Siemens UM344-2 User Manual

USER’S MANUAL
UM344-2 Issue 1
August 1995
XTC TRANSMITTERS
USER’S MANUAL
UM344-2 CONTENTS
TABLE OF CONTENTS
SECTION AND TITLE PAGE
1.0 INTRODUCTION................................................................................................................. 1-1
1.1 SECTION CONTENTS ......................................................................................................1-1
1.2 PRODUCT DESCRIPTION ...............................................................................................1-3
1.3 CONFIGURATION ........................................................................................................... 1-4
1.4 PRODUCT SUPPORT....................................................................................................... 1-4
2.0 XTC COMMUNICATOR .....................................................................................................2-1
2.1 DISPLAY.......................................................................................................................... 2-3
2.2 KEYPAD DESCRIP TION .................................................................................................2-3
2.2.1 Dedicated Keys ..........................................................................................................2-3
2.2.2 Function Keys ............................................................................................................ 2-5
2.3 LOOP CONNECTION....................................................................................................... 2-6
2.4 POWER .............................................................................................................................2-7
2.5 MXC SOFTWARE VERSION............................................................................................ 2-7
2.6 MXC MENU SCREENS AND PARAMETER MAP .......................................................... 2-7
3.0 INITIAL TRANSMITTER SET-UP..................................................................................... 3-1
3.1 COMMISSIONING TRANSMITTER ON THE BENCH OR IN THE FIELD ..................... 3-1
3.1.1 Test Equipment Needed.............................................................................................. 3-1
3.2 ESTABLISHING COMMUNICATION ..............................................................................3-3
3.3 TESTING THE TRANSMITTER, MXC, AND THE LOOP ................................................ 3-5
3.3.1 MXC Testing ............................................................................................................. 3-5
3.3.2 Transmitter Testing..................................................................................................... 3-6
3.3.3 Loop Testing.............................................................................................................. 3-7
3.4 REVIEW CONFIGURATION DATA ................................................................................ 3-7
3.5 CHECKING TRANSMITTER OUTPUT ............................................................................3-9
4.0 INSTALLATION................................................................................................................... 4-1
4.1 EQUIPMENT DELIVERY AND HANDLING................................................................... 4-1
4.1.1 Factory Shipment........................................................................................................ 4-1
4.1.2 Receipt of Shipment.................................................................................................... 4-1
4.1.3 Storage ...................................................................................................................... 4-1
4.2 ENVIRONMENTAL CONSIDERATIONS ........................................................................4-2
4.3 INSTALLATION CONSIDERATIONS............................................................................. 4-2
4.3.1 Mechanical ................................................................................................................4-2
4.3.2 Electrical.................................................................................................................... 4-3
4.3.3 Transmitter Operating Mode and Network Type ...........................................................4-3
4.3.3.1 Analog Mode .....................................................................................................4-4
4.3.3.2 Digital Mode ......................................................................................................4-4
4.3.4 Power Supply Requirements........................................................................................ 4-8
4.3.4.1 Point-To-Point Network..................................................................................... 4-9
4.3.4.2 Multi-Drop Network.......................................................................................... 4-9
4.3.5 Cable Capacitance and Maximum Length ..................................................................4-10
4.3.5.1 Cable Capacitance ........................................................................................... 4-10
4.3.5.2 Maximum Cable Length Calculation .................................................................. 4-10
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CONTENTS UM344-2
SECTION AND TITLE PAGE
4.3.6 Network Junctions....................................................................................................4-11
4.3.7 Safety Barriers ......................................................................................................... 4-12
4.3.8 Connection of Miscellaneous Hardware.....................................................................4-12
4.3.9 Determine Sensor Cable Requirements......................................................................4-13
4.3.10 2-Wire RTD Accuracy Limitations ..........................................................................4-14
4.3.11 Shielding and Grounding ..........................................................................................4-15
4.4 MECHANICAL INSTALLATION .................................................................................. 4-16
4.4.1 Pipe Mounting..........................................................................................................4-16
4.4.2 Flat Surface Mounting...............................................................................................4-19
4.4.3 Direct Mounting to Process ....................................................................................... 4-20
4.4.4 Local Digital Display Installation, Repositioning and Removal ...................................... 4-23
4.4.5 Electrical Conduit and Cable Installation ..................................................................... 4-26
4.4.5.1 Conduit ...........................................................................................................4-26
4.4.5.2 Cables.............................................................................................................4-28
4.4.5.3 Access to Transmitter Terminal Compartment ................................................... 4-28
4.5 ELECTRICAL INSTALLATION.....................................................................................4-29
4.6 HAZARDOUS AREA INSTALLATION .........................................................................4-33
5.0 ON-LINE AND OFF-LINE OPERATION........................................................................... 5-1
5.1 ON-LINE OPERATION .................................................................................................... 5-1
5.1.1 Using the MXC for Configuration................................................................................ 5-1
5.1.1.1 Sensor Input Block............................................................................................. 5-3
5.1.1.2 Operator Display Block...................................................................................... 5-5
5.1.1.3 Transmitter ID Block .........................................................................................5-6
5.1.1.4 Output Block .....................................................................................................5-7
5.1.1.5 Alarm Block...................................................................................................... 5-7
5.1.1.6 Setpoint Track and Hold Block........................................................................... 5-8
5.1.1.7 A/M Transfer Block.......................................................................................... 5-8
5.1.1.8 Controller Block................................................................................................. 5-9
5.1.1.9 End or Review Configuration ..............................................................................5-9
5.1.2 Downloading A Configuration....................................................................................5-10
5.1.3 Local Transmitter Operation......................................................................................5-11
5.1.3.1 Display Functions ............................................................................................. 5-12
5.1.3.2 Local Pushbutton Input Ranging........................................................................5-13
5.1.3.3 Local Pushbutton Damping Adjustment.............................................................5-15
5.1.3.4 Local Pushbutton AUTO/MANUAL, SETPOINT and VALVE Adjustments .....5-16
5.1.4 Quick Access Key Operation .................................................................................... 5-19
5.2 OFF-LINE OPERATION.................................................................................................5-22
5.2.1 Using Off-Line Operations to Access an Archive.......................................................5-22
5.2.2 Using an Archive in On-Line Memory.......................................................................5-24
6.0 CALIBRATION AND MAINTENANCE............................................................................. 6-1
6.1 CALIBRATION................................................................................................................. 6-1
6.1.1 Equipment Required.................................................................................................... 6-2
6.1.2 Transmitter Analog Output Calibration......................................................................... 6-2
6.1.2.1 Transmitter Normally Configured for Analog Mode ..............................................6-2
6.1.2.2 Transmitter Normally Configured for Digital Mode ...............................................6-5
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UM344-2 CONTENTS
SECTION AND TITLE PAGE
6.1.3 RTD/OHM Type Input Calibration .............................................................................. 6-6
6.1.3.1 RTD/OHM Calibration Check ............................................................................6-6
6.1.3.2 Current Source Calibration ................................................................................. 6-7
6.1.4 Thermocouple/Millivolt Type Input Calibration.............................................................. 6-9
6.1.4.1 Thermocouple/Millivolt Calibration Check............................................................ 6-9
6.1.4.2 Narrow/Wide Millivolt Calibration.....................................................................6-11
6.2 PREVENTIVE MAINTENANCE ....................................................................................6-12
6.2.1 Tool and Equipment Requirements ............................................................................. 6-12
6.2.2 Transmitter Exterior Inspection..................................................................................6-13
6.2.3 Transmitter Exterior Cleaning....................................................................................6-13
6.2.4 Transmitter Enclosure Interior Inspection...................................................................6-13
6.2.5 Transmitter Calibration..............................................................................................6-14
6.3 TROUBLESHOOTING....................................................................................................6-14
6.3.1 Preliminary Troubleshooting ......................................................................................6-14
6.3.2 Troubleshooting........................................................................................................6-15
6.3.2.1 Diagnostic Messages .......................................................................................6-15
6.3.2.2 Possible Transmitter Output Problems...............................................................6-19
6.3.3 Diagnosing a Defective Digital (LCD) Meter .............................................................6-22
6.3.4 Enclosure Thread Lubrication .................................................................................... 6-23
6.4 NON-FIELD-REPLACEABLE ITEMS ............................................................................6-23
6.5 ASSEMBLY REMOVAL AND REPLACEMENT ...........................................................6-24
6.5.1 Electronics Module Removal and Replacement...........................................................6-24
6.6 MAINTENANCE RECORDS..........................................................................................6-25
6.7 RECOMMENDED SPARE AND REPLACEMENT PARTS ............................................ 6-25
6.8 SOFTWARE COMPATIBILITY ...................................................................................... 6-26
6.9 RETURN SHIPMENT .....................................................................................................6-26
7.0 CIRCUIT DESCRIPTION .....................................................................................................7-1
7.1 ELECTRONICS ASSEMBLY............................................................................................. 7-1
7.2 THEORY OF OPERATION................................................................................................ 7-3
7.2.1 Thermocouple/Millivolt Input ........................................................................................ 7-3
7.2.2 RTD/OHMS Input....................................................................................................... 7-3
7.2.3 Signal Conversion........................................................................................................ 7-4
7.2.4 Communication Format ................................................................................................7-4
8.0 MODEL DESIGNATION AND SPECIFICATIONS ...........................................................8-1
8.1 MODEL DESIGNATION................................................................................................... 8-1
8.2 ACCESSORIES ................................................................................................................. 8-2
8.3 SPECIFICATIONS............................................................................................................ 8-5
8.3.1 Mechanical ................................................................................................................8-5
8.3.2 Functional and Performance ........................................................................................8-5
8.3.3 Two-Wire Cable......................................................................................................... 8-7
8.3.4 Sensor Inputs ............................................................................................................. 8-8
8.3.5 Environmental ............................................................................................................8-8
8.3.6 Hazardous Area Classification..................................................................................... 8-9
8.3.6.1 CSA Hazardous Locations Precautions .............................................................8-11
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CONTENTS UM344-2
SECTION AND TITLE PAGE
9.0 GLOSSARY........................................................................................................................... 9-1
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UM344-2 CONTENTS
SECTION AND TITLE PAGE
A.0 APPENDIX A - FUNCTION BLOCK DESCRIPTIONS ...................................................A-1
B.0 APPENDIX B - HAZARDOUS AREA INSTALLATION .................................................. B-1
WARRANTY..............................................................................................................................W-1
PARTS LIST
LIST OF ILLUSTRATIONS
FIGURE AND TITLE PAGE
1-1 Basic Model 344....................................................................................................................... 1-2
1-2 Terminal Connections................................................................................................................ 1-3
2-1 Moore XTC Communicator (MXC)............................................................................................ 2-2
2-2 Major MXC Menu Screens ........................................................................................................2-2
2-3 Parameter Map, MXC/Model 344.............................................................................................. 2-9
3-1 Bench Test Connections............................................................................................................ 3-2
3-2 Typical Field Test Connections ...................................................................................................3-2
4-1 Point-To-Point Network (Analog Mode) .....................................................................................4-5
4-2 Model 352 SLDC and Model 344 Connections (Analog Mode)..................................................... 4-6
4-3 Multi-Drop Network (Digital Mode)........................................................................................... 4-7
4-4 Supply Voltage versus Network Resistance................................................................................ 4-8
4-5 Dimensions, Mounting Bracket for Model 344 ........................................................................... 4-17
4-6 Model 344 Mounting Configurations with Supplied Bracket ........................................................ 4-18
4-7 Transmitte r -To-Process Mounting........................................................................................... 4-21
4-8 Sensor Assembly ....................................................................................................................4-22
4-9 Digital Meter Orientation and Mounting Hardware....................................................................4-24
4-10 Digital Meter Repositioning and Removal................................................................................4-25
4-11 Conduit Drain and Explosion Proof Installations.......................................................................4-27
4-12 Signal (Loop), Sensor, MXC and Test Terminals .....................................................................4-30
4-13 Model 344 Sensor Wiring ....................................................................................................... 4-31
5-1 Model 344 Digital Meter .......................................................................................................... 4-32
6-1 Bench Calibration Connections ...................................................................................................6-4
6-2 Field Calibration Connections ..................................................................................................... 6-4
6-3 RTD/Ohm Current Source Calibration Set Up............................................................................. 6-8
6-4 TC/mV Input Accuracy Check and Calibration Set Up................................................................ 6-9
7-1 Model 344 Electronics Module Block Diagram............................................................................ 7-2
8-1 Typical TC and RTD Thermowell Assemblies without Heads ...................................................... 8-3
8-2 Typical TC or RTD Thermowell Assembly with a Head.............................................................. 8-3
8-3 Model 344 Dimensions .............................................................................................................. 8-6
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CONTENTS UM344-2
SECTION AND TITLE PAGE
LIST OF TABLES
4.1 Operating Mode and Network Type ........................................................................................... 4-3
4.2 Thermocouple and Extension Grade Wire Characteristics ..........................................................4-32
5.1 Output Display Code Choices...................................................................................................5-12
6.1 Self -Diagnostics Troubleshooting.............................................................................................. 6-16
6.2 Message - No Transmitter Found.............................................................................................6-17
6.3 Message - Communication Error ..............................................................................................6-18
6.4 Message - Field Device Malfunction.........................................................................................6-19
6.5 Symptom - Zero or Low Output ...............................................................................................6-19
6.6 Symptom - High Output...........................................................................................................6-20
6.7 Symptom - Output Current Fixed Below Scale at Approximately 3.84 mA ..................................6-21
6.8 Symptom - Output Current Fixed Above Scale at Approximately 21.8 mA ..................................6-11
6.9 Symptom - Erratic Output........................................................................................................6-11
8.1 Model 344T Model Designation ..................................................................................................8-1
8.2 General Accessories.................................................................................................................. 8-2
8.3 Thermal Sensors ....................................................................................................................... 8-2
8.4 Replacement Thermocouples and RTDs for 344T Temperature Elements .....................................8-4
8.5 Thermocouple Wire ...................................................................................................................8-4
8.6 Sensors: Type, Range, Span, and Accuracy................................................................................. 8-5
CHANGES FOR ISSUE 1, OCTOBER 1996
Section 8.3.2 At “Maximum Loop Voltage”, reference to Ex N use added.
Section 8.3.6 Ex N requirement added.
The cover date has been changed, however, page dates were not changed at this time. Change bars were placed on revised pages in the outside margins.
XTC is a trademark of Moore Products Co. HART is a registered trademark of the HART Communication Foundation. All other trademarks are the property of their respective owners.
Moore Products Co. assumes no liability for errors or omissions in this document or for the application and use of information included in this document. The information herein is subject to change without notice.
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CONTENTS UM344-2
vi
September 1995
1-1
UM344-2 INTRODUCTION
1.0 INTRODUCTION
This User’s Manual is for the XTC™ Model 344 Smart Temperature Transmitter. It covers both the Transmitter-Controller and Transmitter only versions.
NOTE
Throughout this Manual the term Transmitter will include both versions except when the Transmitter-Controller is specifically stated and when discussing unique Transmitter-Controller features, such as the Controller function block.
All information needed to bench test, install, configure, system test, and service a transmitter is included in this User’s Manual. Figure 1-1 shows the basic Model 344. Figure 1-2 shows the two terminal strips for loop, sensor, display, and test equipment connections .
IMPORTANT
Save this User's Manual for installing, configuring, operating and servicing
a Model 344 transmitter.
1.1 SECTION CONTENTS
Nine sections make up this Manual. A brief description of each section follows.
Section 1, INTRODUCTION, describes each section in this Manual and provides a brief description of the Model 344 Smart Temperature Transmitter line.
Section 2, XTC COMMUNICATOR (MXC), describes use of the MXC to test, configure, and calibrate a transmitter.
Section 3, INITIAL TRANSMITTER SETUP, provides procedures to perform a bench test of the transmitter to ensure pr oper operation of all functions. Start-up configuration is described here. If desired, go to Section 5 to perform a complete configuration.
Section 4, INSTALLATION, furnishes specific information for mechanical and electrical installation.
Section 5, ON-LINE AND OFF-LINE OPERATION, describes on-line and off-line configuration, and the use of the transmitter’s zero and full-scale pushbuttons.
Section 6, CALIBRATION AND MAINTENANCE, provides calibration procedures for analog and digital modes. It also furnishes preventive maintenance, troubleshooting, and assembly replacement procedures. A spare and replacement parts list is provided at the back of this Manual.
Section 7, CIRCUIT DESCRIPTION, contains an assembly level circuit description to support transmitter servicing.
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1-2
INTRODUCTION UM344-2
4 Places
Section 8, MODEL DESIGNATION AND SPECIFICATIONS, furnishes tables describing transmitter model numbers, and it contains mechanical, functional, performance, and environmental specifications. Hazardous area certifications are also lis ted.
Before installing or servicing a transmitter, read the information on the nameplate and ensure that the correct model is at hand and that the correct procedures are followed.
Section 9, GLOSSARY, contains definitions of various transmitter related terms.
APPENDIX A describes transmitter function blocks and the parameters available.
APPENDIX B contains hazardous area installation drawings and information needed for barrier selection.
WARRANTY contains the product warranty statements and information concerning servicing of the product during the warranty period.
PARTS LIST shows an exploded view of the transmitter and a list of on-hand spare parts and field replaceable parts.
Rotate Nameplate to Access Zero
and Full Scale Pushbuttons
Electrical Entrance
1/2 NPT or M20 X 1.5
Tapped Hole
2 Places
Z FS
Digital Meter Option Electrical Connections
Enclosure Cap
Quanitity 2
Mounting Hole
1/4-20 Thread
FIGURE 1-1 Basic Model 344
X02801S1
Ground Connection
TESTSIGNAL
+ -
321
Terminal
Strips
Shown with Enclosure
Cap Removed
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1-3
UM344-2 INTRODUCTION
Ohms,or mV Input
MXC
Connections
Signal (+)
Terminal
Signal (-)
Terminal
Test (+)
Terminal
SIGNAL
+
TEST
Test (-)
Terminal
Ground
Screw
Notes:
-
Sensor Terminals for Thermocouple, RTD,
1. Viewed with enclosure cap removed.
2. MXC = Moore XTC Communicator.
X02869S1
FIGURE 1-2 Terminal Connections
1.2 PRODUCT DESCRIPTION
The Model 344 Temperature Transmitter, shown in Figure 1-1, is a microprocessor -based measurement and control device which combines accurate, reliable temperature measurement and a PID controller in one unit. The Transmitter accepts an RTD, thermocouple, millivolt, slide wire or resistance sensor input. It contains a custom ASIC (Application Specific Integrated Circuit) which contains standard temperature calibration curves for J, K, E, T, R, S, B and N type thermocouples and US/DIN curves for 100, 200, and 500 ohm Platinum RTDs. The sensed signal is linearized and corrected for ambient temperature changes by the microprocessor and then converted to an equivalent 4-20 mA or HART® (Highway Addressable Remote Transducer) digital output signal.
The analog output signal, HART digital communications, and 24 Vdc power (typical) are carried on a twisted-pair 2-wire cable. The HART digital communication signals are superimposed (AC coupled) onto the 4-20 mA loop current allowing simultaneous communication with the Transmitter without compromising loop integrity. A digital meter is available when local indication of transmitter output is required. Loop wiring connections made to the electrical terminals shown in Figure 1-2.
A transmitter can be configured to operate in either an analog mode or a digital mode, for a Point-To-Point or a Multi-Drop network respectively.
ANALOG MODE: A single transmitter is connected to a controller, recorder or other field device. A loop known as a Point-To-Point Network interconnects the instruments. The transmitter's output is the process variable and it is sent to a controller or recorder using a standard 4-20 mA analog current.
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1-4
INTRODUCTION UM344-2
The HART protocol is used for communication between the transmitter and a Moore XTC Communicator (MXC), a personal computer running MXTC Configuration Software or other remote device. A typical communication can be to: transfer a new and edited configuration, remotely monitor the process variable, or service a transmitter.
DIGITAL MODE: One to fifteen transmitters can be parallel connected to a Multi-Drop Network using only twisted-pair cable. The HART protocol is employed to send all process variable information to a HART-compatible controller, recorder, or other device.
A mounting bracket is included and permits either pipe mounting (2" pipe) or wall mounting. When attached to a thermowell, the Transmitter can be mounted directly to a process vessel, chamber, or flow pipe.
1.3 CONFIGURATION
A smart transmitter must be configured before being used on-line or off-line. Each transmitter is shipped with either a default configuration or, if specified at time of order, a custom configuration defined by the user. A default configuration may need to be edited by the user befor e the transmitter is used in a loop.
1.4 PRODUCT SUPPORT
Product support can be obtained from the Moore Products Co. Technical Information Center (TIC). TIC is a customer service center that provides direct phone support on technical issues related to the functionality, application, and integration of all products supplied by Moore Products Co.
To contact TIC for support, either call 215-646-7400, extension 4TIC (4842) or leave a message in the bulletin board service (BBS) by calling 215-283-4958. The following information should be at hand when contacting TIC for support:
Caller ID number, or name and company name
When someone calls for support for the first time, a personal caller number is assigned. This number is
mailed in the form of a caller card. Having the number available when calling for support will allow the TIC representative taking the call to use the central customer database to quickly identify the caller’s location and past support needs.
Product part number or model number and version
If there is a problem with a product’s operation:
Is the problem intermittent or constant?
What steps were performed before the problem occurred?
What steps have been performed since the problem occurred?
What symptoms accompany the problem? Is an error message displayed?
What is the installation environment? For example:
- type of plant and process, involved loop, control strategy, and related equipment.
- workstation or personal computer manufacturer and model, amount of memory, and operating system.
For product support outside of North America, contact your nearest Moore Products Co. subsidiary.
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UM344-2 XTC COMMUNICATOR
Personal Computer
2.0 XTC COMMUNICATOR
The Moore XTC Communicator (MXC) is a HART protocol-based, hand-held instrument capable of communicating with HART conformant instruments from Moore Products Co. and from other manufacturers. It provides full access to on-line and off-line configuration data and to monitoring of process variables. An MXC is shown in Figure 2-1.
When used with HART-conformant field instruments, the MXC can:
Store up to 100 instrument configurations in its non-volatile memory.
Download a stored configuration from the MXC to an on-line instrument (e.g., a transmitter).
Upload a configuration from an on-line instrument to the MXC
Store configurations created at and downloaded from a personal computer running Moore XTC
Configuration Software.
Communicat e with a field instrument from any point in the loop.*
Stored Configurations (Archives)
X02856S0
Configuration Transfer
MXC
Moore XTC Communicator
Configuration Transfer
Model 344
Temperature Transmitter
The MXC and the field instruments with which it communicates use the HART protocol for remote communications. HART uses Frequency Shift Keying (Bell 202 standard) to superimpose digital signaling on the standard 4-20 mA analog signal. Since there is no net energy change, the analog signal will not be disturbed and loop integrity is maintained.
An MXC can be used on-line and off-line. On-line, it can display process data from a field instrument or transfer a configuration between the MXC and a field instrument. Off-line, it is used to create a configuration or to edit a configuration stored in the MXC. Off-line, an MXC can communicate with a personal computer to transfer configurations between the MXC and personal computer.
In the following sections, MXC hardware and software will be described. Included in this description will be the display, keypad, wiring, and power requirements. In addition, at the end of this section, major MXC menu screens are shown in Figure 2-2 and Model 344 parameters accessible through the MXC are shown.
* Between the sense resistor and instrument in a non-hazardous area installation. Between the sense resistor and a barrier
in a hazardous area installation.
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XTC COMMUNICATOR UM344-2
2-2
MOORE XTC COMMUNICATOR
ON F1
TRANS.
VAR'S
CHANGE
SP
CHANGE
VALVE
A/M
TUNE
BACK
LIGHT SHIFT SHIFT SHIFT
TREND ZOOM
A B C
1
J K L
4
S T U V W X Y Z #
7
@ % &
__
F2 F3
STATUS
D E F G H I
2 3
M N O P Q R
5
8 9
SPACE0+ / *
F4
OFF
6
.
X02665O0
Figure 2-1 Moore XTC Communicator (MXC)
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UM344-2 XTC COMMUNICATOR
2.1 DISPLAY
The MXC has a 5 by 8 dot matrix Liquid Crystal Display (LCD) with four lines of twenty characters each to show configuration parameters, operating status , on-line variables, and trends. The LCD has a back light that can be turned on for viewing in dimly lighted
SELECT BLOCK TO EDIT
- SENSOR INPUT ­ SEL­PREV NEXT END ECT
areas.
All MXC screens have a similar layout. As shown here, most configuration screens use the top two lines to describe the current screen, and the lower two lines to show the selections available from this screen. Selections are entered by pressing keys on the MXC keypad. Some on-line variable and trend screens are slightly different from that shown here, but they will always have a selection to access the next screen.
A blinking infinity symbol () at the lower right corner of the screen indicates that the MXC is communicating with a field instrument or a personal computer. No keyboard keys should be pressed until the symbol is cleared upon completion of the communication.
2.2 KEYPAD DESCRIPTION
The thirty-key keypad is shown in Figure 2-1. It contains dedicated keys, alphanumeric keys with shift keys, and function keys. These keys are color coded as follows:
Ÿ Red - dedicated ON key Ÿ Black - dedicated OFF key Ÿ Gray - function keys and dedicated keys (for controller block, on-line monitoring, and MXC functions) Ÿ White - dedicated alphanumeric, symbol, and shift keys
A dedicated key performs a given function no matter what screen is showing. A function key is dependent upon the action being performed and the MXC's firmware; available selections are shown on the screen's bottom two lines.
2.2.1 Dedicated Keys
ON - This key powers up the MXC and initiates the MXC self -test. Press and hold the key until the Moore logo appears and then release it. If the MXC fails self -test, a warning message will be displayed.
The MXC will now show the options available: communicate with a field instrument or personal computer or do off-line configuration. These topics are discussed further in Section 5.
To conserve battery power, the MXC will shut off after 10 minutes if no keypad key is pressed. This auto-shut-off is disabled when the MXC is on-line (e.g., displaying a process variable).
OFF - This key powers down the MXC. It may be used at any time. During configuration, however, care should be taken so important information is not discarded. When the MXC is in certain modes and communicating with a field instrument or personal computer, it will query the user as to whether or not it should be turned off in this mode.
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XTC COMMUNICATOR UM344-2
2-4
BACK LIGHT - This key turns on the LCD back light for easier viewing of the display in a dimly lighted area. The back light is activated by pressing the key and is deactivated by again pressing the key.
NOTE
The back light consumes significant power. To extend battery life, use
the back light only when needed.
TRANS. VAR'S. - The Transmitter Variables key is a quick access key that is pressed to display a screen showing the transmitter's on-line parameters: measured variable (MV), current output (I), process variable (PV) and their respective units. Exit this screen by again pressing the TRANS. VAR'S. key or by pressing the F4 key, for END. If the transmitter is conf igured as a transmitter-controller you will be prompted to choose either transmitter variables or controller variables. Controller variables include process variable, setpoint and valve.
TREND - The TREND key is another quick access key that is pressed to trend a variable and show up to thirteen samples. Any one of the following variables can be trended: the measured variable (MV), the current output (I), or the process variable (PV). The trend sampling rate can be set to 1-300 seconds between samples. Exit this screen by again pressing the TREND key or by pressing the F4 key, for END.
ZOOM - The ZOOM key is a quick access key that allows a closer examination of a variable chosen in the Trend screen. This key functions only when a Trend screen is displayed.
ZOOM magnifies a range of values equal to 10% of the span. The midscale value is user selected. For example, when viewing a range of 0-100% in the Trend screen, the value of 50% is chosen to zoom on. The Trend screen now shows a range of 45-55%. Exiting the Zoom screen again displays the Trend screen. Exit the Trend screen to return to the Main Menu.
STATUS - The STATUS key is a quick access key that is pressed to display the Status screen. This screen will show the instrument tag name, model number, software revision number, serial number, and functional statuses such as fixed current mode and error conditions. Exit the Status Screen by again pressing the Status key or by pressing the F4 key.
CHANGE SP, CHANGE VALVE, A/M, and TUNE Keys - These are dedicated keys that are reserved for use with XTC Model 340 and 344 Transmitter-Controllers. These keys are inactive when communicating with an instrument that does not have a controller function block.
CHANGE SETPOINT - Press the CHANGE SP key to view and change the value of the online ­setpoint of the controller in either automatic or manual mode. If the controller is in MANUAL with tracking setpoint, then the setpoint cannot be changed. The SP is displayed in the same units as the transmitter dis play configured in the operator’s display function block. Press the “CHANGE SP” key again, or F3, to exit this mode.
CHANGE VALVE - This key allows you to view and change the position of the valve. If the controller is in AUTO, the valve cannot be changed. Press the “CHANGE VALVE” key again, or F3, to exit this mode.
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UM344-2 XTC COMMUNICATOR
AUTO/MANUAL - The A/M key toggles the controller between automatic and manual control.
Press the “MANUAL”, key F1, or “AUTO”, key F2 to change state. Press “A/M” key again, or F4, to exit this mode.
TUNE - This key allows tuning of the controller. The first screen displays the controller action, DIRECT or REVERSE. The controller action may be viewed from the TUNE key, but it must be changed in the configuration mode. Press F4 to continue.
The Proportional Gain (PG), Time Integral (TI) and Time Derivative (TD) can be changed from this screen. Press F1, F2 or F3 to display the current value and edit the parameter. Press “CONT”, key F4 to continue.
The Derivative Gain (DG) and Manual Reset (MR) can be changed from this screen. Press F1 or F2 to display the current value and edit the parameter. Press F4 to go to the previous screen. Press the “TUNE” key again, or F3, to exit this mode.
ALPHANUMERIC Keys - Twelve white keys with alphanumeric characters and symbols are located toward the center of the keypad area. Pressing a 1-9, 0, -, or . key will display that character on the screen. These keys also have alphabetic characters and symbols that require the use of a SHIFT key. These numbers, letters and symbols are typically used in writing a range, damping value, tagname, message, or descriptor.
SHIFT Keys - Three shift keys are located below the alphanumeric keys. They are used to access a letter or symbol located in the upper left, center, or right portion of an alphanumeric key. To select an alphabetic character or upper symbol, press the proper SHIFT key (left, center, or right arrow) and then press the desired alphanumeric or symbol key.
2.2.2 Function Keys
F1, F2, F3, and F4 - The function keys are the gray keys located just below the MXC display. The function or action performed by each key is shown on the bottom two lines of the display, immediately above each key. For example, when the MXC is first turned on and the Main Menu screen appears, the following selections are aligned with the function keys: F1 - FIND XMTR, F2 - ARCH FUNC, F3 - TEST MXC, and F4 - END. To make a selection, press the corresponding Function key and the next screen will appear. These keys are used extensively when configuring or monitoring a field instrument.
SELECT FUNCTION
FIND ARCH TEST XMTR FUNC MXC END
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XTC COMMUNICATOR UM344-2
2-6
2. Connect the MXC only in a non-hazardous area.
2.3 LOOP CONNECTION
The MXC is quickly connected into a transmitter loop. A 40" (1m) cable with a dual banana plug on one end and two mini-grabber clips on the other is provided. The dual banana plug is inserted into the bottom of the MXC. The mini-grabber clips are connected to the Model 344's signal terminals or to the loop's current sense resistor, usually at a receiving instrume nt such as a Model 352 Single -Loop Digital Controller (see notes below). This is a non-polar connection. The MXC can now communicate with the transmitter from the control room or a field location. The diagram below shows a basic loop with the MXC connected at various locations.
NOTE
The HART protocol requires a network (loop) resistance between 250 and 1100 to support communications. See Section 4.3.5 to determine resistance value.
IMPORTANT
In a hazardous area installation, connect the MXC on the safe side of the barrier, between the current sense resistor and the barrier.
Current Sense Resistor, 250 to 1100 Ohms
Controller, Recorder, Indicator, or other Device
Notes:
1. Connect an MXC to any of the locations shown.
+ _
MXC
MXC
X02849S1
MXC
Signal Test
_
+
+
Model 344
Terminals
_
September 1995
UM344-2 XTC COMMUNICATOR
2.4 POWER
Six "AA" alkaline batteries are supplied with the MXC. Remove the rear cover to access the battery compartment, as shown in the figure. Typical operating time of the MXC with new batteries and the back light off is approximately 80 hours; with new batteries and the back light on, approximately 30 hours.
A Low Battery indicator (LB) is displayed in the lower right corner of the LCD when about one -half of the battery charge is spent. Fresh batteries should then be available for installation.
++
+
+
+
+
+
Battery Access Cover
Batteries
Captive Screw
NOTE
If the MXC fails due to low batteries, data in the On-Line
Memory section of the MXC will be lost. The MXC should not be used to troubleshoot critical loops while the low battery indicator is showing.
The MXC will automatically conserve battery life when in the configuration mode. After approximately ten minutes with no keys on the keypad being pressed, the MXC will shut itself off. This will not occur while the MXC is monitoring variables from a field instrument.
2.5 MXC SOFTWARE VERSION
To read an MXC's software version, perform the following steps.
1. Press and hold the MXC's ON key until the MOORE logo appears on the display.
2. Watch the MXC display. The MXC's software version will be momentarily displayed.
3. Press the OFF key or continue on to configure or monitor a transmitter.
2.6 MXC MENU SCREENS AND PARAMETER MAP
Major MXC menu screens are shown in Figure 2-2. The screen's name appears in the left column. These screens are shown in block form in Figure 2-3.
Figure 2-3 is a Parameter Map which shows general configuration and calibration flow. Detailed configuration procedures are given in Section 5 of this Manual. Calibration is described in Section 6.
September 1995
XTC COMMUNICATOR UM344-2
2-8
OVRD
QUIT SAVE VIEW LOAD
Main Menu
On-Line Menu
On-Line Configuration Menu
Calibrate/Test Menu
Function Block Menu
Configuration Complete Menu
Loop Override Menu
MXC screens X02781S0
SELECT FUNCTION
FIND ARCH TEST XMTR FUNC MXC END
Dev ID: 210300003C Tag: TTC-101 ADD: 00
LOOP CAL/ CON -
TEST FIG
CONFIGURATION MODE
END
EDIT EDIT ARCH CONF END
CALIBRATE / TEST
CAL TEST END
SELECT BLOCK TO EDIT
- SENSOR INPUT ­ SEL­PREV NEXT END ECT
CONFIGURATION COMPLETE RE- DOWN
LOOP OVERRIDE - CHOOSE CURRENT OUTPUT LEVEL
4 MA 20 MA OTHR END
FIGURE 2-2 Major MXC Menu Screens
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UM344-2 XTC COMMUNICATOR
MAIN MENU
TEST
MXC
MXC SELF TEST MENU
TEST
KEYS
TEST
SCRN
END
END
ON-LINE MENU
LOOP OVRD
PRO­CEED
LOOP OVERRIDE
MENU
20mA
4mA
ABORT
ENTER
END
ABORTABORT
ENTER
END
ANA-
LOG
FIND
XMTR
DIGI
-TAL
SRCH
TAG
ENTER
TAG
END
NOTE: This Map is intended to show
general configuration and calibration flow. Every key and screen is not shown.
SHORT
ADDR
POLL
END
CALIBRATE/TEST MENU
CAL/ TEST
CONF
CAL
TEST
END
ON-LINE CONFIG­URATION MENU
EDIT
ARCH
EDIT
CONF
END
OTHER
PRO­CEED
ABORT ABORT
ENTER ARCH#
QUIT
QUIT
ENTER
mA
SELF TEST
CONT
ABORT
END
END
PRO-
CEED
DOWN
LOAD
END
EDIT
ARCH
CONT
ABORT
DOWN
LOAD
QUIT
CONT CONT
TRIM
DAC
ZERO
ABORT
ABORT
CONT
ABORT
ARCH
FUNC
END
X02882S1
September 1995
ENTER ARCH#
RE-
START
EXIST
NOT
EXIST
TEMPERATURE TRANSMITTER
SELECT
TYPE
END
EDIT
ARCH
END
CONT
END
FUNCTION BLOCK MENU
END
SENSOR INPUT
OUTPUT
OPERATOR DISPLAY
TRANSMITTER ID
ALARM
SP TRACK & HOLD
A/M TRANSFER
CONTROLLER
FIGURE 2-3 Parameter Map, MXC/Model 344
CONFIGURATION COMPLETE MENU
SAVE
REVIEW
DOWN
LOAD
QUIT
DOWN
LOAD
ABORT
XTC COMMUNICATOR UM344-2
2-10
September 1995
UM344-2 INITIAL TRANSMITTER SET-UP
3-1
3.0 INITIAL TRANSMITTER SET-UP
Before operating a Model 344 on-line, the instrument should be commissioned using the MXC and set-up either at the bench or in the field. Commissioning consists of checking that the transmitter and the loop are operational and that all configuration information is correct. This section contains step-by-step procedures describing commissioning of the transmitter. For an in -depth discussion of transmitter configuration, refer to Section 5.1 On-Line Operation.
3.1 COMMISSIONING TRANSMITTER ON THE BENCH OR IN THE FIELD
A Model 344 can be commissioned either before or after installation into the loop. Commissioning on the bench before installation is suggested. A complete transmitter functional test can be performed and configuration procedures can be practiced. If commissioning after installation, install the transmitter as described in Section 4 and then return to this section. Configuration data for the transmitter will be needed.
To commission the transmitter on the bench, make the connections shown in Figure 3-1. To commission the transmitter in the field, make the connections shown in Figure 3-2 or those shown in Section 4.3.3, Figure 4-1, 4-2, or 4-3. Connect the MXC in the loop either across the current sense resistor or, often more conveniently, across the two signal terminals of the Model 344 (non-hazardous area only).
3.1.1 Test Equipment Needed
TEST EQUIPMENT DESCRIPTION (see Specifications, Section 8.3.2) Power Supply 12 to 42 Vdc, see Section 4.3.4
Multimeter:
Current
Voltage Current Sense Resistor
Accuracy of at least .05% to check calibration
Range: 4 to 20 mA to measure loop current
Range: 10-40 Vdc to measure power supply and loop voltage 250 to 1100 to support HART digital communications
Configuration Device Moore XTC Communicator (MXC) User Configuration Configuration data for transmitter under test
NOTE
Test equipment should be 2 to 10 times more accurate than the desired
transmitter accuracy.
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INITIAL TRANSMITTER SET-UP UM344-2
3-2
MXC
250
Bench Power Supply (DC)
X02807S1
_
+
Signal Test
_
+
+
_
Model 344
Terminals
Resistance
Decade
Box
+
_
Digital Milliammeter
FIGURE 3-1 Bench Test Connections
Controller, Recorder, Indicator, or other 1-5 Vdc Device
System Power Supply
X02808S1
Circuit Junction
+
250
_
_
+
MXC
Signal
_
+
Test
_
+
Model 344
Terminals
+ _
Sensor
Wires
Digital Milliammeter
FIGURE 3-2 Typical Field Test Connections
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UM344-2 INITIAL TRANSMITTER SET-UP
3-3
3.2 ESTABLISHING
COMMUNICATION
SELECT FUNCTION
FIND ARCH TEST XMTR FUNC MXC END
SEARCH FOR WHAT TYPE OF TRANSMITTER? ANA- DIG- SRCH LOG ITAL TAG END
ENTER TAG TO SEARCH WITH: EN­ < > QUIT TER
1. Connect the transmitter as shown in either Figure 3-1 or 3-2.
2. Apply power to the loop.
3. Press and momentarily hold the MXC's ON key. The first screen that will appear after the initial power up screens is the Main Menu, shown adjacent. Press FIND XMTR (F1) to have the MXC initially establish communication with the Model 344.
4. From the next screen, select either Analog, Digital, or Search Tag to begin communication with the transmitter. Read the following and then press one of the four following keys (F1, F2, F3, or END).
ANALOG (F1) - Press to search for an analog
mode transmitter. Analog mode is used when there is one transmitter in the loop and it has an address of zero. If all Point-to-Point Network connections are correct, when the MXC finds a transmitter with an address of “0”, the MXC will display the ID and TAG. Go to Step 6.
If a problem exists in the Transmitter or Network
Wiring, the MXC will show “NO TRANSMITTER FOUND”. Go to Section 6.3 Troubleshooting to confirm and resolve wiring problems.
DIGITAL (F2) - Press to search for a digital (multi -
drop) mode transmitter. Digital mode allows up to 15 transmitters to be connected to the loop. Each transmitter in a loop is assigned a unique address between 1 and 15. Go to Step 5.
SRCH TAG (F3) - Press to search for a specific
transmitter. Search can be used when the transmitter is in either Analog or Digital mode. Type the tagname (8 character alphanumeric string) of the transmitter that is to be configured or interrogated and press ENTER (F4). To edit the tagname, use the arrow keys to select any character that needs to be changed. Go to Step 6.
If a problem exists in a transmitter or loop wiring the
MXC will show “NO TRANSMITTER FOUND”.
END - Press to return to the previous screen.
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INITIAL TRANSMITTER SET-UP UM344-2
3-4
SHORT OR LONG FORM ADDRESS? SHRT LONG ADDR ADDR POLL END
ENTER TRANSMITTER ADDRESS (1-15) EN­ < END TER
ENTER TRANSMITTER ADDRESS: EN­ < END TER
SEARCHING FOR TRANSMITTER
PLEASE WAIT
XMTR ID: 210100044F TAG: MPCO 340 ADD: 01 LAST NEXT SEL­XMTR XMTR END ECT
NOTE
Analog and Digital modes are
discussed in detail in Section 4.
5. The MXC will next prompt for a digital method of searching. Press one of the following keys.
SHRT ADDR (F1) - Press and then enter the short
address (1-15) stored during configuration.
IMPORTANT
The factory default setting for the short
address is 0, analog mode.
LONG ADDRESS (F2) - Press and then enter the
long address stored in memory at the factory. (The long address, the Dev. ID shown in the On-Line Menu and the XMTR. ID shown by polling are the same.) This address can not be altered.
POLL (F3) - Press to instruct the MXC to look for
any live addresses on the multi-drop network (1-15). While the MXC is searching for one or more transmitters, it will display SEARCHING. The MXC will then display the long and short addresses of all live transmitters on the network; select one by pressing the SELECT (F4) key.
To view each of the live transmitters, press the
LAST XMTR and NEXT XMTR keys to scroll forward and backward. Each screen will show the transmitter ID number (i.e. device ID or long address in hexadecimal), tagname, and short address. Check IDs against user documentation to confirm that all transmitters are present
If a problem exists in a transmitter or its wiring it will
be excluded from the poll. If a major fault exists in the network wiring, the MXC will display the warning message “NO TRANSMITTER FOUND”. Go to section 6.3 Troubleshooting to confirm and resolve wiring problems.
6. Communication has now been established between the transmitter and MXC and the transmitter's configuration has been uploaded to the MXC's On­Line Memory.
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UM344-2 INITIAL TRANSMITTER SET-UP
3-5
OVRD
The next screen to appear is used to save the
WOULD YOU LIKE TO SAVE TRANSMITTER DATA IN ARCHIVES NO YES
configuration to an archive. If the configuration is to be edited, press YES (F4) to save the configuration in case a mistake is made. The next screen will prompt for an archive number (0-99). The archive number chosen will be the location where the MXC
ENTER ARCHIVE NUMBER (0-99): EN­ < > END TER
stores the transmitter's configuration data. Archiving will be discussed in more detail in the Off-Line portion of section 5.
The MXC can now be used to calibrate or configure the transmitter, monitor loop parameters, or test loop
Dev ID: 210300003C Tag: TTC-101 ADD: 00
LOOP CAL/ CON -
TEST FIG
END
functionality. Section 5 of this Manual describes configuring and monitoring of the transmitter, and calibration is described in Section 6. The screen selections to choose the options of configuration, calibration, and loop checkout are found on the On-Line menu screen.
3.3 TESTING THE TRANSMITTER, MXC, AND THE LOOP
The test routines available through the MXC are used to verify that the Transmitter, the MXC , and the loop are all working properly. Whenever a problem with any of the instruments or the loop is suspected, test the equipment to make sure there are no component failures. The test functions can be accessed in two locations in the MXC, and these are described below.
3.3.1 MXC Testing
SELECT FUNCTION
FIND ARCH TEST XMTR FUNC MXC END
MXC SELF TEST
PRESS ANY KEY TO CONFIRM CONTACT _ _ _ _ _ _ _ _ _ _ END TEST
1. Press and momentarily hold the MXC's ON key. The Main Menu will appear.
TEST TEST KEYS SCRN END
2. Press TEST MXC (F3) to display the MXC Self Test screen.
3. Press one of the following keys.
TEST KEYS - Press to test MXC keys. At the next
screen, press any key on the keyboard and the
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INITIAL TRANSMITTER SET-UP UM344-2
3-6
screen will display a character associated with that key. The screen will show up to 10 characters before erasing the oldest.
September 1995
UM344-2 INITIAL TRANSMITTER SET-UP
3-7
MXC SCREEN TEST ABOUT TO BEGIN
MXC SCREEN TEST COMPLETED
3.3.2 Transmitter Testing
CALIBRATE / TEST
CAL TEST END
TEST - PERFORMS DIAGNOSTIC TEST ON TRANS- A- PRO­MITTER BORT CEED
WARNING! SELF TEST MAY BUMP TRANSMITTER OUTPUT A­ BORT CONT
TRANSMITTER PASSED TRANSMITTER SELFTEST
CONT
TEST SCRN - Press to test all screen segments.
When this key is pressed, the MXC displays the "Begin" message to the left, then lights all the segments, turns them all off, displays the "Completed" message, and the n returns to the original test screen.
END - Press to exit the test mode and return to the
Main Menu screen.
Although the Transmitter continuously performs an on­line self test, a more extensive self test can be performed after communication with the MXC has been established.
1. At the On-Line Menu, press CAL/TEST (F2) to display the Calibrate and Test selections.
2. At the Calibrate/Test Menu, press TEST. A Test caution screen will appear. Press one of the following:
ABORT - Press to return to the Calibrate/Test
Menu.
PROCEED - Press to continue the self test. A
warning screen will be displayed then a message states that the test is occurring. After the test, the MXC will show whether or not the transmitter has passed or failed the self test.
If the MXC indicates that the Transmitter has: Passed - Press CONT then END. Failed - Check installation wiring thoroughly. Go to
Section 6 for troubleshooting suggestions.
3. When the MXC displays the Transmitter’s ID (On­Line Menu), press the STATUS Key to check for Transmitter errors. If an error is present, the ERROR Key (F2) will be displayed. Press ERRORS (F2) to check for ROM, RAM, EEPROM, TIMER and SENSOR errors. Refer to Section 6.3 Troubleshooting to confirm and resolve the error.
4. If the alarm function is enabled, press ALARM (F1) to check the ALARM OUT OF SERVICE status.
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