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SIPROTEC 5 Series
Hardware Description
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Table of contents
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Siemens SIPROTEC 5 Series Hardware Description

Preface
Open Source Software
Table of Contents
SIPROTEC 5
Hardware Description
V7.50 and higher
Manual
Panels
Electronic Modules
Plug-In Modules
Working on the Device
Technical Data
Ordering Information
Appendix
Glossary
Index
1 2 3 4 5 6 7
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C53000-G5040-C002-C
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NOTE
For your own safety, observe the warnings and safety instructions contained in this document, if available.
Disclaimer of Liability
This document has been subjected to rigorous technical review before being published. It is revised at regular inter­vals, and any modifications and amendments are included in the subsequent issues. The content of this document has been compiled for information purposes only. Although Siemens AG has made best efforts to keep the document as precise and up-to-date as possible, Siemens AG shall not assume any liability for defects and damage which result through use of the information contained herein.
This content does not form part of a contract or of business relations; nor does it change these. All obligations of Siemens AG are stated in the relevant contractual agree­ments.
Siemens AG reserves the right to revise this document from time to time.
Document version: C53000-G5040-C002-C.07 Edition: 10.2017 Version of the product described: V7.50 and higher
Copyright
Copyright © Siemens AG 2017. All rights reserved. The disclosure, duplication, distribution and editing of this
document, or utilization and communication of the content are not permitted, unless authorized in writing. All rights, including rights created by patent grant or registration of a utility model or a design, are reserved.
Registered Trademarks
SIPROTEC®, DIGSI®, SIGUARD®, SIMEAS®, and SICAM® are registered trademarks of Siemens AG. Any unauthorized use is illegal. All other designations in this document can be trademarks whose use by third parties for their own purposes can infringe the rights of the owner.

Preface

Purpose of the Manual
This manual describes the hardware of the SIPROTEC 5 device family and provides general information on the product structure, the modules and technical data.
Target Audience
Protection system engineers, commissioning engineers, persons entrusted with the setting, testing and main­tenance of automation, selective protection and control equipment, and operational crew in electrical installa­tions and power plants.
Scope
This manual applies to the SIPROTEC 5 device family.
Further Documentation
[dwprefhw-221012-01.tif, 3, en_US]
Device manuals
•
Each Device manual describes the functions and applications of a specific SIPROTEC 5 device. The printed manual and the online help for the device have the same informational structure.
Hardware manual
•
The Hardware manual describes the hardware building blocks and device combinations of the SIPROTEC 5 device family.
Operating manual
•
The Operating manual describes the basic principles and procedures for operating and assembling the devices of the SIPROTEC 5 range.
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IND. CONT. EQ.
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Preface
Communication protocol manual
•
The Communication protocol manual contains a description of the protocols for communication within the SIPROTEC 5 device family and to higher-level network control centers.
Product information
•
The Product information includes general information about device installation, technical data, limiting values for input and output modules, and conditions when preparing for operation. This document is provided with each SIPROTEC 5 device.
Engineering Guide
•
The Engineering Guide describes the essential steps when engineering with DIGSI 5. In addition, the Engi­neering Guide shows you how to load a planned configuration to a SIPROTEC 5 device and update the functionality of the SIPROTEC 5 device.
DIGSI 5 online help
•
The DIGSI 5 online help contains a help package for DIGSI 5 and CFC. The help package for DIGSI 5 includes a description of the basic operation of software, the DIGSI princi-
ples and editors. The help package for CFC includes an introduction to CFC programming, basic examples of working with CFC, and a reference chapter with all the CFC blocks available for the SIPROTEC 5 range.
SIPROTEC 5/DIGSI 5 Tutorial
•
The tutorial on the DVD contains brief information about important product features, more detailed infor­mation about the individual technical areas, as well as operating sequences with tasks based on practical operation and a brief explanation.
SIPROTEC 5 catalog
•
The SIPROTEC 5 catalog describes the system features and the devices of SIPROTEC 5.
Selection guide for SIPROTEC and Reyrolle
•
The selection guide offers an overview of the device series of the Siemens protection devices, and a device selection table.
Indication of Conformity
Other Standards
IEEE Std C 37.90 The technical data of the product is approved in accordance with UL. For more information about the UL database, see certified.ul.com Select Online Certifications Directory and enter E194016 as UL File Number.
This product complies with the directive of the Council of the European Communities on harmonization of the laws of the Member States relating to electromagnetic compatibility (EMC Directive 2014/30/EU) and concerning electrical equipment for use within specified voltage limits (Low Voltage Directive 2014/35/EU).
This conformity has been proved by tests performed according to the Council Directive in accordance with the product standard EN 60255-26 (for EMC directive) and with the product standard EN 60255-27 (for Low Voltage Directive) by Siemens AG.
The device is designed and manufactured for application in an industrial environment. The product conforms with the international standards of IEC 60255 and the German
standard VDE 0435.
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Additional Support
!
!
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For questions about the system, please contact your Siemens sales partner.
Support
Our Customer Support Center provides a 24-hour service.
Phone: +49 (180) 524-7000 Fax: +49 (180) 524-2471 E-Mail: support.energy@siemens.com
Training Courses
Inquiries regarding individual training courses should be addressed to our Training Center:
Siemens AG Siemens Power Academy TD
Humboldtstraße 59 90459 Nürnberg Germany
Phone: +49 (911) 433-7415 Fax: +49 (911) 433-7929 E-Mail: poweracademy@siemens.com Internet: www.siemens.com/poweracademy
Preface
Notes on Safety
This document is not a complete index of all safety measures required for operation of the equipment (module or device). However, it comprises important information that must be followed for personal safety, as well as to avoid material damage. Information is highlighted and illustrated as follows according to the degree of danger:
DANGER
DANGER means that death or severe injury will result if the measures specified are not taken.
²
WARNING
WARNING means that death or severe injury may result if the measures specified are not taken.
²
CAUTION
Comply with all instructions, in order to avoid death or severe injuries.
Comply with all instructions, in order to avoid death or severe injuries.
CAUTION means that medium-severe or slight injuries can occur if the specified measures are not taken.
Comply with all instructions, in order to avoid moderate or minor injuries.
²
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Preface
NOTICE
NOTICE means that property damage can result if the measures specified are not taken.
Comply with all instructions, in order to avoid property damage.
²
NOTE
Important information about the product, product handling or a certain section of the documentation which must be given particular attention.
Qualified Electrical Engineering Personnel
Only qualified electrical engineering personnel may commission and operate the equipment (module, device) described in this document. Qualified electrical engineering personnel in the sense of this manual are people who can demonstrate technical qualifications as electrical technicians. These persons may commission, isolate, ground and label devices, systems and circuits according to the standards of safety engineering.
Proper Use
The equipment (device, module) may be used only for such applications as set out in the catalogs and the technical description, and only in combination with third-party equipment recommended and approved by Siemens.
Problem-free and safe operation of the product depends on the following:
Proper transport
•
Proper storage, setup and installation
•
Proper operation and maintenance
•
When electrical equipment is operated, hazardous voltages are inevitably present in certain parts. If proper action is not taken, death, severe injury or property damage can result:
The equipment must be grounded at the grounding terminal before any connections are made.
•
All circuit components connected to the power supply may be subject to dangerous voltage.
•
Hazardous voltages may be present in equipment even after the supply voltage has been disconnected
•
(capacitors can still be charged).
Operation of equipment with exposed current-transformer circuits is prohibited. Before disconnecting the
•
equipment, ensure that the current-transformer circuits are short-circuited.
The limiting values stated in the document must not be exceeded. This must also be considered during
•
testing and commissioning.
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Open Source Software

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The product contains, among other things, Open Source Software developed by third parties. The Open Source Software used in the product and the license agreements concerning this software can be found in the Readme_OSS. These Open Source Software files are protected by copyright. Your compliance with those license conditions will entitle you to use the Open Source Software as foreseen in the relevant license. In the event of conflicts between Siemens license conditions and the Open Source Software license conditions, the Open Source Software conditions shall prevail with respect to the Open Source Software portions of the soft­ware. The Open Source Software is licensed royalty-free. Insofar as the applicable Open Source Software License Conditions provide for it you can order the source code of the Open Source Software from your Siemens sales contact - against payment of the shipping and handling charges - for a period of at least 3 years since purchase of the Product. We are liable for the Product including the Open Source Software contained in it pursuant to the license conditions applicable to the Product. Any liability for the Open Source Software beyond the program flow intended for the Product is explicitly excluded. Furthermore any liability for defects resulting from modifications to the Open Source Software by you or third parties is excluded. We do not provide any technical support for the Product if it has been modified.
When using DIGSI 5 in online mode, you are provided with the option to go to the main menu Show open source software information and read and display the Readme_OSS file containing the original license text and copyright information.
To do this, the following steps are necessary:
Switch to online mode.
•
Select the device.
•
Select Online in the menu bar.
•
Click Show open source software information.
•
NOTE
To read the Readme_OSS file, a PDF viewer must be installed on the computer. In order to operate SIPROTEC 5 devices, a valid DIGSI 5 license is required.
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Table of Contents

Preface..........................................................................................................................................................3
Open Source Software..................................................................................................................................7
1 Introduction................................................................................................................................................15
1.1 Advantages of SIPROTEC 5 ................................................................................................16
1.2 Modular Systems and Hardware Characteristics................................................................. 17
2 Forms of Devices and On-Site Operation Panels........................................................................................ 19
2.1 Flush-Mounting Devices.................................................................................................... 20
2.1.1 Description ................................................................................................................. 20
2.2 Surface-Mounted Devices with Integrated On-Site Operation Panel....................................28
2.2.1 Description of the Modular Device............................................................................... 28
2.2.2 Description of the Non-Modular Surface-Mounting Device............................................30
2.3 Surface-Mounted Devices with Detached On-Site Operation Panel..................................... 34
2.3.1 Description..................................................................................................................34
2.4 On-Site Operation Panels.................................................................................................. 37
2.4.1 Description..................................................................................................................37
2.4.2 Overview of Operating Elements and Display Elements................................................ 38
3 Electronic Modules..................................................................................................................................... 43
3.1 Power-Supply Modules of the Modular Devices..................................................................44
3.1.1 Application Sheet of the Power-Supply Modules of the Modular Devices.......................44
3.1.2 Power-Supply Module PS201....................................................................................... 44
3.1.2.1 Description............................................................................................................ 44
3.1.2.2 Terminals...............................................................................................................45
3.1.3 Power-Supply Module PS203....................................................................................... 48
3.1.3.1 Description............................................................................................................ 48
3.1.3.2 Terminals...............................................................................................................49
3.1.4 Plug-In Module Assembly with Integrated Power Supply CB202.................................... 51
3.1.4.1 Description............................................................................................................ 51
3.1.4.2 Terminals...............................................................................................................52
3.2 Input and Output Modules of the Modular Devices............................................................ 54
3.2.1 Function Description of the Input and Output Modules of the Modular Devices.............54
3.2.2 Input and Output Module IO201.................................................................................. 55
3.2.2.1 Description ........................................................................................................... 55
3.2.2.2 Terminals...............................................................................................................55
3.2.3 Input and Output Module IO202.................................................................................. 57
3.2.3.1 Description ........................................................................................................... 57
3.2.3.2 Terminals...............................................................................................................58
3.2.4 Input and Output Module IO203.................................................................................. 60
3.2.4.1 Description ........................................................................................................... 60
3.2.4.2 Terminals...............................................................................................................61
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3.2.5 Input and Output Module IO204.................................................................................. 63
3.2.5.1 Description............................................................................................................ 63
3.2.5.2 Terminals...............................................................................................................64
3.2.6 Input and Output Module IO205.................................................................................. 66
3.2.6.1 Description ........................................................................................................... 66
3.2.6.2 Terminals...............................................................................................................67
3.2.7 Input and Output Module IO206.................................................................................. 69
3.2.7.1 Description ........................................................................................................... 69
3.2.7.2 Terminals...............................................................................................................70
3.2.8 Input and Output Module IO207.................................................................................. 72
3.2.8.1 Description ........................................................................................................... 72
3.2.8.2 Terminals...............................................................................................................72
3.2.9 Input and Output Module IO208.................................................................................. 74
3.2.9.1 Description............................................................................................................ 74
3.2.9.2 Terminals...............................................................................................................75
3.2.10 Input and Output Module IO209.................................................................................. 77
3.2.10.1 Description............................................................................................................ 77
3.2.10.2 Terminals...............................................................................................................78
3.2.11 Input and Output Module IO210.................................................................................. 80
3.2.11.1 Description............................................................................................................ 80
3.2.11.2 Terminals...............................................................................................................81
3.2.12 Input and Output Module IO211.................................................................................. 83
3.2.12.1 Description............................................................................................................ 83
3.2.12.2 Terminals...............................................................................................................84
3.2.13 Input and Output Module IO212.................................................................................. 86
3.2.13.1 Description............................................................................................................ 86
3.2.13.2 Terminals...............................................................................................................87
3.2.14 Input and Output Module IO214.................................................................................. 89
3.2.14.1 Description ........................................................................................................... 89
3.2.14.2 Terminals...............................................................................................................90
3.2.15 Input and Output Module IO215.................................................................................. 92
3.2.15.1 Description ........................................................................................................... 92
3.2.15.2 Terminals ..............................................................................................................92
3.2.16 Input Module IO230.................................................................................................... 93
3.2.16.1 Description............................................................................................................ 93
3.2.16.2 Terminals...............................................................................................................93
3.2.17 Input and Output Module IO231.................................................................................. 96
3.2.17.1 Description............................................................................................................ 96
3.2.17.2 Terminals...............................................................................................................96
3.2.18 Input Module IO233.................................................................................................... 98
3.2.18.1 Description............................................................................................................ 98
3.2.18.2 Terminals...............................................................................................................99
3.2.19 Input and Output Module PB201................................................................................101
3.2.19.1 Description.......................................................................................................... 101
3.2.19.2 Terminals.............................................................................................................102
3.3 Power-Supply Module of Non-Modular Devices (7xx82)................................................... 104
3.3.1 Power-Supply Module PS101..................................................................................... 104
3.3.1.1 Description.......................................................................................................... 104
3.3.1.2 Terminals.............................................................................................................105
3.4 Input and Output Modules of the Non-Modular Devices (7xx82)...................................... 108
3.4.1 Function Description of the Input and Output Modules of the Non-Modular Devices... 108
3.4.2 Input and Output Module IO101................................................................................ 108
3.4.2.1 Description.......................................................................................................... 108
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3.4.2.2 Terminals.............................................................................................................109
3.4.3 Input and Output Module IO102................................................................................ 111
3.4.3.1 Description.......................................................................................................... 111
3.4.3.2 Terminals.............................................................................................................112
3.4.4 Input and Output Module IO103................................................................................ 114
3.4.4.1 Description.......................................................................................................... 114
3.4.4.2 Terminals.............................................................................................................115
3.4.5 Input and Output Module IO110................................................................................ 117
3.4.5.1 Description.......................................................................................................... 117
3.4.5.2 Terminals.............................................................................................................118
3.4.6 Input and Output Module IO111................................................................................ 120
3.4.6.1 Description.......................................................................................................... 120
3.4.6.2 Terminals.............................................................................................................121
3.4.6.3 Connections of Temperature Sensors and Cables.................................................. 123
4 Plug-In Modules........................................................................................................................................127
4.1 Function Description of Plug-In Modules of Modular and Non-Modular Devices................ 128
4.2 Communication Modules................................................................................................ 129
4.2.1 Overview...................................................................................................................129
4.2.2 Communication Applications of the Plug-In Modules ................................................. 132
4.2.3 Serial Modules for Short Distances............................................................................. 135
4.2.3.1 Special Features of Serial Electrical Modules ........................................................ 135
4.2.3.2 USART-AB-1EL...................................................................................................... 136
4.2.3.3 USART-AC-2EL......................................................................................................137
4.2.3.4 USART-AD-1FO.....................................................................................................137
4.2.3.5 USART-AE-2FO..................................................................................................... 138
4.2.4 Serial Modules for Long Distances..............................................................................138
4.2.4.1 Application ..........................................................................................................138
4.2.4.2 USART-AF-1LDFO................................................................................................. 139
4.2.4.3 USART-AG-1LDFO.................................................................................................139
4.2.4.4 USART-AH-1LDFO.................................................................................................141
4.2.4.5 USART-AJ-1LDFO..................................................................................................141
4.2.4.6 USART-AK-1LDFO................................................................................................. 142
4.2.4.7 USART-AW-2LDFO................................................................................................ 143
4.2.4.8 USART-AU-2LDFO.................................................................................................143
4.2.4.9 USART-AX-2LDFO................................................................................................. 144
4.2.4.10 USART-AY-2LDFO................................................................................................. 145
4.2.4.11 USART-AV-2LDFO................................................................................................. 146
4.2.5 Ethernet Modules...................................................................................................... 146
4.2.5.1 Operation of Ethernet Modules............................................................................ 146
4.2.5.2 ETH-BA-2EL.......................................................................................................... 148
4.2.5.3 ETH-BB-2FO......................................................................................................... 149
4.3 Measuring-Transducer Modules.......................................................................................150
4.3.1 Overview...................................................................................................................150
4.3.2 ANAI-CA-4EL..............................................................................................................150
4.3.3 ARC-CD-3FO ............................................................................................................. 151
5 Working on the Device............................................................................................................................. 153
5.1 First Steps....................................................................................................................... 154
5.1.1 Electrical Inspection...................................................................................................154
5.2 Expanding Modular Devices............................................................................................ 156
5.2.1 Flush-Mounting Devices............................................................................................ 156
5.2.1.1 Basic Rules for Expansion..................................................................................... 156
5.2.1.2 Expanding 1st Device Row....................................................................................157
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5.2.1.3 Expanding Devices with 2nd Device Row.............................................................. 158
5.2.2 Surface-Mounted Devices with Integrated On-Site Operation Panel............................ 160
5.2.2.1 Basic Rules for Expansion..................................................................................... 160
5.2.2.2 Expanding 1st Device Row....................................................................................161
5.2.2.3 Expanding Devices with 2nd Device Row.............................................................. 163
5.2.3 Surface-Mounted Devices with Detached On-Site Operation Panel..............................165
5.2.3.1 Basic Rules for Expansion..................................................................................... 165
5.2.3.2 Expanding 1st Device Row ...................................................................................166
5.3 Plug-In Modules.............................................................................................................. 168
5.3.1 Fasteners...................................................................................................................168
5.3.2 Installation................................................................................................................ 168
5.3.3 Removing ................................................................................................................. 169
5.3.4 Replacement............................................................................................................. 171
5.4 Arc Sensors for Module: ARC-CD-3FO...............................................................................173
5.4.1 Point Sensor.............................................................................................................. 173
5.4.1.1 Description ......................................................................................................... 173
5.4.1.2 Installation ..........................................................................................................174
5.4.2 Line Sensor................................................................................................................176
5.4.2.1 Description ......................................................................................................... 176
5.4.2.2 Installation ..........................................................................................................176
5.5 Battery............................................................................................................................179
5.5.1 Description................................................................................................................179
5.5.2 Replacing the Battery ................................................................................................180
5.6 SDHC Memory Card ........................................................................................................181
5.7 Installing Current and Voltage Terminals......................................................................... 183
5.7.1 Description ............................................................................................................... 183
5.7.2 Connections of Current Terminals ............................................................................. 185
5.7.3 Connections of Voltage Terminals..............................................................................187
5.7.3.1 Connections of Voltage Terminals with Spring Clips ............................................. 187
5.7.3.2 Connections of Voltage Terminals with Screw Connection.................................... 188
5.7.4 Installation and Removal............................................................................................188
6 Technical Data.......................................................................................................................................... 189
6.1 Analog Inputs................................................................................................................. 190
6.2 Supply Voltage................................................................................................................193
6.3 Binary Inputs...................................................................................................................195
6.4 Relay Outputs................................................................................................................. 196
6.5 Light-Emitting Diodes in the On-Site Operation Panel.......................................................198
6.6 Communication Interfaces.............................................................................................. 199
6.7 Electrical Tests................................................................................................................ 202
6.8 Mechanical Tests.............................................................................................................205
6.9 Environmental Conditions............................................................................................... 206
6.10 Operating Conditions...................................................................................................... 208
6.11 Reference Conditions and Influencing Variables...............................................................209
6.12 Approvals....................................................................................................................... 210
6.13 Design Data.................................................................................................................... 211
6.14 Assembly Dimensions..................................................................................................... 214
6.15 Modular Device Name Plate.............................................................................................235
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6.16 Name Plate of Non-Modular Devices (7xx82)................................................................... 236
6.17 Name Plate, UL Approval, Base Module and 1/3 Base Module........................................... 237
6.18 Name Plate, UL Approval, Expansion Module................................................................... 238
6.19 Battery ...........................................................................................................................239
6.20 SDHC Memory Card ........................................................................................................240
6.21 Display Resolution ..........................................................................................................241
7 Ordering Information............................................................................................................................... 243
7.1 Ordering Spare Parts and Accessories.............................................................................. 244
7.1.1 Order Configurator and Order Options....................................................................... 244
7.1.2 Ordering Accessories................................................................................................. 244
A Appendix.................................................................................................................................................. 247
A.1 Hardware/Firmware Compatibility List............................................................................. 248
Glossary.................................................................................................................................................... 251
Index.........................................................................................................................................................253
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1

Introduction

1.1 Advantages of SIPROTEC 5 16
1.2 Modular Systems and Hardware Characteristics 17
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Introduction

1.1 Advantages of SIPROTEC 5

1.1
Advantages of SIPROTEC 5
The devices in the SIPROTEC 5 series are based on the many years of experience gathered with SIPROTEC 4. Extensive improvements have also been integrated. Take note of the differences between the modular and non-modular systems.
The SIPROTEC 5 series is based on a newly developed, flexible modular system that is applicable to all the devices. This results in the following advantageous new features:
You save time because of jumperless devices.
•
You can set the rated current ranges (1 A, 5 A) electronically. You do not need to open the devices to do this. You can set the thresholds of the binary inputs by setting parameters.
The freely configurable, modular device design creates more flexibility.
•
You can configure your own device variants in addition to the standard variants. The modular system consists of base and expansion modules, and optional plug-in modules. Thus, you can combine the devices exactly as desired, and the standard variants are expandable. Devices with a size of up to 2-row 19-inches are possible.
You save time because of prewired terminal blocks.
•
The terminal blocks for connection of the relays, of the binary inputs and outputs and of the current and voltage transformers can be removed and fitted again while wired. This enables the possibility of pre­wiring in the cabinet construction phase. Device replacement is uncomplicated and is possible in a short time.
You do not need to open the device to install and replace plug-in modules.
•
The slots for the plug-in modules are externally accessible. Communication modules and measuring­transducer modules (for example, 4 x 20-mA measuring-transducer input) can be plugged in at these plug-in module positions.
Operation is uncomplicated and intuitive.
•
For all modular devices, it is possible to select whether to use a large graphical display, a small display, or no display. The non-modular devices are available with large or small graphical display. The key switches on the expansion module can be selected optionally. The 9 function keys enable a safe and uncompli­cated procedure for important operator actions.
Multi-colored LEDs ensure safe system management.
•
The 16 LEDs on the base module are 2-colored (green/red). Thus, the status of a signal (OK/disrupted) can be shown clearly, for example. There can also be 16 red LEDs on each expansion module.
Up to 40 analog channels per device create a greater scope of functions than in SIPROTEC 4.
•
Thus, even complex applications such as the 1 1/2 circuit-breaker layout are possible.
NOTE
For the central busbar protection 7SS85, up to 80 analog channels are possible.
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Introduction

1.2 Modular Systems and Hardware Characteristics

1.2
Modular System for Modular Devices
Modular Systems and Hardware Characteristics
The SIPROTEC 5 series includes both modular and non-modular devices. Modular devices consist of a base module (1/3 of 19 inches) and can be expanded with expansion modules
(1/6 of 19 inches). The device type identifier for modular devices is XXX85, XXX86, or XXX87, for example, 7SA86.
Type xxx84 devices have the same hardware properties as the modular devices, but they cannot be expanded with expansion modules.
All non-modular devices consist of just a base module (1/3 of 19 inches) and cannot be expanded with expan­sion modules (1/6 of 19 inches). The device type identifier for non-modular devices is 7XX82, for example, 7SJ82.
The system is based on a modular structure. A modular device always consists of a base module and optionally of expansion modules. The modules can be selected according to hardware characteristics. These characteris­tics are:
Module size
•
Type of construction
•
Fastening of the on-site operation panel
•
Creation of the on-site operation panel
•
Input and output module
•
Plug-in modules
•
The modules are available in 2 sizes:
Base module (1/3 of 19 inches)
•
Expansion module (1/6 of 19 inches)
•
The devices are available in 3 designs: These are:
Flush-mounting devices with on-site operation panel fitted directly on the device
•
Surface-mounted devices with integrated on-site operation panel
•
Surface-mounted devices with detached on-site operation panel
•
The on-site operation panels of the base modules can be selected from 3 variants:
With a large display, keypad, and 16 two-colored LEDs
•
With a small display, keypad, and 16 two-colored LEDs
•
Without a display, without a keypad (standard), but with 16 two-colored LEDs
•
The on-site operation panels of the expansion modules can be selected from 3 variants:
With 16 monochrome LEDs and 2 key switches
•
With 16 monochrome LEDs
•
With 8 LEDs and 8 function keys
•
Without display elements
•
The base modules always contain the power-supply module PS201 and an input and output module IO2XX. The expansion modules contain an input and output module IO2XX or a plug-in module assembly with inte-
grated power supply CB202. The 1st expansion module in the 2nd device row always contains the power­supply module PS203.
The plug-in modules are available for various applications. Plug-in modules can be installed in 1 base module or in 1 expansion module with 1 plug-in module assembly with integrated power supply CB202. You can find more information on the available plug-in module types in chapter 4 Plug-In Modules.
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Introduction
1.2 Modular Systems and Hardware Characteristics
Hardware Characteristics of Non-Modular Devices (7xx82)
A non-modular device always consists of just 1 module (1/3 of 19 inches) and cannot be expanded with expansion modules (1/6 of 19 inches). These hardware characteristics are:
Module size: 1/3 of 19 in.
•
Type of construction: Flush-mounting devices with on-site operation panel fitted directly on the device
•
The on-site operation panels can be selected from 2 variants:
With a large display, keypad, and 16 two-colored LEDs
•
With a small display, keypad, and 16 two-colored LEDs
•
The module always contains the power-supply module PS101 and an input and output module IO10X. The input and output module IO10X includes the terminals for current and voltage transformers. Optionally, the module can be equipped an additional input and output module IO110 for extra binary inputs and outputs.
The plug-in modules are available for various applications. You can find more information on the available plug-in module types in chapter 4 Plug-In Modules.
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2

Forms of Devices and On-Site Operation Panels

2.1 Flush-Mounting Devices 20
2.2 Surface-Mounted Devices with Integrated On-Site Operation Panel 28
2.3 Surface-Mounted Devices with Detached On-Site Operation Panel 34
2.4 On-Site Operation Panels 37
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Forms of Devices and On-Site Operation Panels

2.1 Flush-Mounting Devices

2.1
2.1.1
Base Module
Flush-Mounting Devices

Description

The flush-mounting devices were conceived for installation in 19-inch racks or special openings in control desks and cabinets. The on-site operation panel is linked permanently to the device.
[le_surface_mounting_front, 2, --_--]
Figure 2-1
(1) USB connection type B (2) On-site operation panel (3) Bus terminal for expansion module, only possible for modular devices
20 SIPROTEC 5, Hardware Description, Manual
Front View
C53000-G5040-C002-C, Edition 10.2017
Forms of Devices and On-Site Operation Panels
2.1 Flush-Mounting Devices
[le_rear modular device, 1, --_--]
Figure 2-2
Rear View of a Modular Device, Terminals of a Typical Device with IO202
(1) Current terminal 1A (2) Spring clip (3) Voltage terminal 1B (4) Voltage terminal 1C (5) Voltage terminal 1D (6) Protective grounding terminal (7) Plug-in module position F (8) Terminal for COM link K (9) Terminal for integrated Ethernet interface J (10) Battery compartment (11) Plug-in module position E (12) Terminal for detached on-site operation panel H (13) Terminal for time synchronization G (14) Voltage terminal 2B
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Forms of Devices and On-Site Operation Panels
2.1 Flush-Mounting Devices
[le_rear non modular, 1, --_--]
Figure 2-3
Rear View of a Non-Modular Device (7xx82), Terminals of a Typical Device with IO102
(1) Current terminal A (2) Spring clip (3) Voltage terminal B (4) Voltage terminal D (5) Voltage terminal L (6) Time synchronization G (7) Plug-in module position E (8) Battery compartment (9) Plug-in module position F (10) Terminal for integrated Ethernet interface J (11) Protective grounding terminal
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Fastening Openings of the Base and 1/3 Module
To remove the screw covers, introduce the screwdriver into the provided slot.
[dw_screwdriver, 1, --_--]
Figure 2-4 Slot for Introducing the Screwdriver
Loosen the cover by turning slightly. Then, pull the cover towards you.
Forms of Devices and On-Site Operation Panels
2.1 Flush-Mounting Devices
[le_osobep, 1, --_--]
Figure 2-5
Fastening Openings of the Base and 1/3 Module Shown, for Example, on the Top Fastening
(1) Screw cover (2) Fastening opening
NOTICE
The screw cover can be damaged if it is removed in an incorrect way.
Non-observance of the following measure can result in material damage.
Use a screwdriver to remove the screw cover.
²
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Forms of Devices and On-Site Operation Panels
2.1 Flush-Mounting Devices
Expansion Module
[le_front expansion module, 1, --_--]
Figure 2-6
Front View of the Expansion Module
(1) Device housing (2) On-site operation panel (3) Bus terminal for an additional expansion module (shown with bus termination plate)
Unused bus terminals are sealed with a cover.
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Forms of Devices and On-Site Operation Panels
2.1 Flush-Mounting Devices
[le_rear expansion module, 1, --_--]
Figure 2-7
(1) Current terminal xA (2) Spring clip (3) Voltage terminal xB (4) Bus terminal to the base module (5) Voltage terminal xC (6) Voltage terminal xD (7) Protective grounding terminal
NOTE
These modules can be installed in the 1st and 2nd device rows. x corresponds to the slot in the 19-inch rack.
Possible values in the 1st device row: x = 3, 4, 5, or 6 Possible values in the 2nd device row: x = 8, 9, 10, 11 or 12
Rear View of the Expansion Module
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Forms of Devices and On-Site Operation Panels
2.1 Flush-Mounting Devices
Counting Method for Assemblies in 19-Inch Rack (View of the Rear of the Device)
[dwbgrpos-170713-01.tif, 3, en_US]
Figure 2-8
Counting Method for Assemblies in 19-Inch Rack (Example)
(1) Current terminal A (2) Voltage terminal A, B, C, D (3) Terminal for time synchronization G (4) Plug-in module E, F (5) Terminal for detached on-site operation panel H (6) Battery compartment (7) Terminal for integrated Ethernet interface J (8) Terminal for COM link K (9) 2-pole terminal to connect power supply (10) Base module 1/3 of 19 in (11) Expansion module 1/6 of 19 in (12) Connecting cable between 1st and 2nd device row
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NOTE
i
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The structure of the 2nd device row is described in chapter 5.2.1.3 Expanding Devices with 2nd Device
Row.
Connection Systems
Forms of Devices and On-Site Operation Panels
2.1 Flush-Mounting Devices
[le_connection, 1, --_--]
Figure 2-9
(1) Cut-out for contact tab (2) Contact tab (prefitted on the expansion module) (3) Hinged angle clip (4) Snap-in spring
NOTE
All on-site operation panels must be connected to one another via the bolt-on contact tabs. The contact tabs are delivered with the expansion modules.
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Connection Systems
i
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Forms of Devices and On-Site Operation Panels

2.2 Surface-Mounted Devices with Integrated On-Site Operation Panel

2.2
2.2.1
Base Module
Surface-Mounted Devices with Integrated On-Site Operation Panel

Description of the Modular Device

The surface-mounting devices with integrated on-site operation panel were conceived for fitting on a flat wall surface. The on-site operation panel is fastened on the device with a distance frame. The distance frame creates the necessary wiring space for the cable connections.
NOTE
The basic device structure is described in chapter 2.1.1 Description .
[le_device mounting, 1, --_--]
Figure 2-10
(1) Outer distance frame (2) Fixing bracket
28 SIPROTEC 5, Hardware Description, Manual
Device Structure
C53000-G5040-C002-C, Edition 10.2017
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Forms of Devices and On-Site Operation Panels
2.2 Surface-Mounted Devices with Integrated On-Site Operation Panel
[dwauzeil-040211-01.tif, 2, --_--]
Figure 2-11
(1) Mounting bracket
NOTE
When a base module is expanded, 2 mounting brackets must be fitted between the on-site operation panels and the distance frame. The mounting bracket stabilizes the device. The length of the mounting bracket corresponds to the width of the device.
Basic and Expansion Module of the Surface-Mounting Device
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Forms of Devices and On-Site Operation Panels
2.2 Surface-Mounted Devices with Integrated On-Site Operation Panel
Fastening Openings
[dwbaaube-040211-01.tif, 2, --_--]
Figure 2-12
(1) Top fastening openings (2) Bottom fastening openings
2.2.2
30 SIPROTEC 5, Hardware Description, Manual

Description of the Non-Modular Surface-Mounting Device

NOTE
The basic device structure is described in chapter 2.1.1 Description .
The non-modular device variant is designed for mounting to a flat wall surface. This variant is created by flush­mounting the non-modular device into the surface-mounting bracket. In this process, you may face the opening as needed upward (cables coming from above) or downward (cables coming from below) as shown in the following figure. You can order the surface-mounting bracket individually.
Fastening Openings of the Base Module
C53000-G5040-C002-C, Edition 10.2017
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