Siemens SINUMERIK 808 Users guide

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Catalog NC 81.1

US Edition 2019

Motion Control

SINUMERIK 808

Equipment for Machine Tools

siemens.com/sinumerik

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SITRAIN

Training for Industry

www.siemens.com/sitrain

Products for Automation and Drives CA 01

Interactive Catalog Download

www.siemens.com/ca01download

Industry Mall

Information and Ordering Platform in the Internet:

www.siemens.com/industrymall

SINUMERIK 808

Equipment for Machine Tools

Motion Control

Catalog NC 81.1 · 2019

Supersedes: Catalog NC 81.1 · 2018

Refer to the Industry Mall for current updates of this catalog:

www.siemens.com/industrymall

The products contained in this catalog can also be found in the Interactive Catalog CA 01. Article No.: E86060-D4001-A510-D8-7500

Introduction

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

SINUMERIK 808D ADVANCED system

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3 Operator components Feed axis solutions Spindle solutions MOTION-CONNECT connection systems Example packages

Please contact your local Siemens branch.

Click on an Article No. in the catalog PDF to call it up in the Industry Mall and to obtain all the information.

Article No.

6SL3070-0AA00-0AG0 6SL3072-0AA00-0AG0

Or directly on the Internet, e.g.

www.siemens.com/product?6SL3070-0AA00-0AG0

The products and systems described in this catalog are distributed under application of a certified quality management system in accordance with DIN EN ISO 9001 (Certified Registration No. 001258 UM). The certificate is recognized by all IQNet countries.

Accessories

Operator components Supplementary components Direct spindle encoder

Services and training

Services Training Documentation

Appendix

Certificates of suitability Subject index Conversion tables Metal surcharges Conditions of sale and delivery Export regulations

Digital Enterprise

The building blocks that ensure everything works together perfectly in the digital enterprise

Digitalization is already changing all areas of life and existing business models. It is placing greater pressure on industry while at the same time creating new business opportunities. Today, thanks to scalable solutions from Siemens, companies can already become a digital enterprise and ensure their competitiveness.

Industry faces tremendous challenges

Reduce time-to-market

Today manufacturers have to bring products to market at an ever-increasing pace despite the growing complexity of these products. In the past, a major manufacturer would push aside a small one, but now it is a fast manufacturer that overtakes a slow one.

Boost flexibility

Consumers want customized products, but at a price they would pay for a mass-produced item. That only works if production is more flexible than ever before.

Improve quality

To ensure a high level of quality while meeting legal requirements, companies have to establish closed quality loops and enable the traceability of products.

Boost efficiency

Today the product itself needs to be sustainable and environmentally friendly, while energy efficiency in production has become a competitive advantage.

Increase security

Increasing networking escalates the threat to production facilities of cyberattacks. Today more than ever, companies need suitable security measures.

Siemens NC 81.1 · 2019

The digital enterprise has already become a reality

To fully benefit from all the advantages of digitalization, companies first have to achieve complete consistency of their data. Fully digitally integrated business processes, including those of suppliers, can help to create a digital representation of the entire value chain. This requires

• the integration of industrial software and automation,

• expansion of the communication networks,

• security in automation,

• and the use of business-specific industrial services.

MindSphere

The cloud-based open IoT operating system from Siemens

With MindSphere, Siemens offers a costeffective and scalable cloud platform as a service (PaaS) for the development of applications. The platform, designed as an open operating system for the Internet of Things, makes it possible to improve the efficiency of plants by collecting and analyzing large volumes of production data.

Totally Integrated Automation (TIA)

Where digitalization becomes reality

Totally Integrated Automation (TIA) ensures the seamless transition from the virtual to the real world. It already encompasses all the necessary conditions for transforming the benefits of digitalization into true added value. The data that will form the digital twin for actual production is generated from a common base.

Digital Plant

Learn more about the digital enterprise for the process industry

www.siemens.com/ digitalplant

Digital Enterprise Suite

Learn more about the digital enterprise for the discrete industry

www.siemens.com/ digital-enterprise-suite

Siemens NC 81.1 · 2019

With Integrated Drive Systems you can reduce your main tenance costs by up to

15 %

With TIA Portal you can cut your engineering time by up to

30 %

Integrated Drive Systems

Faster on the market and in the black with Integrated Drive Systems

Integrated Drive Systems are Siemens’ trendsetting answer to the high degree of complexity that characterizes drive and automation technology today. The world’s only true one-stop solution for entire drive systems is characterized in particular by its threefold integration: Horizontal, vertical, and lifecycle integration ensure that every drive system component fits seamlessly into the whole system, into any automation environment, and even into the entire lifecycle of a plant.

Horizontal integration

Integrated drive portfolio: The core elements of a fully integrated drive

portfolio are frequency converters, motors, couplings, and gear units. At Siemens, they‘re all available from a single source. Perfectly integrated, perfectly interacting. For all power and performance classes. As standard solutions or fully customized. No other player in the market can offer a comparable portfolio. Moreover, all Siemens drive components are perfectly matched, so they are optimally interacting.

The outcome is an optimal workflow – from engineering all the way to service that entails more productivity, increased efficiency, and better availability. That’s how Integrated Drive Systems reduce time to market and time to profit.

You can boost the avail ability of your application or plant to up to

99 %

*e.g., conveyor application

Vertical integration

Thanks to vertical integration, the complete drive train is seamlessly integrated in the entire automation environment – an important prerequisite for production with maximum value added. Integrated Drive Systems are part of Totally Integrated Automation (TIA), which means that they are perfectly embedded into the system architecture of the entire industrial production process. This enables optimal processes through maximum communication and control.

Lifecycle integration

Lifecycle integration adds the factor of time: Software and service

are available for the entire lifecycle of an Integrated Drive System. That way, important optimization potential for maximum productivity, increased efficiency, and highest availability can be leveraged throughout the system’s lifecycle – from planning, design, and engineering to operation, maintenance, and all the way even to modernization.

With Integrated Drive Systems, assets become important success factors. They ensure shorter time to market, maximum productivity and efficiency in operation, and shorter time to profit.

Siemens NC 81.1 · 2019

www.siemens.com/ids

Introduction

1/2 How to use this catalog

1/3 The system

1/4 SINUMERIK 808D ADVANCED

1/5 Feed and spindle drive solutions

1/6 MOTION-CONNECT

connection systems

Siemens NC 81.1 · 2019

Introduction

How to use this catalog

■

Overview

See chapter

my CNC/drive/motor order list ?

Quick overview of the CNC/drive/motor system

SINUMERIK 808D ADVANCED

Overview of CNC functions

Technical specifications of CNC

Selection and ordering data of CNC

Feed and spindle drive solution SINAMICS V70/

SIMOTICS S-1FL6/SIMOTICS M-1PH1

Technical specifications of drive modules, motors and cables

Selection and ordering data of drive modules, motors and cables

Dimensional drawings of drive modules, motors and cables

Example packages to cross-check my order list

CNC accessories (MCP, handwheels, PLC I/O, power supply, direct spindle encoder)

Technical specifications of CNC accessories

Selection and ordering data of CNC accessories

Dimensional drawings of CNC accessories

1/2

SINUMERIK 808D on PC (training and offline programming system for PC)

Siemens NC 81.1 · 2019

Services and training

Material warranty and on-site service

System documentation

Training portfolio

Spindle solution

my CNC/drive/motor order list

G_NC01_EN_00796

■

Overview

Digital tool probe

USB stick

Terminal strip converter

Ribbon cable

Introduction

The system

Handwheels

SINAMICS V70

Ethernet/

factory

network

Drive bus

SINUMERIK 808D ADVANCED

TTL

USB

SINUMERIK 808D MCP

spindle drive

Spindle

encoder

SINAMICS V70

servo drive

SINAMICS V70

servo drive

SINAMICS V70

servo drive

G_NC01_EN_00548b

PLC

process signals

Only used for milling version

Notebook

SINUMERIK 808D ADVANCED system

SIMOTICS

M-1PH1

asynchronous

main spindle motor

SIMOTICS

S-1FL6

synchronous

feed motor

SIMOTICS

S-1FL6

synchronous

feed motor

SIMOTICS

S-1FL6

synchronous

feed motor

Siemens NC 81.1 · 2019

1/3

Introduction

SINUMERIK 808D ADVANCED

■

Overview

Small, robust, easy, simply smart

The operator-panel-based CNC SINUMERIK 808D ADVANCED is extremely compact, rugged and very easy to maintain. With variable software options and high-dynamic servo drive systems, the SINUMERIK 808D ADVANCED system is offering the latest CNC solution for high-performance basic machines.

Preconfigured for basic standard turning machines …

The SINUMERIK 808D ADVANCED T CNC is perfectly preconfigured to meet the requirements of modern standard turning machines. Intelligent CNC features such as full servo controlled rigid tapping or the flying switchover between spindle and C axis enable most precise and fastest turning operation.

Perfectly preconfigured for:

7 SINUMERIK 808D ADVANCED T:

Up to 6 axes/spindles in one machining channel with/without driven tool

7 Preconfigured system software for inclined bed fully

automated lathes and flat bed semi-automatic lathes

... and basic standard milling machines

The SINUMERIK 808D ADVANCED M CNC is perfectly preconfigured to meet the requirements of modern standard milling machines.

7 SINUMERIK 808D ADVANCED M:

Up to 6 axes/spindles in one machining channel

7 Preconfigured system software for vertical machining centers

G_NC01_XX_00494

1/4

Siemens NC 81.1 · 2019

■

Overview

Introduction

Feed and spindle drive solutions

SINAMICS V70, SIMOTICS S-1FL6 and SIMOTICS M-1PH1

SINAMICS V70 servo drives, SIMOTICS S-1FL6 feed motors and SIMOTICS M-1PH1 main spindle motors are designed for the maximum cutting performance for the basic turning and milling machine tool applications. The bus communication with the SINUMERIK 808D ADVANCED CNC system, threefold overload capacity and the 20 bit high-resolution absolute encoder installed in SIMOTICS S-1FL6 feed motors and SIMOTICS M-1PH1 main spindle motors allow to increase the precision and efficiency of the machines.

With a robust design, SINAMICS V70 together with SIMOTICS S-1FL6 feed motors and SIMOTICS M-1PH1 main spindle motors are perfectly prepared for maximum availability even in harsh environments.

Up to 36 months material warranty and on-site service

Siemens offers a standard material warranty and free on-site service period of 24 months for the SINUMERIK 808D ADVANCED and the associated components. Warranty can be easily extended up to 36 months by end user registration.

Moreover, Siemens ensures elimination of any defects on the components free of cost on site during the warranty period.

Further information about the conditions and the scope of the warranty and the on-site service can be found at:

www.siemens.com/automation/oss

Siemens NC 81.1 · 2019

1/5

Introduction

MOTION-CONNECT connection systems

■

Overview

MOTION-CONNECTION 300 connection system

The MOTION-CONNECT 300 cables in this catalog are suitable for use with standard turning and milling machines.

The use of pre-assembled MOTION-CONNECT 300 cables ensures high quality and system-tested, problem-free operation.

Degree of protection of pre-assembled power and signal cables and their extensions is IP65 when closed and connected unless otherwise stated.

MOTION-CONNECT 300 cables are not suitable for outdoor use. MOTION-CONNECT cables are approved for a maximum

horizontal traverse path of 5 m.

To maximize the service life of the cable carrier and cables, cables in the carrier made from different materials must be separated in the cable carrier using spacers. The spacers must be filled evenly to ensure that the position of the cables does not change during operation. The cables should be distributed as symmetrically as possible according to their weights and dimensions. Cables with different outer diameters should be separated by spacers as well.

When inserting pre-assembled cables into the cable carrier, do not pull at the connector, as this may damage the strain relief or cable clamping.

The cables must not be fixed in the cable carrier. They must be freely movable.

The cables must be unwound without twisting.

G_NC01_XX_00455

G_NC01_XX_00290

The cables must be able to be moved without applying force, specifically in the bending radii of the carrier. The specified minimum bending radii must be adhered to.

The cable fixings must be attached at both ends at an appropriate distance from the end points of the moving parts in a dead zone.

Cables must be installed in accordance with the instructions supplied by the cable carrier manufacturer.

In case of vibration load and with horizontal or vertical cable entries, we recommend that the cable is additionally fixed if between the cable strain relief on the cable carrier and the terminal at the motor part of the cable is hanging loose or is not routed. To prevent machine vibrations being transmitted to the connectors, the cable should be fixed at the moving part where the motor is mounted.

Derating factors for power and signal cables

Ambient air temperature °C (°F)

30 (86) 1.15 35 (95) 1.08 40 (104) 1.00 45 (113) 0.91 50 (122) 0.82 55 (131) 60 (140)

Derating factor according to EN 60204-1 Table D.1

0.71

0.58

1/6

Siemens NC 81.1 · 2019

Overview of functions

2/2 SINUMERIK 808D ADVANCED

CNC controls

2/2 Control structure and configuration 2/2 Connectable drives 2/2 Connectable measuring systems 2/3 Operation 2/3 Axis functions 2/4 Spindle functions 2/4 Interpolations 2/4 Measuring functions 2/4 Motion-synchronous actions 2/5 Open Architecture 2/5 CNC programming language 2/6 Technology cycles 2/6 Canned cycles 2/7 Program and workpiece management 2/7 Programming support 2/7 Simulations 2/8 Operating modes 2/8 Tools 2/9 Communication and data management 2/10 HMI functions 2/10 Monitoring functions 2/10 Compensations 2/11 PLC area 2/12 Commissioning and serial production 2/12 Diagnostic functions 2/12 Service and maintenance 2/12 Training and offline programming

The functionality of the SINUMERIK 808D ADVANCED CNCs PPU 15x and PPU 16x complies with the export list restrictions. Accordingly, these CNC controls do not require official approval as a result of their type in accordance with EU or German law.

The following overview lists all the functions that are available with SINUMERIK 808D ADVANCED controls. The information in the overview of SINUMERIK 808D ADVANCED functions is based on the following software version:

CNC Software

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

Siemens NC 81.1 · 2019

version

4.90

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Control structure and configuration/Connectable drives/Connectable measuring systems

 Basic version O Option – Not available

Control structure and configuration

Panel-based control system comprising:

• Compact operator panel    

• CNC/PLC Control Unit    

• Onboard digital PLC inputs/outputs    

• CF card with system software Export version Tur ni ng Milling Tur ni ng Milling SINUMERIK operator panel CNC:

• Operator panel layout horizontal/vertical

• Color display 8.4" 8.4" 8.4" 8.4"

• Display resolution 800 × 600 800 × 600 800 × 600 800 × 600

• Integrated CNC keyboard with hard keys    

• Specific CNC keyboard layout for Tur ni ng Milling Tur ni ng Milling

• Operator panel with Simplified Chinese layout    

• Operator panel with English layout    

SINUMERIK Operate BASIC     Quantity of bus interfaces for axis converter 1 1 1 1 Quantity of analog ±10 V interfaces for

spindle converter Channels/mode groups MG:

• Maximum configuration 1 1 1 1

CNC user memory (buffered) for CNC part programs

Axes/spindles:

• Basic quantity of axes/spindles 3 4 3 4

• Maximum configuration axes/spindles 4 4 6 6

• Axis/spindle, each additional 6FC5800-0AK70-0YB0 O – O O

• Additional 1 positioning axis/auxiliary spindle 6FC5800-0AK80-0YB0 O – O O

Connectable drives

Feed drives:

• SINAMICS V70 via bus interface O O O O

Spindles:

• Analog Drive Interface O O O O

SINAMICS V70 spindle via bus interface O O O O

Connectable measuring systems

Number of measuring systems per axis, max. 1 1 1 1 Encoder installed in

SIMOTICS S-1FL6 feed motors Encoder installed in

SIMOTICS M-1PH1 main spindle motors RS422 (TTL) direct incremental spindle encoder 6FX2001-2E... O O O O

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

/ / / /

1 1 1 1

The 1.25 MB memory is for storing and editing the user program. There is another 500 MB memory for NC program storage.

1.25 MB 1.25 MB 1.25 MB 1.25 MB

   

2/2

Siemens NC 81.1 · 2019

SINUMERIK 808D ADVANCED CNC controls

Overview of functions

Operation/Axis functions

 Basic version O Option – Not available

Operation

Machine Control Panel:

• SINUMERIK 808D MCP horizontal:

- English layout 6FC5303-0AF35-0AA0 O O O O

- Simplified Chinese layout 6FC5303-0AF35-0CA0 O O O O

• SINUMERIK 808D MCP vertical:

- English layout 6FC5303-0AF35-2AA0 O O O O

- Simplified Chinese layout 6FC5303-0AF35-2CA0 O O O O

• SINUMERIK 808D MCP vertical: with handwheel slot

- English layout 6FC5303-0AF35-3AA0 O O O O

- Simplified Chinese layout 6FC5303-0AF35-3CA0 O O O O

• 3rd-party MCP via onboard digital PLC inputs/outputs

Number of digital tool probes, max. – 1 – 1 Number of electronic handwheels

RS422 5 V DC, max. Electronic handwheels 5 V DC:

• With 120 mm × 120 mm front panel 6FC9320-5DB01 O O O O

• With 76.2 mm × 76.2 mm front panel 6FC9320-5DC01 O O O O

• Without front panel, without setting wheel 6FC9320-5DF01 O O O O

• Without front panel, with setting wheel 6FC9320-5DM00 O O O O

Axis functions

Feedrate override 0 ... 200 % 0 ... 200 % 0 ... 200 % 0 ... 200 % Feedrate override axis-specific 0 ... 200 % 0 ... 200 % 0 ... 200 % 0 ... 200 % Traversing range decades ± 9 ± 9 ± 9 ± 9 Rotary axis, turning endlessly     Velocity, max. 300 m/s 300 m/s 300 m/s 300 m/s Acceleration with jerk limitation     Programmable acceleration     Feedrate interpolation     Separate path feed for corners and chamfers     Velocity-dependent feed forwad control     Friction compensation     Auto Servo Tuning AST     Direct Servo Control DSC     TRANSMIT/TRACYL Transformation without Y axis 6FC5800-0AS50-0YB0 – – O O Pair of synchronized axes (gantry axes), basic 6FC5800-0AS51-0YB0 – – O O Contour handwheel 6FC5800-0AM08-0YB0 O O O O Generic coupling, CP-Basic, e.g. multi-edge

turning

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

O O O O

2 2 2 2

6FC5800-0AM72-0YB0 – – O –

Siemens NC 81.1 · 2019

2/3

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Spindle functions/Interpolations/Measuring functions/Motion-synchronous actions

 Basic version O Option – Not available

Spindle functions

Spindle speed, analog     Spindle speed, max. programmable value range

(display ± 999999999.9999) Spindle override 0 ... 200 % 0 ... 200 % 0 ... 200 % 0 ... 200 % Gear stages 5 5 5 5 Intermediate gear     Automatic gear stage selection     Oriented spindle stop Requires direct spindle

Spindle speed limitation min./max.     Constant cutting rate     Spindle control via PLC (positioning, oscillation)     Changeover to axis mode Requires servo spindle and

Axis synchronization on-the-fly Requires servo spindle and

Thread run-in and run-out programmable     Thread cutting with constant or variable pitch     Tapping with compensating chuck/rigid tapping Requires servo spindle and

Interpolations

Linear interpolation axes, max. 3 3 3 4 Circle via center point and end point     Circle via interpolation point     Helical interpolation     Continuous-path mode with programmable

rounding clearance Advanced Surface look ahead, velocity control

and CNC block compression High-speed setting cycle CYCLE832 – – –  Look ahead (number of blocks) 1 50 1 150

Measuring functions

Measuring in JOG:

• Number of probes (switching) with/without deletion of distance-to-go

Motion-synchronous actions

CNC inputs/outputs, high-speed:

• Digital inputs CNC onboard 3 3 3 3

- Digital inputs cycle time 0.2 ms 0.2 ms 0.2 ms 0.2 ms

• Digital outputs CNC onboard 1 1 1 1

- Digital outputs cycle time 0.3 ms 0.3 ms 0.3 ms 0.3 ms

Synchronized actions and high-speed auxiliary function output incl. 3 synchronous functions

Positioning axes and spindles via synchronized actions (command axes)

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

encoder.

direct encoder.

-4

106 ... 10

   

– – – 

– 1 – 1

   

106 ... 10

-4

106 ... 10

-4

106 ... 10

-4

2/4

Siemens NC 81.1 · 2019

SINUMERIK 808D ADVANCED CNC controls

Overview of functions

Open Architecture/CNC programming language

 Basic version O Option – Not available

Open Architecture

Customizable HMI:

• Customizable screens in the HMI    

• Input screens for customized user cycles    

CNC programming language

Programming methods:

• SINUMERIK style programming language (DIN 66025 and high-level language expansion)

• ISO code    

Main program call from main program and subroutine

Subprogram levels, max. 11 11 11 11 Number of subprogram passes  9999  9999  9999  9999 Number of levels for skip blocks 1 1 1 1 Polar coordinates     Dimensions metric/inch, changeover:

• Manually    

•Via program    

Inverse-time feedrate     Auxiliary function output:

• Via M word, max. programmable value range INT 231-1 INT 231-1 INT 231-1 INT 231-1

• Via H word, max. programmable value range REAL ± 3.4028 ex 38 (display ± 999999999.9999)

Basic frames, max. number 1 1 1 1 Settable offsets, max. number 6 6 32 32 Work offsets, programmable (frames)     Global and local user data     Global program user data     SINUMERIK high-level CNC language with:

• Frame concept TRANS/ROT/SCALE/MIRROR

• User variables, configurable    

• Predefined user variables (arithmetic parameters)

• Predefined user variables (arithmetic parameters), configurable

• Read/write system variables    

• Indirect programming    

• Program jumps and branches    

• Arithmetic and trigonometric functions    

• Compare operations and logic combinations    

• Macro techniques    

• Control structures IF-ELSE-ENDIF    

• Control structures WHILE, FOR, REPEAT, LOOP    

• STRING functions    

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

   

INT -231 ...

-1

231

   

INT -231 ...

-1

231

INT -231 ...

-1

231

INT -231 ...

-1

231

Siemens NC 81.1 · 2019

2/5

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Technology cycles/Canned cycles

 Basic version O Option – Not available

Technology cycles

Technology cycles for SINUMERIK style programming language:

• Drilling, centering – CYCLE81    

• Drilling, counterboring – CYCLE82    

• Deep-hole drilling – CYCLE83    

• Rigid tapping – CYCLE84    

• Tapping with compensating chuck – CYCLE840    

• Reaming 1 – CYCLE85    

• Boring – CYCLE86    

• Position pattern: Row of holes – HOLES1 –  – 

• Position pattern: Circle of holes – HOLES2 –  – 

• Cutoff - CYCLE92  –  –

• Groove – CYCLE93  –  –

• Undercut (forms E and F according to DIN) – CYCLE94

• Contour cutting with relief cut – CYCLE95  –  –

• Thread undercut – CYCLE96  –  –

• Thread chaining – CYCLE98  –  –

• Thread cutting – CYCLE99  –  –

• Face milling – CYCLE71 –  – 

• Contour milling – CYCLE72 –  – 

• Milling a rectangular spigot – CYCLE76 –  – 

• Milling a circular spigot – CYCLE77 –  – 

• Long holes located on a circle – LONGHOLE –  – 

• Slots on a circle – SLOT1 –  – 

• Circumferential slot – SLOT2 –  – 

• Milling a rectangular pocket – POCKET3 –  – 

• Milling a circular pocket – POCKET4 –  – 

• Thread milling – CYCLE90 –  – 

• High-speed settings – CYCLE832 –  – 

Canned cycles

Canned cycles for ISO code milling:

• High-speed deep hole drilling cycle with chip breakage (G73)

• Drilling a left-hand thread without any compensating chuck cycle (G74)

• Fine drilling cycle (G76) –  – 

• Deselection of a fixed cycle (G80) –  – 

• Drilling cycle, counterboring (G81) –  – 

• Countersink drilling cycle (G82) –  – 

• Deep hole drilling cycle with chip removal (G83) –  – 

• Drilling a right-hand thread without any compensating chuck cycle (G84)

• Boring cycle (G85) –  – 

• Boring cycle, retraction with G00 (G86) –  – 

• Boring cycle, reverse countersinking (G87) –  – 

• Boring cycle, retraction with machining feedrate (G89)

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

 –  –

–  – 

2/6

Siemens NC 81.1 · 2019

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Canned cycles/Program and workpiece management/Programming support/Simulations

 Basic version O Option – Not available

Canned cycles (continued) Canned cycles for ISO code turning

(G code system A):

• Thread cutting with constant lead (G32)  –  –

• Thread cutting with variable lead (G34)  –  –

• Finishing cycle (G70)  –  –

• Stock removal cycle longitudinal axis (G71)  –  –

• Stock removal cycle transverse axis (G72)  –  –

• Closed cutting cycle (G73)  –  –

• Multiple repetitive grooving cycles in the longitudinal axis (G74)

• Deep hole drilling and recessing in facing axis (G75)

• Multiple thread cutting (G76)  –  –

• Axial cutting (G90)  –  –

• Thread cutting (G92)  –  –

• Radial cutting (G94)  –  –

Program and workpiece management

Part programs on PPU, max. number 255 255 255 255 Readable part program names     Sub-folders for part programs with

readable names

Programming support

Background editing     Program editor:

• Full screen CNC editor with cut, copy and paste functionality

• Programming support programGUIDE BASIC for SINUMERIK technology cycles

• Contour computer with programming graphics/free contour input (contour calculator)

Simulations

2D simulation     Real-time simulation of current machining

operation

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

 –  –

   

Siemens NC 81.1 · 2019

2/7

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Operating modes/Tools

 Basic version O Option – Not available

Operating modes

Manual Machine plus for manual controlled semi-CNC lathes

JOG:

• T, S, M screen for quick activation of machine functions

• Face milling cycle for workpiece preparation –  – 

• Handwheel selection    

• Switchover: inch/metric    

• Manual measurement of work offset    

• Manual measurement of tool offset    

• Semi-automatic tool measurement with tool probe

MDI:

• Input in text editor    

Automatic:

• Execution from memory stick connected to USB interface on operator panel front

• Program control (dry-run feed, block skip etc.)

• Program editing    

• Block search with/without calculation    

Repos (repositioning on the contour):

• With operator command/semi-automatically    

• Program-controlled    

Preset:

• Set actual value    

Too ls

Tools/cutting edges, max. 64/128 64/128 64/128 64/128 Tool types:

• Turning  –  –

• Drilling    

• Milling    

Tool radius compensations in plane:

• With approach and retract strategies    

• With transition circle/ellipse on outer edges    

Tool offset selection via T and D numbers     Look-ahead detection of contour violations    

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

6FC5800-0AP07-0YB0 O – O –

   

–  – 

   

2/8

Siemens NC 81.1 · 2019

SINUMERIK 808D ADVANCED CNC controls

Overview of functions

Communication and data management

 Basic version O Option – Not available

Communication and data management

USB interface on panel front for memory stick and USB PC keyboard:

• Transfer of:    

- Machine and setting data    

-PLC data    

- Compensation data    

- Tool and work offset data    

- R parameter    

-HMI data    

- User cycles    

- Part programs    

- PLC program (*.pte)    

• Execute part program    

Ethernet interface:

• Transfer of:    

- Machine and setting data    

-PLC data    

- Compensation data    

- Tool and work offset data    

- R parameter    

-HMI data    

- User cycles    

- Part programs    

• Execute part program    

• Part program send/receive    

• PLC program upload/download    

• PLC status monitoring    

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

Siemens NC 81.1 · 2019

2/9

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

HMI functions/Monitoring functions/Compensations

 Basic version O Option – Not available

HMI functions

CNC lock function 6FC5800-0AS71-0YB0 O O O O Lock MyCycles 6FC5800-0AP54-0YB0 O O O O SINUMERIK 808D startGUIDE:

• Startup assistant Built-in graphical interactive assistant for 1st commissioning of machines with SINUMERIK 808D

• Series startup assistant Built-in graphical interactive assistant for the series production of machines with SINUMERIK 808D

• Sales assistant Built-in viewer for bitmaps with sales arguments for SINUMERIK 808D, extendable by customerspecific sales arguments for the machine

Online help for programming, alarms and machine data

CNC program messages     Screen saver     Access protection level support     Chinese input method editor for part program

names, sub-directory names and CNC comments Operating software languages:

• Chinese Simplified, Czech, English, French, German, Italian, Korean, Polish, Portuguese, Russian, Spanish, Turkish, Hungarian

• Language switchover online    

Monitoring functions

Working area limitation     Limit switch monitoring     Software and hardware limit switches     Position monitoring     Standstill (zero-speed) monitoring     Clamping monitoring     Contour monitoring     Axis limitation from the PLC     Spindle speed limitation    

Compensations

Backlash compensation     Leadscrew error compensation     Bidirectional leadscrew error compensation 6FC5800-0AM54-0YB0 O O O O

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

   

2/10

Siemens NC 81.1 · 2019

SINUMERIK 808D ADVANCED CNC controls

Overview of functions

PLC area

 Basic version O Option – Not available

PLC area

Integrated PLC     Style of PLC program:

• Prepared and ready to run PLC program on board

• Fully customized PLC programs by offline PLC programming tool

Fixed cycle time for PLC 12 ms 12 ms 12 ms 12 ms Maximum number of ladder steps 6000 6000 6000 6000 PLC programming language:

• LAD ladder diagram    

Offline PLC programming tool 6FC5811-0CY00-0YA8 O O O O

PLC Ladder Viewer on PPU     PLC I/O:

• On-board digital PLC: Connection via screw-clamp

- Inputs 24 V 24 24 24 24

- Outputs 24 V, 0.2 A 16 16 16 16

• On-board digital PLC: Connection via 50-pole

- Inputs 24 V 48 48 48 48

- Outputs 24 V, 0.2 A 32 32 32 32

Connection via 50-pole ribbon cable connector to PPU:

• Terminal strip converter 6EP5406-5AA00 O O O O

• Cable set 6EP5306-5BG00 O O O O

PLC alarms/messages, max. number 128 128 128 128 Bit memories, number 256 bytes 256 bytes 256 bytes 256 bytes Timers, number 64 64 64 64 Counters, number 64 64 64 64 Subroutines 64 64 64 64 User machine data for configuring the

PLC user program

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

   

On toolbox DVD-ROM

connector on PPU.

ribbon cable connector.

   

Siemens NC 81.1 · 2019

2/11

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Commissioning and serial production/Diagnostic functions/Service and maintenance/Training and offline programming

 Basic version O Option – Not available

Commissioning and serial production

SINUMERIK 808D startGUIDE

• Startup assistant Built-in graphical interactive assistant for 1st commissioning of machines with SINUMERIK 808D controls

• Series startup assistant Built-in graphical interactive assistant for the series production of machines with SINUMERIK 808D controls

Backup/restore of system software via USB memory stick

Cloning of serial startup files for serial production via USB memory stick

SINUMERIK 808D family toolbox with: 6FC5811-0CY00-0YA8 O O O O

• Offline PLC programming tool O O O O

• Sample PLC program O O O O

• MCP strip template O O O O

• MCP icon library O O O O

• User manuals O O O O

• Access My Machine AMM    

Diagnostic functions

Alarms and messages     Action log can be activated for diagnostic

purposes PLC status     LAD display    

Service and maintenance

Integrated service planner for monitoring of service intervals

One touch system backup (Ctrl + S)

CNC memory buffering via battery    

Training and offline programming

SINUMERIK 808D on PC 6FC5870-0YC40-0YT0 O O O O

Article No. SINUMERIK 808D ADVANCED

PPU 15x.3 PPU 16x.3

Note Turn in g Milling Tu rn in g Milling

   

On toolbox DVD-ROM.

   

Free download of trial version from:

www.cnc4you.com

2/12

Siemens NC 81.1 · 2019

SINUMERIK 808D ADVANCED system

3/2

3/5 Operator components

3/5 SINUMERIK 808D MCP

3/8 Feed axis solutions

3/8 SINAMICS V70 servo drive 3/12 SIMOTICS S-1FL6 feed motor

3/16 Spindle solutions

3/16 SINAMICS V70 spindle drive 3/20 SIMOTICS M-1PH1 main spindle motor

3/26 MOTION-CONNECT connection systems

3/26 MOTION-CONNECT cables for

3/29 MOTION-CONNECT cables for

3/31 MOTION-CONNECT cables for

3/33 Sample packages

3/33 Sample package for Turning with

3/34 Sample package for Milling with

CNC control

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

horizontal/vertical

SINUMERIK 808D ADVANCED

SINAMICS V70 servo drive

SINAMICS V70 spindle drive

SINUMERIK 808D ADVANCED T

SINUMERIK 808D ADVANCED M

Siemens NC 81.1 · 2019

Only for turning

Only for PPU 16x.3 milling

Up to 4 axes/spindle for PPU 15x.3

Only for milling

SINUMERIK 808D ADVANCED system

CNC control

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

■

Overview

SINUMERIK 808D ADVANCED PPU 151.3/PPU 161.3 horizontal

SINUMERIK 808D ADVANCED PPU 150.3/PPU 160.3 vertical

The SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3 is an operator-panel-based CNC, preconfigured for use in modern basic standard turning and milling machines.

There are two variants of SINUMERIK 808D ADVANCED PPU's – PPU 15x.3 and PPU 16x.3 – with same appearance and different functionalities. The differences are described between PPU 15x.3 and PPU 16x.3 in chapter 2 - Overview of functions.

■

Benefits

7 Compact, rugged, and maintenance-friendly operator-panel

CNC

7 Actual position feedback to CNC 7 Intelligent clamp mounting without drilling holes into the

cabinet

7 Minimum commissioning efforts due to plug and play machine

control panel connected via USB interface

7 Direct commissioning on HMI for feed drives and automatic

servo tuning (AST)

7 Maximum performance and accuracy due to most modern

CNC features

7 SINUMERIK 808D startGUIDE: assists all process steps of the

machine – from engineering to production, from sales to operation and programming at the push of a button

7 SINUMERIK Operate BASIC: maximum operator convenience

similar to SINUMERIK 828D and SINUMERIK 840D sl

7 SINUMERIK programGUIDE BASIC: wide range of

technology cycles for turning, milling and drilling with graphical input screens

7 Manual Machine plus: easy semi-automatic machining with

handwheel controlled flat-bed lathes

7 Fast data transmission via USB stick and high-speed Ethernet

interface

7 More software options can cover more applications and

enhance the machine performance

7 Maximum performance and accuracy due to the Advanced

Surface function

■

Function

• 2 operator panel variants for horizontal and vertical operator panel housings

• IP65 protection for CNC front panel and machine control panel

• Integrated CNC keyboard with mechanical keys

• Simplified Chinese or English panel layout

• 8.4” color LCD display

• USB user interface on the operator panel front

• Drive bus interface for feed drives and spindle

• Analog ±10 V interface for spindle drive

• Data buffering without battery

• Pre-configured system software for turning and milling technologies

• Up to 6 axes/spindles

• Automatic servo tuning AST

• Ethernet interface for commissioning and data transfer

• Graphically guided SINUMERIK CNC programming and standard ISO-code programming with canned cycles

• Graphical CNC simulation

• Integrated contour computer

• Integrated PLC based on the SIMATIC S7-200 command set with ladder logic programming

• Integrated/distributed PLC I/O concept with 72 digital PLC inputs and 48 digital PLC outputs

• CNC options subject to license

• Customized user screens

• Machine maintenance tasks are accomplished by integrated service planner

■

Integration

The following components can be connected to the SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3:

• Up to 2 electronic handwheels

• Up to 72 digital PLC inputs and 48 digital PLC outputs

• 1 TTL direct spindle encoder

• SINUMERIK 808D MCP via USB interface

• SINAMICS V70 drive system for feed axes and spindle

• Spindle drives via ±10 V analog output

• PC via Ethernet interface

• 1 digital tool probe

3/2

Siemens NC 81.1 · 2019

Only for PPU 15x.3 turning and PPU 16x.3

Only for turning

Only for PPU 16x.3

Only for PPU16x.3 turning

SINUMERIK 808D ADVANCED system

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

■

Technical specifications

Article No. 6FC5370-.B.03-0.A0 6FC5370-.A.03-0.A0 Product name SINUMERIK 808D ADVANCED

PPU 150.3/PPU 160.3 vertical Supply voltage at DC 24 V + 20 %/- 15 % Active power consumption maximum 50 W Buffering time in the event of power failure 3 ms (20 ms with SITOP smart power supply) Degree of protection

• Front, with the front flap closed IP65

•Rear IP20 Relative humidity at 25 °C, during

• storage and transport 5…95%

•operation 5…90% Ambient temperature, during

• storage and transport -20 ... +60 °C

•operation

-front 0...45°C

-rear 0...50°C Width 265 mm 420 mm Height 330 mm 200 mm Depth 104 mm 104 mm Mounting surface

• Section width 244.1 mm 406 mm

• Section height 307.1 mm 186 mm

• Tolerance + 1 mm + 1 mm Net weight 2.9 kg 3.0 kg Certificate of suitability CE, EAC, KC

SINUMERIK 808D ADVANCED PPU 151.3/PPU 161.3 horizontal

CNC control

■

Selection and ordering data

Description Article No.

Hardware components

SINUMERIK 808D ADVANCED T PPU 160.3 vertical

• English layout 6FC5370-2BT03-0AA0

• Simplified Chinese layout 6FC5370-2BT03-0CA0

SINUMERIK 808D ADVANCED T PPU 161.3 horizontal

• English layout 6FC5370-2AT03-0AA0

• Simplified Chinese layout

SINUMERIK 808D ADVANCED M PPU 160.3 vertical

• English layout 6FC5370-2BM03-0AA0

• Simplified Chinese layout 6FC5370-2BM03-0CA0

SINUMERIK 808D ADVANCED M PPU 161.3 horizontal

• English layout 6FC5370-2AM03-0AA0

• Simplified Chinese layout 6FC5370-2AM03-0CA0

SINUMERIK 808D ADVANCED T PPU 150.3 vertical

• English layout 6FC5370-3BT03-0AA0

• Simplified Chinese layout 6FC5370-3BT03-0CA0

SINUMERIK 808D ADVANCED T PPU 151.3 horizontal

• English layout 6FC5370-3AT03-0AA0

• Simplified Chinese layout 6FC5370-3AT03-0CA0

6FC5370-2AT03-0CA0

Description Article No.

Hardware components (continued)

SINUMERIK 808D ADVANCED M PPU 150.3 vertical

• English layout 6FC5370-3BM03-0AA0

• Simplified Chinese layout 6FC5370-3BM03-0CA0

SINUMERIK 808D ADVANCED M PPU 151.3 horizontal

• English layout 6FC5370-3AM03-0AA0

• Simplified Chinese layout

Software components

SINUMERIK 808D T/M toolbox

On DVD-ROM

■

Options

Description Article No.

Additional NC axis

Additional 1 positioning axis/ auxiliary spindle

Manual Machine plus (MM+)

TRANSMIT/TRACYL Transformation without Y axis

Pair of synchronized axes (gantry axes), basic

Generic coupling CP-Basic

Bidirectional leadscrew error compensation

Contour handwheel

Lock MyCycles

CNC lock function

6FC5370-3AM03-0CA0

6FC5811-0CY00-0YA8

6FC5800-0AK70-0YB0

6FC5800-0AK80-0YB0

6FC5800-0AP07-0YB0

6FC5800-0AS50-0YB0

6FC5800-0AS51-0YB0

6FC5800-0AM72-0YB0

6FC5800-0AM54-0YB0

6FC5800-0AM08-0YB0

6FC5800-0AP54-0YB0

6FC5800-0AS71-0YB0

Siemens NC 81.1 · 2019

3/3

SINUMERIK 808D ADVANCED system

G_NC01_XX_00741

104

200

185

420

405

CNC control

SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

■

Dimensional drawings

Dimensions in mm

SINUMERIK 808D ADVANCED T/M horizontal

265

330

307

G_NC01_XX_00742

SINUMERIK 808D ADVANCED T/M vertical

3/4

Siemens NC 81.1 · 2019

244

■

Overview

SINUMERIK 808D MCP horizontal

SINUMERIK 808D MCP vertical

■

Design

Operator controls:

• Mode selectors and function keys

- 39 keys (horizontal version: of which 30 keys with LEDs, vertical version: 39 keys with LEDs)

- Direction keys for machines with rapid traverse override (The machine control panel is equipped with slide-in labels for turning at the factory – slide-in labels for milling are enclosed.)

- Preassigned keys for common functions, such as handwheel selection, tool change, coolant control or program testing

• Horizontal version and vertical version without handwheel slot: Spindle control with spindle override (rotary switch with 15 positions)

• Feedrate control with feedrate/rapid traverse override (rotary switch with 18 positions)

• 7-segment display for tool number

Layout:

• English or Chinese Simplified

Key type:

• Mechanical keys with protection film

Interface to CNC:

•USB

Expansion options:

• 1 slot for emergency stop button (d = 22 mm)

• Horizontal version: 3 slots for control devices (d = 16 mm)

• Vertical version: 4 slots for control devices (d = 16 mm)

• 1 slot for handwheel (d = 44 mm), only for the vertical version with handwheel slot. The handwheel with a diameter of 44 mm must be ordered separately

SINUMERIK 808D ADVANCED system

Operator components

SINUMERIK 808D MCP horizontal/vertical

SINUMERIK 808D MCP vertical, with handwheel slot

The SINUMERIK 808D MCP machine control panels with mechanical keys are designed to permit user-friendly, wellstructured operation of the machine functions. They are suitable for machine-level operation of turning and milling machines. Customized keys can be individually labeled using slide-in strips.

The machine control panel is available as vertical and horizontal version for different machine designs. Depending on the design of the machine, the SINUMERIK 808D MCP can also be ordered with a handwheel slot.

The machine control panel can be mounted from the rear using special clamps without drilling holes into the cabinet.

■

Selection and ordering data

Description Article No.

SINUMERIK 808D MCP machine control panel, horizontal

With USB cable

• English layout 6FC5303-0AF35-0AA0

• Simplified Chinese layout 6FC5303-0AF35-0CA0

SINUMERIK 808D MCP machine control panel, vertical with rotary switch for spindle override

With USB cable

• English layout 6FC5303-0AF35-2AA0

• Simplified Chinese layout 6FC5303-0AF35-2CA0

SINUMERIK 808D MCP machine control panel, vertical with handwheel slot

With USB cable

• English layout 6FC5303-0AF35-3AA0

• Simplified Chinese layout 6FC5303-0AF35-3CA0

The following are included in the scope of delivery of the SINUMERIK 808D MCP horizontal/vertical machine control panel:

• USB cable 0.5 m

• Mounting clamps

• Slide-in labels for turning application (already inserted)

• Slide-in labels for milling applications

• Blank labeling strips for individual inscription

Siemens NC 81.1 · 2019

3/5

SINUMERIK 808D ADVANCED system

Operator components

SINUMERIK 808D MCP horizontal/vertical

■

Integration

The SINUMERIK 808D MCP machine control panel can be used for:

• SINUMERIK 808D ADVANCED T

• SINUMERIK 808D ADVANCED M

■

Technical specifications

Article No. 6FC5303-0AF35-0.A0 6FC5303-0AF35-..A0 Product name SINUMERIK 808D MCP

Supply voltage at DC 5 V via USB interface of PPU Active power consumption maximum 5W Degree of protection

•Front IP65

•Rear IP00 Environmental category acc. to IEC 60721-3-3 Condensation and icing excluded. Low air temperature 0 °C. Relative humidity at 25 °C, during

•storage 5…95%

•transport 5…95%

•operation 5…90% Ambient temperature, during

•storage -20 ... +60 °C

•transport -20 ... +60 °C

•operation

-front 0...45°C

-rear 0...50°C Transmission link to PCU maximum 0.5 m Width 420 mm 265 mm Height 120 mm 230 mm Depth 58 mm 58 mm Mounting surface

• Section width 406 mm 245 mm

• Section height 106 mm 211 mm

• Tolerance + 1 mm + 1 mm Net weight 0.86 kg

• With handwheel slot – 0.79 kg

• With rotary switch Certificate of suitability

machine control panel horizontal version

– 0.93 kg CE, EAC

SINUMERIK 808D MCP machine control panel vertical version

3/6

Siemens NC 81.1 · 2019

■

Dimensional drawings

Dimensions in mm

SINUMERIK 808D ADVANCED system

Operator components

SINUMERIK 808D MCP horizontal/vertical

X10 NC

SINUMERIK 808D MCP horizontal

405

420

265

120

X10

230

210

105

G_NC01_XX_00552

G_NC01_XX_00551

244

SINUMERIK 808D MCP vertical with handwheel slot/without handwheel slot

Siemens NC 81.1 · 2019

3/7

SINUMERIK 808D ADVANCED system

Feed axis solutions

SINAMICS V70 servo drive

■

Overview

■

Selection and ordering data

SINAMICS V70, frame sizes FSC/FSB/FSA

The SINAMICS V70 servo drive is specially designed to control the feed axes in standard machine tool applications. The system is designed essentially for applications where cost effectiveness is the primary consideration. The key performance data of the drive are aligned to perfectly fit to the solution provided by the SINUMERIK 808D ADVANCED.

■

Benefits

7 Compact module with integrated infeed, inverter and closed-

loop position control for one feed axis

7 Coated electronic modules 7 Commissioning on CNC directly 7 Faster commissioning thanks to pre-configured motor data

stored in the drive.

7 CE certified

Rated output current

A Article No.

1.2 FSA

3.0 FSA 6SL3210-5DE13-5UA0

4.6 FSB 6SL3210-5DE16-0UA0

5.3 FSB 6SL3210-5DE17-8UA0

7.8 FSB 6SL3210-5DE21-0UA0

11 FSC 6SL3210-5DE21-4UA0

13.2 FSC 6SL3210-5DE21-8UA0

Description Article No.

Spare parts

SINAMICS V70/V90 fan kits

• Frame size FSB 6SL3200-0WF00-0AA0

• Frame size FSC 6SL3200-0WF01-0AA0

SINAMICS V70 drive bus terminator

Frame size SINAMICS V70

servo drive

6SL3210-5DE12-4UA0

6FC5548-0BA21-0AA0

■

Function

• 7 versions cover power range from 0.4 kW to 7 kW

• Supply voltage 380 V to 480 V 3 AC

• 300 % overload capability

• Drive bus communication to the SINUMERIK 808D ADVANCED

• Integrated motor brake switch

• Safe Torque Off (STO)

■

Integration

The following components can be connected to the SINAMICS V70:

• SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

• SIMOTICS S-1FL6 feed motor

• Encoder in SIMOTICS S-1FL6 feed motor

• Brake in SIMOTICS S-1FL6 feed motor

3/8

Siemens NC 81.1 · 2019

■

Minimum distance between drive modules: 10 mm.

Technical specifications

SINUMERIK 808D ADVANCED system

Feed axis solutions

SINAMICS V70 servo drive

Article No.

Product name SINAMICS V70 servo drive Frame size Input voltage 380... 480V3AC -15%/+10% Input frequency 50...60Hz ±10% Infeed Non-stabilized Electronics power supply 24 V DC ± 10 % 24 V DC supply 2.0 A (4.0 A) combined with motors without brake (with brake) Cooling Natural cooling Forced ventilation Ambient temperature

• Storage/transport -40 ... +70 °C

• Operation 0 ... 45 °C without derating,

Air humidity

• Storage/transport 90 % (non-condensing)

• Operation < 90 % (non-condensing) Ambient conditions Indoor (without sunshine), without corrosive gas, combustible gas, oil gas, nor dust Installation altitude Up to 1000 m without derating Connectable motors SIMOTICS S-1FL6 Degree of protection IP20 Encoder evaluation Absolute encoder 20 bit/incremental encoder with 2500 S/R (13 bit resolution through electronic multiplication) Output current

• Rated current I

• Peak current I Rated output power P Power loss 36 W 47 W 54 W 70 W 47 W 54 W 70 W Cooling air required 0.005 m3/s 0.005 m3/s 0.005 m3/s 0.005 m3/s 0.005 m3/s 0.005 m3/s 0.005 m3/s Conductor cross-section, max. 1.5 mm Dimensions

• Width 80 mm 100 mm 140 mm

•Height 180 mm 180 mm 260 mm

•Depth 200 mm 200 mm 240 mm Weight, approx. 1.85 kg 2.45 kg 5.65 kg Certificate of suitability CE, EAC

S/R = Signals/Revolution

rated

max

rated

6SL32105DE12-4UA0

FSA FSB FSC

> 45 ... 55 °C with derating (derating by 0 % at 45 °C up to 20 % at 55 °C)

1.2 A 3.0 A 4.6 A 5.3 A 7.8 A 11.0 A 13.2 A

3.6 A 9.0 A 13.8 A 15.9 A 23.4 A 33.0 A 39.6 A

0.4 kW 1kW 1.5 kW 1.75 kW 2.5 kW 3.5 kW 7kW

6SL32105DE13-5UA0

6SL32105DE16-0UA0

2.5 mm

6SL32105DE17-8UA0

6SL32105DE21-0UA0

6SL32105DE21-4UA0

6SL32105DE21-8UA0

Siemens NC 81.1 · 2019

3/9

SINUMERIK 808D ADVANCED system

G_NC01_XX_00555

100

180

Ø11

168

200

Feed axis solutions

SINAMICS V70 servo drive

■

Dimensional drawings

Dimensions in mm

SINAMICS V70, frame size FSA

SINAMICS V70, frame size FSB

100

Ø11

168

220

180

G_NC01_XX_00556

100

3/10

Siemens NC 81.1 · 2019

■

Dimensional drawings (continued) Dimensions in mm

SINUMERIK 808D ADVANCED system

Feed axis solutions

SINAMICS V70 servo drive

100

Ø11

122

SINAMICS V70, frame size FSC

248

> 100 mm

SINAMICS V70 Servo drive

240 140

260

G_NC01_XX_00557

Cabinet wall

Mounting clearance

> 10 mm > 10 mm> 10 mm> 10 mm

> 100 mm

G_NC01_EN_00558

Siemens NC 81.1 · 2019

3/11

It is not permissible to use the holding brake for an emergency stop.

Shaft extension run-out, concentricity of centering ring and shaft, and perpendicularity of flange to shaft.

SINUMERIK 808D ADVANCED system

Feed axis solutions

SIMOTICS S-1FL6 feed motor

■

Overview

SIMOTICS S-1FL6 motors

SIMOTICS S-1FL6 motors are permanent-magnet synchronous motors and designed for operation without external cooling. The heat is dissipated through the motor surface. Quick and easy mounting of the motors is possible. Together with the SINAMICS V70, the SIMOTICS S-1FL6 feed motors provide a highly dynamic solution for the machine tool application.

■

Benefits

7 High-performance magnet material 7 Rugged design with IP65 degree of protection for complete

motor including connectors

7 Smooth running quality thanks to low torque ripple 7 High rated speed for some variants 7 High acceleration due to the 300 % overload capacity 7 Rotatable connectors 7 Maximum flexibility due to variants with

incremental encoder/20 bit absolute encoder, with/without brake and plain shaft/feather key, half-key balancing

■

Function

• 3 motor shaft heights: SH 45, SH 65 and SH 90

• Rated speed of 2000 rpm/3000 rpm

• Max. speed up to 4000 rpm

• 300 % overload capacity

• Integrated 20 bit absolute encoder or incremental encoder with 2500 S/R (13 bit resolution through electronic multiplication of the V70 drive)

• Degree of protection IP65, natural cooling

• Optional holding brake

• With plain shaft or feather key, half-key balancing

■

Technical specifications

Article No. 1FL6... Product brand name SIMOTICS

Product type designation S-1FL6 Product designation Feed motor Type of motor Synchronous motor

Type of motor Permanent-magnet

Magnet material High-performance magnet

Cooling Natural cooling Insulation of the stator winding in

accordance with EN 600034-1 (IEC 60034-1)

Thermal class B (130 °C) Type of construction in

accordance with EN 60034-7 (IEC 60034-7)

Degree of protection in accordance with EN 60034-5 (IEC 60034-5)

Shaft extension in accordance with IEC 60072-1

Shaft and flange accuracy in accordance with IEC 60072-12)

Vibration severity in accordance with IEC 60034-14

Sound pressure level, max.

• 1FL604 65 dB

• 1FL606 70 dB

• 1FL609 70 dB Ambient temperature

• Storage/transport -20 ... +65 °C

• Operation 0 ... 40 °C without derating Humidity

• Storage/transport 90 % at 30 °C

• Operation 90 % at 30 °C Installation altitude

Paint finish Certificate of suitability CE, EAC

synchronous motor

material

Temperature class 130 (B)

IM B5 (IM V1, IM V3)

IP65, with oil seal

Plain shaft/feather key (C type, motors with a keyway are balanced with a half-fitted key by the manufacturer)

Tolerance N

Grade A

Up to 1000 m above sea level without power derating >1000m...5000m with power derating

Black

3/12

Siemens NC 81.1 · 2019

Rated power allows for a production tolerance of 10 %.

Motor weight with incremental encoder.

For SIMOTICS S-1FL6096-... motors with brake, when the ambient temperature exceeds 30 ºC, the power should be derated by 10 %. Power derating is not required for other motors.

SINUMERIK 808D ADVANCED system

Feed axis solutions

SIMOTICS S-1FL6 feed motor

■

Selection and ordering data

Rated

Max.

speed

ratednmax.

rpm rpm kW Nm Article No. 10

3000 4000 45 0.4 1.9 1FL6042-1AF61-2 ■ ■ 1 2.7 3.2 3.4 4.8 5DE12-4UA0 FSA

4000 0.75 3.5 1FL6044-1AF61-2 ■ ■ 1 5.2 5.7 5.2 6.6 5DE13-5UA0 FSA

2000 3000 65 0.75 4 1FL6061-1AC61-2 ■ ■ 1 8.0 9.1 5.7 8.8 5DE13-5UA0 FSA

3000 1 6 1FL6062-1AC61-2 ■ ■ 1 11.7 13.5 7 10.1 5DE13-5UA0 FSA 3000 1.5 8 1FL6064-1AC61-2 ■ ■ 1 15.3 16.4 8.4 11.5 5DE16-0UA0 FSB 3000 1.75 11 1FL6066-1AC61-2 ■ ■ 1 22.6 23.7 11.1 14.2 5DE17-8UA0 FSB 3000 2 15 1FL6067-1AC61-2 ■ ■ 1 29.9 31.0 13.7 16.8 5DE21-0UA0 FSB

2000 3000 90 2.5 15 1FL6090-1AC61-2 ■ ■ 1 47.4 56.3 15.4 21.5 5DE21-0UA0 FSB

3000 3.5 22 1FL6092-1AC61-2 ■ ■ 1 69.1 77.9 19.8 25.9 5DE21-4UA0 FSC 2500 5 30 1FL6094-1AC61-2 ■ ■ 1 90.8 99.7 24.4 30.5 5DE21-8UA0 FSC 2000 7

Encoder type

Incremental encoder 2500 S/R Absolute encoder 20 bit

Shaft extension Holding brake

Feather key, half-key balancing Feather key, half-key balancing

Plain shaft Plain shaft

Shaft height

SH P

Rated

power

rated



T=100K

Static torque

at T = 100 K

40 1FL6096-1AC61-2 ■ ■1 134.3 143.2 33.3 39.3 5DE21-8UA0 FSC

SIMOTICS S-1FL6 Feed motors Synchronous motors Natural cooling

Without With

Moment of inertia of rotor

without brake

J J m m

kgm

A B

G H

with brake

-4

kgm

Weight

without brake

kg kg Article No.

with brake

SINAMICS V70

6SL3210-...

Frame size

Siemens NC 81.1 · 2019

3/13

SINUMERIK 808D ADVANCED system

Feed axis solutions

SIMOTICS S-1FL6 feed motor

■

Dimensional drawings

KB1

KB2

Version with feather key

ØD

ØLB

DE shaft extension Encoder system:

ØD

SIMOTICS S-1FL6 feed motor with incremental encoder

For motor Dimensions in mm

Shaft height

1FL6 natural cooling without/with brake

45 1FL6042 90 100 7 80 35 4 10 19 M6×16 30 25 21.5 6 154.5 93.5 – 201 140 31.5 96.2 84.6 13 14

65 1FL6061 130 145 9 110 58 6 12 22 M8×16 50 44 25 8 148 85.5 – 202.5 140 39.5 118 108 23 22

90 1FL6090 180 200 13.5 114.3 80 3 18 35 M12×25 75 60 38 10 189.5 140 – 255 206 44.5 143 133 34 34

Typ e without brake with brake

1FL6044 201.5 140.5 – 248 187

1FL6062 164.5 102 – 219 156.5 1FL6064 181 118.5 – 235.5 173 1FL6066 214 151.5 – 268.5 206 1FL6067 247 184.5 – 301.5 239

1FL6092 211.5 162 – 281 232 1FL6094 237.5 188 – 307 258 1FL6096 289.5 240 – 359 310

LC LA LZ LB LR T LG D DB E QK GA F LL KB1 KB2 LL KB1 KB2 KL1 KL2 KL3 KL4

87.5

4 x ØLZ

KL1

KL2

Oil seal

Incremental encoder 2500 S/R

KL4 KL3

ØLA

45°

G_D011_EN_00526

3/14

Siemens NC 81.1 · 2019

■

Dimensional drawings (continued)

SINUMERIK 808D ADVANCED system

Feed axis solutions

SIMOTICS S-1FL6 feed motor

KB1

KB2

Version with feather key

ØD

ØLB

ØD

SIMOTICS S-1FL6 feed motor with absolute encoder

For motor Dimensions in mm

Shaft height

1FL6 natural cooling without/with brake

45 1FL6042 90 100 7 80 35 4 10 19 M6×16 30 25 21.5 6 157 100 – 203.5 147 31.5 96.2 60

65 1FL6061 130 145 9 110 58 6 12 22 M8×16 50 44 25 8 151 92 – 205.5 147 39.5 117.5 60

90 1FL6090 180 200 13.5 114.3 80 3 18 35 M12×25 75 60 38 10 197 135 – 263 201 44.5 143 60

Typ e without brake with brake

1FL6044 204 147 – 250.5 194

1FL6062 167.5 108.5 – 222 163.5 1FL6064 184 125 – 238.5 180 1FL6066 217 158 – 271.5 213 1FL6067 250 191 – 304.5 246

1FL6092 223 161 – 289 227 1FL6094 249 187 – 315 253 1FL6096 301 239 – 367 305

LC LA LZ LB LR T LG D DB E QK GA F LL KB1 KB2 LL KB1 KB2 KL1 KL2

DE shaft extension Encoder system:

87.5

KL1

KL2

Oil seal

Absolute encoder 20 bit

4 x ØLZ

45°

ØLA

45°

G_D011_EN_00527

Siemens NC 81.1 · 2019

3/15

SINUMERIK 808D ADVANCED system

Spindle solutions

SINAMICS V70 spindle drive

■

Overview

SINAMICS V70 spindle drive, frame sizes FSD/FSC/FSB

The SINAMICS V70 spindle drive controls the spindle in standard machine tool applications. The system is designed essentially for applications where cost effectiveness is the primary consideration. The key performance data of the drive are aligned to perfectly fit to the solution provided by the SINUMERIK 808D ADVANCED.

■

Benefits

7 Compact module with integrated infeed, inverter and closed-

loop for spindle

7 Coated electronic modules 7 Commissioning on CNC directly 7 Faster commissioning thanks to pre-configured motor data

stored in the drive

7 CE certified

■

Function

• Power range from 3.7 kW to 15 kW

• Supply voltage 380 V to 480 V 3 AC

• Drive bus communication to the SINUMERIK 808D ADVANCED

• Safe Torque Off (STO)

■

Integration

The following components can be connected to the SINAMICS V70 spindle drive:

• SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

• SIMOTICS M-1PH1 main spindle motor

• Encoder in SIMOTICS M-1PH1 main spindle motor

■

Technical specifications

Article No.

Product brand name Product type designation Product designation

Frame size Rated output current Max. output current Max. supported motor power Output frequency Power supply

• Voltage/frequency 380 V... 480 V 3 AC, 50/60 Hz

• Permissible voltage fluctuation -15 % ... +10 %

• Permissible frequency fluctuation

• Rated input current

• Power supply capacity 8.7 kVA 10.7 kVA 16.1 kVA 24.5 kVA 30.9 kVA

• Inrush current 4A 2.5 A 2.5 A 2.5 A 2.5 A 24 V DC power supply

• Voltage 24 V (-15 % ... +20 %)

• Maximum current 3A Overload capability

Control system Braking resistor

• Resistance 70  27  18 

•Max. power 9.1 kW 23.7 kW 37.4 kW

• Rated power 229 W 1185 W 1870 W

• Max. energy 18.3 kJ 189.6 kJ 299.2 kJ Protective functions • Earthing fault protection

6SL32105DE21-1UA0

SINAMICS V70 Spindle drive

FSB FSC FSD

10.5 A 12.9 A 19.6 A 29.8 A 37.6 A 21 A 24.6 A 39.2 A 59.6 A 75.2 A

3.7 kW 3.7 kW 7.5 kW 11 kW 15 kW 0 Hz to 400 Hz

-10 % ... +10 %

13.2 A 16.2 A 24.5 A 37.3 A 47 A

The overload capability is 150 % by default. It can be set up to 200 % via p0640, but the corresponding overload duration might be reduced under the circumstances.

Servo control Braking resistor is not included in the standard system package.

Choose an external braking resistor according to the technical specifications as listed below from Siemens product portfolio or from 3rd party.

• Output short-cut protection

• Overvoltage/undervoltage protection

•I2t detection

• IGBT overtemperature protection

6SL32105DE21-3UA0

6SL32105DE22-0UA0

6SL32105DE23-0UA0

6SL32105DE24-0UA0

3/16

Siemens NC 81.1 · 2019

■

Technical specifications (continued)

Article No.

Product brand name Product type designation Product designation

Cooling method Degree of protection Degree of pollution Operating environment Relative humidity, during

•storage 90 % (non-condensing)

•operation < 90 % (non-condensing) Ambient temperature, during

•storage -40°C...+70°C

•operation 0 °C ... 45 °C without power derating

Installation altitude Vibration

• transport and storage 5 Hz ... 9 Hz: 3.5 mm deflection

•operation Operational area II/3M2

Shock

• transport and storage Covered by vibration test

•operation Operational area: II

Width Height Depth Net weight Certificate of suitability

6SL32105DE21-1UA0

SINAMICS V70 Spindle drive

Fan-cooled IP20 Class 2 Indoor (without direct sunlight), free from corrosive gas, combustible gas, oil gas, or dust

45 °C ... 55 °C with power derating

< 1000 m above sea level (without derating)

9Hz...200Hz: 1g vibration Ambient Classification: 1M2

10 Hz ... 58 Hz: 0.075 mm deflection 58 Hz ... 200 Hz: 1 g vibration

Ambient classification: 3M2 Peak acceleration: 5 g + 15 g Duration: 30 ms + 11 ms Quantity of shocks: 3 Summed shocks: 18 Cycle time: 1 s

100 mm 140 mm 140 mm 190 mm 190 mm 180 mm 260 mm 260 mm 350 mm 350 mm 220 mm 240 mm 240 mm 185 mm 185 mm

2.35 kg 5.05 kg 5.05 kg 8.05 kg 8.3 kg CE, EAC, RCM

6SL32105DE21-3UA0

SINUMERIK 808D ADVANCED system

Spindle solutions

SINAMICS V70 spindle drive

6SL32105DE22-0UA0

6SL32105DE23-0UA0

6SL32105DE24-0UA0

■

Selection and ordering data

Motor output power

Line voltage 380 V ... 480 V 3 AC

3.7 FSB 6SL3210-5DE21-1UA0

3.7 FSC 6SL3210-5DE21-3UA0

7.5 FSC 6SL3210-5DE22-0UA0 11 FSD 6SL3210-5DE23-0UA0 15 FSD 6SL3210-5DE24-0UA0

Frame size

SINAMICS V70 spindle drive

Article No.

■

Accessories

A shield plate can be ordered as an option for FSD devices.

Description Article No.

Shield plate

for V70 spindle drive Frame size FSD 6SL3266-1ED00-0VA0

Siemens NC 81.1 · 2019

3/17

SINUMERIK 808D ADVANCED system

G_NC01_XX_00557

100

260

Ø11

248

122

240 140

Spindle solutions

SINAMICS V70 spindle drive

■

Dimensional drawings

Dimensions in mm

Ø11

100

SINAMICS V70 spindle drive, frame size FSB

168

220

180

G_NC01_XX_00556

100

SINAMICS V70 spindle drive, frame size FSC

Siemens NC 81.1 · 2019

3/18

■

Dimensional drawings (continued) Dimensions in mm

SINUMERIK 808D ADVANCED system

Spindle solutions

SINAMICS V70 spindle drive

140

Ø 6.5

337

SINAMICS V70 spindle drive, frame size FSD

19085 185

100

Ø 13

G_NC01_EN_00724

140. 5

32612

304.5

Siemens NC 81.1 · 2019

3/19

This lifetime is only for reference. When a motor keeps running at rated speed under rated load, replace its bearing after 20000 hours to 30000 hours of service time. Even if the time is not reached, the bearing must be replaced when unusual noise, vibration, or faults are found.

SINUMERIK 808D ADVANCED system

Spindle solutions

SIMOTICS M-1PH1 main spindle motor

■

Overview

SIMOTICS M-1PH1 main spindle motors SH 132/SH 100

1PH1 main spindle motors have been especially designed for use as main drives in machine tools. These motors are available as asynchronous version with forced fan cooling. Together with the SINAMICS V70 spindle drive, a dynamic and powerful main drive system with high performance is created.

■

Benefits

7 High productivity

- Short ramp up and ramp down time

- High overload capability

- Low moment of motor inertia

7 Better cutting performance

- High vibration resistance (R/S)

- Low torque ripple

7 Compact design 7 Easy commissioning together with drive

- Easy wiring via drive bus communication

- Easy parameter setting and monitor servo status in HMI

7 Easy service

- Fan design optimized for easy replacement

7 High robustness

- Optimized bearing concept for high transverse force

■

Technical specifications

Article No. Product brand name

Product type designation Product designation Type of motor

Cooling Ambient temperature, admissible

•Storage -20 ... +65 °C

• Operation -15 ... +40 °C

Relative humidity, during

•Storage  95 %

• Operation  90 % Installation altitude

Maximum noise level Thermal class Vibration severity grade

• 1PH11..-1.F Grade B is maintained

• 1PH11..-1.D Grade B is maintained

Shock resistance

Static bearing lifetime Oil seal lifetime Encoder lifetime Motor lifetime Degree of protection

Type of construction Paint finish Certificate of suitability

1PH1... SIMOTICS

M-1PH1 Main spindle motor Squirrel-cage asynchronous motor

Forced ventilation

without power derating

Up to 1000 m above sea level without power derating

72 dB F

up to 1800 rpm Grade S is maintained from 1800 rpm to 10000 rpm

up to 1800 rpm Grade R is maintained from 1800 rpm to 6000 rpm

2.25 m/s2 (continuous in axial direction);

10 m/s (continuous in radial direction)

> 20000 h > 20000 h > 20000 h 20000 h IP54 (dust-tight and splash-proof

during motor operation) IM B5, IM B3, IM V1, and IM V5 Anthracite CE, EAC

■

Function

• Robust, cost optimized design

• Shaft height: SH 100/SH 132

• Rated speed: 1000 rpm/1500 rpm

• Max. speed: up to 10000 rpm

• Rated output: 3.7 kW to 15 kW

• Rated torque 24 Nm to 105 Nm

• 2 times overload capability for high dynamic response

• Foot mounting and flange mounting available

• Degree of protection IP54

• Incremental encoder TTL 2500 S/R / Absolute encoder single-turn 20-bit

• Plain shaft or with key

S/R = Signals/Revolution

3/20

Siemens NC 81.1 · 2019

Maximum speed that must not be exceeded.

SINUMERIK 808D ADVANCED system

Spindle solutions

SIMOTICS M-1PH1 main spindle motor

■

Selection and ordering data

Rated

Maxi-

speed

mum speed

ratednmax.

rpm rpm kW Nm Article No. A A Article No.

1000 6000 100 3.7 35 1PH1103-1 ■ D 1 ■ - ■ GA0 12.9 12.9 5DE21-3UA0 FSC

1500 10000 100 3.7 24 1PH1101-1 ■ F 1 ■ - ■ GA0 10.3 10.5 5DE21-1UA0 FSB

10000 5.5 35 1PH1103-1 ■ F 1 ■ - ■ GA0 16.9 19.6 5DE22-0UA0 FSC 10000 7.5 48 1PH1105-1 ■ F 1 ■ - ■ GA0 19.6 19.6 5DE22-0UA0 FSC

1000 6000 132 7.5 72 1PH1131-1 ■ D 1 ■ - ■ GA0 26.6 29.8 5DE23-0UA0 FSD

1500 8000 132 11 70 1PH1131-1 ■ F 1 ■ - ■ GA0 28.8 29.8 5DE23-0UA0 FSD

Encoder type

Incremental encoder TTL 2500 S/R L Absolute encoder, single-turn, 20 bit H

Type of construction

IM B3/IM V5, foot mounting IM B5/IM V1, flange mounting

Shaft extension DE Balancing

Plain shaft - 0 Feather key

Feather key

S/R = Signals/Revolution

Shaft

Rated

height

SH P

power S1 duty

rated

6000 5.5 53 1PH1105-1 ■ D 1 ■ - ■ GA0 18.8 19.6 5DE22-0UA0 FSC

6000 11 105 1PH1133-1 ■ D 1 ■ - ■ GA0 28.3 29.8 5DE23-0UA0 FSD

8000 15 96 1PH1133-1 ■ F 1 ■ - ■ GA0 36.7 37.6 5DE24-0UA0 FSD

Rated torque S1 duty

rated

SIMOTICS M-1PH1 Main spindle motors Asynchronous motors Forced ventilation

NDE  DE

0 2

Full-key Half-key

Rated current for S1 duty

rated

1 2

SINAMICS V70 spindle drive

Rated output current for S1 duty

rated

6SL3210-...

Frame size

Siemens NC 81.1 · 2019

3/21

SINUMERIK 808D ADVANCED system

Spindle solutions

SIMOTICS M-1PH1 main spindle motor

■

Dimensional drawings

Mounting position

The SIMOTICS M-1PH1 main spindle motor supports flange mounting and foot mounting as shown below:

Mounting method Standard type of

construction Foot mounting IM B3 IM V5 Flange mounting IM B5 IM V1

Rotated type of construction

Minimum clearance between a fan and parts/components mounted by the customer

The minimum clearance between a fan and parts/components mounted by the customer or the air discharge opening, and the minimum clearance S between the air intake/air discharge opening and adjacent components must be maintained.

Shaft height

SH 100 Non-drive end axial,

327.5

Fan mounting Minimum

can be rotated through 180°

clearance between a fan and parts/ components

30 mm 30 mm

Minimum clearance S

0.05 A

Center hole

C-type, M12×30

Ø180h7

key, GB/T1096

For motor Dimensions in mm Shaft

height

1PH1, type of construction IM B5/IM V1

100

0.025

Ø38h6

Typ e

1PH1101-1.F12-.GA0 1PH1103-1.F12-.GA0 1PH1103-1.D12-.GA0 1PH1105-1.F12-.GA0 1PH1105-1.D12-.GA0

0.05

60.39.5

419 449 449 499 499

45°

158.6

196

Ø215

G_NC01_EN_00727

4-Ø14

196

3/22

Siemens NC 81.1 · 2019

■

Dimensional drawings (continued)

0.025 A

Center hole

C-type, M12×30

Ø38h6

key, GB/T1096

9.5 60.3

80 L 199

327.5

SINUMERIK 808D ADVANCED system

Spindle solutions

SIMOTICS M-1PH1 main spindle motor

258.6

-0.2

G_NC01_EN_00725

9.8

100

4-Ø12

160

119.6

For motor Dimensions in mm Shaft

height

1PH1, type of construction IM B3/IM V5

100

Typ e

1PH1101-1.F10-.GA0 1PH1103-1.F10-.GA0 1PH1103-1.D10-.GA0 1PH1105-1.F10-.GA0 1PH1105-1.D10-.GA0

L L1

419 183 449 213 449 213 499 263 499 263

0.2 Total flatness of the four feet: 0.2

G_NC01_EN_00726

Siemens NC 81.1 · 2019

3/23

SINUMERIK 808D ADVANCED system

Spindle solutions

SIMOTICS M-1PH1 main spindle motor

■

Dimensional drawings (continued)

0.05

0.025

Center hole

C-type, M16×40

341.4

Ø230h7

For motor Dimensions in mm Shaft

height

1PH1, type of construction IM B5/IM V1

132 1PH1131-1.F12-.GA0 475

Ø48h6

9.5 90.3

key, GB/T1096

0.05 B

110

Typ e

1PH1131-1.D12-.GA0 465 1PH1133-1.F12-.GA0 525 1PH1133-1.D12-.GA0 525

264

Ø265

G_NC01_EN_00730

4-Ø15

264

3/24

Siemens NC 81.1 · 2019

■

Dimensional drawings (continued)

SINUMERIK 808D ADVANCED system

Spindle solutions

SIMOTICS M-1PH1 main spindle motor

Center hole

C-type, M16×40

Ø48h6

key, GB/T1096

0.025 A

9.5 90.3

110

216

4-Ø15

341.4

G_NC01_EN_00728

0.2

Total flatness of the four feet: 0.2

264

268.2

336.5

267

135

150.3

For motor Dimensions in mm Shaft

height

1PH1, type of construction IM B3/IM V5

132

Typ e

1PH1131-1.F10-.GA0 1PH1131-1.D10-.GA0 1PH1133-1.F10-.GA0 1PH1133-1.D10-.GA0

L L1

475 251.8 465 241.8 525 301.8 525 301.8

G_NC01_EN_00729

Siemens NC 81.1 · 2019

3/25

SINUMERIK 808D ADVANCED system

MOTION-CONNECT connection systems

MOTION-CONNECT cables for SINUMERIK 808D ADVANCED

■

Integration

SINUMERIK 808D ADVANCED T/M

X100/X101/X102

X200/X201

X126

X54

X60

X10

X30

X301

Article No.

Pre-assembled cable

6FC5548-0BA20-….

0.25 m/0.35 m/1 m/3 m/5 m/7 m/10 m/15 m/20 m (0.82 ft/1.1 ft/3.3 ft/9.8 ft/16 ft/23 ft/32 ft/49 ft/64 ft)

6FC5548-0BA05-….

3 m/5 m/7 m/10 m/15 m/20 m (9.8 ft/16 ft/23 ft/32 ft/49 ft/64 ft)

6FX8002-2CD01-....

5 m/7 m/10 m (16 ft/23 ft/32 ft)

6FX8002-2BB01-....

≤ 25 m (82 ft) for handwheel signals

USB cable

0.5 m (1.6 ft) (included in scope of delivery of MCP)

6EP5306-5BG00

≤ 6 m (20 ft)

Power supply 24 V DC

SINAMICS V70

Spindle drive

Incremental encoder for spindle (TTL) RS422 6FX2001-2...

Handwheels (max. 2)

SINUMERIK 808D MCP

24 digital inputs 24 V DC

16 digital outputs 24 V DC

24 DI / 16 DO, 24 V DC Terminal strip converter

X302

X21

Connection overview of SINUMERIK 808D ADVANCED T/M

Connector with pin contacts Connector with socket contacts Exposed core ends Cable is not included in the scope of delivery.

It must be provided by the customer.

6EP5306-5BG00

≤ 6 m (20 ft)

Wire (0.14 ... 1.5 mm2)

24 DI / 16 DO, 24 V DC Terminal strip converter

NC Ready, CW, CCW, 3 fast inputs (e.g. BERO signals), 1 fast output 24 V DC

G_NC01_EN_00559e

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Siemens NC 81.1 · 2019

The respective registration number is printed on the cable jacket.

SINUMERIK 808D ADVANCED system

MOTION-CONNECT connection systems

MOTION-CONNECT cables for SINUMERIK 808D ADVANCED

■

Technical specifications

Article No. 6FC5548-0BA20-…. 6FC5548-0BA05-…. Product name Drive bus cable

No. of cores Certificate of suitability

• cURus or UR/CSA

• RoHS conformity Yes Yes Operating voltage 100 V 30 V Test voltage, rms 3600 V 500 V Operating temperature

on the surface

• Fixed installation -40 … +80 °C -20…+80°C

• Flexible installation -40 … +60 °C 0…60°C Smallest bending radius

• Fixed installation 75 mm 60 mm

• Flexible installation Insulation material,

incl. jacket Oil resistance Limited mineral oil and fats resistance 70 °C × 4 h Outer jacket PVC

Flame-retardant IEC 60332–3–24 VW-1

PPU 15x.3/PPU 16x.3 – SINAMICS V70 SINAMICS V70 – SINAMICS V70

2 4

UL1581 UL2576

150 mm 120 mm PVC PVC

Gray

Setpoint cable PPU 15x.3/PPU 16x.3 – spindle drive

PVC Gray

Article No. 6FX8002-2CD01-.... 6FX8002-2BB01-....

Product name Signal cable

Certificate of suitability

• cURus or UR/CSA

• RoHS conformity Ye s Ye s Rated voltage 30 V 30 V Test voltage, rms 500 V 500 V Operating temperature

on the surface

• Fixed installation -50…+80°C -50…+80°C

• Flexible installation Tensile stress, max.

• Fixed installation 50 N/mm

• Flexible installation 20 N/mm Smallest bending radius

• Fixed installation 35 mm 35 mm

• Flexible installation 70 mm 70 mm Torsional stress Absolute 30°/m Absolute 30°/m Bending 10 million 10 million Traversing velocity 300 m/min 300 m/min Acceleration 5m/s Insulation material,

incl. Jacket Oil resistance EN 60811-2-1 EN 60811-2-1 Outer jacket PVC

Flame-retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3

PPU 15x.3/PPU 16x.3 – Incremental encoder for spindle (TTL)

UL758-CSA-C22.2-N.210.2-M90 UL758-CSA-C22.2-N.210.2-M90

-20…+60°C -20…+60°C

2 2

CFC/silicone-free IEC 60754-1/DIN VDE 0472-815

DESINA color green RAL 6018

Signal cable PPU 15x.3/PPU 16x.3 – handwheel

50 N/mm 20 N/mm

5m/s CFC/silicone-free

IEC 60754-1/DIN VDE 0472-815

PVC DESINA color green RAL 6018

2 2

For general information about MOTION-CONNECT please refer to Introduction.

Siemens NC 81.1 · 2019

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SINUMERIK 808D ADVANCED system

MOTION-CONNECT connection systems

MOTION-CONNECT cables for SINUMERIK 808D ADVANCED

■

Selection and ordering data

Description Article No.

Pre-assembled bus cable PPU PPU 15x.3/PPU 16x.3 – SINAMICS V70 and SINAMICS V70 – SINAMICS V70

Length

•0.25m 6FC5548-0BA20-1AA2

•0.35m 6FC5548-0BA20-1AA3

•1m 6FC5548-0BA20-1AB0

•3m 6FC5548-0BA20-1AD0

•5 m 6FC5548-0BA20-1AF0

•7 m 6FC5548-0BA20-1AH0

•10 m 6FC5548-0BA20-1BA0

•15m 6FC5548-0BA20-1BF0

•20 m 6FC5548-0BA20-1CA0

Pre-assembled setpoint cable PPU PPU 15x.3/PPU 16x.3 – spindle drive

Length

•3 m 6FC5548-0BA05-1AD0

•5 m 6FC5548-0BA05-1AF0

•7 m 6FC5548-0BA05-1AH0

•10 m 6FC5548-0BA05-1BA0

•15 m 6FC5548-0BA05-1BF0

•20 m 6FC5548-0BA05-1CA0

Pre-assembled signal cable PPU PPU 15x.3/PPU 16x.3 – incremental encoder for spindle (TTL)

Length

•5 m 6FX8002-2CD01-1AF0

•7 m 6FX8002-2CD01-1AH0

•10 m 6FX8002-2CD01-1BA0

Pre-assembled signal cable PPU PPU 15x.3/PPU 16x.3 – handwheel

Length

•1 m 6FX8002-2BB01-1AB0

•5 m 6FX8002-2BB01-1AF0

•7 m 6FX8002-2BB01-1AH0

•10 m 6FX8002-2BB01-1BA0

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Siemens NC 81.1 · 2019

■

Integration

MOTION-CONNECT cables for SINAMICS V70 servo drive

■

Selection and ordering data

SINUMERIK 808D ADVANCED system

MOTION-CONNECT connection systems

SINAMICS V70 servo drive

U / V / W

L1 / L2 / L3

Connection overview of SINAMICS V70 servo drive

Connector with pin contacts Connector with socket contacts Exposed core ends Cable is not included in the scope of delivery.

It must be provided by the customer.

Article No.

Pre-assembled cable

6FC5548-0BA20-….

X10

3/5/7/10/15/20 m (9.8/16/23/32/49/64 ft)

6FC5548-0BA20-....

X11

0.25/0.35/1 m

(0.82/1.1/3 ft)

6FX3002-2CT12-….

3/5/7/10/15/20 m (9.8/16/32/49/64 ft)

6FX3002-5CL02-….

3/5/7/10/15/20 m (9.8/16/32/49/64 ft)

6FX3002-5BL03-….

3/5/7/10/15/20 m (9.8/16/32/49/64 ft)

SINUMERIK 808D ADVANCED PPU 15x.3/ PPU 16x.3 (setpoint)

SINAMICS V70 X10

TTL encoder in SIMOTICS S-1FL6 feed motor

SIMOTICS S-1FL6 feed motor

Brake in SIMOTICS S-1FL6 feed motor

24 V DC power supply

380 V 3 AC main supply

G_NC01_EN_00753

Description Article No.

Pre-assembled signal cable SINAMICS V70 – SIMOTICS S-1FL6 feed motor with absolute encoder

Length

•3m 6FX3002-2DB10-1AD0

•5m 6FX3002-2DB10-1AF0

•7m 6FX3002-2DB10-1AH0

•10m 6FX3002-2DB10-1BA0

•15m 6FX3002-2DB10-1BF0

•20m 6FX3002-2DB10-1CA0

Pre-assembled signal cable SINAMICS V70 – SIMOTICS S-1FL6 feed motor with incremental encoder

Length

•3m 6FX3002-2CT12-1AD0

•5m 6FX3002-2CT12-1AF0

•7m 6FX3002-2CT12-1AH0

•10m 6FX3002-2CT12-1BA0

•15m 6FX3002-2CT12-1BF0

•20m 6FX3002-2CT12-1CA0

Pre-assembled power cable 4×1.5mm SINAMICS V70, frame size FSA – SIMOTICS S-1FL6 feed motor

Length

•3m 6FX3002-5CL02-1AD0

•5m 6FX3002-5CL02-1AF0

•7m 6FX3002-5CL02-1AH0

•10m 6FX3002-5CL02-1BA0

•15m 6FX3002-5CL02-1BF0

•20m 6FX3002-5CL02-1CA0

Pre-assembled power cable 4×2.5mm SINAMICS V70, frame size FSB/FSC – SIMOTICS S-1FL6 feed motor

Length

•3m 6FX3002-5CL12-1AD0

•5m 6FX3002-5CL12-1AF0

•7m

•10m 6FX3002-5CL12-1BA0

•15m 6FX3002-5CL12-1BF0

•20m

Pre-assembled brake cable SINAMICS V70 – SIMOTICS S-1FL6 feed motor with brake

Length

•3m 6FX3002-5BL03-1AD0

•5m 6FX3002-5BL03-1AF0

•7m 6FX3002-5BL03-1AH0

•10m 6FX3002-5BL03-1BA0

•15m 6FX3002-5BL03-1BF0

•20m 6FX3002-5BL03-1CA0

6FX3002-5CL12-1AH0

6FX3002-5CL12-1CA0

Siemens NC 81.1 · 2019

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SINUMERIK 808D ADVANCED system

MOTION-CONNECT connection systems

MOTION-CONNECT cables for SINAMICS V70 servo drive

■

Technical specifications

Article No. 6FX3002-2DB10-....

Product name Signal cable

No. of cores 10 4 2 Degree of protection

(when closed and connected) Certificate of suitability

•RoHS Yes Yes Ye s

•CE No Yes No Rated voltage U0/U 30 V/30 V 600V/1000V 30 V/30 V Test voltage, rms Operating temperature

on the surface

• Fixed installation -15 … +80 °C -15…+80°C -15…+80°C Tensile stress, max.

• Fixed installation 50 N/mm

• Flexible installation 20 N/mm Smallest bending radius

• Fixed installation 6 × diameter 6 × diameter 6 × diameter

• Flexible installation 155 mm 155 mm 155 mm Torsional stress Absolute 30°/m Absolute 30°/m Absolute 30°/m Bending 1000000 1000000 1000000 Insulation material,

incl. jacket Oil resistance EN 60811-2-1 EN 60811-2-1 EN 60811-2-1 Outer jacket PVC PVC PVC Flame-retardant FT1 FT1 FT1

6FX3002-2CT12-….

SINAMICS V70 – Encoder in SIMOTICS S-1FL6 feed motor

IP65 IP65 IP65

500 V 4kV 500 V

2 2

PVC PVC PVC

6FX3002-5CL02-....

6FX3002-5CL12-…. Power cable

SINAMICS V70 – SIMOTICS S-1FL6 feed motor

50 N/mm 20 N/mm

2 2

6FX3002-5BL03-....

Signal cable SINAMICS V70 – brake in SIMOTICS S-1FL6 feed motor

50 N/mm 20 N/mm

2 2

For general information about MOTION-CONNECT please refer to Introduction.

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Siemens NC 81.1 · 2019

■

30 m (98 ft)

3/5/7/10/15/20 m (9.8/16/32/49/64 ft)

3/5/7/10/15/20 m (9.8/16/23/32/49/64 ft)

Pre-assembled cables

Article No.

6FX5008-1BB21-1DA0

6FX3002-2CT30-….

6FC5548-0BA20-….

TTL encoder in SIMOTICS M-1PH1 motor

SIMOTICS M-1PH1 motor

24 V DC power supply

380 V 3 AC main supply

SINUMERIK 808D ADVANCED PPU 15x.3/ PPU 16x.3 (setpoint)

0.25/0.35/1 m (0.82/1.1/3 ft)

6FC5548-0BA20-....

SINAMICS V70 X10

SINAMICS V70 spindle drive

G_NC01_EN_01048

U / V / W

L1 / L2 / L3

X10

X11

Integration

SINUMERIK 808D ADVANCED system

MOTION-CONNECT connection systems

MOTION-CONNECT cables for SINAMICS V70 spindle drive

Connection overview for SINAMICS V70 spindle drive

Connector with pin contacts Connector with socket contacts Exposed core ends Cable is not included in the scope of delivery.

It must be provided by the customer.

Siemens NC 81.1 · 2019

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SINUMERIK 808D ADVANCED system

MOTION-CONNECT connection systems

MOTION-CONNECT cables for SINAMICS V70 spindle drive

■

Technical specifications

Article No. 6FX5008-1BB21-1DA0

Product name MOTION-CONNECT 500

No. of cores 4 10 Degree of protection

(motor side only) Certificate of suitability

•RoHS Yes Yes

•CE Yes No Rated voltage 1000 V 30 V Operating temperature

on the surface Smallest bending radius

• Fixed installation 5 × outer diameter 5 × outer diameter

• Flexible installation 180 mm, 210 mm 20 × outer diameter Bending 100000 100000 Shielding Yes (coverage  80 %) Ye s Oil resistance DIN VDE 472-803 Part B EN 60811-2-1 Outer jacket PVC PVC Flame-retardant IEC 332.1 EN 60332-1-1 to 1-3

6FX5008-1BB31-1DA0 6FX5008-1BB51-1DA0 6FX5008-1BB61-1DA0

power cable

– IP20

-20…+80°C -30…+90°C

6FX3002-2CT30-....

6FX3002-2DB30-....

MOTION-CONNECT 300 signal cable

For general information about MOTION-CONNECT please refer to Introduction.

■

Selection and ordering data

Description Article No.

MOTION-CONNECT 500 power cable 4×2.5mm2, sold by the meter, for SIMOTICS M-1PH1 motor

3.7 kW

Length

•30 m 6FX5008-1BB21-1DA0

MOTION-CONNECT 500 power cable 4×4 mm2, sold by the meter, for SIMOTICS M-1PH1 motor

5.5 kW to 7.5 kW

Length

•30 m 6FX5008-1BB31-1DA0

MOTION-CONNECT 500 power cable 4×10 mm2, sold by the meter, for SIMOTICS M-1PH1131-1.F... motor

Length

•30 m 6FX5008-1BB51-1DA0

Description Article No.

MOTION-CONNECT 500 power cable 4×16 mm2, sold by the meter, for SIMOTICS M-1PH1133-1.D... motor and for SIMOTICS M-1PH1133-1.F... motor

Length

• 30 m 6FX5008-1BB61-1DA0

MOTION-CONNECT 300 pre-assembled signal cable SINAMICS V70 spindle drive – SIMOTICS M-1PH1 motor with incremental encoder

Length

•3m 6FX3002-2CT30-1AD0

•5 m 6FX3002-2CT30-1AF0

•7 m 6FX3002-2CT30-1AH0

• 10 m 6FX3002-2CT30-1BA0

•15m 6FX3002-2CT30-1BF0

• 20 m 6FX3002-2CT30-1CA0

MOTION-CONNECT 300 pre-assembled signal cable SINAMICS V70 spindle drive – SIMOTICS M-1PH1 motor with absolute encoder

Length

•3m 6FX3002-2DB30-1AD0

•5 m

•7 m 6FX3002-2DB30-1AH0

• 10 m 6FX3002-2DB30-1BA0

•15m 6FX3002-2DB30-1BF0

• 20 m 6FX3002-2DB30-1CA0

6FX3002-2DB30-1AF0

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Siemens NC 81.1 · 2019

For braking resistor selection, please refer to page 3/16.

The 30 m power cables (raw cables) listed above could be selected for use with 1PH1 motors. You must assemble the power cable with connectors by yourself. You could also select the third party power cable by yourselves according to the system configuration.

SINUMERIK 808D ADVANCED system

Sample packages

Sample package for Turning with SINUMERIK 808D ADVANCED T

■

Overview

The following composition of an equipment package is an example of an inclined-bed lathe with:

• 2 machining axes (X, Z)

• 1 digital spindle with direct spindle encoder

• 24 digital PLC input signals and 16 digital PLC output signals

Designation Quantity Article No.

SINUMERIK CNC

SINUMERIK 808D ADVANCED T PPU 160.3 vertical, English layout 1 6FC5370-2BT03-0AA0 SINUMERIK 808D MCP vertical, with handwheel slot, English layout 1 6FC5303-0AF35-3AA0 Stabilized power supply, SITOP PSU200M 24 V, 5 A 1 6EP1333-3BA10 RS422 (TTL) incremental encoder, 1024 S/R 1 6FX2001-2EB02 Spring disk coupling, shaft diameter 6 mm/6 mm 1 6FX2001-7KF10 Clamp strap for encoders with Synchro flange 3 6FX2001-7KP01 Pre-assembled bus cable PPU 160.3 – SINAMICS V70, length 5 m 1 6FC5548-0BA20-1AF0 Pre-assembled bus cable SINAMICS V70 – SINAMICS V70, length 0.25 m 2 6FC5548-0BA20-1AA2 Pre-assembled signal cable PPU 160.3 – handwheel, length 1 m 1 6FX8002-2BB01-1AB0 Pre-assembled signal cable PPU 160.3 – incremental spindle encoder (TTL), length 5 m 1 6FX8002-2CD01-1AF0

SINAMICS V70

SINAMICS V70, I SINAMICS V70, I SINAMICS V70 spindle1), I Pre-assembled signal cable SINAMICS V70 – absolute encoder in SIMOTICS S-1FL6 feed motor,

length 5 m Pre-assembled power cable 4 × 1.5 mm

SINAMICS V70 – SIMOTICS S-1FL6 feed motor, length 5 m Pre-assembled power cable 4 × 2.5 mm

SINAMICS V70 – SIMOTICS S-1FL6 feed motor, length 5 m Pre-assembled brake cable SINAMICS V70 – brake in SIMOTICS S-1FL6 feed motor

with holding brake, length 5 m Pre-assembled signal cable SINAMICS V70 – incremental encoder in M-1PH1, length 5 m 1 6FX3002-2CT30-1AF0 Power cable 4 × 4 mm2, sold by the meter, (optional)2)

SINAMICS V70 – SIMOTICS M-1PH1 main spindle motor, length 30 m

SIMOTICS motors

SIMOTICS S-1FL6 feed motor, 4 Nm, 2000 rpm, absolute encoder, plain shaft, without holding brake

SIMOTICS S-1FL6 feed motor, 11 Nm, 2000 rpm, absolute encoder, plain shaft, with holding brake SIMOTICS M-1PH1 main spindle motor, 53 Nm, 1000 rpm, incremental encoder, plain shaft

3.0 A 1 6SL3210-5DE13-5UA0

rated

5.3 A 1 6SL3210-5DE17-8UA0

rated

19.6 A 1 6SL3210-5DE22-0UA0

rated

2 6FX3002-2DB10-1AF0

1 6FX3002-5CL02-1AF0

1 6FX3002-5CL12-1AF0

1 6FX3002-5BL03-1AF0

1 6FX5008-1BB31-1DA0

1 1FL6061-1AC61-2LG1

1 1FL6066-1AC61-2LH1 1 1PH1105-1LD10-0GA0

Siemens NC 81.1 · 2019

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For braking resistor selection, please refer to page 3/16.

SINUMERIK 808D ADVANCED system

Sample packages

Sample package for Milling with SINUMERIK 808D ADVANCED M

■

Overview

The following composition of an equipment package is an example of a vertical machining center with:

• 3 machining axes (X, Y, Z)

• 1 digital spindle without direct spindle encoder

• 35 digital PLC input signals and 22 digital PLC output signals

Designation Quantity Article No.

SINUMERIK CNC

SINUMERIK 808D ADVANCED M PPU 161.3 horizontal, English layout 1 6FC5370-2AM03-0AA0 SINUMERIK 808D MCP, English layout 1 6FC5303-0AF35-0AA0 Electronic handwheel with front panel 120 mm × 120 mm, with setting wheel 5 V DC, RS422 1 6FC9320-5DB01 Terminal strip converter 50-pole 1 6EP5406-5AA00 Cable set, 50-pole ribbon cable, with insulation displacement connectors, 50-pole 1 6EP5306-5BG00 Stabilized power supply, SITOP PSU200M 24 V, 5 A 1 6EP1333-3BA10 Pre-assembled bus cable PPU 161.3 – SINAMICS V70, length 5 m 1 6FC5548-0BA20-1AF0 Pre-assembled bus cable SINAMICS V70 – SINAMICS V70, length 0.25 m 2 6FC5548-0BA20-1AA2 Pre-assembled bus cable SINAMICS V70 – SINAMICS V70, length 1 m 1 6FC5548-0BA20-1AB0 Pre-assembled signal cable PPU 161.3 – handwheel, length 1 m 1 6FX8002-2BB01-1AB0 Pre-assembled signal cable PPU 161.3 – incremental spindle encoder (TTL), length 7 m 1 6FX8002-2CD01-1AH0

SINAMICS V70

SINAMICS V70, I SINAMICS V70, I SINAMICS V70 spindle1), I Pre-assembled signal cable SINAMICS V70 – incremental encoder in

SIMOTICS S-1FL6 feed motor, length 10 m Pre-assembled power cable 4 × 2.5 mm

SINAMICS V70 – SIMOTICS S-1FL6 feed motor, length 10 m Pre-assembled brake cable SINAMICS V70 – brake in SIMOTICS S-1FL6 feed motor, length 10 m 1 6FX3002-5BL03-1BA0 Pre-assembled signal cable SINAMICS V70 – incremental encoder in M-1PH1, length 10 m 1 6FX3002-2CT30-1BA0 Power cable 4 × 4 mm2, sold by the meter, (optional)2)

SINAMICS V70 – SIMOTICS M-1PH1 main spindle motor, length 30 m

SIMOTICS motors

SIMOTICS S-1FL6 feed motor, 8 Nm, 2000 rpm, incremental encoder, plain shaft, without holding brake

SIMOTICS S-1FL6 feed motor, 15 Nm, 2000 rpm, incremental encoder, plain shaft, with holding brake

SIMOTICS M-1PH1 main spindle motor, 48 Nm, 1500 rpm, incremental encoder, plain shaft 1 1PH1105-1LF12-0GA0

4.6 A 2 6SL3210-5DE16-0UA0

rated

7.8 A 1 6SL3210-5DE21-0UA0

rated

19.6 A 1 6SL3210-5DE22-0UA0

rated

3 6FX3002-2CT12-1BA0

3 6FX3002-5CL12-1BA0

1 6FX5008-1BB31-1DA0

2 1FL6064-1AC61-2AG1

1 1FL6067-1AC61-2AH1

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Siemens NC 81.1 · 2019

Accessories

4/2 Operator components

4/2 Electronic handwheel

4/5 Supplementary components

4/5 Terminal strip converter 4/6 SITOP power supply

4/8 Direct spindle encoder

Siemens NC 81.1 · 2019

Accessories

Operator components

Electronic handwheel

■

Overview

Electronic handwheel

This handwheel generates signals which correspond to the movements of the handwheel as it is turned. The axis selected via the control can be positioned. The handwheels are equipped with a magnetic latching mechanism that supports traversing with incremental accuracy. The front panel can be removed.

■

Selection and ordering data

Description Article No.

Electronic handwheel

5 V DC, RS422

• With front panel 120 mm × 120 mm, with setting wheel

• With front panel

76.2 mm × 76.2 mm, with setting wheel

• Without front panel, with small setting wheel

• Without front panel, without setting wheel, for installation

Adapter set

For installation in front panel with 3-hole fixing

6FC9320-5DB01

6FC9320-5DC01

6FC9320-5DM00

6FC9320-5DF01

6FC9320-5DN00

■

Technical specifications

Article No. 6FC9320-5DB01 6FC9320-5DC01/

Product name Electronic handwheel Rated voltage 5VDC±5% 5VDC±5% Rated current, max. 60 mA 60 mA Interface RS422 (TTL) RS422 (TTL) Phase angle of pulse sequence A to B 90° electrical 90° electrical Pulses 2×100S/R 2×100S/R Actuating force 8Ncm 4Ncm Output frequency, max. 2kHz 2kHz Distance to PPU, max. Degree of protection according to EN 60529

(IEC 60529)

•Front IP65 IP65

•Rear IP50 IP50 Relative humidity

•Storage 10 ... 95 % at 25 °C 10 ... 95 % at 25 °C

•Transport 10 ... 95 % at 25 °C 10 ... 95 % at 25 °C

• Operation 5 ... 80 % at 25 °C 5 ... 80 % at 25 °C Ambient temperature

•Storage -40 ... +85 °C -40 ... +85 °C

•Transport -40 ... +85 °C -40 ... +85 °C

• Operation 0 ... 70 °C 0 ... 70 °C Weight, approx. 0.6 kg 0.4 kg Approvals, according to cULus cULus

S/R = Signals/Revolution

25 m 25 m

6FC9320-5DF01/ 6FC9320-5DM00

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Siemens NC 81.1 · 2019

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View A

Switch panel cutout for mounting version

Flat connector for push-on contacts 6.3 mm DIN 46342 part 1

G_NC01_EN_00478

29.1

38.439.5

9.6

Ø58.5

76.20

Ø4.2

13.6

6.8

Ø15.1

+ 0.1

+ 0.05

Ø50

Ø40

Dimensional drawings

Dimensions in mm

39.4

29.1 11.60

Ø50

G_NC01_EN_00481

9.6

Flat connector for push-on contacts 6.3 mm DIN 46342 part 1

64.3

Ø7.98

Ø25

M15x1

View A

Accessories

Operator components

Electronic handwheel

Switch panel cutout for mounting version

+ 0.1

Ø15.1

6.8

13.6

+ 0.05

Electronic handwheel without front panel without setting wheel

Electronic handwheel with front panel 76.2 mm × 76.2 mm

Siemens NC 81.1 · 2019

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Accessories

Operator components

Electronic handwheel

■

Dimensional drawings (continued) Dimensions in mm

29.1

Ø5.2

38.439.4

View A

G_NC01_EN_00479

Ø90

Ø63

100

120

Electronic handwheel with front panel 120 mm × 120 mm

29.6

Ø40

Ø58.5

Ø50

9.6

Flat connector for push-on contacts 6.3 mm DIN 46342 part 1

100

Ø50

9.6

Flat connector for push-on contacts 6.3 mm DIN 46342 part 1

37.939.9

G_NC01_EN_00480

Recomm. distance of 0.40 mm switch panel/rotary button

Switch panel thickness 2 to max. 6 mm

Seal disc

View A

Switch panel cutout for mounting version

Ø15.1

6.8

Switch panel cutout for mounting version

6.8

13.6

+ 0.05

Ø15.1

+ 0.05

+ 0.1

Electronic handwheel without front panel with small setting wheel

4/4

Siemens NC 81.1 · 2019

■

Overview

Terminal strip converter

The SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3 feature 24 digital PLC inputs and 16 digital PLC outputs which can be connected directly using screw-clamps on the PPU.

In addition, the PPU 15x.3/PPU 16x.3 feature 48 digital PLC inputs and 32 digital PLC outputs which can be connected via 2 terminal strip converters.

This allows the connection of process signals directly in the cabinet with significantly reduced wiring efforts.

Supplementary components

■

Design

Connection of PLC process signals

• Screw-clamps

- 24 digital inputs

- 16 digital outputs

Connection to PPU

• Ribbon cable, 50-pole

• Insulation displacement connectors Cabinet mounting

• Standard mounting rails

■

Selection and ordering data

Description Article No.

Terminal strip converter

50-pin

Cable set

Ribbon cable, 50-pin length: 6 m 8 insulation displacement connectors, 50-pin

6EP5406-5AA00

6EP5306-5BG00

Accessories

Terminal strip converter

■

Dimensional drawings

Dimensions in mm

43.7

17.5

22.5

G_NC01_XX_00473

6.3

151

Terminal strip converter

Siemens NC 81.1 · 2019

4/5

Accessories

Supplementary components

SITOP power supply

■

Overview

Stabilized power supply units

■

Selection and ordering data

Description Article No.

Stabilized power supply SITOP modular SITOP PSU200M 24 V DC/5 A

Input voltage: 120 V/230 V AC (85 … 264 V/176 ... 550 V AC)

Output voltage: 24 V DC ± 3 %

Approvals: cULus, CSA

Stabilized power supply SITOP smart PSU100S 24 V DC/10 A

Input voltage: 120 V/230 V AC (85 … 132 V/170 ... 264 V AC)

Output voltage: 24 V DC ± 3 %

Approvals: cULus, CSA

6EP1333-3BA10

6EP1334-2BA20

SITOP modular power supply unit

The 24 V power supply units from the SITOP range are optimized for industrial use and operate on the switched-mode principle. Due to the precisely regulated output voltage, the devices are even suitable for the connection of sensitive sensors.

SITOP smart/modular

Slimline dimensions, strong performance. SITOP smart/modular requires little space on the mounting rail and offers high performance at a reasonable price. With its tolerant overload response, even loads with a high inrush current can be smoothly switched on. If required, 50 % extra power is made available for 5 seconds.

■

Benefits

7 High efficiency 7 Low space requirements and easy installation 7 Exact output voltage and low residual ripple 7 Integrated short-circuit protection and safe electrical

separation

7 National and international approvals 7 No release of silicone

■

More information

You can find additional information in Catalog KT 10.1 or on the Internet at:

www.siemens.com/sitop www.siemens.com/industrymall

■

Dimensional drawings

Dimensions in mm

125

Stabilized power supply SITOP modular 5 A

129

52.3

127.2

120

9.5

4/6

Siemens NC 81.1 · 2019

79.8

Stabilized power supply SITOP smart 10 A

126.5

120

125

G_KT01_XX_00733

■

Application

RS422 (TTL) incremental encoder

The optoelectronic incremental TTL encoders are tailored for the use as direct spindle encoders in conjunction with the SINUMERIK 808D CNCs.

Accessories

Direct spindle encoder

■

Design

The direct incremental spindle encoder features a Synchro flange and can be attached to the machine with 3 clamp straps and a spring disk coupling.

The encoder supply voltage of 5 V DC is provided by the SINUMERIK 808D CNC.

The direct incremental spindle encoder delivers specific pulses per revolution according to your selection which are multiplied by the factor of 4 internally to reach the precision level suitable for standard lathes and milling machines.

Incremental encoders operate on the principle of optoelectronic scanning of dividing disks with the transmitted light principle. With an appropriate arrangement of the line pattern on the dividing disk connected to the shaft and the fixed aperture, the optoelectronic elements provide two trace signals A and B at 90° to one another, as well as a reference signal R. The encoder electronics amplify these signals and convert them into different output levels.

Siemens NC 81.1 · 2019

4/7

With recommended cable and input circuitry of the downstream electronics, observe max. permissible cable length of module to be evaluated.

Accessories

Direct spindle encoder

■

Technical specifications

Article No. 6FX2001-2E... Product name RS422 (TTL)

Operating voltage U on encoder

Scanning frequency, max. 300 kHz No-load current

consumption, max. Resolution, max. 5000 S/R Signal level RS422 (TTL) Outputs protected against

short-circuit to 0 V Switching time (10 ... 90 %)

(for 1 m cable and recommended input circuit)

Phase angle, signal A to B Edge spacing, min.

•At 300kHz  0.45 s Cable length to downstream

electronics, max. Accuracy

(in angular seconds) LED failure monitoring High-resistance driver Maximum mechanical speed 12000 rpm Starting torque (at 20 °C)  0.01 Nm Shaft loading capacity

•n 6000 rpm

- Axial 40 N

- Radial at shaft extension 60 N

•n>6000rpm

- Axial 10 N

- Radial at shaft extension 20 N Shaft diameter 6mm Shaft length 10 mm Angular acceleration, max. 105rad/s Moment of inertia of rotor 2.9×10-6kgm Vibration (55 ... 2000 Hz) to

EN 60068-2-6 Shock to EN 60068-2-27

•2ms  2000 m/s Degree of protection to

EN 60529 (IEC 60529)

• At housing IP67

• At shaft input IP64 Ambient temperature Operation

• Flange outlet

-AtUp = 5V ±10% -40 ... +100 °C Net weight 0.3 kg EMC EMC Directive 2014/30/EC and

Certificate of suitability

S/R = Signals/Revolution

incremental encoder for spindle 5VDC ±10%

150 mA

Yes

Rise/fall time

 50 ns

+/t-

90°

100 m without fault signal

50 m with fault signal

± 18 mech. × 3600/ PPR count z

 300 m/s

regulations of EMC directives (applicable basic standards)

CE, CSA, UL

■

Technical specifications (continued)

Article No. 6FX2001-7KF10 Product name Spring disk

Transferable torque, max. 0.8 Nm Shaft diameter 6 mm both ends Center offset of shafts, max. 0.4 mm Axial displacement ±0.4mm Angular displacement

of shafts, max. Torsional rigidity 150 Nm/rad Lateral spring stiffness 6N/mm Moment of inertia 19 gcm Speed mechanical max. 12000 rpm Ambient temperature

• Operation -40 ... +150 °C Net weight 16 g

■

Selection and ordering data

Description Article No.

RS422 (TTL) incremental encoder

Synchro flange 5 V DC supply voltage Radial flange outlet

•500S/R 6FX2001-2EA50

• 1000 S/R 6FX2001-2EB00

• 1024 S/R 6FX2001-2EB02

• 1250 S/R 6FX2001-2EB25

• 1500 S/R 6FX2001-2EB50

• 2000 S/R 6FX2001-2EC00

• 2048 S/R 6FX2001-2EC04

• 2500 S/R 6FX2001-2EC50

• 3600 S/R 6FX2001-2ED60

• 5000 S/R 6FX2001-2EF00

Spring disk coupling

For shaft diameter 6 mm/6 mm Clamp strap (1 unit)

For encoders with Synchro flange (3 units are required)

S/R = Signals/Revolution

coupling

3°

6FX2001-7KF10

6FX2001-7KP01

4/8

Siemens NC 81.1 · 2019

■

Dimensional drawings

Dimensions in mm

Accessories

Direct spindle encoder

0.08

9.5±0.1

Ø 0.08

Ø 50h7

-0.01

-0.02

Ø 6

0.03

10.5±0.5

Ø 58

RS422 (TTL) incremental encoder

18.5

n d1H8

n d2 H8

M2.5 × 10 DIN 912

12.9 (2 ×)

1.5 1.5

42.7±0.5

0.1

-0.1

+0.2

Ø 56

Ø 6

EnDat22: Ø 4.5

4.4

Ø30

120°

3×

Ø 42

M4 × 5

G_NC01_EN_00474

3×

Ø 0.25

23.6

58.1

12.5

G_NC01_EN_00475

Spring disk coupling, d1=d2=6mm

Siemens NC 81.1 · 2019

4/9

Accessories

Notes

4/10

Siemens NC 81.1 · 2019

Services and training

5/2 Services

5/2 Material warranty and on-site service

5/3 Training

5/3 Training services 5/4 SINUMERIK 808D on PC

5/5 Siemens Automation Cooperates

with Education (SCE)

5/5 Teaching made easy – Comprehensive

support on the way to Industrie 4.0

5/8 Documentation

5/8 Specific documentation for

SINUMERIK 808D ADVANCED

Siemens NC 81.1 · 2019

Services and training

Not applicable to complete motor spindles.

Standard warranty period: 24 months from 1st delivery of equipment package from Siemens factory. Extended warranty period: 36 months from 1st delivery of equipment package from Siemens factory. When registration completed within standard warranty period.

Services

Material warranty and on-site service

■

Overview

Equipment package SINUMERIK 808D ADVANCED T, PPU 161.3, horizontal with MCP - SINAMICS V70 FSA ... FSD, 400 V 3 AC – SIMOTICS S-1FL6 servomotors - SIMOTICS M-1PH1 main spindle motor

For the SINUMERIK 808D ADVANCED and the associated components warranty and free on-site service of up to 36 months

by Siemens DF & PD you will receive a material

■

More information

For the material warranty and on-site support the same scope as for Repair Service Contracts applies. Further information can be found at:

www.siemens.com/automation/oss

5/2

Siemens NC 81.1 · 2019

■

Overview

Siemens offers training directly from the manufacturer and thus first-hand know-how. The training courses comprise Siemens' entire product and system range in the area of automation and drive technology as well as further training regarding branch and system solutions.

Services and training

Training

Training services

■

Benefits

7 Training centers in more than 60 countries. 7 Standardized or individual training courses. 7 Teaching of basic knowledge, advanced and special

knowledge.

7 Training makes optimum use and adjustment of products and

systems possible.

■

More information

You can find additional information on the Internet at:

https://support.automation.siemens.com/WW/view/en/24486113

Siemens NC 81.1 · 2019

5/3

Services and training

Training

SINUMERIK 808D on PC

■

Overview

SINUMERIK 808D on PC is a PC-based CNC training/CNC programming software package. SINUMERIK 808D on PC enables completely identical CNC operation and CNC programming as on SINUMERIK 808D ADVANCED. SINUMERIK 808D on PC can be used for the following applications:

• Self-study or professional training of SINUMERIK 808D ADVANCED operation and CNC programming

• Offline CNC program creation and simulation

• Professional presentation of SINUMERIK 808D ADVANCED operation and CNC programming

■

Benefits

7 User-friendly, control-identical simulation of operation and

CNC programming of SINUMERIK controls on the PC

7 Maximum compatibility thanks to integrated original

SINUMERIK CNC software

7 Accurate simulation of machine operation with inexpensive

virtual machine control panel

7 Optimum training software for the most common CNC

programming styles – ISO code and SINUMERIK style CNC programming

7 Easy CNC program exchange via PC and CNC of machine via

USB memory stick

7 The full version of SINUMERIK 808D on PC can be

downloaded free of charge

■

Function

Technologies and machine types

SINUMERIK 808D on PC can be used for the following most common machine types:

• Vertical machining centers or milling machines with geometry axes X, Y, Z and a main spindle

• Turning machines with geometry axes X, Z and a main spindle

If the SINUMERIK 808D ADVANCED of the target machine has been configured with the standard parameters, CNC programs created with SINUMERIK 808D on PC can be executed on the machine without any program adaptations.

Accurate simulation of real operator control on the machine

With its fully-fledged virtual machine control panel, SINUMERIK 808D on PC offers functions such as CNC Start, CNC Stop, feedrate and spindle override or direction keys and can therefore be operated just like a real machine.

Online help

Like a SINUMERIK 808D ADVANCED, SINUMERIK 808D on PC also offers a context-based online help.

Languages

The following languages are available:

•English

• Chinese Simplified

• Russian

• Portuguese

Free download

SINUMERIK 808D on PC can be downloaded free of charge at:

www.cnc4you.siemens.com

■

Integration

SINUMERIK 808D on PC can be used for:

• SINUMERIK 808D ADVANCED T

• SINUMERIK 808D ADVANCED M

Preconditions Hardware

• PC with 1.5 GHz processor (single core)

•RAM: 1GB

• Hard disk: 2 GB of free memory space

• DVD drive for installation from DVD

• Graphics card: Minimum resolution 640 × 480 pixels

•USB interface

• Mouse, keyboard

Software

• Operating system Windows XP SP3 32 bit Professional/ Home Edition

• Operating system Windows 7 32 bit/64 bit

• Adobe Acrobat Reader

5/4

Siemens NC 81.1 · 2019

■

Selection and ordering data

Description Article No.

SINUMERIK 808D on PC on DVD-ROM

6FC5870-0YC40-0YT0

Siemens Automation Cooperates with Education (SCE)

Teaching made easy – Comprehensive support on the way to Industrie 4.0

■

Knowledge & technology – the keystones to success in digitalization

Services and training

Digitalization is quickly and radically changing our world. What does this mean for education?

In the world of Industrie 4.0, companies can expect a host of new opportunities and challenges. New systems are verified on the spot through simulations. Automated mass production processes can make every product on the conveyor belt a unique product.

■

The SCE digitalization concept for educators

The SCE digitalization concept presented here shows how digitalization can be implemented in educational institutions – from vocational schools to universities.

6,08/$7,21 $8720$7,21 &/28'

New products are now market-ready much faster. Siemens is shaping this transformation as a technology leader in the field of automation and process lifecycle management (PLM).

These new digitalization processes are changing the know-how requirements for employees. Many educational institutions are facing the challenge of conveying Industrie 4.0 know-how as part of their teaching and training. The Siemens Automation Cooperates with Education (SCE) program is supporting educators on the way to Industrie 4.0.

Digitalization (or Industrie 4.0) know-how is now introduced through CAx and cloud technologies. It is founded on the basics of automation, such as digital technologies, PLC and information technologies, and on advanced automation and industrial communication technologies.

The level of digitalization knowledge can be weighted, depending on the vocational field or branch of study – e.g. mechanical engineering, automation engineering or computer science.

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Siemens NC 81.1 · 2019

5/5

Services and training

Siemens Automation Cooperates with Education (SCE)

Teaching made easy – Comprehensive support on the way to Industrie 4.0

■

The SCE digitalization concept for educators (continued)

As part of their project work, students at Vocational School 2 in Wolfsburg, Germany, have implemented the three levels of the SCE Industrie 4.0 concept. A virtual twin created with the Siemens NX Mechatronics Designer (MCD) CAD software was used for the design and virtual commissioning. This enables fast and efficient assembly of the real automation system, e.g. with SIMATIC S7-1500/ET 200SP/RFID, for use in classes. Production data, such as the number of bottles filled, production date and system parameters, are uploaded to a cloud using SIMATIC IOT2000.

siemens.com/iot2020 siemens.com/nx

The SCE offers

Learning and training documents

More than 100 didactically prepared learning and training documents are available through SCE and incorporate the digitalization concept. They are designed for use in classes, but can also be customized or used for individual study. These documents are available for free download, most of them in 7 languages.

siemens.com/sce/documents

Educator courses

Excellent teaching content is needed to introduce students to digitalization. For this purpose, SCE holds educator courses in certain regions. Based on our learning and training documents and through practical exercises, educators acquire the latest Industrie 4.0 know-how.

siemens.com/sce/courses

Trainer packages

The 90 SCE trainer packages help educators teaching and implementing the SCE digitalization concept. Trainer packages comprise specially compiled, genuine Siemens hardware and software products. The trainer packages are based on the learning and training documents and are offered to schools, colleges and universities at special terms.

siemens.com/sce/tp

Support for your projects / textbooks

We support you on selected projects with advice and assistance from SCE contact partners.

As a special service, we support textbook authors. We maintain a list of textbooks on the SCE website.

siemens.com/sce/contact siemens.com/sce/books

5/6

Siemens NC 81.1 · 2019

Teaching made easy – Comprehensive support on the way to Industrie 4.0

■

Partnerships for proliferation of Industrie 4.0 in education

Services and training

Siemens Automation Cooperates with Education (SCE)

Partnership with WorldSkills

As a technology powerhouse, we support vocational training of students around the world. Since 2010, we have partnered with WorldSkills as a Global Industry Partner in order to amplify this cause.

WorldSkills is an international organization whose mission is to raise the profile and recognition of skilled people, and show how important vocational skills are in achieving economic growth and personal success. Every two years, WorldSkills hosts the world championships of skills.

Siemens provides the competitors with automation products, such as SIMATIC S7-1500 and LOGO!, for the disciplines: industrial control, electrical installations, Polymechanics/Automation and manufacturing technology.

The next international skill competitions are scheduled for Kazan/Russia, in 2019 and Shanghai/China, in 2021. Additionally, we support selected continental and regional competitions.

siemens.com/worldskills

■

Information portal

Partnerships with educators

We provide support to educators and educational organizations in the form of one-on-one advice through SCE contact partners and Siemens experts as well as long-term cooperation.

siemens.com/sce/contact

Partnerships with producers of learning systems

For practical training in classrooms and labs, numerous producers of learning systems offer a wide range of complete didactic solutions based on SCE trainer packages.

siemens.com/sce/partner

To facilitate your teaching assignment and/or for selfstudy, we offer educators and students a comprehensive SCE information portal. At this portal you have quick access to all SCE offers, e.g. learning and training documents including projects, Getting Started information, videos, manuals, trial software and newsletters.

siemens.com/sce

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Siemens NC 81.1 · 2019

5/7

Services and training

Documentation

Specific documentation for SINUMERIK 808D ADVANCED

■

Overview

Comprehensive documentation is available for the SINUMERIK 808D ADVANCED CNC controls, including the SINAMICS V70 drive system. This documentation includes Operator’s Guides, Programming Guides or Configuration Guides, as well as Installation Guides.

Information is available in the following formats:

• Paper version, printed copy

https://support.industry.siemens.com/cs/ww/en/view/108464614

• PDF file available for download on the Internet at:

www.siemens.com/automation/support

You will find further information on the Internet at:

www.siemens.com/motioncontrol/docu

■

Selection and ordering data

Description

Specific documentation for SINUMERIK 808D ADVANCED for machine tool manufacturers

SINUMERIK 808D ADVANCED Commissioning Manual

•English

• Chinese Simplified

SINUMERIK 808D ADVANCED Function Manual

•English

• Chinese Simplified

SINUMERIK 808D ADVANCED Parameter Manual

•English

• Chinese Simplified

Specific documentation for SINUMERIK 808D ADVANCED for users

SINUMERIK 808D ADVANCED Diagnostics Manual

•English

• Chinese Simplified

SINUMERIK 808D ADVANCED T Programming and Operating Manual

•English

• Chinese Simplified

SINUMERIK 808D ADVANCED M Programming and Operating Manual

•English

• Chinese Simplified

SINUMERIK 808D ADVANCED Manual Machine plus (Turning) Programming and Operating Manual

•English

• Chinese Simplified

SINUMERIK 808D ADVANCED Programming and Operating Manual ISO dialects (Turning and Milling)

•English

• Chinese Simplified

Article No.

6FC5397-4EP10-0BA6 6FC5397-4EP10-0RA6

6FC5397-7EP40-0BA3 6FC5397-7EP40-0RA3

6FC5397-8EP40-0BA3 6FC5397-8EP40-0RA3

6FC5398-6DP10-0BA5 6FC5398-6DP10-0RA5

6FC5398-5DP10-0BA6 6FC5398-5DP10-0RA6

6FC5398-4DP10-0BA6 6FC5398-4DP10-0RA6

6FC5398-3DP10-0BA4 6FC5398-3DP10-0RA4

6FC5398-0DP40-0BA3 6FC5398-0DP40-0RA3

5/8

Siemens NC 81.1 · 2019

Appendix

6/2 Certificates of suitability

6/4 Partners at Siemens

6/4 Siemens Partner Program

6/5 Partner · Industry Mall and

Interactive Catalog CA 01

6/7 Notes on software

6/7 Software licenses 6/9 Setup texts and software update services

6/10 Subject index

6/12 Conversion tables

6/14 Metal surcharges

6/17 Conditions of sale and delivery 6/18 Export regulations

Siemens NC 81.1 · 2019

Appendix

Certificates of suitability

■

Overview

Many of the products in this Catalog fulfill requirements, e.g. for UL, CSA or FM and are labeled with the corresponding approval designation.

All of the certificates of suitability, approvals, certificates, declarations of conformity, test certificates, e.g. CE, UL, Safety Integrated etc. have been performed with the associated system components as they are described in the Configuration Manuals.

Test code Teste d b y Device series/

UL: Underwriters Laboratories Independent public testing body in North America

UL according to UL standard

UL according to CSA standard

UL according to UL and CSA standards

UL according to UL standard

UL according to CSA standard

UL according to UL and CSA standards

TUV: TUV Rheinland of North America Inc. Independent public testing body in North America, Nationally Recognized Testing Laboratory (NRTL)

TÜV: TÜV SÜD Product Service Independent public testing body in Germany, Nationally Recognized Testing Laboratory (NRTL) for North America

TUV according to UL and CSA standards

Component

SINUMERIK Standard UL 508, CSA C22.2 No. 142 NRAQ/7.E164110

SIMOTION Standard UL 508, CSA C22.2 No. 142 NRAQ/7.E164110 SINAMICS Standard UL 508, 508C, 61800-5-1

SIMODRIVE Standard UL 508C, CSA C22.2 No. 274 NMMS/2/7/8.E192450

SIMOTICS Standard UL 1004-1, 1004-6, 1004-8,

Line/motor reactors Standard UL 508, 506, 5085-1, 5085-2, 1561,

Line filters, dv/dt filters, sine-wave filters

Resistors UL 508, 508C, CSA C22.2 No. 14, 274 NMTR2/8.E224314

SINAMICS NRTL listing according to standard UL 508C U7V 12 06 20078 013

SIMOTION NRTL listing according to standard UL 508 U7V 13 03 20078 01 SIMODRIVE NRTL listing according to standard UL 508C,

Motion Control Encoder NRTL listing according to UL 61010-1

The certificates are only valid if the products are used with the described system components, are installed according to the Installation Guidelines and used for their intended purpose.

In other cases, the vendor of these products is responsible for arranging for the issue of new certificates.

Test standard Product category/

CSA C22.2 No. 142, 274

CSA C22.2 No. 100

CSA C22.2 No. 14, 47, 66.1-06, 66.2-06

UL 1283, CSA C22.2 No. 8 FOKY2/8.E70122

CSA C22.2. No. 14

CSA C22.2 No. 61010-1

File-No.

NRAQ/7.E217227

NRAQ/7.E164110, NMMS/2/7/8.E192450, NMMS/2/7/8.E203250, NMMS/7.E214113, NMMS/7.E253831

NMMS/2/7/8.E121068 NMMS/7.E355661 NMMS/7.E323473

NMMS/7.E214113 PRGY2/8.E227215

PRHZ2/8.E93429 PRHJ2/8.E342747 PRGY2/8.E253922 PRHZ2/8.E342746

XQNX2/8.E257859 NMTR2/8.E219022 NMMS2/8.E333628 XPTQ2/8.E257852 XPTQ2/8.E103521 NMMS2/8.E224872 XPTQ2/8.E354316 XPTQ2/8.E198309 XQNX2/8.E475972

NMMS2/8.E192450 NMTR2/8.E221095 NMTR2/8.E226619

U7 11 04 20078 009 U7 11 04 20078 010 U7 11 04 20078 011

CU 72090702

U8V 10 06 20196 024

6/2

Siemens NC 81.1 · 2019

■

Overview (continued)

Test code Teste d b y Device series/

CSA: Canadian Standards Association Independent public testing body in Canada

CSA according to CSA standard SINUMERIK Standard CSA C22.2 No. 142 2252-01 : LR 102527

FMRC: Factory Mutual Research Corporation Independent public testing body in North America

FM according to FM standard SINUMERIK Standard FMRC 3600, FMRC 3611, FMRC 3810,

EAC: Ivanovo-Certificate Independent public testing body in the Russian Federation

EAC in accordance with the EAC Directive

RCM: Australian Communications and Media Authority Independent public testing body in Australia

RCM according to EMC standard SINAMICS

KC: National Radio Research Agency Independent public testing body in South Korea

KC according to EMC standard SINAMICS

BIA Federal Institute for Occupational Safety

– Functional safety SINAMICS

TÜV SÜD Rail

– Functional safety SINAMICS

Component

SINAMICS SINUMERIK SIMOTION

SINUMERIK SIMOTION

More information about certificates can be found online at:

https://support.industry.siemens.com/cs/ww/en/ps/cert

Test standard Product category/

ANSI/ISA S82.02.1

Standard IEC 61800-5-1/-2, IEC 61800-3 –

Standard IEC AS 61800-3, EN 61800-3 –

Standard KN 11 –

Standard EN 61800-5-2 –

Appendix

Certificates of suitability

File-No.

–

Siemens NC 81.1 · 2019

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Appendix

Partners at Siemens

Siemens Partner Program

■

Overview

Siemens Solution und Approved Partners

Partner Finder

Highest competence in automation and drive technology as well as power distribution

Siemens works closely together with selected partner companies around the world in order to ensure that customer requirements for all aspects of automation and drives, as well as power distribution, are fulfilled as best as possible  wherever you are, and whatever the time.

We place great value on our customers acting in accordance with the same ideals which characterize Siemens as a whole: Competence, professionalism and quality. That is why continuous development through qualification and certification measures in line with global standards is a central aspect of our Partner Program. This means that with our partners, you benefit from the same high quality standards all over the world. The partner emblem is the symbol for tried and tested quality.

Solution Partners and Approved Partners Our global network of partners includes both Solution Partners

and Approved Partners. The latter can be further differentiated into "Value Added Reseller" and "Industry Services".

At present we are working with more than 1,500 Solution Partners worldwide. They are characterized by extensive application, system and sector knowledge, as well as proven project experience, and are able to implement future-proof tailored solutions of the highest quality, based on our product and system portfolio.

With their detailed technical knowledge, Siemens Approved

Partners  Value Added Resellers offer a combination of

products and services that range from specialist technologies and customized modifications to the provision of high-quality system and product packages. They also provide qualified technical support and assistance.

Approved Partners  Industry Services put their unique exper-

tise entirely at the service of enhancing your productivity and can be instrumental in ensuring the availability of your plants.

In the Siemens global Solution Partner program, customers are certain to find the optimum partner for their specific requirements - with no great effort. The Partner Finder is basically a comprehensive database that showcases the profiles of all our solution partners.

Easy selection: Set filters in the search screen form according to the criteria that are relevant to you. You can also directly enter the name of an existing partner.

Skills at a glance: Gain a quick insight into the specific competencies of any particular partner with the reference reports.

Direct contact option: Use our electronic query form:

www.siemens.com/partnerfinder

Additional information on the Siemens Solution Partner Program is available online at:

www.siemens.com/partner-program

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Siemens NC 81.1 · 2019

Partner at Siemens

Appendix

Partner · Industry Mall and Interactive Catalog CA 01

At your service locally, around the globe for consulting, sales, training, service, support, spare parts on the entire portfolio of Digital Factory and Process Industries and Drives.

Your partner can be found in our Personal Contacts Database at:

www.siemens.com/automation-contact

You start by selecting

• the required competence,

• products and branches,

• a country and a city

or by a

• location search or free text search.

Easy product selection and ordering in the Industry Mall and with the Interactive Catalog CA 01

Industry Mall The Industry Mall is a Siemens Internet ordering platform.

Here you have a clear and informative online access to a huge range of products.

Powerful search functions make it easy to select the required products. Configurators enable you to configure complex product and system components quickly and easily. CAx data types are also provided here.

Data transfer allows the whole procedure, from selection through ordering to tracking and tracing, to be carried out online. Availability checks, customer-specific discounts and bid creation are also possible.

www.siemens.com/industrymall

Interactive Catalog CA 01 - Products for Automation and Drives The Interactive Catalog CA 01 combined with the Siemens

Industry Mall unites the benefits of offline and online media in one application – the performance of an offline catalog with the availability of manifold and up-to-date information on the Internet.

Select products and assemble orders with the CA 01, determine the availability of the selected products and track & trace via the Industry Mall.

More information and download:

www.siemens.com/automation/ca01

Siemens NC 81.1 · 2019

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Appendix

Information and Download Center

Downloading catalogs

In the Information and Download Center you can download catalogs and brochures in PDF format without having to register.

The filter dialog makes it possible to carry out targeted searches.

www.siemens.com/industry/infocenter

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Siemens NC 81.1 · 2019

■

Overview

Software types

Software requiring a license is categorized into types. The following software types have been defined:

• Engineering software

• Runtime software

Engineering software

This includes all software products for creating (engineering) user software, e.g. for configuring, programming, parameterizing, testing, commissioning or servicing.

Data generated with engineering software and executable programs can be duplicated for your own use or for use by third-parties free-of-charge.

Runtime software

This includes all software products required for plant/machine operation, e.g. operating system, basic system, system expansions, drivers, etc.

The duplication of the runtime software and executable programs created with the runtime software for your own use or for use by third-parties is subject to a charge.

You can find information about license fees according to use in the ordering data (e.g. in the catalog). Examples of categories of use include per CPU, per installation, per channel, per instance, per axis, per control loop, per variable, etc.

Information about extended rights of use for parameterization/configuration tools supplied as integral components of the scope of delivery can be found in the readme file supplied with the relevant product(s).

License types

• Floating license

• Single license

• Rental license

• Rental floating license

• Trial license

• Demo license

• Demo floating license

Floating license

The software may be installed for internal use on any number of devices by the licensee. Only the concurrent user is licensed. The concurrent user is the person using the program. Use begins when the software is started. A license is required for each concurrent user.

Single license

Unlike the floating license, a single license permits only one installation of the software per license.

The type of use licensed is specified in the ordering data and in the Certificate of License (CoL). Types of use include for example per instance, per axis, per channel, etc.

One single license is required for each type of use defined.

Rental license

A rental license supports the sporadic use of engineering software. Once the license key has been installed, the software can be used for a specific period of time (the operating hours do not have to be consecutive). One license is required for each installation of the software.

Appendix

Notes on software

Software licenses

Rental floating license

The rental floating license corresponds to the rental license, except that a license is not required for each installation of the software. Rather, one license is required per object (for example, user or device).

Trial license

A trial license supports short-term use of the software in a nonproductive context, e.g. for testing and evaluation purposes. It can be transferred to another license.

Demo license

The demo license support the sporadic use of engineering software in a non-productive context, for example, use for testing and evaluation purposes. It can be transferred to another license. After the installation of the license key, the software can be operated for a specific period of time, whereby usage can be interrupted as often as required.

One license is required per installation of the software.

Demo floating license

The demo floating license corresponds to the demo license, except that a license is not required for each installation of the software. Rather, one license is required per object (for example, user or device).

Certificate of License (CoL)

The CoL is the licensee's proof that the use of the software has been licensed by Siemens. A CoL is required for every type of use and must be kept in a safe place.

Downgrading

The licensee is permitted to use the software or an earlier version/ release of the software, provided that the licensee owns such a version/release and its use is technically feasible.

Delivery versions

Software is constantly being updated. The following delivery versions

• PowerPack

• Upgrade

can be used to access updates. Existing bug fixes are supplied with the ServicePack version.

PowerPack

PowerPacks can be used to upgrade to more powerful software. The licensee receives a new license agreement and CoL (Certificate of License) with the PowerPack. This CoL, together with the CoL for the original product, proves that the new software is licensed. A separate PowerPack must be purchased for each original license of the software to be replaced.

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Appendix

Notes on software

Software licenses

■

Overview

Upgrade

An upgrade permits the use of a new version of the software on the condition that a license for a previous version of the product is already held. The licensee receives a new license agreement and CoL with the upgrade. This CoL, together with the CoL for the previous product, proves that the new version is licensed. A separate upgrade must be purchased for each original license of the software to be upgraded.

ServicePack

ServicePacks are used to debug existing products. ServicePacks may be duplicated for use as prescribed according to the number of existing original licenses.

You can download explanations concerning license conditions from:

www.siemens.com/automation/salesmaterial-as/catalog/en/terms_of_trade_en.pdf

License key

Software products with and without license keys are supplied. The license key serves as an electronic license stamp and

is also the switch for activating the software (floating license, rental license, etc.).

The complete installation of software products requiring license keys includes the program to be licensed (the software) and the license key (which represents the license).

Software Update Service (SUS)

As part of the SUS contract, all software updates for the respective product are made available to you free of charge for a period of one year from the invoice date. The contract will automatically be extended for one year if it is not canceled three months before it expires.

The possession of the current version of the respective software is a basic condition for entering into an SUS contract.

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Siemens NC 81.1 · 2019

■

Overview

For supplies and deliveries of software products see also Conditions of sale and delivery.

Legal notes during setup for new software products

All software products feature a uniform reference to the license conditions. The license conditions are enclosed either with the documentation or in the software pack. When software is downloaded from the Internet, the license contract is displayed before the ordering procedure and must be accepted by the user before downloading can continue.

Notice: This software is protected by German and/or US copyright laws and the regulations of international agreements. Unauthorized reproduction or sale of this software or parts of it is a criminal offense. This will lead to criminal and civil prosecution, and may result in significant fines and/or claims for damages. Prior to installing and using the software, please read the applicable license conditions for this software. You will find these in the documentation or packaging.

If you have received this software on a CD-ROM that is marked Trial version, or accompanying software that is licensed for your use, the software is only permitted to be used for test and validation purposes in accordance with the accompanying conditions for the trial license. To this end, it is necessary for programs, software libraries, etc. are installed on your computer. We therefore urgently recommend that installation is performed on a single-user computer or on a computer that is not used in the production process or for storing important data, since it cannot be completely excluded that existing files will be modified or overwritten. We accept no liability whatsoever for damage and/or data losses that result from this installation or the nonobservance of this warning. Every other type of use of this software is only permitted if you are in possession of a valid license from Siemens is obtained.

If you are not in possession of a valid license that can be proven by presenting an appropriate Certificate of License/software product certificate, please abort installation immediately and contact a Siemens office without delay to avoid claims for damages.

Appendix

Notes on software

Setup texts and software update services

■

Overview (continued)

Software update services

Order To order the software update service, an article number must be specified. The software update service can be ordered when the software products are ordered or at a later date. Subsequent orders require that the ordering party is in possession at least of a single license.

Note: It is recommended that the software update service is ordered as early as possible. If a new software version of a software product is released for delivery by Siemens, only those customers will receive it automatically who are entered in the appropriate delivery list at Siemens at this time. Previous software versions, or the current software version are not supplied when the software update service is ordered. The software update service requires that the software product is up-to-date at the time of completion of the contract for the software update service.

Delivery

When a software update service is ordered, you will be sent the contractual conditions of this service and the price is due for payment. At the same time, you will be included in a delivery list for the software product to be updated. If Siemens releases a new software version for the corresponding software product for general sale (function version or product version), it will be delivered automatically to the goods recipient specified in the delivery address within the contract period.

■

More information

Security information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-theart industrial security concept. Siemens’ products and solutions constitute one element of such a concept. Customer are responsible for preventing unauthorized access to theire plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.

For additional information on industrial security measures that may be implemented, please visit:

https://www.siemens.com/industrialsecurity

Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under

https://www.siemens.com/industrialsecurity

Siemens NC 81.1 · 2019

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Appendix

Subject index

Numerics Page

1FL6 feed motors ........................................................................1/5, 2/2, 3/12

1PH1 main spindle motors ..........................................................1/5, 2/2, 3/20

Absolute encoder ............................................1/5, 3/9, 3/12, 3/13, 3/20, 3/21

Accessories ................................................................................2/3, 3/17, 4/1

Adapter set .................................................................................................4/2

Additional 1 positioning axis/auxiliary spindle......................................2/2, 3/3

Additional NC axis ...............................................................................2/2, 3/3

Advanced Surface ...............................................................................2/4, 3/2

Approvals ....................................................................................................6/2

Auxiliary spindle, 1 additional...............................................................2/2, 3/3

Axis functions ..............................................................................................2/3

Axis/spindle, each additional ...............................................................2/2, 3/3

Battery.................................................................................................2/12, 3/2

Bidirectional leadscrew error compensation .....................................2/10, 3/3

Brake cable ...............................................................................................3/29

Bus cable ..................................................................................................3/27

Cable set ............................................................................................2/11, 4/5

Cables, pre-assembled ........................................3/26, 3/28, 3/29, 3/31, 3/32

Canned cycles .....................................................................................2/6, 3/2

Certificates of suitability ..............................................................................6/2

Clamp strap ................................................................................................4/8

CNC control ................................................................................................3/2

CNC lock function ..............................................................................2/10, 3/3

CNC programming .....................................................................................2/5

CNC user memory ......................................................................................2/2

Commissioning .........................................................................................2/12

Communication ...........................................................................................2/9

Compensations .........................................................................................2/10

Conditions of sale and delivery ................................................................6/17

Configuration ..............................................................................................2/2

Connectable CNC accessories ..................................................................2/3

Connectable measuring systems ...............................................................2/2

Connection of PLC process signals ...........................................................4/5

Connection overview

• SINAMICS V70 servo drive....................................................................3/29

• SINAMICS V70 spindle drive ................................................................3/31

• SINUMERIK 808D ADVANCED T/M .....................................................3/26

Connection system .....................................................................................1/6

Control configuration ...................................................................................2/2

Control structure .........................................................................................2/2

Contour handwheel ..............................................................................2/3, 3/3

Conversion tables .....................................................................................6/12

CP-Basic ...............................................................................................2/3, 3/3

Cycles .........................................................................................................2/6

Data management ......................................................................................2/9

Derating factors for power and signal cables ............................................1/6

Diagnostic functions .................................................................................2/12

Dimensional drawings

• Direct spindle encoder ...........................................................................4/9

• Electronic handwheel .............................................................................4/3

• SIMOTICS M-1PH1 main spindle motor ...............................................3/22

• SIMOTICS S-1FL6 feed motor ..............................................................3/14

• SINAMICS V70 servo drive ...................................................................3/10

• SINAMICS V70 spindle drive ................................................................3/18

D (continued) Page

Dimensional drawings (continued)

• SINUMERIK 808D ADVANCED T/M .......................................................3/4

• SINUMERIK 808D MCP horizontal/vertical ............................................3/7

• SITOP power supply ..............................................................................4/6

• Terminal strip converter ..........................................................................4/5

Direct spindle encoder ........................................................................ 2/2, 4/7

Documentation ........................................................................................... 5/8

Download Center ........................................................................................ 6/6

Downloading Catalogs ............................................................................... 6/6

Drive bus terminator ................................................................................... 3/8

Drives ......................................................................................................... 2/2

Electronic handwheel ..........................................................................2/3, 4/2

Encoder ............................................................................... 2/2, 3/8, 3/16, 4/8

Equipment package examples ....................................................... 3/33, 3/34

Export regulations .................................................................................... 6/17

Fan kits .......................................................................................................3/8

Feed axis solutions .............................................................................. 1/5, 3/8

Feed motor ............................................................................................... 3/12

Free on-site service .............................................................................1/5, 5/2

Generic coupling, CP-Basic.................................................................2/3, 3/3

HMI functions ...........................................................................................2/10

Incremental encoder .................................................................................. 2/2

Industry Mall ...............................................................................................6/5

Information and Ordering on the Internet ...................................................6/6

Interactive Catalog CA 01 .......................................................................... 6/5

Interpolations .............................................................................................. 2/4

License key ................................................................................................6/8

License types .............................................................................................6/7

Lock MyCycles ................................................................................... 2/10, 3/3

Machine control panel .........................................................................2/3, 3/5

Main spindle motors .......................................................................... 2/2, 3/20

Maintenance .............................................................................................2/12

Manual ........................................................................................................5/8

Manual Machine plus ...................................................................2/8, 3/2, 3/3

Material warranty .................................................................................1/5, 5/2

Measuring functions ...................................................................................2/4

Measuring systems ....................................................................................2/2

Metal surcharges ...................................................................................... 6/14

MM+ .............................................................................................2/8, 3/2, 3/3

Mode groups ..............................................................................................2/2

Monitoring functions .................................................................................2/10

MOTION-CONNECT .......................................................................... 1/6, 3/26

MOTION-CONNECT cables

• for SINAMICS V70 servo drive .............................................................. 3/21

• for SINAMICS V70 spindle drive .......................................................... 3/31

• for SINUMERIK 808D ADVANCED........................................................3/26

MOTION-CONNECT connection systems .........................................1/6, 3/26

Motion-synchronous actions .......................................................................2/4

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Siemens NC 81.1 · 2019

Appendix

Subject index

O Page

Offline PLC programming tool ..................................................................2/11

Offline programming .................................................................................2/12

On-site service .....................................................................................1/5, 5/2

Open Architecture .......................................................................................2/5

Operating modes ........................................................................................2/8

Operating software languages .................................................................2/10

Operator components ..........................................................................3/5, 4/2

Operator-panel-based CNCs ......................................................................1/4

Options .......................................................................................................3/3

Pair of synchronized axes (gantry axes), basic ...................................2/3, 3/3

Partner at Siemens ...............................................................................6/4, 6/5

PC-based CNC training ..............................................................................5/4

PLC area ...................................................................................................2/11

Positioning axis, 1 additional ................................................................2/2, 3/3

Power cable ..............................................................................................3/32

Power supply ..............................................................................................4/6

Program and workpiece management .......................................................2/7

Programming support .................................................................................2/7

RS422 (TTL) incremental encoder ................................................2/2, 4/7, 4/8

Sample packages.............................................................................3/33, 3/34

Security information ....................................................................................6/9

Serial production .......................................................................................2/12

Service ........................................................................................2/12, 5/1, 5/2

Servo drive ..................................................................................................3/8

Setpoint cable ...........................................................................................3/28

Setup texts ..................................................................................................6/9

Shield plate ...............................................................................................3/17

Siemens Automation Cooperates with Education .......................................5/5

Siemens Solution Partner ............................................................................6/4

Signal cable ............................................................................3/28, 3/29, 3/32

SIMOTICS M-1PH1 main spindle motor ............................................1/5, 3/20

SIMOTICS S-1FL5 feed motor ....................................................................1/5

SIMOTICS S-1FL6 feed motor ...........................................................1/5, 3/12

Simulation ...................................................................................................2/7

SINAMICS V70 .....................................................................................1/5, 3/8

SINAMICS V70 spindle .............................................................................3/16

SINUMERIK 808D ADVANCED ............................................................1/4, 2/1

SINUMERIK 808D ADVANCED M ........................................................1/4, 3/3

SINUMERIK 808D ADVANCED PPU 150.3/160.3 vertical ..........................3/2

SINUMERIK 808D ADVANCED PPU 151.3/161.3 horizontal ......................3/2

SINUMERIK 808D ADVANCED system ...............................................1/3, 3/1

SINUMERIK 808D ADVANCED T .........................................................1/4, 3/3

SINUMERIK 808D CNC controls

• Overview of functions .............................................................................2/1

• Toolbox .........................................................................................2/11, 2/12

S (continued) Page

SINUMERIK 808D MCP ....................................................................... 2/3, 3/5

SINUMERIK 808D MCP horizontal/vertical .................................................3/5

SINUMERIK 808D MCP machine control panel .........................................3/5

SINUMERIK 808D MCP machine control panel, horizontal ........................3/5

SINUMERIK 808D MCP machine control panel, vertical ...........................3/5

SINUMERIK 808D MCP machine control panel,

vertical with handwheel slot .......................................................................3/5

SINUMERIK 808D on PC ................................................................... 2/12, 5/4

SINUMERIK 808D startGUIDE .................................................2/10, 2/12, 3/2

SINUMERIK 808D T/M toolbox ................................................. 2/11, 2/12, 3/3

SINUMERIK Operate BASIC ............................................................... 2/2, 3/2

SINUMERIK programGUIDE BASIC ....................................................2/7, 3/2

SITOP power supply ................................................................................... 4/6

Slot for handwheel ...................................................................................... 3/5

Software licenses ........................................................................................6/7

Software Update Service ..................................................................... 6/8, 6/9

Software version .........................................................................................2/1

Solution Partner ..........................................................................................6/4

Spindle functions ........................................................................................2/4

Spring disk coupling ....................................................................4/7, 4/8, 4/9

Supplementary components ......................................................................4/5

Support, on-site .................................................................................... 1/5, 5/2

SUS ............................................................................................................. 6/8

Teaching support ........................................................................................5/5

Technology cycles ...............................................................................2/6, 3/2

Terminal strip converter ..................................................................... 2/11, 4/5

Tools ........................................................................................................... 2/8

Training .............................................................................................. 2/12, 5/3

TRANSMIT/TRACYL Transformation without Y axis ............................. 2/3, 3/3

Upgrade ..............................................................................................6/7, 6/8

Workpiece management ............................................................................2/7

Siemens NC 81.1 · 2019

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Appendix

Conversion tables

■

Rotary inertia (to convert from A to B, multiply by entry in table)

BAlb-in

lb-in

lb-ft

lb-in-s

lb-ft-s

slug-ft

kg-cm

kg-cm-s

gm-cm gm-cm-s

oz-in

oz-in-s

■

Torq ue (to convert from A to B, multiply by entry in table)

16.94 × 10–32.59 × 10–32.15 × 10–42.926 2.98 × 10–32.92 × 1032.984 16 4.14 × 10 144 1 0.3729 3.10 × 10–2421.40 0.4297 4.21 × 105429.71 2304 5.967

386.08 2.681 1 8.33 × 10–21.129 × 1031.152 1.129 × 1061.152 × 1036.177 × 10316

4.63 × 10332.17 12 1 1.35 × 10413.825 1.355 × 1071.38 × 1047.41 × 104192

0.3417 2.37 × 10–38.85 × 10–47.37 × 10–511.019 × 10–31000 1.019 5.46 1.41 × 10

335.1 2.327 0.8679 7.23 × 10–2980.66 1 9.8 × 1051000 5.36 × 10313.887

3.417 × 10–42.37 × 10–68.85 × 10–77.37 × 10–81 × 10

0.335 2.32 × 10–38.67 × 10–47.23 × 10–50.9806 1 × 10

0.0625 4.34 × 10–41.61 × 10–41.34 × 10–50.182 1.86 × 10–4182.9 0.186 1 2.59 × 10

24.13 0.1675 6.25 × 10–25.20 × 10–370.615 7.20 × 10–27.09 × 10472.0 386.08 1

BAlb-in lb-ft oz-in N-m kg-cm kg-m gm-cm dyne-cm

lb-ft

lb-in-s

lb-ft-s slug-ft

kg-cm2kg-cm-s2gm-cm

–3

1.01 × 10–611.01 × 10–35.46 × 10–31.41 × 10

–3

980.6 1 5.36 1.38 × 10

gm-cm-s2oz-in

oz-in-s

–2

–5

–2

–3

lb-in 1 8.333 × 10

–2

16 0.113 1.152 1.152 × 10–21.152 × 10 lb-ft 12 1 192 1.355 13.825 0.138 1.382 × 10 oz-in 6.25 × 10

–2

5.208 × 10

–3

17.061 × 10–37.200 × 10

–2

7.200 × 10

–4

72.007 7.061 × 10 N-m 8.850 0.737 141.612 1 10.197 0.102 1.019 × 10 kg-cm 0.8679 7.233 × 10 kg-m 86.796 7.233 1.388 × 10 gm-cm 8.679 × 10 dyne-cm 8.850 × 10

■

Length (to convert from A to B, multiply by entry in table)

–4

–7

7.233 × 10

7.375 × 10

BAinches feet cm yd mm m

inches 1 0.0833 2.54 0.028 25.4 0.0254 feet 12 1 30.48 0.333 304.8 0.3048 cm 0.3937 0.03281 1 1.09 × 10–210 0.01 yd 36 3 91.44 1 914.4 0.914 mm 0.03937 0.00328 0.1 1.09

–2

13.877 9.806 × 10–2110–21000 9.806 × 10

–5

1.388 × 10

–8

1.416 × 10

9.806 100 1 1 × 10

–2

9.806 × 10–51 × 10

–5

–7

■

Force (to convert from A to B, multiply by entry in table)

–3

1 × 10

–5

1.0197 × 10–61.019 × 10

1 980.665

–8

1.019 × 10

BAlb oz gm dyne N

lb 1 16 453.6 4.448 × 1054.4482 oz 0.0625 1 28.35 2.780 × 1040.27801 gm 2.205 × 10–30.03527 1 1.02 × 10–3N.A.

–6

× 10

3.59 × 10–5980.7 1 0.00001

× 10

–3

1 0.001

dyne 2.248 N 0.22481 3.5967 N.A. 100000 1

m 39.37 3.281 100 1.09 1000 1

■

Mass (to convert from A to B, multiply by entry in table)

■

Power (to convert from A to B, multiply by entry in table)

BAhp Watts

hp (English) 1 745.7 (lb-in) (deg./s) 2.645 × 10 (lb-in) (rpm) 1.587 × 10 (lb-ft) (deg./s) 3.173 × 10 (lb-ft) (rpm) 1.904 × 10 Watts 1.341 × 10

–6

–5

–4

–3

1.972 × 10

1.183 × 10

2.366 × 10

0.1420 1

–3

–2

lb 1 16 453.6 0.4536 0.0311 oz 6.25 × 10–21 28.35 0.02835 1.93 × 10 gm 2.205 × 10–33.527 × 10–2110–36.852 × 10 kg 2.205 35.27 10 slug 32.17 514.8 1.459 × 10414.59 1

■

Rotation (to convert from A to B, multiply by entry in table)

BAlb oz gm kg slug

BArpm rad/s degrees/s

1.129 × 10

1.355 × 10

1 × 10

9.806 × 10

–3

16.852 × 10

–3

–5

–2

6/12

Siemens NC 81.1 · 2019

rpm 1 0.105 6.0 rad/s 9.55 1 57.30 degrees/s 0.167 1.745 × 10

–2

■

Temperature Conversion

°F °C °C °F

0–17.8–10 14 32 0 0 32 50 10 10 50 70 21.1 20 68 90 32.2 30 86

98.4 37 37 98.4

212 100 100 212 subtract 32 and multiply by 5/9multiply by 9/5 and add 32

■

Mechanism Efficiencies

Acme-screw with brass nut ~0.35–0.65 Acme-screw with plastic nut ~0.50–0.85 Ball-screw ~0.85–0.95 Chain and sprocket ~0.95–0.98 Preloaded ball-screw ~0.75–0.85 Spur or bevel-gears ~0.90 Timing belts ~0.96–0.98 Worm gears ~0.45–0.85 Helical gear (1 reduction) ~0.92

■

Friction Coefficients

Materials  Steel on steel (greased) ~0.15 Plastic on steel ~0.15–0.25 Copper on steel ~0.30 Brass on steel ~0.35 Aluminum on steel ~0.45 Steel on steel ~0.58

Mechanism  Ball bushings <0.001 Linear bearings <0.001 Dove-tail slides ~0.2++ Gibb ways ~0.5++

■

Material Densities

Material lb-in Aluminum 0.096 2.66 Brass 0.299 8.30 Bronze 0.295 8.17 Copper 0.322 8.91 Hard wood 0.029 0.80 Soft wood 0.018 0.48 Plastic 0.040 1.11 Glass 0.079–0.090 2.2–2.5 Titanium 0.163 4.51 Paper 0.025–0.043 0.7–1.2 Polyvinyl chloride 0.047–0.050 1.3–1.4 Rubber 0.033–0.036 0.92–0.99 Silicone rubber, without filler 0.043 1.2 Cast iron, gray 0.274 7.6 Steel 0.280 7.75

■

Wire Gauges

Cross-section

0.2 25 24

0.3 23 22

0.5 21 20

0.75 20 19

1.0 19 18

1.5 17 16

2.5 15 13 41311

6129 10 9 7 16 7 6 25 5 3 35 3 2 50 0 1/0 70 000 2/0 95 00000 3/0

120 0000000 4/0 150 – 6/0 185 – 7/0

Appendix

Conversion tables

Standard Wire Gauge (SWG)

gm-cm

American Wire Gauge (AWG)

The table shows approximate SWG/AWG sizes nearest to standard metric sizes; the cross-sections do not match exactly.

Siemens NC 81.1 · 2019

6/13

Appendix

Metal surcharges

■

Explanation of the raw material/metal surcharges1)

2) 3) 4)

Surcharge calculation

To compensate for variations in the price of the raw materials silver, copper, aluminum, lead, gold, dysprosium neodym

, surcharges are calculated on a daily basis using the

and/or

so-called metal factor for products containing these raw materials. A surcharge for the respective raw material is calculated as a supplement to the price of a product if the basic official price of the raw material in question is exceeded.

The surcharges are calculated in accordance with the following criteria:

• Basic official price of the raw material Basic official price from the day prior to receipt of the order or prior to release order (daily price) for

- Silver (sales price, processed)

- Gold (sales price, processed)

and for

- Copper (lower DEL notation + 1 %)

- Aluminum (aluminum in cables)

- Lead (lead in cables)

• Metal factor of the products Certain products are displayed with a metal factor. The metal factor determines the official price (for those raw materials concerned) as of which the metal surcharges are applied and the calculation method used (weight or percentage method). An exact explanation is given below.

Structure of the metal factor

The metal factor consists of several digits; the first digit indicates whether the percentage method of calculation refers to the list price or a possible discounted price (customer net price) (L = list price / N = customer net price).

The remaining digits indicate the method of calculation used for the respective raw material. If no surcharge is added for a raw material, a "-" is used.

1st digit List or customer net price using the percentage method 2nd digit for silver (AG) 3rd digit for copper (CU) 4th digit for aluminum (AL) 5th digit for lead (PB) 6th digit 7th digit 8th digit for neodym (Nd)

for gold (AU) for dysprosium (Dy)

Weight method

The weight method uses the basic official price, the daily price and the raw material weight. In order to calculate the surcharge, the basic official price must be subtracted from the daily price. The difference is then multiplied by the raw material weight.

The basic official price can be found in the table below using the number (1 to 9) of the respective digit of the metal factor. The raw material weight can be found in the respective product descriptions.

Percentage method

Use of the percentage method is indicated by the letters A-Z at the respective digit of the metal factor.

The surcharge is increased - dependent on the deviation of the daily price compared with the basic official price - using the percentage method in "steps" and consequently offers surcharges that remain constant within the framework of this "step range". A higher percentage rate is charged for each new step. The respective percentage level can be found in the table below.

Metal factor examples

L E A – – – – –

Basis for % surcharge: List price Silver Basis 150 , Step 50 , 0.5 % Copper Basis 150 , Step 50 , 0.1 % No surcharge for aluminum No surcharge for lead No surcharge for gold No surcharge for dysprosium No surcharge for neodym

N – A 6 – – – –

Basis for % surcharge: Customer net price No surcharge for silver Copper Basis 150 , Step 50 , 0.1 % Aluminum acc. to weight, basic offic. price 225  No surcharge for lead No surcharge for gold No surcharge for dysprosium No surcharge for neodym

– – 3 – – – – –

No basis necessary No surcharge for silver Copper acc. to weight, basic official price 150  No surcharge for aluminum No surcharge for lead No surcharge for gold No surcharge for dysprosium No surcharge for neodym

Refer to the separate explanation on the next page regarding the raw materials dysprosium and neodym (= rare earths).

For a different method of calculation, refer to the separate explanation for these raw materials on the next page.

Source: Umicore, Hanau (www.metalsmanagement.umicore.com).

Source: Schutzvereinigung DEL-Notiz e.V. (www.del-notiz.org).

6/14

Siemens NC 81.1 · 2019

Appendix

Metal surcharges

■

Explanation of the raw material/metal surcharges for dysprosium and neodym (rare earths)1)

Surcharge calculation

To compensate for variations in the price of the raw materials

silver

, copper1), aluminum1), lead1), gold1), dysprosium and/or neodym, surcharges are calculated on a daily basis using the so-called metal factor for products containing these raw materials. The surcharge for dysprosium and neodym is calculated as a supplement to the price of a product if the basic official price of the raw material in question is exceeded.

The surcharge is calculated in accordance with the following criteria:

• Basic official price of the raw material

Three-month basic average price (see below) in the period before the quarter in which the order was received or the release order took place (= average official price) for

- dysprosium (Dy metal, 99 % min. FOB China; USD/kg)

- neodym (Nd metal, 99 % min. FOB China; USD/kg)

• Metal factor of the products

Structure of the metal factor

The metal factor consists of several digits; the first digit is not relevant to the calculation of dysprosium and neodym.

The remaining digits indicate the method of calculation used for the respective raw material. If no surcharge is added for a raw material, a "-" is used.

1st digit List or customer net price using the percentage method 2nd digit for silver (AG) 3rd digit for copper (CU) 4th digit for aluminum (AL) 5th digit for lead (PB) 6th digit for gold (AU) 7th digit for dysprosium (Dy) 8th digit for neodym (Nd)

Certain products are displayed with a metal factor. The metal factor indicates (for those raw materials concerned) the basic official price as of which the surcharges for dysprosium and neodym are calculated using the weight method. An exact explanation of the metal factor is given below.

Three-month average price

The prices of rare earths vary according to the foreign currency, and there is no freely accessible stock exchange listing. This makes it more difficult for all parties involved to monitor changes in price. In order to avoid continuous adjustment of the surcharges, but to still ensure fair, transparent pricing, an average price is calculated over a three-month period using the average monthly foreign exchange rate from USD to EUR (source: European Central Bank). Since not all facts are immediately available at the start of each month, a one-month buffer is allowed before the new average price applies.

Examples of calculation of the average official price:

Period for calculation of the average price:

Sep 2016 - Nov 2016 Q1 in 2017 (Jan - Mar) Dec 2016 - Feb 2017 Q2 in 2017 (Apr - Jun) Mar 2017 - May 2017 Q3 in 2017 (Jul - Sep) Jun 2017 - Aug 2017 Q4 in 2017 (Oct - Dec)

Period during which the order/release order is effected and the average price applies:

Weight method

The weight method uses the basic official price, the average price and the raw material weight. In order to calculate the surcharge, the basic official price must be subtracted from the average price. The difference is then multiplied by the raw material weight.

The basic official price can be found in the table below using the number (1 to 9) of the respective digit of the metal factor. Your Sales contact can inform you of the raw material weight.

Metal factor examples

– – – – – – 7 1

No basis necessary No surcharge for silver No surcharge for copper No surcharge for aluminum No surcharge for lead No surcharge for gold Dysprosium acc. to weight, basic official price

300 € Neodym acc. to weight, basic official price 50 €

For a different method of calculation, refer to the separate explanation for these raw materials on the previous page.

Source: Asian Metal Ltd (www.asianmetal.com)

Siemens NC 81.1 · 2019

6/15

Appendix

Metal surcharges

■

Values of the metal factor

Percentage method

A 150 50 0.1 0.2 0.3 0.4 0.1 B 150 50 0.2 0.4 0.6 0.8 0.2 C 150 50 0.3 0.6 0.9 1.2 0.3 D 150 50 0.4 0.8 1.2 1.6 0.4 E 150 50 0.5 1.0 1.5 2.0 0.5 F 150 50 0.6 1.2 1.8 2.4 0.6 G 150 50 1.0 2.0 3.0 4.0 1.0 H 150 50 1.2 2.4 3.6 4.8 1.2 I 150 50 1.6 3.2 4.8 6.4 1.6 J 150 50 1.8 3.6 5.4 7.2 1.8

O 175 50 0.1 0.2 0.3 0.4 0.1 P 175 50 0.2 0.4 0.6 0.8 0.2 R 175 50 0.5 1.0 1.5 2.0 0.5

S 225 50 0.2 0.4 0.6 0.8 0.2 U 225 50 1.0 2.0 3.0 4.0 1.0 V 225 50 1.0 1.5 2.0 3.0 1.0 W 225 50 1.2 2.5 3.5 4.5 1.0

Y 150 25 0.3 0.6 0.9 1.2 0.3

Z 400 25 0.1 0.2 0.3 0.4 0.1

L Calculation based on the list price N Calculation based on the customer net price (discounted list price)

Weight method

1 50 2 100 3 150 4 175 5 200 6 225 7 300 8 400 9 555

Miscellaneous

- No metal surcharge

Basic official price in €

Price basis (1st digit)

Basic official price in €

Step range in €

% surcharge

1st step

Price in € Price in € Price in € Price in €

150.01 - 200.00 200.01 - 250.00 250.01 - 300.00 300.01 - 350.00

175.01 - 225.00 225.01 - 275.00 275.01 - 325.00 325.01 - 375.00

225.01 - 275.00 275.01 - 325.00 325.01 - 375.00 375.01 - 425.00

150.01 - 175.00 175.01 - 200.00 200.01 - 225.00 225.01 - 250.00

400.01 - 425.00 425.01 - 450.00 450.01 - 475.00 475.01 - 500.00

% surcharge

2nd step

Calculation based on raw material weight

% surcharge

3rd step

% surcharge

4th step

% sur-

charge

per addi-

tional step

6/16

Siemens NC 81.1 · 2019

■

1. General Provisions

By using this catalog you can acquire hardware and software products described therein from Siemens AG subject to the following Terms and Conditions of Sale and Delivery (hereinafter referred to as "T&C"). Please note that the scope, the quality and the conditions for supplies and services, including software products, by any Siemens entity having a registered office outside Germany, shall be subject exclusively to the General Terms and Conditions of the respective Siemens entity. The following T&C apply exclusively for orders placed with Siemens Aktiengesellschaft, Germany.

1.1 For customers with a seat or registered office in Germany

For customers with a seat or registered office in Germany, the following applies subordinate to the T&C:

• for installation work the "General Conditions for Erection

Works  Germany" Deutschland" (only available in German at the moment)) and/or

• for Plant Analytics Services the "Standard Terms and

Conditions for Plant Analytics Services  for Customer in Germany" Plant Analytics Services für Kunden in Deutschland" (only available in German at the moment)) and/or

• for stand-alone software products and software products

forming a part of a product or project, the "General License Conditions for Software Products for Automation and Drives for Customers with a Seat or registered Office in Germany" and/or

• for other supplies and/or services the "General Conditions for

the Supply of Products and Services of the Electrical and Electronics Industry" In case such supplies and/or services should contain Open Source Software, the conditions of which shall prevail over the " General Conditions for the Supply of Products and Services of the Electrical and Electronics Industry " contained in the scope of delivery in which the applicable conditions for Open Source Software are specified. This shall apply mutatis mutandis for notices referring to other third party software components.

1.2 For customers with a seat or registered office outside Germany

For customers with a seat or registered office outside Germany, the following applies subordinate to the T&C:

• for Plant Analytics Services the "Standard Terms and

Conditions for Plant Analytics Services"

• for services the "International Terms & Conditions for

Services" Conditions"

•

for other supplies of hard- and/or software the "International Terms & Conditions for Products" "Software Licensing Conditions"

1.3 For customers with master or framework agreement

To the extent our supplies and/or services offered are covered by an existing master or framework agreement, the terms and conditions of that agreement shall apply instead of T&C.

("Allgemeine Montagebedingungen 

("Allgemeine Geschäftsbedingungen für das

. A notice will be

and/or

supplemented by "Software Licensing

and/or

supplemented by

Conditions of sale and delivery/Export regulations

■

2. Prices

The prices are in  (Euro) ex point of delivery, exclusive of packaging.

The sales tax (value added tax) is not included in the prices. It shall be charged separately at the respective rate according to the applicable statutory legal regulations.

Prices are subject to change without prior notice. We will charget the prices valid at the time of delivery.

To compensate for variations in the price of raw materials (e.g. silver, copper, aluminum, lead, gold, dysprosium and neodym), surcharges are calculated on a daily basis using the so-called metal factor for products containing these raw materials. A surcharge for the respective raw material is calculated as a supplement to the price of a product if the basic official price of the raw material in question is exceeded.

The metal factor of a product indicates the basic official price (for those raw materials concerned) as of which the surcharges on the price of the product are applied, and with what method of calculation.

You will find a detailed explanation of the metal factor on the page headed "Metal surcharges".

To calculate the surcharge (except in the cases of dysprosium and neodym), the official price from the day prior to that on which the order was received or the release order was effected is used.

To calculate the surcharge applicable to dysprosium and neodym ("rare earths"), the corresponding three-month basic average price in the quarter prior to that in which the order was

received or the release order was effected is used with a onemonth buffer (details on the calculation can be found in the explanation of the metal factor).

■

3. Additional Terms and Conditions

The dimensions are in mm. In Germany, according to the German law on units in measuring technology, data in inches apply only to devices for export.

Illustrations are not binding. Insofar as there are no remarks on the individual pages of this

catalog - especially with regard to data, dimensions and weights given - these are subject to change without prior notice.

Appendix

The text of the Terms and Conditions of Siemens AG can be downloaded at

www.siemens.com/automation/salesmaterial-as/catalog/en/ terms_of_trade_en.pdf

Siemens NC 81.1 · 2019

6/17

Appendix

Conditions of sale and delivery/Export regulations

■

4. Export regulations

We shall not be obligated to fulfill any agreement if such fulfillment is prevented by any impediments arising out of national or international foreign trade or customs requirements or any embargoes and/or other sanctions.

Export may be subject to license. We shall indicate in the delivery details whether licenses are required under German, European and US export lists.

Our products are controlled by the U.S. Government (when labeled with "ECCN" unequal "N") and authorized for export only to the country of ultimate destination for use by the ultimate consignee or end-user(s) herein identified. They may not be resold, transferred, or otherwise disposed of, to any other country or to any person other than the authorized ultimate consignee or end-user(s), either in their original form or after being incorporated into other items, without first obtaining approval from the U.S. Government or as otherwise authorized by U.S. law and regulations.

The export indications can be viewed in advance in the description of the respective goods on the Industry Mall, our online catalog system. Only the export labels "AL" and "ECCN" indicated on order confirmations, delivery notes and invoices are authoritative.

Products labeled with "AL" unequal "N" are subject to European / national export authorization. Products without label, with label "AL:N" / "ECCN:N", or label "AL:9X9999" / "ECCN: 9X9999" may require authorization from responsible authorities depending on the final end-use, or the destination.

If you transfer goods (hardware and/or software and/or technology as well as corresponding documentation, regardless of the mode of provision) delivered by us or works and services (including all kinds of technical support) performed by us to a third party worldwide, you must comply with all applicable national and international (re-)export control regulations.

If required for the purpose of conducting export control checks, you (upon request by us) shall promptly provide us with all information pertaining to the particular end customer, final disposition and intended use of goods delivered by us respectively works and services provided by us, as well as to any export control restrictions existing in this relation.

The products listed in this catalog may be subject to European/German and/or US export regulations. Any export requiring approval is therefore subject to authorization by the relevant authorities.

Errors excepted and subject to change without prior notice.

6/18

Siemens NC 81.1 · 2019

Catalogs

Digital Factory, Process Industries and Drives and Energy Management

Further information can be obtained from our branch offices listed at www.siemens.com/automation-contact

Interactive Catalog on DVD Catalog

Products for Automation and Drives

Building Control

GAMMA Building Control ET G1

Drive Systems

SINAMICS G130 Drive Converter Chassis Units SINAMICS G150 Drive Converter Cabinet Units

SINAMICS GM150, SINAMICS SM150 Medium-Voltage Converters

Digital: SINAMICS PERFECT HARMONY GH180

Medium-Voltage Air-Cooled Drives (Germany Edition)

SINAMICS G180 Converters – Compact Units, Cabinet Systems, Cabinet Units Air-Cooled and Liquid-Cooled

SINAMICS S120 Chassis Format Converter Units SINAMICS S120 Cabinet Modules SINAMICS S150 Converter Cabinet Units

SINAMICS S120 and SIMOTICS D 21.4 SINAMICS DCM DC Converter, Control Module D23.1 SINAMICS Inverters for

Single-Axis Drives · Built-In Units SINAMICS Inverters for

Single-Axis Drives · Distributed Inverters

Digital: SINAMICS S210 Servo Drive System D32 Digital: SINAMICS V90 Basic Servo Drive System D33 Digital: SINAMICS G120P and SINAMICS G120P

Cabinet pump, fan, compressor converters

LOHER VARIO High Voltage Motors Flameproof, Type Series 1PS4, 1PS5, 1MV4 and 1MV5 Frame Size 355 to 1000, Power Range 80 to 7100 kW

Digital: Three-Phase Induction Motors

SIMOTICS HV, SIMOTICS TN

Digital: Three-Phase Induction Motors SIMOTICS HV D84.3

High Voltage Three-phase Induction Motors SIMOTICS HV Series A-compact PLUS

Digital: Modular Industrial Generators SIGENTICS M D85.1

Three-Phase Induction Motors SIMOTICS HV, Series H-compact

Synchronous Motors with Permanent-Magnet Technology, HT-direct

DC Motors DA 12 SIMOVERT PM Modular Converter Systems DA 45 MICROMASTER 420/430/440 Inverters DA 51.2 MICROMASTER 411/COMBIMASTER 411 DA 51.3

Low-Voltage Three-Phase-Motors SIMOTOCS S-1FG1 Servo geared motors D41 SIMOTICS Low-Voltage Motors D81.1 SIMOTICS FD Low-Voltage Motors D81.8 LOHER Low-Voltage Motors D83.1

Digital: MOTOX Geared Motors D87.1

SIMOGEAR Geared Motors MD 50.1 SIMOGEAR Electric-monorail geared motors

Light-load and heavy-load applications SIMOGEAR Gearboxes with adapter MD 50.11

Mechanical Driving Machines FLENDER Standard Couplings MD 10.1 FLENDER High Performance Couplings MD 10.2 FLENDER Backlash-free Couplings MD 10.3 FLENDER SIP Standard industrial planetary gear units MD 31.1

Motion Control

SINUMERIK 840 Equipment for Machine Tools NC 62 SINUMERIK 808 Equipment for Machine Tools NC 81.1 SINUMERIK 828 Equipment for Machine Tools NC 82 SIMOTION Equipment for Production Machines PM 21

Digital: Drive and Control Components for Cranes CR 1

CA 01

D11

D12

D15.1

D18.1

D21.3

D 31.1

D 31.2

D35

D 83.2

D 84.1

D 84.9

D86.1

D86.2

MD 50.8

Process Instrumentation and Analytics

Digital: Field Instruments for Process Automation FI 01 Digital: Display Recorders SIREC D MP 20 Digital: SIPART Controllers and Software MP 31

Products for Weighing Technology WT 10

Digital: Process Analytical Instruments AP 01 Digital: Process Analytics, Components for

Continuous Emission Monitoring

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SENTRON · SIVACON · ALPHA Protection, Switching, Measuring and Monitoring Devices, Switchboards and Distribution Systems

Standards-Compliant Components for Photovoltaic Plants

Electrical Components for the Railway Industry LV 12 Power Monitoring Made Simple LV 1 4 Components for Industrial Control Panels according

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3WT Air Circuit Breakers up to 4000 A LV 3 5 3VT Molded Case Circuit Breakers up to 1600 A LV 36

Digital: SIVACON System Cubicles, System Lighting

and System Air-Conditioning

Digital: ALPHA Distribution Systems LV 5 1

ALPHA FIX Terminal Blocks LV 5 2 SIVACON S4 Power Distribution Boards LV 56 SIVACON 8PS Busbar Trunking Systems LV 7 0

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Vacuum Switching Technology and Components for Medium Voltage

Power Supply

SITOP Power supply KT 10.1

Safety Integrated

Safety Technology for Factory Automation SI 10

SIMATIC HMI / PC-based Automation

Human Machine Interface Systems/ PC-based Automation

SIMATIC Ident

Industrial Identification Systems ID 10

SIMATIC Industrial Automation Systems

Products for Totally Integrated Automation ST 70 SIMATIC PCS 7 Process Control System

System components SIMATIC PCS 7 Process Control System

Technology components Add-ons for the SIMATIC PCS 7

Process Control System SIMATIC S7-400 advanced controller ST 400

SIMATIC NET

Industrial Communication IK PI

SIRIUS Industrial Controls

Digital: SIRIUS Industrial Controls IC 10

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There you’ll find additional catalogs in other languages. Please note the section “Downloading catalogs” on page

“Online services” in the appendix of this catalog.

Catalog

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LV 1 0

LV 1 1

LV 1 6

LV 1 8

LV 5 0

HG 11.01

ST 80/ ST PC

ST PCS 7

ST PCS 7 T

ST PCS 7 AO

Get more information

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The information provided in this catalog contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice.

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In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept.

Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.

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Siemens SINUMERIK 808 Users guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Related catalogs

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Introduction

How to use this catalog

The system

SINUMERIK 808D ADVANCED

Small, robust, easy, simply smart

Preconfigured for basic standard turning machines …

... and basic standard milling machines

Feed and spindle drive solutions

SINAMICS V70, SIMOTICS S-1FL6 and SIMOTICS M-1PH1

Up to 36 months material warranty and on-site service

MOTION-CONNECT connection systems

Overview of functions

SINUMERIK 808D ADVANCED CNC controls

Control structure and configuration

Connectable drives

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Operation

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Too ls

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SINUMERIK 808D ADVANCED system

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SINUMERIK 808D ADVANCED PPU 15x.3/PPU 16x.3

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SINUMERIK 808D MCP horizontal/vertical

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SIMOTICS S-1FL6 feed motor

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Sample packages

Sample package for Turning with SINUMERIK 808D ADVANCED T

Sample package for Milling with SINUMERIK 808D ADVANCED M

Accessories

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