Siemens SIMOCODE pro C, SIMOCODE pro V PB, SIMOCODE pro V MR, SIMOCODE pro S, SIMOCODE pro V EIP System Manual

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Industrial Controls

Motor management and control devices SIMOCODE pro

System Manual

05/2019

A5E40507475002A/RS

Introduction

Advantages/benefits/configuration with SIMOCODE pro

Areas of application

Features

Overview of functions

Check list for selecting a device series

An overview of system components

Description of system components

Compartment identification

Accessories

3UF50 compatibility mode

Mounting, wiring, connecting, system interfaces, configuration guidelines

Commissioning, service, troubleshooting

Safety and commissioning information for Ex areas

Technical data

CAx data, dimension drawings

List of abbreviations

SIMOCODE pro

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Siemens AG Smart Infrastructure Control Products Postfach 2355 90713 FUERTH GERMANY

Legal information

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

ambient conditions must be complied with. The information in the relevant documentation must be observed.

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Ⓟ 05/2019 Subject to change

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1 Introduction ............................................................................................................................................. 9

1.1 Important notes ......................................................................................................................... 9

1.2 Siemens Industry Online Support ........................................................................................... 12

1.3 Siemens Industry Online Support app .................................................................................... 14

1.4 Support Request ..................................................................................................................... 15

1.5 Security information ................................................................................................................ 16

1.6 Current information about operational safety ......................................................................... 17

1.7 Information about third-party software .................................................................................... 18

1.8 Recycling and disposal ........................................................................................................... 22

1.9 What is SIMOCODE pro? ....................................................................................................... 23

1.10 Device series .......................................................................................................................... 24

1.11 Modules, interfaces, configuration options ............................................................................. 26

2 Advantages/benefits/configuration with SIMOCODE pro ........................................................................ 29

2.1 Advantages/benefits ............................................................................................................... 29

2.2 Independent operation ............................................................................................................ 32

2.3 Simplifying configuration with SIMOCODE pro ...................................................................... 33

2.4 Typical configuration ............................................................................................................... 35

3 Areas of application .............................................................................................................................. 39

4 Features ............................................................................................................................................... 41

5 Overview of functions ............................................................................................................................ 47

5.1 Protection functions ................................................................................................................ 47

5.2 Monitoring functions ................................................................................................................ 49

5.3 Safety-oriented tripping ........................................................................................................... 52

5.4 Control functions ..................................................................................................................... 53

5.5 Communication ....................................................................................................................... 54

5.6 Standard functions .................................................................................................................. 57

5.7 Freely-programmable logic modules ...................................................................................... 58

5.8 Operating, service and diagnostics data................................................................................. 59

6 Check list for selecting a device series .................................................................................................. 61

7 An overview of system components ...................................................................................................... 65

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Table of contents

8 Description of system components ........................................................................................................ 81

8.1 Basic units (BU) ..................................................................................................................... 81

8.2 Operator panel (OP) .............................................................................................................. 85

8.3 Operator panel with display ................................................................................................... 88

8.3.1 Description of the operator panel with display ....................................................................... 88

8.3.2 Operator controls and display elements of the operator panel with display .......................... 92

8.3.3 Menu of the operator panel with display ................................................................................ 94

8.3.3.1 Timing charts .......................................................................................................................... 94

8.3.3.2 Displays of the operator panel with display ......................................................................... 109

8.3.3.3 Read and adapt main display .............................................................................................. 112

8.3.3.4 Display of measured values in the measured values display .............................................. 115

8.3.3.5 Motor protection and motor control status ........................................................................... 117

8.3.3.6 Display of statistical and maintenance-relevant information on the

statistics/maintenance display ............................................................................................. 119

8.3.3.7 Status display for fieldbus communication ........................................................................... 120

8.3.3.8 Displays the current status of all device I/Os ....................................................................... 122

8.3.3.9 Parameters ........................................................................................................................... 124

8.3.3.10 Adapt display settings .......................................................................................................... 126

8.3.3.11 Resetting, testing and parameterizing via commands ......................................................... 129

8.3.3.12 Displaying all pending messages ......................................................................................... 130

8.3.3.13 Displaying all pending warnings........................................................................................... 130

8.3.3.14 Displaying all pending faults ................................................................................................ 130

8.3.3.15 Reading the device's internal error buffer ............................................................................ 130

8.3.3.16 Reading the device's internal event memory ....................................................................... 131

8.3.3.17 Identification of the motor feeder and the SIMOCODE pro components............................. 132

8.4 Current measuring modules (IM) for the SIMOCODE pro C, SIMOCODE pro S, and

SIMOCODE pro V device series .......................................................................................... 133

8.5 Current / voltage measuring modules (UM, UM+) for the SIMOCODE pro V

High Performance device series ..........................................................................................

6 Decoupling module (DCM) for 1st generation current/voltage measuring modules

135

(e.g. 3UF711.1AA000) ......................................................................................................... 142

8.7 Spectrum of the expansion modules ................................................................................... 146

8.8 Digital module (DM) ............................................................................................................. 147

8.9 Fail-safe digital module (DM-F) ............................................................................................ 148

8.10 Analog module (AM) ............................................................................................................ 151

8.11 Ground-fault module (EM) ................................................................................................... 152

8.12 Temperature module (TM) ................................................................................................... 153

8.13 Multifunction module ............................................................................................................ 154

8.14 Configuration information for SIMOCODE pro V when using an older basic unit ............... 155

8.15 Configuration notes for use of a SIMOCODE pro V MR and SIMOCODE pro V EIP

basic unit .............................................................................................................................. 158

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9 Compartment identification .................................................................................................................. 159

9.1 Applications and advantages of compartment identification ................................................ 159

9.2 Hardware and software requirements for compartment identification .................................. 162

9.3 Operating compartment identification ................................................................................... 163

9.4 Mounting, wiring, interfaces, compartment identification ...................................................... 167

9.5 Commissioning and service compartment identification ....................................................... 170

9.6 Alarm, fault, and system events for compartment identification ........................................... 171

9.7 Compartment identification dimension drawings .................................................................. 172

9.8 Technical data compartment identification ........................................................................... 173

10 Accessories ........................................................................................................................................ 175

11 3UF50 compatibility mode ................................................................................................................... 179

11.1 Application, Win-SIMOCODE-DP converter ......................................................................... 179

11.2 Diagram of send and receive data ........................................................................................ 180

11.3 Diagram of diagnostics data ................................................................................................. 181

12 Mounting, wiring, connecting, system interfaces, configuration guidelines............................................ 185

12.1 Mounting ............................................................................................................................... 185

12.1.1 Mounting basic units, expansion modules, and the decoupling module .............................. 185

12.1.2 Mounting the bus terminal .................................................................................................... 188

12.1.3 Mounting of digital modules DM-F Local and DM-F PROFIsafe .......................................... 189

12.1.4 Mounting of current measuring modules .............................................................................. 189

12.1.5 Mounting the current / voltage measuring modules .............................................................. 191

12.1.6 Mounting of the operator panel and operator panel with display .......................................... 193

12.2 Wiring, connecting ................................................................................................................ 195

12.2.1 Wiring basic units, expansion modules and the decoupling module .................................... 195

12.2.2 Wiring digital modules DM-F Local and DM-F PROFIsafe ................................................... 221

12.2.3 Wiring of current measuring modules ................................................................................... 226

12.2.4 Wiring of current / voltage measuring modules .................................................................... 228

12.2.5 Measuring current with an external current transformer (interposing transformer) .............. 233

12.3 System interfaces ................................................................................................................. 236

12.3.1 Information about the system interfaces ............................................................................... 236

12.3.2 System interfaces on basic units, expansion modules, decoupling module, current

measuring modules and current / voltage measuring modules ............................................ 237

12.3.3 System interfaces on the digital modules DM-F Local and DM-F PROFIsafe ..................... 242

12.3.4 System interfaces on the operator panel and the operator panel with display ..................... 243

12.3.5 Closing the system interfaces with the system interface cover ............................................ 247

12.3.6 PROFIBUS DP to a 9-pole SUB-D socket ............................................................................ 248

12.3.7 Ethernet cable to RJ45 socket (PROFINET and EtherNet/IP) ............................................. 249

12.3.8 Modbus RTU connection to the SIMOCODE pro device ...................................................... 250

12.4 Configuration guidelines ....................................................................................................... 252

12.4.1 Configuration guidelines on PROFIBUS DP .........................................................................

4.2 Configuration guidelines on PROFINET ............................................................................... 254

12.

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13 Commissioning, service, troubleshooting.............................................................................................. 255

13.1 General information about commissioning and service ....................................................... 255

13.2 Commissioning..................................................................................................................... 257

13.2.1 Commissioning with PROFIBUS .......................................................................................... 257

13.2.1.1 PROFIBUS commissioning steps ........................................................................................ 257

13.2.1.2 Setting the PROFIBUS DP address..................................................................................... 258

13.2.1.3 Diagnostics via LED display on the basic unit and on the operator panel (PROFIBUS) ..... 259

13.2.1.4 Diagnostics via LED display on the modules DM-F Local or DM-F PROFIsafe .................. 259

13.2.2 Commissioning with PROFINET .......................................................................................... 260

13.2.2.1 PROFINET commissioning steps ........................................................................................ 260

13.2.2.2 Setting IP parameters and PROFINET device name .......................................................... 261

13.2.2.3 Setting the time manually after switch-on or recovery of the supply voltage ....................... 263

13.2.2.4 Diagnostics via LED display on the basic unit and on the operator panel (PROFINET) ..... 264

13.2.3 Commissioning with Modbus ............................................................................................... 265

13.2.3.1 Commissioning with Modbus RTU ....................................................................................... 265

13.2.4 Commissioning with EtherNet/IP ......................................................................................... 270

13.2.4.1 EtherNet/IP commissioning steps ........................................................................................ 270

13.2.4.2 Setting IP parameters and EIP device name ....................................................................... 271

13.2.4.3 Set the time manually after switch-on or recovery of the supply voltage ............................. 273

13.2.4.4 Diagnostics via LED display on the basic unit and on the operator panel with

EtherNet/IP ........................................................................................................................... 274

13.3 Service ................................................................................................................................. 275

13.3.1 Preventive maintenance ...................................................................................................... 275

13.3.2 Backing up and saving parameters...................................................................................... 277

13.3.3 Replacing SIMOCODE pro components ............................................................................. 279

13.3.4 Exchanging a 3UF52 operator panel for a 3UF720 operator panel .....................................

13.

3.5 Restoring factory settings .................................................................................................... 285

283

13.3.6 Firmware update of device components .............................................................................. 286

13.3.7 Support Request .................................................................................................................. 287

13.4 Troubleshooting ................................................................................................................... 288

13.4.1 Error buffer ........................................................................................................................... 288

13.4.2 Event memory ...................................................................................................................... 290

13.4.3 Alarms, faults, and system events - error handling .............................................................. 291

14 Safety and commissioning information for Ex areas ............................................................................. 303

14.1 Motor protection functions (overload protection, thermistor protection) .............................. 303

14.1.1 Module integration ............................................................................................................... 303

14.1.2 Information and standards ................................................................................................... 304

14.1.3 Installation and commissioning – motor protection functions (overload protection,

thermistor protection) ........................................................................................................... 305

14.1.3.1 Operating Instructions .......................................................................................................... 305

14.1.3.2 Setting the rated motor current ............................................................................................ 305

14.1.3.3 SIMOCODE pro with thermistor input .................................................................................. 307

14.1.3.4 Sensor circuit wiring ............................................................................................................. 308

14.1.3.5 Short-circuit protection for type of coordination 2 according to IEC 60947-4-1 ................... 309

14.1.3.6 Cable protection ................................................................................................................... 309

14.1.3.7 Test ...................................................................................................................................... 309

14.1.3.8 Further safety guidelines ...................................................................................................... 311

14.1.3.9 Ambient conditions ............................................................................................................... 311

14.1.3.10 Safety values ........................................................................................................................ 312

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14.1.4 Maintenance and repairs ...................................................................................................... 312

14.1.5 Warranty ............................................................................................................................... 312

14.1.6 Further information ................................................................................................................ 313

14.2 Dry-running protection for centrifugal pumps by active power monitoring ........................... 314

14.2.1 Module integration ................................................................................................................ 314

14.2.2 Information and standards .................................................................................................... 314

14.2.3 Installation and commissioning – dry-running protection for centrifugal pumps by

means of active power monitoring ........................................................................................ 318

14.2.3.1 Operating Instructions ........................................................................................................... 318

14.2.3.2 General information on installation and commissioning ....................................................... 318

14.2.3.3 Special conditions for commissioning and operation ............................................................ 319

14.2.3.4 Setting the parameters.......................................................................................................... 320

14.2.3.5 Line protection ...................................................................................................................... 322

14.2.3.6 Test ....................................................................................................................................... 322

14.2.3.7 Further safety information ..................................................................................................... 325

14.2.3.8 Environmental conditions ...................................................................................................... 325

14.2.3.9 Safety values ........................................................................................................................ 326

14.2.4 Periodic tests ........................................................................................................................ 326

14.2.5 Maintenance and repair ........................................................................................................ 326

14.2.6 Warranty ............................................................................................................................... 327

14.2.7 More information ................................................................................................................... 327

15 Technical data .................................................................................................................................... 329

15.1 Common technical data ........................................................................................................ 329

15.2 Technical specifications of the SIMOCODE pro C / pro S / pro V PB /

pro V MR basic units ............................................................................................................. 332

15.3 Technical specifications of the SIMOCODE pro V PN / pro V PN GP /

pro V EIP basic units............................................................................................................. 337

15.4 Technical data of the current measuring modules and the current / voltage measuring

modules ................................................................................................................................ 340

15.5 Technical data of the decoupling module ............................................................................. 345

15.6 Technical data of the expansion modules ............................................................................ 346

15.6.1 Technical data of the digital modules ................................................................................... 346

15.6.2 Technical data, digital modules DM-F Local and DM-F PROFIsafe ..................................... 347

15.6.3 Technical data of the DM-F Local digital module ................................................................. 349

15.6.4 Technical data of the DM-F-PROFIsafe digital module ........................................................ 351

15.6.5 Safety-related technical data of the digital modules DM-F Local and DM-F PROFIsafe ..... 352

15.6.6 Technical data of the analog module .................................................................................... 352

15.6.7 Technical data of the ground-fault module 3UF7500-1AA00-0 ............................................ 354

15.6.8 Technical data of the ground-fault module 3UF7510-1AA00-0 ............................................ 355

15.6.9 Technical data of the temperature module ........................................................................... 356

15.7 Technical data of the multifunction module .......................................................................... 357

15.8 Technical data of the operator panels .................................................................................. 360

15.8.1 Technical data of the operator panel .................................................................................... 360

15.8.2 Technical data of the operator panel with display ................................................................ 361

15.9 Technical data of the compartment identification ................................................................. 363

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15.10 Short-circuit protection with fuses for motor feeders for short-circuit currents up to

100 kA and 690 V for 1st generation current / voltage measuring module ......................... 364

15.11 Typical reaction times .......................................................................................................... 365

15.11.1 Typical reaction times of the SIMOCODE pro C/V device series ........................................ 365

15.11.2 Typical response times of SIMOCODE pro S device series ................................................ 366

15.11.3 Typical reaction times of the Modbus RTU device series .................................................... 367

15.12 Technical data in Siemens Industry Online Support ............................................................ 368

16 CAx data, dimension drawings ............................................................................................................. 369

16.1 CAx data .............................................................................................................................. 369

A List of abbreviations ............................................................................................................................. 371

A.1 List of abbreviations ............................................................................................................. 371

Glossary .............................................................................................................................................. 375

Index ................................................................................................................................................... 399

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1.1 Important notes

Purpose of this manual

The SIMOCODE pro System Manual describes in detail the motor management system and its functions. It contains information about configuring, commissioning, service and maintenance.

In addition to help on how to identify and rectify faults in the event of a malfunction, the manual also contains specific information for servicing and maintenance.

Required basic knowledge

To understand this manual you will require basic knowledge of low-voltage controls and distribution, digital circuit engineering and automation technology.

Scope of the manual

This manual is applicable to the listed SIMOCODE pro system components. It contains a description of the components applicable at the time of printing the manual. SIEMENS reserves the right to include updated information about launched new components or new versions of components in a Product Information.

Manual Collection

A Manual Collection (https://support.industry.siemens.com/cs/document/109743951), a collection of the following five SIMOCODE pro manuals, is available in Industry Online Support:

● SIMOCODE pro - 1 Getting Started

● SIMOCODE pro - 2 System Manual

● SIMOCODE pro - 3 Parameterization

● SIMOCODE pro - 4 Applications

● SIMOCODE pro - 5 Communication.

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Introduction

Response

Function 1

Function 2

Function 3

Tripping — X (d)

Signaling X X

—

Deactivated X X

X (d)

Delay

0 to 25.5 s (default: 0)

—

1.1 Important notes

Device series

When reference is made to "SIMOCODE pro", the reference also includes the following device series:

SIMOCODE pro C (see Device series (Page 24))

SIMOCODE pro S (see Device series (Page 24))

SIMOCODE pro V PB (PROFIBUS) (see Device series (Page 24))

SIMOCODE pro V PN (PROFINET) (see Device series (Page 24))

SIMOCODE pro V PN GP (PROFINET) (see Device series (Page 24))

SIMOCODE pro V MR (Modbus RTU) (see Device series (Page 24))

SIMOCODE pro V EIP (EtherNet/IP) (see Device series (Page 24))

When reference is made to "SIMOCODE pro V", the reference also includes all pro V devices, independently of communication.

SIMOCODE pro response tables

Specific responses (deactivated, signaling, warning, tripping) can be parameterized for various SIMOCODE pro functions, such as overload. These are always displayed in tabular form:

● "X" = Applicable

● "—" = not applicable

● Default values are marked "d" for "default" in parentheses.

Warning X (d) X —

Short description of the responses:

● Tripping: The contactor controls QE* are tripped. A fault message is generated which is

available as diagnostics via the communication bus. The fault message and the device-internal signal remain on until the appropriate length of time has elapsed or the cause of the fault has been eliminated and acknowledged.

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● Warning: In addition to the device-internal signal, a warning signal is generated that is

available as diagnostics via the communication bus.

● Signaling: Only a device-internal signal is generated, which can be further processed as

required.

● Deactivated: The appropriate function is switched off, no signals are generated.

A delay time can also be set for specific responses.

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Introduction

1.1 Important notes

Operating instructions and other manuals

● Please read the operating instructions of the respective components (Operating instructions (https://support.industry.siemens.com/cs/ww/en/ps/16027/man

● In addition to the "SIMOCODE pro" manual collection, the following manuals are available to you:

– The manual "SIMOCODE pro Safety fail-safe digital modules"

(https://support.automation.siemens.com/WW/view/en/50564852

– The appropriate manual for the DP master

– The system manual "SIMATIC PROFINET System Description"

(https://support.automation.siemens.com/WW/view/en/19292127

– The manual "Fault-tolerant S7-400H systems"

(https://support.automation.siemens.com/WW/view/en/1186523

– Programming manual "PROFINET IO - from PROFIBUS DP to PROFINET IO"

(https://support.automation.siemens.com/WW/view/en/19289930

– The application description "Saving Energy with SIMATIC S7 and ET200 S"

(https://support.automation.siemens.com/WW/view/en/41986454

)

))

)

More information

You will find further information on the Internet:

● SIMOCODE pro (https://www.siemens.com/simocode

● Information and Download Center (https://www.siemens.com/sirius/infomaterial)

● Siemens Industry Online Support (SIOS)

● Certificates (https://support.industry.siemens.com/cs/ww/en/ps/16027/cert).

Disclaimer of liability

The products described here have been developed to perform safety-related functions as part of a complete plant or machine. In general, a complete safety system consists of sensors, evaluation units, signaling devices and methods for safe tripping. The manufacturer is responsible for ensuring safe functioning of the complete plant or machine. Siemens AG, its subsidiaries, and associated companies (hereinafter referred to as "Siemens") are not in a position to guarantee every characteristic of a complete plant or machine not designed by Siemens.

Siemens also denies all responsibility for any recommendations that are made or implied in the following description. No new guarantee, warranty, or liability claims above those standard to Siemens can be derived from the following description.

(https://support.industry.siemens.com/cs/ww/en/ps

)

Recycling and disposal

For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of electronic waste and dispose of the device in accordance with the regulations in your country.

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Introduction

1.2 Siemens Industry Online Support

Information and service

At Siemens Industry Online Support you can obtain up-to-date information from our global support database quickly and simply. To accompany our products and systems, we offer a wealth of information and services that provide support in every phase of the lifecycle of your machine or plant – from planning and implementation and commissioning, right through to maintenance and modernization:

● Product support

● Application examples

● Services

● Forum

● mySupport

Link: Siemens Industry Online Support (https://support.industry.siemens.com/cs/de/en)

Product support

Here you will find all the information and comprehensive know-how for your product:

● FAQs

Our replies to frequently asked questions.

● Manuals/operating instructions

Read online or download, available as PDF or individually configurable.

● Certificates

Clearly sorted according to approving authority, type and country.

● Characteristics

For support in planning and configuring your system.

● Product announcements

The latest information and news concerning our products.

● Downloads

Here you will find updates, service packs, HSPs and much more for your product.

● Application examples

Function blocks, background and system descriptions, performance statements, demonstration systems, and application examples, clearly explained and represented.

● Technical data

Technical product data for support in planning and implementing your project.

Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)

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Page 13

Introduction

1.2 Siemens Industry Online Support

mySupport

With "mySupport", your personal work area, you get the very best out of your Industry Online Support experience. Everything enables you to find the right information - every time.

The following functions are now available:

● Personal Messages

Your personal mailbox for exchanging information and managing your contacts

● Requests

Use our online form for specific solution suggestions, or send your technical inquiry directly to a specialist in Technical Support

● Notifications

Make sure you always have the latest information - individually tailored to your needs

● Filter

Simple management and re-use of your filter settings from Product Support and the Technical Forum

● Favorites / Tagging

Create your own knowledge database by assigning "Favorites" and "Tags" to documents – simply and efficiently

● Entries last viewed

Clear presentation of your last viewed entries

● Documentation

Configure your individual documentation from different manuals – quickly and without complications

● Personal data

Change personal data and contact information here

● CAx data

Simple access to thousands of items of CAx data such as 3D models, 2D dimension drawings, EPLAN macros, and much more

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Introduction

Link for Android

Link for iOS

Link for Windows Phone

1.3 Siemens Industry Online Support app

Siemens Industry Online Support app

You can use the Siemens Industry Online Support app to access all the device-specific information available on the Siemens Industry Online Support portal for a particular article number, including operating instructions, manuals, datasheets, FAQs etc. The Siemens Industry Online Support app is available for iOS, Android or Windows Phone devices. You can download the app from the following links:

SIMOCODE pro

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Introduction

Support Request:

Internet (https://support.industry.siemens.com/My/ww/en/requests)

1.4 Support Request

Using the Support Request form in Online Support you can send your query directly to our Technical Assistance. After describing your query in a few guided steps, you will immediately be provided with possible suggestions for solving the problem.

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Introduction

1.5 Security information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept.

Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.

For additional information on industrial security measures that may be implemented, please visit

https://www.siemens.com/industrialsecurity

Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under

https://www.siemens.com/industrialsecurity

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Introduction

DANGER

Hazardous Voltage

Can Cause Death, Serious Injury or Risk of Property Damage

Please take note of our latest information!

1.6 Current information about operational safety

Important note for maintaining operational safety of your system

Systems with safety-related characteristics are subject to special operational safety requirements on the part of the operator. The supplier is also obliged to comply with special product monitoring measures. For this reason, we publish a special newsletter containing information on product developments and features that are (or could be) relevant to operation of safety-related systems. By subscribing to the appropriate newsletter in the Industry newsletter system (https://www.industry.siemens.com/newsletter that you are always up-to-date and able to make changes to your system, when necessary. Sign on to the following newsletter under "Products & Solutions":

• Control Components and System Engineering News

• Safety Integrated Newsletter.

), you will ensure

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Introduction

Support Request:

Internet (https://support.industry.siemens.com/My/ww/en/requests)

1.7 Information about third-party software

Third-party software components

This product, this solution or this service ("product") contains the third-party software components listed below. These consist either of open source software that is licensed under a license recognized by Open Source Initiative (http://www.opensource.org license defined by Siemens as being comparable ("OSS") and/or commercial software or freeware. With regard to the OSS components, the relevant OSS terms and conditions take priority over all other terms and conditions applicable to this product.

SIEMENS is providing you with the OSS portions of this product at no additional cost. Insofar as SIEMENS has combined or linked, according to the definition of the applicable license, specific components of the product with OSS components that are licensed under GNU LGPL Version 2 or a later version, and insofar as the applicable object file may not be used without restrictions ("LGPL-licensed module", whereby the LGPL-licensed module and the components with which the LGPL-licensed module is combined are hereinafter referred to as "combined product") and the applicable LGPL license criteria are fulfilled, you may additionally (i) edit the combined product for your own purposes and may in particular acquire the right to edit the combined product to link it with a modified version of the LGPLlicensed module and (ii) reverse engineer the combined product, but solely for the purpose of error correction of your edits. The right to edit shall not include the right to distribute. You must treat as confidential all information you acquire from reverse engineering of the combined product.

) or a

Certain OSS licenses require SIEMENS to publish the source code, e.g. the GNU General Public License, the GNU Lesser General Public License and the Mozilla Public License. Insofar as these licenses apply and the product has not already been delivered with the necessary source code, anyone may request a copy of the source code from Support Request during the period of time specified in the applicable OSS license:

Use the Support Request online form to send your query directly to our Technical Support. After describing your query in a few guided steps, you will immediately be provided with possible suggestions for solving the problem.

Subject: open source inquiry (specify the product name and version, where applicable)

SIEMENS can charge a processing fee of up to 5 euros to respond to the inquiry.

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Introduction

NOTICE

Open source software and/or third-party software included in this product

Component

Open Source Software [Yes/No]

Acknowledgements/ Comments

License conditions and copyright notices COMPONENT TIVA PRODUCTS - 2.1.0 (see below)

1.7 Information about third-party software

Warranty regarding use of open source software

The warranty obligations of SIEMENS are laid down in the applicable contract with SIEMENS. Insofar as you modify the product or the OSS components or use them in a manner other than specified by SIEMENS, warranty shall be ruled out and no technical support shall be provided. The following license terms and conditions may contain liability limitations that apply between you and the relevant licensor. To clarify matters, your attention is drawn to the fact that SIEMENS shall not cede any warranty obligations on behalf of or as an obligation for a third-party licensor.

Please note the following license terms and conditions and copyright notices applicable to the open source software and/or other components (or parts thereof):

tiva ware - 2.1.0 NO LICENSE AND COPYRIGHT INFORMATION FOR

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Introduction

1.7 Information about third-party software

LICENSE CONDITIONS AND COPYRIGHT NOTICES

Commercial Software: tiva ware - 2.1.0

Enclosed you'll find license conditions and copyright notices applicable for Commercial Software tiva ware - 2.1.0.

License conditions:

// Redistribution and use in source and binary forms, with or without

// modification, are permitted provided that the following conditions

// are met:

// Redistributions of source code must retain the above copyright

// notice, this list of conditions and the following disclaimer.

// Redistributions in binary form must reproduce the above copyright

// notice, this list of conditions and the following disclaimer in the

// documentation and/or other materials provided with the

// distribution.

// Neither the name of Texas Instruments Incorporated nor the names of

// its contributors may be used to endorse or promote products derived

// from this software without specific prior written permission.

// THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS

// "AS IS" AND ANY EXPRESS OR IMPLIED WARRANTIES, INCLUDING, BUT NOT

// LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR

// A PARTICULAR PURPOSE ARE DISCLAIMED. IN NO EVENT SHALL THE COPYRIGHT

// OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL,

// SPECIAL, EXEMPLARY, OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT

// LIMITED TO, PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES; LOSS OF USE,

// DATA, OR PROFITS; OR BUSINESS INTERRUPTION) HOWEVER CAUSED AND ON ANY

// THEORY OF LIABILITY, WHETHER IN CONTRACT, STRICT LIABILITY, OR TORT

// (INCLUDING NEGLIGENCE OR OTHERWISE) ARISING IN ANY WAY OUT OF THE USE

// OF THIS SOFTWARE, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE.

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Introduction

1.7 Information about third-party software

Copyrights:

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Introduction

1.8 Recycling and disposal

For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of old electrical and/or electronic devices and dispose of the device in accordance with the regulations in your country.

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Introduction

1.9 What is SIMOCODE pro?

SIMOCODE pro (SIRIUS Motor Management and Control Device) is a flexible and modular motor management system for motors with constant speeds in low-voltage applications. It optimizes the link between the control system and the motor feeder, increases plant availability and allows significant savings to be made during installation, commissioning, operation and maintenance. SIMOCODE pro is installed in the low-voltage switchgear system and links the higher-level automation system and the motor feeder intelligently. It comprises the following functions:

● Multifunctional and electronic full motor protection, independently of the automation system

● Integrated control functions for motor control (instead of hardware)

● Detailed operating, service and diagnostics data

● Fail-safe shutdown up to SIL3 using fail-safe expansion modules

(High Performance units only)

● Open communication through PROFIBUS DP, PROFINET, Modbus RTU and EtherNet/IP

● Parameterization with the SIMOCODE ES (TIA Portal) software package

Only the switching and short-circuit protection mechanisms of the main circuit (contactors, circuit breakers, fuses) are additionally needed.

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Introduction

1.10 Device series

The following functionally graduated device series are available for SIMOCODE pro:

● Basic units:

SIMOCODE pro C - the compact system for PROFIBUS DP communication with a direct-on-line and reversing starter function and/or for controlling a circuit breaker (MCCB).

● General Performance units:

– SIMOCODE pro S - the smart system for PROFIBUS DP with direct-on-line, reversing,

and star-delta starter function or for controlling a circuit breaker or soft starter. Its expandability with a multifunction module ensures there are always plenty of inputs and outputs. It enables precise ground-fault monitoring via the 3UL23 residual current transformer and temperature measurement.

– SIMOCODE pro V PN GP - the smart system for PROFINET with direct-on-line,

reversing, and star-delta starter function or for controlling a circuit breaker or soft starter. Its expandability with an expansion module ensures there are always plenty of inputs and outputs, precise ground-fault monitoring via the 3UL23 residual current transformer and temperature measurement.

● High Performance units:

SIMOCODE pro V – the variable system that offers numerous functions, such as voltage measurement and fail-safe shutdown, in addition to all the SIMOCODE pro C/pro S functions. Devices are available for the following communication protocols:

– PROFIBUS DP

– Modbus RTU

– PROFINET

– EtherNet/IP.

See Check list for selecting a device series (Page 61).

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Introduction

1.10 Device series

Figure 1-1 SIMOCODE pro device series

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Introduction

NOTICE

Maximum length of the connecting cable

NOTICE

The maximum distance between modules

1.11 Modules, interfaces, configuration options

For each feeder, every system comprises a basic unit and a separate current measuring module. Both modules are connected to each other electronically via the system interface, by means of a connecting cable, and can be installed together as a unit (behind one another) or separately (side-by-side). An operator panel can also be connected optionally via the second system interface on the basic unit, and installed in the switchgear cabinet door. The current measuring module and the operator panel are connected to the basic unit via connecting cables, which also supply the power. More inputs, outputs and functions can be added to the SIMOCODE pro S, pro V PB, pro V MR, pro V EtherNet/IP and pro V PN /pro V PN GP basic units by means of optional expansion modules, thus supplementing the inputs and outputs already existing on the basic unit. All modules are connected by connecting cables. The connecting cables are available with different lengths (ribbon cable 0.025 m, 0.1 m, 0.15 m, 0.3 m, 0.5 m; round cable 0.5 m, 1.0 m, 2.5 m).

The total length of all cables must not exceed 3 m on either of the system interfaces of the basic unit!

The maximum distance between the modules (e. g. between the basic unit and the current measuring module) must not exceed 2.5 m.

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Introduction

1.11 Modules, interfaces, configuration options

Additional control programs (star-delta starters, Dahlander starters, pole-changing starters, soft starters, each program also possible in combination with reversing starter, solenoid valve and positioner) are integrated in SIMOCODE pro V High Performance units. The SIMOCODE pro V device type is also particularly versatile. Its functionality can be expanded, if required, for example:

● The number and type of binary inputs and outputs can be increased in stages and adapted.

● A current/voltage measuring module can be used for additional voltage measurement and for monitoring power-related measured values (power management).

● A temperature module enables the evaluation of several analog temperature sensors.

● A ground-fault detection system can be integrated together with a summation current

transformer.

● An analog module extends the system by additional analog inputs and outputs, for example, for fill-level or flow-rate monitoring.

● An operator panel with display (OPD) is available as an alternative to the standard operator panel (OP) (restriction in the case of the SIMOCODE pro V PB: from version *E03*).

A special current/voltage measuring module for dry-running protection of centrifugal pumps in hazardous areas by active power monitoring can be used in combination with the following high performance devices with PTB 18 ATEX 5003:

● SIMOCODE pro V PB from version *E16*

● SIMOCODE pro V PN from version *E13*

● SIMOCODE pro V EIP from version *E04*

SIMOCODE pro C and SIMOCODE pro S are upwardly-compatible with SIMOCODE pro V. This means you can combine different series in your plant according to functional requirements.

Depending on functional requirements, the systems can be used simultaneously in a low-voltage switchboard without any problems and without any additional effort.

Parameterization of SIMOCODE pro C or SIMOCODE pro S can be transferred without a problem.

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Introduction

1.11 Modules, interfaces, configuration options

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Advantages/benefits/configuration with

SIMOCODE pro

2.1 Advantages/benefits

● The quantity of cabling required between the motor feeder and the PLC is reduced significantly by connecting the entire motor feeder to the process control system via the fieldbus (see Figures "SIMOCODE pro, integrated in the main circuit, control circuit and at automation level (PLC)")

● Automated processes are decentralized by means of configurable control and monitoring functions in the feeder. This saves automation system resources and ensures that the feeder is fully functional and protected even if the control system or bus system fails.

● By recording and monitoring operating, service and diagnostics data in the feeder and process control system, plant availability is increased, and the feeder is easier to service and maintain.

● The user can implement plant-specific requirements for every motor feeder thanks to the high degree of modularity.

● SIMOCODE pro provides compact solutions and different levels of functions for every customer application.

● By replacing the control circuit hardware with an integrated control function, the quantity of required hardware components with wiring is reduced. This drives down storage costs and limits potential wiring errors.

● Using electronic full motor protection allows the motors to be used more efficiently and ensures that the tripping characteristic remains stable and the tripping response stays the same, even after many years.

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Advantages/benefits/configuration with SIMOCODE pro

2.1 Advantages/benefits

Figure 2-1 SIMOCODE pro C, pro V, integrated in the main circuit, control circuit and at automation level (PLC)

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Advantages/benefits/configuration with SIMOCODE pro

2.1 Advantages/benefits

Figure 2-2 SIMOCODE pro S, integrated in the main circuit, control circuit and at automation level (PLC)

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Advantages/benefits/configuration with SIMOCODE pro

2.2 Independent operation

SIMOCODE pro protects and controls the motor feeder, independently of the automation system. Even if the automation system (PLC) fails, or if communication is disrupted, the motor feeder remains fully protected and controllable. SIMOCODE pro can be used without being connected to the fieldbus. This can easily be connected later, if required.

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Advantages/benefits/configuration with SIMOCODE pro

2.3 Simplifying configuration with SIMOCODE pro

Conventional configuration without SIMOCODE pro

Individual components are used for control, monitoring and signal pre-processing. The component and wiring requirements for this type of configuration are as follows:

● Use and wiring of overload relays, thermistor evaluation devices, current transformers and analog/digital converters

● Wiring of the control circuit

● Connection of start / stop control devices

● The contactor must be brought into locking mode via the auxiliary switches

● Wiring of the interlocks

The following figure illustrates the conventional configuration of a direct starter:

Figure 2-3 Conventional configuration of a motor feeder (direct starter)

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Advantages/benefits/configuration with SIMOCODE pro

2.3 Simplifying configuration with SIMOCODE pro

Configuration with SIMOCODE pro

SIMOCODE pro only is used to perform all control, monitoring and signal pre-processing functions. The advantages of this configuration are as follows:

● Additional overload relays, thermistor evaluation devices, current transformers and analog/digital converters are not necessary.

● The wiring of the control circuit (interlocking) is simplified.

● The start and stop switches are wired directly to the inputs of the basic unit.

● The contactor coil is energized via the output of the basic unit. An auxiliary contact for

locking is not required.

The following figure illustrates a configuration with SIMOCODE pro connected to PROFIBUS:

Figure 2-4 Configuration of a load feeder (direct-on-line starter) with SIMOCODE pro

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Advantages/benefits/configuration with SIMOCODE pro

2.4 Typical configuration

The following figures show typical hardware configurations:

Figure 2-5 Typical SIMOCODE pro C hardware configuration

Figure 2-6 Typical SIMOCODE pro S hardware configuration

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Advantages/benefits/configuration with SIMOCODE pro

2.4 Typical configuration

Figure 2-7 Typical SIMOCODE pro V PN GP hardware configuration

Figure 2-8 Typical SIMOCODE pro V PROFIBUS/Modbus RTU hardware configuration

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Advantages/benefits/configuration with SIMOCODE pro

2.4 Typical configuration

Figure 2-9 Typical SIMOCODE pro V PN/EtherNet/IP hardware configuration

For information about system components, see Chapter Description of system components (Page 81).

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Advantages/benefits/configuration with SIMOCODE pro

2.4 Typical configuration

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SIMOCODE pro is often used for automated processes where plant downtimes are very expensive (e.g. steel or cement industry) and where it is important to prevent plant downtimes through detailed operating, service and diagnostics data or to localize the fault very quickly in the event of a fault.

SIMOCODE pro is modular and space-saving and suited especially for operation in motor control centers (MCC) in the process industry and in power plants.

Applications:

● Protection and control of motors:

– in hazardous areas for different types of protection according to the ATEX

Directive 2014/34/EU (see also Section Safety and commissioning information for Ex areas (Page 303))

– Heavy-starting motors (paper, cement and metal industries; water management)

– In high-availability plants (chemical, oil, and raw material processing industry, power

plants)

● Dry-running protection of centrifugal pumps by active power monitoring of motors and

shutdown if power consumption falls below a minimum value – especially also including hazardous areas

– Type of ignition protection b "Control of ignition sources", ignition protection

system b1, approval according to DIN EN ISO 80079-37

– Approval according to ATEX Directive 2014/34/EU and IEC Ex

See also Chapter Dry-running protection for centrifugal pumps by active power monitoring (Page 314) in the safety and commissioning information for Ex areas.

SIMOCODE pro is especially designed for the chemical industry (including oil and gas), the steel industry, water management, and the paper, pharmaceutical, cement and glass industries. Further applications include power plant engineering and diamond, gold and platinum mines. Based on the experience gained with the predecessor system SIMOCODE DP, SIMOCODE pro has been tailored even more specifically to the requirements of these industries. The availability of motors and thus the entire process plays an important role in these industries. Downtimes caused by faults often lead to high costs. This is why it is even more important to detect potential faults early on and to initiate targeted, preventative measures. SIMOCODE pro provides the user with a motor management system based on years of experience and the latest technology.

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Areas of application

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Multifunction, electronic full motor protection for rated motor currents up to 820 A

SIMOCODE pro provides comprehensive protection of the motor feeder by means of a combination of delayable, multi-level protection and monitoring functions:

● Current-dependent electronic overload protection (CLASS 5 to 40)

● Thermistor motor protection

● Phase failure/unbalance protection

● Stalled rotor protection

● Monitoring of adjustable limit values for the motor current

● Voltage monitoring

● Active power monitoring

● Dry-running protection for centrifugal pumps by means of active power monitoring

● Monitoring of cos phi (no-load operation/load shedding)

● Ground-fault monitoring

● Temperature monitoring, e.g. using Pt100/Pt1000

● Monitoring of operating hours

● Monitoring of downtimes

● Monitoring the number of starts within a specific period of time

● Safety-related tripping of motor feeders, e.g. fail-safe tripping in the process industry,

locally or via fieldbus (see manual "SIMOCODE pro Safety fail-safe digital modules" (https://support.automation.siemens.com/WW/view/en/50564852

Recording of measured curves

SIMOCODE pro is able to record measured curves and can, for example, illustrate the characteristic curve of the motor current during motor startup.

))

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Features

Flexible motor control with integrated control functions (instead of extensive hardware interlocks):

SIMOCODE pro has many pre-defined, integrated motor control functions, including all necessary connections and interlocks:

● Overload relay

● Direct starter (direct-on-line starter)

● Reversing starter

● Star-delta starter, also with direction reversal

● Two speeds, motors with separate windings (pole-changing starter), also with direction of

rotation reversal

● Two speeds, motors with separate Dahlander windings, also with direction of rotation reversal

● Positioner control

● Solenoid valve control

● Actuation of a circuit breaker

● Soft starter control, possibly combined with reversing starter

These control functions are pre-defined in SIMOCODE pro and can be assigned freely to device inputs and outputs.

These pre-defined control functions can also be adjusted flexibly to meet customer requirements of the motor feeder, without requiring additional auxiliary relays in the control circuit. This is achieved by means of freely parameterizable logic modules (truth tables, counters, timers, pulse width modulators, etc.) and standard functions (power failure monitoring, emergency start, external fault monitoring, etc.).

Detailed operating, service and diagnostics data:

SIMOCODE pro provides a range of operating, service and diagnostics data and helps to detect impending faults in good time and stop these occurring with preventative measures. If a fault occurs, it can be diagnosed, traced and resolved within a short period of time. Plant downtime is thus reduced to a minimum or does not occur at all. See Chapter Overview of functions (Page 47).

Communication:

The SIMOCODE pro basic units have integrated communication bus interfaces and are thus able to replaces all individual wiring and distribution boxes normally required to exchange data with a higher-level automation system with a single bus cable.

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Features

Communication through PROFIBUS:

PROFIBUS stands for Process Field Bus. PROFIBUS is a multi-vendor standard for the networking of field devices (e.g. PLCs, drives, actuators, or sensors) in compliance with the European process and fieldbus standard (PROFIBUS standard EN 50170, Volume 2, PROFIBUS). It specifies the functional, electrical and mechanical characteristics of a bitserial fieldbus system.

PROFIBUS is a bus system that networks PROFIBUS-compatible automation systems and field devices at the cell and field level. PROFIBUS is available with the DP (= Distributed Peripherals), FMS (= Fieldbus Message Specification), PA (= Process Automation), or TF (= Technological Functions) protocol.

PROFIBUS DP is a bus system with the DP (distributed I/O) protocol. The main task of PROFIBUS DP is to manage the fast, cyclic data exchange between the central DP devices and the I/O devices.

PROFIBUS DPV1 is the extension of the DP protocol. It enables acyclic data exchange of parameter, diagnostic, receive and test data.

SIMOCODE pro C, pro S and pro V support, among others:

● Baud rates up to 1.5 Mbit / s or 12 Mbit / s

● Automatic baud rate detection

● Communication with one master (class 1) and up to two masters (class 2)

● Time stamp with high timing precision (SIMATIC S7) for SIMOCODE pro V

● Cyclic services (DPV0) and acyclic services (DPV1)

● DPV1 communication downstream from the Y-Link.

See Chapter "PROFIBUS communication" in the manual SIMOCODE pro - Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960

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Features

Communication via PROFINET:

PROFINET (Process Field Network) is the open Industrial Ethernet Standard from Profibus & Profinet International (PI) for automation.

Within the context of Totally Integrated Automation (TIA), PROFINET is the systematic continuation of PROFIBUS DP, the established fieldbus, and Industrial Ethernet, the communication bus for the cell level. Experiences from both systems have been and are being integrated in PROFINET.

SIMOCODE pro V PN (High Performance unit) has two integrated PROFINET interfaces and provides communication functions via PROFINET IO with the following properties:

● Integrated switch with two ports

● Device replacement without removable medium/programming device

● Shared device in combination with DF-FP modules

● Media redundancy

● System redundancy

● RT communication

● Support for PROFIenergy

SIMOCODE pro V PN GP (General Performance unit) has one/two integrated PROFINET interface(s) and provides communication functions via PROFINET IO with the following properties:

● Integrated switch with two ports (device with two ports)

● Device replacement without removable medium/programming device

● Shared device in combination with DF-FP modules

● Media redundancy (device with two ports)

● System redundancy

● RT communication

● Support for PROFIenergy

See Chapter "PROFINET communication" in the manual SIMOCODE pro - Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960

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Features

Communication via Modbus:

Modbus RTU (Remote Terminal Unit) is a standard protocol for network communication and uses the electrical RS485 connection for serial data transmission between Modbus devices in the network.

Modbus RTU uses a master/slave network in which the entire communication is triggered by only one master device while the slaves can only respond to the request of the master. The master sends a request to a slave address and only this slave address responds to the command (exception: broadcast frames to slave address 0 that are not acknowledged by the slaves).

SIMOCODE pro V Modbus devices have been developed in accordance with the "MODBUS over serial line specification and implementation guide" (available at www.modbus.org (http://www.modbus.org

)). You can find the relevant information on establishing Modbus RTU communication in this specification. The key points for a Modbus RTU communication network ("Multipoint System requirements") listed in the specification apply equally for a communication network with SIMOCODE devices.

See Chapter "Modbus communication" in the manual SIMOCODE pro - Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960

Communication via EtherNet/IP:

EtherNet/IP (EtherNet Industrial Protocol, often simply called EIP) is a real-time Ethernet that is used mainly in automation engineering. EtherNet/IP was developed by Allen-Bradley and was later handed over to the Open DeviceNet Vendor Association (ODVA) as an open standard. See Open DeviceNet Vendor Association (http://www.odva.org

Besides PROFINET and Modbus/TCP, EtherNet/IP is an Ethernet-based fieldbus that is currently widely spread.

SIMOCODE pro V EtherNet/IP devices were developed in compliance with the EtherNet/IP standard and have the following properties:

● Integrated switch with two ports

● Media redundancy via Device Level Ring (DLR)

● System redundancy (as of E03).

See Chapter "EtherNet/IP communication" in the manual SIMOCODE pro - Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960

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Features

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5.1 Protection functions

Detailed description: See Chapter "Motor protection" in the manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958

Overload protection

Current-dependent electronic protection of three-phase and AC motors with adjustable tripping characteristics (class times) according to IEC 60947-4-1 requirements.

Unbalance protection

Protects motors from excessive temperatures caused by excessive phase unbalance.

Phase failure protection

Protects motors from excessive temperatures caused by phase failure.

Stalled rotor protection

Immediate trip after the motor current overshoots an adjustable threshold.

Thermistor protection

SIMOCODE pro provides the option of connecting thermistor sensors (binary PTC) for monitoring the motor temperature.

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Overview of functions

WARNING

Installation in potentially explosive atmospheres

5.1 Protection functions

Dry-running protection for centrifugal pumps

The following high performance devices with PTB 18 ATEX 5003 X can be used to implement dry-running protection of centrifugal pumps (non-electrical devices) through active power monitoring and motor shutdown:

● SIMOCODE pro V PB from version *E16*

● SIMOCODE pro V PN from version *E13*

● SIMOCODE pro V EIP from version *E04*

This applies to centrifugal pumps with progressive flow characteristics, which are also suitable for pumping flammable media and are also installed in hazardous areas.

SIMOCODE pro itself is not suitable for installation in potentially explosive atmospheres!

If the active power, and thus the flow rate, falls below a minimum value, the motor - and thus the centrifugal pump - is switched off The devices support monitoring of the minimum flow rate for a freely selectable minimum value. A delay time (effective during operation including the pump's regular switch-off) can be specified to minimize the probability of incorrect tripping in addition to the parameter for the trip level of the minimum active power (which corresponds to a minimum flow rate). During the start-up procedure, operation with active power below the trip level can constitute a regular operating status of short duration (depending on the procedure used to open the pressure-side shut-off valve). For this reason, a start-up bridging time can be specified to prevent incorrect tripping during the start-up procedure.

The parameters can be entered using the "SIMOCODE ES" (TIA Portal) engineering software.

It is also possible to determine the trip level in a "teach-in" and to enter the further parameters with the aid of menu-guided input screens. Using this method, the operating point with optimum flow rate and the point with minimum flow rate are started up with real operating medium, as a result of which the trip level of the minimum active power is determined. The teach-in has to be repeated following any changes in the pump or system characteristics (e.g. as a result of changing the operating medium or of intervention in the plant configuration).

With regard to dry-running protection for centrifugal pumps, a current/voltage measuring module especially intended for this function is also required in addition to the basic unit.

5.2 Monitoring functions

Detailed description: See Chapters "Monitoring functions" and "Logic blocks" in the manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958

Current limit monitoring

Current limit monitoring is used for process monitoring. This enables incipient anomalies in the system to be detected in good time. If a current limit is exceeded but still below the overload limit, it can, for example, indicate a dirty filter on a pump, or an increasingly sluggish motor bearing. If the current limit is undershot, it can be the first sign of a worn-out drive motor belt.

Ground-fault monitoring

Residual current monitoring relays are used in industry to

● Protect systems from damage caused by residual currents

● Prevent production losses caused by unplanned downtime

● Perform maintenance to meet all demands.

Basic units have:

● An internal ground-fault monitoring system: For motors with a 3-wire connection, the

basic unit calculates a possible fault current/ground-fault current from the total current via a current measuring module or a current / voltage measuring module. Internal ground-fault monitoring is only possible for motors with a 3-phase connection in networks that are either grounded directly or grounded with low impedance.

● External ground-fault monitoring in SIMOCODE pro S and SIMOCODE pro V

: The external ground-fault monitoring using residual current transformer 3UL23 and ground-fault module is normally used in the following cases:

– in cases in which power systems are grounded with high impedance

– in cases, in which precise detection of the ground-fault current is necessary, for

example, for condition monitoring.

A ground-fault module can be used to create an additional input on the SIMOCODE pro V and SIMOCODE pro V PN GP basic units to connect a 3UL23 residual current transformer.

A multifunction module can be used to create an additional input on the SIMOCODE pro S basic unit to connect a 3UL23 residual current transformer.

With ground-fault detection using the 3UL23 residual current transformer, it is possible to determine the precise residual current as a measured value, and to define freely selectable warning and trip limits in a wide range from 30 mA - 40 A.

See also Chapter "External ground-fault monitoring with 3UL23 residual current transformer" in the manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958

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Overview of functions

5.2 Monitoring functions

Voltage monitoring

High Performance SIMOCODE pro V allows voltage monitoring of a three-phase current network or a single-phase network for undervoltage or further availability:

● Monitoring for undervoltage: Two-level monitoring for freely selectable limits. The response of SIMOCODE pro on reaching a prewarning level or trip level can be freely parameterized.

● Monitoring for further availability: Even when the motor is switched off, SIMOCODE pro can indicate the further availability of the feeder by measuring the voltage directly at the circuit breaker or fuses.

Temperature monitoring

The SIMOCODE pro S, SIMOCODE pro V and SIMOCODE pro V PN GP devices offer the option of implementing analog temperature monitoring, e.g. of the motor windings or the bearings - SIMOCODE pro S with the multifunction module, SIMOCODE pro V/SIMOCODE pro V PN with the temperature module.

SIMOCODE pro S and SIMOCODE pro V support two-level monitoring for overtemperature for freely selectable limit values. The response of SIMOCODE pro on reaching a prewarning level or trip level can be freely parameterized and delayed. Temperature monitoring takes into account the highest temperature of all the sensor measuring circuits in use.

Active power monitoring

The active power curve of a motor reflects its actual load. Excess load results in increased wear of the motor and, thus, may lead to premature motor failure. Excessively low active power can indicate no-load operation of the motor, for example.

High Performance SIMOCODE pro V offers the option of two-level active power monitoring for freely selectable upper and lower limits respectively. The response on reaching a prewarning level or trip level can be freely parameterized and delayed.

Cos phi monitoring

The power factor fluctuates more than the motor current, particularly in the low-end performance range of a motor. For this reason, the monitoring of the power factor comes into consideration for the detection of faults. Examples: Breakage of a drive belt or drive shaft

High Performance SIMOCODE pro V enables two-level monitoring of the power factor cos phi for freely selectable minimum limits. The devices' response on reaching a prewarning level or trip level can be freely parameterized and delayed.

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Overview of functions

5.2 Monitoring functions

Monitoring operating hours, stop time, and number of starts

SIMOCODE pro can monitor the operating hours and stop times of a motor to avoid plant downtimes due to failed motors caused by either running too long (wearing out) or being stopped for too long. For example, if an adjustable limit value is exceeded, a signal indicating that the relevant motor requires maintenance or replacement can be generated. After the motor has been replaced, the operating hours and stop times can be reset.

To avoid excessive thermal loads and premature aging of a motor, the number of motor starts in a selected time frame can be limited. The limited number of possible starts can be indicated by pre-warnings.

Monitoring additional process variables via the analog module 3)

High Performance SIMOCODE pro V allows measuring and monitoring of any other process variables via the analog module.

For example, the fill level can be monitored to protect a pump against dry operation, or a differential pressure transducer can be used to monitor the degree of pollution in a filter. If the fill level undershoots a specified level, the pump can be switched off and, if a specific differential pressure value is exceeded, the filter should be cleaned.

The devices support two-phase monitoring of the applicable process variable for freely selectable upper and lower current limits. The response of SIMOCODE pro on reaching a prewarning level or trip level can be freely parameterized and delayed.

Phase sequence identification

SIMOCODE pro allows the direction of rotation of a motor to be determined by identification of the phase sequence. If the direction of rotation is wrong, a signal can be generated or the motor switched off. See Chapter Menu of the operator panel with display (Page 94).

Monitoring any measured values using unrestricted limit monitors

SIMOCODE pro can monitor every measured value in the system for undershooting or overshooting a set threshold value by means of unrestricted limit monitors, e.g. the frequency Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958

1) For use with current / voltage measuring module

2) Temperature module or multifunction module additionally required

3) Analog module additionally required

. Further information can be found in Chapter "Limit monitors" in the manual

4) SIMOCODE pro V and pro S device types: Ground-fault module or multifunction module and residual current transformer additionally required

5.3 Safety-oriented tripping

The SIMOCODE pro motor management system has two modules for the safety-related tripping of motors:

● Fail-safe digital module DM-F local: For applications requiring safety-related tripping of a motor feeder via a hardware signal that is acquired and evaluated by the module.

● DM-F PROFIsafe fail-safe digital module: For applications that require the safety-related tripping of a motor feeder by a fail-safe controller (F-CPU) via the communication bus with the fail-safe PROFIsafe profile.

These modules conform to the general requirements for EMERGENCY STOP devices or safety circuits described in EN 418 and EN 60204-1 (06.2006).

Depending on the external circuit, the following Performance Level / Safety Integrity Level can be achieved:

● PL e with Category 4 according to ISO 13849-1 or

● SIL 3 according to IEC 61508/62061

Safety technology and safety-related functions

● Are exclusively restricted to the fail-safe digital modules.

● Do not directly affect existing SIMOCODE pro components and concepts.

A more detailed description is provided in the documentation listed below

● Manual Fail-safe Digital Modules SIMOCODE pro, German (https://support.automation.siemens.com/WW/view/de/50564852

)

● Manual Fail-safe Digital Modules SIMOCODE pro, English (https://support.automation.siemens.com/WW/view/de/50564852/0/en

)

● Manual Fail-safe Digital Modules SIMOCODE pro, French (https://support.automation.siemens.com/WW/view/de/50564852/0/fr

)

● Manual Fail-safe Digital Modules SIMOCODE pro, Spanish (https://support.automation.siemens.com/WW/view/de/50564852/0/es

)

● Operating instructions "Fail-Safe Digital Module DM-F Local" (https://support.automation.siemens.com/WW/view/en/49222263

)

● Operating instructions "Fail-Safe Digital Module DM-F PROFIsafe" (https://support.automation.siemens.com/WW/view/en/49222281

You will find the System Manuals and Operating Instructions at Manuals/operating instructions (https://support.industry.siemens.com/cs/ww/en/ps/16027/man

)

For the 24 V DC power supply, always use an SELV or PELV power supply unit!

For capacitive and inductive loads, an adequate protective circuit is required!

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Overview of functions

Control function

SIMOCODE pro

V PN GP

V PB, V MR, V PN, V EIP

Overload relay

✓ ✓ ✓

✓

Direct starter (direct-on-line starter)

✓ ✓ ✓

✓

Reversing starter

✓ ✓ ✓

✓

Star-delta starter

— ✓ ✓

✓

reversing starter

Solenoid valve

— — —

✓

Positioner — — — ✓

Soft starter

— ✓ ✓

✓

Soft starter with reversing contactor

— — —

✓

5.4 Control functions

Depending on the device series, the following parameterizable control functions are available:

Table 5- 1 Control functions

Molded case circuit breaker (MCCB) ✓ ✓ ✓ ✓

Star-delta reversing starter — — — ✓ Dahlander starter, combinable with

— — — ✓

Pole-changing starter, combinable with

All the necessary protection functions and interlocks are already available and can be flexibly adapted and expanded.

For a detailed description of the individual control functions: See Chapter "Motor control" in the manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958

— — — ✓

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Overview of functions

Service

SIMOCODE pro

C S V PB

Baud rates of up to 12 Mbit / s via Sub-D socket

✓ — ✓

Baud rates of up to 1.5 Mbit / s via terminal connection

✓ ✓ ✓

Cyclic services (DPV0) and acyclic services (DPV1)

✓ ✓ ✓

Operation as DPV1 slave downstream from the Y link

✓ ✓ ✓

Alarms according to DPV1

✓ ✓ ✓

Time synchronization via PROFIBUS DP

— — ✓

3UF50 compatibility mode

— — ✓

Safety-related tripping "PROFIsafe"

— — ✓

5.5 Communication

PROFIBUS DP

SIMOCODE pro has an integrated PROFIBUS DP interface (SUB D socket or terminal connection on the basic units). SIMOCODE pro supports the following services, for example:

Table 5- 2 PROFIBUS DP services

Automatic baud rate detection ✓ ✓ ✓

Modbus RTU

Detailed description: See Chapter "PROFIBUS DP communication" in the manual SIMOCODE pro - Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960

SIMOCODE pro V Modbus RTU possesses integrated Modbus RTU communication functions.

Detailed description: See Chapter "Modbus communication" in the manual SIMOCODE pro - Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960

SIMOCODE pro

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Overview of functions

Note Use of PORT connections with SIMOCODE pro V PN GP basic units

Only PORT

5.5 Communication

PROFINET

PROFINET IO

SIMOCODE pro V PN and pro V PN GP have integrated PROFINET IO device communication functions, such as:

● Integrated switch with two RJ45 ports

● Ethernet services: ping, arp, network diagnostics (SNMP) / BIB-2, LLDP, NTP

● Port diagnostics

● Deactivation of ports

● Media redundancy

● Shared device

● Device replacement without PG/PC

● I/O data

● Diagnostics and maintenance alarms

● Data records

● PROFIenergy

● PROFIsafe

1 can be used with SIMOCODE pro V PN GP 3UF7011-1A.00-2 basic units

OPC UA

In addition to the PROFINET IO device communication functions, SIMOCODE pro V PN also has OPC UA server functions. Using these functions, an OPC UA client can access SIMOCODE pro V PN data.

Web server

In addition to the PROFINET IO device communication functions, both the SIMOCODE pro V PN High Performance device and the SIMOCODE pro V PN General Performance device have an integrated web server function that permits access to the service and diagnostic data from a PC on which a web browser is installed.

Detailed descriptions: See Chapter "PROFINET communication" in the manual SIMOCODE pro - Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960

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Overview of functions

5.5 Communication

EtherNet/IP

SIMOCODE pro V EtherNet/IP has integrated EtherNet/IP communication functions:

● Integrated switch with two RJ45 ports

● Assembly objects for integration in cyclic communication with the controller

● CIP objects

● Application objects for access to SIMOCODE data such as measured values, statistics

data, diagnostics and selected parameters

● Device Level Ring support

● Ethernet services: ping, arp, network diagnostics (SNMP)/BIB-2, LLDP, NTP

● Port diagnostics

● Deactivation of ports

Detailed description: See Chapter "EtherNet/IP communication" in the manual SIMOCODE pro - Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960

Web server

In addition to the EtherNet/IP communication functions, SIMOCODE pro V EIP has an integrated web server function that permits access to the service and diagnostic data from a PC on which a web browser is installed.

Detailed descriptions: See Chapter "EtherNet/IP communication" in the manual SIMOCODE pro - Communication (https://support.industry.siemens.com/cs/ww/en/view/109743960 "SIMOCODE pro - Communication".

)

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Overview of functions

Standard function

SIMOCODE pro

Number

V PN GP

Number

V PB

Number

V MR

Number

V PN

Number

V EIP

Number

Test 2 2 2 2 2 2

Reset 3 3 3 3 3 3

(TPF)

Off (OPO)

(UVO)

Emergency start

1 1 1 1 1 1 1

(PLC / PCS monitoring)

Time stamping

— — — 1 1 — —

"Local"

5.6 Standard functions

Standard functions are pre-defined functions that can be easily activated, e.g. time-staggered restart of the drives after a power failure. SIMOCODE pro has the following standard functions:

Table 5- 3 Standard functions

Test Position Feedback

External fault 4 4 4 6 6 6 6 Operational Protection

Power failure monitoring

Watchdog

Safety-related tripping

1 1 1 1 1 1 1

— — — 1 1 1 1

1 1 1 1 1 1 1

— — — 1 1 1 1

Detailed description: See Chapter "Standard functions" in the manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958

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Overview of functions

Logic module

SIMOCODE pro

Number

V PN GP

Number

V PB

Number

V MR

Number

V PN

Number

V EIP

Number

inputs / 1 output

inputs/2 outputs

Timers 2 2 2 4 4 6

Counters 2 2 2 4 4 6

conditioning

elements

Flashing 3 3 3 3 3 3

Flicker 3 3 3 3 3 3

Limit monitor

— — — 4 4 6 6

(calculators)

multiplexer

1) from version *E03*

5.7 Freely-programmable logic modules

If you need any other additional functions for your application, you can use the freely programmable logic modules. These can be used, for example, to implement logical operations, time relay functions and counter functions. Furthermore, limit monitors can monitor any value in SIMOCODE pro for undershooting or overshooting of a freely selected limit. Depending on the device series, the system provides several freely parameterizable logic modules:

Table 5- 4 Freely-programmable logic modules

Truth table 3

Truth table 2 inputs / 1 output

Truth tables 5

Signal

Non-volatile

Calculation modules

Analog

Pulse width modulator

3 4 4 6 6 8 8

— 2 2 2 2 2 2

— — — 1 1 1 1

2 4 4 4 4 6 6

2 2 2 4 4 4 4

— — — 2

— — — — — 1 1

2 4 4

SIMOCODE pro

58 System Manual, 05/2019, A5E40507475002A/RS-AD/004

Detailed description: See Chapter "Logic blocks" in the manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958

Page 59

Overview of functions

5.8 Operating, service and diagnostics data

SIMOCODE pro supplies a large amount of detailed operating, service and diagnostics data.

Operating data

● Motor switching state (ON, OFF, LEFT, RIGHT, SLOW, FAST), derived from the current

flow in the main circuit: thus, feedback via auxiliary contacts of circuit breakers and contactors is not necessary.

● Current in phases 1, 2 and 3 and maximum current in % of current setting

● Voltage in phases 1, 2 and 3 in V

● Frequency

● Active power in W

● Apparent power in VA

● Power factor in %

● Phase unbalance in %

● Phase sequence

● Ground-fault current

● Temperature in the respective sensor measuring circuits, and maximum temperature in

● Current analog signal values

● Time to trip in s

● Temperature rise for motor model in %

● Remaining cooling down period of the motor in s, etc.

It is possible to adapt the units via the device-internal conversion of individual measured values with the help of the logic modules (calculators) provided by SIMOCODE pro. For example, the temperature recorded by SIMOCODE pro can be calculated in either °F or °C and transmitted to the automation system via PROFIBUS DP.

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Overview of functions

5.8 Operating, service and diagnostics data

Service data

Among other things, SIMOCODE pro provides the following relevant data for maintenance:

● Number of motor operating hours, also resettable

● Motor stop times, also resettable

● Number of motor starts, also resettable

● Number of permissible starts remaining

● Number of overload trips, also resettable

● Feeder power consumption in kWh, also resettable

● Internal feeder-related comments stored in the device, e.g. information regarding maintenance events, etc.

● Safety-related tripping monitoring in h, also resettable

Diagnostics data

● Numerous detailed early warning and fault messages, also for further processing in the device or in the control system

● Device-internal error logging with time stamp

● Value of the last trip current

● Feedback faults (e.g. no current flow in the main circuit after switch-on command), etc.

● "Local" and "PROFIsafe" diagnostic messages

1) When using SIMOCODE pro V High Performance basic units with current / voltage

measuring module

2) When using SIMOCODE pro V PB basic units from version *E03* current / voltage

measuring module

3) When using the SIMOCODE pro V basic units with the 3UF77 temperature module or the

SIMOCODE pro S basic unit with multifunction module

4) When using SIMOCODE pro V High Performance basic units with analog module

5) When using SIMOCODE pro V High Performance basic units together with DM-F fail-safe

digital module

6) When using the SIMOCODE pro V basic units with the 3UF7510 ground-fault module or

the SIMOCODE pro S basic unit with a multifunction module and 3UL23 residual current transformer

7) 2nd generation current / voltage measuring module necessary

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Page 61

Function/component

SIMOCODE pro

V PN GP

V PB

V MR

V PN

V EIP

Control functions

relay

starter

Star-delta starter

— ✓ ✓ ✓ ✓ ✓ ✓

Dahlander starter

— — — ✓ ✓ ✓ ✓

Pole-changing starter

— — — ✓ ✓ ✓ ✓

Soft starter

— ✓ ✓ ✓ ✓ ✓ ✓

Solenoid valve

— — — ✓ ✓ ✓ ✓

reversing function

Protection functions

Overload protection

✓ ✓ ✓ ✓ ✓ ✓ ✓

(binary)

Stalled rotor

✓ ✓ ✓ ✓ ✓ ✓ ✓

Unbalance

✓ ✓ ✓ ✓ ✓ ✓ ✓

Phase failure

✓ ✓ ✓ ✓ ✓ ✓ ✓

Dry-running protection for centrifugal pumps by means of active power monitoring dry-running protection

Measurement functions

Current measurement

✓ ✓ ✓ ✓ ✓ ✓ ✓

measurement

Monitoring functions

Current limit monitoring

✓ ✓ ✓ ✓ ✓ ✓ ✓

transformer)

Voltage monitoring

— — — ✓ ✓ ✓ ✓

Temperature monitoring

— ✓ ✓ ✓ ✓ ✓ ✓

Active power monitoring

— — — ✓ ✓ ✓ ✓

The following check list should help you decide upon the optimum device series for your requirements:

Intelligent overload

Direct starter, reversing

Positioner — — — ✓ ✓ ✓ ✓ Can be combined with

Thermistor motor protection with PTC

Minimum level; in combination with current/voltage measuring modules for

✓ ✓ ✓ ✓ ✓ ✓ ✓

— — — ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓

— — — ✓ — ✓ ✓

SIMOCODE pro System Manual, 05/2019, A5E40507475002A/RS-AD/004

Current/voltage/power

Ground-fault monitoring (internal)

Ground-fault monitoring (residual current

— — — ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓

— ✓ ✓ ✓ ✓ ✓ ✓

Page 62

Check list for selecting a device series

Function/component

SIMOCODE pro

V PN GP

V PB

V MR

V PN

V EIP

monitoring

the analog module

detection

monitors

measuring modules)

Safety functions

Safety-related tripping

— — — ✓ ✓ ✓ ✓

Number of inputs/outputs

of basic unit

basic unit

modules

Expansion modules

ground-fault monitoring

relay; 24 V DC inputs

Power factor (cos phi)

Monitoring operating hours, stop time, and number of starts

Monitoring additional process variables via

Phase sequence

Monitoring any measured values using unrestricted limit

Frequency measurement (with the 2nd generation current/voltage

Number of digital inputs

Max. number of digital inputs with expansion modules

Number of outputs of

— — — ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓

— — — ✓ ✓ ✓ ✓

4 4 4 4 4 4 4

4 8 8 12 12 12 12

3 2 3 3 3 3 3

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Max. number of digital outputs with expansion

Multifunction module;

monostable relay; 24 V DC inputs, temperature measurement,

Multifunction module; monostable relay; 110 - 240 V AC/DC inputs, temperature measurement,

Digital module; monostable relay; 24 V DC inputs

Digital module; bistable

3 4 5 7 7 7 7

— ✓ — — — — —

— ✓ ✓ ✓ ✓ ✓ ✓

— — — ✓ ✓ ✓ ✓

Page 63

Check list for selecting a device series

Function/component

SIMOCODE pro

V PN GP

V PB

V MR

V PN

V EIP

inputs

AC/DC inputs

digital module

fail-safe digital module

values

transformer

and KTY

Digital module; monostable relay; 110 to 240 V AC/DC

Digital module; bistable relay; 110 to 240 V

DM-F LOCAL fail-safe

DM-F PROFIsafe

Analog module: Measuring, processing

and outputting analog

Ground-fault module: Residual current

monitoring using a residual current

Temperature module: Analog temperature

monitoring of three measuring circuits with NTC, PT100, PT1000,

— — ✓ ✓ ✓ ✓ ✓

— — — ✓ ✓ ✓ ✓

— — — ✓ — ✓ —

— — — ✓ ✓ ✓ ✓

— ✓ ✓ ✓ ✓ ✓ ✓

— ✓ 1) ✓ ✓ ✓ ✓ ✓

SIMOCODE pro System Manual, 05/2019, A5E40507475002A/RS-AD/004

1) only 1 sensor can be connected

Page 64

Check list for selecting a device series

SIMOCODE pro

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Page 65

Note Product version data

The product version data

Modules

Selection and ordering data: See also Catalog IC10 (https://www.siemens.com/ic10).

For simple product selection, we recommend the TIA Selection Tool (https://www.siemens.com/TIA-Selection-Tool

(*Exx*) refer to the device series (pro C, pro S, etc.).

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An overview of system components

Module

Control

supply

voltage

MLFB

Diagram

Number that can be connected to

pro C

pro S

V PN

pro V

EIP

Basic units (BU)

SIMOCODE pro C

thermistor, monostable relay outputs

24 V DC

3UF7000-1AB00-0

AC/DC

SIMOCODE pro S

thermistor, expandable with expansion modules

24 V DC

3UF7020-1AB00-0

AC/DC

SIMOCODE pro V PN GP

thermistor, expandable with 1 expansion module

(1 port)

Table 7- 1 Modules

The compact Basic Performance system for PROFIBUS and direct-on-line and reversing starters and/or for controlling a circuit breaker.

4 inputs/3 outputs freely parameterizable, input for

The smart General Performance system for PROFIBUS and for direct-on-line, reversing and star-delta starters or for controlling a circuit breaker or soft starter.

4 inputs/2 outputs freely parameterizable, input for

The smart General Performance system for PROFINET and for direct-on-line, reversing and star-delta starters or for controlling a circuit breaker or soft starter.

4 inputs/3 outputs freely parameterizable, input for

110-240 V

3UF7000-1AU00-0

3UF7020-1AU00-0

— — — — — — —

24 V DC 3UF7011-1AB00-1

(2 ports) 3UF7011-1AB00-2

110-240 V

AC/DC

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3UF7011-1AU00-1 (2 ports)

3UF7011-1AU00-2

Page 67

An overview of system components

Module

Control

supply

voltage

MLFB

Diagram

Number that can be connected to

pro C

pro S

V PN

pro V

EIP

SIMOCODE pro V PB

active power monitoring

24 V DC

3UF7010-1AB00-0

AC/DC

SIMOCODE pro V MR

with expansion modules

24 V DC

3UF7012-1AB00-0

AC/DC

SIMOCODE pro V PN

active power monitoring

24 V DC

3UF7011-1AB00-0

AC/DC

The variable High Performance system for PROFIBUS, which offers numerous functions in addition to all of the SIMOCODE pro C/S functions.

4 inputs/3 outputs freely parameterizable, input for thermistor, monostable relay outputs, expandable with expansion modules

From product version *E16* with PTB 18 ATEX 5003 X: Suitable for dry-running protection for centrifugal pumps by means of

110-240 V

The variable High Performance system for Modbus RTU that offers numerous functions in addition to all of the SIMOCODE pro C/S functions.

4 inputs/3 outputs freely parameterizable, input for thermistor, monostable relay outputs, expandable

110-240 V

3UF7010-1AU00-0

3UF7012-1AU00-0

— — — — — — —

The variable High Performance system for PROFINET with extensive functions. 4 inputs/3 outputs freely parameterizable, input for thermistor, monostable relay outputs, expandable with expansion modules

From product version *E13* with PTB 18 ATEX 5003 X: Suitable for dry-running protection for centrifugal pumps by means of

110-240 V

SIMOCODE pro System Manual, 05/2019, A5E40507475002A/RS-AD/004

3UF7011-1AU00-0

— — — — — — —

Page 68

An overview of system components

Module

Control

supply

voltage

MLFB

Diagram

Number that can be connected to

pro C

pro S

V PN

pro V

EIP

SIMOCODE pro V EIP

active power monitoring

24 V DC

3UF7013-1AB00-0

AC/DC

Operator panel (OP)

motor.

—

3UF7200-1AA00-0

1 1 — 1 1 1 1

Operator panel with display (OPD)

information or fault messages.

*E03*)

(titanium gray)

*E03*)

(titanium gray)

*E03*)

The variable High Performance system for EtherNet/IP that offers numerous functions in addition to all of the SIMOCODE pro C/S functions.

4 inputs/3 outputs freely parameterizable, input for thermistor, monostable relay outputs, expandable with expansion modules

From product version *E04* with PTB 18 ATEX 5003 X: Suitable for dry-running protection for centrifugal pumps by means of

110-240 V

3UF7013-1AU00-0

Installation in control cabinet door or front plate, for connection to basic unit, system interface for connecting a PC, 10 LEDs for status indication and user-assignable buttons for controlling the

— 3UF7200-1AA01-0 1 1 — 1 1 1 1

Installation in control cabinet door or front panel, for connection to a pro V basic unit, system interface for connecting a PC, 7 LEDs for status indication and user-assignable buttons for controlling the motor, multiple-language display, e.g. for indication of measured values, status

— — — — — — —

— 3UF7210-1AA00-0 — — — 1 (from

— 3UF7210-1BA00-0 — — — 1 (from

— 3UF7210-1AA01-0

— 3UF7210-1BA01-0

SIMOCODE pro

68 System Manual, 05/2019, A5E40507475002A/RS-AD/004

— — — 1 (from

1 1 1

Page 69

An overview of system components

Module

Control

supply

voltage

MLFB

Diagram

Number that can be connected to

pro C

pro S

V PN

pro V

EIP

Current measuring module (IM)

Current measuring with through-hole or bus connection system.

0.3 A to 3 A (straight-

through transformer)

2.4 A to 25 A (straight-

through transformer)

10 A to 100 A (straight-

through transformer)

20 A to 200 A (straight-

through transformer)

20 A to 200 A (bar connection) 63 A to 630 A (bar connection)

— 3UF7100-1AA00-0

3UF7101-1AA00-0 3UF7102-1AA00-0 3UF7103-1AA00-0 3UF7103-1BA00-0 3UF7104-1BA00-0

1 1 1 1 1 1

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Page 70

An overview of system components

Module

Control

supply

voltage

MLFB

Diagram

Number that can be connected to

pro C

pro S

V PN

pro V

EIP

Current/voltage measuring module (UM)

connection)

Can only be mounted next to the basic unit, otherwise like current measuring modules.

Additionally:

• Voltage measurement

• Power measurement

• Power factor (cos phi) measurement

• Phase sequence

0.3 A to 3 A (through-hole transformer)

2.4 A to 25 A (through-hole transformer)

10 A to 100 A (through-hole transformer)

20 A to 200 A (through-hole transformer)

20 A to 200 A (bus connection)

63 A to 630 A (bus

— 3UF7110-1AA00-0

3UF7111-1AA00-0 3UF7112-1AA00-0 3UF7113-1AA00-0 3UF7113-1BA00-0 3UF7114-1BA00-0

—

— — — — — —

1 (from *E02*)

1 1 1 1 1 1

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Page 71

An overview of system components

Module

Control

supply

voltage

MLFB

Diagram

Number that can be connected to

pro C

pro S

V PN

pro V

EIP

2nd generation current/voltage measuring modules (UM+)

Decoupling module (DCM)

and in single-phase systems.

— 3UF7150-1AA00-0

— — 1 1 1 1 1

Can only be mounted below / next to the basic unit, otherwise like current measuring modules.

In addition to current measurement:

• Voltage measurement

• Frequency measurement

• Power measurement

• Power factor (cos phi) measurement

• Phase sequence detection

• Dry-running protection for centrifugal pumps by

means of active power monitoring (DRP device)

0.3 A to 4 A

— 3UF7110-1AA01-0,

(straightthrough transformer) 1)

3 A to 40 A (straight-

through

transformer) 10 A to 115 A (straight-

through transformer)

20 A to 200 A (straight-

through transformer)

20 A to 200 A (bar connection) 63 A to 630 A (bar connection)

For connecting on the line side of a current/voltage measuring module of the 1st generation UM at the system interface for use of voltage measurement in isolated-neutral systems, systems with highimpedance resistive or asymmetrical grounding,

3UF7120-1AA01-0 (DRP)

3UF7111-1AA01-0, 3UF7121-1AA01-0 (DRP)

3UF7112-1AA01-0, 3UF7122-1AA01-0 (DRP)

3UF7113-1AA01-0, 3UF7123-1AA01-0 (TLS)

3UF7113-1BA01-0, 3UF7123-1BA01-0 (DRP)

3UF7114-1BA01-0, 3UF7124-1BA01-0 (DRP)

— — — — — —

1 (from *E15*)

1 (from * E03*)

1 (from *E03*)

1 (from *E10*)

1 (from

1 1 1 1 1 1

*E10*) 1

(from *E10*)

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An overview of system components

Module

Control

supply

voltage

MLFB

Diagram

Number that can be connected to

pro C

pro S

V PN

pro V

EIP

Digital modules (DM) 2)

4 binary inputs and 2 relay outputs.

relay outputs

Fail-safe digital module (DM-F)

DM-F Local fail-safe digital module

Safety function via DIP switch

Rated control supply voltage Us:

AC/DC

*E07*)

Up to two digital modules can be used to add additional binary inputs and relay outputs to the basic unit. The input circuits of the digital modules are supplied from an external power supply.

Input voltage 24 V DC; monostable relay outputs

Input voltage 110 V240 V AC/DC; monostable

Input voltage 24 V DC; bistable relay outputs

Input voltage 110 V240 V AC/DC; bistable relay outputs

For fail-safe tripping via hardware signal. 2 relay enabling circuits, wired in parallel; 2 relay outputs, common ground, fail-safe tripping. Inputs for sensor circuit, start signal, cascading

and feedback circuit

— 3UF7300-1AB00-0

3UF7300-1AU00-0

— 3UF7310-1AB00-0

3UF7310-1AU00-0

— — 1

— — — — — — 2

2 2

24 V DC 110 to

240 V

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3UF7320-1AB00-0 3UF7320-1AU00-0

— — — — — — 1 (from

*E07*) 1 (from

1 1

Page 73

An overview of system components

Module

Control

supply

voltage

MLFB

Diagram

Number that can be connected to

pro C

pro S

V PN

pro V

EIP

DM-F PROFIsafe fail-safe digital module

inputs.

AC/DC

*E07*)

Analog module (AM)

outputting 0/4 to 20 mA signals.

— 3UF7400-1AA00-0

— — — 1 1 2 2

Ground-fault module (EM)

current transformer

Temperature module (TM)

sensors.

*E02*)

2) For fail-safe tripping via PROFIBUS/PROFIsafe: 2 relay enabling circuits, wired in parallel 2 relay outputs, common ground, fail-safe tripping 1 input for feedback circuit; 3 binary standard

24 V DC

110 to 240 V

By means of the analog module, the basic unit can be optionally expanded by analog inputs and outputs (0 to 20 mA).

2 inputs (passive) for inputting and 1 output for

The external ground-fault monitoring using residual current transformer and ground-fault module is normally used in the following cases:

• in cases in which power systems are grounded

with high impedance

• in cases, in which precise detection of the

ground-fault current is necessary, for example, for condition monitoring.

— 3UF7500-1AA00-0

— 3UF7510-1AA00-0

3UF7330-1AB00-0 3UF7330-1AU00-0

for connecting a 3UL22 residualcurrent transformer

for connecting a 3UL23 residual-

— — — — — — 1 (from

— — — 1 (from

— 1 1 1 (from

*E07*) 1 (from

*E02*)

*E10*)

— —

1 1 1

1 1

(from *E04*)

— —

Irrespective of the thermistor protection of the basic units, an additional max. 3 analog temperature sensors can be evaluated using a temperature module.

Sensor types: PT100/PT1000, KTY83/KTY84 or NTC

3 inputs for connecting up to 3 analog temperature

— 3UF7700-1AA00-0 — 1 3) 1 3) 1 (from

SIMOCODE pro System Manual, 05/2019, A5E40507475002A/RS-AD/004

1 2 2

Page 74

An overview of system components

Module

Control

supply

voltage

MLFB

Diagram

Number that can be connected to

pro C

pro S

V PN

pro V

EIP

Multifunction module

AC/DC

Note Use of a DM-F instead of a DM

You can use a fail

To expand

• the number of inputs and outputs

• the functional scope

the SIMOCODE pro S basic units. The following inputs and outputs are available:

• 4 digital inputs

• 2 relay outputs

• 1 input for connecting an analog temperature

sensor (sensor types: PT100/PT1000, KTY83/KTY84 or NTC)

• 1 input for connecting a 3UL23 residual current transformer

Input voltage 24 V DC 3UF7600-1AB01-0 — 1 — — — — — Input voltage 110-240 V

3UF7600-1AU00-0 — 1 — — — — —

1) Not needed when using the 2nd generation current/voltage measuring modules (UM+)

Detailed description: See Description of system components (Page 81)

Dimension drawings: See CAx data, dimension drawings (Page 369)

Mounting instructions See Mounting (Page 185)

Configuration information for SIMOCODE pro V PB when using an operator panel with display and/or a decoupling module: See Chapter Configuration information for SIMOCODE pro V when using an older basic unit (Page 155) and Configuration notes for use of a SIMOCODE pro V MR and SIMOCODE pro V EIP basic unit (Page 158).

3) Only one temperature sensor can be connected

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-safe digital module (DM-FL or DM-FP) instead of a digital module (DM).

Page 75

An overview of system components

Note Usage restrictions concerning the operator panel with display

•

*E09* or higher is required

•

– 3UF7210-1BA01-0: ≥ E03

SIMOCODE pro V PB basic unit: The operator panel with display can only be used with

SIMOCODE pro V PB basic unit from version *E03*.

SIMOCODE pro V PN, pro V EIP basic unit: An operator panel with display from version

*E07* is required for use with these basic units.

In combination with the SIMOCODE pro PN basic unit, version

when using the operator panel with the 3UF7210-1AA00-0 display.

In combination with the SIMOCODE pro MR basic unit, version *E09* or higher is

required when using the operator panel with the 3UF7210-1AA00-0 display.

When using the "Dry-running protection by means of active power monitoring" function,

the following operator panels with display are permitted: – 3UF7210-1AA00-0: ≥ E12 – 3UF7210-1AA01-0: ≥ E03 – 3UF7210-1BA00-0: ≥ E04

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Page 76

An overview of system components

System component, accessory

MLFB

Diagram

for

pro C

for

pro S

for V

PN GP

for pro

V PB

for

pro V MB

RTU

for

pro V

for

pro V

EIP

Connecting cable

decoupling module

2.5 m round

Interface covers

0B (titanium gray)

Memory module

without PC.

Initialization module

control centers.

Y connecting cable

initialization module

Accessories

Selection and ordering data: See also Catalog IC10 (https://www.siemens.com/ic10).

Table 7- 2 System components, accessories that can be connected

for connecting the basic unit, current measuring module, current/voltage measuring module, operator panel, and

0.025 m ribbon

0.1 m ribbon

0.15 m ribbon

0.3 m ribbon

0.5 m ribbon

0.5 m round

1.0 m round

1.5 m round

For covering unused system interfaces

Backup of the full set of parameters of a SIMOCODE pro system when the device is replaced. If a device is replaced, parameter transfer

3UF7930-0AA00-0 3UF7931-0AA00-0 3UF7935-0AA00-0 3UF7932-0AA00-0 3UF7932-0BA00-0 3UF7937-0BA00-0

.........

3UF7933-0BA00-0

3UF7950-0AA00-0 (light gray)

3RA6936-

3UF7900-0AA00-0 (light gray)

3UF7900-0AA01-0 (titanium gray)

3UF7901-0AA00-0 (light gray)

3UF7901-0AA01-0 (titanium gray)

✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓

— —

✓ ✓ ✓ ✓

— —

✓ ✓

— —

✓ ✓

Storage and initialization of device parameters and device addressing in motor

Connection of the basic unit and current or current/voltage measuring module with the initialization module when using the

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3UF7902-0AA00-0

— ✓ ✓ ✓ 1) ✓ ✓ ✓

— ✓ ✓ ✓ ✓ ✓ ✓

Page 77

An overview of system components

System component, accessory

MLFB

Diagram

for

pro C

for

pro S

for V

PN GP

for pro

V PB

for

pro V MB

RTU

for

pro V

for

pro V

EIP

1.0 m

Addressing plug

interface

USB PC cable

PC/PG

USB-to-serial adapter

interface of a PC.

Door adapter

cabinet

Adapter for operator panel

protection: IP54.

Length of system interface

0.1 m

0.5 m

1.0 m

Assigning the PROFIBUS/ Modbus RTU address without using a PC/PG to SIMOCODE pro through the system

for connecting SIMOCODE pro to the USB interface of a

For connecting an RS 232 PC cable to the

Length of open cable end

1.0 m

3UF7931-0CA00-0 3UF7932-0CA00-0 3UF7937-0CA00-0

3UF7910-0AA00-0

3UF7941-0AA00-A

3UF7946-0AA0-0 ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ — —

✓ ✓ ✓ ✓ ✓ ✓ ✓

for bringing out the system interface, for example, out of a

Enables use of the smaller operator panel (OP) after system replacement in a front panel cutout in which a larger 3UF5 2 operator panel of SIMOCODE DP had previously been used.

Degree of

3UF7920-0AA00-0

3UF7922-0AA00-0

✓ ✓ ✓ ✓ ✓ ✓ ✓

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Page 78

An overview of system components

System component, accessory

MLFB

Diagram

for

pro C

for

pro S

for V

PN GP

for pro

V PB

for

pro V MB

RTU

for

pro V

for

pro V

EIP

Labeling strips

operator panel 3UF7 20

Push-in lugs for screw mounting

device

and 3UF7 1.2

3UF7 7

3UF7600-1A.01-0

Terminal covers

Covers for cable lug and busbar connections:

3UF7 1.4-1BA00-0

Covers for box terminals:

3UF7 1.4-1BA00-0

for pushbuttons of the operator panel 3UF7 20

for pushbuttons of the operator panel with display 3UF7 21

for LEDs of the

e.g. on mounting plate; 2 units required per

Can be used for the current measuring modules and current/voltage measuring modules 3UF7 1.0, 3UF7 1.1

Can be used for 3UF700, 3UF701, 3UF7 3, 3UF7 4, 3UF7 5 and

3UF7925-0AA00-0 3UF7925-0AA01-0 3UF7925-0AA02-0

3RV2928-0B ✓ ✓ ✓ — ✓ ✓ ✓

3RP19 03 ✓ — — ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓

Can be used for 3UF7020-1A.01-0 and

Length 100 mm, can be used for 3UF7 1.3-1BA00-0

Length 120 mm, can be used for

Length 25 mm, can be used for 3UF7 1.3-1BA00-0

Length 30 mm, can be used for

3ZY1311-0AA00 — ✓ ✓ — — — —

3RT1956-4EA1 3RT1966-4EA1

3RT1956-4EA2 3RT1966-4EA2

✓ ✓ ✓ ✓ ✓ ✓ ✓

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Page 79

An overview of system components

System component, accessory

MLFB

Diagram

for

pro C

for

pro S

for V

PN GP

for pro

V PB

for

pro V MB

RTU

for

pro V

for

pro V

EIP

Covers for screwed connection:

3UF7 1.4-1BA00-0

Box terminal blocks

3UF7 1.4-1BA00-0

Bus termination module

Note

SIMOCODE pro S.

Bus connecting terminal

between contactor and current measuring module or

between current/voltage measuring module with direct mounting

can be used for 3UF7 1.3-1BA00-0

can be used for

for round and ribbon cable conductors

up to 70 mm2, can be used for 3UF7 1.3-1BA00-0

up to 120 mm2, can be used for 3UF7 1.3-1BA00-0

up to 240 mm2, can be used for

3RT1956-4EA3 3RT1966-4EA3

3RT1955-4G 3RT1956-4G 3RT1966-4G

✓ ✓ ✓ ✓ ✓ ✓ ✓

with dedicated power supply;

for bus connection after the last device on the bus

Supply voltage: 115/230 V AC 24 V DC

The use of bus connection modules is recommended, in particular, when using

For securing the PROFIBUS cable on the SIMOCODE pro S basic unit.

SIMOCODE pro System Manual, 05/2019, A5E40507475002A/RS-AD/004

3UF1900-1KA00 3UF1900-1KB00

3UF7960-0AA00-0 — ✓ ✓ — — — —

✓ ✓ ✓ ✓ ✓ ✓ ✓

1) For basic unit SIMOCODE pro V PB from version *E09*

Page 80

An overview of system components

Software

For parameterization, control, diagnostics and testing: See Manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958

Selection and ordering data: See also Catalog IC10 (https://www.siemens.com/ic10).

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Page 81

8.1 Basic units (BU)

Types of basic units

The basic units are the fundamental components of the SIMOCODE pro system. Basic units are always necessary when using SIMOCODE pro. They contain the processor in which all protection, control and monitoring functions of the SIMOCODE system are executed.

Figure 8-1 Basic units

The basic units are suitable for DIN rail mounting or with additional push-in lugs for mounting on a mounting plate. They are always equipped with removable terminals.

The basic units are available in different types for the following supply voltages:

● 24 V DC

● 110 to 240 V AC / DC

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Description of system components

8.1 Basic units (BU)

SIMOCODE pro C basic unit

Basic unit pro C is the fundamental component of the SIMOCODE pro C device series and is used in conjunction with a current measuring module and optional operator panels.

The following motor control functions are supported:

● Overload relay

● Direct starter (direct-on-line starter) and reversing starter

● Circuit breaker control (MCCB).

SIMOCODE pro S basic unit

Basic unit pro S is the fundamental component of the SIMOCODE pro S device series and is used in conjunction with a current measuring module and an optional operator panel. As compared with the basic unit, SIMOCODE pro C provides the following expansion options by means of connecting a multifunction / expansion module:

● Increased device functionality with additional inputs and outputs

● Connection of a residual current transformer

● Connection of a temperature sensor.

The following motor control functions are supported:

● Overload relay

● Direct starter (direct-on-line starter) and reversing starter

● Star-delta starter

● Circuit breaker control (MCCB)

● Control of a soft starter.

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Description of system components

8.1 Basic units (BU)

SIMOCODE pro V PN GP basic unit

The SIMOCODE pro V PN GP General Performance basic unit for PROFINET is used in combination with a current measuring module and an optional operator panel. It provides the following expansion options by means of connecting an expansion module:

● Increased device functionality with additional inputs and outputs

● Connection of a residual current transformer

● Connection of a temperature sensor.

The following motor control functions are supported:

● Overload relay

● Direct starter (direct-on-line starter) and reversing starter

● Star-delta starter

● Circuit breaker control (MCCB)

● Control of a soft starter.

SIMOCODE pro V High Performance basic unit

The SIMOCODE pro V High Performance basic units are the fundamental components of the SIMOCODE pro V device series and are used in combination with a current measuring module or current / voltage measuring module and optional operator panel.

The following motor control functions are supported:

● Overload relay

● Direct starter (direct-on-line starter) and reversing starter

● Star-delta starter, possibly combined with reversing starter

● 2 speeds, motors with separate windings (pole-changing starters), possibly combined

with reversing starter

● 2 speeds, motors with separate Dahlander windings, possibly combined with reversing starter

● Positioner control

● Solenoid valve control

● Circuit breaker control (MCCB)

● Soft starter control, possibly combined with reversing starter

The SIMOCODE pro V High Performance basic units provide the following expansion options not offered by the SIMOCODE pro C, SIMOCODE pro S and SIMOCODE PRO V PN GP basic units:

● Increased device functionality via various expansion modules according to need

● Use of a current / voltage measuring module in place of a current measuring module

● Additional inputs and outputs, as required

● Larger number of inputs and outputs

● Use of an operator panel with display in place of a standard operator panel.

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Page 84

Description of system components

8.1 Basic units (BU)

Operator controls and display elements, system interfaces basic units

LEDs for device diagnostics (DEVICE, BUS, GEN. FAULT)

These LEDs on the front of the device are used for device and fault diagnostics, and indicate the basic status:

● Of the device itself via the "DEVICE" LED

● For bus communication via the "BUS" LED

● By displaying the activity at the two ports via the LEDs "PORT 1" and "PORT 2"

● Of any motor feeder faults via the "GEN. FAULT" FAULT" LED

For further information, refer to Chapters Diagnostics via LED display on the basic unit and on the operator panel (PROFIBUS) (Page 259) and Diagnostics via LED display on the basic unit and on the operator panel (PROFINET) (Page 264).

"TEST/RESET" button

Enables the device to be reset after tripping or after a fault has occurred and makes it possible to test the device/motor feeder with or without tripping the contactor control. If a memory module or addressing plug is plugged in, parameterization can be initiated via the TEST/RESET button or, for example, by accepting the PROFIBUS address.

You will find further information in Chapter "Test/Reset" in the manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958 Chapters Setting the PROFIBUS DP address (Page 258) and Setting IP parameters and PROFINET device name (Page 261) and in Chapter Backing up and saving parameters (Page 277).

System interfaces

2 system interfaces for connecting

● a current measuring module or a current / voltage measuring module and

● an operator panel or expansion modules

), in

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Page 85

Description of system components

8.2 Operator panel (OP)

Function of the operator panel

The operator panel controls the motor feeder from the switchgear cabinet. It has an external system interface on the front to allow easier parameterization or diagnostics via a PC / programming device. This system interface (with cover for IP54) can be used to connect (by means of the PC cable) a PC with the SIMOCODE ES (TIA Portal) software installed or the memory module or the addressing plug.

On the rear system interface, it is connected to the basic unit or to an expansion module via a connecting cable. It is supplied with power via the basic unit.

The operator panel is frequently installed in the front panels of motor control centers. It is used in all device series. It also contains all the status LEDs available on the basic unit and the "TEST/RESET" button, and facilitates access to the system interface from outside the control cabinet.

The following are available:

● 5 buttons, of which 4 are freely parameterizable

● 10 LEDs, of which 7 are freely parameterizable

The following figure shows an operator panel:

Figure 8-2 Operator panel

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Description of system components

8.2 Operator panel (OP)

Labeling strips:

Labeling strips are enclosed for designating buttons 1 to 4 and the yellow LEDs 1 to 3:

● Buttons 1 to 4: 6 pre-assigned labeling strips and 1 individually inscribable labeling strip

● LEDs 1 to 3: 1 individually inscribable labeling strip

Figure 8-3 Labeling strips for operator panel buttons and LEDs

Unused labeling strips can be stored on the back of the operator panel:

Figure 8-4 Storage clips for labeling strips for pushbuttons and LEDs of the operator panel

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Description of system components

8.2 Operator panel (OP)

"Park position" for memory module:

The memory module can be protected from unauthorized use by "parking" it on the rear of the operator panel inside the switchgear cabinet. In this case, the storage clips for the labeling strips cannot be used.

Figure 8-5 "Park position" for memory module

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Description of system components

Note Usage restrictions concerning the operator panel with display

•

equired

•

– 3UF7210-1BA01-0: ≥ E03

8.3 Operator panel with display

8.3.1 Description of the operator panel with display

Apart from the standard operator panel (OP), an optional operator panel with display (OPD) is also available for the SIMOCODE pro V High Performance device series. This operator panel can additionally display current measured values, operating data, diagnostics data or status information of the motor feeder on the cabinet. It also contains all the status LEDs that are present on the basic unit and facilitates access to the system interface from outside the cabinet. The motor can be controlled via the buttons on the operator panel. Current measured values, status information, fault messages or the device-internal error log are simultaneously shown on the display.

SIMOCODE pro V PB basic unit: The operator panel with display can only be used with

SIMOCODE pro V PB basic unit from version *E03*.

SIMOCODE pro V PN, pro V EIP basic unit: An operator panel with display from version

*E07* is required for use with these basic units.

In combination with the SIMOCODE pro PN basic unit, version *E09* or higher is r

when using the operator panel with the 3UF7210-1AA00-0 display.

In combination with the SIMOCODE pro MR basic unit, version *E09* or higher is

required when using the operator panel with the 3UF7210-1AA00-0 display.

When using the "Dry-running protection by means of active power monitoring" function,

the following operator panels with display are necessary: – 3UF7210-1AA00-0: ≥ E12 – 3UF7210-1AA01-0: ≥ E03 – 3UF7210-1BA00-0: ≥ E04

The following are available:

● 4 freely parameterizable buttons for controlling the motor feeder

● 4 keys for navigating the display menu, 2 of these are softkeys with different functions

(e g. test / reset)

● 2 system interfaces (front and back)

● 7 LEDs, 4 of which are freely parameterizable (4 green LEDs integrated in the motor

control buttons, primarily for feedback regarding the switching state, e.g. ON, OFF, CCW, CW, etc.)

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Note Modification of selected device parameters via the operator panel with display

Modification of selected device parameters is possible via the operator panel with display (

NOTICE

Active operation

Note

When using an operator panel with display, you may have to consider restrictions in the type and number of expansion modules that can be connected to a basic unit!

See Chapter (Page

8.3 Operator panel with display

see Parameters (Page 124))

The following figure shows an operator panel with display:

Figure 8-6 Operator panel with display

The operator panel with display can be connected directly to basic unit SIMOCODE pro V or an expansion module via the rear system interface. Voltage is supplied by the basic unit. This front system interface (with cover for IP54) can be used to connect (by means of the PC cable) a PC with the SIMOCODE ES (TIA Portal) software installed or the memory module and the addressing plug.

You must not remove or plug in the operator panel with display during operation!

Configuration information for SIMOCODE pro V when using an older basic unit

155).

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8.3 Operator panel with display

Labeling strips:

Labeling strips for labeling buttons 1 to 4 (6 pre-assigned and 1 that can be labeled individually) are included:

Figure 8-7 Labeling strips for the buttons of the operator panel with display

Unused labeling strips can be stored on the back of the operator panel with display:

Figure 8-8 Storage clips for labeling strips

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8.3 Operator panel with display

"Park position" for memory module:

The memory module can be "parked" on the front of the operator panel with display beneath the system interface:

Figure 8-9 "Park position" for memory module

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8.3 Operator panel with display

8.3.2 Operator controls and display elements of the operator panel with display

Displays of the operator panel with display

The display shows current measured values, operating data and diagnostics data as well as the status information of the motor feeder in plain text or with the aid of symbols.

Figure 8-10 Display elements of the operator panel with display

Shows the current setting Is / rated motor current in A. For motors with two speeds, the relevant current setting Is1 or Is2 is always displayed depending on whether the current speed is slow or fast, e.g. used when the motor is stopped to alternate between the display of the two current settings. When running, the current setting for the active motor speed is always displayed.

Shows the set class time of the overload protection system, e.g.:10 = class 10 (class = trip class)

Indicates that temperature monitoring is active, e.g. the motor temperature is being monitored by thermistors or analog temperature sensors (Pt100, Pt1000, KTY, NTC).

T= temperature monitoring active.)

(

The main display enables customized depiction of different measured values when running. This is the standard display at the topmost menu level. Predefined profiles in the display settings can be selected for this purpose. By pressing the "Menu" softkey on the right, you can navigate through the submenus of the main display (see Chapter display (Page 112)).

8 A. For motors with two speeds, the left-hand softkey can be

Read and adapt main

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8.3 Operator panel with display

Operator controls of the operator panel with display

Figure 8-11 Operator controls of the operator panel with display

Four freely parameterizable operator keys with status LED. These operator keys are used to control the motor with integrated status LEDs for any status feedback. The functions can be user-defined. Labeling can be either freely chosen or achieved using the labeling strips supplied with the device (see also Chapter

Operator panel with display (Page 88) and Chapters "Operator panel LED" and "Operator panel buttons" in the manual Parameterizing SIMOCODE pro (https://support.industry.siemens.com/cs/ww/en/view/109743958

))

Two softkeys. They can have different functions depending on the menu displayed (e.g. open menu, exit menu, TEST/RESET). The currently assigned functions are shown on the lower left or right edge of the display.

Two arrow keys (one upwards arrow and one downwards arrow). They serve to navigate the menu or change the display settings, e.g. to adjust the contrast or to select a profile for the main display.

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8.3 Operator panel with display

8.3.3 Menu of the operator panel with display

8.3.3.1 Timing charts

Navigating the menu of the operator panel with display

Main menu, operator panel with display

Details: See Displays of the operator panel with display (Page 109).

Figure 8-12 Main menu, operator panel with display

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8.3 Operator panel with display

Main display, operator panel with display

Details: See Read and adapt main display (Page 112).

1 Measured values, operator panel with display

Details: See Display of measured values in the measured values display (Page 115).

Figure 8-13 Measured values, operator panel with display

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Note Numbering of the displays

The numbering is valid with the maximum

8.3 Operator panel with display

expansion.

2 Status motor protection/motor control, operator panel with display

Details: See Motor protection and motor control status (Page 117).

Figure 8-14 Status motor protection/motor control, operator panel with display -

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PROFIBUS / Modbus RTU

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8.3 Operator panel with display

Figure 8-15 Status motor protection/motor control, operator panel with display -

PROFINET / EtherNet/IP

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3 Statistics/maintenance, operator panel with display

Details: See Display of statistical and maintenance-relevant information on the statistics/maintenance display (Page 119).

Figure 8-16 Statistics/maintenance, operator panel with display - PROFIBUS / Modbus

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Figure 8-17 Statistics/maintenance, operator panel with display - PROFINET / EtherNet/IP

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4 Communication on the fieldbus, operator panel with display

Details: See Status display for fieldbus communication (Page 120).

Figure 8-18 Communication on PROFIBUS / Modbus, operator panel with display

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