Siemens SIPROTEC 4 7SJ61 User Manual

Preface
SIPROTEC 4 Multi-funktional Protective
Relay with Bay Controller 7SJ61
V4.9
Manual
Introduction
Functions
Mounting and Commissioning
Technical Data
Ordering Information and Accessories
Terminal Assignments
Connection Examples
Current Transformer Requirements Default Settings and Protocol-dependent
Functions
1 2 3 4
A
B
C
D
E
C53000-G1140-C210-6
Functions, Settings, Information
Literature
Glossary
Index
F
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NOTE
For your own safety, observe the warnings and safety instructions contained in this document, if available.
Disclaimer of Liability
We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot be completely ruled out, so that no liability can be accepted for any errors or omissions contained in the information given.
The information given in this document is reviewed regu­larly and any necessary corrections will be included in subsequent editions. We appreciate any suggested improvements.
We reserve the right to make technical improvements without notice.
Document version V04.41.00 Release date 05.2016
Copyright
Copyright © Siemens AG 2016. All rights reserved. Dissemination or reproduction of this document, or evalua-
tion and communication of its contents, is not authorized except where expressly permitted. Violations are liable for damages. All rights reserved, particularly for the purposes of patent application or trademark registration.
Registered Trademarks
SIPROTEC, SINAUT, SICAM and DIGSI are registered trade­marks of Siemens AG. Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner

Preface

Purpose of this Manual
This manual describes the functions, operation, installation, and commissioning of devices 7SJ61. In partic­ular, one will find:
Information regarding the configuration of the scope of the device and a description of the device func-
tions and settings → Chapter 2;
Instructions for Installation and Commissioning → Chapter 3;
Compilation of the Technical Data → Chapter 4;
As well as a compilation of the most significant data for advanced users → Appendix A.
General information with regard to design, configuration, and operation of SIPROTEC 4 devices are set out in the SIPROTEC 4 System Description /1/ SIPROTEC 4 Systembeschreibung.
Target Audience
Protection-system engineers, commissioning engineers, persons entrusted with the setting, testing and main­tenance of selective protection, automation and control equipment, and operating personnel in electrical installations and power plants.
Applicability of this Manual
This manual applies to: SIPROTEC 4 Multi-funktional Protective Relay with Bay Controller 7SJ61; firmware version V4.9.
Indication of Conformity
Additional Standards IEEE Std C37.90 (see Chapter 4 "Technical Data")
[ul-schutz-110602-kn, 1, --_--]
This product complies with the directive of the Council of the European Communities on the approximation of the laws of the Member States relating to electromagnetic compatibility (EMC Council Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage Directive 2006/95 EC).
This conformity is proved by tests conducted by Siemens AG in accordance with the Council Directive in agreement with the generic standards EN 61000-6-2 and EN 61000-6-4 for EMC directive, and with the standard EN 60255-27 for the low-voltage directive.
The device has been designed and produced for industrial use. The product conforms with the international standards of the series IEC 60255 and the
German standard VDE 0435.
SIPROTEC 4, 7SJ61, Manual C53000-G1140-C210-6, Edition 05.2016
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Preface
Additional Support
For questions about the SIPROTEC 4 system, please contact your Siemens sales partner. Our Customer Support Center provides a 24-hour service. Phone: +49 (180) 524-8437 Fax: +49 (180) 524-2471 e-mail: support.ic@siemens.com
Training Courses
Enquiries regarding individual training courses should be addressed to our Training Center: Siemens AG Siemens Power Academy TD Humboldt Street 59 59 90459 Nuremberg Phone: +49 (911) 433-7415 Fax: +49 (911) 433-5482 Internet: www.siemens.com/energy/power-academy e-mail: poweracademy.ic-sg@siemens.com
Safety Information
This manual does not constitute a complete index of all required safety measures for operation of the equip­ment (module, device), as special operational conditions may require additional measures. However, it comprises important information that should be noted for purposes of personal safety as well as avoiding material damage. Information that is highlighted by means of a warning triangle and according to the degree of danger, is illustrated as follows.
DANGER
Danger indicates that death, severe personal injury or substantial material damage will result if proper precautions are not taken.
²
WARNING
indicates that death, severe personal injury or substantial property damage may result if proper precautions are not taken.
²
CAUTION
indicates that minor personal injury or property damage may result if proper precautions are not taken. This particularly applies to damage to or within the device itself and consequential damage thereof.
²
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Preface
NOTE
indicates information on the device, handling of the device, or the respective part of the instruction manual which is important to be noted.
WARNING
Qualified Personnel
Commissioning and operation of the equipment (module, device) as set out in this manual may only be carried out by qualified personnel. Qualified personnel in terms of the technical safety information as set out in this manual are persons who are authorized to commission, activate, to ground and to designate devices, systems and electrical circuits in accordance with the safety standards.
Use as prescribed
The operational equipment (device, module) may only be used for such applications as set out in the cata­logue and the technical description, and only in combination with third-party equipment recommended or approved by Siemens.
The successful and safe operation of the device is dependent on proper handling, storage, installation, operation, and maintenance.
When operating an electrical equipment, certain parts of the device are inevitably subject to dangerous voltage. Severe personal injury or property damage may result if the device is not handled properly.
Before any connections are made, the device must be grounded to the ground terminal. All circuit components connected to the voltage supply may be subject to dangerous voltage. Dangerous voltage may be present in the device even after the power supply voltage has been removed
(capacitors can still be charged). Operational equipment with open circuited current transformer circuits may not be operated. The limit values as specified in this manual or in the operating instructions may not be exceeded. This
aspect must also be observed during testing and commissioning.
²
Typographic and Symbol Conventions
The following text formats are used when literal information from the device or to the device appear in the text flow:
Parameter Names
Designators of configuration or function parameters which may appear word-for-word in the display of the device or on the screen of a personal computer (with operation software DIGSI), are marked in bold letters in monospace type style. The same applies to titles of menus.
1234A
Parameter addresses have the same character style as parameter names. Parameter addresses contain the suffix A in the overview tables if the parameter can only be set in DIGSI via the option Display additional settings.
Parameter Options
Possible settings of text parameters, which may appear word-for-word in the display of the device or on the screen of a personal computer (with operation software DIGSI), are additionally written in italics. The same applies to the options of the menus.
Indications
Designators for information, which may be output by the relay or required from other devices or from the switch gear, are marked in a monospace type style in quotation marks.
Deviations may be permitted in drawings and tables when the type of designator can be obviously derived from the illustration.
The following symbols are used in drawings:
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Preface
Device-internal logical input signal
Device-internal logical output signal
Internal input signal of an analog quantity
External binary input signal with number (binary input, input indication) External binary output signal with number (example of a value indication)
External binary output signal with number (device indication) used as input signal
Example of a parameter switch designated FUNCTION with address 1234 and the possible settings ON and OFF
Besides these, graphical symbols are used in accordance with IEC 60617-12 and IEC 60617-13 or similar. Some of the most frequently used are listed below:
Analog input variable
AND-gate operation of input values
OR-gate operation of input values
Exclusive OR gate (antivalence): output is active, if only one of the inputs is active
Coincidence gate: output is active, if both inputs are active or inactive at the same time
Dynamic inputs (edge-triggered) above with positive, below with negative edge
Formation of one analog output signal from a number of analog input signals
Limit stage with setting address and parameter designator (name)
Timer (pickup delay T, example adjustable) with setting address and parameter designator (name)
Timer (dropout delay T, example non-adjustable)
Dynamic triggered pulse timer T (monoflop)
Static memory (SR flipflop) with setting input (S), resetting input (R), output (Q) and inverted output (Q), setting input dominant
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Static memory (RS-flipflop) with setting input (S), resetting input (R), output (Q) and inverted output (Q), resetting input dominant
Preface
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Table of Contents

Preface..........................................................................................................................................................3
1 Introduction................................................................................................................................................17
1.1 Overall Operation..............................................................................................................18
1.2 Application Scope............................................................................................................. 20
1.3 Characteristics.................................................................................................................. 22
2 Functions.................................................................................................................................................... 27
2.1 General.............................................................................................................................28
2.1.1 Functional Scope......................................................................................................... 28
2.1.1.1 Description............................................................................................................ 28
2.1.1.2 Setting Notes......................................................................................................... 28
2.1.1.3 Settings................................................................................................................. 29
2.1.2 Device, General Settings.............................................................................................. 31
2.1.2.1 Command-dependent Messages.............................................................................31
2.1.2.2 Setting Notes......................................................................................................... 32
2.1.2.3 Settings................................................................................................................. 33
2.1.2.4 Information List..................................................................................................... 33
2.1.3 Power System Data 1...................................................................................................35
2.1.3.1 Description............................................................................................................ 35
2.1.3.2 Setting Notes......................................................................................................... 35
2.1.3.3 Settings................................................................................................................. 39
2.1.3.4 Information List..................................................................................................... 40
2.1.4 Oscillographic Fault Records........................................................................................ 41
2.1.4.1 Description............................................................................................................ 41
2.1.4.2 Setting Notes......................................................................................................... 41
2.1.4.3 Settings................................................................................................................. 42
2.1.4.4 Information List..................................................................................................... 42
2.1.5 Settings Groups........................................................................................................... 42
2.1.5.1 Description............................................................................................................ 42
2.1.5.2 Setting Notes......................................................................................................... 43
2.1.5.3 Settings................................................................................................................. 43
2.1.5.4 Information List..................................................................................................... 43
2.1.6 Power System Data 2...................................................................................................43
2.1.6.1 Description............................................................................................................ 43
2.1.6.2 Setting Notes......................................................................................................... 44
2.1.6.3 Settings................................................................................................................. 44
2.1.6.4 Information List..................................................................................................... 44
2.1.7 EN100-Module............................................................................................................ 45
2.1.7.1 Description............................................................................................................ 45
2.1.7.2 Setting Notes......................................................................................................... 45
2.1.7.3 Information List..................................................................................................... 45
2.2 Overcurrent Protection 50, 51, 50N, 51N.......................................................................... 46
2.2.1 General ...................................................................................................................... 46
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2.2.2 Definite Time, High-set Elements 50-3, 50-2, 50N-3, 50N-2..........................................47
2.2.3 Definite Time Overcurrent Elements 50-1, 50N-1......................................................... 49
2.2.4 Inverse Time Overcurrent Elements 51, 51N ................................................................52
2.2.5 Dynamic Cold Load Pickup Function.............................................................................55
2.2.6 Inrush Restraint .......................................................................................................... 55
2.2.7 Pickup Logic and Tripping Logic................................................................................... 57
2.2.8 Two-phase Overcurrent Protection (Only Non-Directional) ...........................................58
2.2.9 Fast Busbar Protection Using Reverse Interlocking ....................................................... 59
2.2.10 Setting Notes...............................................................................................................59
2.2.11 Settings.......................................................................................................................67
2.2.12 Information List...........................................................................................................69
2.3 Dynamic Cold Load Pickup.................................................................................................72
2.3.1 Description..................................................................................................................72
2.3.2 Setting Notes...............................................................................................................74
2.3.3 Settings.......................................................................................................................75
2.3.4 Information List...........................................................................................................76
2.4 Single-Phase Overcurrent Protection..................................................................................77
2.4.1 Description..................................................................................................................77
2.4.2 High-impedance Ground Fault Unit Protection............................................................. 78
2.4.3 Tank Leakage Protection..............................................................................................80
2.4.4 Setting Notes...............................................................................................................81
2.4.5 Settings.......................................................................................................................86
2.4.6 Information List...........................................................................................................86
2.5 Negative Sequence Protection 46......................................................................................87
2.5.1 Definite Time characteristic .........................................................................................87
2.5.2 Inverse Time characteristic 46-TOC.............................................................................. 88
2.5.3 Setting Notes...............................................................................................................90
2.5.4 Settings.......................................................................................................................92
2.5.5 Information List...........................................................................................................93
2.6 Motor Protection...............................................................................................................94
2.6.1 Motor Starting Protection 48........................................................................................94
2.6.1.1 Description............................................................................................................ 94
2.6.1.2 Setting Notes......................................................................................................... 97
2.6.2 Motor Restart Inhibit 66...............................................................................................98
2.6.2.1 Description............................................................................................................ 99
2.6.2.2 Setting Notes....................................................................................................... 103
2.6.3 Load Jam Protection (51M)........................................................................................ 107
2.6.3.1 Description.......................................................................................................... 107
2.6.3.2 Setting Notes....................................................................................................... 109
2.6.4 Motorprotection (Motor Starting Protection 48, Motor Restart Inhibit 66, LoadJam)....111
2.6.4.1 Settings............................................................................................................... 111
2.6.4.2 Information List................................................................................................... 112
2.7 Thermal Overload Protection 49...................................................................................... 113
2.7.1 Description................................................................................................................113
2.7.2 Setting Notes.............................................................................................................115
2.7.3 Settings.....................................................................................................................119
2.7.4 Information List.........................................................................................................120
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2.8 Monitoring Functions......................................................................................................121
2.8.1 Measurement Supervision......................................................................................... 121
2.8.1.1 General................................................................................................................121
2.8.1.2 Hardware Monitoring .......................................................................................... 121
2.8.1.3 Software Monitoring ........................................................................................... 123
2.8.1.4 Monitoring of the External Transformer Circuits....................................................123
2.8.1.5 Setting Notes....................................................................................................... 124
2.8.1.6 Settings............................................................................................................... 125
2.8.1.7 Information List................................................................................................... 125
2.8.2 Trip Circuit Supervision 74TC..................................................................................... 126
2.8.2.1 Description.......................................................................................................... 126
2.8.2.2 Setting Notes....................................................................................................... 128
2.8.2.3 Settings............................................................................................................... 129
2.8.2.4 Information List................................................................................................... 129
2.8.3 Malfunction Responses of the Monitoring Functions.................................................. 129
2.8.3.1 Description.......................................................................................................... 129
2.9 Ground Fault Protection 64, 67N(s), 50N(s), 51N(s).........................................................132
2.9.1 Current Elements 50Ns, 51Ns.................................................................................... 132
2.9.2 Logic......................................................................................................................... 132
2.9.3 Setting Notes.............................................................................................................135
2.9.4 Settings.....................................................................................................................138
2.9.5 Information List.........................................................................................................140
2.10 Intermittent Ground Fault Protection...............................................................................141
2.10.1 Description................................................................................................................141
2.10.2 Setting Notes.............................................................................................................144
2.10.3 Settings.....................................................................................................................145
2.10.4 Information List.........................................................................................................145
2.11 Automatic Reclosing System 79.......................................................................................147
2.11.1 Program Execution.................................................................................................... 147
2.11.2 Blocking.................................................................................................................... 150
2.11.3 Status Recognition and Monitoring of the Circuit Breaker........................................... 152
2.11.4 Controlling Protection Elements.................................................................................153
2.11.5 Zone Sequencing / Fuse Saving Scheme..................................................................... 155
2.11.6 Setting Notes.............................................................................................................156
2.11.7 Settings.....................................................................................................................161
2.11.8 Information List.........................................................................................................165
2.12 Breaker Failure Protection 50BF.......................................................................................167
2.12.1 Description................................................................................................................167
2.12.2 Setting Notes.............................................................................................................170
2.12.3 Settings.....................................................................................................................172
2.12.4 Information List.........................................................................................................173
2.13 Flexible Protection Functions...........................................................................................174
2.13.1 Functional Description...............................................................................................174
2.13.2 Setting Notes.............................................................................................................177
2.13.3 Settings.....................................................................................................................180
2.13.4 Information List.........................................................................................................181
2.14 Temperature Detection via RTD Boxes..............................................................................182
2.14.1 Description................................................................................................................182
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2.14.2 Setting Notes.............................................................................................................183
2.14.3 Settings.....................................................................................................................184
2.14.4 Information List.........................................................................................................188
2.15 Phase Rotation................................................................................................................ 190
2.15.1 Description................................................................................................................190
2.15.2 Setting Notes.............................................................................................................190
2.16 Function Logic................................................................................................................ 191
2.16.1 Pickup Logic of the Entire Device................................................................................191
2.16.2 Tripping Logic of the Entire Device.............................................................................191
2.16.3 Setting Notes.............................................................................................................192
2.17 Auxiliary Functions..........................................................................................................193
2.17.1 Message Processing...................................................................................................193
2.17.1.1 LED Displays and Binary Outputs (Output Relays)..................................................193
2.17.1.2 Information on the Integrated Display (LCD) or Personal Computer....................... 193
2.17.1.3 Information to a Substation Control Center...........................................................195
2.17.2 Statistics....................................................................................................................195
2.17.2.1 Description.......................................................................................................... 195
2.17.2.2 Circuit Breaker Maintenance.................................................................................196
2.17.2.3 Motor Statistics.................................................................................................... 202
2.17.2.4 Setting Notes....................................................................................................... 203
2.17.2.5 Information List................................................................................................... 204
2.17.2.6 Information List................................................................................................... 205
2.17.3 Measurement............................................................................................................205
2.17.3.1 Display of Measured Values.................................................................................. 206
2.17.3.2 Transfer of Measured Values................................................................................ 206
2.17.3.3 Information List................................................................................................... 207
2.17.4 Average Measurements............................................................................................. 208
2.17.4.1 Description.......................................................................................................... 208
2.17.4.2 Setting Notes....................................................................................................... 208
2.17.4.3 Settings............................................................................................................... 208
2.17.4.4 Information List................................................................................................... 208
2.17.5 Min/Max Measurement Setup.................................................................................... 209
2.17.5.1 Description.......................................................................................................... 209
2.17.5.2 Setting Notes....................................................................................................... 209
2.17.5.3 Settings............................................................................................................... 209
2.17.5.4 Information List................................................................................................... 209
2.17.6 Set Points for Measured Values.................................................................................. 210
2.17.6.1 Description.......................................................................................................... 210
2.17.6.2 Setting Notes....................................................................................................... 210
2.17.6.3 Information List................................................................................................... 211
2.17.7 Set Points for Statistic................................................................................................ 211
2.17.7.1 Description.......................................................................................................... 211
2.17.7.2 Setting Notes....................................................................................................... 211
2.17.7.3 Information List................................................................................................... 211
2.17.8 Commissioning Aids.................................................................................................. 211
2.17.8.1 Description.......................................................................................................... 212
2.17.9 Web Monitor............................................................................................................. 213
2.17.9.1 General................................................................................................................213
2.17.9.2 Functions.............................................................................................................214
2.17.9.3 Operating Modes ................................................................................................ 215
2.17.9.4 Display Example...................................................................................................216
2.17.9.5 Setting Notes....................................................................................................... 217
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2.18 Breaker Control...............................................................................................................219
2.18.1 Control Device...........................................................................................................219
2.18.1.1 Description.......................................................................................................... 219
2.18.1.2 Information List................................................................................................... 219
2.18.2 Types of Commands.................................................................................................. 220
2.18.2.1 Description.......................................................................................................... 220
2.18.3 Command Sequence..................................................................................................220
2.18.3.1 Description.......................................................................................................... 221
2.18.4 Interlocking............................................................................................................... 221
2.18.4.1 Description.......................................................................................................... 221
2.18.5 Command Logging.................................................................................................... 228
2.18.5.1 Description.......................................................................................................... 228
3 Mounting and Commissioning................................................................................................................. 231
3.1 Mounting and Connections............................................................................................. 232
3.1.1 Configuration Information......................................................................................... 232
3.1.2 Hardware Modifications.............................................................................................235
3.1.2.1 General................................................................................................................235
3.1.2.2 Disassembly.........................................................................................................237
3.1.2.3 Switch elements on the PCBs................................................................................239
3.1.2.4 Interface Modules................................................................................................ 251
3.1.2.5 Reassembly..........................................................................................................255
3.1.3 Installation................................................................................................................ 255
3.1.3.1 Panel Flush Mounting...........................................................................................255
3.1.3.2 Rack Mounting and Cubicle Mounting.................................................................. 257
3.1.3.3 Panel Flush Mounting...........................................................................................259
3.2 Checking Connections.....................................................................................................260
3.2.1 Checking Data Connections of Interfaces................................................................... 260
3.2.2 Checking the System Connections............................................................................. 262
3.3 Commissioning............................................................................................................... 265
3.3.1 Test Mode and Transmission Block.............................................................................266
3.3.2 Testing the System Interface .....................................................................................266
3.3.3 Checking the Status of Binary Inputs and Outputs...................................................... 267
3.3.4 Tests for Breaker Failure Protection............................................................................ 270
3.3.5 Testing User-Defined Functions..................................................................................272
3.3.6 Current, and Phase Rotation Testing...........................................................................272
3.3.7 Test for High Impedance Protection........................................................................... 272
3.3.8 Testing the Reverse Interlocking Scheme....................................................................273
3.3.9 Checking the Temperature Detection......................................................................... 273
3.3.10 Trip/Close Tests for the Configured Operating Devices................................................ 274
3.3.11 Creating Oscillographic Recordings for Tests.............................................................. 275
3.3.12 Final Preparation of the Device.................................................................................. 276
4 Technical Data.......................................................................................................................................... 279
4.1 General Device Data........................................................................................................280
4.1.1 Analog Inputs............................................................................................................280
4.1.2 Auxiliary Voltage....................................................................................................... 280
4.1.3 Binary Inputs and Outputs .........................................................................................281
4.1.4 Communication Interfaces.........................................................................................282
4.1.5 Electrical Tests...........................................................................................................286
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4.1.6 Mechanical Tests....................................................................................................... 287
4.1.7 Climatic Stress Tests.................................................................................................. 288
4.1.8 Service Conditions..................................................................................................... 289
4.1.9 Certifications............................................................................................................. 289
4.1.10 Design ......................................................................................................................289
4.2 Definite-time Overcurrent Protection...............................................................................290
4.3 Inverse-time Overcurrent Protection................................................................................292
4.4 Inrush Restraint...............................................................................................................302
4.5 Dynamic Cold Load Pickup...............................................................................................303
4.6 Single-phase Overcurrent Protection............................................................................... 304
4.7 Negative Sequence Protection (definite-time characteristic).............................................305
4.8 Negative Sequence Protection (inverse-time characteristics)............................................306
4.9 Motor Starting Time Supervision..................................................................................... 312
4.10 Motor Restart Inhibit....................................................................................................... 313
4.11 Load Jam Protection........................................................................................................314
4.12 Thermal Overload Protection...........................................................................................315
4.13 Ground Fault Detection (Sensitive/Insensitive).................................................................317
4.14 Intermittent Ground Fault Protection...............................................................................324
4.15 Automatic Reclosing....................................................................................................... 325
4.16 Breaker Failure Protection............................................................................................... 326
4.17 Flexible Protection Functions ..........................................................................................327
4.18 Temperature Detection................................................................................................... 329
4.19 User-defined Functions (CFC).......................................................................................... 330
4.20 Auxiliary Functions..........................................................................................................336
4.21 Switching Device Control................................................................................................ 340
4.22 Dimensions.....................................................................................................................341
4.22.1
4.22.2
4.22.3
4.22.4
4.22.5 Varistor..................................................................................................................... 344
Panel Flush and Cubicle Mounting (Housing Size 1/3) ................................................. 341
Panel Flush Mounting and Cabinet Flush Mounting (Housing Size 1/2) ........................342
Panel Surface Mounting (Housing Size 1/3) .................................................................343
Panel Surface Mounting (Housing Size1/2) ................................................................. 343
A Ordering Information and Accessories.....................................................................................................345
A.1 Ordering Information 7SJ61 V4.9 ................................................................................... 346
A.2 Accessories.....................................................................................................................349
B Terminal Assignments..............................................................................................................................351
B.1 Housing for Panel Flush and Cubicle Mounting................................................................ 352
B.2 Housing for Panel Surface Mounting................................................................................355
B.3 Terminal Assignment on Housing for Panel Surface Mounting..........................................358
B.4 Connector Assignment....................................................................................................360
C Connection Examples............................................................................................................................... 361
C.1 Connection Examples for Current Transformers, all Devices............................................. 362
C.2 Connection Examples for RTD-Box, all Devices................................................................. 367
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D Current Transformer Requirements......................................................................................................... 369
D.1 Accuracy limiting factors................................................................................................. 370
D.2 Class conversion............................................................................................................. 371
D.3 Cable core balance current transformer........................................................................... 372
E Default Settings and Protocol-dependent Functions............................................................................... 373
E.1 LEDs............................................................................................................................... 374
E.2 Binary Input.................................................................................................................... 375
E.3 Binary Output................................................................................................................. 376
E.4 Function Keys................................................................................................................. 377
E.5 Default Display................................................................................................................378
E.6 Pre-defined CFC Charts....................................................................................................380
E.7 Protocol-dependent Functions.........................................................................................381
F Functions, Settings, Information..............................................................................................................383
F.1 Functional Scope............................................................................................................ 384
F.2 Settings.......................................................................................................................... 386
F.3 Information List.............................................................................................................. 406
F.4 Group Alarms..................................................................................................................437
F.5 Measured Values.............................................................................................................438
Literature.................................................................................................................................................. 441
Glossary.................................................................................................................................................... 443
Index.........................................................................................................................................................453
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1

Introduction

The device family SIPROTEC 7SJ61 devices is introduced in this section. An overview of the devices is presented in their application, characteristics, and scope of functions.
1.1 Overall Operation 18
1.2 Application Scope 20
1.3 Characteristics 22
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Introduction

1.1 Overall Operation

1.1
Analog Inputs
Overall Operation
The numerical, multi-functional protection device SIPROTEC 7SJ61 is equipped with a powerful microproc­essor. It allows all tasks to be processed digitally, from the acquisition of measured quantities to sending commands to circuit breakers. Figure 1-1 shows the basic structure of the device.
The measuring inputs (MI) convert the currents coming from the instrument transformers and adapt them to the level appropriate for the internal processing of the device. The device has 4 current inputs. three of these are for the input of the phase currents. Depending on the model, the fourth current input (ΙN) may be used for
measuring the ground fault current ΙN (current transformer starpoint) or for a separate ground current trans­former (for ground fault detection ΙNs). The analog input quantities are passed on to the input amplifiers (IA).
[hw-struktur-7sj61-020702-kn, 1, en_US]
Figure 1-1
The input amplifier IA stage provides a high-resistance termination for the input quantities. It consists of filters that are optimized for measured-value processing with regard to bandwidth and processing speed.
The analog-to-digital (AD) element consists of a multiplexor, an analog-to-digital (A/D) converter and of memory components for the transmission of digital signals to the microcomputer system.
Microcomputer System
Apart from processing the measured values, the microcomputer system (μC) also executes the actual protec­tion and control functions. They especially include:
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Filtering and preparation of the measured quantities
Continuous monitoring of the measured quantities
Monitoring of the pickup conditions for the individual protective functions
Interrogation of limit values and sequences in time
Control of signals for the logic functions
Output of control commands for switching devices
Recording of messages, fault data and fault values for analysis
Management of the operating system and the associated functions such as data recording, real-time
clock, communication, interfaces, etc.
The information is distributed via output amplifiers (OA).
Binary Inputs and Outputs
The computer system obtains external information through the binary input/output boards (inputs and outputs). The computer system obtains information from the system (e.g remote resetting) or from external equipment (e.g. blocking commands). These outputs include, in particular, trip commands to circuit breakers and signals for the remote indication of important events and conditions.
Front Panel
Introduction
1.1 Overall Operation
Optical indicators (LEDs) and a front display panel (LC display) provide information on the function of the device, and indicate events, states and measured values.
Integrated control and numeric keys in conjunction with the LCD enable interaction with the remote device. These elements can be used to access the device for information such as configuration and setting parame­ters. Similarly, setting parameters can be accessed and changed if needed.
In addition, control of circuit breakers and other equipment is possible from the front panel of the device.
Serial Interfaces
The Front PC Interface is provided for local communications with a personal computer using the DIGSI soft­ware. This facilitates a comfortable handling of all device functions.
The Rear Service Interface can also be used to communicate with the relay from a PC running the DIGSI soft­ware. This interface is especially well suited for a permanent connection of the devices to the PC or for opera­tion via a modem. The service interface can also be used to connect an RTD box (= resistance temperature detector) for obtaining external temperatures (e.g. for overload protection).
All data can be transferred to a central control center or monitoring system via the serial System Interface. This interface may be provided with various protocols and physical transmission schemes to suit the particular application.
A further interface is provided for the time synchronization of the internal clock via external synchronization sources.
A range of communication protocols are available from a variety of additional interface modules. The operator or service interface allows you to operate the device from a remote location or on site using a
standard browser. This is possible during commissioning, checking and also during operation of the devices. The SIPROTEC 4 Standard “WEBMonitor” is available for this task.
Power Supply
A power supply unit (Vaux or PS) delivers power to the functional units using the different voltage levels. Voltage dips may occur if the voltage supply system (substation battery) becomes short-circuited. Usually, they are bridged by a capacitor (see also Technical Data).
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Introduction

1.2 Application Scope

1.2
Protective Functions
Application Scope
The numerical, multi-functional SIPROTEC 4 7SJ61 is a versatile device designed for protection, control and monitoring of busbar feeders. For line protection, the device can be used in networks with earthed, low resist­ance earthed, isolated or compensated neutral point. It is suited for networks that are radial and supplied from a single source or open looped networks. The device is equipped with motor protection applicable for asyn­chronous machines of all sizes.
The device includes the functions that are necessary for protection, for monitoring of circuit breaker positions, and control of the circuit breakers in straight bus applications or breaker-and-a-half configurations; therefore, the devices can be universally employed. The devices also provide excellent backup facilities of differential protective schemes of lines, transformers, generators, motors, and busbars of all voltage levels.
Non-directional overcurrent protection (50, 50N, 51, 51N) is the basis of the device. There are three definite time overcurrent protective elements and one inverse time element for the phase currents and the ground current. For inverse time overcurrent protective elements, several curves of different standards are provided. Alternatively, user-defined characteristic can be programmed.
Depending on the variant ordered, the overcurrent time protection can feature breaker failure protection and ground fault protection for high-resistence ground short-circuits and faults.
In addition to the fault protection functions already mentioned, other protective functions are available. Some of them depend on the version of the device that is ordered. These additional functions include negative sequence protection (46), thermal overload protection (49) with start inhibit for motors (66/68), and motor starting protection (48), as well as automatic reclosing (79) which allows different reclosing cycles on over­head lines. An automatic reclosing system may also be connected externally.
A protection feature can be ordered for the detection of intermittent ground faults which detects and accumu­lates transient ground faults.
External detectors account for ambient temperatures or coolant temperatures (by means of an external RTDbox).
Control Functions
The device features a control function for activating and deactivating switchgears via the integrated operator panel, the system interface, binary inputs, and the serial port using a personal computer with DIGSI.
The status of the primary equipment can be transmitted to the device via auxiliary contacts connected to binary inputs. The present status (or position) of the primary equipment can be displayed on the device, and used for interlocking or alarm condition monitoring. The number of operating equipments to be switched is limited by the binary inputs and outputs available in the device or the binary inputs and outputs allocated for the switch position indications. Depending on the primary equipment being controlled, one binary input (single point indication) or two binary inputs (double point indication) may be used for this process.
The capability of switching primary equipment can be restricted by a setting associated with switching authority (Remote or Local), and by the operating mode (interlocked/non-interlocked, with or without pass­word request).
Processing of interlocking conditions for switching (e.g. switchgear interlocking) can be established with the aid of integrated, user-configurable logic functions.
Messages and Measured Values; Recording of Event and Fault Data
The operational indications provide information about conditions in the power system and the device. Meas­urement quantities and values that are calculated can be displayed locally and communicated via the serial interfaces.
Device messages can be assigned to a number of LEDs on the front cover (allocatable), can be externally processed via output contacts (allocatable), linked with user-definable logic functions and/or issued via serial interfaces.
During a fault (system fault) important events and changes in conditions are saved in fault protocols (Event Log or Trip Log). Instantaneous fault values are also saved in the device and may be analyzed subsequently.
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Communication
The following interfaces are available for the communication with external operating, control and memory systems.
A 9-pole DSUB miniature female connector on the front panel serves the purpose of local communication with a PC. By means of the SIPROTEC 4 operating software DIGSI, all operational and evaluation tasks can be executed via this operator interface, such as specifying and modifying configuration parameters and settings, configuring user-specific logic functions, retrieving operational messages and measured values, inquiring device conditions and measured values, issuing control commands.
Depending on the individual ordering variant, additional interfaces are located at the rear side of the device. They serve to establish extensive communication with other digital operating, control and memory compo­nents.
The service interface can be operated via electrical data lines or fiber optics and also allows communication via modem. For this reason, remote operation is possible via personal computer and the DIGSI operating soft­ware, e.g. to operate several devices via a central PC.
The system interface ensures the central communication between the device and the substation controller. It can also be operated via data lines or fibre optic cables. Standard protocols are available to transmit data according to IEC 60870-5-103 via system port. The integration of the devices into the automation systems SINAUT LSA and SICAM can also take place with this profile.
An EN 100 module allows integrating the devices into 100-Mbit Ethernet communication networks of the process control and automation system using IEC 61850, PROFINET or DNP 3.0 TCP protocols. Besides the link with the process control and automation system, this interface also processes DIGSI communication, interrelay communication via GOOSE and connection of a SICAM I/O unit.
Alternatively, field bus coupling with PROFIBUS FMS is available for SIPROTEC 4. The PROFIBUS FMS according to DIN 19245 is an open communication standard that particularly has wide acceptance in process control and automation engineering, with exceptional high performance. A profile has been defined for the PROFIBUS communication that covers all of the information types required for protection and process control engi­neering. The integration of the devices into the power automation system SICAM can also take place with this profile.
Besides the field-bus connection with PROFIBUS FMS, further coupling options are possible with PROFIBUS DP and the protocols DNP 3.0 and MODBUS. These protocols do not support all possibilities which are offered by PROFIBUS FMS.
Furthermore, a redundant IEC 60870-5-103 interface is available.
Introduction
1.2 Application Scope
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Introduction

1.3 Characteristics

1.3
General Characteristics
Characteristics
Powerful 32-bit microprocessor system
Complete digital processing and control of measured values, from the sampling of the analog input quan-
tities to the initiation of outputs, for example, tripping or closing circuit breakers or other switchgear devices
Total electrical separation between the internal processing stages of the device and the external trans-
former, control, and DC supply circuits of the system because of the design of the binary inputs, outputs, and the DC or AC converters
Complete set of functions necessary for the proper protection of lines, feeders, motors, and busbars
Easy device operation through an integrated operator panel or by means of a connected personal
computer running DIGSI
Continuous calculation and display of measured and metered values on the front of the device
Storage of min./max. measured values (slave pointer function) and storage of long-term mean values
Recording of event and fault data for the last 8 system faults (fault in a network) with real-time informa-
tion as well as instantaneous values for fault recording for a maximum time range of 20 s
Constant monitoring of the measured quantities, as well as continuous self-diagnostics covering the
hardware and software
Communication with SCADA or substation controller equipment via serial interfaces through the choice
of data cable, modem, or optical fibers
Battery-buffered clock that can be synchronized with an IRIG-B (via satellite) or DCF77 signal, binary input
signal, or system interface command
Motor Statistics: Recording of important statistical motor data (operation and startup information)
Switching statistics: Counting the number of trip commands initiated by the device, logging the currents
of the last switch-off operation initiated by the device, and accumulating the eliminated short-circuit currents of each breaker pole
Operating hours counter: Counting the operating hours of the protected object under load
Commissioning aids such as connection check, direction determination, status indication of all binary
inputs and outputs, easy check of system interface and influencing of information of the system interface during test operation
Time Overcurrent Protection 50, 51, 50N, 51N
Three definite time overcurrent protective elements and one inverse time overcurrent protective element
for phase current and ground current ΙN or summation current 3Ι
Two-phase operation of the overcurrent protection (ΙA, ΙC) is possible
Different curves of common standards are available for 51 and 51N, or a user-defined characteristic
Blocking is possible, e.g. for reverse interlocking with any element
Instantaneous tripping by any element is possible when switching onto a fault
In-rush restraint with second harmonic current quantities.
Ground Fault Protection 50N, 51N
0
Three definite time overcurrent protective elements and one inverse time overcurrent protective element
applicable for grounded or high-resistance grounded systems
Different Curves of common standards are available for 51 and 51N, or a user-definedcharacteristic
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In-rush restraint with second harmonic current quantities
Instantaneous tripping by any overcurrent element upon switch onto fault is possible.
Dynamic Cold Load Pick-up Function 50C, 50NC, 51C, 51NC, 67C, 67NC
Dynamic changeover of time overcurrent protection settings, e.g. when cold load conditions are recog-
nized
Detection of cold load condition via circuit breaker position or current threshold
Activation via automatic reclosure (AR) is possible
Activation also possible via binary input.
Single-Phase Overcurrent Protection
Evaluation of the measured current via the sensitive or insensitive ground current transformer
Suitable as differential protection that includes the neutral point current on transformer side, generator
side or motor side or for a grounded reactor set
As tank leakage protection against abnormal leakage currents between transformer tanks and ground.
Negative Sequence Protection 46
Evaluation of the negative sequence component of the currents
Two definite-time elements 46-1 and 46-2 and one inverse-time element 46-TOC; curves of common
standards are available for 46-TOC.
Introduction
1.3 Characteristics
Motor Starting Protection 48
Inverse time tripping characteristic based on an evaluation of the motor starting current
Definite time delay for blocked rotor.
Motor Restart Inhibit 66, 86
Approximate computation of the rotor overtemperature
Startup is permitted only if the rotor has sufficient thermal reserves for a complete startup
Disabling of the start inhibit is possible if an emergency startup is required.
Load Jam Protection for Motors 51M
Protection of motors during sudden rotor blocking
Evaluation of the positive sequence system of phase currents
Evaluation of the circuit breaker switching state
Blocking of function during motor standstill and during motor startup
Thermal Overload Protection 49
Thermal profile of energy losses (overload protection has full memory capability)
True r.m.s. calculation
Adjustable thermal warning element
Adjustable alarm level based on current magnitude
Additional time constant setting for motors to accommodate the motor at standstill
Integration of ambient temperature or coolant temperature is possible via external temperature sensors
and RTD-Box.
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Introduction
1.3 Characteristics
Monitoring Functions
Reliability of the device is greatly increased because of self-monitoring of the internal measurement
circuits, the auxiliary power supply as well as the hardware and software
Supervision of the current transformer secondary circuits by means of sum and symmetry checks
Trip circuit monitoring possible
Phase rotation check.
Ground Fault Detection 50N(s), 51N(s), 67N(s), 59N/64
Two-element Ground Fault Detection: 50Ns-1 and 50Ns-2
High sensitivity (as low as 1 mA)
Overcurrent element with definite time or inverse time delay
For inverse time overcurrent protection, characteristics according to IEC or ANSI standards, one userde-
fined and two logarithmic inverse current/time characteristics are available
Optionally applicable as additional ground fault protection.
Intermittent Ground Fault Protection
Detects and accumulates intermittent ground faults
Tripping after configurable total time.
Automatic Reclosing 79
Single-shot or multi-shot
With separate dead times for the first and all succeeding shots
Protective elements that initiate automatic reclosing are selectable. The choices can be different for
phase faults and ground faults
Separate programs for phase and ground faults
Interaction to time overcurrent protection element and ground fault elements. They can be blocked in
dependence of the reclosing cycle or released instantaneously
Breaker Failure Protection 50 BF
By checking the current and/or evaluating the circuit breaker auxiliary contacts
Started by any integrated protection function that trips
Initiation possible via a binary input from an external protective device.
Flexible Protective Functions
Up to 20 customizable protection functions with three-phase or single-phase operation
Any calculated or directly measured quantity can be evaluated on principle
Standard protection logic with definite time characteristic
Internal and configurable pickup and dropout delay
Modifiable message texts.
RTD box
Detection of any ambient temperatures or coolant temperatures by means of an external RTD box and
external temperature sensors.
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Phase Rotation
Selectable ABC or ACB by setting (static) or binary input (dynamic).
Circuit-Breaker Maintenance
Statistical methods to help adjust maintenance intervals for CB contacts according to their actual wear
several independent subfunctions have been implemented(ΣΙ-procedure, ΣΙx-procedure, 2P-procedure
and Ι2t-procedure)
Acquisition and conditioning of measured values for all subfunctions operates phase-selective using one
procedure-specific threshold per subfunction.
User Defined Functions
Freely programmable linking of internal and external signals in order to implement user-defined logic
functions
All standard logic functions (AND, OR, NOT, EXCLUSIVE-OR, etc.)
Time delays and limit value interrogations
Processing of measured values, including zero suppression, adding a knee curve for a transducer input,
and live-zero monitoring.
Breaker Control
Introduction
1.3 Characteristics
Circuit breakers can be opened and closed via specific process control keys (models with graphic displays
only), the programmable function keys on the front panel, via the system interface (e.g. by SICAM or SCADA), or via the front PC interface using a personal computer with DIGSI)
Feedback of switching states via the switch auxiliary contacts
Plausibility monitoring of the circuit breaker position and check of interlocking conditions.
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2

Functions

This chapter describes the numerous functions available on the SIPROTEC 4 device 7SJ61. It shows the setting possibilities for each function in maximum configuration. Information with regard to the determination of setting values as well as formulas, if required, are also provided.
Based on the following information, it can also be determined which of the provided functions should be used.
2.1 General 28
2.2 Overcurrent Protection 50, 51, 50N, 51N 46
2.3 Dynamic Cold Load Pickup 72
2.4 Single-Phase Overcurrent Protection 77
2.5 Negative Sequence Protection 46 87
2.6 Motor Protection 94
2.7 Thermal Overload Protection 49 113
2.8 Monitoring Functions 121
2.9 Ground Fault Protection 64, 67N(s), 50N(s), 51N(s) 132
2.10 Intermittent Ground Fault Protection 141
2.11 Automatic Reclosing System 79 147
2.12 Breaker Failure Protection 50BF 167
2.13 Flexible Protection Functions 174
2.14 Temperature Detection via RTD Boxes 182
2.15 Phase Rotation 190
2.16 Function Logic 191
2.17 Auxiliary Functions 193
2.18 Breaker Control 219
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i
i
Functions

2.1 General

2.1
2.1.1
2.1.1.1
Setting the Functional Scope
General
The settings associated with the various device functions can be modified using the operating or service inter­face in DIGSI in conjunction with a personal computer. Some parameters can also be changed using the controls on the front panel of the device. The procedure is described in detail in the SIPROTEC System Descrip­tion /1/ SIPROTEC 4 Systembeschreibung.

Functional Scope

The 7SJ61 relay contains protection functions as well as auxiliary functions. The hardware and firmware is designed for this scope of functions. Additionally, the control functions can be matched to the system require­ments. Individual functions can be enabled or disabled during the configuration procedure. The interaction of functions may also be modified.
Description
Example for the configuration of the functional scope: A protected system consists of overhead lines and underground cables. Since automatic reclosing is only
needed for the overhead lines, the automatic reclosing function is not configured or “disabled” for the relays protecting the underground cables.
The available protection and additional functions can be configured as Enabled or Disabled. For individual functions, a choice between several alternatives may be possible, as described below.
Functions configured as Disabled are not processed by the 7SJ61. There are no messages and corresponding settings (functions, limit values) queried during configuration.
NOTE
Available functions and default settings are depending on the order variant of the relay (see A Ordering
Information and Accessories).
2.1.1.2
Setting the Functional Scope
Special Features
Setting Notes
Configuration settings can be entered using a PC and the software program DIGSI and transferred via the front serial port or the rear service interface of the device. The operation via DIGSI is explained in the SIPROTEC 4 System Description.
For changing configuration parameters in the device, password no.7 is required (for parameter set). Without the password, the settings can be read but not modified and transmitted to the device.
The functional scope with the available options is set in the Functional Scope dialog box to match plant requirements.
Most settings are self-explanatory. The special features are described below. If you want to use the setting group change function, set address 103 Grp Chge OPTION to Enabled.
Simple and fast changeover between up to four different setting groups is possible in service. Only one setting group can be selected and used if this option is Disabled.
For the overcurrent elements of the time overcurrent protection (separately for phase currents and ground current), various tripping characteristics can be selected at address 112 Charac. Phase and 113 Charac. Ground. If only the definite characteristic is desired, then Definite Time should be selected. Additionally, depending on the version ordered, various inverse time characteristic, based on either IEC (TOC IEC) stand­ards or ANSI (TOC ANSI standards), or user-defined characteristic are available for selection. The dropout behaviour of the IEC and ANSI characteristic will be specified later with settings (addresses 1210 and 1310).
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Functions
2.1 General
But for the user-defined characteristic, you can choose in address 112 and 113 whether to specify only the pickup characteristic (User Defined PU) or the pickup and the dropout characteristic (User def. Reset).
Additionally, the superimposed high-current elements 50-2 and 50-3 are available in all these cases. Time overcurrent protection may be set to Disabled during configuration.
For (sensitive) ground fault detection, address 131Sens. Gnd Fault is used to specify whether this func­tion is enabled with a definite time (Definite Time) characteristic, inverse time characteristics TOC IEC or TOC ANSI, one User Defined PU and two logarithmic inverse characteristics, or the entire function is set to Disabled.
For the intermittent ground fault protection, you can specify the measured quantity (with Ignd, with 3I0 or with Ignd,sens.) to be used by this protection function at address 133 INTERM.EF.
For negative sequence current protection, address 140 46 is used to specify whether the tripping characteris­tics should be Definite Time or TOC ANSI or TOC IEC, or whether the function is to be Disabled.
For overload protection, address 142 49 allows you to specify whether the thermal replica of the overload protection will account for a coolant temperature or ambient temperature (With amb. temp.) or not (No ambient temp), or whether the entire function is Disabled.
For the circuit-breaker maintenance function, several options are available under address 172 52 B.WEAR MONIT Irrespective of this, the basic functionality of the summation current formation (ΣΙ procedure) is always active. It requires no further configurations and adds up the tripping currents of the trips initiated by the protection functions.
When selecting the ΣIx-procedure, the sum of all tripping current powers is formed and issued as a reference value. The 2P procedure continuously calculates the remaining lifespan of the circuit breaker.
With theΙ2t-procedure, the square fault current integrals are formed via arc time and are issued as a reference value.
For more detailed information about the circuit breaker maintenance procedures, see Section 2.17.2 Statistics. When using trip circuit supervision, address 182 74 Trip Ct Supv allows you to select whether this func-
tion should work with two (2 Binary Inputs) or only one binary input (1 Binary Input) or if the func­tion is Disabled.
If you want to detect an ambient temperature or a coolant temperature and send the information e.g. to the overload protection, specify the port to which the RTD-box is connected in address 190 RTD-BOX INPUT. For 7SJ61 the port C (service port) is used for this purpose. The number and transmission type of the temperature detectors (RTD = Resistance Temperature Detector) can be specified in address 191 RTD CONNECTION: 6 RTD simplex or 6 RTD HDX (with one RTD-box) or 12 RTD HDX (with two RTD-boxes). Implementation exam­ples are given in the Appendix (under "Connection Examples"). The setings in address 191 have to t comply with those at the RTD-box (see Section 2.14.2 Setting Notes, “RTD-box”).
The flexible protection functions can be configured via the FLEXIBLE FUNC. parameter. Up to 20 functions can be created. This is done by setting checkmarks at the functions. If the checkmark of a function is removed, all settings and configurations made previously will be lost. After re-selecting the function, all settings and configurations are in default setting. Setting of the flexible function is done in DIGSI under “Parameters”, “Additional Functions” and “Settings”“. The configuration is done as usual under “Parameters” and “Configura­tion”.
2.1.1.3
Addr.
103 Grp Chge OPTION Disabled
Settings
Parameter Setting Options Default Setting Comments
Disabled Setting Group Change Option
Enabled
104 OSC. FAULT REC. Disabled
Enabled Oscillographic Fault Records
Enabled
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Functions
2.1 General
Addr. Parameter Setting Options Default Setting Comments
112 Charac. Phase Disabled
Definite Time 50/51 Definite Time TOC IEC TOC ANSI User Defined PU User def. Reset
113 Charac. Ground Disabled
Definite Time 50N/51N Definite Time TOC IEC TOC ANSI User Defined PU User def. Reset
117 Coldload Pickup Disabled
Disabled Cold Load Pickup Enabled
122 InrushRestraint Disabled
Disabled 2nd Harmonic Inrush Restraint Enabled
127 50 1Ph Disabled
Disabled 50 1Ph Enabled
131 Sens. Gnd Fault Disabled
Disabled (sensitive) Ground fault Definite Time TOC IEC TOC ANSI User Defined PU Log. inverse A Log. Inverse B
133 INTERM.EF Disabled
Disabled Intermittent earth fault protection with Ignd with 3I0 with Ignd,sens.
140 46 Disabled
Disabled 46 Negative Sequence Protection TOC ANSI TOC IEC Definite Time
141 48 Disabled
Enabled
142 49 Disabled
Disabled 48 Startup Time Supervision for
Motors
Disabled 49 Thermal Overload Protection No ambient temp With amb. temp.
143 66 #of Starts Disabled
Disabled 66 Startup Counter for Motors Enabled
144 LOAD JAM PROT. Disabled
Disabled Load Jam Protection Enabled
170 50BF Disabled
Disabled 50BF Breaker Failure Protection Enabled enabled w/ 3I0>
171 79 Auto Recl. Disabled
Disabled 79 Auto-Reclose Function Enabled
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