Siemens UM353-1 User Manual
Siemens
Energy & Automation
USER'S MANUAL
UM353-1
Rev. 10
October 2001
Supersedes Rev. 9
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Moore 353
X03141S2
PROCESS AUTOMATION CONTROLLER
UM353-1 Contents
TABLE OF CONTENTS
SECTION AND TITLE PAGE
PREFACE........................................................................................................................................................... x
1.0 INTRODUCTION ....................................................................................................................................... 1-1
1.1 PRODUCT DESCRIPTION..................................................................................................................... 1-2
1.2 FUNCTION BLOCKS.............................................................................................................................1-4
1.2.1 LOOP Function Block Types.......................................................................................................... 1-4
1.2.2 Power Up Initialization ................................................................................................................... 1-6
1.2.3 Configuration ................................................................................................................................. 1-6
1.3 PRODUCT SUPPORT.............................................................................................................................1-6
1.4 EQUIPMENT DELIVERY AND HANDLING........................................................................................1-7
1.4.1 Factory Shipment ...........................................................................................................................1-7
1.4.2 Receipt of Shipment ....................................................................................................................... 1-7
1.4.3 Storage...........................................................................................................................................1-8
1.4.4 Typical Shipment Contents.............................................................................................................1-8
2.0 CONFIGURATION OVERVIEW..............................................................................................................2-1
2.1 STATION FUNCTION BLOCKS............................................................................................................ 2-1
2.2 STATION HARDWARE I/O BLOCKS...................................................................................................2-1
2.3 LOOP FUNCTION BLOCKS..................................................................................................................2-1
2.4 LIL GLOBAL DATA I/O FUNCTION BLOCKS .................................................................................... 2-2
2.5 ETHERNET DATA I/O FUNCTION BLOCKS....................................................................................... 2-3
2.6 LonWorks REMOTE I/O FUNCTION BLOCKS.....................................................................................2-3
2.7 CONFIGURATION PROCEDURE ......................................................................................................... 2-3
2.8 OPERATION DURING LOCAL ON-LINE CONFIGURATION.............................................................2-5
3.0 FUNCTION BLOCKS................................................................................................................................3-1
3.1 STATION FUNCTION BLOCKS............................................................................................................ 3-3
3.1.1 FCO LIB - Factory Configuration Library.......................................................................................3-3
3.1.2 SECUR - Security........................................................................................................................... 3-3
3.1.3 STATN - Station Parameters..........................................................................................................3-5
3.1.4 CLOCK - Real Time Clock (V2.0/2.2)............................................................................................ 3-7
3.1.5 ETHERNET - Ethernet Communication Network (V2.4)................................................................3-7
3.2 I/O AND LOOP FUNCTION BLOCKS ................................................................................................... 3-8
3.2.1 A/M - A/M Transfer....................................................................................................................... 3-8
3.2.2 ACS - ARCCOSINE..................................................................................................................... 3-10
3.2.3 ADD_ - Addition.......................................................................................................................... 3-10
3.2.4 AG3 - AGA 3 Orifice Metering of Natural Gas............................................................................3-11
3.2.5 AG7 - AGA 7 Measurement of Gas by Turbine Meters ................................................................ 3-13
3.2.6 AG8 - AGA 8 Compressibility Factors of Natural Gas................................................................ 3-14
3.2.7 AIE_ - Analog Input - Ethernet (V2.4)......................................................................................... 3-15
3.2.8 AIL_ - Analog Input - LIL............................................................................................................ 3-16
3.2.9 AIN_ - Analog Inputs................................................................................................................... 3-17
3.2.10 AINU_ - Analog Inputs, Universal .............................................................................................3-18
3.2.11 AIP_ - Analog Input lev_Percent............................................................................................... 3-20
3.2.12 ALARM - Alarm........................................................................................................................ 3-21
3.2.13 AND_ - AND Logic ................................................................................................................... 3-23
3.2.14 AOE_ - Analog Output- Ethernet (V2.4).................................................................................... 3-24
3.2.15 AOL_ - Analog Output - LIL...................................................................................................... 3-24
3.2.16 AOP_ - Analog Output lev_Percent............................................................................................ 3-25
October 2001 i
Contents UM353-1
3.2.17 AOUT_ - Analog Outputs........................................................................................................... 3-26
3.2.18 ASN_ - ARCSINE ...................................................................................................................... 3-27
3.2.19 ATD_ - Analog Trend Display................................................................................................... 3-27
3.2.20 ATN_ - ARCTANGENT............................................................................................................ 3-28
3.2.21 BATOT - Batch Totalizer........................................................................................................... 3-29
3.2.22 BATSW - Batch Switch.............................................................................................................. 3-31
3.2.23 BIAS - Bias................................................................................................................................ 3-32
3.2.24 CIE_- Coil Inputs - Ethernet (V2.4)............................................................................................ 3-33
3.2.25 CHR_ - Characterizer................................................................................................................. 3-33
3.2.26 CMP_ - Comparator ................................................................................................................... 3-34
3.2.27 COS_ - COSINE ........................................................................................................................ 3-34
3.2.28 DAM_ - Deviation Amplifier...................................................................................................... 3-35
3.2.29 DID_ - Digital Input lev_Discrete............................................................................................... 3-36
3.2.30 DIE_ - Digital Input - Ethernet (V2.4)........................................................................................ 3-37
3.2.31 DIL_ - Discrete Input _ LIL........................................................................................................ 3-37
3.2.32 DIN_ - Digital Inputs ................................................................................................................. 3-38
3.2.33 DINU_- Digital Inputs, Universal............................................................................................... 3-39
3.2.34 DIS_ - Digital Input _ State ........................................................................................................ 3-40
3.2.35 DIV_ - Division .......................................................................................................................... 3-41
3.2.36 DNC_ - Divide by N Counter...................................................................................................... 3-41
3.2.37 DOD_ - Digital Output lev_Discrete........................................................................................... 3-42
3.2.38 DOE_ - Digital Output - Ethernet (V2.4).................................................................................... 3-43
3.2.39 DOL_ - Discrete Output - LIL .................................................................................................... 3-43
3.2.40 DOS__ - Digital Output State..................................................................................................... 3-44
3.2.41 DOUT_ - Digital Outputs........................................................................................................... 3-45
3.2.42 DTM_ - Dead Time Table.......................................................................................................... 3-46
3.2.43 DYT_ - Delay Timer .................................................................................................................. 3-47
3.2.44 E/I - External/Internal Transfer Switch....................................................................................... 3-48
3.2.45 ESL - Events Sequence Logger................................................................................................... 3-49
3.2.46 EXP_ - NATURAL EXPONENTIATION.................................................................................. 3-50
3.2.47 EXT_ - EXPONENTIATION ..................................................................................................... 3-50
3.2.48 FTG_ - Falling Edge Trigger...................................................................................................... 3-51
3.2.49 GB_ - Gain & Bias..................................................................................................................... 3-51
3.2.50 HLD_ - Hold ..............................................................................................................................3-51
3.2.51 ID - ID Controller ....................................................................................................................... 3-52
3.2.52 LL_ - Lead/Lag ..........................................................................................................................3-53
3.2.53 LMT_ - Limit............................................................................................................................. 3-53
3.2.54 LN_ - NATURAL LOGARITHM............................................................................................... 3-54
3.2.55 LOG_ - LOGARITHM BASE 10................................................................................................ 3-54
3.2.56 MTH_ - Math............................................................................................................................. 3-55
3.2.57 MUL_ - Multiplication ...............................................................................................................3-56
3.2.58 NND_ - NAND Logic................................................................................................................. 3-56
3.2.59 NOR_ - NOR Logic .................................................................................................................... 3-57
3.2.60 NOT_ - NOT Logic.................................................................................................................... 3-57
3.2.61 ODA - Operator Display for Analog indication & alarming (V2.2)............................................ 3-58
3.2.62 ODC - Operator Display for Controllers .....................................................................................3-60
3.2.63 ODD - Operator Display for Discrete indication & control (V2.2)............................................... 3-62
3.2.64 ODP - Operator Display for PushButtons (V2.2) ......................................................................... 3-64
3.2.65 ODS - Operator Display for Sequencer ....................................................................................... 3-66
3.2.66 ON/OFF - On/Off Controller ...................................................................................................... 3-68
3.2.67 OR_ - OR Logic ......................................................................................................................... 3-69
ii October 2001
UM353-1 Contents
3.2.68 ORSL - Override Selector........................................................................................................... 3-69
3.2.69 OST_ - One Shot Timer ............................................................................................................. 3-70
3.2.70 PB1SW - PB1 Switch ................................................................................................................. 3-71
3.2.71 PB2SW - PB2 Switch ................................................................................................................. 3-72
3.2.72 PB3SW - PB3 Switch ................................................................................................................. 3-73
3.2.73 PCOM - Phase COMmunication................................................................................................. 3-74
3.2.74 PD - PD Controller..................................................................................................................... 3-76
3.2.75 PID - PID Controller .................................................................................................................. 3-78
3.2.76 PIDAG - PIDAG Controller .......................................................................................................3-80
3.2.77 PRSEQ - Program Sequencer ...................................................................................................... 3-82
3.2.78 QHD_ - Quickset Hold ............................................................................................................... 3-84
3.2.79 RATIO - Ratio............................................................................................................................ 3-85
3.2.80 RCT_ - Repeat Cycle Timer........................................................................................................ 3-86
3.2.81 RLM_ - Rate Limiter.................................................................................................................. 3-87
3.2.82 ROT_ - Retentive On Timer ....................................................................................................... 3-87
3.2.83 ROUT_ - Relay Outputs..............................................................................................................3-88
3.2.84 RSF_ - RS Flip-Flop................................................................................................................... 3-88
3.2.85 RTG_ - Rising Edge Trigger ...................................................................................................... 3-89
3.2.86 RTT_ - Real Time clock Trip (V2.0) ..........................................................................................3-89
3.2.87 SCL_ - Scaler............................................................................................................................. 3-90
3.2.88 SEL_ - Signal Selector ............................................................................................................... 3-90
3.2.89 SETPT - Setpoint ....................................................................................................................... 3-91
3.2.90 SIN_ - SINE............................................................................................................................... 3-92
3.2.91 SPLIM - Setpoint Limit.............................................................................................................. 3-93
3.2.92 SRF_ - SR Flip-Flop................................................................................................................... 3-94
3.2.93 SRT_ - Square Root .................................................................................................................... 3-94
3.2.94 SUB_ - Subtraction ..................................................................................................................... 3-95
3.2.95 TAN_ - TANGENT.................................................................................................................... 3-95
3.2.96 TH_ - Track & Hold................................................................................................................... 3-96
3.2.97 TOT_ - Totalizer (V2.3)............................................................................................................. 3-96
3.2.98 TSW_ - Transfer Switch............................................................................................................. 3-97
3.2.99 XOR_ - Exclusive OR Logic....................................................................................................... 3-97
4.0 FACTORY CONFIGURED OPTIONS .....................................................................................................4-1
4.1 FCO101 - Single Loop Controller w/ Tracking Setpoint...........................................................................4-2
4.2 FCO102 - Single Loop Controller w/ Fixed Setpoint ................................................................................ 4-3
4.3 FCO103 - External Set Controller with Tracking Local Setpoint..............................................................4-4
4.4 FCO104 - External Set Controller with Non-Tracking Local Setpoint ...................................................... 4-6
4.5 FCO105 - Ratio Set Control w/ Operator Setpoint Limits.........................................................................4-8
4.6 FCO106 - Single Loop Controller w/ Operator Setpoint Limits .............................................................. 4-10
4.7 FCO107 - Dual Loop Controller ............................................................................................................ 4-11
4.8 FCO121 - Cascade Control.................................................................................................................... 4-13
4.9 FCO122 - Cascade Control w/ Operator Setpoint Limits........................................................................ 4-15
5.0 LONWORKS COMMUNICATIONS........................................................................................................5-1
6.0 NETWORK COMMUNICATIONS........................................................................................................... 6-1
6.1 MODBUS DATA MAPPING .................................................................................................................. 6-1
6.2 * Refer to the AIE function block in the Function Blocks section for details.LIL DATA MAPPING ........6-2
6.2 LIL DATA MAPPING ............................................................................................................................6-3
6.2.1 Station Data....................................................................................................................................6-3
6.2.2 Control Loop Data .......................................................................................................................... 6-5
October 2001 iii
Contents UM353-1
6.2.3 Sequence Loop Data.......................................................................................................................6-6
6.2.4 Analog Indicator Loop Data ...........................................................................................................6-9
6.2.5 Discrete Indicator Loop Data........................................................................................................ 6-10
6.2.6 Pushbutton Loop Data ..................................................................................................................6-11
7.0 DATA MAPPING ....................................................................................................................................... 7-1
7.1 CONNECTING TO APACS 39ACM, MYCROADVANTAGE, ProcessSuite, i|ware PC.........................7-1
7.1.1 APACS...........................................................................................................................................7-1
7.1.2 MYCROADVANTAGE.................................................................................................................7-1
7.1.3 ProcessSuite ................................................................................................................................... 7-2
7.1.4 i|ware PC ........................................................................................................................................ 7-2
7.2 STATION DATA.................................................................................................................................... 7-3
7.2.1 Integer Data (16-bit Integer)...........................................................................................................7-3
7.2.2 Station String Data (8-bit ASCII Char - 2/Word)............................................................................ 7-5
7.2.3 Station Coil Data (1-bit)................................................................................................................. 7-5
7.2.4 Station Status Word (SSW).............................................................................................................7-5
7.3 LOOP DATA ..........................................................................................................................................7-6
7.3.1 Dynamic Loop Integer Data ............................................................................................................ 7-7
7.3.2 Variable Loop Integer Data.............................................................................................................7-8
7.3.3 Static Loop Integer Data............................................................................................................... 7-10
7.3.4 Dynamic Loop Floating Point Data (32-bit IEEE)......................................................................... 7-11
7.3.5 Variable Loop Floating Point Data (32-bit IEEE)..........................................................................7-12
7.3.6 Static Loop Floating Point Data (32-bit IEEE).............................................................................. 7-14
7.3.7 String Loop Data (8-bit ASCII Char - 2/Word)............................................................................. 7-16
7.3.8 Coil Loop Data (1-bit) .................................................................................................................. 7-19
7.3.9 PCOM Block Status...................................................................................................................... 7-31
7.3.10 Sequencer Loop I/O Coil Data (1-bit) .........................................................................................7-33
7.3.11 LonWorks Remote I/O (Models 352P, 353, 354N)...................................................................... 7-35
7.3.12 Trend Data (Loop Defined by MLTP)......................................................................................... 7-43
7.3.13 Configuration Data Sequencer Loop ........................................................................................... 7-46
7.3.14 LIL Alarm Type Word (ATW) ................................................................................................... 7-48
8.0 INSTALLATION........................................................................................................................................8-1
8.1 INSTALLATION CONSIDERATIONS ..................................................................................................8-1
8.2 ENVIRONMENTAL CONSIDERATIONS............................................................................................. 8-1
8.3 MECHANICAL INSTALLATION..........................................................................................................8-3
8.3.1 Removable Connectors and Covers................................................................................................. 8-3
8.3.2 Panel and Rack Mounting Guidelines............................................................................................. 8-5
8.3.3 Station Mounting............................................................................................................................8-7
8.4 ELECTRICAL INSTALLATION............................................................................................................8-8
8.4.1 Wiring Guidelines.......................................................................................................................... 8-8
8.4.2 Analog Signal Input Wiring (4-20 mA, 1-5 Vdc, and mV)........................................................... 8-13
8.4.3 Analog Output Wiring (4-20 mA, 1-5 Vdc) ..................................................................................8-15
8.4.4 Digital Input and Output Wiring...................................................................................................8-16
8.4.5 Thermocouple Input Wiring......................................................................................................... 8-18
8.4.6 RTD Input Wiring ........................................................................................................................ 8-19
8.4.7 Ohms and Slidewire Input Wiring................................................................................................ 8-20
8.4.8 Relay Output Wiring .................................................................................................................... 8-20
8.4.9 Local Instrument Link Wiring...................................................................................................... 8-20
8.4.10 LonWorks Wiring ......................................................................................................................8-22
8.4.11 Modbus Wiring .......................................................................................................................... 8-22
8.4.12 Ethernet Wiring .........................................................................................................................8-22
iv October 2001
UM353-1 Contents
8.4.13 Wiring to a Model 363 VIEWPAC Recorder .............................................................................. 8-24
8.4.14 Power Wiring............................................................................................................................. 8-24
8.5 FACTORY CALIBRATION.................................................................................................................. 8-26
9.0 LOCAL FACEPLATE OPERATION........................................................................................................ 9-1
9.1 NORMAL OPERATION MODE............................................................................................................. 9-1
9.2 CONFIGURATION MODE..................................................................................................................... 9-3
9.3 AUTOTUNE PROCEDURE.................................................................................................................... 9-4
9.4 REMOVABLE CONFIGURATION BOARD ..........................................................................................9-7
9.5 REAL TIME CLOCK/CONFIGURATION BACKUP BOARD ............................................................... 9-7
10.0 CONTROLLER AND SYSTEM TEST.................................................................................................. 10-1
10.1 CONTROLLER CONFIGURATION AND TEST................................................................................ 10-1
10.1.1 Connections and Power .............................................................................................................. 10-1
10.1.2 Configuration............................................................................................................................. 10-2
10.1.3 Input/Output............................................................................................................................... 10-2
10.1.4 Auto/Manual.............................................................................................................................. 10-2
10.1.5 Modifying an FCO .....................................................................................................................10-2
10.1.6 Alarms....................................................................................................................................... 10-4
10.1.7 TAG........................................................................................................................................... 10-5
10.1.8 QUICK....................................................................................................................................... 10-5
10.1.9 TUNE......................................................................................................................................... 10-6
10.1.10 View mode............................................................................................................................... 10-7
10.2 SYSTEM CHECKOUT ....................................................................................................................... 10-7
11.0 MAINTENANCE.................................................................................................................................... 11-1
11.1 TOOLS AND TEST EQUIPMENT ..................................................................................................... 11-1
11.2 PREVENTIVE MAINTENANCE........................................................................................................ 11-2
11.2.1 Environmental Considerations....................................................................................................11-2
11.2.2 Visual Inspection ........................................................................................................................ 11-2
11.2.3 Cleaning.....................................................................................................................................11-2
11.2.4 Circuit Board Handling.............................................................................................................. 11-3
11.3 TROUBLESHOOTING .......................................................................................................................11-3
11.4 ERROR CODES.................................................................................................................................. 11-7
11.5 ASSEMBLY REPLACEMENT ......................................................................................................... 11-12
11.5.1 Fuse.......................................................................................................................................... 11-12
11.5.2 Display Assembly..................................................................................................................... 11-12
11.5.2.1 To Replace a Display Assembly....................................................................................... 11-12
11.5.2.2 To Replace the Bezel or Circuit Board............................................................................. 11-13
11.5.3 MPU Controller Board ............................................................................................................. 11-14
11.5.4 I/O Expander Board ................................................................................................................. 11-15
11.5.5 Accessory Boards ..................................................................................................................... 11-16
11.5.6 Ethernet Cable.......................................................................................................................... 11-20
12.0 CALIBRATION...................................................................................................................................... 12-1
12.1 ANALOG INPUT (AIN1-4)................................................................................................................. 12-2
12.2 ANALOG OUTPUT (AOUT1-3)......................................................................................................... 12-3
13.0 CIRCUIT DESCRIPTION...................................................................................................................... 13-1
13.1 OVERVIEW........................................................................................................................................ 13-1
13.2 MPU CONTROLLER BOARD............................................................................................................ 13-2
13.3 I/O EXPANDER BOARD.................................................................................................................... 13-2
13.4 LonWorks BOARD.............................................................................................................................. 13-3
13.5 LOCAL INSTRUMENT LINK (LIL) NETWORK BOARD................................................................. 13-3
October 2001 v
Contents UM353-1
13.6 ETHERNET BOARD .......................................................................................................................... 13-3
14.0 MODEL DESIGNATION AND SPECIFICATIONS............................................................................. 14-1
14.1 MODEL DESIGNATION.................................................................................................................... 14-1
14.2 ACCESSORIES................................................................................................................................... 14-3
14.3 SERVICE PARTS KITS ...................................................................................................................... 14-4
14.4 MECHANICAL SPECIFICATIONS.................................................................................................... 14-6
14.5 POWER INPUT REQUIREMENTS ....................................................................................................14-6
14.6 MPU CONTROLLER BOARD SPECIFICATIONS............................................................................. 14-7
14.7 I/O EXPANDER BOARD SPECIFICATIONS ....................................................................................14-7
14.8 COMMUNICATION BOARDS......................................................................................................... 14-10
14.8.1 LonWorks Board...................................................................................................................... 14-10
14.8.2 LIL Network Board (Local Instrument Link)............................................................................ 14-10
14.8.3 Ethernet Board......................................................................................................................... 14-11
14.9 ENVIRONMENTAL SPECIFICATIONS.......................................................................................... 14-11
14.9.1 Standard Mounting................................................................................................................... 14-11
14.9.2 Enclosure Mounting................................................................................................................. 14-11
14.9.3 Electromagnetic Compatibility (EMC)...................................................................................... 14-11
14.10 AGENCY APPROVALS ................................................................................................................. 14-11
14.10.1 CSA Hazardous Locations Precautions................................................................................... 14-12
14.10.2 Special Conditions for Safe Use.............................................................................................. 14-13
15.0 ABBREVIATIONS AND ACRONYMS................................................................................................. 15-1
WARRANTY
SOFTWARE RELEASE MEMO
vi October 2001
UM353-1 Contents
LIST OF ILLUSTRATIONS
FIGURE AND TITLE PAGE
1-1 Moore 353, Exploded View ......................................................................................................................1-2
1-2 Ethernet Architecture Example................................................................................................................. 1-4
2-1 Configuration Road Map ..........................................................................................................................2-6
3-1 PCOM Logic Diagram ............................................................................................................................ 3-75
8-1 Direct Entry Connectors, Cover Installation and Removal.........................................................................8-4
8-2 Side Entry Connectors, Removing a Connector......................................................................................... 8-5
8-3 Panel Cutout Dimensions..........................................................................................................................8-5
8-4 Moore 353 Dimensions, Direct Entry Connectors ..................................................................................... 8-6
8-5 Moore 353 Dimensions, Side Entry Connectors........................................................................................8-6
8-6 Case Mounting Clip.................................................................................................................................. 8-7
8-7 Rear Terminal Layout and Terminal Assignments, Direct Entry Connectors........................................... 8-10
8-8 Rear Terminal Layout and Terminal Assignments, Side Entry Connectors .............................................8-11
8-9 Analog Input AIN1, 2-Wire Transmitter ................................................................................................. 8-13
8-10 Analog Inputs ANI1, 2, and 3; 4-Wire Transmitters............................................................................... 8-14
8-11 Universal Analog Input AINU1 .............................................................................................................. 8-14
8-12 Analog Output AOUT1, Current Output................................................................................................. 8-15
8-13 Analog Output AOUT1, Voltage Output................................................................................................. 8-15
8-14 Digital Inputs DIN and DINU................................................................................................................. 8-16
8-15 Digital Output DOUT1, Resistive and Inductive Loads........................................................................... 8-17
8-16 Universal Analog Input AINU1, Thermocouple Input............................................................................. 8-18
8-17 Reference Junction Lead Forms .............................................................................................................. 8-18
8-18 Universal Analog Input AINU1; 2, 3, and 4-Wire RTD Inputs................................................................ 8-19
8-19 Universal Analog Input AINU1, Ohms Input.......................................................................................... 8-20
8-20 Universal Analog Input AINU1, Slidewire Input..................................................................................... 8-20
8-21 Universal Relay Outputs ROUT1 and 2, Resistive Load.......................................................................... 8-20
8-22 LIL Network Wiring............................................................................................................................... 8-21
8-23 LonWorks Network Wiring ....................................................................................................................8-22
8-24 Modbus Communications, Personal Computer to Moore 353 or Moore 354 ............................................8-23
8-25 Moore 353 to Model 363 VIEWPAC Analog Input Wiring ..................................................................... 8-24
8-26 Controller Power Wiring ........................................................................................................................8-24
8-27 Suggested Power Wiring......................................................................................................................... 8-25
8-28 Daisy Chained Power Wiring.................................................................................................................. 8-25
11-1 Moore 353 Exploded View .....................................................................................................................11-5
11-2 MPU Controller Board with RTC Jumper W8 ......................................................................................... 11-6
11-3 MPU Controller Board with RTC Jumper W7 ......................................................................................... 11-7
11-4 I/O Expander Board.............................................................................................................................. 11-15
11-5 Accessory Board Installation and Replacement..................................................................................... 11-16
11-6 LIL Network Board............................................................................................................................... 11-18
11-7 Ethernet Board ..................................................................................................................................... 11-18
11-8 LonWorks Board .................................................................................................................................. 11-19
11-9 Real Time Clock/Configuration Backup Board ..................................................................................... 11-19
13-1 Moore 353 Block Diagram...................................................................................................................... 13-1
October 2001 vii
Contents UM353-1
LIST OF TABLES
TABLE AND TITLE PAGE
1.1 Contact Information.................................................................................................................................. 1-7
1.2 ISO/IEC Symbols ..................................................................................................................................... 1-8
3.1 Security Level vs. Accessible Operations................................................................................................... 3-4
3.2 Modbus Port Baud Rate Parameters.......................................................................................................... 3-6
3.3 Board Description and ID with Example Hardware and Software Revisions..............................................3-6
3.4 Input Types.............................................................................................................................................3-19
3.5 Calibration Input Values......................................................................................................................... 3-19
3.6 Sen Min/Max & Min/Max Scale Parameters ........................................................................................... 3-19
8.1 Rear Terminal Assignments...................................................................................................................... 6-8
8.2 Factory Calibration .................................................................................................................................6-26
9.1 Autotune Errors........................................................................................................................................ 9-6
9.2 Autotune Warnings................................................................................................................................... 9-6
11.1 RTC/CB and RCB Boards, Off-Line Error Codes.................................................................................... 11-9
11.2 On-Line Error and Status Codes........................................................................................................... 11-10
14.1 Moore 353 Model Designation................................................................................................................ 12-2
Changes for Revision 10, October 2001
Significant changes for Rev 10 are indicated by change bars in the outside page margins. Some of these changes
are listed below.
SECTION CHANGE
Cover Changed to Rev.10, October 2001.
1 Installation A table of MPU Controller board and I/O Expander board I/O has been added.
Figure 1-1 updated to show Ethernet cable and identify rear panel mounted
Ethernet connector.
3 Function Blocks AINU, BIAS, DNC, and SPLIM functions blocks updated.
4 Factory Configured Options FCO107 figure updated.
8 Installation Ethernet cable recommendations added in section 8.4.12 Ethernet Wiring.
11 Maintenance Figure 11-1, Section 11.5.3, and 11.5.5 updated. Section 11.5.6 added.
Ethernet board drawing added, as Figure 11-7.
14 Model Designation and
Specifications
SR353-8 Rev. 2 replaces Rev. 1.
CE approval for Case Option 4 added.
Note
At Rev. 9, the User’s Manual was reorganized to move the FCO and Network
Communications appendices into the body of the manual, as in the Procidia i|pac User’s
Manual. The Function Block section is now followed by the FCO section and the
Network Communications section is now followed by the Data Mapping section
(previously Appendix A Network Communications).
viii October 2001
UM353-1 Contents
Procidia, i|pac, i|config, i|station, i|ware PC, APACS+, PAC 353, 352Plus, VIEWPAC, and XTC are trademarks of Siemens Energy & Automation,
Inc. Other trademarks are the property of their respective owners.
Siemens Energy & Automation, Inc. assumes no liability for errors or omissions in this document or for the application and use of information
included in this document. The information herein is subject to change without notice.
Procedures in this document have been reviewed for compliance with applicable approval agency requirements and are considered sound
practice. Neither Siemens Energy & Automation, Inc. nor these agencies are responsible for repairs made by the user
n
October 2001 ix
Contents UM353-1
PREFACE
Conventions and Symbols
The following symbols may appear in this manual and may be applied to the equipment. The reader should become
familiar with the symbols and their meaning. Symbols are provided to quickly alert the user to safety related
situations, issues, and text.
Symbol Meaning
Indicates an immediate hazardous situation which, if not avoided, will result in death
DANGER
WARNING
CAUTION
CAUTION
NOTICE
Important Identifies an action that should be taken to avoid an undesirable result or state.
Note Identifies additional information that should be read.
or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
Indicates a potentially hazardous situation which, if not avoided, may result in
property damage.
Indicates a potential situation which, if not avoided, may result in an undesirable
result or state.
Electrical shock hazard. The included Warning text states that the danger of
electrical shock is present.
Electrical shock hazard. Indicated that the danger of electrical shock is present.
Explosion hazard. Indicates that the danger of an explosion hazard exists.
Electrostatic discharge. The presence of this symbol indicates that electrostatic
discharge can damage the electronic assembly.
Conventions and Usage Notes:
• In this User’s Manual, a Moore 353 can be referred to using the term Moore 353, Model 353, or simply 353.
The terms controller and station are also used to prevent repetition.
• Several chapters of this manual are also used in manuals for sister controllers and may contain references to
those controllers.
• This manual describes the functionality provided by the current MPU Controller board firmware version.
Where necessary a firmware version is identified by a phrase such as “in version x.x and higher” or simply
x October 2001
UM353-1 Contents
• Part numbers are for items ordered from the Process Industries Division of Siemens Energy & Automation,
except as noted.
• Date format is Month-Day-Year, except as noted.
• Time format is 12 hour (a.m./p.m.), except as noted.
Qualified Persons
The described equipment should be installed, configured, operated, and serviced only by qualified persons
thoroughly familiar with this publication. A copy of this publication is shipped with the equipment. The current
version, in Portable Document Format (PDF), is available at www.sea.siemens.com/ai/.
For the purpose of this publication and product labels, a qualified person is one who is familiar with the
installation, construction, and operation of the equipment, and the involved hazardous. In addition, he or she has
the following qualifications:
• Is trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in accordance
with established safety practices.
• Is trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses or
face shields, flash clothing, etc., in accordance with established safety practices.
• Is trained in rendering first aid.
Scope
This publication does not purport to cover all details or variations in equipment, nor to provide for every possible
contingency to be met in connection with installation, operation, or maintenance. Should further information be
desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the
matter should be referred to one of the support groups listed in the Product Support section of this manual.
The contents of this manual shall not become part of or modify any prior or existing agreement, commitment or
relationship. The sales contract contains the entire obligation of Siemens. The warranty contained in the contract
between the parties is the sole warranty of Siemens. Any statements continued herein do not create new warranties
or modify the existing warranty.
General Warnings and Cautions
WARNING
This equipment contains hazardous voltages, and it has been certified for use in the hazardous locations specified
on the product nameplate and in the Model Designation and Specifications section. Death, serious personal injury,
or property damage can result if safety instructions are not followed. Only qualified personnel should work on or
around this equipment after becoming thoroughly familiar with all warning, safety notices, and maintenance
procedures contained herein. The successful and safe operation of this equipment is dependent upon proper
handling, installation, operation, and maintenance.
The perfect and safe operation of the equipment is conditional upon proper transport, proper storage, installation
and assembly, as well as, on careful operation and commissioning.
The equipment may be used only for the purposes specified in this publication.
October 2001 xi
Contents UM353-1
CAUTION
Electrostatic discharge can damage or cause the failure of semiconductor devices such as integrated
circuits and transistors. The symbol at right may appear on a circuit board or other electronic assembly
to indicate that special handling precautions are needed.
COIL INPUTS 16 CHAN - ETHERNET
CIE_
C0 Output C0
COIL INPUTS
16-CHAN ETHERNET
CF Output CF
Ethernet Network
QS Output QS
P A R E S
(H)
I D
IP ADdRESs
S
T A RFCL
T
STARTing CoiL
CLNO O
NO. OF COILs (H) ................ 1 - 16 (1)
. nnn.nnn.nnn.nnn (192.168.0.0)
(H)
.. 0000 - 65535
(Rev. 2)
(0)
• A properly grounded conductive wrist strap must be worn whenever an electronics module or circuit board is
handled or touched. A service kit with a wrist strap and static dissipative mat is available from Siemens
(PN15545-110). Equivalent kits are available from both mail order and local electronic supply companies.
• Electronic assemblies must be stored in anti-static protective bags when not installed in equipment.
n
xii October 2001
UM353-1 Introduction
1.0 INTRODUCTION
This User’s Manual contains configuration, installation and service information
for the Moore 353 Process Automation Controller. It is divided into fifteen
sections.
• Section 1, Introduction, has general information about the organization of this
manual, the controller, product support, and the contents of a typical
shipment.
• Section 2, Configuration Overview, contains a list of the functions blocks
available for use in configuring the controller and a procedure for
MG00189b
configuration. Function block availability depends on controller model and
MPU Controller board firmware version.
• Section 3, Function Blocks, contains a detailed description of each function block.
• Section 4, Factory Configured Options, provides a graphical presentation of the function blocks used in FCOs
and a listing of changes made to default function block parameters.
• Section 5, LonWorks Communications, provides an overview of LonWorks® communication.
• Section 6, Network Communications, furnishes overviews of Modbus, LIL, and Ethernet communication data.
• Section 7, Data Mapping, contains network data details for Modbus, Local Instrument Link (LIL), and
Ethernet.
• Section 8, Installation, contains drawings and steps detailing mechanical and electrical installation. Electrical
connections to the controller are identified and numerous wiring diagrams are included.
• Section 9, Local Faceplate Operation, describes and illustrates the Display Assembly’s operator controls and
displays. Use of these for on-line operation, for configurations and for autotuning is described.
• Section 10, Controller and System Test, has procedures for testing the controller and the installation.
• Section 11, Maintenance, lists the tools and test equipment to service a controller. It also has preventive
maintenance and servicing procedures, including error codes. Assembly replacement steps are included as are
detailed jumper selection criteria and jumper setting steps.
• Section 12, Calibration, provides step-by-step procedures for calibration of analog input and output circuits.
• Section 13, Circuit Description, furnishes a block diagram level description of the controller’s circuits.
• Section 14, Model Designation and Specifications, shows controller model numbers; a list of accessories;
mechanical, electrical, and environmental specifications; and a list of current agency approvals.
• Section 15, Abbreviations and Acronyms, is a convenient reference for new users that explains many
abbreviations and acronyms appearing in this manual.
IMPORTANT
Save this User’s Manual. It should be available to those installing, configuring,
operating, and servicing the controller.
October 2001 1-1
Introduction UM353-1
1.1 PRODUCT DESCRIPTION
The Moore 353 offers the control system designer the ultimate in flexibility and capability for the implementation
of continuous solutions and batch solutions. An exploded view of the controller appears in Figure 1-1.
At the heart of the Moore 353 is a powerful MPU Controller board that uses the latest in microprocessor
technology. It includes on-board I/O and reusable function blocks, and it is capable of solving a vast array of
control implementations including single loop, cascade, and dual loop. Available MPU board I/O is listed below.
Voltage Input, Approvals, and
Warning Label*
Warning and I/O
Capacity Label*
Nameplate*
I/O Expander
Board
MPU Controller Board
O-Ring, Display Assembly
Display Assembly with Operator Faceplate
Communication Port on Underside
Flip-Down Door with Loop ID Card
LIL or Ethernet
Network Board
RTC/CB or
RCB Board
Accessory or
Option Boards
Future
Use
Ethernet
Cable
Warning Label
Mounting Clip,
Top and Bottom*
LonWorks
Board
FIGURE 1-1 Moore 353, Exploded View
Modbus communication is standard and a port (RS485, half-duplex) at the rear terminals provides for network
connection of up to 32 controllers (e.g. Models 352P, 353, 354, 354N, and Procidia™ i|pac™) to an operator
workstation, Human/Machine Interface (HMI), or DCS, enabling integration of controllers into a plant-wide
system. A popular HMI is the Procidia i|station™ running i|ware PC™ operator interface software. A
communication port (RS232) on the underside of the Display Assembly is available for configuration and/or
debugging when using i|config™, the optional PC-based Graphical Configuration Utility.
An optional I/O Expander Board can be added to the base Moore 353. It includes direct thermocouple, RTD, and
frequency inputs and additional I/O for direct process measurement of temperature and frequency variables,
improving accuracy and control. Available Expander board I/O is listed below.
I/O on MPU Controller Board I/O on Expander Board
Analog Inputs 1, 2, and 3 Analog Input 4
Analog Outputs 1 and 2 Analog Output 3
Digital Inputs 1 and 2 Digital Inputs 3 and 4
Digital Outputs 1 and 2 ---
--- Analog Inputs Universal 1 and 2
--- Digital Inputs Universal 1 and 2
--- Relay Outputs 1 and 2
Connector Cover*
Ground Screw*
Removable
Portions of
Connectors*
Connector Socket
Assembly*
RJ-45 Ethernet Connector*
Case with Flange*
Mounting Kit, Accessory Boards
MG00392b
* = Case Assembly
1-2
October 2001
UM353-1 Introduction
When even more I/O is needed for multiple-loop applications, advanced control, or batch sequencing, a remote I/O
option board that uses the popular LonWorks protocol can be installed. This LonWorks board provides
connectivity via a high-speed digital fieldbus to a large selection of standard I/O products: analog inputs and
outputs and digital inputs and outputs using relay or solid state technology.
Although the Moore 353 can be connected to and operated entirely from a central operator workstation, such as
i|station, a controller faceplate is included. This local operator interface is for applications where loops need
individual attention during startup, troubleshooting, maintenance, or emergency conditions. The convenient
faceplate layout and sophisticated software allow process and configuration changes to be made quickly and easily.
The controller can be completely configured from the operator faceplate or, as mentioned above, configured
remotely using i|config™, the optional PC-based Graphical Configuration Utility. An optional Real Time
Clock/Configuration Board (RTC/CB) is available to quickly transfer a configuration from one controller to
another when downloading a configuration over a network is not available. The RTC/CB also provides a real time
clock function.
Network communication options are listed in the following table.
Protocol (Select One) Available Connection Option Board Needed
Modbus Standard Rear Terminals, NCA and NCB None
Local Instrument Link Optional Rear Terminals, NCA and NCB LIL Communication
Ethernet Optional Rear Panel, RJ -45 (requires case option 4) Ethernet Communications
Modbus communication is standard. An optional Local Instrument Link (LIL) network board is available in place
of the Modbus communication to provide higher speed networking and peer-to-peer communication between
controllers. This provides connectivity with an array of network-enabled products, including those listed below.
Current Controller Models Previous Controller Models
Procidia i|pac Internet Control System
Moore 352P Single-Loop Digital Controller
Moore 354/354N Universal Controllers
Model 352 Single-Loop Digital Controller
Model 351 Triple-Loop Digital Controller
Model 382 Logic and Sequence Controller
An optional Ethernet board is available in place of Modbus and LIL communication. This option enables peer-topeer communication between Moore 353 controllers, Procidia i|pac controllers, and many other devices that feature
Ethernet (embedded Modbus RTU protocol). Ethernet communications requires an Ethernet board and controller
firmware V2.4 or higher.
The Ethernet board supports uploading and downloading of controller configurations over the Ethernet LAN. For
example, if i|config Graphical Configuration Utility software is loaded on the local client shown in Figure 1-2,
controller configurations can be developed on the client, or uploaded from the controller for editing, and then
downloaded to the controller. Data can also be acquired from remote servers for the purpose of archiving and/or
data mining. The Ethernet-Modbus Bridge in Figure 1-2 accepts an Ethernet data command from the controller
and outputs an equivalent Modbus command to a Modbus device at address 1. The returning Modbus data is
embedded by the bridge in an Ethernet packet to be sent to the requesting controller.
Regardless of the selected communication option, the RS232 port on the underside of the Display Assembly will
communicate using Modbus. Controller hardware architecture is designed to accommodate other emerging fieldbus
technologies. This includes field communications that require lower power for intrinsic safety and higher speed for
interplant networking.
For small retrofit applications, the Moore 353 with operator faceplate is a replacement for a simple stand-alone
single-loop controller. It is easily upgraded with additional I/O and communication options for advanced control
strategies and plant networking.
October 2001 1-3
Introduction UM353-1
Ethernet
s
4 2.453
2
TC2 0 5 3 . P
S P
100
L
PB1
ACK
S
80
60
D
PB2
40
A
20
UNITS
M
0
LOOP
100
0
| ||
|
CLOSE
OPEN
Moore 353
X03141S2
Multiple Moore 353 and Procidia i|pac Nodes,
each with an Ethernet Network Board.
s
4 2.453
2
TC 20 5 3 . P
S P
100
PB1
80
60
PB2
40
A
20
M
0
LOOP
0
| ||
CLOSE OPEN
Moore 353
L
ACK
S
D
UNITS
100
|
P3
X03141S2
P4
P1
13 5 7 9 111315 1 3 57 9111315 1 3 5 7 9111315
Local Client
Internal Web Server
Intranet
Modbus
Ethernet-Modbus
Bridge
Foreign Device with
Modbus Communications
MG00388a
FIGURE 1-2 Ethernet Architecture Example
Often in this publication, reference is made to the labels on the controller to ensure that the controller being
installed has the correct power input, I/O, communication options, and approvals. This is particularly important
when non-incendive requirements are present or a critical process is involved where a custom configuration or
calibration has been created. Label locations are shown in Figure 1-1 and typical labels are shown in Section 14
Model Designation and Specifications.
1.2 FUNCTION BLOCKS
Controller software is built on proven function block designs from previous LIL products and from Siemens
APACS® products that support the IEC1131 standard. In many cases, the controller has been enhanced with
features only now possible with state of the art technology.
Function blocks are selected for use within a LOOP. Multiple loops can be configured, and each loop can be
associated with an operator faceplate. Certain blocks are used once within each loop (e.g. controller, setpoint,
auto/manual), others can be used as many times as needed. Some notable features include Auto Tuning within the
PID function blocks, an expandable Sequencer that allows configuration of up to 250 steps, and up to 256 discrete
inputs and outputs. In addition, the Graphical Configuration Utility can be used to design the logic in a ladder
diagram. Combining these features with continuous control loops within the same controller offers a wellintegrated solution for small batch operations.
Several function blocks are available at the station level for configuration of STATION level parameters, such as
the station address and station tag name. Function blocks include the CLOCK block (when the RTC/CB option
board has been included), and the ETHERNET block (when the Ethernet board has been installed and the
controller contains firmware V2.4 or higher) to configure parameters such as the IP address. All other function
blocks are used for configuration within an individual LOOP. Control implementations are configured in the
Moore 353 by first creating a loop, then entering a unique loop tag name and selecting function blocks for use
within that loop. A number of loops can be configured in the Moore 353 and a number of function block types are
available as described in the sections that follow.
1.2.1 LOOP Function Block Types
Local I/O Function Blocks are provided on both the MPU Controller Board
and the I/O Expander Board. These blocks can be used in any LOOP, but as
fixed resources are expendable. When used within a loop, the unique block
AIN_+
AIN_c
name becomes <loop>.<block> (e.g. TC2053.AIN1 for Analog Input 1 used in
loop TC2053).
1-4
October 2001
AIN_
ANALOG INPUT
EXTRACTOR
QS
utput
O
O1
1
uality Status
Q
UM353-1 Introduction
Fixed Loop Function Blocks can be selected for use within each configured LOOP and include those blocks which
define the major functions of a loop. The operator display function block (e.g.
ODC Operator Display for Controllers) defines the loop type, the function of
the local faceplate as well as the processing of commands coming from a
remote workstation. A single controller function block can be selected from
one of five available choices (ID, ON_OFF, PD, PIDAG, & PID) within each
loop. When used within a loop the unique block name becomes
Process
Setpoint
Feedback
Auto
P
S
F
A
IInitialize
ESN = 000
PID
PID
CONTROLLER
O1 Output
Absolute Error
AE
AT Warning
AW
<loop>.<block> (e.g. TC2053.PID for the PID controller used in loop
TC2053).
Arithmetic Function Blocks are also designated as LOOP function blocks
and can be used as many times as needed in each loop. Each use of a block
is automatically assigned a unique name (i.e. MATH01, MATH02) within
each loop so that the unique block name becomes <loop>.<block> (e.g.
TC2053.MATH01).
Input
Input
Input
A
B
C
A
B
C
MTH_ ESN = 000
MATH
ADD, SUB, MUL, DIV
O1 O
utput
Logic Function Blocks are also designated as LOOP function blocks and
can be used as many times as needed in each loop. Each use of a block is
automatically assigned a unique name (i.e. AND01, AND02) within each
loop so that the unique block name becomes <loop>.<block> (e.g.
TC2053.AND01).
Input
Input
Input
A
B B
C
AND_
A
C
AND
ESN =
000
utput
O1
O
General Purpose Function Blocks are also designated as LOOP function
blocks and include blocks that do not fall into the arithmetic or logic
categories. These can be used as many times as needed and each use will
HLD_
HOLD
ESN =
000
O1
Output 1
automatically be assigned a unique name (e.g. HLD01, HLD02) within each
loop so that the unique block name becomes <loop>.<block> (e.g.
TC2053.HLD01).
Remote I/O Bus Function Blocks can be used as needed in each LOOP to provide a method for sending and
receiving both analog and discrete data to and from remote devices over the
remote I/O digital bus. Each use will automatically be assigned a unique
name (e.g. AIP01, AOP01) within the station so that the unique block name
becomes <loop>.<block> (e.g. TC2053.AIP01 for Analog Input-lev_Percent
LONWorks
nviAIPnn1
nv *
SNVT_lev_percent
Network
AIP
ANALOG INPUT
LEV_PERCENT
O1
QS
Output 1
Quality Status
used in loop TC2053). The second AIP block used within the station will be
assigned AIP02 even if in a different loop so that the remote I/O blocks have
unique names within the station. This will enable unique names for station variables on the LON network.
LIL Global Function Blocks are used as needed within a LOOP when the LIL option board is installed to enable
global data communication over the LIL. They will automatically be
assigned a unique name (e.g. AIL01, DIL01) within each loop when it is
configured so that the unique block name becomes <loop>.<block> (e.g.
TC2053.AIL01). Input and output data blocks are available as needed and
ANALOG INPUT - LIL
LIL
GLOBAL
DATA
AIL_
O1
QS
Output
Output
O1
QS
will be assigned unique names as used (e.g. AIL01, AIL02 for Analog InputLIL blocks).
Ethernet Function Blocks (V2.4) are used as needed within a LOOP when
the Ethernet option board is installed They will automatically be assigned a
unique name (e.g. AIE01, DIE01) within each loop when it is configured so
that the unique block name becomes <loop>.<block> (e.g. TC2053.AIE01).
AIE_
ANALOG INPUT
ETHERNET
OR
O1
QS
Output
Output
Output
OR
O1
QS
1
1
October 2001 1-5
Introduction UM353-1
1.2.2 Power Up Initialization
The Moore 353 will retain, in the station NVRAM, calculated block values (e.g. outputs, elapsed time, last
input/output logic states), including the time since power was lost. Three power up modes (hot, warm, and cold)
are utilized in the Moore 353 that affect the initialization of function blocks. These modes are configured by two
power up timers (warm and cold), included in STATION parameters. The station will initialize a hot start when
power up occurs prior to the expiration of the warm timer. A cold start will occur when power up occurs after the
expiration of the cold timer and a warm start will take place when the station powers up after the expiration of the
warm timer but prior to the expiration of the cold timer.
Hot Start1 - All function block execution continues from the last state prior to power fail.
Warm Start1 - Function blocks that have a power up in a last state feature, either by design or by configuration
selection, will power up as defined in the individual block descriptions. All other function blocks will initialize at
cold start conditions.
Cold Start1 - All function block outputs will initialize at 0 unless otherwise stated in individual block descriptions.
1.2.3 Configuration
The Moore 353 can be configured either locally or remotely. First, the local faceplate includes buttons located
behind a flip-down door for complete configuration including the addition/deletion of loops and function blocks
and the editing of function block parameters. Section 2 Configuration Overview includes a road map for stepping
through configuration. Certain block parameters (e.g. gains, constants) can be edited while on-line but design
changes (e.g. block interconnections, block additions) will put the station in “configuration hold” which will hold
outputs at the current value until the Exit button is pressed. This will enable bumpless changes to be made while
on-line.
The second method is to use the Graphical Configuration program. A
configuration can be downloaded to a controller either via the port on the local
faceplate or over a network (either Modbus, Ethernet, or LIL). During a
download, all outputs will be held and the controller will retain all the
intermediate calculations of all the blocks it had been running prior to the
download. After the download, all function block parameters with the same tag
name as those held will be used to initialize the downloaded function block
parameters, thus providing a bumpless download under these conditions. If a
loop tag name is changed, the tag names of all function blocks within that loop
will change and will, therefore, require re-initialization of all of these blocks.
However, the loop tag can be changed from the local faceplate without causing
re-initialization, providing a bumpless tag change.
Optional PC-Based
Graphical Configuration Software
X03145S0
1.3 PRODUCT SUPPORT
Product support can be obtained from a customer service center (i.e. Technical Support Group in North America or
a Technical Information Center (TIC) in Asia or Europe). Each region has a customer service center that provides
direct telephone support on technical issues related to the functionality, application, and integration of all products
supplied by the Process Industries Division of Siemens Energy & Automation. Regional contact information is
provided below. Your regional Technical Support Group or TIC is the first place to call when seeking product
support information. When calling, it is helpful to have the following information ready:
• Caller ID number, or name and company name - When someone calls for support for the first time, a personal
caller number is assigned. Having the number available when calling for support will allow the representative
taking the call to use the central customer database to quickly identify the caller’s location and past support
needs.
1
Set the Real Time Clock Jumper (W7 or W8) on the MPU Controller board. Refer to Section 9 Maintenance for details.
1-6
October 2001
UM353-1 Introduction
• Product part number or model number and version
• If there is a problem with product operation:
- Whether or not the problem is intermittent
- The steps performed before the problem occurred
- Any status message, error messages, or LED indications displayed
- Installation environment
Customers that have a service agreement (ServiceSuite or Field Service Agreement) are granted access to the
secure area of the Siemens Internet site. This area contains a variety of product support information. When logging
on, you will be prompted to enter your username and password. All customers have access to the public portion of
the site.
TABLE 1.1 Contact Information
Telephone +1 215 646 7400, extension 4993
Fax +1 215 283 6358
E-mail MandCTechSupp@moore-solutions.com
NORTH AMERICA
ASIA
EUROPE
Hours of Operation 8 a.m. to 6 p.m. eastern time
Monday – Friday (except holidays)
Public Internet Site www.sea.siemens.com/ia/
Repair Service +1 215 646 7400 extension 4993
Telephone +011 65 299 6051
Fax +011 65 299 6053
E-mail TICGroupAP@moore-solutions.com
Hours of Operation 9 a.m. to 6 p.m. Singapore time
Monday – Friday (except holidays)
Public Internet Site www.sea.siemens.com/ia/
Repair Service +011 65 299 6051
Telephone +44 (0) 1935 470172
Fax +44 (0) 1935 470137
E-mail TICGroupEurope@moore-solutions.com
Hours of Operation 8:30 a.m. to 4:30 p.m. GMT/BST
Monday – Friday (except holidays)
Public Internet Site www.sea.siemens.com/ia/
Repair Service +44 (0) 1935 470172
1.4 EQUIPMENT DELIVERY AND HANDLING
1.4.1 Factory Shipment
Prior to shipment, a controller is fully tested and inspected to ensure proper operation. It is then packaged for
shipment. Most accessories are shipped separately.
1.4.2 Receipt of Shipment
Inspect each carton at the time of delivery for possible external damage. Any visible damage should be
immediately recorded on the carrier’s copy of the delivery slip.
Carefully unpack each carton and check the contents against the enclosed packing list. Inspect each item for any
hidden damage that may or may not have been accompanied by exterior carton damage.
October 2001 1-7
Introduction UM353-1
If it is found that some items have been damaged or are missing, notify the Process Instrumentation Division of
Siemens Energy and Automation immediately and provide full details. In addition, damages must be reported to
the carrier with a request for their on-site inspection of the damaged item and its shipping carton.
1.4.3 Storage
If a controller is to be stored for a period prior to installation, review the environmental specifications in Section 14
Model Designation and Specifications.
As shipped, the MPU Controller board Real Time Clock Jumper (W7 or W8) is set to maximize battery life. If the
jumper has been set to enable Hot/Warm Start, or to confirm that the jumper is properly set, refer to Section 11
Maintenance and set the jumper for storage.
1.4.4 Typical Shipment Contents
The items listed below are those typically included in a shipment and are subject to change.
1. Moore 353 Process Automation Controller, model number per order, qty. 1
2. Power Input and Range Resistor Kit, PN 16354-30, qty. 1
DESCRIPTION QUANTITY
Resistor, 250Ω, 0.1%, 3W, WW
Sleeving 3
Crimp-On Connector 6
Kit Installation Instruction 1
3
3. Mounting Clip Kit, no part number, qty. 1
Contents: 2 Mounting Clips and 2, 8-32 x 1 Screws (see the Parts List at back of this manual for part numbers)
4. I/O Expander Board Kits
PN16353-52 I/O Expander Board Kit - The I/O Expander Board is factory installed when a Moore 353 with
Expansion Board option 1 is ordered.
• When adding an I/O Expander board to a Standard Case (case Option 2, with black Side Entry
Connectors), order connector kit PN 16353-133 to obtain terminals 27-52.
• When adding an I/O Expander board to a Standard Case with Ethernet connector (case Option 4, with
gray or green Direct Entry Connectors), no additional connectors need be ordered.
• For field installation of this kit, see the supplied Kit Installation Instruction (15900-390).
DESCRIPTION QUANTITY
I/O Expander Board - Do not remove Board from static shielding
1
bag until it is to be installed.
Range Resistor and Reference Junction Kit, see below 1
PN16353-49 Range Resistor and Reference Junction Kit - This kit is supplied with the above I/O Expander
Board Kit and with a factory shipped Moore 353 with Expansion Board option 1.
1-8
October 2001
UM353-1 Introduction
DESCRIPTION QUANTITY
4-20 mA to 1-5V Range Resistor, 250Ω, 0.1%, 3W, WW
4-20 mA to 15-75 mV Range Resistor, 3.75Ω, 0.1%, 3W, WW
1
2
Sleeving 5
Crimp-On Connector 6
TC Reference Junction, 100Ω
2
Kit Installation Instruction 1
5. UM353-1, Moore 353 User’s Manual (this manual), qty. 1
6. Additional items as required by your order. Refer to the packing list accompanying a shipment.
n
October 2001 1-9
Introduction UM353-1
1-10
October 2001
UM353-1 Configuration Overview
2.0 CONFIGURATION OVERVIEW
Configuration enables a user to select function blocks, stored in the controller, from an available list and enter
appropriate block parameters to implement a specific control strategy. Although configuration affects the entire
station, the controller partitions related control implementations into LOOPS. A maximum of 99 loops can be
configured and 25 can have operator displays that are mapped to network communications2.
Each LOOP can contain the function blocks listed in the following paragraphs. Signals can be connected between
function blocks within the LOOP as well as between loops. Also, there are several STATION function blocks that
are fixed and available in the STATION menu for setting station related values.
Section 3 fully describes all available function blocks. For tuning guidelines refer to Section 9.2 Autotune
Procedure or request AM-35 Digital Controller Tuning.
NOTE
This User’s Manual includes the functionality provided by MPU Controller Board
firmware Versions 1.3 and 2.0 through 2.40. These enhancements appear mainly in
Sections 2 and 3. They are identified by the phrase “in version 1.3 and higher” or simply
2.1 STATION FUNCTION BLOCKS
Function blocks that are permanent and accessible at the STATION menu level:
FCO LIB .......... Factory Configured Options Library
STATN ............. Station Parameters
SECUR............. Security
CLOCK............ real time CLOCK (requires firmware V2.2 or higher and RTC/CB board
ETHERNET..... Ethernet Communications (requires firmware 2.4 and Ethernet board)
2.2 STATION HARDWARE I/O BLOCKS
Function blocks that are available during configuration depend on the hardware installed in the controller. These
blocks can be selected within a LOOP but as fixed resources, once selected, are no longer available. The left
column shows the minimum and maximum quantities of each block and the right column shows the quantity for
each circuit board.3
AIN1-4 ............ Analog Input .................................MPU Controller Board (3), I/O Expander Board (1)
AINU1-2 ...........Analog Input, Universal ................I/O Expander Board (2)
AOUT1-3.......... Analog Output ..............................MPU Controller Board (2), I/O Expander Board (1)
DIN1-4 ............. Digital Input.................................. MPU Controller Board (3), I/O Expander Board (1)
DINU1-2 ...........Digital Input, Universal.................I/O Expander Board (2)
DOUT1-2.......... Digital Output...............................MPU Controller Board (2)
ROUT1-2.......... Relay Output.................................I/O Expander Board (2)
2.3 LOOP FUNCTION BLOCKS
The following blocks are available as needed within each loop in the quantities indicated (the quantity is one if no
number is shown). Some blocks (e.g. A/M, BIAS) can be used only once within each LOOP. Others (e.g. ADD)
are reusable within a LOOP and can be used up to the maximum number indicated. Each time a reusable block is
selected within a LOOP, a new instance number will automatically be assigned (i.e. ADD01, ADD02). Each
LOOP can have one operator display block (i.e. ODC or ODS). The display block defines how the loop will be
2
Subject to available memory in the controller.
3
Model 352Plus only: Although these blocks can be selected in configuration, some may not have physical connections to the rear terminals
depending upon the positioning of the Option 3 I/O Jumper.
October 2001
2-1
Configuration Overview UM353-1
displayed on the local faceplate when that loop is selected and also how loop data will be mapped on the Modbus or
LIL network interface. Each LOOP can have one controller function block (i.e. ID, ONOFF, PD, PID, or PIDAG).
A/M................... Auto/Manual
ACS01-99.......... ARCCosine (V1.3)
ADD01-99......... Addition
AG3 .................. AGA3 (V1.3)
AG7 .................. AGA7 (V1.3)
AG8 .................. AGA8 (V1.3)
ALARM............ Alarm
AND01-99......... AND Logic
ASN01-99.......... Arcsine (V1.3)
ATN01-99......... Arctangent (V1.3)
ATD01-99......... Analog Trend Display (V1.3)
BATOT............. Batch Totalizer
BATSW............ Batch Switch
BIAS................. Bias
CHR01-99......... Characterizer
CMP01-99.........Comparator
COS01-99 ......... Cosine (V1.3)
DAM01-99........ Deviation Amplifier
DIV01-99 .......... Division
DNC01-99......... Divide by N Counter
DTM01-99 ........ Dead Time Table
DYT01-99......... Delay Timer
E/I..................... External/Internal Transfer
ESL................... Events Sequence Logger (V1.3)
EXP01-99.......... Natural Exponentiation (V1.3)
EXT01-99 .........Exponentiation (V1.3)
FTG01-99 .........Falling Edge Trigger
GB01-99............ Gain & Bias
HLD01-99......... Hold
ID...................... ID Controller
LL01-99............ Lead/Lag
LMT01-99 ........ Limit
LN_01-99.......... Natural Logarithm (V1.3)
LOG01-99......... Logarithm Base 10 (V1.3)
MTH01-99........ Math
MUL01-99 ........ Multiplication
NND01-99......... NAND Logic
NOR01-99......... NOR Logic
NOT01-99......... NOT Logic
ODC.................. Operator Display for Controllers
ODS...................Operator Display for Sequencers
ODA (V2.2).......Op Disp for Analog Ind. & Alarm
ODD (V2.2).......Op Disp for Discrete Ind &
Control
ODP (V2.2)........Operator Display for Pushbuttons
ONOFF .............ON OFF Controller
OR01-99............ OR Logic
ORSL................Override Selector
OST01-99..........One Shot Timer
PB1SW.............. PB1 Switch
PB2SW.............. PB2 Switch
PB3SW.............. PB3 Switch
PCOM...............Phase Communication (V1.3)
PD...................... PD Controller
PID.................... PID Controller
PIDAG ..............PIDAG Controller
PRSEQ..............Program Sequencer
QHD01-99.........Q uickset Hold
RATIO..............Ratio
RCT01-99..........Repeat Cycle Timer
RLM01-99.........Rate Limiter
ROT01-99 .........Retentive On Timer
RSF01-99........... RS Flip-Flop
RTG01-99 .........Rising Edge Trigger
RTT01-99.......... Real Time clock Trip (V2.0)
SCL01-99 ..........Scaler
SEL01-99...........Signal Selector
SETPT...............Setpoint
SIN01-99 ...........Sine (V1.3)
SPLIM...............Setpoint Limit
SRF01-99........... SR Flip-Flop
SRT01-99 ..........Square Root
SUB01-99 ..........Subtraction
TAN01-99..........Tangent (V1.3)
TH01-99............ Track & Hold
TOT01-99.......... TOTalizer (V2.3)
TSW01-99 .........Transfer Switch
XOR01-99......... Exclusive OR Logic
2.4 LIL GLOBAL DATA I/O FUNCTION BLOCKS
These function blocks are available in the quantities indicated within each loop when the optional LIL Network
board is installed. The total number of global function blocks will be limited by the number of global channels
available. A controller has 256 channels. Each global data block occupies one global channel. In addition, each
configured Control LOOP occupies 5 channels, each configured Sequencer LOOP 6 channels, and the Station itself
the first 7 channels. See Section 6 for more information on network communications.
AIL01-99 .......... Analog Input_LIL
AOL01-99......... Analog Output_LIL
DIL01-99 ......... Discrete Input_LIL
DOL01-99......... Discrete Output_LIL
2-2
October 2001
UM353-1 Configuration Overview
2.5 ETHERNET DATA I/O FUNCTION BLOCKS
These function blocks are available in the quantities indicated within a controller when the optional Ethernet
Network board is installed. These blocks can be selected for use within individual loops but block names are
unique station wide.
AIE01-32 .......... Analog Input - Ethernet (V2.4)
AOE01-32......... Analog Output - Ethernet (V2.4)
CIE01-32 .......... Coil Input - Ethernet (V2.4)
DIE01-32 .......... Discrete Input - Ethernet (V2.4)
DOE01-32......... Digital Output - Ethernet (V2.4)
2.6 LonWorks REMOTE I/O FUNCTION BLOCKS
These function blocks are available in the quantities indicated within a controller when the optional LonWorks
Remote I/O board is installed. LonWorks is available for use with Models 352P, 353 and 354 controllers. These
blocks can be selected within individual loops, but block names will be unique station wide. This allows
LonWorks network managers that identify variables using the block name within an individual node to be unique.
For example, if LOOP01 uses AIP01 and AIP02 and an AIP block is selected in LOOP02 the name will be AIP03.
Detailed information on the use of LonWorks can be found in Section 5. Model 352P only: Select LonWorks by
setting the Option 3 I/O Jumper.
AIP01-25........... Analog Input lev_Percent
AOP01-25......... Analog Output lev_ Percent
DID1-6.............. Digital Input lev_ Discrete, 16 Channels
DIS1-6............... Digital Input_State (V1.3)
DOD1-6.............Digital Output lev_Discrete, 16 Channels
DOS1-6............. Digital Output_State (V1.3)
2.7 CONFIGURATION PROCEDURE
Each controller must be configured to perform the desired control strategy. The arrangement of functions and the
numerical data required for a particular control circuit are referred to as the controller configuration. Local and
remote configurations are accommodated.
Local configuration involves the configuration pushbuttons and the pulser knob on the Display Assembly’s
faceplate. Section 9.2 Configuration Mode shows the faceplate and provides brief descriptions of control functions.
Remote configuration requires a personal computer running the i|config™ Graphical Configuration Utility and
either a configuration cable or a Modbus, LIL, or Ethernet network connection. The configuration can be created
at and downloaded from the personal computer. A network connection is made at the controller’s terminals. The
configuration cable plugs into the configuration port in the underside of a 352Plus or 353 Display Assembly or into
a 354N DB9 connector. The other end of this cable connects to a personal computer’s serial port or to a modem.
Explosion hazard
Explosion can cause death or serious injury.
In a potentially explosive atmosphere, remove power from the
equipment before connecting or disconnecting power, signal
or other circuits.
Comply with all pertinent regulations regarding installation in
a hazardous area.
WARNING
October 2001
2-3
Configuration Overview UM353-1
A configuration is designed by first arranging the needed function blocks in a fashion similar to that of a PI & D
drawing. Parameter and calibration values are determined next and then entered on a Configuration
Documentation Form or into the Graphical Configuration software. The controller may then be configured locally
by entering the information on the form into the controller’s configuration memory or remotely by downloading
directly from the personal computer.
Nine common controller configurations have been stored in a built-in library that can be entered from the FCO LIB
function block at the STATION level. Simple changes can then be made to accommodate individual needs. As an
example, FCO101 Single Loop Controller includes the setpoint tracking feature but by simply disconnecting the
TC input to the SETPT function block, it becomes a fixed setpoint Single Loop Controller. These FCOs are fully
documented in Section 4.
FCO101 - Single Loop Controller w/ Tracking Setpoint
FCO102 - Single Loop Controller with Fixed Setpoint
FCO103 - External Set Controller with Tracking Local Setpoint
FCO104 - External Set Controller with Non-Tracking Local Setpoint
FCO105 - Ratio Set Controller with Operator Setpoint Limits
FCO106 - Single Loop Controller w/Operator Setpoint Limits
FCO107 - Dual Loop Controller
FCO121 - Cascade Loop Controller
FCO122 - Cascade Loop Controller with Operator Setpoint Limits
Unless otherwise specified on the order, FCO101 is installed at the factory. Use the following procedure to change
the factory configured option. Refer to Figure 2-1 Configuration Road Map to move to, and then through, the
selected FCO and to enter or edit parameter values.
1. Press the ENTER/EXIT CONF button. LOOP will appear on the alphanumeric display.
2. Rotate the Pulser Knob until STATION appears on alphanumeric display.
3. Press the STEP DOWN button to display FCO LIB.
4. Press the STEP DOWN button to display FCO in the lower display.
5. Press the STEP DOWN button until the desired FCO number appears in numeric display.
6. Rotate the Pulser Knob to display the desired FCO number in the upper display.
7. Press the STORE button to load the new FCO.
8. Edit the FCO as needed. In addition to the material in this section, refer to:
• Section 3 Function Blocks for details about configurable parameters
• Section 4 Factory Configured Options for FCO diagrams and parameters
• Sections 6 and 7 for Modbus, LIL, or Ethernet mapping
• Section 9 Operation for operating controls and displays
Where an FCO is not suitable, a complete configuration can be designed to suit individual needs. Section 4 can be
used as a guide for documenting a user-created or used-edited configuration. i|config, a PC-based Graphical
Configuration Utility, can be used to design, document, and save configurations as well as download them to the
controller, through either the configuration port or using a Modbus, LIL, or Ethernet network connection.
The above steps are illustrated in Figure 2-1 Configuration Road Map. The map also provides a broad overview of
the configuration procedure.
• Press the ENTER CONF button to enter the configuration mode. Press the button again to exit configuration.
• After entering the configuration mode, LOOP or STATION can be selected.
2-4
October 2001
UM353-1 Configuration Overview
• At the STATION level, a factory configured option can be loaded, station parameters can be configured,
security passwords can be entered, the clock can be set, communication parameters can be configured, and
inputs and outputs can be calibrated.
• Calibration can also be performed within individual loops containing the input or output function blocks used
in the LOOP.
• At the LOOP level, new loops can be added, loops can be deleted, or an existing loop can be edited.
When a new loop is created, the controller will assign a default name (e.g. LOOP01). The loop name can be
changed to any valid 12-character ASCII value. It is suggested that loop names be limited to 6-characters so that
the complete tag name will appear in the alphanumeric display during normal operation.
A Loop can be edited by stepping down from the EDIT menu. If more than one loop has been configured, press
the STEP DOWN button and turn the Pulser Knob to step through the list of configured loops. From the selected
loop, stepping down will provide various options within the specific loop.
• The current value of all configured block outputs can be viewed.
• The current tag name of the loop and the ESN (Execution Sequence Number) can be changed. ESNs are
automatically assigned by the controller in the order of creation, either a loop or individual block. An ESN
should be changed when it is important that one loop be executed prior to another (e.g. cascade primary
executes prior to the cascade secondary).
• Function blocks can be added to or deleted from the loop. Existing function blocks can be edited. Use the step
up and step down buttons to move between the function block, parameter, and value levels within the EDIT FB
menu.
If no configuration entries are made for about three minutes, the mode will time out and the controller will exit the
configuration mode. The STATN function block has a CONFG TO (Configuration Timeout) parameter to enable
or disable timeout.
Loading an Earlier Firmware Version
In rare instances, replacing the installed MPU Controller board firmware with an earlier version may be desired.
Before loading the earlier firmware, refer to the sections on configuration and load FCO-0 (zero) as the active
configuration. This will install a minimum configuration and will reduce the number of error messages that appear
during the firmware loading process.
2.8 OPERATION DURING LOCAL ON-LINE CONFIGURATION
Changing a controller’s configuration parameters while the station is on-line can affect its operation and output
values. Configuration parameters are divided into four types: HARD, SOFT, READ, and CALIBRATION.
HARD - When a HARD parameter is STORED the controller will suspend execution of all function blocks and
will hold all outputs until the EXIT button is pressed. A HARD parameter is identified with each ‘(H)’ notation in
a function block parameter listing in Section 3. When a loop or function block is added or deleted, the station
enters a HARD configuration mode.
SOFT - A SOFT function block parameter can be changed while the function blocks are executing. A SOFT
parameter is identified with each ‘(S)’ notation in a function block parameter listing in Section 3. All QUICKSET
changes also fall into this category.
READ - These parameters are not changeable and therefore can be read while the station function blocks are
executing. A READ parameter is identified with each ‘(R)’ notation in a function block parameter listing in
Section 3. The configuration VIEW mode also falls into this category.
CALIBRATION - When entering the CONFIGURATION mode, the station will suspend execution of all function
blocks and will hold all outputs until the EXIT button is pressed. If an output block is being calibrated its output
October 2001
2-5
Configuration Overview UM353-1
will be adjusted during the calibration procedure. A CONFIGURATION parameter is identified with each ‘(C)’
notation in a function block parameter listing in Section 3. The calibration mode can be entered from the
individual block or from the CAL mode at the station level.
ENTER
EXIT
CONF
|
LOOP
<>
X
X
STATION
X
FCO LIB
X
FCO
X
~
101
FCO
|
STORE
<>
STA TN
X
TAG
X
PAC 353
|
STORE
<>
<+>
SECURITY
X
LEV1 COM
X
~
000000
|
STORE
<>
<+>
CAL
X
AIN1
X
CAL ZERO
X
CAL
CAL ZERO
|
STORE
<+>
<+>
<>
CLOCK
X
SET TIME
x
11:00
|
STORE
<>
<+>
ETHERNET
X
IP ADRES
x
4 176
|
STORE
<+>
EDIT
TC2053
PID.O1
Key:
X
X
VIEW
X
325.80
TC2053
325.80
<>
ADD DELETE
X
~
LOOP01
|
STORE
<>
FC2367
<> <>
EDIT TAG
X
<+>
TC2053
|
STORE
Alphanumeric Display
Numeric Display
Configuration Pushbutton
<>
<+>
X
TC2053
|
STORE
|
CONFIRM
|
STORE
EDIT ESN
X
~008
LOOP ESN
|
STORE
<+>
<> <>
EDIT FB ADD FB
X
A/M
X
RG PTR
X
PID
|
STORE
<+>
<+>
<+>
ADD01X<+>
|
STORE
<>
DEL FB
X
A/M
|
STORE
|
CONFIRM
|
STORE
<+>
~
008
<> Turn Pulser to select new parameter or value (move horizontally across map)
<+> Turn Pulser to select additional menu items
X Use Step Up or Step Down pushbutton (move vertically across map)
Display with changeable value (turn Pulser knob)
X03137S2
FIGURE 2-1 Configuration Road Map
n
2-6
October 2001
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