Instructions.
Noisy motor Replace pump.
Pump will not Debris around float or Remove debris from sump. Check to see float is stop running float rod stuck not rubbing sump wall or float rod rubbing or stuck
against sump cover. Faulty automatic switch Replace switch. Motor defective Replace pump.
Unplug pump from power receptacle before working on pump.
OPERATION
Do not touch sump pump, pump
motor, water, or discharge piping when pump is connected to electrical power. Always disconnect pump cord (power) before handling.
1. Plug this unit into a 115V outlet, on an individ-
ual branch circuit, with a Class A, 15 amp GFCI (Ground Fault Circuit Interrupter). Consult your local electrician for information and availability.
2. Fill sump pit with water, pump will start auto-
matically when lower rod stop actuates switch lever arm. When upper rod stop actuates
switch lever arm, pump will stop.
NOTICE: Do not allow pump to run dry.
Before attempting to service, always disconnect power
from unit.
3. The motor is equipped with an automatic reset thermal protector to protect unit from overheat­ing. When motor has cooled sufficiently, switch will reset automatically and restart motor. Repeated tripping could be caused by low volt­age, long extension cords, clogged impeller, very low head or lift, etc. Cycling of protector will cause eventual motor burnout.
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