Siemens SIPLUS HCS Series, SIPLUS HCS4300 PROFINET, SIPLUS HCS4300 PROFIBUS Operating Instructions Manual

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SIPLUS HCS4300 PROFINET/PROFIBUS DP

IO systems for heating elements

Heating control system SIPLUS HCS4300 PROFINET/PROFIBUS DP

Operating Instructions

10/2019

A5E35452705A/005

Introduction

Safety guidelines

System overview

Application planning

Installing/mounting

Wiring

Commissioning

Configuring/Programming

Functions

Communications

Process and system messages, error handling

Servicing and maintenance

Technical specifications

Appendix

Siemens AG Digital Industries Postfach 48 48 90026 NÜRNBERG GERMANY

A5E35452705A/005

Ⓟ

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

11/2019 Subject to change

1 Introduction ............................................................................................................................................. 9

1.1 Introduction ............................................................................................................................... 9

2 Safety guidelines ................................................................................................................................... 11

2.1 Safety notes ............................................................................................................................ 11

2.2 Security information ................................................................................................................ 13

2.3 Protective measures for the HCS4300 ................................................................................... 13

3 System overview ................................................................................................................................... 15

3.1 Area of application .................................................................................................................. 15

3.2 Features .................................................................................................................................. 16

3.3 System configuration .............................................................................................................. 18

3.4 Central interface module (CIM) ............................................................................................... 19

3.4.1 Function and design................................................................................................................ 19

3.5 Power output module (POM) .................................................................................................. 21

3.5.1 Function and design................................................................................................................ 21

3.6 I/O modules ............................................................................................................................. 25

3.6.1 PM4000 DI/DO ........................................................................................................................ 25

3.6.2 PM4000 U/I ............................................................................................................................. 26

3.6.3 PM4000 Temperature ............................................................................................................. 27

3.7 EM4315 expansion module .................................................................................................... 28

3.7.1 Design ..................................................................................................................................... 28

4 Application planning .............................................................................................................................. 29

4.1 Shipping .................................................................................................................................. 29

4.2 Storage ................................................................................................................................... 29

4.3 Scope of delivery .................................................................................................................... 30

4.4 Installation location ................................................................................................................. 31

4.5 POM4320 power rating ........................................................................................................... 34

4.6 Power rating of the POM4320 Highend .................................................................................. 36

4.7 POM4320 Highend power rating ............................................................................................ 38

4.7.1 POM4320 Highend for busbar adapter ................................................................................... 38

4.7.2 POM4320 Highend for wall mounting ..................................................................................... 40

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Table of contents

5 Installing/mounting ................................................................................................................................ 43

5.1 Requirements ......................................................................................................................... 43

5.2 Installing the Power Output Module (POM) ........................................................................... 44

5.2.1 Busbar mounting .................................................................................................................... 44

5.2.1.1 Preparations ........................................................................................................................... 44

5.2.1.2 Adjusting the busbar adapter ................................................................................................. 45

5.2.1.3 Mounting the POM (busbar adapter) ..................................................................................... 47

5.2.2 Panel mounting ...................................................................................................................... 48

5.2.2.1 POM mounting (panel mounting) ........................................................................................... 48

5.3 Installing the Central Interface Module .................................................................................. 49

5.4 Installing the EM4315 expansion module .............................................................................. 50

5.5 Installing the I/O module (PM) ............................................................................................... 51

6 Wiring ................................................................................................................................................... 53

6.1 Safety instructions and guidelines ......................................................................................... 53

6.2 Connecting the protective conductor ..................................................................................... 54

6.3 Connecting PROFINET and PROFIBUS fieldbus .................................................................. 55

6.4 Connect 24 V DC power supply ............................................................................................. 55

6.5 Connecting the heating elements and three-phase line supply ............................................. 57

6.5.1 Connecting the three-phase line supply ................................................................................ 57

6.5.2 Connecting heating elements ................................................................................................ 58

6.6 Block diagram POM4320 ....................................................................................................... 60

6.7 Block diagrams POM4320 Highend ....................................................................................... 61

6.7.1 Overview of connection types ................................................................................................ 61

6.7.2 Connection between phase and phase (400/480 V).............................................................. 62

6.7.3 Connection between phase and neutral conductor (230/277 V) ........................................... 70

6.8 Connecting system interfaces ................................................................................................ 72

6.9 Connecting I/O modules ........................................................................................................ 74

6.9.1 PM4000 DI/DO ....................................................................................................................... 74

6.9.2 PM4000 U/I ............................................................................................................................ 76

6.9.3 PM4000 Temperature ............................................................................................................ 78

7 Commissioning ..................................................................................................................................... 81

7.1 Requirements ......................................................................................................................... 81

7.2 Commissioning....................................................................................................................... 81

7.3 Insulation test ......................................................................................................................... 82

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Table of contents

8 Configuring/Programming ..................................................................................................................... 83

8.1 Integrating the HCS4300 into the PROFINET configuration .................................................. 83

8.2 Integrating the HCS4300 into the PROFIBUS configuration .................................................. 83

8.3 Device/hardware configuration in the TIA Portal .................................................................... 84

8.3.1 PROFINET device configuration ............................................................................................. 84

8.3.2 PROFIBUS device configuration ............................................................................................ 85

8.3.3 Configuration parameters ....................................................................................................... 86

8.3.3.1 CIM / POM configuration parameters ..................................................................................... 86

8.3.3.2 Configuration parameters for I/O modules ............................................................................. 89

8.4 Software tools for commissioning support .............................................................................. 91

8.4.1 Overview of tools for commissioning support ......................................................................... 91

8.5 Configuration control ............................................................................................................... 93

8.5.1 Configuration control ............................................................................................................... 93

8.5.2 Configuring .............................................................................................................................. 94

8.5.3 Control .................................................................................................................................... 94

8.5.3.1 Slot assignment ...................................................................................................................... 94

8.5.3.2 Control data record ................................................................................................................. 95

8.5.3.3 Feedback data record ............................................................................................................. 97

8.5.3.4 Transferring control data record in the startup program of the CPU ...................................... 98

8.5.3.5 Behavior during operation ..................................................................................................... 100

8.5.4 Examples of configuration control ......................................................................................... 100

8.5.4.1 Station master HCS4300 ...................................................................................................... 100

9 Functions ............................................................................................................................................ 105

9.1 Function overview ................................................................................................................. 105

9.2 Status and actual displays .................................................................................................... 106

9.3 Power output control ............................................................................................................. 106

9.3.1 Half-wave control .................................................................................................................. 106

9.3.2 Phase angle control .............................................................................................................. 108

9.3.3 Soft starting function ............................................................................................................. 109

9.3.4 Switch on heating .................................................................................................................. 110

9.3.5 Soft start during heater operation ......................................................................................... 111

9.3.6 Channel control via setpoints ................................................................................................ 111

9.3.7 Channel control via fields ...................................................................................................... 112

9.3.8 Line voltage compensation ................................................................................................... 113

9.3.9 Behavior of the power outputs .............................................................................................. 113

9.3.10 Power control ........................................................................................................................ 114

9.3.11 Parallel connection of channels ............................................................................................ 115

9.4 Digital inputs/outputs............................................................................................................. 116

9.5 Recording of analog measured line values........................................................................... 117

9.6 Recording of analog measured values ................................................................................. 118

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Table of contents

9.7 Monitoring functions ............................................................................................................. 119

9.7.1 Phase connection monitoring ............................................................................................... 119

9.7.2 Rotating-field test ................................................................................................................. 119

9.7.3 Line supply voltage monitoring ............................................................................................ 120

9.7.4 Monitoring of the 24 V DC supply voltage ........................................................................... 120

9.7.5 Frequency monitoring .......................................................................................................... 120

9.7.6 Temperature monitoring ....................................................................................................... 121

9.7.7 Power channel monitoring ................................................................................................... 122

9.7.8 Power channel monitoring for loads connected in parallel .................................................. 123

9.7.9 Current load monitoring ....................................................................................................... 123

9.7.10 Fault current monitoring ....................................................................................................... 123

9.7.11 Power control monitoring ..................................................................................................... 124

9.7.12 Monitoring of adaptive soft start ........................................................................................... 124

10 Communications .................................................................................................................................. 125

10.1 Cyclic data exchange ........................................................................................................... 125

10.1.1 Cyclic output data................................................................................................................. 125

10.1.2 Cyclic input data ................................................................................................................... 128

10.2 Acyclic data exchange ......................................................................................................... 131

10.2.1 Acyclic data exchange - Overview ....................................................................................... 131

10.2.2 Acyclic output data ............................................................................................................... 132

10.2.3 Acyclic input data ................................................................................................................. 137

10.3 Transfer of diagnostic alarms to the controller ..................................................................... 140

10.3.1 Transferring diagnostic alarms to the controller: PROFINET .............................................. 140

10.3.2 Transferring diagnostic alarms to the controller: PROFIBUS .............................................. 141

10.3.3 Manufacturer-specific error codes ....................................................................................... 141

11 Process and system messages, error handling .................................................................................... 145

11.1 Central Interface Module (CIM) ............................................................................................ 145

11.2 Power Output Module (POM) ............................................................................................... 146

11.2.1 LED operating display for POM ........................................................................................... 146

11.2.2 Fault reporting through diagnostics data ............................................................................. 146

11.3 I/O modules .......................................................................................................................... 148

12 Servicing and maintenance .................................................................................................................. 149

12.1 Maintenance work ................................................................................................................ 149

12.2 Firmware update .................................................................................................................. 149

12.2.1 PROFINET firmware update ................................................................................................ 149

12.2.2 PROFIBUS firmware update ................................................................................................ 151

12.3 Fuse replacement ................................................................................................................ 152

12.4 Replace fan .......................................................................................................................... 156

12.5 Replacing the Power Output Module (POM) ....................................................................... 158

12.6 Replacing the Central Interface Module (CIM) .................................................................... 160

12.7 Replacing an I/O module ..................................................................................................... 161

12.8 Recycling and disposal ........................................................................................................ 162

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Table of contents

13 Technical specifications ...................................................................................................................... 163

13.1 Technical specifications for CIM ........................................................................................... 163

13.2 Technical Specifications POM4320 ...................................................................................... 166

13.3 Technical Specifications POM4320 Highend ....................................................................... 176

13.4 Technical specifications for I/O module ................................................................................ 182

13.5 Technical specifications for EM4315 expansion module ...................................................... 192

13.6 Dimension drawings .............................................................................................................. 195

A Appendix............................................................................................................................................. 199

A.1 Certificates and approvals .................................................................................................... 199

A.1.1 Certificates and approvals .................................................................................................... 199

A.2 Article numbers for spare parts/accessories......................................................................... 200

A.2.1 Ordering data ........................................................................................................................ 200

A.3 ESD Guidelines ..................................................................................................................... 201

A.4 Service & Support ................................................................................................................. 203

A.4.1 Application example .............................................................................................................. 204

A.4.2 Frequently asked questions (FAQ) ....................................................................................... 204

Index................................................................................................................................................... 205

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Table of contents

SIPLUS HCS4300 PROFINET/PROFIBUS DP

8 Operating Instructions, 10/2019, A5E35452705A/005

Edition

Comment

11/2014

First edition

module for additional 2 × 8 POMs

Commissioning support using PRONETA

04/2018

Expansion with phase control functionality for POM4320

10/2019

Expansion with POM4320 Highend

1.1 Introduction

Purpose of this documentation

These operating instructions contain the information you require to commission, operate and service the HCS4300 heating control system.

Target group

The documentation is intended for qualified personnel in the following specialist fields:

● Operators, project engineers, programmers

● Electrically skilled personnel who assemble, connect and start up the device.

Required basic knowledge

● These operating instructions require prior knowledge of programming an S7 controller or SIMOTION.

● Knowledge of working with the PROFINET or PROFIBUS fieldbus is also necessary.

History

The following earlier release versions of these operating instructions have been published:

10/2015 Expansion with POM with panel mounting, PROFIBUS, I/O modules, expansion

12/2016 Expansion with configuration control

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Introduction

Note Applicable for devices up to firmware version 1.x of the CIM:

•

Applicable for devices up to firmware version 2.1 of the CIM:

•

Applicable for devices up to firmware version 2.3 of the CIM:

•

Applicable for devices as of firmware version 2.3 of the CIM:

•

Product label

Abbreviation

Central Interface Module

CIM

I/O module

Power Output Module

POM

SIPLUS HCS4300

HCS

1.1 Introduction

Scope of the document

This document is valid for all components of the SIPLUS HCS4300 specified below and describes the current delivery state.

A maximum of 6 POMs can be operated. Expansion module, PMs and the DP connection are not available The following applies for reading data records 152, 200 and 201: The information that is

read is always for the full configuration, i.e. for 54 channels or 6 POMs.

The data records 160, 190 and 202 are not available.

No phase control can be configured for a POM4320. Data record 50 is not available.

POM4320 Highend cannot be configured.

The "Phase control" mode is only available for POM4320 with MLFB -0AA2 as of

HW version 02.

Naming conventions and abbreviations

Instead of product labels, the following abbreviations are also used in this document.

The following product labels and abbreviations are used:

Registered trademarks

SIPLUS ® is a registered trademark of Siemens AG.

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NOTICE

WARNING

Electric shock hazard

Can cause death or serious injury

WARNING

Electric shock hazard

Can cause death or serious injury

2.1 Safety notes

This device corresponds to the approvals printed on the type plate. If you have questions about whether it is permissible to install the device in the planned environment, contact your service representative.

• Alterations to the devices are not permitted. Failure to observe these guidelines shall constitute a revocation of the approvals and manufacturer's warranty.

• The HCS4300 heating control system is not a safety product. In the event of a fault, the machine must be brought to the safe state on the plant side.

Warning symbols on the device

When this warning symbol instructions for the device. The operating instructions contain information about the potential risks and enable you to recognize risks and implement countermeasures.

Note before connecting the device

The supply system to which the heating control system is connected must have a circuit breaker. The device must be switched off and secured against switching on again, before connecting to the line voltage. Otherwise, there is a risk of electric shock.

appears on the device, you must consult the operating

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Safety guidelines

WARNING

Electric shock hazard

Can cause death or serious injury

NOTICE

WARNING

No user-serviceable parts

Can cause death or serious injury

2.1 Safety notes

Working on the device or on components connected to it

• Voltages of more than 60 V can occur in the control cabinet. Suitable safety precautions to prevent contact must therefore be taken before and during commissioning and maintenance work.

• Before working on the heating control system or the connected components, ensure the system is disconnected.

Fuse replacement

Use only the prescribed fuse types. If you operate a heating controller with unapproved fuses, the device could be destroyed.

Repairs

Incorrectly performed repairs can result in substantial damage to equipment or endanger the user. Return the device to Siemens for repair.

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Safety guidelines

NOTICE

2.2 Security information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept.

Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.

For additional information on industrial security measures that may be implemented, please visit (https://www.siemens.com/industrialsecurity).

Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed visit (https://www.siemens.com/industrialsecurity).

2.3 Protective measures for the HCS4300

Protective measures for the HCS4300 heating control system

Only authorized personnel are permitted to access the system and make changes to it.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Safety guidelines

2.3 Protective measures for the HCS4300

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3.1 Area of application

The SIPLUS HCS 4300 heating control system is used to activate and switch heating elements in industry, such as quartz, ceramic, flash, halogen or infrared emitters. It is of modular design and can be flexibly adapted to suit the specific requirements of the respective application.

Typical application areas are:

● PET blow molding

● Drying of enamels and coatings

● Thermal treatment of fabric and plastics

● Welding of plastic parts

● Handling of carbon materials

In general, the HCS4300 can be used wherever compact or modular concepts are required with high levels of power output.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

System overview

3.2 Features

An HCS4300 system comprises one Central Interface Module (CIM) and up to 24 Power Output Modules (POM). As an option, one I/O module can be operated on the CIM.

The following figure shows an example of an HCS4300, consisting of a CIM4310 for PROFINET, a POM4320, as well as a POM4320 Highend for busbar mounting.

Figure 3-1 HCS4300 consisting of CIM ①, POM4320 ② and POM4320 Highend ③

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System overview

System component

Version

Description

a CIM.

line current.

4 measuring inputs for temperature

POM4320 or 6 POM4320 Highend.

3.2 Features

The following types of system component are available:

Features

Central Interface Module (CIM)

I/O module

Power Output Module (POM)

Expansion module

• CIM4310 PROFINET

• CIM4310 PROFIBUS

• PM4000 DI/DO

• PM4000 U/I

• PM4000 Temperature

• POM4320 busbar mounting

• POM4320 panel mounting

• POM4320 Highend busbar

mounting

• POM4320 Highend for panel mounting

• EM4315

A maximum of 8 POM4320 or 6 POM4320 Highend can be operated at

8 digital outputs and 8 configurable inputs/outputs.

Inputs for measuring line voltage and

4 analog inputs for 0 mA to 20 mA and

9 power outputs with diagnostic function and fault indication per channel.

6 power outputs with diagnostics and error display per channel.

Enables operation of up to 8 additional

● Modular (centralized) and compact (distributed) configurations possible

● Communication via PROFINET/PROFIBUS

● Parameter assignment, commissioning, visualization and diagnostics via

Siemens TIA Portal

● Support of configuration and commissioning of the PROFINET network with PRONETA

● Integrated diagnostics and monitoring functions

● Control modes: Half-wave control, soft start and phase control

● Line voltage compensation for smoothing line voltage fluctuations integrated

● Only one 24 V power supply required for up to 8 POM4320 or 6 POM4320 Highend

● Slot for one I/O module (PM)

● Expansion module (optional) with 24 V power supply for operation of an additional

2 x 8 POM4320 or 2 x 6 POM4320 Highend

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

System overview

3.3 System configuration

System components

A complete heating control system with HCS4300 includes the following components:

● Central Interface Module (CIM) 4310 with PROFINET or PROFIBUS

● Power Output Module (POM) 4320 for busbar or panel mounting

● Higher-level controller, e.g. SIMATIC S7-1500 automation system with

PROFINET/PROFIBUS

● Field PG, optional for commissioning and diagnostics

● HMI panel, optional, e.g. SIMATIC HMI TP1500

● Heat emitter array

Figure 3-2 System components

Centralized and distributed heating application

A maximum of 8 POM4320 or 6 POM4320 Highend can be operated at a CIM. In the maximum configuration with 2 expansion modules, up 24 POM4320 or 18 POM4320 Highend can be operated.

System configurations can be realized for distributed, decentralized heating applications, such as PET blow molding, where the heating controller is located below the heating boxes, as well as central heating applications, for example, in thermoforming, where the heating elements are implemented in numerous arrays and the modular heating control system is located in a central control cabinet.

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System overview

3.4 Central interface module (CIM)

Communication via PROFINET or PROFIBUS

PROFINET combines the industrial experience of PROFIBUS with the openness and flexible options of Ethernet. PROFINET enables high-speed and secure data exchange at all levels, thus making it possible to implement innovative machine and plant concepts.

PROFIBUS has been established for years as the fieldbus for machines and plants. Based on serial bus technology, it is the foundation for the distributed concepts that are common today.

Combined operation with HCS4200 heating controller

You can operate a POM4320 with the HCS4200. See SIPLUS HCS4200 PROFINET/PROFIBUS DP operating instructions.

Combined operation of a POM4320 Highend with the HCS4200 heating controller is not possible.

3.4 Central interface module (CIM)

3.4.1 Function and design

Function

The Central Interface Module (CIM) handles the communication with the higher-level controller and with the connected Power Output Modules (POM). In addition, the CIM provides the 24 V DC power supply for the connected POMs. The CIM is available in two versions: with a PROFINET interface or with a PROFIBUS interface.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

System overview

CIM4310 PROFINET

CIM4310 PROFIBUS

①

PROFIBUS

③

④

⑤

⑥

⑦

3.4 Central interface module (CIM)

Design

Status LEDs

System interface for POM

②

PROFINET interface X1 and X2

24 V DC supply X3

Slot for I/O module

Status LEDs

Address selector switches S1 and S2 for

②

System interface for POM

PROFIBUS DP interface X1

Service interface X2

24 V DC supply X3

Slot for I/O module

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System overview

POM4320 for busbar mounting

Item

Description

①

②

③

④

error LED for each power output

⑤

3.5 Power output module (POM)

3.5.1 Function and design

Function

The Power Output Module (POM) offers power outputs for resistive loads and can be operated in TN and TT networks. The POM is available in versions for busbar or panel mounting.

POM4320 design for busbar mounting

Fan

Busbar adapter

Protective conductor connector

3 x 3 power outputs including incoming,

HCS system interface

Status LEDs

⑥

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

System overview

POM4320 for panel mounting

Item

Description

①

②

③

④

error LED for each power output

⑤

3.5 Power output module (POM)

POM4320 design for panel mounting

Fan

Mains connection L1, L2, L3

Protective conductor connector

3 x 3 power outputs including incoming,

HCS system interface

Status LEDs

⑥

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System overview

POM4320 Highend for busbar mounting

Item

Description

①

②

③

④

⑤

error LED for each power output

⑥

3.5 Power output module (POM)

POM4320 Highend design for busbar mounting

Fan

Busbar adapter

Protective conductor connector

Neutral conductor

3 x 2 power outputs including incoming,

HCS system interface

Status LEDs

⑦

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

System overview

POM4320 Highend for panel mounting

Item

Description

①

②

③

④

⑤

error LED for each power output

⑥

3.5 Power output module (POM)

POM4320 Highend design for panel mounting

Fan

Mains connection L1, L2, L3

Protective conductor connector

Neutral conductor

3 x 2 power outputs including incoming,

HCS system interface

Status LEDs

⑦

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System overview

NOTICE

PM4000 DI/DO

Item

Description

②

3.6 I/O modules

3.6.1 PM4000 DI/DO

Function

The I/O module PM4000 DI/DO provides 8 digital outputs and 8 configurable inputs/outputs.

The digital I/O modules are controlled by the S7-CPU using the process image.

The PM4000 DI/DO must not be used for safety-relevant functions.

Design

Status LEDs

①

• RUN LED lights up green: – Power ON – Initialization status

• ERR LED lights up red: fault

Digital outputs 1 … 8

LED to display switching status,

③

one LED each per input/output

• LED on: H state

• LED off: L state

Digital inputs/outputs 9 … 16,

④

switchable per channel

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

System overview

PM4000 U/I

Item

Description

②

③

3.6 I/O modules

3.6.2 PM4000 U/I

Function

The I/O module PM4000 U/I provides inputs for measuring mains voltage and mains current.

● Voltage measurement

Either the supplied line-to-line voltage or the star voltage is measured (parameterizable) The rms effective value is calculated from the measured values.

● Phase current measurement

Three current transformers can be connected to the module (L1, L2, L3). The rms effective value is calculated from the measured values. The measuring accuracy depends on the current transformers used.

The measured values are transferred via the fieldbus and can be evaluated and further processed by the user.

Design

Status LEDs

①

• RUN LED lights up green: – Power ON – Initialization status

• ERR LED lights up red: Fault

Measuring inputs, line current

Measuring inputs mains voltage

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System overview

PM4000 Temperature

Item

Description

②

③

3.6 I/O modules

3.6.3 PM4000 Temperature

Function

I/O module temperature for HCS Central Interface Module (CIM).

● Four measuring inputs for temperature in two-wire technology or two measuring inputs for temperature in four-wire technology.

● Four analog inputs for 0 mA to 20 mA

The measured values are transferred via the fieldbus and can be evaluated and further processed by the user.

Design

Status LEDs

①

• RUN LED lights up green: – Power ON – Initialization status

• ERR LED lights up red: fault

Analog inputs 1 … 4

Measuring inputs 1 … 4 for temperature

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System overview

EM4315 expansion module

Item

Description

①

②

③

④

3.7 EM4315 expansion module

3.7.1 Design

Function

In the basic configuration with one CIM, a maximum of 8 POM4320 or 6 POM4320 Highend can be operated. An EM4315 expansion module enables operation of up to 8 additional POM4320 or 6 POM4320 Highend is possible.

Two EM4315 expansion modules can be used in the maximum configuration. This means the following can be operated on one CIM in total:

● 24 POM4320 or

● 18 POM4320 Highend

Design

Status LEDs

System interface to last POM

System interface to next POM

24 V DC supply

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NOTICE

Damage to the device

NOTICE

Damage to the device

4.1 Shipping

Shipping

The device can be damaged by inappropriate shipping. Transport the device, therefore, only in the original packaging. This will give it the necessary protection against shock and impact.

Lifting and carrying the power output module (POM)

The power output module (POM) is connected to the busbar adapter with 3 leads.

Do not use these leads to lift or carry the POM.

4.2 Storage

It is absolutely essential that the device is stored in compliance with the storage conditions as described in Chapter Technical specifications (Page 163). In the event of ingress of dirt or liquid into the equipment, formation of condensation, damage or any other failures to comply with the prescribed storage conditions, the equipment must not be commissioned until the correct remedial procedure has been discussed with Siemens AG.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Application planning

Component

Included in the scope of supply

NOTICE

Damage to the system

4.3 Scope of delivery

Depending on the components ordered, the scope of delivery includes:

HCS4300 CIM

HCS POM4320

HCS POM4320 Highend

EM4315 expansion module

HCS PM4000 temperature

HCS PM4000 DI/DO

HCS PM4000 U/I

• CD with license information (CIM PROFINET)

• 1 plug connector, 2-pin

• Compact operating instructions

• Connecting cables 100 mm for system interface

• 6 plug connectors for connecting heating elements

• Compact operating instructions

• Connecting cables 100 mm for system interface

• 3 plug connectors for connecting heating elements

• Compact operating instructions

• 1 plug connector, 2-pin

• Compact operating instructions

• 2 plug connectors, 8-pin

• Compact operating instructions

• 2 plug connectors, 18-pin

• Compact operating instructions

• One 6-pin and one 8-pin plug connector

Unpacking and checking the delivery

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1. Unpack the device.

2. Make sure that the package is complete.

3. Check the device for transport damage by visual inspection.

Damaged parts can result in damage to the system. Only put undamaged parts into operation.

Application planning

Note Installation in control cabinet/device connection box

The SIPLUS HCS4300 heating control system is intended for installation in a control cabinet or a device connection box.

•

NOTICE

Damage due to overheating

4.4 Installation location

Installation location requirements

In these cases, only the LEDs on the front of the device will remain visible during

commissioning. Take this into consideration for subsequent operation of the device.

The control cabinet / device connection box must satisfy the regulations regarding fire-

protection housing.

Ensure that all cables and leads that protrude externally are equipped with adequate

strain relief.

Mounting position and clearance dimensions

You must comply with all the instructions regarding the installation site and mounting position. Otherwise the device might malfunction or incur permanent damage as a result of overheating.

● The device is installed and operated vertically.

● Ensure that the permissible ambient temperature range is not exceeded

(see section Technical specifications (Page 163)).

● Maintain the minimum clearances from walls and other devices:

– Sides 0 mm (side-by-side mounting permitted), top 100 mm, bottom 100 mm for

ventilation and deaeration

Degree of pollution

SIPLUS HCS4300 is designed for pollution degree 2. According to the EN 50178 standard, pollution degree 2 is non-conductive pollution under normal circumstances, which can, however, become temporarily conductive as a result of condensation when the device is not in service.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Application planning

NOTICE

Damage to the device

4.4 Installation location

Overvoltage protection 24 V DC power supply

Inadequately dimensioned overvoltage protection can result in severe damage to the device.

Always ensure, therefore, that the overvoltage protection is adequate (see section Connect 24 V DC power supply (Page 55)).

Power loss of the POM4320

When planning and designing the cabinet cooling, take into consideration the power loss of the POMs. The power loss of a POM is calculated as follows:

= P

LossPOM

vChannel (x)

LossChannel1

= I(x)2 • 0.04 Ω + I(x) • 0.8 V

x represents the channel number

This power loss occurs at 100% activation of the channels. If the channels are not 100% activated, the power loss P

Power loss of the POM4320 Highend

The calculation formula specified for the POM4320 also applies to the POM4320 Highend with internal incoming fuse.

If the incoming fuse is missing (e.g. with star connection or the fuse is implemented externally), the following formula applies:

vChannel (x)

= I(x)2 • 0.033 Ω + I(x) • 0.8 V

+ P

LossChannel2

LossChannel (x)

+ ... + P

LossChannel9

+ 6 W

reduces proportionately.

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Application planning

NOTICE

Restriction of the switching power

4.4 Installation location

Restriction of the switching power

Due to the different physical properties of heat emitters, restrictions can be imposed on their permissible switching capacity depending on the type of heat emitter. Short-wave halogen or infrared emitters ("flash emitters") have a high starting current due to their relatively low cold resistance. The starting current can be several times the rated current, especially during the first half waves. Overloading of the internal fuses of the POM can occur depending on the number of switching operations as well as the duration of switching operations and pause times.

The power limit for each POM is set by the technical parameter "Current carrying capacity per output, max. for heating elements with high inrush current" (see Technical specifications (Page 163)) for each POM.

Therefore, we recommend you to have Siemens AG measure radiation sources with a high inrush current

In this regard, read the information about using Category AC 3 contactors (see Connecting the three-phase line supply (Page 57)).

Selection of the incoming fuse for POM4320 Highend

Depending on the selected connection type, an incoming fuse is also required for the POM4320 Highend. This fuse must only meet the requirements for line protection. This means that gG fuses of size 14x51 can be used. The nominal value of the current depends on the connected load.

Recommended fuses: e.g. Siemens SENTRON, cylindrical fuse-link, 14x51 mm, 3NW61

If you connect channels in parallel, only one fuse is possible up to a current of 50 A. You must use 2 identical fuses for higher values. For UL applications, use the same fuses as for fusing the outgoing line.

Derating of fuses

Note that fuses are subject to derating at high ambient temperatures, i.e. the rated current for a fuse is reduced.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Application planning

4.5 POM4320 power rating

POM4320 IEC power rating

Figure 4-1 POM4320 IEC power rating

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Application planning

4.5 POM4320 power rating

Power rating POM4320 UL

Figure 4-2 POM4320 UL power rating

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Application planning

4.6 Power rating of the POM4320 Highend

Power rating of the POM4320 Highend

Figure 4-3 Power rating of the POM4320 Highend depending on ambient temperature and line

voltage

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Application planning

4.6 Power rating of the POM4320 Highend

Example

You can find the power ratings for the example in section POM4320 Highend for wall mounting (Page 40), section "Connecting between phase and phase (400/480 V), single connection of outputs".

● Incoming fuse, internal, IEC

● Delta connection, open

● Total device performance at 400 V

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Application planning

Line voltage

400 V and 480 V

Incoming fuse

Internal, IEC

External, IEC

Not required, IEC

Delta connection, open

Total device performance at 400 V

57,600 W

76,800 W

–

Total device performance at 480 V

69,120 W

92,160 W

–

Delta connection, closed

Total device performance at 480 V

–

53,209 W

2-pin switching, phase – phase

Total device performance at 400 V

–

38,400 W

Total device performance at 480 V

–

46,080 W

4.7 POM4320 Highend power rating

4.7.1 POM4320 Highend for busbar adapter

Connection between phase and phase (400 V/480 V), single connection of outputs

Table 4- 1 POM4320 Highend for busbar adapter. connection between phase and phase

(400 V/480 V), single connection of outputs

Total device performance at 400 V – – 44,341 W

You can find block diagrams for the connection types in the section Connection between phase and phase (400/480 V) (Page 62).

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Application planning

Line voltage

400 V and 480 V

Incoming fuse

Internal, IEC

External, IEC

Not required, IEC

Delta connection, open

Total device performance at 400 V

57,600 W

72,000 W

–

Delta connection, closed

Total device performance at 480 V

–

49,883 W

Line voltage

230 V and 277 V

Single connection of outputs,

IEC

Parallel connection of outputs,

IEC

Star connection, open

Total device performance at 230 V

44,160 W

41,400 W

Total device performance at 277 V

53,184 W

49,860 W

4.7 POM4320 Highend power rating

Connection between phase and phase (400 V/480 V), parallel connection of outputs

Table 4- 2 POM4320 Highend for busbar adapter. connection between phase and phase

(400 V/480 V), parallel connection of outputs

Total device performance at 480 V 69,120 W 86,400 W –

Total device performance at 400 V – – 41,569 W

You can find block diagrams for the connection types in the section Connection between phase and phase (400/480 V) (Page 62).

Connection between phase and neutral conductor (230 V/277 V)

Table 4- 3 POM4320 Highend for busbar adapter, connection between phase and neutral conductor

(230 V/277 V)

You can find block diagrams for the connection types in the section Connection between phase and neutral conductor (230/277 V) (Page 70).

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Application planning

Line voltage

400 V and 480 V

Incoming fuse

Internal,

IEC

Internal,

External,

IEC

External,

Not required,

IEC

Not required,

Delta connection, open

400 V

480 V

Delta connection, closed

400 V

480 V

2-pin switching, phase – phase

400 V

480 V

4.7 POM4320 Highend power rating

4.7.2 POM4320 Highend for wall mounting

Connection between phase and phase (400 V/480 V), single connection of outputs

Table 4- 4 POM4320 Highend for wall mounting, connection between phase and phase

(400 V/480 V), single connection of outputs

Total device performance at

72,000 W 62,400 W 76,800 W 72,000

86,400 W 74,880 W 92,160 W 86,400

– – – – 44,341 W 41,569

– – – – 53,209 W 49,883

– – – – 38,400 W 36,000

– – – – 46,080 W 43,200

– –

You can find block diagrams for the connection types in the section Connection between phase and phase (400/480 V) (Page 62).

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Application planning

Line voltage

400 V and 480 V

Incoming fuse

Internal,

IEC

Internal,

External,

IEC

External,

Not required,

IEC

Not required,

Delta connection, open

400 V

480 V

Delta connection, closed

400 V

480 V

Line voltage

230 V and 277 V

Single-channel connection

Parallel connection, IEC

IEC

Star connection, open

230 V

277 V

4.7 POM4320 Highend power rating

Connection between phase and phase (400 V/480 V), parallel connection of outputs

Table 4- 5 POM4320 Highend for wall mounting, connection between phase and phase

(400 V/480 V), parallel connection of outputs

Total device performance at

72,000 W 62,400 W 72,000 W 64,800

86,400 W 74,880 W 86,400 W 77,760

– – – – 41,569 W 37,412

– – – – 49,883 W 44,895

You can find block diagrams for the connection types in the section Connection between phase and phase (400/480 V) (Page 62).

Connection between phase and neutral conductor (230 V/277 V)

Table 4- 6 POM4320 Highend for wall mounting, connection between phase and neutral conductor

(230 V/277 V)

Total device performance at

44,160 W 41,400 W 41,400 W 37,260 W

– –

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Total device performance at

You can find block diagrams for the connection types in the section Connection between phase and neutral conductor (230/277 V) (Page 70).

53,184 W 49,860 W 49,860 W 44,874 W

Application planning

4.7 POM4320 Highend power rating

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WARNING

Hazardous voltages on the heating control system

Can cause death, serious injury or damage to property

5.1 Requirements

Safety guidelines

Before starting installation or connection work on the HCS4300 heating control system, you must switch off the heating control system and secure it from being switched on again.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Installing/mounting

WARNING

Dangerous voltages on the busbar system

Can cause death, serious injury or damage to property

NOTICE

Clockwise rotating field

Note Residual current protective device

If circuit breaker of Type A is sufficient for the HCS4300.

Note

Due to the weight of the POM4320 we recommend devices.

5.2 Installing the Power Output Module (POM)

5.2.1 Busbar mounting

5.2.1.1 Preparations

Busbar system

The mains infeed for the power output module is connected via a 3-phase busbar system. These include the following busbar systems:

● Siemens AG, SENTRON 60 mm

● Wöhner GmbH & Co. KG, 60 mm EQUES

Dangerous voltages can be present on the busbar system. The busbar system must therefore be isolated and secured against reclosing before work begins for mounting and connecting the HCS4300 heating control system.

When connecting the busbar system, make sure that the energy system is connected clockwise.

a residual current protective device is provided for the busbar system, a residual current

mounting a busbar support after three

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Installing/mounting

POM busbar adapter

5.2 Installing the Power Output Module (POM)

5.2.1.2 Adjusting the busbar adapter

Tool

You need a Phillips screwdriver, size 0.6 x 3.5 mm.

Adjusting the busbar adapter to the thickness of the busbar

The busbar adapter of the POM can be adjusted for the following busbar thicknesses:

● 5 mm (delivery state)

● 10 mm

On the busbar adapter of the POM, there are four fastening blocks, which you can use to adjust the busbar adapter to the rail thickness. The following figure shows the position of the fastening blocks.

Fastening block set to 5 mm

Fastening block set to 10 mm

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Installing/mounting

Steps

the rail thickness at 5 mm or 10 mm.

5.2 Installing the Power Output Module (POM)

Proceed as follows for each of the four fastening blocks:

1 Use the screwdriver to push out the fas-

tening block

2 Position the mounting block according to

①.

3 Push the mounting block inwards until it

clicks into place.

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Installing/mounting

Steps

The holder must protrude beyond the busbar adapter as shown in the figure.

②

③

5.2 Installing the Power Output Module (POM)

5.2.1.3 Mounting the POM (busbar adapter)

The mounting of the POM on the busbar is carried out without the need for tools via the POM busbar adapter.

Installing the POM

Figure 5-1 Installing the POM

Press the button on the top of the busbar adapter

Place the busbar adapter on the busbar from above

Press on the busbar adapter from above until the busbar adapter engages

①.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Installing/mounting

5.2 Installing the Power Output Module (POM)

5.2.2 Panel mounting

5.2.2.1 POM mounting (panel mounting)

Installing the Power Output Modul (POM)

1. Predrill the holes in the rear panel for mounting.

The required hole spacing is shown in the diagram below.

2. Screw the POM into place on the rear panel with four screws M5.

Figure 5-2 POM4320: Position of the mounting holes

Minimum spacing

Natural convection must be possible above and below the device. A clearance of 100 mm must be observed in both cases.

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Installing/mounting

Steps

①

②

5.3 Installing the Central Interface Module

Tool

You will need a Torx T10 screwdriver.

Mounting the Central Interface Module (CIM)

The CIM is screwed directly onto the POM. The mounting procedure is described below:

Figure 5-3 Mounting the CIM

Plug the CIM into the POM by means of the four connecting lugs

Tighten the four screws

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Installing/mounting

5.4 Installing the EM4315 expansion module

Tool

You will need a Torx T10 screwdriver.

Installing the EM4315 expansion module

Proceed as described in Section Installing the Central Interface Module (Page 49).

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Installing/mounting

Note

The I/O module may only be inserted or removed when the power

Steps

Dismantling the blanking cover of the receptacle on the CIM

Insert the I/O module into the receptacle and push it in as far as it will go.

①

5.5 Installing the I/O module (PM)

The CIM is equipped with a receptacle for one I/O module.

is off.

Tool

You will need a Torx T8 screwdriver.

Installing an I/O module

The steps for mounting an I/O module are described below:

Figure 5-4 Installing an I/O module

Secure module tightly with screws

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Installing/mounting

5.5 Installing the I/O module (PM)

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WARNING

Hazardous voltages from the mains power input or heating element feeder cables Will cause death, serious injury or damage to property

WARNING

Electric shock hazard

Can cause death or serious injury

WARNING

Electric shock hazard

Can cause death or serious injury

The following apples to the UL version of the heating control system:

6.1 Safety instructions and guidelines

Safety instruction

Dangerous voltages might be present on mains from the supply and to heating elements.

Before work starts on connecting the HCS4300 heating control system, the mains and heating element lines must be disconnected and secured against being switched on again.

• Voltages of more than 60 V can occur in the control cabinet. Suitable safety precautions to prevent contact must therefore be taken before and during commissioning and maintenance work.

• Before working on the heating control system or the connected components, ensure the system is disconnected.

The mains supply to which the device is connected must have a circuit breaker or a fuse. The circuit breaker or fuse must be easily accessible and clearly assigned to the device. We recommend locating the circuit breaker or fuse near to the device. Take the maximum current consumption of the heating control system into consideration when selecting the circuit breaker or fuse.

• The mains supply to which the device is connected must have a circuit breaker (according to UL489) or a fuse (UL-listed branch circuit fuse).

• Observe the SCCR rating on the rating plate. Only use the device in circuits limited accordingly.

• Only use 60/75°C copper cables for the cabling.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Wiring

WARNING

Electric shock hazard

Can cause death or serious injury

6.2 Connecting the protective conductor

Connection requirements

● The device is installed.

● The mains supply is disconnected at the installation location of the device and secured

against secured against reconnection.

● The mains voltage is secured by an easily accessible isolating mechanism. It is recommended that the external isolating mechanism is located close to the device.

● The cables to be connected are not live.

6.2 Connecting the protective conductor

Connecting the protective conductor

Connect the POM to the protective conductor (PE). An M6 threaded bolt ① is provided on the front of the POM for connection of the protective conductor.

Figure 6-1 POM4320: Connecting the protective conductor

• The protective conductor must be connected to the threaded bolt indicated.

• The cross-section of the lead to the protective conductor must be at least 16 mm

• The cable lug used must have a tinned surface to guarantee corrosion protection.

• When connecting the protective conductor, the applicable national or local regulations

• Torque for protective conductor connection: 6 Nm

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must be complied with.

Wiring

CIM PROFINET connection X1 / X2

CIM PROFIBUS connection X1

6.3 Connecting PROFINET and PROFIBUS fieldbus

Connecting PROFINET

Connect X1 / X2 to the higher-level controller and/or the next PROFINET device using an Ethernet cable according to the PROFINET specification.

Use shielded Ethernet cables for this purpose.

Connecting PROFIBUS / setting PROFIBUS address

• The PROFIBUS address is assigned using the S1 / S2 address selector switches. Addresses can be set from 0 to 99.

• Connect X1 to the higher-level controller and/or the next PROFIBUS device via cable in accordance with the PROFIBUS specification.

6.4 Connect 24 V DC power supply

Power is supplied to the Central Interface Module (CIM) and EM4315 expansion module via an external 24 V DC supply. Use a power supply unit which conforms to IEC 60536, protection class III (PELV). Power supply units from the SITOP product line are suitable, for example.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

The CIM and the EM4315 can both also supply up to 8 POM4320 or 6 POM4320 Highend via the HCS system interface.

Wiring

24 V connection CIM and EM4315

Connect the 24 V DV supply voltage to the device as follows:

+24 V DC

Note

An external lightning protection element should be connected upstream in the 24 supply line: Dehn, Blitzductor BVT Type AD24, No. 918402 or equivalent.

When using other items, you must ensure that the model used is equivalent lightning

The lightning protection module must be installed and used in accordance with the manufacturer's specifications.

6.4 Connect 24 V DC power supply

Design of the 24 V DC power supply

You can determine the design of the 24 V DC power supply using the following calculation formula:

Minimum power = 3 W + (number of POM4320 • 8 W) + (number of POM4320 Highends • 10 W) + (number of I/O modules • 1 W)

Example:

Supply of an HCS4300 consisting of CIM4310 PROFINET with one I/O module and 6 connected POM4320.

The minimum power rating in accordance with the formula above is 52 W, i.e. the power pack must be able to supply current of at least 2167 mA.

Connect 24 C DC supply voltage to CIM and EM4315

External lightning protector

protection manufacturer).

● The following interference immunity is obtained with a lightning protection component:

– 1.0 kV symmetrical with R

– 2.0 kV asymmetrical with R

- GND

V DC

(consult with

= 2 Ω; assessment criterion B

= 12 Ω; assessment criterion B

● Without lightning protection, the following interference immunity is obtained:

– 0.5 kV symmetrical with R

– 0.5 kV asymmetrical with R

= 2 Ω; assessment criterion B

= 12 Ω; assessment criterion B

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Wiring

Note

When using radiation sources with inrush current, we recommend using Category AC

Note

The permissible tightening torque for the terminals of the devices for panel mounting is

3.5 Nm.

6.5 Connecting the heating elements and three-phase line supply

6.5.1 Connecting the three-phase line supply

In the case of POM4320 for busbar mounting, the network infeed is via a 3-phase busbar system. See section Busbar mounting (Page 44).

With the POM4320 for panel mounting, three screw terminals, L1, L2 and L3, provide the mains supply. The position of the screw terminals on the POM is shown in section Function and design (Page 21).

3 contactors.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Wiring

Note

The connected loads, e.g. heating elements, must not exceed the permissible line current of

≤ 83 A.

Location of the connections

Pin assignments X1 to X6

Power output 1 ... 3 outgoing

Power output 4 ... 6 outgoing

Power output 7 ... 9 outgoing

Power output 1 ... 3 incoming

Power output 4 ... 6 incoming

6.5 Connecting the heating elements and three-phase line supply

6.5.2 Connecting heating elements

Connecting heating elements to the POM4320

Heating elements are connected to the POM using six 3-pole connectors.

X1 3-pin connector for L1:

X2 3-pin connector for L2:

X3 3-pin connector for L3:

X4 3-pin connector for L2:

X5 3-pin connector for L3:

X6 3-pin connector for L1:

Power output 7 ... 9 incoming

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Wiring

Note

The

•

Location of the connections

Pin assignments X1 to X6

Power output 1 and 2, outgoing

Power output 3 and 4, outgoing

Power output 5 and 6, outgoing

Power output 1 and 2, incoming

Power output 3 and 4, incoming

6.5 Connecting the heating elements and three-phase line supply

Connecting heating elements to the POM4320 Highend

connected loads, e.g. heating elements, must not exceed the permissible line current:

Busbar mounting ≤ 83 A Wall mounting ≤ 105 A UL ≤ 90 A

X1 3-pin plug for L1:

X2 3-pin plug for L2:

X3 3-pin plug for L3:

X4 3-pin plug for L2:

X5 3-pin plug for L3:

X6 3-pin plug for L1:

Power output 5 and 6, incoming

6.6 Block diagram POM4320

Block diagram POM4320

The figure below shows the main connections between the HCS4300 heating controller and the main supply and heating elements. The power outputs are protected internally with two fuses per power output.

Figure 6-2 POM4320 power outputs

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Wiring

6.7 Block diagrams POM4320 Highend

6.7.1 Overview of connection types

The following connection types are available for the POM4320 Highend:

Connection between phase and phase, 400/480 V

● Single connection of outputs, all fuses internal

● Single connection of outputs, external incoming fuses

● Single connection of outputs, 2-pin connection

● Single connection of outputs, closed delta

● Parallel connection of outputs with jumpers, 1 internal incoming fuse, ≤ 50 A

● Parallel connection of outputs with jumpers, 2 internal incoming fuses,

same nominal value for both fuses

● Parallel connection of outputs with jumpers, external incoming fuses

● Parallel connection of outputs with jumpers, closed delta

Connection between phase and neutral conductor, 230/277 V

● Single connection of outputs

● Parallel connection of outputs with jumpers

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Wiring

6.7 Block diagrams POM4320 Highend

6.7.2 Connection between phase and phase (400/480 V)

Single connection of outputs, all fuses internal

Figure 6-3 POM4320 Highend – connection between phase and phase: Single connection of

outputs, all fuses internal

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Wiring

6.7 Block diagrams POM4320 Highend

Single connection of outputs, external incoming fuses

Figure 6-4 POM4320 Highend – connection between phase and phase: Single connection of

outputs, external incoming fuses

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Wiring

6.7 Block diagrams POM4320 Highend

Single connection of outputs, 2-pin connection

For 2-pin switching of the outputs, the loads must be switched via the power semiconductors from two channels. This has the following advantage: In case of a breakdown of the depletion layer of one of the two main power semiconductors (short-circuit), operation is still possible or the load can be turned off.

Figure 6-5 POM4320 Highend – connection between phase and phase: Single connection of

outputs, 2-pin connection

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Wiring

6.7 Block diagrams POM4320 Highend

Single connection of outputs, closed delta

Figure 6-6 POM4320 Highend – connection between phase and phase: Single connection of

outputs, closed delta

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Wiring

Jumper plug for parallel connection

6.7 Block diagrams POM4320 Highend

Parallel connection of outputs with jumpers, 1 internal incoming fuse, ≤ 50 A

Figure 6-7 POM4320 Highend – connection between phase and phase: Parallel connection of

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outputs with jumpers, 1 internal incoming fuse, ≤ 50 A

Wiring

Jumper plug for parallel connection

6.7 Block diagrams POM4320 Highend

Parallel connection of outputs with jumpers, 2 internal incoming fuses, same nominal value for both fuses

Two 32 A fuses are permissible for the following block diagram.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Figure 6-8 POM4320 Highend – connection between phase and phase: Parallel connection of

outputs with jumpers, 2 internal incoming fuses, same nominal value for both fuses

Wiring

Jumper plug for parallel connection

6.7 Block diagrams POM4320 Highend

Parallel connection of outputs with jumpers, external incoming fuses

Figure 6-9 POM4320 Highend – connection between phase and phase: Parallel connection of

outputs with jumpers, external incoming fuses

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Wiring

Jumper plug for parallel connection

6.7 Block diagrams POM4320 Highend

Parallel connection of outputs with jumpers, closed delta

Figure 6-10 POM4320 Highend – connection between phase and phase: Parallel connection of

outputs with jumpers, closed delta

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Wiring

6.7 Block diagrams POM4320 Highend

6.7.3 Connection between phase and neutral conductor (230/277 V)

Single connection of outputs

Figure 6-11 POM4320 - connection between phase and neutral conductor Single connection of

outputs

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Wiring

Jumper plug for parallel connection

6.7 Block diagrams POM4320 Highend

Parallel connection of outputs with jumpers

Figure 6-12 POM4320 Highend – connection between phase and neutral conductor: Parallel

connection of outputs with jumpers

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Wiring

System interface CIM or EM4315 to POM

Note

The last bus connector remains open at the last POM.

6.8 Connecting system interfaces

Connecting system interfaces (front)

Attach the connecting cable between the CIM / EM4315 and POM

8 POM4320 or 6 POM4320 Highend at a CIM / EM4315.

Additional POMs can be connected with a ribbon cable to the preceding POM.

①. You can operate up to

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Cable length of connecting cable

Note

The total length of all connecting cables per segment at the system interface of the CIM4310

and EM4315 must be ≤ 3 m.

The following figure shows cable lengths which correspond to the permissible total length ≤ 3 m:

100 + 250 + 100 + 250 + 100 + 1000 ≤ 3000

Wiring

6.8 Connecting system interfaces

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Wiring

Note

The connection cables are to be shielded if longer than 30

6.9 Connecting I/O modules

6.9.1 PM4000 DI/DO

Connecting the digital inputs/outputs

The connection is made by means of two 18-pin plug connectors of the PM4000 DI/DO.

Figure 6-13 PM4000 DI/DO pin assignment

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Wiring

Note

The maximum permission current of the connector is 8 A.

Assignment

GND

Digital output 1

GND

Digital output 2

4 5 GND

Digital output 3

GND

Digital output 4

GND

Digital output 5

GND

Digital output 6

GND

Digital output 7

GND

Digital output 8

GND

P24

Assignment

GND

Digital input/output 9

GND

Digital input/output 10

GND

Digital input/output 11

6 7 GND

Digital input/output 12

GND

Digital input/output 14

GND

Digital input/output 16

GND

P24

6.9 Connecting I/O modules

For each connector, one pin each is available for the connection or the reintroduction of the 24 V supply voltage and the 0 V supply voltage. All 24 V and GND pins of both connectors are respectively connected so that, with consideration to the maximum current, a loopingthrough of the supply voltage is possible (daisy chain).

X1: Digital outputs:

18-pin connector with spring-loaded connection and interlock. The mating connectors are included in the scope of supply.

X2: Digital inputs / outputs

18-pin connector with spring-loaded connection and interlock. The mating connectors are included in the scope of supply.

9 GND Digital input/output 13 10

13 GND Digital input/output 15 14

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Wiring

WARNING

Voltage hazards

Danger to life

6.9 Connecting I/O modules

6.9.2 PM4000 U/I

Connecting line measurement inputs

Connecting to mains power is done via the 8-pin plug-in connector X1 of the PM4000 U/I.

Connecting to mains voltage is done via the 6-pin plug-in connector X2 of the PM4000 U/I.

Before working on the heating control system or the connected components, ensure the system is disconnected.

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Figure 6-14 Line measurement inputs, pin assignment

Wiring

Assignment

I1 -

I1 +

I2 -

I2 +

I3 -

I3 +

Note

The connection cable for the current measurement must not be longer than 30

Assignment

Reserved

Phase 1

Phase 2

Phase 3

Neutral conductor

Reserved

6.9 Connecting I/O modules

X1: Current measurement

8-pin connector with spring-loaded connection and interlock. The mating connectors are included in the scope of supply.

7 Reserved Reserved 8

X2: Voltage measurement

6-pin connector with spring-loaded connection and interlock. The mating connectors are included in the scope of supply.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Wiring

Assignment

Analog channel 1 -

Analog channel 1 +

Analog channel 2 -

Analog channel 2 +

Analog channel 3 -

Analog channel 3 +

Analog channel 4 -

Analog channel 4 +

6.9 Connecting I/O modules

6.9.3 PM4000 Temperature

Connecting the measurement inputs

The analog inputs 0...20 mA are connected by means of the 8-pin plug connector X1 of the PM4000 Temperature.

The measurement inputs for temperature are connected by means of the 8-pin plug connector X2 of the PM4000 Temperature.

Figure 6-15 PM4000 Temperature pin assignment

X1: Four analog inputs 0 ... 20 mA

8-pin connector with spring-loaded connection. The mating connectors are included in the scope of supply.

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Wiring

Assignment

Temperature channel 1 -

Temperature channel 1 +

Temperature channel 2 -

Temperature channel 2 +

Temperature channel 3 -

Temperature channel 3 +

Assignment

Temperature channel 1 U-

Temperature channel 1 U+

Temperature channel 1 I-

Temperature channel 1 I+

Temperature channel 3 U-

Temperature channel 3 U+

Temperature channel 3 I-

Temperature channel 3 I+

6.9 Connecting I/O modules

X2: Temperature measuring inputs

8-pin connector with spring-loaded connection. The mating connectors are included in the scope of supply.

2-wire measurement

7 Temperature channel 4 - Temperature channel 4 + 8

4-wire measurement

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Figure 6-16 Wiring of the measuring inputs to X2 for 4-wire measurement using example of Pt100

Wiring

6.9 Connecting I/O modules

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7.1 Requirements

Before commissioning starts, the system components must be installed and wired up.

The following is necessary:

● A SIMATIC S7 CPU / SIMOTION with PROFINET/PROFIBUS interface

● A SIPLUS HCS4300 heating control system, comprising one central interface module

(CIM) and at least one power output module (POM).

7.2 Commissioning

Procedure

1. Switch on the 24 V DC power supply.

2. Switch on the three-phase power supply for the heating control system.

The components CIM, POM and PM, if installed, of the heating control system start up. Observe the operating mode indicators (see section Process and system messages, error handling (Page 145)).

The heating control system is in operation.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Commissioning

Voltage

Protective conductor current

400 V, 50 Hz

<1.1 mA

7.3 Insulation test

Because of the protective impedances in the device, the isolation resistance of a device of each phase to ground with an open load is around 124 kΩ and around 70 kΩ with connected heating loads. These values must be taken into account during the insulation test on the system.

If there are several devices in one circuit, you must allow for the parallel connection of the impedances. If necessary, you must remove the device from the circuit before the insulation test.

Protective conductor current

Due to the protective impedances, the following protective conductor current flows under normal operating conditions:

480 V, 60 Hz <1.4 mA

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8.1 Integrating the HCS4300 into the PROFINET configuration

Procedure with SIMATIC S7

If the hardware catalog of your configuration software does not feature the HCS4300 yet, it can be integrated by installing an HSP. An HSP is available for TIA Portal and can be downloaded from the Siemens Service&Support area (http://www.siemens.com/automation/service&support /).

Procedure with non-Siemens controllers

For PROFINET configuration you will need the language-specific GSDML file. The GSDML file must be installed in the configuration software.

The GSDML file "GSDML-V2.34-Siemens-002A-HCS4300from the Siemens Service&Support area (http://www.siemens.com/automation/service&support).

If a non-Siemens PROFINET controller is used, install the GSDML file as described in the manufacturer's instructions.

yyyymmdd

" can be downloaded

8.2 Integrating the HCS4300 into the PROFIBUS configuration

Procedure with SIMATIC S7

If the hardware catalog of your configuration software does not feature the HCS4300 yet, it can be integrated by installing the GSD file. The file is available in German (SIEM81C5.gsg) and English (SIEM81C5.gse) and can be downloaded from the Siemens Service&Support area (http://www.siemens.com/automation/service&support /).

Procedure with non-Siemens controllers

You will need the language-specific GSD file for PROFIBUS configuration. The SIEM81C5.gsx files can be downloaded from the Siemens Service&Support area (http://www.siemens.com/automation/service&support /).

If a non-Siemens PROFIBUS controller is used, install the GSD file as described in the manufacturer's instructions.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Configuring/Programming

CIM

POM 1

POM 2

POM 3

...

Last POM

(PROFINET IO)

Subslot 1.1

Subslot 1.2

Note

The device configuration in the project engineering must match the actual configuration of the HCS.

Otherwise the system cannot start up. Exception: Using the configuration control (see Configuration control

8.3 Device/hardware configuration in the TIA Portal

8.3.1 PROFINET device configuration

Device configuration

In the case of PROFINET, the structure of the hardware is mirrored in the TIA device configuration:

Slot number 0

1 CIM head

I/O module

2 3 4 n

The configuration rules are as follows:

CIM

Slot 0 represents the PROFINET connection with the two ports. The CIM provides a slot for an I/O module. The CIM module and the CIM I/O module are assigned to slot 1 and are designed as submodules. If an I/O module is not used, subslot 1.2 remains empty.

POM

A maximum of 24 POMs can be operated on one CIM.

(Page 93)).

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Configuring/Programming

Slot

CIM

POM 1

POM 2

POM 3

…

Last

POM

Number 1 2 3 4 5 …

Note

The device configuration in the project engineering must match the actual configuration of the HCS. Otherwise the system cannot start up.

8.3 Device/hardware configuration in the TIA Portal

8.3.2 PROFIBUS device configuration

Device configuration

In the case of PROFIBUS, the structure of the hardware in the device configuration is as follows:

The device configuration rules are as follows:

● CIM

The CIM module includes the PROFIBUS-connection and is permanently present in slot 1.

● PM

The CIM I/O module is present in slot 2. If no I/O module PM is used, an empty space must be configured here.

● POM

A maximum of 24 POMs can be operated on one CIM.

Restrictions for PROFIBUS connection

The following functions are not available or only available with limited functionality with a PROFIBUS connection:

● Configuration control is not available

● Phase control cannot be configured for operation of a POM4320

● Operation of a POM4320 Highend is not possible

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Configuring/Programming

Description

Value range

compensation

Description

Value range

8.3 Device/hardware configuration in the TIA Portal

8.3.3 Configuration parameters

8.3.3.1 CIM / POM configuration parameters

The configuration parameters are directly assigned to the respective module and are set during device configuration. The transfer is performed automatically upon start-up and during re-parameterization.

Configuration parameters CIM

Rated voltage for line voltage

Configuration control

Configuration parameters POM4320

Control mode (Set once per POM)

Response to errors (setting per channel)

• 360 V to 520 V

• No (default)

• Yes

• Half-wave control (default)

• Half-wave control with soft start variant 1

• Half-wave control with soft start variant 2

• Half-wave control with soft start variant 3

• Phase control

• Phase control with soft start variant 1

• Phase control with soft start variant 2

• Phase control with soft start variant 3

• Channel substitute value 0 (default)

• Channel value retained

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Configuring/Programming

Description

Value range

(setting once per POM)

8.3 Device/hardware configuration in the TIA Portal

Configuration parameters POM4320 Highend

Control type (setting once per POM)

Connection type (setting once per POM)

Soft start for each channel switch-on operation

Enable output control (setting once per POM)

Parallel connection of channels

Enable fault current monitoring (setting once per POM)

Threshold for fault current monitoring

Response to faults (setting per channel)

Parallel connection of loads (setting per channel)

• Half-wave control (default)

• Half-wave control with soft start variant 1

• Half-wave control with soft start variant 2

• Half-wave control with soft start variant 3

• Half-wave control with adaptive soft start

• Phase control

• Phase control with soft start variant 1

• Phase control with soft start variant 2

• Phase control with soft start variant 3

• Phase control with adaptive soft start

• Connection between phase and phase (internal fuse)

(default)

• Connection between phase and phase (external fuse)

• Connection between phase and neutral conductor

• 2-pin connection between phase and phase

• Connection between phase and phase (closed delta)

• No (default)

• Yes

• No (default)

• Yes

• No (default)

• All channels

• One channel (1-2)

• One channel (3-4)

• One channel (5-6)

• Two channels (1-2, 3-4)

• Two channels (1-2, 5-6)

• Two channels (3-4, 5-6)

• No (default)

• Yes

• 400 mA to 2,000 mA

• Channel substitute value 0 (default)

• Channel value retained

• No (default)

• Yes

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Configuring/Programming

Description

Value range

total power (setting per channel)

Note Scaling the total power for parallel connection of loads

•

8.3 Device/hardware configuration in the TIA Portal

Total power rating (setting per channel)

Maximum permitted deviation from

• 500 W to 28,800 W

• 100 W to 8,000 W

For a connection of the load between phase and neutral conductor, the power ratings to

be configured must be scaled to 230 V.

For a connection of the load between phase and phase, the power ratings to be

configured must be scaled to 400 V.

Calculation example for interconnection of phase - neutral conductor

Scaling:

= P

scaled

Load with U

= 1500 W * (230 V/240 V)2

scaled

= 1378 W

scaled

* (230 V/U

load

= 240 V; P

rated

load

rated

= 1500 W

Calculation example for interconnection of phase - phase

Scaling:

= P

scaled

Load with U

= 6000 W * (400 V/480 V)2

scaled

= 4167 W

scaled

* (400 V/U

load

= 480 V; P

rated

load

rated

= 6000 W

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Configuring/Programming

Description

Value range

temperature channel 2 / 4.

8.3 Device/hardware configuration in the TIA Portal

8.3.3.2 Configuration parameters for I/O modules

The configuration parameters are directly assigned to the respective I/O modules and are set during device configuration. They are transferred on start-up and during re-parameterization.

Configuration parameters PM4000 temperature

Analog channel 1 measuring range … Analog channel 4 measuring range

Temperature channel 1 sensor type Temperature channel 3 sensor type

Temperature channel 2 sensor type Temperature channel 4 sensor type

Compensation procedure

• Not connected (default)

• 0 mA to 20 mA

• 4 mA to 20 mA (open-circuit detection)

• None (default)

• Pt 100

• Pt 100 (four-wire)

• Pt 1000

• Pt 1000 (four-wire)

• Type J thermocouple

• Type K thermocouple

• Type L thermocouple

• None (default)

• Pt 100

• Pt 1000

• Type J thermocouple

• Type K thermocouple

• Type L thermocouple

• No compensation (default)

• Internal sensor

• External value

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

When setting Pt 100/1000 (four-wire) for temperature channel 1 / 3, "none" must be selected for

Configuring/Programming

Description

Value range

Digital channel 16

be closed or controlled with "1".

Description

Value range

8.3 Device/hardware configuration in the TIA Portal

Configuration parameters PM4000 DI/DO

Digital channel 9 …

Output 1 Response to errors … Output 16 Response to errors

Alarm at wire break

Alarm on absence of 24 V power supply

Configuration parameters PM4000 U/I

Type of voltage connection

Type of current converter

• Input (default)

• Output

• Shutdown (default)

• Keep last value

• Switching on

• No (default)

• Yes

Note: If power outage monitoring is enabled, unused outputs must

• No (default)

• Yes

• Star (default)

• Delta

• None

• None (default)

• 1 A

• 5 A

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Configuring/Programming

Note

There is no example project or

Note Requirement

This function requires the use of the example application or at least the data structure of the example a

8.4 Software tools for commissioning support

8.4.1 Overview of tools for commissioning support

Listed below are the tools that can provide support with configuration and commissioning.

SIMATIC WinCC

A library in TIA Portal for SIMATIC WinCC is available for integration in an HMI system. This library contains a specific number of channels and fields; setpoints can be assigned and actual values can be displayed.

Example application

An example project and a block library for TIA Portal are available for the SIMATIC S7-1500 automation systems to support commissioning of the heating control system.

HTML pages (SIMATIC S7)

SIMATIC controllers with PROFINET interface (e.g. S7-1500) have an integrated web server that contains web pages for displaying diagnostics data. This web server can be accessed via a standard web browser.

This supports scanning of the firmware version, diagnostics buffer, tag tables and module status, as well as monitoring of communication links and displaying the topology of the plant.

In the event of a fault, the user can view the exact error message in plain text in the detail view for the module.

block library for STEP 7 Classic.

pplication.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Configuring/Programming

8.4 Software tools for commissioning support

PRONETA

SIEMENS PRONETA PC-based software tool that is provided free-of-charge, which simplifies the commissioning of PROFINET systems by performing the following tasks:

● Topology overview that automatically scans PROFINET and displays all connected components. This overview can be exported in the form of a device list. You have the option of "Initializing" the components and performing other simple configuration tasks, as well as comparing the actual configuration with a required configuration.

● IO check to quickly test the wiring of a plant and the module configuration of the components. By reading and writing the inputs and outputs, PRONETA makes sure that the distributed I/O devices with their sensors and actuators are correctly wired. PRONETA can create test profile templates and store test logs to document the test results.

● All tasks can be performed even before a CPU is integrated into the network. Moreover, since no other engineering tools or hardware are required, PRONETA enables fast and convenient checking of a plant configuration at an early stage. You can find additional information on the PRONETA here (http://support.automation.siemens.com/WW/view/de/67460624).

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Configuring/Programming

8.5 Configuration control

8.5.1 Configuration control

Introduction

Configuration control (option handling) is used to operate various standard machine configuration levels in one project without changing the configuration or the user program.

Operating principle of configuration control

You can use the configuration control to operate different expansion levels of a series machine with a single configuration of the HCS.

● A station master is configured in a project (maximum configuration). The station master

comprises all modules needed for all possible plant parts of a modular standard machine.

● The project's user program provides for several station options for various standard

machine configuration levels as well as selection of a station option. For example, a station option uses only some of the modules of the station master.

Advantages

● The standard machine manufacturer selects a station option for a configuration of the

standard machine. To do this, the project need not be modified, and it is not necessary to load a modified configuration.

Using a custom control data record, you inform the HCS which modules in a station option are missing or are located in a different slot as compared to the station master. The configuration control does not have an impact on the parameter assignment of the modules.

The following figure shows 3 expansion levels of a heating control system with the associated station options.

Figure 8-1 Configuration control

● Simple project execution and commissioning by using a single STEP 7 project for all

station options.

● Easy handling during maintenance, versioning and upgrades:

● Savings potential in the creation, commissioning and the documentation for standard

machines.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Configuring/Programming

Step

Procedure

See section

Enable configuration control in STEP 7

Configuring (Page 94)

Create control data record

Control data record (Page 95)

program of the CPU (Page 98)

Modules

Possible slots

Comment

the configuration control.

the configuration control, but instead controls it.

dled here as a slot 1).

POM

2 to 25

Without empty slot directly after the CIM.

8.5 Configuration control

Procedure

To set up the configuration control, follow these steps:

3 Transfer control data record Transferring the control data record in the startup

8.5.2 Configuring

Requirements

● Configuration control only works with PROFINET.

● One CIM4310 PROFINET version V2.1 and higher

Required steps

When configuring the CIM4320 in STEP 7 (TIA Portal), enable the "Configuration control on" parameter.

8.5.3 Control

8.5.3.1 Slot assignment

Slot assignment

The following table shows the possible slots for the various modules:

Table 8- 1 Slot assignment

CIM PN 0 The PN connection of the CIM is not an element of

CIM 1.1 The header of the CIM (subslot) is not an element of

PM 1.2 As a sub-slot part of the configuration control (han-

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Configuring/Programming

8.5 Configuration control

8.5.3.2 Control data record

Operating principle

You define a control data record 196 V1.0, which includes a slot assignment for the configuration control of an HSC. The control data record can also be read back.

The control data record is only processed with configured configuration control; otherwise it is rejected.

Rules

Observe the following rules:

● The entry for slot 1 only identifies the PM (see also Table 8-1 Slot assignment (Page 94)).

● All modules up to the maximum possible configuration of the HCS must be registered in

control data record.

● The entries up to at least the last slot of the station master must be contained in the

control data record. Entries beyond the last slot must be pre-assigned with "Module not available".

● Multiple configured slots must not be assigned to the same actual slot. In other words,

each station option slot can be present only once in the control data record.

● Gaps are not permitted.

● Moving modules is not allowed.

SIPLUS HCS4300 PROFINET/PROFIBUS DP Operating Instructions, 10/2019, A5E35452705A/005

Configuring/Programming

Byte

Element

Code

Explanation

maximum slot

Version

master

station option

Control element

master

station option

...

8.5 Configuration control

Control data record

The table below shows the structure of a control data record with explanations of the individual elements. The control data record can also be read back.

Table 8- 2 Structure of the simplified control data record V1.0

0 Block length 4 +

1 Block ID 196

3 Version 0 4 Slot 1 of the station

5 Slot 2 of the station

28 Slot 25 of station mas-

ter

Slot assignment in the

Slot assignment

Header

Contains the information on which module is inserted in which slot.

The value that you need to enter in the corresponding byte depends on the following rule:

• If the module is included in the station option, enter the slot number of the module from the station master.

• If the module does not exist in the station option, enter 0.

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Byte

Element

Code

Explanation

number of slots x 2

Block ID

197

Slot 1 status

0/1

Reserved

Slot 2 status

0/1

Reserved

… … …

Status of slot 25

0/1

* Not possible if the slot is marked as not available.

8.5 Configuration control

8.5.3.3 Feedback data record

Operating principle

The feedback data record informs you about the accuracy of the module assignment and gives you the option of detecting assignment errors in the control data record. The feedback data record is mapped via a separate data record 197 V2.0. The feedback data record is only processed with configured configuration control; otherwise it is rejected.

Rules

Observe the following rules:

● The feedback data record refers to the configured station configuration and always includes the maximum configuration limits, which is 25 modules.

● Partial reading of the feedback data record is not possible.

● As long as a control data record is not sent, it is assumed that no modules are inserted

(DS197 has status "0").

Feedback data record

Table 8- 3 Feedback data record

0 Block length 4 +

54 Reserved 0

Header

Version

Status = 1:

• Module from station master is in- serted in the station option

• Slot is marked as not available in the control data record

Status = 0:

• Module pulled

• Incorrect module inserted in the

station option*

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Configuring/Programming

Hardware identifier

INDEX

Data record number: 196 (decimal)

For the structure of the control data record, see table (Page 95).

Error code

Meaning

80B1H

Invalid length; the length information in data record 196 is not correct.

80B5H

Configuration control parameters not assigned.

transferred in the startup program.

8.5 Configuration control

8.5.3.4 Transferring control data record in the startup program of the CPU

Required steps

Transfer the created control data record 196 to the CIM using the WRREC (Write data record) instruction.

To verify the configuration, the feedback data record 197 can be queried by the CIM with the RDREC instruction (read data).

Parameters of the instruction WRREC

Below, you will find explanations of individual parameters of the WRREC instruction which you must supply with specific values in the configuration control context. You can find additional information on the WRREC instruction in the STEP 7 online help.

RECORD Control data record to be transferred.

In case of an error, the WRREC instruction returns the following error messages through the STATUS block parameter:

Table 8- 4 Error message WRREC

80E2H Data record was transferred in the wrong OB context. The data record must be

80B8H Parameter error

A parameter error is caused by:

• Incorrect block ID in the header (not equal to 196)

• Invalid version identifier in the header

• A reserved bit was set

• An invalid slot in the station option has been assigned to a slot of the station

master

• Multiple slots in the station master are assigned to the same slot in the station option

• Gap not permitted

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Siemens SIPLUS HCS Series, SIPLUS HCS4300 PROFINET, SIPLUS HCS4300 PROFIBUS Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SIPLUS HCS4300 PROFINET/PROFIBUS DP

Legal information

Table of contents

1.1 Introduction

2.1 Safety notes

2.2 Security information

2.3 Protective measures for the HCS4300

3.1 Area of application

3.2 Features

3.3 System configuration

3.4 Central interface module (CIM)

3.4.1 Function and design

3.5 Power output module (POM)

3.5.1 Function and design

3.6 I/O modules

3.6.1 PM4000 DI/DO

3.6.2 PM4000 U/I

3.6.3 PM4000 Temperature

3.7 EM4315 expansion module

3.7.1 Design

4.1 Shipping

4.2 Storage

4.3 Scope of delivery

4.4 Installation location

4.5 POM4320 power rating

4.6 Power rating of the POM4320 Highend

4.7 POM4320 Highend power rating

4.7.1 POM4320 Highend for busbar adapter

4.7.2 POM4320 Highend for wall mounting

5.1 Requirements

5.2 Installing the Power Output Module (POM)

5.2.1 Busbar mounting

5.2.1.1 Preparations

5.2.1.2 Adjusting the busbar adapter

5.2.1.3 Mounting the POM (busbar adapter)

5.2.2 Panel mounting

5.2.2.1 POM mounting (panel mounting)

5.3 Installing the Central Interface Module

5.4 Installing the EM4315 expansion module

5.5 Installing the I/O module (PM)

6.1 Safety instructions and guidelines

6.2 Connecting the protective conductor

6.3 Connecting PROFINET and PROFIBUS fieldbus

6.4 Connect 24 V DC power supply

6.5 Connecting the heating elements and three-phase line supply

6.5.1 Connecting the three-phase line supply

6.5.2 Connecting heating elements

6.6 Block diagram POM4320

6.7 Block diagrams POM4320 Highend

6.7.1 Overview of connection types

6.7.2 Connection between phase and phase (400/480 V)

6.7.3 Connection between phase and neutral conductor (230/277 V)

6.8 Connecting system interfaces

6.9 Connecting I/O modules

6.9.1 PM4000 DI/DO

6.9.2 PM4000 U/I

6.9.3 PM4000 Temperature

7.1 Requirements

7.2 Commissioning

7.3 Insulation test

8.1 Integrating the HCS4300 into the PROFINET configuration

8.2 Integrating the HCS4300 into the PROFIBUS configuration

8.3 Device/hardware configuration in the TIA Portal

8.3.1 PROFINET device configuration

8.3.2 PROFIBUS device configuration

8.3.3 Configuration parameters

8.3.3.1 CIM / POM configuration parameters

8.3.3.2 Configuration parameters for I/O modules

8.4 Software tools for commissioning support

8.4.1 Overview of tools for commissioning support

8.5 Configuration control

8.5.1 Configuration control

8.5.2 Configuring

8.5.3 Control

8.5.3.1 Slot assignment

8.5.3.2 Control data record