Process Control System PCS 7
SIMATIC BATCH V8.2
Preface
1
Operating Manual
Security information
Product introduction and
installation
What's new?
Technological basics
complying with ISA-88.01
Introduction to SIMATIC
BATCH
Engineering
Rational engineering
2
3
4
5
6
7
8
BATCH Control Center
BATCH Recipe Editor
BATCH OS controls
Recommended procedure
Appendix
Context help references
9
10
11
12
13
14
02/2016
A5E35958174-AA
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E35958174-AA
Ⓟ 04/2016 Subject to change
Copyright © Siemens AG 2016.
All rights reserved
Table of contents
1 Preface.......................................................................................................................................................27
2 Security information....................................................................................................................................29
3 Product introduction and installation...........................................................................................................31
3.1 What is SIMATIC BATCH?....................................................................................................31
3.2 Functions of SIMATIC BATCH...............................................................................................32
3.3 Components of SIMATIC BATCH..........................................................................................32
3.3.1 BATCH interface blocks.........................................................................................................32
3.3.2 BATCH configuration dialog...................................................................................................34
3.3.3 BATCH Launch Coordinator..................................................................................................35
3.3.4 BATCH control server............................................................................................................36
3.3.5 BATCH CDV..........................................................................................................................37
3.3.6 Batch Control Center (BatchCC)............................................................................................38
3.3.7 BATCH Recipe Editor............................................................................................................40
3.3.8 Assembling BATCH data in reports.......................................................................................41
3.3.9 BATCH OS controls...............................................................................................................41
3.4 Operating modes in SIMATIC BATCH...................................................................................42
3.4.1 Introducing the operating modes "AS-based" and "PC-based"..............................................42
3.4.2 Concept expansion................................................................................................................43
3.4.3 Shifting of the recipe logic to the AS......................................................................................44
3.4.4 Recipe levels and sequence of a recipe................................................................................47
3.4.5 Recipe processing in runtime.................................................................................................48
3.5 Possible configurations..........................................................................................................48
3.5.1 System software architecture.................................................................................................48
3.5.2 Distribution of the SIMATIC program packages.....................................................................50
3.5.3 Client / server architecture of SIMATIC BATCH....................................................................51
3.5.4 Interface to MES/ERP............................................................................................................53
3.5.5 Redundancy...........................................................................................................................54
3.5.5.1 Introduction............................................................................................................................54
3.5.5.2 Example configuration - Fault-tolerant Batch Control............................................................55
3.5.5.3 Behavior in runtime................................................................................................................56
3.5.5.4 Data replication......................................................................................................................57
3.5.5.5 Configuration of the redundant BATCH server......................................................................60
3.5.5.6 Information on network connections......................................................................................62
3.5.5.7 Configuring network connections...........................................................................................62
3.5.5.8 Important additional information.............................................................................................63
3.5.5.9 Automatic hot restart..............................................................................................................64
3.5.5.10 Failure behavior of the BATCH server in AS-based mode.....................................................66
3.6 Configuration limits.................................................................................................................66
3.6.1 Definition of configuration limits.............................................................................................66
3.6.2 Structures of batch process cells ..........................................................................................68
3.6.3 Basics for calculating the performance of both operating modes..........................................69
3.6.4 Measured results for calculating the performance of both operating modes.........................71
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 3
Table of contents
3.7 Security aspects.....................................................................................................................75
3.8 Configuring the security settings on the SIMATIC BATCH server.........................................77
3.9 Installation..............................................................................................................................79
3.9.1 Delivery type of SIMATIC BATCH..........................................................................................79
3.9.2 SIMATIC BATCH Basic..........................................................................................................80
3.9.3 Requirements for installation..................................................................................................81
3.9.4 Readme file with the latest information..................................................................................82
3.9.5 Authorizations........................................................................................................................83
3.9.6 Installing the components of SIMATIC BATCH......................................................................86
3.10 Plant update...........................................................................................................................89
3.11 Time-of-day synchronization..................................................................................................93
3.12 System properties..................................................................................................................93
3.13 Using online help....................................................................................................................95
3.13.1 Using help..............................................................................................................................95
3.13.2 Search....................................................................................................................................95
3.13.3 Navigation..............................................................................................................................98
4 What's new?.............................................................................................................................................101
4.1 Accompanying focus for OS Control Properties...................................................................101
4.2 New order list for the OS Controls.......................................................................................101
4.3 Batch status symbol "Completed" at order folder.................................................................101
4.4 Extended continuous mode..................................................................................................102
4.5 Specification of order quantity in BatchCC and OS Controls...............................................102
4.6 Expansions in the "Batch properties" dialog........................................................................102
4.7 Unique IDs for batch elements.............................................................................................103
4.8 Monitoring time for batch and step commands....................................................................103
4.9 Display of the configured conditions of a transition..............................................................103
4.10 Increasing security for communication.................................................................................103
4.11 Connecting automatically to a project..................................................................................104
4.12 Archiving method "SQL Server"...........................................................................................104
5 Technological basics complying with ISA-88.01.......................................................................................105
5.1 Which standards is SIMATIC BATCH based on?................................................................105
5.2 Introduction of technological terms......................................................................................105
5.3 Basic structure of a recipe....................................................................................................108
5.4 Material and production data (formula)................................................................................109
5.5 Basic structure of a recipe procedure..................................................................................110
5.6 Relationship between master recipe, formula and control recipe........................................110
5.7 What is a formula category?................................................................................................111
5.8 Internal and external formulas..............................................................................................112
SIMATIC BATCH V8.2
4 Operating Manual, 02/2016, A5E35958174-AA
Table of contents
5.9 ANSI/ISA-88.01 models ......................................................................................................112
5.9.1 Overview of the ISA-88 standard models.............................................................................112
5.9.2 Procedural control model.....................................................................................................114
5.9.3 Physical model.....................................................................................................................115
5.9.4 Process model.....................................................................................................................117
6 Introduction to SIMATIC BATCH..............................................................................................................119
6.1 Getting started......................................................................................................................119
6.2 Process cell configuration....................................................................................................120
6.3 Permission management.....................................................................................................120
6.4 Recipe creation....................................................................................................................120
6.5 Process mode......................................................................................................................120
7 Engineering..............................................................................................................................................121
7.1 Basic engineering for PCS 7................................................................................................122
7.1.1 Using the PCS 7 Wizard......................................................................................................123
7.1.2 Configuring BATCH servers, BATCH clients and AS...........................................................124
7.1.2.1 Installing on BATCH servers and BATCH clients.................................................................124
7.1.2.2 Basics of configuration.........................................................................................................124
7.1.2.3 Configuring the BATCH server.............................................................................................126
7.1.2.4 Configuring the BATCH clients............................................................................................127
7.1.2.5 Adapting the CPU for AS-based mode................................................................................129
7.1.3 Plant hierarchy.....................................................................................................................130
7.1.3.1 Structure of the plant hierarchy............................................................................................130
7.1.3.2 Procedure for creating the plant hierarchy...........................................................................132
7.1.3.3 Specifying basic settings of the plant hierarchy...................................................................133
7.1.3.4 Rules for inserting CFC charts.............................................................................................134
7.1.3.5 "Process cell" hierarchy folder.............................................................................................136
7.1.3.6 "Unit" hierarchy folder..........................................................................................................136
7.1.3.7 "Equipment module" hierarchy folder...................................................................................137
7.1.3.8 Assigning the "Process cell", "Unit" or "Equipment phase" object type................................138
7.1.3.9 Specifying predecessors for a unit.......................................................................................138
7.1.3.10 Extending the plant hierarchy by adding neutral folders......................................................139
7.1.3.11 Relationship between plant hierarchy, blocks and recipes..................................................141
7.1.4 Creating an equipment module............................................................................................143
7.1.4.1 Introduction..........................................................................................................................143
7.1.4.2 Optimum installation of the blocks for AS-based mode.......................................................146
7.1.4.3 Structure of the unit with the UNIT_PLC interface block......................................................146
7.1.4.4 Self-terminating equipment phases......................................................................................148
7.1.4.5 Non-self-terminating equipment phase ...............................................................................149
7.1.4.6 Setting up the equipment module with interface blocks IEPH and IEOP.............................151
7.1.4.7 Setting up the equipment module with SFC types...............................................................155
7.1.4.8 Setting up process tags with the TAG_COLL interface block..............................................161
7.1.5 Dynamic unit parameters.....................................................................................................162
7.1.6 Creating and inserting user process tag types in CFC charts..............................................164
7.1.6.1 Creating and inserting user process tag types in CFC charts..............................................164
7.1.6.2 First option: Create new function block................................................................................164
7.1.6.3 Second option: Create CFC chart and compile it as a block type........................................167
7.1.7 Equipment properties and their use.....................................................................................169
7.1.7.1 Introduction..........................................................................................................................169
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 5
Table of contents
7.1.7.2 Creating equipment properties.............................................................................................170
7.1.7.3 Assigning equipment properties to the units........................................................................170
7.1.7.4 Configuring unit groups........................................................................................................171
7.1.8 Configuring transfer of archive data from WinCC archives..................................................172
7.1.9 Clearing up blocks in CFC data management.....................................................................175
7.2 PC station (PCS 7 OS / WinCC Explorer)............................................................................176
7.2.1 Compiling the OS.................................................................................................................176
7.2.2 PCS 7 OS - change project type..........................................................................................177
7.3 BATCH engineering.............................................................................................................178
7.3.1 BATCH configuration dialog.................................................................................................178
7.3.2 BATCH engineering overview..............................................................................................188
7.3.3 Symbols in the BATCH configuration dialog........................................................................190
7.3.4 Automatic parameter assignment of the BATCH blocks......................................................191
7.3.5 How to compile and download the process cell data...........................................................192
7.3.6 Display number of units........................................................................................................194
7.3.7 Configuring control strategies..............................................................................................195
7.3.8 Assigning control strategies.................................................................................................197
7.3.9 Obtaining the memory configuration and setting the allocation...........................................198
7.3.10 Compiling the Batch process cell data in single project engineering...................................200
7.3.11 Compiling the process cell data in multiproject engineering................................................200
7.3.12 Compiling and Downloading Batch Process Cell Data .......................................................202
7.3.13 Multiple instantiation of the same block types within a unit..................................................205
7.3.14 Simultaneous compilation and download.............................................................................207
7.3.15 Communication monitoring..................................................................................................208
7.3.16 Working with several process cell projects..........................................................................209
7.3.17 Downloading to the target system, changes........................................................................210
7.3.18 Specifying the type description of the process cell..............................................................211
7.3.18.1 Type description of the process cell.....................................................................................211
7.3.18.2 Type description for the individual project............................................................................212
7.3.18.3 Executable functions in a single project...............................................................................214
7.3.18.4 Type description in a multiproject.........................................................................................215
7.3.18.5 Executable functions in a multiproject..................................................................................217
7.3.18.6 Executable functions in a project of a multiproject...............................................................218
7.3.18.7 Executable functions in a removed project..........................................................................219
7.3.18.8 Propagating a type description to other projects (multiproject)............................................220
8 Rational engineering.................................................................................................................................221
8.1 Difference between single project and multiproject engineering..........................................221
8.2 Single project engineering....................................................................................................221
8.2.1 Removing projects for editing and restoring them................................................................221
8.2.2 Flow chart: Engineering procedure for a single project........................................................222
8.3 Multiproject engineering ......................................................................................................224
8.3.1 General information..............................................................................................................224
8.3.2 Importing remote process cells............................................................................................225
8.3.3 Preparing ES data for SIMATIC BATCH..............................................................................226
8.3.4 PCS 7 - change project type................................................................................................226
8.4 Central multiproject engineering..........................................................................................227
8.4.1 Flow chart: Engineering procedure for a multiproject...........................................................227
8.5 Distributed multiproject engineering ....................................................................................230
SIMATIC BATCH V8.2
6 Operating Manual, 02/2016, A5E35958174-AA
Table of contents
8.5.1 Overview and important initial considerations......................................................................230
8.5.2 Step 1: Archive and remove project(s) and master data library in the CMP........................233
8.5.3 Step 2: Restoring and inserting project(s) and master data library in the DMP, and
adapting the project..............................................................................................................233
8.5.4 Step 3: Editing, testing and archiving project(s) in the DMP................................................235
8.5.5 Step 4: Restoring and inserting project(s) in the CMP.........................................................236
8.5.6 Errors sources in distributed multiproject engineering with SIMATIC BATCH.....................238
8.6 Operation of SIMATIC BATCH with more than one PCS 7 OS...........................................240
9 BATCH Control Center.............................................................................................................................243
9.1 Starting and operating..........................................................................................................243
9.1.1 Information on the BATCH Launch Coordinator..................................................................243
9.1.2 Starting BatchCC.................................................................................................................245
9.1.3 Getting Help.........................................................................................................................246
9.1.4 User interface and operation................................................................................................247
9.1.4.1 Layout of the main window (BatchCC).................................................................................247
9.1.4.2 Project and user settings......................................................................................................251
9.1.4.3 User-specific session information........................................................................................252
9.1.4.4 Customization of the properties dialogs for RPEs................................................................254
9.1.4.5 Properties dialogs in BatchCC, viewer and OS controls......................................................254
9.1.4.6 Expand or reduce parameter display...................................................................................255
9.1.4.7 Creating and manipulating objects.......................................................................................256
9.1.4.8 Overview lists.......................................................................................................................259
9.1.4.9 Output window for messages...............................................................................................263
9.1.4.10 Extended batch information.................................................................................................264
9.1.4.11 Shortcut window...................................................................................................................266
9.1.4.12 Log.......................................................................................................................................267
9.1.4.13 Editing window with BATCH objects....................................................................................269
9.1.4.14 Window for displaying active applications............................................................................269
9.1.5 Objects and object hierarchy................................................................................................270
9.1.5.1 Objects and object hierarchy................................................................................................270
9.1.5.2 Libraries with library operations...........................................................................................272
9.1.5.3 Master recipes......................................................................................................................273
9.1.5.4 Formulas..............................................................................................................................274
9.1.5.5 Production orders.................................................................................................................275
9.1.5.6 Materials...............................................................................................................................277
9.1.5.7 Permission management.....................................................................................................277
9.2 Specifying user permissions................................................................................................278
9.2.1 Introduction to permission management..............................................................................278
9.2.2 Specifying user permissions................................................................................................281
9.2.3 Changing user permissions..................................................................................................285
9.2.4 Display of user permissions.................................................................................................286
9.2.5 Generating and displaying an info file with individual permissions......................................287
9.2.6 Setting up the emergency operator......................................................................................288
9.3 Reading in the ES data........................................................................................................289
9.3.1 Reading process cell data into SIMATIC BATCH................................................................289
9.3.2 Updating process cell data after changes in the engineering system..................................290
9.3.3 Updating a BATCH process cell...........................................................................................292
9.4 Specifying the materials.......................................................................................................293
9.4.1 Editing materials...................................................................................................................293
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 7
Table of contents
9.4.2 Changing the quality............................................................................................................294
9.5 Recipes................................................................................................................................295
9.5.1 Flow chart: How to create and edit a master recipe.............................................................295
9.5.2 Flowchart: How to create/edit a library operation.................................................................296
9.5.3 Basics of recipe creation......................................................................................................297
9.5.3.1 Relationship between header parameters, formula category and external formula.............297
9.5.3.2 Interconnecting parameters.................................................................................................298
9.5.4 Editing master recipes..........................................................................................................299
9.5.4.1 How to configure a master recipe........................................................................................299
9.5.4.2 Creating a new master recipe..............................................................................................301
9.5.4.3 Opening and editing recipes................................................................................................302
9.5.4.4 Specifying the master recipes..............................................................................................302
9.5.4.5 Creating a new formula category.........................................................................................304
9.5.4.6 Specifying the formula category properties..........................................................................304
9.5.4.7 Creating a new external formula..........................................................................................305
9.5.4.8 Specifying the properties of the formula...............................................................................306
9.5.4.9 Interconnecting master recipe header parameters with external formula............................307
9.5.4.10 Working with the recipe overview list...................................................................................309
9.5.4.11 Working with the formula overview......................................................................................310
9.5.5 Working with libraries...........................................................................................................312
9.5.5.1 How to configure library operations......................................................................................312
9.5.6 Status and validity of recipes...............................................................................................313
9.5.6.1 Status changes and validation ............................................................................................313
9.5.6.2 Validation of recipes.............................................................................................................315
9.5.6.3 Releasing recipes for testing................................................................................................316
9.5.6.4 Releasing recipes for production..........................................................................................317
9.5.6.5 Validating formulas...............................................................................................................317
9.5.6.6 Status of the recipes and status changes............................................................................318
9.5.6.7 Status of the formula and status changes............................................................................319
9.5.6.8 Working with externally created modules for validation.......................................................319
9.5.7 Creating reports...................................................................................................................320
9.5.7.1 Printing recipes....................................................................................................................320
9.5.8 Exporting/importing..............................................................................................................321
9.5.8.1 Exporting/importing batch objects........................................................................................321
9.5.8.2 Exporting using assistants...................................................................................................322
9.5.8.3 Importing with the wizard.....................................................................................................322
9.5.8.4 Tooltips and shortcut menu of the import wizard.................................................................324
9.5.8.5 BatchML ..............................................................................................................................325
9.5.9 Comparing recipe objects....................................................................................................327
9.5.9.1 Window with comparison overview......................................................................................327
9.5.9.2 Basic principles of the display and interpretation.................................................................329
9.5.9.3 Special displays and interpretations.....................................................................................333
9.5.9.4 Formula comparison............................................................................................................346
9.6 Batch Planning.....................................................................................................................347
9.6.1 Flow chart: How to create/edit a batch.................................................................................347
9.6.2 Planning batches..................................................................................................................348
9.6.2.1 How to configure batches.....................................................................................................348
9.6.2.2 Creating a new production order..........................................................................................350
9.6.2.3 Assigning batches to a production order..............................................................................351
9.6.2.4 Displaying the properties of a production order...................................................................353
9.6.2.5 Adding batches to a production order..................................................................................354
SIMATIC BATCH V8.2
8 Operating Manual, 02/2016, A5E35958174-AA
Table of contents
9.6.2.6 Specifying the properties of the batch..................................................................................355
9.6.2.7 Setting the start mode of the batch processing....................................................................357
9.6.2.8 Displaying unit allocation and changing it if necessary........................................................358
9.6.2.9 Displaying formula parameters and modifying them if necessary........................................359
9.6.2.10 Displaying the chaining of a batch.......................................................................................359
9.6.2.11 Scheduling batches; chaining batches.................................................................................359
9.6.2.12 Displaying the run time of a batch........................................................................................362
9.6.2.13 Planning the unit allocation..................................................................................................363
9.6.2.14 Possible limit violations when adjusting the volume.............................................................365
9.6.3 Opening the control recipe for the batch..............................................................................371
9.6.3.1 Opening the control recipe for the batch..............................................................................371
9.6.3.2 Icons in the control recipe view............................................................................................371
9.6.3.3 Overview of the control recipes............................................................................................371
9.6.4 Processing status of the batches.........................................................................................372
9.6.4.1 Status of the batches...........................................................................................................372
9.6.4.2 Releasing batches................................................................................................................374
9.6.4.3 Locking a batch....................................................................................................................374
9.6.4.4 Canceling a batch................................................................................................................375
9.7 Electronic signature..............................................................................................................375
9.7.1 Specifying electronic signatures...........................................................................................375
9.7.2 Signing operator actions......................................................................................................378
9.7.3 Forcing comment entry........................................................................................................379
9.8 Batch control........................................................................................................................380
9.8.1 Requirements for batch processing.....................................................................................380
9.8.2 Flow chart: How is a batch started and controlled?.............................................................381
9.8.3 Basics of batch control.........................................................................................................382
9.8.3.1 Principle of Batch Control.....................................................................................................382
9.8.3.2 Order of batch processing....................................................................................................382
9.8.3.3 Executing a batch.................................................................................................................384
9.8.3.4 Processing the recipe structure............................................................................................387
9.8.3.5 Status changes of equipment phases..................................................................................388
9.8.3.6 Status changes with batches...............................................................................................391
9.8.3.7 Status changes with recipe steps.........................................................................................394
9.8.3.8 Self-terminating and non self-terminating recipe phase.......................................................396
9.8.3.9 Parameter trigger and start lock...........................................................................................398
9.8.3.10 Continuous operation of equipment phases.........................................................................400
9.8.3.11 Extended continuous mode of equipment phases...............................................................404
9.8.4 Starting batch control...........................................................................................................407
9.8.4.1 Working with lists for Batch Control.....................................................................................407
9.8.4.2 Opening the control recipe...................................................................................................409
9.8.4.3 Releasing a batch................................................................................................................411
9.8.4.4 Starting batch processing.....................................................................................................412
9.8.4.5 Locking a batch....................................................................................................................414
9.8.4.6 Canceling a batch................................................................................................................414
9.8.5 Operator control during batch control...................................................................................414
9.8.5.1 Commands for controlling batches.......................................................................................414
9.8.5.2 Operator commands for recipe steps...................................................................................416
9.8.5.3 Manual jump.........................................................................................................................420
9.8.5.4 Time out when transmitting operator commands.................................................................422
9.8.5.5 Entering comments on a running batch...............................................................................422
9.8.5.6 Displaying operator dialogs during runtime..........................................................................423
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 9
Table of contents
9.8.5.7 Operator prompts via group display in WinCC.....................................................................424
9.8.5.8 Setting breakpoints..............................................................................................................425
9.8.5.9 States of a transition............................................................................................................426
9.8.5.10 States of a transition condition.............................................................................................427
9.8.5.11 Overview of batch step statuses..........................................................................................427
9.8.5.12 Idle statuses of batch steps..................................................................................................429
9.8.5.13 Allocation statuses of batch steps........................................................................................432
9.8.5.14 Additional status identifier....................................................................................................434
9.8.5.15 Status display at the order folder.........................................................................................439
9.8.5.16 Aborting a batch when no AS connection is available.........................................................441
9.8.5.17 Operation of batches after restart of CPU, SFC types ........................................................442
9.8.5.18 Operation of batches after restart of CPU, SFC and batch interface blocks........................447
9.8.6 Changes control during batch processing............................................................................449
9.8.6.1 Changing setpoints..............................................................................................................449
9.8.6.2 Changing the unit allocation.................................................................................................451
9.8.6.3 Resuming a batch at the old position after changing a unit.................................................452
9.8.7 Display of operator and status messages............................................................................456
9.8.7.1 Displaying messages...........................................................................................................456
9.8.7.2 Localizing causes of messages in the control recipe...........................................................457
9.8.8 Online structure changes (OSC)..........................................................................................458
9.8.8.1 What does the online structure change offer?.....................................................................458
9.8.8.2 Scope of services and features............................................................................................459
9.8.8.3 Limitations............................................................................................................................460
9.8.8.4 API and SBS behavior.........................................................................................................461
9.8.8.5 Batch behavior ....................................................................................................................461
9.8.8.6 Requirements.......................................................................................................................461
9.8.8.7 Display of recipe elements...................................................................................................462
9.8.8.8 How do I perform an online structure change?....................................................................464
9.8.8.9 Save batch as master recipe................................................................................................466
9.9 Report creation and archiving of batch data........................................................................467
9.9.1 Preparations and settings....................................................................................................467
9.9.1.1 Basic principles ...................................................................................................................467
9.9.1.2 Create SQL Server database...............................................................................................468
9.9.1.3 Setting up an SQL server.....................................................................................................470
9.9.1.4 PH archive server.................................................................................................................471
9.9.2 Object reports.......................................................................................................................477
9.9.2.1 Using and operating reports.................................................................................................477
9.9.2.2 Report creation of batches...................................................................................................480
9.9.3 Displaying archived batches................................................................................................483
9.9.3.1 Viewer for archived batches.................................................................................................483
9.9.3.2 Displaying archived batches from the SQL Server..............................................................487
10 BATCH Recipe Editor...............................................................................................................................489
10.1 Introduction..........................................................................................................................489
10.2 Starting and operating..........................................................................................................490
10.2.1 Starting the BATCH Recipe Editor.......................................................................................490
10.2.2 Requirements for working with the BATCH Recipe Editor...................................................491
10.2.3 User interface and operation................................................................................................492
10.2.3.1 Layout of the main window (Recipe Editor)..........................................................................492
10.2.3.2 Possibilities for adapting the edit window.............................................................................495
10.2.3.3 Project and user settings......................................................................................................496
SIMATIC BATCH V8.2
10 Operating Manual, 02/2016, A5E35958174-AA
Table of contents
10.2.3.4 Creating and manipulating objects.......................................................................................497
10.2.3.5 Selecting objects..................................................................................................................499
10.3 Recipe topology...................................................................................................................500
10.3.1 Flat recipes...........................................................................................................................500
10.3.1.1 Structure of flat recipes........................................................................................................500
10.3.1.2 Use of substructures in the BATCH Recipe Editor...............................................................500
10.3.2 Hierarchical recipes..............................................................................................................502
10.3.2.1 Hierarchical recipes..............................................................................................................502
10.3.2.2 Hierarchical recipes with ROPs............................................................................................502
10.3.2.3 Hierarchical recipes with RPHs............................................................................................503
10.3.2.4 Hierarchical recipes with ROPs and RPHs..........................................................................504
10.3.2.5 Implementation of the hierarchy in the BATCH Recipe Editor.............................................504
10.3.2.6 Synchronization between recipe unit procedures................................................................507
10.3.3 Necessary and possible structure elements of the recipe....................................................510
10.3.3.1 Structure elements of recipes..............................................................................................510
10.3.3.2 Recipe procedure (RP)........................................................................................................511
10.3.3.3 Recipe unit procedure (RUP)...............................................................................................512
10.3.3.4 Recipe operation (ROP).......................................................................................................512
10.3.3.5 Recipe steps in a recipe operation (RPH)............................................................................512
10.3.3.6 Substructure.........................................................................................................................512
10.3.3.7 Library reference..................................................................................................................513
10.3.3.8 Operator instruction..............................................................................................................513
10.3.3.9 Step placeholder..................................................................................................................513
10.3.3.10 Transition placeholder..........................................................................................................514
10.3.3.11 Command step.....................................................................................................................514
10.3.3.12 Parameter step.....................................................................................................................514
10.3.3.13 Simultaneous branch...........................................................................................................514
10.3.3.14 Alternative branch................................................................................................................514
10.3.3.15 Synchronization line.............................................................................................................515
10.3.3.16 Synchronization point...........................................................................................................515
10.3.3.17 Monitoring............................................................................................................................515
10.3.3.18 Transition.............................................................................................................................515
10.3.3.19 Loop.....................................................................................................................................515
10.3.3.20 Jump....................................................................................................................................515
10.4 Creating recipes...................................................................................................................516
10.4.1 Notes on creating recipes ...................................................................................................516
10.4.2 How to edit a flat recipe........................................................................................................520
10.4.3 How to edit a hierarchical recipe..........................................................................................521
10.4.4 Unit allocation.......................................................................................................................523
10.4.4.1 Assignment of the unit with a flat recipe...............................................................................523
10.4.4.2 Assignment of the unit with a hierarchical recipe.................................................................524
10.4.4.3 Specifying units using conditions.........................................................................................525
10.4.4.4 Unit selection via conditions for a flat recipe........................................................................526
10.4.4.5 Unit selection via conditions for a hierarchical recipe..........................................................527
10.4.4.6 Process cell optimization with online assignment of a unit..................................................529
10.4.4.7 Supplemental information about online assignment of a unit for flat recipes.......................532
10.4.5 Inserting and labeling recipe elements.................................................................................532
10.4.5.1 Recipe procedural element (Insert menu)............................................................................532
10.4.5.2 Recipe phase/operation (Insert menu).................................................................................533
10.4.5.3 Library reference (Insert menu)............................................................................................534
10.4.5.4 Operator instruction (Insert menu).......................................................................................534
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 11
Table of contents
10.4.5.5 Command step (Insert menu)..............................................................................................535
10.4.5.6 Example of a command step................................................................................................537
10.4.5.7 Simultaneous branch (Insert menu).....................................................................................539
10.4.5.8 Synchronization (Insert menu).............................................................................................540
10.4.5.9 Monitoring (Insert menu)......................................................................................................541
10.4.5.10 Example of monitoring.........................................................................................................543
10.4.5.11 Transition (Insert menu).......................................................................................................546
10.4.5.12 Alternative branch (Insert menu...........................................................................................546
10.4.5.13 Loop (Insert menu)...............................................................................................................547
10.4.5.14 Jump (Insert menu)..............................................................................................................548
10.4.5.15 Example of a recipe jump.....................................................................................................550
10.4.5.16 Configuring synchronization lines........................................................................................556
10.4.5.17 Working with substructures..................................................................................................558
10.4.5.18 Adding comments to structure elements..............................................................................559
10.4.5.19 Filtering library references....................................................................................................559
10.4.6 Setting recipe properties......................................................................................................560
10.4.6.1 Passing formula parameters in the recipe............................................................................560
10.4.6.2 Parameter interconnections.................................................................................................561
10.4.6.3 Setting the properties of the recipe header parameters.......................................................562
10.4.6.4 Setting the properties of steps.............................................................................................564
10.4.6.5 Specifying recipe limits.........................................................................................................567
10.4.6.6 Setting a recipe phase for "Continuous operation"..............................................................569
10.4.6.7 Setting the control strategy of a recipe phase......................................................................569
10.4.6.8 Allowing online modification of setpoints..............................................................................570
10.4.6.9 Setting the properties for transitions....................................................................................570
10.4.6.10 Configuring expanded status in transitions..........................................................................572
10.4.6.11 Information on the ROP monitoring time..............................................................................574
10.4.6.12 Selecting types of locations for transfer parameters ...........................................................576
10.4.6.13 Specifying the properties of the library objects....................................................................576
10.4.6.14 Overview of the properties of master recipes.......................................................................577
10.4.6.15 Scaling functions..................................................................................................................579
10.4.6.16 Configuring synchronization with SIMATIC IT......................................................................581
10.5 Other functions.....................................................................................................................581
10.5.1 Saving recipes and library objects.......................................................................................581
10.5.2 Validating recipes.................................................................................................................582
10.5.3 Releasing a recipe for testing or production.........................................................................582
10.5.4 Revoking a release..............................................................................................................583
11 BATCH OS controls..................................................................................................................................585
11.1 Introduction..........................................................................................................................585
11.2 Configuration in the Graphics Designer...............................................................................588
11.2.1 Inserting a control in a PCS 7 OS process picture...............................................................588
11.2.2 Concept of communication channels...................................................................................589
11.2.3 Opening a control as a picture window................................................................................589
11.2.4 Editing the BATCH template screen for multi-VGA..............................................................591
11.2.5 Displaying two BATCH process cells in one process picture ..............................................592
11.2.6 Simple batch creation...........................................................................................................596
11.3 Operations in process mode ...............................................................................................597
11.3.1 Control: SIMATIC BATCH OS Master .................................................................................597
11.3.2 Control: SIMATIC BATCH OS Process Cell........................................................................600
11.3.3 Control: SIMATIC BATCH OS Allocation ............................................................................605
SIMATIC BATCH V8.2
12 Operating Manual, 02/2016, A5E35958174-AA
Table of contents
11.3.4 Control: SIMATIC BATCH OS Properties ...........................................................................610
11.3.5 Control: SIMATIC BATCH OS Batch Creation.....................................................................619
11.3.6 Control: SIMATIC BATCH OS Monitor.................................................................................621
11.4 Applications in process mode..............................................................................................624
11.4.1 Display actual quantity.........................................................................................................624
11.4.2 Showing tooltips...................................................................................................................625
11.4.3 Color text boxes...................................................................................................................625
11.4.4 User settings........................................................................................................................626
11.4.5 Making Runtime help available............................................................................................627
11.4.6 Chaining batches ................................................................................................................628
11.4.7 Mode and GAP time settings for chained batches...............................................................631
11.4.8 Display of parameter interconnections.................................................................................632
11.4.9 Searching batches...............................................................................................................633
11.4.10 Display of transfer parameters.............................................................................................634
11.4.11 Assigning materials..............................................................................................................634
11.4.12 Instruction in the operator dialog..........................................................................................635
11.4.13 Visualization and operator control of transition conditions...................................................636
11.4.14 Positioning BATCH OS controls...........................................................................................637
11.4.15 Filtering in BATCH OS controls............................................................................................637
11.4.16 Visualization and operation of control recipes .....................................................................638
11.5 Control properties references...............................................................................................641
11.5.1 SIMATIC BATCH OS master...............................................................................................641
11.5.1.1 CommunicationChannel.......................................................................................................641
11.5.1.2 DisplayMode........................................................................................................................642
11.5.1.3 ProjectName........................................................................................................................642
11.5.1.4 DBIdent................................................................................................................................642
11.5.1.5 ProjectListColumnWidth.......................................................................................................643
11.5.1.6 ProjectListColumnOrderAndVisibility...................................................................................643
11.5.1.7 ProjectListColumnResizeEnabled........................................................................................643
11.5.1.8 ProjectListColumnFilterVisible.............................................................................................643
11.5.1.9 ToolbarOrderAndVisibility....................................................................................................644
11.5.1.10 ToolbarVisible......................................................................................................................644
11.5.1.11 ContextMenuEnabled...........................................................................................................645
11.5.1.12 PropertiesTabOrderAndVisibility..........................................................................................645
11.5.1.13 TooltipsEnabled...................................................................................................................646
11.5.1.14 UserRightsPriority................................................................................................................646
11.5.1.15 AutoConnect........................................................................................................................646
11.5.2 SIMATIC BATCH OS Allocation...........................................................................................647
11.5.2.1 CommunicationChannel.......................................................................................................647
11.5.2.2 FilterUnitName.....................................................................................................................647
11.5.2.3 ColumnWidth........................................................................................................................647
11.5.2.4 ColumnOrderAndVisibility....................................................................................................648
11.5.2.5 ColumnResizeEnabled.........................................................................................................648
11.5.2.6 ColumnFilterVisible..............................................................................................................648
11.5.2.7 ToolbarOrderAndVisibility....................................................................................................649
11.5.2.8 ToolbarVisible......................................................................................................................650
11.5.3 SIMATIC BATCH OS Properties..........................................................................................650
11.5.3.1 CommunicationChannel.......................................................................................................650
11.5.3.2 OrderCategoryName............................................................................................................650
11.5.3.3 OrderName..........................................................................................................................650
11.5.3.4 BatchName..........................................................................................................................651
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 13
Table of contents
11.5.3.5 BatchID................................................................................................................................651
11.5.3.6 TreeVisible...........................................................................................................................651
11.5.3.7 ToolbarOrderAndVisibility....................................................................................................651
11.5.3.8 ToolbarVisible......................................................................................................................653
11.5.3.9 ParametersListColumnOrderAndVisibility............................................................................653
11.5.3.10 ParametersListColumnWidth...............................................................................................654
11.5.3.11 ParametersListColumnResizeEnabled................................................................................655
11.5.3.12 ParametersListColumnFilterVisible......................................................................................655
11.5.3.13 AllocationsListColumnWidth.................................................................................................656
11.5.3.14 AllocationsListColumnOrderAndVisibility.............................................................................656
11.5.3.15 AllocationsListColumnResizeEnabled..................................................................................656
11.5.3.16 AllocationsListColumnFilterVisible.......................................................................................657
11.5.4 SIMATIC BATCH OS Batch Creation..................................................................................657
11.5.4.1 CommunicationChannel.......................................................................................................657
11.5.4.2 OrderCategoryName............................................................................................................657
11.5.4.3 OrderName..........................................................................................................................657
11.5.4.4 FilterRecipeEnabled.............................................................................................................657
11.5.4.5 FilterFormulaEnabled...........................................................................................................658
11.5.4.6 FilterUnitName.....................................................................................................................658
11.5.4.7 FilterClassName...................................................................................................................658
11.5.4.8 FilterGroupName..................................................................................................................658
11.5.4.9 FilterProductName...............................................................................................................658
11.5.4.10 FilterFormulaCategoryName................................................................................................659
11.5.4.11 FilterRecipeName................................................................................................................659
11.5.4.12 FilterFormulaName..............................................................................................................659
11.5.4.13 RecipeName........................................................................................................................659
11.5.4.14 FormulaName......................................................................................................................659
11.5.4.15 RecipeID..............................................................................................................................659
11.5.4.16 FormulaID............................................................................................................................660
11.5.4.17 BrowseRecipeOrFormulaVisible..........................................................................................660
11.5.4.18 RecipeOrFormulaEnabled....................................................................................................660
11.5.4.19 BrowseOrderAndOrderCatVisible........................................................................................660
11.5.4.20 OrderAndOrderCatEnabled..................................................................................................660
11.5.4.21 BatchSizeEnabled................................................................................................................661
11.5.4.22 BatchSize.............................................................................................................................661
11.5.4.23 BatchCountEnabled.............................................................................................................661
11.5.4.24 BatchCount..........................................................................................................................661
11.5.4.25 StartTimeVisible...................................................................................................................661
11.5.4.26 StartModeVisible..................................................................................................................662
11.5.4.27 StartMode.............................................................................................................................662
11.5.4.28 AutoReleaseBatchVisible.....................................................................................................662
11.5.4.29 AutoReleaseBatch...............................................................................................................662
11.5.4.30 BatchNamePattern...............................................................................................................662
11.5.4.31 BatchNamePatternVisible....................................................................................................663
11.5.4.32 BatchDescription..................................................................................................................663
11.5.4.33 BatchDescriptionVisible.......................................................................................................663
11.5.4.34 StartTrigger..........................................................................................................................663
11.5.4.35 ToolbarOrderAndVisibility....................................................................................................663
11.5.4.36 ToolbarVisible......................................................................................................................664
11.5.4.37 RecipeOrFormulaListColumnWidth......................................................................................664
11.5.4.38 RecipeOrFormulaListColumnOrderAndVisibility..................................................................665
11.5.4.39 RecipeOrFormulaListColumnResizeEnabled.......................................................................665
SIMATIC BATCH V8.2
14 Operating Manual, 02/2016, A5E35958174-AA
Table of contents
11.5.4.40 RecipeOrFormulaListColumnFilterVisible............................................................................665
11.5.5 SIMATIC BATCH OS Monitor..............................................................................................665
11.5.5.1 CommunicationChannel.......................................................................................................665
11.5.5.2 ColumnWidth........................................................................................................................666
11.5.5.3 ColumnOrderAndVisibility....................................................................................................666
11.5.5.4 ColumnResizeEnabled.........................................................................................................666
11.5.5.5 ColumnFilterVisible..............................................................................................................666
11.5.5.6 ToolbarOrderAndVisibility....................................................................................................667
11.5.5.7 ToolbarVisible......................................................................................................................667
11.5.6 SIMATIC BATCH OS Process Cell......................................................................................667
11.5.6.1 CommunicationChannel.......................................................................................................667
11.5.6.2 FilterOrderCategoryName....................................................................................................668
11.5.6.3 FilterOrderName..................................................................................................................668
11.5.6.4 TabOrderAndVisibility..........................................................................................................668
11.5.6.5 TreeVisible...........................................................................................................................669
11.5.6.6 ColumnWidth........................................................................................................................669
11.5.6.7 ColumnOrderAndVisibility....................................................................................................670
11.5.6.8 ColumnResizeEnabled.........................................................................................................671
11.5.6.9 ColumnFilterVisible..............................................................................................................671
11.5.6.10 ToolbarOrderAndVisibility....................................................................................................671
11.5.6.11 ToolbarVisible......................................................................................................................672
12 Recommended procedure........................................................................................................................673
12.1 How do I restore a SIMATIC BATCH server to its original state?........................................673
12.2 What should I know about the BATCH project database?...................................................674
12.3 How does SIMATIC BATCH stop automatically on specific events?...................................674
12.4 What effects do changes to SFC types have on SIMATIC BATCH?...................................676
12.5 How are IEPH/IEOP blocks connected to the user blocks?.................................................681
12.6 How are transfer parameters configured and used?............................................................686
12.7 How do I use S7-PLCSIM with SIMATIC BATCH for AS-based operation?........................687
12.8 How do I configure and use dynamic unit parameters?.......................................................689
12.8.1 How do I configure parameter steps?..................................................................................689
12.8.2 How do I configure parameter groups?................................................................................695
12.8.3 How do I configure conditions for the unit allocation?..........................................................708
13 Appendix...................................................................................................................................................713
13.1 Batch standard definitions ...................................................................................................713
13.2 Abbreviations.......................................................................................................................714
13.3 Keyboard commands...........................................................................................................716
13.3.1 Key combinations for menu commands...............................................................................716
13.3.2 Key commands for menu commands...................................................................................716
13.3.3 Moving the mouse pointer when editing texts......................................................................718
13.3.4 Moving the mouse pointer in the menu bar/shortcut menu..................................................718
13.3.5 Moving the mouse pointer in dialog boxes...........................................................................719
13.3.6 Selecting texts with key commands.....................................................................................719
13.3.7 Accessing help with key commands....................................................................................720
13.3.8 International/German key names.........................................................................................720
13.3.9 Numeric pad international/German......................................................................................720
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 15
Table of contents
13.4 Command line parameters for BatchCC..............................................................................721
14 Context help references...........................................................................................................................723
14.1 Dialogs.................................................................................................................................723
14.1.1 BCC and RE dialog box user settings..................................................................................723
14.1.1.1 "Format" tab.........................................................................................................................723
14.1.1.2 "Dimensions" tab..................................................................................................................724
14.1.1.3 "Zoom" tab...........................................................................................................................725
14.1.1.4 "Font" tab ............................................................................................................................725
14.1.1.5 "Language" tab.....................................................................................................................726
14.1.2 BCC and RE dialog box project settings..............................................................................726
14.1.2.1 Display ................................................................................................................................726
14.1.2.2 General................................................................................................................................728
14.1.2.3 Warning/Error.......................................................................................................................732
14.1.2.4 Color settings.......................................................................................................................734
14.1.2.5 Versioning............................................................................................................................735
14.1.2.6 Used Plug-in Modules .........................................................................................................736
14.1.2.7 Installed plug-in modules dialog box....................................................................................738
14.1.2.8 Electronic signatures............................................................................................................739
14.1.2.9 Batches > Settings...............................................................................................................741
14.1.2.10 Batches > Predefined batch name.......................................................................................743
14.1.2.11 Batches > Archiving > Archiving method.............................................................................745
14.1.2.12 Batches > Archiving > Creating reports...............................................................................750
14.1.2.13 Batches > Archiving > Process data archive........................................................................751
14.1.2.14 Backup > Settings................................................................................................................752
14.1.2.15 Backup > Automatic backup.................................................................................................753
14.1.2.16 Report creation.....................................................................................................................754
14.1.3 BCC Properties dialog box shared tab.................................................................................756
14.1.3.1 "Allocation" tab.....................................................................................................................756
14.1.3.2 "Input material" tab (Procedure/Step/Formula/Batch properties).........................................758
14.1.3.3 "Dependencies" tab..............................................................................................................762
14.1.3.4 "ESIG" tab............................................................................................................................762
14.1.3.5 "Recipe" dialog box..............................................................................................................763
14.1.3.6 "Change Log" tab (Library/Recipe/Formula/Batch/Material properties)...............................764
14.1.3.7 "Condition" tab (Recipe procedure/Batch properties)..........................................................765
14.1.3.8 "Allocations" tab (Recipe procedure/Batch properties)........................................................770
14.1.3.9 "Process tags" tab (RP, RUP, ROP properties)...................................................................772
14.1.3.10 "Parameters" tab (Procedure/Step/Formula/Batch properties)............................................772
14.1.3.11 "Output material" tab (Procedure/Step/Formula/Batch properties)......................................777
14.1.3.12 "Transfer parameter" tab......................................................................................................781
14.1.4 BCC Library Properties dialog box.......................................................................................783
14.1.4.1 "General" tab (Library operation properties)........................................................................783
14.1.4.2 "Allocations" tab (Library operation properties)....................................................................783
14.1.5 BCC Recipe Properties dialog box.......................................................................................784
14.1.5.1 "General" tab (Recipe procedure properties).......................................................................784
14.1.5.2 Parameter selection.............................................................................................................786
14.1.5.3 "Product" tab (Recipe procedure properties).......................................................................787
14.1.6 BCC Formula Properties dialog box.....................................................................................789
14.1.6.1 "General" tab (Formula property).........................................................................................789
14.1.6.2 "Product" tab (formula property)...........................................................................................789
14.1.7 BCC Order (Batch) Properties dialog box............................................................................790
14.1.7.1 "Add batch" dialog box (creating batches)...........................................................................790
SIMATIC BATCH V8.2
16 Operating Manual, 02/2016, A5E35958174-AA
Table of contents
14.1.7.2 "Comments" tab...................................................................................................................792
14.1.7.3 "General" tab (Properties of a batch)...................................................................................793
14.1.7.4 "Chaining" tab (Create order)...............................................................................................794
14.1.7.5 Select batch.........................................................................................................................796
14.1.8 BCC Material Properties dialog box.....................................................................................796
14.1.8.1 "Qualities" tab (Materials).....................................................................................................796
14.1.8.2 "General" (Materials) tab......................................................................................................796
14.1.8.3 "Change log" tab..................................................................................................................797
14.1.9 BCC tab................................................................................................................................797
14.1.9.1 "Select formula or master recipe" dialog box (creating an order).........................................797
14.1.9.2 "Change of candidates" dialog box......................................................................................798
14.1.9.3 "Backup/Restore" dialog......................................................................................................799
14.1.9.4 "Assignment" tab in the "Updating the process cell" dialog.................................................800
14.1.9.5 "Preview" tab in the "Updating the process cell" dialog.......................................................804
14.1.9.6 "Create batches" dialog box.................................................................................................805
14.1.9.7 "Copy formula" dialog...........................................................................................................806
14.1.9.8 "Add comment" dialog box...................................................................................................806
14.1.9.9 "Comment on messages" dialog box...................................................................................806
14.1.9.10 "Import objects from file" dialog............................................................................................807
14.1.9.11 "Quality" dialog (Materials)...................................................................................................807
14.1.9.12 "General" tab (Order category property)..............................................................................807
14.1.9.13 "General" tab (Plug-in details)..............................................................................................808
14.1.9.14 "General" tab (New order category).....................................................................................808
14.1.9.15 "General" tab (Properties of an order)..................................................................................808
14.1.9.16 "General" tab (Create order)................................................................................................809
14.1.9.17 "General" tab (RPH unit class properties)............................................................................809
14.1.9.18 "General" tab (Command step properties)...........................................................................810
14.1.9.19 "General" tab (Library operation unit class properties)........................................................811
14.1.9.20 "Batches" tab (Properties of an order).................................................................................812
14.1.9.21 "Batches" tab (Create order)................................................................................................813
14.1.9.22 Tab "Batch messages" (settings).........................................................................................814
14.1.9.23 Tab "Batch messages" (settings).........................................................................................815
14.1.9.24 "Rename ..." tab...................................................................................................................815
14.1.9.25 "Candidates" tab..................................................................................................................815
14.1.9.26 "Computers and units" tab...................................................................................................816
14.1.9.27 "Advanced" tab (plug-in details)...........................................................................................816
14.1.10 RE tab..................................................................................................................................817
14.1.10.1 "Synchronization" tab...........................................................................................................817
14.1.10.2 "Select the material" dialog box...........................................................................................817
14.1.10.3 "Synchronization line" dialog box.........................................................................................818
14.1.10.4 "General" tab (RPH unit class properties)............................................................................818
14.1.10.5 "General" tab (RPH unit names properties).........................................................................820
14.1.10.6 "General" tab (ROP properties)............................................................................................821
14.1.10.7 "General" tab (ROP sequence properties)...........................................................................822
14.1.10.8 "General" tab (transition properties).....................................................................................823
14.1.10.9 "General" tab (jump properties)............................................................................................823
14.1.10.10 "General" tab (Command step properties)...........................................................................824
14.1.10.11 "General" tab (RUP properties)............................................................................................825
14.1.10.12 "General" tab........................................................................................................................826
14.1.10.13 "Instruction" tab (operator instruction properties).................................................................827
14.1.10.14 "Condition" tab (transition properties)..................................................................................829
14.1.10.15 "Allocation list" tab (library reference properties).................................................................833
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 17
Table of contents
14.1.10.16 "Description" tab (ROP, RPH properties).............................................................................833
14.1.10.17 "Subcondition" tab................................................................................................................833
14.1.11 Dialog boxes........................................................................................................................833
14.1.11.1 "Validate" dialog box............................................................................................................833
14.1.11.2 "No candidates available" dialog box...................................................................................834
14.1.11.3 "Change log" dialog..............................................................................................................835
14.1.11.4 "Select project" dialog..........................................................................................................836
14.1.11.5 "Create new formula category" dialog box...........................................................................836
14.1.11.6 "Information" dialog box.......................................................................................................836
14.1.11.7 ""Folder" dialog box (Properties)..........................................................................................837
14.1.11.8 "View permissions of the logged in user" tab.......................................................................838
14.1.11.9 "Permissions management" dialog......................................................................................838
14.1.11.10 "Configure roles" dialog box.................................................................................................841
14.1.11.11 Dialog box "SIMATIC BATCH: Sign"....................................................................................841
14.1.11.12 "Select unit" dialog box........................................................................................................843
14.1.11.13 Create SQL Server database dialog box.............................................................................844
14.1.11.14 "Export" dialog box...............................................................................................................844
14.1.11.15 Select PCell, Recipe, Library dialog.....................................................................................845
14.1.11.16 "Save as..." dialog................................................................................................................845
14.1.11.17 "Select standard role" dialog................................................................................................846
14.1.11.18 "Manage logons" dialog.......................................................................................................846
14.1.11.19 "Location" dialog..................................................................................................................846
14.1.11.20 "Find" dialog.........................................................................................................................847
14.1.11.21 Batch process cell (process cell object)...............................................................................850
14.1.11.22 Batch objects (Insert menu).................................................................................................850
14.1.11.23 BATCH application...............................................................................................................851
14.1.11.24 BATCH application (stdby)...................................................................................................851
14.1.11.25 BATCH application client.....................................................................................................852
14.1.11.26 SIMATIC BATCH.................................................................................................................852
14.1.11.27 Batch types in a library or within a project............................................................................853
14.1.11.28 WinCC archive variable........................................................................................................854
14.1.11.29 "Display" additional function.................................................................................................854
14.1.11.30 Control strategies of ............................................................................................................854
14.1.11.31 WinCC archive variable........................................................................................................855
14.1.11.32 "Display" additional function.................................................................................................855
14.1.11.33 Computer settings (shortcut menu BATCH start coordinator)..............................................855
14.1.11.34 User credentials...................................................................................................................856
14.1.12 SIMATIC BATCH configuration dialog ................................................................................857
14.1.12.1 "S7 program" selection.........................................................................................................857
14.1.12.2 "CPU" selection....................................................................................................................858
14.1.12.3 "S7 program" selection.........................................................................................................860
14.1.12.4 "Connections" selection.......................................................................................................862
14.1.12.5 "Stations" selection..............................................................................................................863
14.1.12.6 "Station" selection................................................................................................................865
14.1.12.7 "Multiproject/Project" selection.............................................................................................866
14.1.12.8 "Batch process cell" selection..............................................................................................867
14.1.12.9 "Batch types" selection in a multiproject..............................................................................869
14.1.12.10 Selection of "BATCH types in the project of a multiproject".................................................871
14.1.12.11 "Data types" selection..........................................................................................................872
14.1.12.12 "Data type" selection............................................................................................................874
14.1.12.13 "Data type parameters" selection.........................................................................................875
14.1.12.14 "Units of measure" selection................................................................................................877
SIMATIC BATCH V8.2
18 Operating Manual, 02/2016, A5E35958174-AA
Table of contents
14.1.12.15 "Unit of measure" selection..................................................................................................878
14.1.12.16 "Operation types" selection..................................................................................................879
14.1.12.17 "Operation type" selection....................................................................................................881
14.1.12.18 "Operation type parameters" selection.................................................................................882
14.1.12.19 "Phase types" selection........................................................................................................884
14.1.12.20 "Phase type_EPH" selection................................................................................................886
14.1.12.21 "Phase type_AF" selection...................................................................................................888
14.1.12.22 "Phase type parameters_EPH" selection.............................................................................890
14.1.12.23 "Phase type parameters_AF" selection................................................................................892
14.1.12.24 "Process tag types" selection...............................................................................................894
14.1.12.25 "Process tag type" selection for the TAG_COLL block........................................................896
14.1.12.26 "Process tag type" selection for the TRANS block...............................................................897
14.1.12.27 "Process tag type parameters" selection for the TAG_COLL block.....................................898
14.1.12.28 "Process tag type parameter" selection for the TRANS block.............................................900
14.1.12.29 "Process tag instance parameters" selection.......................................................................902
14.1.12.30 "Process cell" selection (V4.02)...........................................................................................904
14.1.12.31 "Process tag" selection........................................................................................................906
14.1.12.32 "Process tag parameters" selection.....................................................................................907
14.1.12.33 "Equipment properties" selection.........................................................................................909
14.1.12.34 "Equipment properties parameters (type)" selection............................................................910
14.1.12.35 "Equipment property parameters (instance)" selection........................................................912
14.1.12.36 Selection "unit".....................................................................................................................913
14.1.12.37 "Equipment module (EMOD)" selection...............................................................................915
14.1.12.38 "Neutral folder" selection......................................................................................................916
14.1.12.39 "EPH" selection....................................................................................................................918
14.1.12.40 "EPH parameters" selection.................................................................................................919
14.1.12.41 "EOP" selection....................................................................................................................921
14.1.12.42 "EOP parameters" selection.................................................................................................923
14.1.12.43 "Batch types in project removed for editing" selection, master characteristic......................925
14.1.12.44 "Batch types in project removed for editing" selection, slave characteristic.........................926
14.1.12.45 Convergence of "Batch instances" selection........................................................................928
14.1.12.46 Translate "Batch instances" selection..................................................................................929
14.1.12.47 Selection of "batch types in the multiproject" ......................................................................930
14.1.12.48 Selection of "BATCH types in the project of a multiproject".................................................932
14.1.12.49 Selection of "BATCH types in the project"...........................................................................933
14.1.12.50 "AF" selection.......................................................................................................................935
14.1.12.51 "AF parameter" selection.....................................................................................................936
14.1.12.52 Download Batch process cell ..............................................................................................938
14.1.12.53 Generate types.....................................................................................................................939
14.1.12.54 Propagate types...................................................................................................................941
14.1.12.55 Merge/compile......................................................................................................................942
14.1.12.56 Check/convert ES data........................................................................................................943
14.1.12.57 "Distribution" tab...................................................................................................................944
14.1.12.58 "OS objects" tab...................................................................................................................945
14.1.12.59 "Project languages" tab........................................................................................................946
14.1.12.60 "System characteristics" tab.................................................................................................946
14.1.12.61 "Process cells" tab...............................................................................................................947
14.1.12.62 "Chart folder" tab..................................................................................................................949
14.1.12.63 "Connections" tab.................................................................................................................951
14.1.12.64 "External process cells" selection........................................................................................953
14.1.12.65 "Process cell" selection........................................................................................................954
14.1.12.66 Control strategies of.............................................................................................................955
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 19
Table of contents
14.1.12.67 Parameter groups of the batch process cell.........................................................................956
14.1.12.68 "Batch types" selection.........................................................................................................956
14.1.12.69 "Batch instances" selection..................................................................................................957
14.1.13 SIMATIC BATCH configuration dialog (Pcell Control Center)..............................................959
14.1.13.1 "Batch types" selection, PCC...............................................................................................959
14.1.13.2 "Data types (General)" selection, PCC................................................................................962
14.1.13.3 "Data type" selection, PCC..................................................................................................965
14.1.13.4 "Data type parameter" selection, PCC.................................................................................968
14.1.13.5 "Units (General)" selection, PCC.........................................................................................971
14.1.13.6 "Unit" selection, PCC...........................................................................................................973
14.1.13.7 "Operation types (General)" selection, PCC........................................................................976
14.1.13.8 "Operation type" selection, PCC..........................................................................................979
14.1.13.9 "Operation type parameter" selection, PCC.........................................................................982
14.1.13.10 "Process types (General)" selection, PCC...........................................................................985
14.1.13.11 "Function type" selection, PCC............................................................................................988
14.1.13.12 "Function type parameter" selection, PCC...........................................................................991
14.1.13.13 "Process tag types (General)" selection, PCC.....................................................................994
14.1.13.14 "Process tag type" selection, PCC.......................................................................................997
14.1.13.15 "Process tag type parameter" selection, PCC....................................................................1000
14.1.13.16 "Equipment properties (General)" selection, PCC.............................................................1003
14.1.13.17 "Equipment property" selection, PCC................................................................................1005
14.1.13.18 "Batch instances" selection, PCC......................................................................................1008
14.1.13.19 "Process cell" selection, PCC............................................................................................1011
14.1.13.20 "Unit class" selection, PCC................................................................................................1014
14.1.13.21 "Equipment property" (instance) selection, PCC...............................................................1017
14.1.13.22 "Equipment module (EMOD)" selection, PCC....................................................................1020
14.1.13.23 "Neutral folder" selection, PCC..........................................................................................1023
14.1.13.24 "EPH" selection, PCC........................................................................................................1026
14.1.13.25 "EPH parameters" selection, PCC.....................................................................................1028
14.1.13.26 "EOP" selection, PCC........................................................................................................1031
14.1.13.27 "EOP parameters" selection, PCC.....................................................................................1034
14.1.13.28 "Process tag" selection, PCC.............................................................................................1037
14.1.13.29 "Process tag parameter" selection, PCC...........................................................................1040
14.1.14 Dialogs from within the SIMATIC Manager........................................................................1043
14.1.14.1 "General" object properties tab of the batch process cell..................................................1043
14.1.14.2 "General" object properties tab of the BATCH applications...............................................1044
14.1.14.3 "Merge / Compile" tab........................................................................................................1044
14.1.14.4 "Download" tab ..................................................................................................................1046
14.2 BCC menu commands.......................................................................................................1048
14.2.1 Program menu...................................................................................................................1048
14.2.1.1 New process cell (Program menu).....................................................................................1048
14.2.1.2 Updating of the process cell ..............................................................................................1048
14.2.1.3 Print (Program menu).........................................................................................................1048
14.2.1.4 Print preview......................................................................................................................1048
14.2.1.5 Print setup..........................................................................................................................1049
14.2.2 Edit menu...........................................................................................................................1049
14.2.2.1 Validate master recipe (Edit menu)....................................................................................1049
14.2.2.2 Validate library operation (Edit menu)................................................................................1049
14.2.2.3 Validate formula (Edit menu)..............................................................................................1050
14.2.2.4 Validate batch (Edit menu).................................................................................................1050
14.2.2.5 Rename (Edit menu)..........................................................................................................1050
14.2.2.6 Create new formula category (Edit menu).........................................................................1051
SIMATIC BATCH V8.2
20 Operating Manual, 02/2016, A5E35958174-AA
Table of contents
14.2.2.7 Create new formula (Edit menu)........................................................................................1051
14.2.2.8 Create new order category (Edit menu).............................................................................1051
14.2.2.9 New order (Edit menu).......................................................................................................1051
14.2.2.10 New (Edit menu)................................................................................................................1051
14.2.2.11 Create new batch (Edit menu)...........................................................................................1051
14.2.2.12 Create new library structure (Edit menu)...........................................................................1052
14.2.2.13 Create new library operation (Edit menu)..........................................................................1052
14.2.2.14 Create new quality (Edit menu)..........................................................................................1052
14.2.2.15 Create new material (Edit menu).......................................................................................1052
14.2.2.16 Create new flat master recipe (Edit menu).........................................................................1052
14.2.2.17 Create new hierarchical master recipe (Edit menu)...........................................................1052
14.2.2.18 Open library operation (Edit menu)....................................................................................1052
14.2.2.19 Open list of process cell (Edit menu).................................................................................1053
14.2.2.20 Open list of orders (Edit menu)..........................................................................................1053
14.2.2.21 Open list of library operations (Edit menu).........................................................................1053
14.2.2.22 Open list of batches (Edit menu)........................................................................................1053
14.2.2.23 Open list of formula categories (Edit menu).......................................................................1053
14.2.2.24 Open the list of formulas (Edit menu).................................................................................1053
14.2.2.25 Open list of master recipes (Edit menu).............................................................................1053
14.2.2.26 Open list of recipe categories (Edit menu).........................................................................1053
14.2.2.27 Open list of materials (Edit menu)......................................................................................1053
14.2.2.28 Open master recipe (Edit menu)........................................................................................1053
14.2.2.29 Print....................................................................................................................................1054
14.2.2.30 Print preview .....................................................................................................................1054
14.2.2.31 Properties of an order category (Edit menu)......................................................................1054
14.2.2.32 Properties of a library operation (Edit menu).....................................................................1054
14.2.2.33 Properties of a formula category (Edit menu)....................................................................1054
14.2.2.34 Properties of a formula (Edit menu)...................................................................................1054
14.2.2.35 Quality properties (Edit menu)...........................................................................................1055
14.2.2.36 Properties of an order (Edit menu).....................................................................................1055
14.2.2.37 Display properties of master recipe (Edit menu)................................................................1055
14.2.2.38 Folder properties (Edit menu)............................................................................................1055
14.2.2.39 Material properties (Edit menu)..........................................................................................1055
14.2.2.40 Batch properties (Edit menu).............................................................................................1055
14.2.2.41 Release library operation for testing (Edit menu)...............................................................1055
14.2.2.42 Release library operation for production (Edit menu).........................................................1056
14.2.2.43 Revoke release of formula (Edit menu)..............................................................................1056
14.2.2.44 Release formula (Edit menu).............................................................................................1057
14.2.2.45 Release master recipe for testing (Edit menu)...................................................................1057
14.2.2.46 Release master recipe for production (Edit menu).............................................................1058
14.2.2.47 Release for testing (Edit menu)..........................................................................................1059
14.2.2.48 Revoke release of library operation (Edit menu)................................................................1059
14.2.2.49 Revoke release of master recipe (Edit menu)....................................................................1059
14.2.2.50 Release for production (Edit menu)...................................................................................1060
14.2.2.51 Copy formula (Edit menu)..................................................................................................1060
14.2.2.52 Unlock (Edit menu).............................................................................................................1060
14.2.2.53 Delete order category (Edit menu).....................................................................................1061
14.2.2.54 Delete library operation (Edit menu)..................................................................................1061
14.2.2.55 Delete batch (Edit menu)...................................................................................................1061
14.2.2.56 Delete formula category (Edit menu).................................................................................1061
14.2.2.57 Delete formula (Edit menu)................................................................................................1062
14.2.2.58 Delete quality (Edit menu)..................................................................................................1062
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 21
Table of contents
14.2.2.59 Delete order (Edit menu)....................................................................................................1062
14.2.2.60 Delete master recipe (Edit menu)......................................................................................1062
14.2.2.61 Delete object (Edit menu)...................................................................................................1063
14.2.2.62 Delete material (Edit menu)...............................................................................................1063
14.2.2.63 Deleting shortcuts .............................................................................................................1063
14.2.2.64 Delete all shortcuts ............................................................................................................1063
14.2.2.65 Displaying list of order categories (Edit menu)...................................................................1063
14.2.2.66 Display list of materials (Edit menu)...................................................................................1063
14.2.2.67 Archive batches (Edit menu)..............................................................................................1063
14.2.2.68 Archive batch (Edit menu)..................................................................................................1064
14.2.2.69 Export library......................................................................................................................1064
14.2.2.70 Export master recipe..........................................................................................................1064
14.2.2.71 Find (Edit menu).................................................................................................................1064
14.2.2.72 Export formula category.....................................................................................................1064
14.2.2.73 Export (Options menu).......................................................................................................1064
14.2.2.74 Create folder (Edit menu)...................................................................................................1064
14.2.2.75 Compare (Edit menu).........................................................................................................1064
14.2.2.76 Compare with (Edit menu).................................................................................................1065
14.2.2.77 Update element (Edit menu)..............................................................................................1065
14.2.2.78 Insert new object (Edit menu)............................................................................................1065
14.2.3 Control menu......................................................................................................................1065
14.2.3.1 Abort (Control menu)..........................................................................................................1065
14.2.3.2 Abort (emergency) (Control menu)....................................................................................1067
14.2.3.3 Close (Control menu).........................................................................................................1067
14.2.3.4 Comment on batch (control menu).....................................................................................1068
14.2.3.5 Comment on batch element (Control menu)......................................................................1068
14.2.3.6 Resume (Control menu).....................................................................................................1068
14.2.3.7 Release (Control menu).....................................................................................................1068
14.2.3.8 Pause after step (Control menu)........................................................................................1068
14.2.3.9 Hold immediately (Control menu).......................................................................................1068
14.2.3.10 Unlock (Control menu).......................................................................................................1068
14.2.3.11 Lock (Control menu)...........................................................................................................1068
14.2.3.12 Start (Control menu)...........................................................................................................1069
14.2.3.13 Stop (Control menu)...........................................................................................................1069
14.2.3.14 Cancel (Control menu).......................................................................................................1070
14.2.3.15 Open control recipe (Control menu)...................................................................................1070
14.2.3.16 Save as recipe (Control menu)..........................................................................................1070
14.2.3.17 Start (Control menu > Structure change)...........................................................................1071
14.2.3.18 Accept changes (Control menu > Structure change).........................................................1071
14.2.3.19 Reject changes (Control menu > Structure change)..........................................................1072
14.2.4 Planning menu...................................................................................................................1072
14.2.4.1 Order category list (Planning menu)..................................................................................1072
14.2.4.2 Batch result list (Planning menu).......................................................................................1072
14.2.4.3 Batch planning list (Planning menu)...................................................................................1073
14.2.4.4 Batch status list (Planning menu).......................................................................................1073
14.2.4.5 Set order of batches (Planning menu)...............................................................................1074
14.2.4.6 Production order list (Planning menu)................................................................................1075
14.2.4.7 Unit allocation (Planning menu).........................................................................................1075
14.2.5 Options menu.....................................................................................................................1075
14.2.5.1 Log off (Options menu)......................................................................................................1075
14.2.5.2 Permission management (Options menu)..........................................................................1075
14.2.5.3 Roles management (Options menu)..................................................................................1075
SIMATIC BATCH V8.2
22 Operating Manual, 02/2016, A5E35958174-AA
Table of contents
14.2.5.4 Backup (Options menu).....................................................................................................1076
14.2.5.5 Restore (Options menu).....................................................................................................1076
14.2.5.6 Export (Options menu).......................................................................................................1078
14.2.5.7 Import (Options menu).......................................................................................................1078
14.2.5.8 Logbook (Options menu)....................................................................................................1078
14.2.5.9 Active applications (Options menu)....................................................................................1079
14.2.5.10 Compress data (Options menu).........................................................................................1079
14.2.5.11 Start Recipe Editor (Options menu)...................................................................................1079
14.2.5.12 Start viewer for archived batches (Options menu).............................................................1079
14.2.5.13 Always on top (Options menu)...........................................................................................1079
14.2.5.14 Migration > Finalize (Options menu)..................................................................................1079
14.2.5.15 Migration > Prepare (Options menu)..................................................................................1079
14.2.6 View menu.........................................................................................................................1080
14.2.6.1 Toolbar (View menu)..........................................................................................................1080
14.2.6.2 Control bar (View menu)....................................................................................................1080
14.2.6.3 Shortcuts (View menu).......................................................................................................1081
14.2.6.4 Full view Control recipe (View menu).................................................................................1081
14.2.6.5 Output (View menu)...........................................................................................................1081
14.2.6.6 Extended batch information (View menu)..........................................................................1081
14.2.6.7 Project: (View menu)..........................................................................................................1082
14.2.6.8 Update tree view (View menu)...........................................................................................1082
14.2.7 Options > Import... menu....................................................................................................1082
14.2.7.1 Import - Select Objects.......................................................................................................1082
14.2.7.2 Import - Assign Objects......................................................................................................1083
14.2.7.3 Import - Process cell Update..............................................................................................1085
14.2.7.4 Import - Assign Parameters...............................................................................................1086
14.2.7.5 Import - overview................................................................................................................1088
14.2.8 Control bar.........................................................................................................................1089
14.2.8.1 Zoom in .............................................................................................................................1089
14.2.8.2 Zoom out ...........................................................................................................................1089
14.2.8.3 Resetting the zoom factor..................................................................................................1089
14.2.8.4 Optimal zoom factor...........................................................................................................1090
14.2.8.5 Close substructure ............................................................................................................1090
14.2.9 Window menu....................................................................................................................1090
14.2.9.1 Update (Window menu).....................................................................................................1090
14.2.10 Functionality of the viewer for archived batches................................................................1090
14.2.10.1 Open and display archive file (mainly XML).......................................................................1090
14.2.10.2 Open and display archive from PH....................................................................................1090
14.2.10.3 Dialog "Find batches".........................................................................................................1091
14.2.10.4 Toolbar (View menu)..........................................................................................................1092
14.2.10.5 Control recipe in the viewer for archived batches..............................................................1092
14.3 RE menu commands..........................................................................................................1092
14.3.1 Recipe menu......................................................................................................................1092
14.3.1.1 New > Hierarchical recipe (Recipe menu)..........................................................................1092
14.3.1.2 New > Flat recipe (Recipe menu).......................................................................................1093
14.3.1.3 New > Library element: Recipe operation (Recipe menu).................................................1093
14.3.1.4 New > Library element: Substructure (Recipe menu)........................................................1093
14.3.1.5 Open... (Recipe menu).......................................................................................................1093
14.3.1.6 Open library object... (Recipe menu).................................................................................1093
14.3.1.7 Close (Recipe menu).........................................................................................................1094
14.3.1.8 Save (Recipe menu)..........................................................................................................1094
14.3.1.9 Save as... (Recipe menu)...................................................................................................1094
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 23
Table of contents
14.3.1.10 Save graphic ... (Recipe menu)..........................................................................................1094
14.3.1.11 Header parameters... (Recipe menu).................................................................................1094
14.3.1.12 Check validity (Recipe menu)............................................................................................1095
14.3.1.13 Release for testing (Recipe menu).....................................................................................1095
14.3.1.14 Release for production (Recipe menu)..............................................................................1095
14.3.1.15 Revoke Release (Recipe menu)........................................................................................1095
14.3.1.16 Print... (Recipe menu)........................................................................................................1096
14.3.1.17 Print preview......................................................................................................................1096
14.3.1.18 Print preview graphic (Recipe menu).................................................................................1096
14.3.1.19 Print graphic (Recipe menu)..............................................................................................1096
14.3.1.20 Last recipes edited (recipe menu)......................................................................................1097
14.3.1.21 Last edited libraries (Recipe menu)...................................................................................1097
14.3.1.22 Dialog "Save as" (BATCH Recipe Editor)..........................................................................1097
14.3.1.23 Difference - release for testing or release for production...................................................1097
14.3.2 Edit menu...........................................................................................................................1098
14.3.2.1 Undo (Edit menu)...............................................................................................................1098
14.3.2.2 Redo (Edit menu)...............................................................................................................1098
14.3.2.3 Copy (Edit menu)...............................................................................................................1098
14.3.2.4 Delete (Edit menu).............................................................................................................1098
14.3.2.5 Go to > Next error (Edit menu)...........................................................................................1099
14.3.2.6 Go to > Previous error (Edit menu)....................................................................................1099
14.3.2.7 Properties (Edit menu).......................................................................................................1099
14.3.2.8 Open object (Edit menu)....................................................................................................1100
14.3.2.9 Text... (Edit menu)..............................................................................................................1100
14.3.2.10 Dissolve substructure (Edit menu).....................................................................................1100
14.3.2.11 Hide in substructure (Edit menu)........................................................................................1100
14.3.2.12 Select (Edit menu)..............................................................................................................1101
14.3.3 View menu.........................................................................................................................1101
14.3.3.1 Fit automatically (View menu)............................................................................................1101
14.3.3.2 Select zoom area (View menu)..........................................................................................1101
14.3.3.3 Toolbars > Standard (View menu).....................................................................................1102
14.3.3.4 Toolbars > Insert (View menu)...........................................................................................1102
14.3.3.5 Status bar (View menu)......................................................................................................1102
14.3.4 Options menu.....................................................................................................................1103
14.3.4.1 Always in Foreground (Options menu)...............................................................................1103
14.3.4.2 Display all errors (Options menu).......................................................................................1103
14.3.4.3 Display errors (Options menu)...........................................................................................1103
14.3.4.4 Clear error indicators (Options menu)................................................................................1103
14.3.5 Window menu....................................................................................................................1104
14.3.5.1 New window (Window menu).............................................................................................1104
14.4 BCC and RE.......................................................................................................................1104
14.4.1 Connection status to the BATCH Control Server...............................................................1104
14.4.2 Logged-on user..................................................................................................................1105
14.4.3 Print preview......................................................................................................................1105
14.4.4 Exit.....................................................................................................................................1105
14.5 BCC and RE Edit menu.....................................................................................................1106
14.5.1 Cut (Edit menu)..................................................................................................................1106
14.5.2 Copy (Edit menu)...............................................................................................................1106
14.5.3 Insert (Edit menu)...............................................................................................................1107
14.5.4 Select all (Edit menu).........................................................................................................1107
14.5.5 "Find" dialog.......................................................................................................................1108
SIMATIC BATCH V8.2
24 Operating Manual, 02/2016, A5E35958174-AA
Table of contents
14.6 BCC and RE Options menu...............................................................................................1111
14.6.1 Important system messages (Options menu)....................................................................1111
14.6.2 Settings > User settings (Options menu)...........................................................................1111
14.6.3 Settings > Project settings (Options menu)........................................................................1112
14.7 BCC and RE View menu....................................................................................................1112
14.7.1 Display labelling (View menu)............................................................................................1112
14.7.2 Pinning recipe/batch headers (View menu).......................................................................1113
14.8 BCC and RE Window menu...............................................................................................1113
14.8.1 Cascade (Window menu)...................................................................................................1113
14.8.2 Horizontal (Window menu).................................................................................................1113
14.8.3 Vertically (Window menu)..................................................................................................1113
14.8.4 Arrange icons (Window menu)...........................................................................................1113
14.8.5 Close all (Window menu)...................................................................................................1114
14.8.6 Window management (Window menu)..............................................................................1114
14.9 BCC and RE Help menu....................................................................................................1114
14.9.1 Introduction (Help menu)....................................................................................................1114
14.9.2 Getting started (Help menu)...............................................................................................1114
14.9.3 Using help (Help menu).....................................................................................................1115
14.9.4 Help topics (Help menu).....................................................................................................1115
14.9.5 Info (Help menu)................................................................................................................1115
14.10 Shortcut menu commands.................................................................................................1115
14.10.1 Start step............................................................................................................................1115
14.10.2 Pause step (after step).......................................................................................................1116
14.10.3 Hold step (immediately).....................................................................................................1116
14.10.4 Resume step......................................................................................................................1117
14.10.5 Complete step....................................................................................................................1117
14.10.6 Stop step............................................................................................................................1117
14.10.7 Abort step ..........................................................................................................................1118
14.10.8 Abort step (emergency)......................................................................................................1118
14.10.9 Unlock step........................................................................................................................1118
14.10.10 Reset step..........................................................................................................................1119
14.10.11 Set breakpoint....................................................................................................................1119
14.10.12 Remove breakpoint............................................................................................................1119
14.10.13 Comment on batch element...............................................................................................1119
14.10.14 Comment on messages.....................................................................................................1119
14.10.15 Sign....................................................................................................................................1119
14.10.16 Select unit..........................................................................................................................1120
14.10.17 Release unit.......................................................................................................................1120
14.10.18 Reset unit...........................................................................................................................1120
14.10.19 Open overview...................................................................................................................1120
14.10.20 Open pane.........................................................................................................................1121
14.10.21 Control recipe: Batch..........................................................................................................1121
14.10.22 Number of queued jobs......................................................................................................1121
14.10.23 Current job being processed..............................................................................................1121
14.10.24 Cancel queued jobs...........................................................................................................1121
14.11 Transition wizard................................................................................................................1122
14.11.1 "General" transition condition (1/5) dialog box...................................................................1122
14.11.2 "Operand 1/2" parameter (2/5) dialog box.........................................................................1122
14.11.3 "Operand1/2" dialog box process tag (2/5)........................................................................1123
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 25
Table of contents
14.11.4 "Operand 1/2" recipe element (2/5) dialog box .................................................................1123
14.11.5 "Operator" (3/5) dialog box.................................................................................................1124
14.11.6 "Equation editor" (4/5) dialog box.......................................................................................1124
14.11.7 "Operand 2" (4/5) dialog box..............................................................................................1125
14.11.8 "Select operand" dialog box...............................................................................................1125
14.12 Help function for object cannot be executed......................................................................1126
14.12.1 Updating the process cell...................................................................................................1126
14.12.2 Check validity (Edit menu).................................................................................................1126
14.12.3 Archive (Edit menu)............................................................................................................1126
14.12.4 Revoke release (Edit menu)...............................................................................................1126
14.12.5 Unlocking...........................................................................................................................1126
14.12.6 Details (Edit menu).............................................................................................................1126
14.12.7 Print (Edit menu)................................................................................................................1126
14.12.8 Print preview (Edit menu)...................................................................................................1126
14.12.9 Properties (Edit menu).......................................................................................................1127
14.12.10 Export (Edit menu).............................................................................................................1127
14.12.11 Find (Edit menu).................................................................................................................1127
14.12.12 Copy the object (Edit menu)...............................................................................................1127
14.12.13 Delete (Edit menu).............................................................................................................1127
14.12.14 New (Edit menu)................................................................................................................1127
14.12.15 Open (Edit menu)...............................................................................................................1127
14.12.16 Renaming ..........................................................................................................................1127
Glossary.................................................................................................................................................1129
Index.......................................................................................................................................................1141
SIMATIC BATCH V8.2
26 Operating Manual, 02/2016, A5E35958174-AA
Preface
Purpose of the "SIMATIC BATCH" manual
This documentation provides you with a complete overview of the automation of discontinuous
batch processes with SIMATIC BATCH. The documentation supports you in installing and
commissioning the software. The procedures for process cell configuration and the creation
of batch recipes are described.
You will find information about the software components, areas of application, configuration
options, and commissioning of SIMATIC BATCH in the SIMATIC PCS 7 environment.
The following basic questions are answered in this document:
● What is SIMATIC BATCH?
● What are the software components that make up SIMATIC BATCH?
● Which areas of application is SIMATIC BATCH suitable for in the SIMATIC environment?
● How is SIMATIC BATCH planned, configured and operated in the PCS 7 environment?
● How do you migrate your existing BATCH project to a project that uses the new functions
of this version?
Validity of the manual
1
This manual is valid for the SIMATIC BATCH V8.2 software package.
Language support for the SIMATIC BATCH software and the documentation
The following languages are supported:
● Engineering components and documentation: English, German, French, Chinese and
Japanese
● Runtime components: English, German, French, Spanish, Italian, Chinese and Japanese
Readme files
You will find important information regarding installation on the system / product DVD in the
following documents:
● SIMATIC PCS 7:
● SIMATIC BATCH:
–
Readme
–
What's new
During the SIMATIC BATCH installation routine, you are given the opportunity to open the
readme file and read its contents. Following installation, the documents are available in
SIMATIC > Product Notes > Language Selection.
PCS 7 Readme
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 27
Preface
Documentation relating to SIMATIC BATCH
The following table shows the documentation relating to SIMATIC BATCH at a glance. You
can find the documentation in PDF format after installation of SIMATIC BATCH under Start >
SIMATIC > Documentation > Language selection.
Documentation as manual Contents
SIMATIC BATCH
manual
SIMATIC BATCH Blocks
Manual
SIMATIC BATCH - Report Views
Programming Manual
SIMATIC BATCH - COM API
Manual
Additional documents and online help files can be found in the installation path of SIMATIC
BATCH:
Basic and reference information that explains the procedures for configuration and rec‐
ipe creation with SIMATIC BATCH.
Reference information that explains the function, layout, integration, and interconnection
of blocks in the CFC or SFC editor.
Explains how you create your own report templates for reading out the SQL database.
Describes all contents and structures of the BATCH data in the SQL database.
Describes the Application Programming Interface (API) for BATCH object and data ac‐
cess. Examples with source code show how the interface is used.
Documentation as
manual/online help
SIMATIC BATCH - PlugIn concept
Manual, Programming Manual available in English only
SIMATIC BATCH - Report Views
online help
SIMATIC BATCH - COM API
online help
SIMATIC BATCH PCC API
Manual
Storage location and content
Path: \\ProgramData\Siemens\Automation\Batch\Example\PlugIn
This description contains instructions that enable you to develop your own plug-in mod‐
ules for SIMATIC BATCH. This involves an external validity check which is used instead
of the SIMATIC BATCH check.
Path on the SIMATIC BATCH server: \\ProgramData\Siemens\Automation\Batch\Ex‐
ample\Views
Path: \\ProgramData\Siemens\Automation\Batch\Example\BFApi\_doc
“As of SIMATIC BATCH V8.2, you obtain the document from technical support”.
The document contains a C-interface specially tailored to the plant configuration of
SIMATIC BATCH.
With this interface, you can write user-specific applications.
Options for accessing the documentation related to SIMATIC BATCH and SIMATIC PCS 7
You can conveniently access all of the documentation for SIMATIC PCS 7 on the PCS 7 web
page www.siemens.com/pcs7-documentation (http://www.automation.siemens.com/mcms/
industrial-automation-systems-simatic/en/manual-overview/tech-doc-pcs7/Pages/
Default.aspx).
Additional helpful documents, FAQs, applications, and tools can be found on the Siemens
Industry Online Support page at http://support.automation.siemens.com (http://
support.automation.siemens.com).
My Documentation Manager (http://support.automation.siemens.com/WW/view/en/
38715968) gives you the option of compiling specific documentation contents into your own
manual.
SIMATIC BATCH V8.2
28 Operating Manual, 02/2016, A5E35958174-AA
Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, solutions, machines, equipment and/or networks. They are
important components in a holistic industrial security concept. With this in mind, Siemens’
products and solutions undergo continuous development. Siemens recommends strongly that
you regularly check for product updates.
For the secure operation of Siemens products and solutions, it is necessary to take suitable
preventive action (e.g. cell protection concept) and integrate each component into a holistic,
state-of-the-art industrial security concept. Third-party products that may be in use should also
be considered. You can find more information about industrial security under: http://
www.siemens.com/industrialsecurity
To stay informed about product updates as they occur, sign up for a product-specific
newsletter. You can find additional information on this at: http://
support.automation.siemens.com.
2
SIMATIC BATCH V8.2
Operating Manual, 02/2016, A5E35958174-AA 29
Security information
SIMATIC BATCH V8.2
30 Operating Manual, 02/2016, A5E35958174-AA