Siemens SINUMERIK 808 Users guide

Catalog NC 81.1

US Edition 2019

Motion Control

SINUMERIK 808

Equipment for Machine Tools

siemens.com/sinumerik

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SITRAIN

Training for Industry

www.siemens.com/sitrain

Products for Automation and Drives CA 01

Interactive Catalog Download

www.siemens.com/ca01download

Industry Mall

Information and Ordering Platform in the Internet:

www.siemens.com/industrymall

SINUMERIK 808

Equipment for Machine Tools

Motion Control

Catalog NC 81.1 · 2019

Supersedes: Catalog NC 81.1 · 2018

Refer to the Industry Mall for current updates of this catalog:

www.siemens.com/industrymall

The products contained in this catalog can also be found in the Interactive Catalog CA 01. Article No.: E86060-D4001-A510-D8-7500

Introduction

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

SINUMERIK 808D ADVANCED system

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3 Operator components Feed axis solutions Spindle solutions MOTION-CONNECT connection systems Example packages

Please contact your local Siemens branch.

Click on an Article No. in the catalog PDF to call it up in the Industry Mall and to obtain all the information.

Article No.

6SL3070-0AA00-0AG0 6SL3072-0AA00-0AG0

Or directly on the Internet, e.g.

www.siemens.com/product?6SL3070-0AA00-0AG0

The products and systems described in this catalog are distributed under application of a certified quality management system in accordance with DIN EN ISO 9001 (Certified Registration No. 001258 UM). The certificate is recognized by all IQNet countries.

Accessories

Operator components Supplementary components Direct spindle encoder

Services and training

Services Training Documentation

Appendix

Certificates of suitability Subject index Conversion tables Metal surcharges Conditions of sale and delivery Export regulations

Digital Enterprise

The building blocks that ensure everything works together perfectly in the digital enterprise

Digitalization is already changing all areas of life and existing business models. It is placing greater pressure on industry while at the same time creating new business opportunities. Today, thanks to scalable solutions from Siemens, companies can already become a digital enterprise and ensure their competitiveness.

Industry faces tremendous challenges

Reduce time-to-market

Today manufacturers have to bring products to market at an ever-increasing pace despite the growing complexity of these products. In the past, a major manufacturer would push aside a small one, but now it is a fast manufacturer that overtakes a slow one.

Boost flexibility

Consumers want customized products, but at a price they would pay for a mass-produced item. That only works if production is more flexible than ever before.

Improve quality

To ensure a high level of quality while meeting legal requirements, companies have to establish closed quality loops and enable the traceability of products.

Boost efficiency

Today the product itself needs to be sustainable and environmentally friendly, while energy efficiency in production has become a competitive advantage.

Increase security

Increasing networking escalates the threat to production facilities of cyberattacks. Today more than ever, companies need suitable security measures.

Siemens NC 81.1 · 2019

The digital enterprise has already become a reality

To fully benefit from all the advantages of digitalization, companies first have to achieve complete consistency of their data. Fully digitally integrated business processes, including those of suppliers, can help to create a digital representation of the entire value chain. This requires

• the integration of industrial software and automation,

• expansion of the communication networks,

• security in automation,

• and the use of business-specific industrial services.

MindSphere

The cloud-based open IoT operating system from Siemens

With MindSphere, Siemens offers a costeffective and scalable cloud platform as a service (PaaS) for the development of applications. The platform, designed as an open operating system for the Internet of Things, makes it possible to improve the efficiency of plants by collecting and analyzing large volumes of production data.

Totally Integrated Automation (TIA)

Where digitalization becomes reality

Totally Integrated Automation (TIA) ensures the seamless transition from the virtual to the real world. It already encompasses all the necessary conditions for transforming the benefits of digitalization into true added value. The data that will form the digital twin for actual production is generated from a common base.

Digital Plant

Learn more about the digital enterprise for the process industry

www.siemens.com/ digitalplant

Digital Enterprise Suite

Learn more about the digital enterprise for the discrete industry

www.siemens.com/ digital-enterprise-suite

Siemens NC 81.1 · 2019

With Integrated Drive Systems you can reduce your main tenance costs by up to

15 %

With TIA Portal you can cut your engineering time by up to

30 %

Integrated Drive Systems

Faster on the market and in the black with Integrated Drive Systems

Integrated Drive Systems are Siemens’ trendsetting answer to the high degree of complexity that characterizes drive and automation technology today. The world’s only true one-stop solution for entire drive systems is characterized in particular by its threefold integration: Horizontal, vertical, and lifecycle integration ensure that every drive system component fits seamlessly into the whole system, into any automation environment, and even into the entire lifecycle of a plant.

Horizontal integration

Integrated drive portfolio: The core elements of a fully integrated drive

portfolio are frequency converters, motors, couplings, and gear units. At Siemens, they‘re all available from a single source. Perfectly integrated, perfectly interacting. For all power and performance classes. As standard solutions or fully customized. No other player in the market can offer a comparable portfolio. Moreover, all Siemens drive components are perfectly matched, so they are optimally interacting.

The outcome is an optimal workflow – from engineering all the way to service that entails more productivity, increased efficiency, and better availability. That’s how Integrated Drive Systems reduce time to market and time to profit.

You can boost the avail ability of your application or plant to up to

99 %

*e.g., conveyor application

Vertical integration

Thanks to vertical integration, the complete drive train is seamlessly integrated in the entire automation environment – an important prerequisite for production with maximum value added. Integrated Drive Systems are part of Totally Integrated Automation (TIA), which means that they are perfectly embedded into the system architecture of the entire industrial production process. This enables optimal processes through maximum communication and control.

Lifecycle integration

Lifecycle integration adds the factor of time: Software and service

are available for the entire lifecycle of an Integrated Drive System. That way, important optimization potential for maximum productivity, increased efficiency, and highest availability can be leveraged throughout the system’s lifecycle – from planning, design, and engineering to operation, maintenance, and all the way even to modernization.

With Integrated Drive Systems, assets become important success factors. They ensure shorter time to market, maximum productivity and efficiency in operation, and shorter time to profit.

Siemens NC 81.1 · 2019

www.siemens.com/ids

Introduction

1/2 How to use this catalog

1/3 The system

1/4 SINUMERIK 808D ADVANCED

1/5 Feed and spindle drive solutions

1/6 MOTION-CONNECT

connection systems

Siemens NC 81.1 · 2019

Introduction

How to use this catalog

■

Overview

See chapter

my CNC/drive/motor order list ?

Quick overview of the CNC/drive/motor system

SINUMERIK 808D ADVANCED

Overview of CNC functions

Technical specifications of CNC

Selection and ordering data of CNC

Feed and spindle drive solution SINAMICS V70/

SIMOTICS S-1FL6/SIMOTICS M-1PH1

Technical specifications of drive modules, motors and cables

Selection and ordering data of drive modules, motors and cables

Dimensional drawings of drive modules, motors and cables

Example packages to cross-check my order list

CNC accessories (MCP, handwheels, PLC I/O, power supply, direct spindle encoder)

Technical specifications of CNC accessories

Selection and ordering data of CNC accessories

Dimensional drawings of CNC accessories

1/2

SINUMERIK 808D on PC (training and offline programming system for PC)

Siemens NC 81.1 · 2019

Services and training

Material warranty and on-site service

System documentation

Training portfolio

Spindle solution

my CNC/drive/motor order list

G_NC01_EN_00796

■

Overview

Digital tool probe

USB stick

Terminal strip converter

Ribbon cable

Introduction

The system

Handwheels

SINAMICS V70

Ethernet/

factory

network

Drive bus

SINUMERIK 808D ADVANCED

TTL

USB

SINUMERIK 808D MCP

spindle drive

Spindle

encoder

SINAMICS V70

servo drive

SINAMICS V70

servo drive

SINAMICS V70

servo drive

G_NC01_EN_00548b

PLC

process signals

Only used for milling version

Notebook

SINUMERIK 808D ADVANCED system

SIMOTICS

M-1PH1

asynchronous

main spindle motor

SIMOTICS

S-1FL6

synchronous

feed motor

SIMOTICS

S-1FL6

synchronous

feed motor

SIMOTICS

S-1FL6

synchronous

feed motor

Siemens NC 81.1 · 2019

1/3

Introduction

SINUMERIK 808D ADVANCED

■

Overview

Small, robust, easy, simply smart

The operator-panel-based CNC SINUMERIK 808D ADVANCED is extremely compact, rugged and very easy to maintain. With variable software options and high-dynamic servo drive systems, the SINUMERIK 808D ADVANCED system is offering the latest CNC solution for high-performance basic machines.

Preconfigured for basic standard turning machines …

The SINUMERIK 808D ADVANCED T CNC is perfectly preconfigured to meet the requirements of modern standard turning machines. Intelligent CNC features such as full servo controlled rigid tapping or the flying switchover between spindle and C axis enable most precise and fastest turning operation.

Perfectly preconfigured for:

7 SINUMERIK 808D ADVANCED T:

Up to 6 axes/spindles in one machining channel with/without driven tool

7 Preconfigured system software for inclined bed fully

automated lathes and flat bed semi-automatic lathes

... and basic standard milling machines

The SINUMERIK 808D ADVANCED M CNC is perfectly preconfigured to meet the requirements of modern standard milling machines.

7 SINUMERIK 808D ADVANCED M:

Up to 6 axes/spindles in one machining channel

7 Preconfigured system software for vertical machining centers

G_NC01_XX_00494

1/4

Siemens NC 81.1 · 2019

■

Overview

Introduction

Feed and spindle drive solutions

SINAMICS V70, SIMOTICS S-1FL6 and SIMOTICS M-1PH1

SINAMICS V70 servo drives, SIMOTICS S-1FL6 feed motors and SIMOTICS M-1PH1 main spindle motors are designed for the maximum cutting performance for the basic turning and milling machine tool applications. The bus communication with the SINUMERIK 808D ADVANCED CNC system, threefold overload capacity and the 20 bit high-resolution absolute encoder installed in SIMOTICS S-1FL6 feed motors and SIMOTICS M-1PH1 main spindle motors allow to increase the precision and efficiency of the machines.

With a robust design, SINAMICS V70 together with SIMOTICS S-1FL6 feed motors and SIMOTICS M-1PH1 main spindle motors are perfectly prepared for maximum availability even in harsh environments.

Up to 36 months material warranty and on-site service

Siemens offers a standard material warranty and free on-site service period of 24 months for the SINUMERIK 808D ADVANCED and the associated components. Warranty can be easily extended up to 36 months by end user registration.

Moreover, Siemens ensures elimination of any defects on the components free of cost on site during the warranty period.

Further information about the conditions and the scope of the warranty and the on-site service can be found at:

www.siemens.com/automation/oss

Siemens NC 81.1 · 2019

1/5

Introduction

MOTION-CONNECT connection systems

■

Overview

MOTION-CONNECTION 300 connection system

The MOTION-CONNECT 300 cables in this catalog are suitable for use with standard turning and milling machines.

The use of pre-assembled MOTION-CONNECT 300 cables ensures high quality and system-tested, problem-free operation.

Degree of protection of pre-assembled power and signal cables and their extensions is IP65 when closed and connected unless otherwise stated.

MOTION-CONNECT 300 cables are not suitable for outdoor use. MOTION-CONNECT cables are approved for a maximum

horizontal traverse path of 5 m.

To maximize the service life of the cable carrier and cables, cables in the carrier made from different materials must be separated in the cable carrier using spacers. The spacers must be filled evenly to ensure that the position of the cables does not change during operation. The cables should be distributed as symmetrically as possible according to their weights and dimensions. Cables with different outer diameters should be separated by spacers as well.

When inserting pre-assembled cables into the cable carrier, do not pull at the connector, as this may damage the strain relief or cable clamping.

The cables must not be fixed in the cable carrier. They must be freely movable.

The cables must be unwound without twisting.

G_NC01_XX_00455

G_NC01_XX_00290

The cables must be able to be moved without applying force, specifically in the bending radii of the carrier. The specified minimum bending radii must be adhered to.

The cable fixings must be attached at both ends at an appropriate distance from the end points of the moving parts in a dead zone.

Cables must be installed in accordance with the instructions supplied by the cable carrier manufacturer.

In case of vibration load and with horizontal or vertical cable entries, we recommend that the cable is additionally fixed if between the cable strain relief on the cable carrier and the terminal at the motor part of the cable is hanging loose or is not routed. To prevent machine vibrations being transmitted to the connectors, the cable should be fixed at the moving part where the motor is mounted.

Derating factors for power and signal cables

Ambient air temperature °C (°F)

30 (86) 1.15 35 (95) 1.08 40 (104) 1.00 45 (113) 0.91 50 (122) 0.82 55 (131) 60 (140)

Derating factor according to EN 60204-1 Table D.1

0.71

0.58

1/6

Siemens NC 81.1 · 2019

Overview of functions

2/2 SINUMERIK 808D ADVANCED

CNC controls

2/2 Control structure and configuration 2/2 Connectable drives 2/2 Connectable measuring systems 2/3 Operation 2/3 Axis functions 2/4 Spindle functions 2/4 Interpolations 2/4 Measuring functions 2/4 Motion-synchronous actions 2/5 Open Architecture 2/5 CNC programming language 2/6 Technology cycles 2/6 Canned cycles 2/7 Program and workpiece management 2/7 Programming support 2/7 Simulations 2/8 Operating modes 2/8 Tools 2/9 Communication and data management 2/10 HMI functions 2/10 Monitoring functions 2/10 Compensations 2/11 PLC area 2/12 Commissioning and serial production 2/12 Diagnostic functions 2/12 Service and maintenance 2/12 Training and offline programming

The functionality of the SINUMERIK 808D ADVANCED CNCs PPU 15x and PPU 16x complies with the export list restrictions. Accordingly, these CNC controls do not require official approval as a result of their type in accordance with EU or German law.

The following overview lists all the functions that are available with SINUMERIK 808D ADVANCED controls. The information in the overview of SINUMERIK 808D ADVANCED functions is based on the following software version:

CNC Software

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

Siemens NC 81.1 · 2019

version

4.90

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Control structure and configuration/Connectable drives/Connectable measuring systems

 Basic version O Option – Not available

Control structure and configuration

Panel-based control system comprising:

• Compact operator panel    

• CNC/PLC Control Unit    

• Onboard digital PLC inputs/outputs    

• CF card with system software Export version Tur ni ng Milling Tur ni ng Milling SINUMERIK operator panel CNC:

• Operator panel layout horizontal/vertical

• Color display 8.4" 8.4" 8.4" 8.4"

• Display resolution 800 × 600 800 × 600 800 × 600 800 × 600

• Integrated CNC keyboard with hard keys    

• Specific CNC keyboard layout for Tur ni ng Milling Tur ni ng Milling

• Operator panel with Simplified Chinese layout    

• Operator panel with English layout    

SINUMERIK Operate BASIC     Quantity of bus interfaces for axis converter 1 1 1 1 Quantity of analog ±10 V interfaces for

spindle converter Channels/mode groups MG:

• Maximum configuration 1 1 1 1

CNC user memory (buffered) for CNC part programs

Axes/spindles:

• Basic quantity of axes/spindles 3 4 3 4

• Maximum configuration axes/spindles 4 4 6 6

• Axis/spindle, each additional 6FC5800-0AK70-0YB0 O – O O

• Additional 1 positioning axis/auxiliary spindle 6FC5800-0AK80-0YB0 O – O O

Connectable drives

Feed drives:

• SINAMICS V70 via bus interface O O O O

Spindles:

• Analog Drive Interface O O O O

SINAMICS V70 spindle via bus interface O O O O

Connectable measuring systems

Number of measuring systems per axis, max. 1 1 1 1 Encoder installed in

SIMOTICS S-1FL6 feed motors Encoder installed in

SIMOTICS M-1PH1 main spindle motors RS422 (TTL) direct incremental spindle encoder 6FX2001-2E... O O O O

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

/ / / /

1 1 1 1

The 1.25 MB memory is for storing and editing the user program. There is another 500 MB memory for NC program storage.

1.25 MB 1.25 MB 1.25 MB 1.25 MB

   

2/2

Siemens NC 81.1 · 2019

SINUMERIK 808D ADVANCED CNC controls

Overview of functions

Operation/Axis functions

 Basic version O Option – Not available

Operation

Machine Control Panel:

• SINUMERIK 808D MCP horizontal:

- English layout 6FC5303-0AF35-0AA0 O O O O

- Simplified Chinese layout 6FC5303-0AF35-0CA0 O O O O

• SINUMERIK 808D MCP vertical:

- English layout 6FC5303-0AF35-2AA0 O O O O

- Simplified Chinese layout 6FC5303-0AF35-2CA0 O O O O

• SINUMERIK 808D MCP vertical: with handwheel slot

- English layout 6FC5303-0AF35-3AA0 O O O O

- Simplified Chinese layout 6FC5303-0AF35-3CA0 O O O O

• 3rd-party MCP via onboard digital PLC inputs/outputs

Number of digital tool probes, max. – 1 – 1 Number of electronic handwheels

RS422 5 V DC, max. Electronic handwheels 5 V DC:

• With 120 mm × 120 mm front panel 6FC9320-5DB01 O O O O

• With 76.2 mm × 76.2 mm front panel 6FC9320-5DC01 O O O O

• Without front panel, without setting wheel 6FC9320-5DF01 O O O O

• Without front panel, with setting wheel 6FC9320-5DM00 O O O O

Axis functions

Feedrate override 0 ... 200 % 0 ... 200 % 0 ... 200 % 0 ... 200 % Feedrate override axis-specific 0 ... 200 % 0 ... 200 % 0 ... 200 % 0 ... 200 % Traversing range decades ± 9 ± 9 ± 9 ± 9 Rotary axis, turning endlessly     Velocity, max. 300 m/s 300 m/s 300 m/s 300 m/s Acceleration with jerk limitation     Programmable acceleration     Feedrate interpolation     Separate path feed for corners and chamfers     Velocity-dependent feed forwad control     Friction compensation     Auto Servo Tuning AST     Direct Servo Control DSC     TRANSMIT/TRACYL Transformation without Y axis 6FC5800-0AS50-0YB0 – – O O Pair of synchronized axes (gantry axes), basic 6FC5800-0AS51-0YB0 – – O O Contour handwheel 6FC5800-0AM08-0YB0 O O O O Generic coupling, CP-Basic, e.g. multi-edge

turning

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

O O O O

2 2 2 2

6FC5800-0AM72-0YB0 – – O –

Siemens NC 81.1 · 2019

2/3

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Spindle functions/Interpolations/Measuring functions/Motion-synchronous actions

 Basic version O Option – Not available

Spindle functions

Spindle speed, analog     Spindle speed, max. programmable value range

(display ± 999999999.9999) Spindle override 0 ... 200 % 0 ... 200 % 0 ... 200 % 0 ... 200 % Gear stages 5 5 5 5 Intermediate gear     Automatic gear stage selection     Oriented spindle stop Requires direct spindle

Spindle speed limitation min./max.     Constant cutting rate     Spindle control via PLC (positioning, oscillation)     Changeover to axis mode Requires servo spindle and

Axis synchronization on-the-fly Requires servo spindle and

Thread run-in and run-out programmable     Thread cutting with constant or variable pitch     Tapping with compensating chuck/rigid tapping Requires servo spindle and

Interpolations

Linear interpolation axes, max. 3 3 3 4 Circle via center point and end point     Circle via interpolation point     Helical interpolation     Continuous-path mode with programmable

rounding clearance Advanced Surface look ahead, velocity control

and CNC block compression High-speed setting cycle CYCLE832 – – –  Look ahead (number of blocks) 1 50 1 150

Measuring functions

Measuring in JOG:

• Number of probes (switching) with/without deletion of distance-to-go

Motion-synchronous actions

CNC inputs/outputs, high-speed:

• Digital inputs CNC onboard 3 3 3 3

- Digital inputs cycle time 0.2 ms 0.2 ms 0.2 ms 0.2 ms

• Digital outputs CNC onboard 1 1 1 1

- Digital outputs cycle time 0.3 ms 0.3 ms 0.3 ms 0.3 ms

Synchronized actions and high-speed auxiliary function output incl. 3 synchronous functions

Positioning axes and spindles via synchronized actions (command axes)

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

encoder.

direct encoder.

-4

106 ... 10

   

– – – 

– 1 – 1

   

106 ... 10

-4

106 ... 10

-4

106 ... 10

-4

2/4

Siemens NC 81.1 · 2019

SINUMERIK 808D ADVANCED CNC controls

Overview of functions

Open Architecture/CNC programming language

 Basic version O Option – Not available

Open Architecture

Customizable HMI:

• Customizable screens in the HMI    

• Input screens for customized user cycles    

CNC programming language

Programming methods:

• SINUMERIK style programming language (DIN 66025 and high-level language expansion)

• ISO code    

Main program call from main program and subroutine

Subprogram levels, max. 11 11 11 11 Number of subprogram passes  9999  9999  9999  9999 Number of levels for skip blocks 1 1 1 1 Polar coordinates     Dimensions metric/inch, changeover:

• Manually    

•Via program    

Inverse-time feedrate     Auxiliary function output:

• Via M word, max. programmable value range INT 231-1 INT 231-1 INT 231-1 INT 231-1

• Via H word, max. programmable value range REAL ± 3.4028 ex 38 (display ± 999999999.9999)

Basic frames, max. number 1 1 1 1 Settable offsets, max. number 6 6 32 32 Work offsets, programmable (frames)     Global and local user data     Global program user data     SINUMERIK high-level CNC language with:

• Frame concept TRANS/ROT/SCALE/MIRROR

• User variables, configurable    

• Predefined user variables (arithmetic parameters)

• Predefined user variables (arithmetic parameters), configurable

• Read/write system variables    

• Indirect programming    

• Program jumps and branches    

• Arithmetic and trigonometric functions    

• Compare operations and logic combinations    

• Macro techniques    

• Control structures IF-ELSE-ENDIF    

• Control structures WHILE, FOR, REPEAT, LOOP    

• STRING functions    

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

   

INT -231 ...

-1

231

   

INT -231 ...

-1

231

INT -231 ...

-1

231

INT -231 ...

-1

231

Siemens NC 81.1 · 2019

2/5

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Technology cycles/Canned cycles

 Basic version O Option – Not available

Technology cycles

Technology cycles for SINUMERIK style programming language:

• Drilling, centering – CYCLE81    

• Drilling, counterboring – CYCLE82    

• Deep-hole drilling – CYCLE83    

• Rigid tapping – CYCLE84    

• Tapping with compensating chuck – CYCLE840    

• Reaming 1 – CYCLE85    

• Boring – CYCLE86    

• Position pattern: Row of holes – HOLES1 –  – 

• Position pattern: Circle of holes – HOLES2 –  – 

• Cutoff - CYCLE92  –  –

• Groove – CYCLE93  –  –

• Undercut (forms E and F according to DIN) – CYCLE94

• Contour cutting with relief cut – CYCLE95  –  –

• Thread undercut – CYCLE96  –  –

• Thread chaining – CYCLE98  –  –

• Thread cutting – CYCLE99  –  –

• Face milling – CYCLE71 –  – 

• Contour milling – CYCLE72 –  – 

• Milling a rectangular spigot – CYCLE76 –  – 

• Milling a circular spigot – CYCLE77 –  – 

• Long holes located on a circle – LONGHOLE –  – 

• Slots on a circle – SLOT1 –  – 

• Circumferential slot – SLOT2 –  – 

• Milling a rectangular pocket – POCKET3 –  – 

• Milling a circular pocket – POCKET4 –  – 

• Thread milling – CYCLE90 –  – 

• High-speed settings – CYCLE832 –  – 

Canned cycles

Canned cycles for ISO code milling:

• High-speed deep hole drilling cycle with chip breakage (G73)

• Drilling a left-hand thread without any compensating chuck cycle (G74)

• Fine drilling cycle (G76) –  – 

• Deselection of a fixed cycle (G80) –  – 

• Drilling cycle, counterboring (G81) –  – 

• Countersink drilling cycle (G82) –  – 

• Deep hole drilling cycle with chip removal (G83) –  – 

• Drilling a right-hand thread without any compensating chuck cycle (G84)

• Boring cycle (G85) –  – 

• Boring cycle, retraction with G00 (G86) –  – 

• Boring cycle, reverse countersinking (G87) –  – 

• Boring cycle, retraction with machining feedrate (G89)

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

 –  –

–  – 

2/6

Siemens NC 81.1 · 2019

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Canned cycles/Program and workpiece management/Programming support/Simulations

 Basic version O Option – Not available

Canned cycles (continued) Canned cycles for ISO code turning

(G code system A):

• Thread cutting with constant lead (G32)  –  –

• Thread cutting with variable lead (G34)  –  –

• Finishing cycle (G70)  –  –

• Stock removal cycle longitudinal axis (G71)  –  –

• Stock removal cycle transverse axis (G72)  –  –

• Closed cutting cycle (G73)  –  –

• Multiple repetitive grooving cycles in the longitudinal axis (G74)

• Deep hole drilling and recessing in facing axis (G75)

• Multiple thread cutting (G76)  –  –

• Axial cutting (G90)  –  –

• Thread cutting (G92)  –  –

• Radial cutting (G94)  –  –

Program and workpiece management

Part programs on PPU, max. number 255 255 255 255 Readable part program names     Sub-folders for part programs with

readable names

Programming support

Background editing     Program editor:

• Full screen CNC editor with cut, copy and paste functionality

• Programming support programGUIDE BASIC for SINUMERIK technology cycles

• Contour computer with programming graphics/free contour input (contour calculator)

Simulations

2D simulation     Real-time simulation of current machining

operation

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

 –  –

   

Siemens NC 81.1 · 2019

2/7

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Operating modes/Tools

 Basic version O Option – Not available

Operating modes

Manual Machine plus for manual controlled semi-CNC lathes

JOG:

• T, S, M screen for quick activation of machine functions

• Face milling cycle for workpiece preparation –  – 

• Handwheel selection    

• Switchover: inch/metric    

• Manual measurement of work offset    

• Manual measurement of tool offset    

• Semi-automatic tool measurement with tool probe

MDI:

• Input in text editor    

Automatic:

• Execution from memory stick connected to USB interface on operator panel front

• Program control (dry-run feed, block skip etc.)

• Program editing    

• Block search with/without calculation    

Repos (repositioning on the contour):

• With operator command/semi-automatically    

• Program-controlled    

Preset:

• Set actual value    

Too ls

Tools/cutting edges, max. 64/128 64/128 64/128 64/128 Tool types:

• Turning  –  –

• Drilling    

• Milling    

Tool radius compensations in plane:

• With approach and retract strategies    

• With transition circle/ellipse on outer edges    

Tool offset selection via T and D numbers     Look-ahead detection of contour violations    

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

6FC5800-0AP07-0YB0 O – O –

   

–  – 

   

2/8

Siemens NC 81.1 · 2019

SINUMERIK 808D ADVANCED CNC controls

Overview of functions

Communication and data management

 Basic version O Option – Not available

Communication and data management

USB interface on panel front for memory stick and USB PC keyboard:

• Transfer of:    

- Machine and setting data    

-PLC data    

- Compensation data    

- Tool and work offset data    

- R parameter    

-HMI data    

- User cycles    

- Part programs    

- PLC program (*.pte)    

• Execute part program    

Ethernet interface:

• Transfer of:    

- Machine and setting data    

-PLC data    

- Compensation data    

- Tool and work offset data    

- R parameter    

-HMI data    

- User cycles    

- Part programs    

• Execute part program    

• Part program send/receive    

• PLC program upload/download    

• PLC status monitoring    

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

Siemens NC 81.1 · 2019

2/9

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

HMI functions/Monitoring functions/Compensations

 Basic version O Option – Not available

HMI functions

CNC lock function 6FC5800-0AS71-0YB0 O O O O Lock MyCycles 6FC5800-0AP54-0YB0 O O O O SINUMERIK 808D startGUIDE:

• Startup assistant Built-in graphical interactive assistant for 1st commissioning of machines with SINUMERIK 808D

• Series startup assistant Built-in graphical interactive assistant for the series production of machines with SINUMERIK 808D

• Sales assistant Built-in viewer for bitmaps with sales arguments for SINUMERIK 808D, extendable by customerspecific sales arguments for the machine

Online help for programming, alarms and machine data

CNC program messages     Screen saver     Access protection level support     Chinese input method editor for part program

names, sub-directory names and CNC comments Operating software languages:

• Chinese Simplified, Czech, English, French, German, Italian, Korean, Polish, Portuguese, Russian, Spanish, Turkish, Hungarian

• Language switchover online    

Monitoring functions

Working area limitation     Limit switch monitoring     Software and hardware limit switches     Position monitoring     Standstill (zero-speed) monitoring     Clamping monitoring     Contour monitoring     Axis limitation from the PLC     Spindle speed limitation    

Compensations

Backlash compensation     Leadscrew error compensation     Bidirectional leadscrew error compensation 6FC5800-0AM54-0YB0 O O O O

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

   

2/10

Siemens NC 81.1 · 2019

SINUMERIK 808D ADVANCED CNC controls

Overview of functions

PLC area

 Basic version O Option – Not available

PLC area

Integrated PLC     Style of PLC program:

• Prepared and ready to run PLC program on board

• Fully customized PLC programs by offline PLC programming tool

Fixed cycle time for PLC 12 ms 12 ms 12 ms 12 ms Maximum number of ladder steps 6000 6000 6000 6000 PLC programming language:

• LAD ladder diagram    

Offline PLC programming tool 6FC5811-0CY00-0YA8 O O O O

PLC Ladder Viewer on PPU     PLC I/O:

• On-board digital PLC: Connection via screw-clamp

- Inputs 24 V 24 24 24 24

- Outputs 24 V, 0.2 A 16 16 16 16

• On-board digital PLC: Connection via 50-pole

- Inputs 24 V 48 48 48 48

- Outputs 24 V, 0.2 A 32 32 32 32

Connection via 50-pole ribbon cable connector to PPU:

• Terminal strip converter 6EP5406-5AA00 O O O O

• Cable set 6EP5306-5BG00 O O O O

PLC alarms/messages, max. number 128 128 128 128 Bit memories, number 256 bytes 256 bytes 256 bytes 256 bytes Timers, number 64 64 64 64 Counters, number 64 64 64 64 Subroutines 64 64 64 64 User machine data for configuring the

PLC user program

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

   

On toolbox DVD-ROM

connector on PPU.

ribbon cable connector.

   

Siemens NC 81.1 · 2019

2/11

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Commissioning and serial production/Diagnostic functions/Service and maintenance/Training and offline programming

 Basic version O Option – Not available

Commissioning and serial production

SINUMERIK 808D startGUIDE

• Startup assistant Built-in graphical interactive assistant for 1st commissioning of machines with SINUMERIK 808D controls

• Series startup assistant Built-in graphical interactive assistant for the series production of machines with SINUMERIK 808D controls

Backup/restore of system software via USB memory stick

Cloning of serial startup files for serial production via USB memory stick

SINUMERIK 808D family toolbox with: 6FC5811-0CY00-0YA8 O O O O

• Offline PLC programming tool O O O O

• Sample PLC program O O O O

• MCP strip template O O O O

• MCP icon library O O O O

• User manuals O O O O

• Access My Machine AMM    

Diagnostic functions

Alarms and messages     Action log can be activated for diagnostic

purposes PLC status     LAD display    

Service and maintenance

Integrated service planner for monitoring of service intervals

One touch system backup (Ctrl + S)

CNC memory buffering via battery    

Training and offline programming

SINUMERIK 808D on PC 6FC5870-0YC40-0YT0 O O O O

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

   

On toolbox DVD-ROM.

   

Free download of trial version from:

www.cnc4you.com

2/12

Siemens NC 81.1 · 2019

SINUMERIK 808D ADVANCED system

3/2

3/5 Operator components

3/5 SINUMERIK 808D MCP

3/8 Feed axis solutions

3/8 SINAMICS V70 servo drive 3/12 SIMOTICS S-1FL6 feed motor

3/16 Spindle solutions

3/16 SINAMICS V70 spindle drive 3/20 SIMOTICS M-1PH1 main spindle motor

3/26 MOTION-CONNECT connection systems

3/26 MOTION-CONNECT cables for

3/29 MOTION-CONNECT cables for

3/31 MOTION-CONNECT cables for

3/33 Sample packages

3/33 Sample package for Turning with

3/34 Sample package for Milling with

CNC control

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

horizontal/vertical

SINUMERIK 808D ADVANCED

SINAMICS V70 servo drive

SINAMICS V70 spindle drive

SINUMERIK 808D ADVANCED T

SINUMERIK 808D ADVANCED M

Siemens NC 81.1 · 2019

Only for turning

Only for PPU 16x.3 milling

Up to 4 axes/spindle for PPU 15x.3

Only for milling

SINUMERIK 808D ADVANCED system

CNC control

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

■

Overview

SINUMERIK 808D ADVANCED PPU 151.3/PPU 161.3 horizontal

SINUMERIK 808D ADVANCED PPU 150.3/PPU 160.3 vertical

The SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3 is an operator-panel-based CNC, preconfigured for use in modern basic standard turning and milling machines.

There are two variants of SINUMERIK 808D ADVANCED PPU's – PPU 15x.3 and PPU 16x.3 – with same appearance and different functionalities. The differences are described between PPU 15x.3 and PPU 16x.3 in chapter 2 - Overview of functions.

■

Benefits

7 Compact, rugged, and maintenance-friendly operator-panel

CNC

7 Actual position feedback to CNC 7 Intelligent clamp mounting without drilling holes into the

cabinet

7 Minimum commissioning efforts due to plug and play machine

control panel connected via USB interface

7 Direct commissioning on HMI for feed drives and automatic

servo tuning (AST)

7 Maximum performance and accuracy due to most modern

CNC features

7 SINUMERIK 808D startGUIDE: assists all process steps of the

machine – from engineering to production, from sales to operation and programming at the push of a button

7 SINUMERIK Operate BASIC: maximum operator convenience

similar to SINUMERIK 828D and SINUMERIK 840D sl

7 SINUMERIK programGUIDE BASIC: wide range of

technology cycles for turning, milling and drilling with graphical input screens

7 Manual Machine plus: easy semi-automatic machining with

handwheel controlled flat-bed lathes

7 Fast data transmission via USB stick and high-speed Ethernet

interface

7 More software options can cover more applications and

enhance the machine performance

7 Maximum performance and accuracy due to the Advanced

Surface function

■

Function

• 2 operator panel variants for horizontal and vertical operator panel housings

• IP65 protection for CNC front panel and machine control panel

• Integrated CNC keyboard with mechanical keys

• Simplified Chinese or English panel layout

• 8.4” color LCD display

• USB user interface on the operator panel front

• Drive bus interface for feed drives and spindle

• Analog ±10 V interface for spindle drive

• Data buffering without battery

• Pre-configured system software for turning and milling technologies

• Up to 6 axes/spindles

• Automatic servo tuning AST

• Ethernet interface for commissioning and data transfer

• Graphically guided SINUMERIK CNC programming and standard ISO-code programming with canned cycles

• Graphical CNC simulation

• Integrated contour computer

• Integrated PLC based on the SIMATIC S7-200 command set with ladder logic programming

• Integrated/distributed PLC I/O concept with 72 digital PLC inputs and 48 digital PLC outputs

• CNC options subject to license

• Customized user screens

• Machine maintenance tasks are accomplished by integrated service planner

■

Integration

The following components can be connected to the SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3:

• Up to 2 electronic handwheels

• Up to 72 digital PLC inputs and 48 digital PLC outputs

• 1 TTL direct spindle encoder

• SINUMERIK 808D MCP via USB interface

• SINAMICS V70 drive system for feed axes and spindle

• Spindle drives via ±10 V analog output

• PC via Ethernet interface

• 1 digital tool probe

3/2

Siemens NC 81.1 · 2019

Only for PPU 15x.3 turning and PPU 16x.3

Only for turning

Only for PPU 16x.3

Only for PPU16x.3 turning

SINUMERIK 808D ADVANCED system

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

■

Technical specifications

Article No. 6FC5370-.B.03-0.A0 6FC5370-.A.03-0.A0 Product name SINUMERIK 808D ADVANCED

PPU 150.3/PPU 160.3 vertical Supply voltage at DC 24 V + 20 %/- 15 % Active power consumption maximum 50 W Buffering time in the event of power failure 3 ms (20 ms with SITOP smart power supply) Degree of protection

• Front, with the front flap closed IP65

•Rear IP20 Relative humidity at 25 °C, during

• storage and transport 5…95%

•operation 5…90% Ambient temperature, during

• storage and transport -20 ... +60 °C

•operation

-front 0...45°C

-rear 0...50°C Width 265 mm 420 mm Height 330 mm 200 mm Depth 104 mm 104 mm Mounting surface

• Section width 244.1 mm 406 mm

• Section height 307.1 mm 186 mm

• Tolerance + 1 mm + 1 mm Net weight 2.9 kg 3.0 kg Certificate of suitability CE, EAC, KC

SINUMERIK 808D ADVANCED PPU 151.3/PPU 161.3 horizontal

CNC control

■

Selection and ordering data

Description Article No.

Hardware components

SINUMERIK 808D ADVANCED T PPU 160.3 vertical

• English layout 6FC5370-2BT03-0AA0

• Simplified Chinese layout 6FC5370-2BT03-0CA0

SINUMERIK 808D ADVANCED T PPU 161.3 horizontal

• English layout 6FC5370-2AT03-0AA0

• Simplified Chinese layout

SINUMERIK 808D ADVANCED M PPU 160.3 vertical

• English layout 6FC5370-2BM03-0AA0

• Simplified Chinese layout 6FC5370-2BM03-0CA0

SINUMERIK 808D ADVANCED M PPU 161.3 horizontal

• English layout 6FC5370-2AM03-0AA0

• Simplified Chinese layout 6FC5370-2AM03-0CA0

SINUMERIK 808D ADVANCED T PPU 150.3 vertical

• English layout 6FC5370-3BT03-0AA0

• Simplified Chinese layout 6FC5370-3BT03-0CA0

SINUMERIK 808D ADVANCED T PPU 151.3 horizontal

• English layout 6FC5370-3AT03-0AA0

• Simplified Chinese layout 6FC5370-3AT03-0CA0

6FC5370-2AT03-0CA0

Description Article No.

Hardware components (continued)

SINUMERIK 808D ADVANCED M PPU 150.3 vertical

• English layout 6FC5370-3BM03-0AA0

• Simplified Chinese layout 6FC5370-3BM03-0CA0

SINUMERIK 808D ADVANCED M PPU 151.3 horizontal

• English layout 6FC5370-3AM03-0AA0

• Simplified Chinese layout

Software components

SINUMERIK 808D T/M toolbox

On DVD-ROM

■

Options

Description Article No.

Additional NC axis

Additional 1 positioning axis/ auxiliary spindle

Manual Machine plus (MM+)

TRANSMIT/TRACYL Transformation without Y axis

Pair of synchronized axes (gantry axes), basic

Generic coupling CP-Basic

Bidirectional leadscrew error compensation

Contour handwheel

Lock MyCycles

CNC lock function

6FC5370-3AM03-0CA0

6FC5811-0CY00-0YA8

6FC5800-0AK70-0YB0

6FC5800-0AK80-0YB0

6FC5800-0AP07-0YB0

6FC5800-0AS50-0YB0

6FC5800-0AS51-0YB0

6FC5800-0AM72-0YB0

6FC5800-0AM54-0YB0

6FC5800-0AM08-0YB0

6FC5800-0AP54-0YB0

6FC5800-0AS71-0YB0

Siemens NC 81.1 · 2019

3/3

SINUMERIK 808D ADVANCED system

G_NC01_XX_00741

104

200

185

420

405

CNC control

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

■

Dimensional drawings

Dimensions in mm

SINUMERIK 808D ADVANCED T/M horizontal

265

330

307

G_NC01_XX_00742

SINUMERIK 808D ADVANCED T/M vertical

3/4

Siemens NC 81.1 · 2019

244

■

Overview

SINUMERIK 808D MCP horizontal

SINUMERIK 808D MCP vertical

■

Design

Operator controls:

• Mode selectors and function keys

- 39 keys (horizontal version: of which 30 keys with LEDs, vertical version: 39 keys with LEDs)

- Direction keys for machines with rapid traverse override (The machine control panel is equipped with slide-in labels for turning at the factory – slide-in labels for milling are enclosed.)

- Preassigned keys for common functions, such as handwheel selection, tool change, coolant control or program testing

• Horizontal version and vertical version without handwheel slot: Spindle control with spindle override (rotary switch with 15 positions)

• Feedrate control with feedrate/rapid traverse override (rotary switch with 18 positions)

• 7-segment display for tool number

Layout:

• English or Chinese Simplified

Key type:

• Mechanical keys with protection film

Interface to CNC:

•USB

Expansion options:

• 1 slot for emergency stop button (d = 22 mm)

• Horizontal version: 3 slots for control devices (d = 16 mm)

• Vertical version: 4 slots for control devices (d = 16 mm)

• 1 slot for handwheel (d = 44 mm), only for the vertical version with handwheel slot. The handwheel with a diameter of 44 mm must be ordered separately

SINUMERIK 808D ADVANCED system

Operator components

SINUMERIK 808D MCP horizontal/vertical

SINUMERIK 808D MCP vertical, with handwheel slot

The SINUMERIK 808D MCP machine control panels with mechanical keys are designed to permit user-friendly, wellstructured operation of the machine functions. They are suitable for machine-level operation of turning and milling machines. Customized keys can be individually labeled using slide-in strips.

The machine control panel is available as vertical and horizontal version for different machine designs. Depending on the design of the machine, the SINUMERIK 808D MCP can also be ordered with a handwheel slot.

The machine control panel can be mounted from the rear using special clamps without drilling holes into the cabinet.

■

Selection and ordering data

Description Article No.

SINUMERIK 808D MCP machine control panel, horizontal

With USB cable

• English layout 6FC5303-0AF35-0AA0

• Simplified Chinese layout 6FC5303-0AF35-0CA0

SINUMERIK 808D MCP machine control panel, vertical with rotary switch for spindle override

With USB cable

• English layout 6FC5303-0AF35-2AA0

• Simplified Chinese layout 6FC5303-0AF35-2CA0

SINUMERIK 808D MCP machine control panel, vertical with handwheel slot

With USB cable

• English layout 6FC5303-0AF35-3AA0

• Simplified Chinese layout 6FC5303-0AF35-3CA0

The following are included in the scope of delivery of the SINUMERIK 808D MCP horizontal/vertical machine control panel:

• USB cable 0.5 m

• Mounting clamps

• Slide-in labels for turning application (already inserted)

• Slide-in labels for milling applications

• Blank labeling strips for individual inscription

Siemens NC 81.1 · 2019

3/5

+ 67 hidden pages

Siemens SINUMERIK 808 Users guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Related catalogs

Digital Enterprise

Integrated Drive Systems

Introduction

How to use this catalog

The system

SINUMERIK 808D ADVANCED

Small, robust, easy, simply smart

Preconfigured for basic standard turning machines …

... and basic standard milling machines

Feed and spindle drive solutions

SINAMICS V70, SIMOTICS S-1FL6 and SIMOTICS M-1PH1

Up to 36 months material warranty and on-site service

MOTION-CONNECT connection systems

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Control structure and configuration

Connectable drives

Connectable measuring systems

Operation

Axis functions

Spindle functions

Interpolations

Measuring functions

Motion-synchronous actions

Open Architecture

CNC programming language

Technology cycles

Canned cycles

Program and workpiece management

Programming support

Simulations

Operating modes

Too ls

Communication and data management

HMI functions

Monitoring functions

Compensations

PLC area

Commissioning and serial production

Diagnostic functions

Service and maintenance

Training and offline programming

SINUMERIK 808D ADVANCED system

CNC control

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

Operator components

SINUMERIK 808D MCP horizontal/vertical