Siemens SICAM RTU,SICAM AK 3 User Manual

Preface, Table of Contents

1

2

3

4

5

works

6

A

SICAM RTUs

SICAM AK 3

User Manual

Installation

System Components

Prepare Engineering

Engineering via SICAM TOOLBOX II

Service

Automation Units and Aut om ation Net-

Licensing Agreement

DC2-028-2.03

Hint

Disclaimer of Liability

for conformity with the hardware and software described, we cannot

included in the next releases. Any suggestions for improvement are

welcome.

Copyright

Please observe Notes and Warnings for your own safety in the Preface.

Although we have carefully checked the contents of this publication
guarantee complete conformity since errors cannot be excluded.

The information provided in this manual is checked at regular
intervals and any corrections that might become necessary are

Subject to change without prior notice.

Document Label: SICRTUs-BHBSICAMAK3-ENG_V2.03
Edition: 13.07.2016

Copyright © Siemens AG 2016
The reproduction, transmission or use of this document or its

contents is not permitted without express written authority. Offend­ers will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are re­served.

Siemens AG Order Number: DC2-028-2.03
Energy Automation
Humbold ts traße 59
90459 Nürnberg
Germany

Preface

Purpose of this manual

This manual and describes the function and the manner of working of the system SICAM
AK 3. It is intended for sales and purchase purposes as well as for users.

The manual provides diverse ly detailed in formation and overviews:

• Installation of the board racks

• Installation of system components and and accessories

• Syst em components with interface descriptions and external circuitry

• Guideline for the engineering of the system

• Instructions for operation and maintenance

Target Group

This manual is intended for persons who are entrusted with installation, operation and service
of SICAM AK 3 systems.

Within this manual there are hints how to obtain information or files via the internet. If you
have no access please consult your project manager at Siemens.

Recommendations for Third-Party Products

Siemens does neither receive liability nor warranty for recommendations which are given or
implied by this manual. For the correct and intended use of the respective product the associ­ated technical descriptions must be paid attention to in any case.

References to Third-Party Web Sites

Siemens is not responsible for the contents of third-party websites mentioned in this docu­ment, as well as the correctness of the publications and links. For all product information the
respective manufacturer is respons ib le.

SICAM RTUs, SICAM AK 3 User Manu al 3
DC2-028-2.03, Edition 07.2016

Preface

Placement into the Information Landscape

Document na me Item Numb er

SICAM AK 3 System Description MC2-021-2
SICAM RTUs Platforms ▪ Configuration Automation Units and Automation

Networks
SICAM RTUs ▪ Ax 1703 Common Functi ons Protocol Elements DC0-023-2
SICAM RTUs C ommon Func tions System and Basic System Elements DC0-015-2
SICAM RTUs Common Functions Peripheral Elements according

to IEC 60870-5-101/104
SICAM RTUs Safety Manu al DC0-117-2
Folder SICAM TOOLBOX II M30-001-3
SICAM RTUs IEC 60870-5-101/104 Interop erabilit y DC0-013-2
SICAM RTUs IEC 60870-5-1 03 Interoperability DC0-026-2
SICAM RTUs TG800 Interoperability DC0-041-2
SICAM RTUs DNP3 Interoperability DC0-046-2
SICAM RTUs MODBUS Interoperability DC0-073-2
Ax 1703 IEC 60870-5-101/104 Int er operability DA0-046-2

DC0-021-2

DC0-011-2

You find current product information on our website: www.siemens.com/sicam.

Further Support

For more information, please contac t our Customer Support Center:
Phone: [phone]Fax: [phone]
(charges depending on provider)
e-mail: [e-mail]

The Siemens Power Academy offer s a comprehensive pr ogram of pr ofess iona l trainin g event s
in the fields of power generation, distribution and transmission.

Main training centers are:

Nuremberg, Germany (Head Office)
Phone: [phone]
Fax: [phone]

[e-mail]

Schenectady, NY, USA
Phone: [phone]
Fax: [phone]

[e-mail]

Vienna, Austria
Phone: [phone]
Fax: [phone]

[e-mail]

Hebburn, United Kingdom
Phone: [phone]
Fax: [phone]

[e-mail]

4 SICAM RTUs, SICAM AK 3 User Manu al

Edition 07.2016, DC2-02 8-2.03

Notes on Safety

This manual does not constitute a complete catalog of all safety measures required for operat­ing the equipment (module, device) in question because special operating conditions might
require additional measures. However, it does contain notes that must be adhered to for your
own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.

Danger

means th at death, s erious bodily injur y or considerable pr operty dam age will occ ur, if the ap propriat e
precaut ionary meas ures are n ot carried out.

Warning

means that death, serious bodily injury or considerable pr operty dam age can occur, if th e appropriate
precaut ionary meas ures are n ot carried out.

Preface

Caution

means that minor bodily injury or property damage c ould occur, if the ap propriate precautionary measures
are not c arr ied out.

Hint

is important inf or mation about the product, th e handling of the pr oduct or the respect ive part of t he docu­mentation, to which special attention is to be given.

Qualified Personnel

Commissioning and operation of the equipment (module, device) described in this manual
must be performed by qualified personnel only. As used in the safety notes contained in this
manual, qualified personnel are those p erso ns who are authorized to comm ission, release,
ground, and tag devices, systems, and electrical circuits in accordance with safety standards.

SICAM RTUs, SICAM AK 3 User Manu al 5
DC2-028-2.03, Edition 07.2016

Preface

Use as Prescribed

The equipment (device, module) must not be used for any other purposes than those de­scribed in the Catalog and the Technical Description. If it is used together with third-party de­vices and components, these must be recommended or approved by Siemens.

Correct and safe operation of the product requires adequate transportation, storage, installa­tion, and mounting as well as appropriate use and maintenance.

During operation of electrical equipment, it is unavoidable that certain parts of this equipment
will carry dangerous voltages. Severe injury or damage to property can occur if the appropri­ate measures are not taken:

• Before m aking any connections at all, ground the equipment at the PE terminal.

• Hazardous voltages can be present on all switching components connected to the power

supply.

• Even after the supply voltage has been disconnected, hazardous voltages can still be pre­sent in the equipment (capacitor storage).

• Equipment with current transformer circuits must not be operated while open.

• The limit values indicated i n the manual or the operating instructions must not be exceed-

ed; that also applies to testing and commissioning.

Danger

Consider obligatory the safety rul es for the accomplishment of works at electrical plants:

1. Switch off electricity all-pole and on all sides!

2. Ensure that electricity cannot be switch ed on again!

3. Double check that no electrical current is flowing!

4. Discharge, ground, short circuit!

5. Cover or otherwise isolate compon ents that are still electric ally active!

Typographic and Sign Conventions

• Manuals to be referred to are represented in it al ics , such as e.g. SICAM RTUs Common
Functions System and Basic System Elements.

• F or easy reading , cer tain desig natio ns and n ames are pres ented in thi s fo nt

• Symbolic names are presented in this font

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Open Source Software

This product contains, among other things, Open Source Software developed by third parties.
The Open S ourc e Software used in this pro duct a nd th e licen se agreem ents conc erning this
software can be fou nd in the Readme_OSS. T hese O pen Sou rce Softw are fi les are pr otected
by copyright.

Your compliance with those license conditions will entitle you to use the Open Source Soft­ware as foreseen in the relevant license. In the event of conflicts between Siemens license
con diti ons and the Open Sourc e Software licen se conditions , the O pen Sou rce Softw are co n­ditions shall prevail with respect to the Open Source Software portions of the software. The
Open Source Software is licen sed r oyalty-free.

Insofar as the applicable Open Source Software License Conditions provide for it you can or­der the source code of the Open Source Software from your Siemens sales contact - against
payment of the shipping and handling charges - for a period of at least 3 years since purchase
of the Product.

We are liable for this product including the Open Source Software contained in it pursuant to
the license conditions applicable to the Product. Any liability for the Open Source Software
beyond the program flow intended for this product is explicitly excluded. Furthermore any lia­bility for defects resulting from modifications to the Open Source Software by you or third par­ties is excluded. We do not provide any technical support for this Product if it has been modi­fied.

SICAM RTUs, SICAM AK 3 User Manu al 7
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Open Source Software

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Table of Contents

Open Source Software .................................................................................................... 7

1 Installation ................................................................................................................... 17

1.1 Mechan ical Design ......................................................................................... 18

1.1.1 CM-284 4 Bas ic Board Ra ck, 9 Slots ......................................................... 19

1.1.2 CM-284 6 Bas ic Board Ra ck, 17 Slo ts ....................................................... 19

1.1.3 CM-284 8 Bas ic Board Rack, 17 S lots ........................................................ 20

1.1.4 CM-284 3 Expan s ion Bo ard Ra ck, 16 Slots ................................................. 20

1.1.5 CM-284 7 Migrat ion Board Rac k, 17 Slo t .................................................... 2 1

1.2 Board Rack Installat ion ................................................................................... 22

1.2.1 Installat ion Location ................................................................................... 22

1.2.2 Space Requ irement ................................................................................... 22

1.2.2.1 CM-284 4 - Rear Panel Instal lat ion ........................................................ 23

1.2.2.2 CM-284 6 - Rear Panel Instal lat ion ........................................................ 24

1.2.2.3 CM-284 8 – Rear Pane l Insta llat ion ....................................................... 25

1.2.2.4 CM-2846, CM-2847, CM-2848 - 19" (Swing-) Frame Installation ........... 26

1.2.2.5 CM-284 3 - Rear Panel Instal lat ion ........................................................ 27

1.2.2.6 CM-284 3 - 19" (Swing-) Frame Instal lation ............................................ 28

1.2.2.7 Examples for 19" (Swing -) Fr ame Installation of 2 Board Racks ............ 29

1.2.3 Install Board Rack CM-28 44 ...................................................................... 30

1.2.4 Install Board Ra ck CM-2 84 6, CM-28 43 and CM-2 848 ................................ 32

1.2.4.1 19" (Swing) Frame Insta llation .............................................................. 3 2

1.2.4.2 Rear Panel Assembly ........................................................................... 34

1.3 Installat ion an d Re mo va l of Modu les .............................................................. 36

1.3.1 Preparations .............................................................................................. 36

1.3.1.1 Conne ct and put on Ground ing Strap .................................................... 36

1.3.1.2 Removin g Fron t Pane l .......................................................................... 37

1.3.2 Installation ................................................................................................. 37

1.3.3 Removal .................................................................................................... 38

1.3.4 Mounting Fron t Panel ................................................................................ 39

1.4 Setup of external Commun ication Con nect ions ............................................... 4 0

1.4.1 General ..................................................................................................... 40

1.4.2 Installat ion o f a Serial Inte r face Mod ule ...................................................... 41

1.4.3 Assign men t of the Commun ica t ion Inte r faces ............................................ 42

1.4.4 Glue Serial Nu mber on Fron t Pane l ........................................................... 43

1.4.5 Commun ication Cabling ............................................................................. 43

1.4.5.1 Serial Communica tion........................................................................... 44

1.4.5.1.1 Point-to -Point Traffic/Mu lti-Po int Traffic ............................................ 44

1.4.5.1.2 Multi-Po int Tra ffic via Glas s Fibe r Optic and Sta r Conne ction ........... 47

1.4.5.1.3 Analog Dial-Up Traffic ...................................................................... 48

1.4.5.1.4 Dial-up Traffic Analog /GSM/ ISDN .................................................... 5 2

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1.4.5.1.5 Dial-Up Traffi c GSM......................................................................... 54

1.4.5.1.6 Serial co mmunication with DMS (Digital Mu lt iplex Sys te m) .............. 56

1.4.5.1.7 Serial communication – Direct connect ion with RS -23 2 .................... 5 8

1.4.5.2 LAN Communica tion (Ethern et TCP/IP) ................................................ 60

1.4.5.3 Field bus Commun ica tion (PRO FIBU S-DP) .......................................... 61

1.4.6 Cable Routing ........................................................................................... 63

1.5 Wiring for the Rece ption of Time Signals ........................................................ 64

1.5.1 DCF77 Recei ver ........................................................................................ 64

1.5.2 GPS Satellite Receiver .............................................................................. 66

1.5.2.1 Wiring for th e Rece ipt of the Minute Pu ls e ............................................ 66

1.5.2.2 Wiring for th e Rece ipt of the Seria l Time S ign a l .................................... 6 7

1.5.3 LAN Time Server ....................................................................................... 69

1.6 Wiring Watchd og and Error ............................................................................. 70

1.6.1 General ..................................................................................................... 7 0

1.7 Powe r Supply ................................................................................................. 71

1.7.1 General ..................................................................................................... 7 1

1.7.2 Possible Configura tions ............................................................................. 71

1.7.3 Install Power Supply .................................................................................. 72

1.7.3.1 Installing First Power Supply ................................................................. 72

1.7.3.2 Installing Secon d Pow er Supply ............................................................ 73

1.7.4 Wiring of the Powe r Supply ........................................................................ 73

1.8 Wiring Proces s Periphe rals ............................................................................. 7 4

1.8.1 General ..................................................................................................... 7 4

1.8.2 Fitting Periph eral Cable ............................................................................. 74

1.8.3 Removing Periph eral Cable ....................................................................... 76

1.8.4 PIN Assignment Periph eral Cable .............................................................. 77

1.9 Shielding and Pro tecti ve Earthing ................................................................... 81

1.9.1 Shielding ................................................................................................... 81

1.9.2 Protect ive Earthing / Grounding ................................................................. 81

1.10 Labeling ......................................................................................................... 82

1.10.1 Genera l ..................................................................................................... 82

1.11 Switching the Syste m On and Off ................................................................... 83

1.11.1 Switching On ............................................................................................. 83

1.11.2 Switching Off ............................................................................................. 83

2 System Components ................................................................................................... 85

2.1 Powe r Supply ................................................................................................. 86

2.1.1 PS-2630 , PS-263 2..................................................................................... 86

2.1.1.1 Front View ............................................................................................ 86

2.1.1.2 Block Diagram ...................................................................................... 87

2.1.1.3 Pin Assignmen t .................................................................................... 89

2.2 Basic System Elements .................................................................................. 90

2.2.1 CP-201 6/CPCX26 ..................................................................................... 9 0

2.2.1.1 Front Panel........................................................................................... 9 0

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2.2.1.2 Block Diagram ...................................................................................... 91

2.2.1.3 Pin Assignmen t .................................................................................... 92

2.2.1.4 LED Display ......................................................................................... 94

2.2.2 CP-201 9/PCCX26 ..................................................................................... 9 5

2.2.2.1 Front Panel ........................................................................................... 95

2.2.2.2 Block Diagram ...................................................................................... 96

2.2.2.3 Pin Assignmen t .................................................................................... 97

2.2.2.4 LED Displays : ....................................................................................... 98

2.3 Migration -Bas ic System Element .................................................................... 99

2.3.1 CP-201 7/PCCX25 ..................................................................................... 9 9

2.4 Protoco l Elemen ts ........................................................................................ 10 0

2.4.1 SM-2551 ................................................................................................. 101

2.4.1.1 Block Diagram .................................................................................... 10 1

2.4.1.2 Pin Assignmen t .................................................................................. 10 2

2.4.1.2.1 Unbalan ced Interchan ge Circuit V.24/V.28 ..................................... 102

2.4.1.2.2 Balance d Interchang e Circuit X.24 /X.27 ......................................... 102

2.4.1.2.3 Balance d Interface EIA-485 ........................................................... 103

2.4.1.2.4 Balance d Interface EIA-422 ........................................................... 103

2.4.1.2.5 Optical Inter fa ce (Mu ltimod e Fibe r Opt ics) w ith CM-082 1 ............... 103

2.4.1.2.6 Optical Inter fa ce (Mu ltimod e Fibe r Opt ics) w ith CM-084 7 ............... 104

2.4.2 SM-0551 ................................................................................................. 105

2.4.2.1 Block Diagram .................................................................................... 10 5

2.4.2.2 Pin Assignmen t .................................................................................. 10 6

2.4.2.2.1 Unbalan ced Interchan ge Circuit V.24/V.28 ..................................... 106

2.4.2.2.2 Balance d Interchang e Circuit X.24 /X.27 ......................................... 106

2.4.2.2.3 Balance d Interface EIA-485 ........................................................... 107

2.4.2.2.4 Balance d Interface EIA-422 ........................................................... 107

2.4.2.2.5 Optical Inter fa ce (Mu ltimod e Fibe r Opt ics) w ith CM-082 1 ............... 107

2.4.2.2.6 Optical Inter fa ce (Mu ltimod e Fibe r Opt ics) w ith CM-084 7 ............... 108

2.4.3 SM-2558 ................................................................................................. 109

2.4.3.1 Block Diagram .................................................................................... 10 9

2.4.3.2 Pin Assignmen t .................................................................................. 11 0

2.4.3.2.1 Etherne t Interface .......................................................................... 110

2.4.3.2.2 Serial Interface .............................................................................. 11 0

2.5 Periphe ral Elemen ts ..................................................................................... 11 1

2.5.1 Setting the Module Address ..................................................................... 111

2.5.2 DI-211x/BISX26 ....................................................................................... 112

2.5.2.1 Front Panel ......................................................................................... 112

2.5.2.2 Block Diagram .................................................................................... 11 3

2.5.2.3 Pin Assignmen t .................................................................................. 11 4

2.5.2.4 Externa l Circuitry ................................................................................ 115

2.5.2.5 I/O Assignmen t ................................................................................... 116

2.5.2.5.1 Inputs ............................................................................................ 116

2.5.2.6 Return In forma tion to Puls e Comman d As s ignmen t ............................ 117

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2.5.3 DO-2201 /BISO25 .................................................................................... 118

2.5.3.1 Front Panel......................................................................................... 1 18

2.5.3.2 Block Diagram .................................................................................... 11 9

2.5.3.3 Pin Assignmen t .................................................................................. 12 0

2.5.3.4 Externa l Circuitry ................................................................................ 121

2.5.3.5 I/O Assignmen t ................................................................................... 124

2.5.3.5.1 Outputs ......................................................................................... 124

2.5.4 DO-2210 /PCCO2x, DO-2211 /PCCO2x .................................................... 125

2.5.4.1 Front Panel......................................................................................... 1 25

2.5.4.2 Block Diagram .................................................................................... 12 6

2.5.4.3 Pin Assignmen t .................................................................................. 12 7

2.5.4.4 Externa l Circuitry ................................................................................ 128

2.5.4.5 I/O Assignmen t ................................................................................... 138

2.5.4.5.1 Outputs ......................................................................................... 138

2.5.4.6 Return In forma tion to Puls e Comman d As s ignmen t ............................ 140

2.5.5 AI-2300 /PASI25 , AI-230 2/PASI25 , AI-230 3/PASI2 5 ................................. 141

2.5.5.1 Front Panel......................................................................................... 1 41

2.5.5.2 Block Diagram .................................................................................... 14 2

2.5.5.3 Pin Assignmen t .................................................................................. 14 3

2.5.5.4 Externa l Circuitry ................................................................................ 144

2.5.5.5 I/O Assignmen t ................................................................................... 145

2.5.5.5.1 Inputs ............................................................................................ 145

2.5.5.5.2 Outputs ......................................................................................... 145

2.6 Migration -Periphera l Elements ...................................................................... 146

2.7 Submodules ................................................................................................. 147

2.7.1 Glue Serial Nu mber on Fron t Pane l ......................................................... 1 47

2.7.2 SM-0570 ................................................................................................. 147

2.7.2.1 Block Diagram .................................................................................... 14 8

2.7.2.2 Conne ctor to Carrier Module ............................................................... 148

2.7.2.3 Externa l Circuitry ................................................................................ 149

2.7.3 SM-0571 ................................................................................................. 149

2.7.3.1 Block Diagram .................................................................................... 15 0

2.7.3.2 Conne ctor to Carrier Module ............................................................... 150

2.7.3.3 Externa l Circuitry ................................................................................ 151

2.7.4 SM-0572 ................................................................................................. 152

2.7.4.1 Block Diagram .................................................................................... 15 3

2.7.4.2 Conne ctor to Carrier Module ............................................................... 153

2.7.4.3 Externa l Circuitry ................................................................................ 154

2.7.5 SM-0574 ................................................................................................. 155

2.7.5.1 Block Diagram .................................................................................... 15 6

2.7.5.2 Conne ctor to Carrier Module ............................................................... 156

2.7.5.3 Externa l Circuitry ................................................................................ 157

2.8 Bus Interface Modules .................................................................................. 158

2.8.1 CM-084 3 ................................................................................................. 15 8

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2.8.1.1 Front Panel ......................................................................................... 158

2.8.1.2 Block Diagram .................................................................................... 15 9

2.8.1.3 Pin Assignmen t and Disp lay ............................................................... 160

2.8.1.4 Configu ration (Example) ..................................................................... 161

2.8.2 CM-084 2 ................................................................................................. 16 2

2.8.2.1 Front Panel ......................................................................................... 162

2.8.2.2 Configu rat ion Switch S1 ..................................................................... 162

2.8.2.3 Pin Assignmen t and Disp lay ............................................................... 163

2.8.2.4 Configu ration (Examp les) ................................................................... 1 64

3 Prepar e Engine ering ................................................................................................. 167

3.1 Enginee ring Tool SICAM TOOLBOX II .......................................................... 1 68

3.1.1 Softwa re for the Engineering .................................................................... 168

3.1.2 Prerequ isites ........................................................................................... 169

3.2 Conne ct Engineering PC with a Target Syste m ............................................. 17 0

3.2.1 Physica l Connection ................................................................................ 170

3.2.1.1 Directly via the USB Inter face ............................................................. 170

3.2.1.2 Remote ope ration , LAN/ WAN via Ethern et (TCP /IP) ........................... 17 1

3.2.2 Logical Connection .................................................................................. 172

3.3 Integra ted Protoco l SNMPv3 ........................................................................ 173

3.3.1 Downloa d of the SICAM RTUs MIB-Fi les ................................................. 17 3

3.3.2 Import of the MIB-Files in MIB-Brow se r .................................................... 173

3.3.3 Display of SNMP-Var iab les in MIB-Brow se r ............................................. 174

3.4 SD Card ....................................................................................................... 1 76

3.4.1 SD Card Read er/Writer ............................................................................ 1 76

3.5 Loada ble Firmwares ..................................................................................... 177

3.6 Working w ith the SICAM TOOL BOX II .......................................................... 178

3.6.1 Enginee ring Procedure ............................................................................ 178

3.6.2 Structure of the User Interface ................................................................. 17 9

4 Engineer ing via SICA M TOOLBOX I I ........................................................................ 181

4.1 Telecontro l ................................................................................................... 182

4.1.1 Presets .................................................................................................... 184

4.1.1.1 Users and Rights ................................................................................ 184

4.1.1.2 Passw ord ........................................................................................... 18 5

4.1.1.3 Language ........................................................................................... 185

4.1.2 Entrance into the Projec t .......................................................................... 185

4.1.2.1 Logon ................................................................................................. 185

4.1.2.2 Logoff ................................................................................................. 186

4.1.2.3 Chang e Passw ord .............................................................................. 186

4.1.3 Plant Configu ration .................................................................................. 186

4.1.4 Import firmwa re ....................................................................................... 187

4.1.5 Paramete riza tion of the Telecontro l Functiona lity ..................................... 1 87

4.1.5.1 Hardw are Configuration ...................................................................... 188

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4.1.5.2 System- Technica l Settings ................................................................. 1 89

4.1.5.2.1 Communication.............................................................................. 189

4.1.5.2.2 Periphery ....................................................................................... 189

4.1.5.3 Proces s-Te chnica l Setting s ................................................................ 19 0

4.1.5.3.1 Levels ............................................................................................ 190

4.1.5.3.2 Types ............................................................................................ 190

4.1.5.3.3 Images .......................................................................................... 1 91

4.1.5.4 Decen tralized Archi ving (DEAR) ......................................................... 1 92

4.1.6 Transfor m Para meters ............................................................................. 192

4.1.7 Import, Export an d Backup of Engine er ing Data ....................................... 192

4.1.8 Documenta tion ........................................................................................ 192

4.1.8.1 Hardw are Configuration ...................................................................... 193

4.1.8.2 Assembly Techn ique .......................................................................... 19 3

4.1.8.3 Interface to ELCAD ............................................................................. 193

4.1.8.4 Telecontro l Function ........................................................................... 194

4.1.8.4.1 System- technica l Parameter .......................................................... 194

4.1.8.4.2 Proces s-Tech nical Settings............................................................ 1 94

4.1.9 Commiss ioning an Test ........................................................................... 194

4.1.9.1 Loading Eng ineering Data .................................................................. 194

4.1.9.2 Parame ter Compariso n....................................................................... 195

4.1.9.3 Test Function s .................................................................................... 196

4.1.9.3.1 Status Of Spontane ous Data Points ............................................... 19 6

4.1.9.3.2 Simulat ion of Spon tan eo us Da ta Points ......................................... 19 7

4.1.9.3.3 Check The Conne ction To Auto mation Un its .................................. 197

4.1.9.4 Display ing Decentra l Archi ve (DEAR) ................................................. 198

4.2 Automation ................................................................................................... 199

4.2.1 Create Funct ion Diag ra m (FUD) .............................................................. 200

4.2.1.1 Configu ring Externa l Signals ............................................................... 200

4.2.1.2 Tool CAEx plus................................................................................... 201

4.2.1.3 Genera te Code ................................................................................... 202

4.2.2 Documenta tion ........................................................................................ 203

4.2.2.1 Cross Reference List .......................................................................... 203

4.2.2.2 Open/Clos ed-L oop Control Func tion ................................................... 20 3

4.2.3 Commiss ioning and Test ......................................................................... 204

4.2.3.1 Loading Prog ram Code ....................................................................... 204

4.2.3.2 Test Function s .................................................................................... 204

4.2.3.2.1 Simulate Funct ion Diagram Offline ................................................. 20 4

4.2.3.2.2 CAEx plus Online Test ................................................................... 205

5 Service ....................................................................................................................... 207

5.1 Operation And Dis play Ele ments .................................................................. 208

5.1.1 Powe r Supply .......................................................................................... 208

5.1.2 Basic System Elements ........................................................................... 208

5.1.3 Periphera l Elements ................................................................................ 2 12

14 SICAM RTUs, SICAM AK 3 User Manu al

Edition 07.2016, DC2-02 8-2.03

Table of Contents

5.2 Checks And Syste m Displays ....................................................................... 21 3

5.2.1 Basic System Elements ........................................................................... 213

5.2.2 Protocol Elemen ts ................................................................................... 21 7

5.2.3 Periphera l Elements ................................................................................ 2 18

5.3 Diagno sis ..................................................................................................... 21 9

5.3.1 Distinct ion of the Error Types ................................................................... 219

5.3.2 Conne ction Pos sibilit ies for the Service .................................................... 219

5.3.3 System Diagno sis .................................................................................... 222

5.3.4 System Performance ............................................................................... 224

5.3.5 Diagnos is of the Open-/Clos ed -Lo op Contro l Function ............................. 22 5

5.4 Maintena nce of the Hardw are ....................................................................... 227

5.4.1 Recogn ition of Hardw are Errors ............................................................... 227

5.4.1.1 Modules ............................................................................................. 227

5.4.1.2 SD Card ............................................................................................. 227

5.4.2 Guideline for the Replacemen t of Modules ............................................... 228

5.4.2.1 Maste r control ele ment ....................................................................... 228

5.4.2.2 Proces sing and Communication Elemen t(s) ........................................ 229

5.4.2.3 Serial Interface Module ....................................................................... 2 29

5.4.2.4 Periphe ral Elements ........................................................................... 2 29

5.5 Firmware Update .......................................................................................... 230

5.5.1 Procedure................................................................................................ 230

5.5.1.1 Interrog ation o f Firmw are Re vision ..................................................... 231

5.5.1.2 Import of Fir mwa re in to th e SICA M TO OLBOX II ................................ 231

5.5.1.3 Loading of Firmw are into the Targ et Sys te m ....................................... 231

5.5.1.3.1 Load Firmware Onl ine.................................................................... 232

5.5.1.3.2 Load Firmware Offline .................................................................... 232

5.5.2 Errors with Loa ding o f Firmw are .............................................................. 233

5.6 Remote Mainte nance ................................................................................... 234

5.6.1 Configura t ion of Ser ver and Clien ts .......................................................... 234

6 Automa tio n Units and A utoma ti on Netw ork s .......................................................... 235

6.1 Configu rat ion of Automat ion Units ................................................................. 236

6.1.1 SICAM AK3 Basic Uni t with Periphe ra l Elemen ts ..................................... 236

6.1.1.1 SICAM AK 3, local PE ........................................................................ 236

6.1.1.2 SICAM AK 3 - SICAM AK 3 PE, electr ica lly con ne cte d ........................ 237

6.1.1.3 SICAM AK 3 - SICAM TM PE, opt ica l ly conne cted .............................. 238

6.1.1.4 SICAM AK 3 - SICAM TM PE, optica l, mul t i-hie ra rc hical ..................... 240

6.1.1.5 SICAM AK 3 - SICAM AK 3 PE, electrical and optical.......................... 242

6.2 Applica tion/C on figurat ion of the local Ethern et Inter faces .............................. 2 44

6.2.1 SICAM AK 3 „Stand-a lone “ Teleco ntro l Stat ion ........................................ 245

6.2.2 SICAM AK 3 as Telecontro l Subs tation .................................................... 24 6

6.2.3 SICAM AK 3 as Telecontrol Substation with Node Function (Protocol

Converter) ............................................................................................... 247

SICAM RTUs, SICAM AK 3 User Manu al 15
DC2-028-2.03, Edition 07.2016

Table of Contents

6.2.4 SICAM AK 3 as Telecontrol Substation with integrated Switch for External

System connection .................................................................................. 248

6.2.5 SICAM AK 3 as Telecontrol Substation with integrated Switch for SICAM

TOOLBOX II connection .......................................................................... 249

6.3 Applica tion /C on figura t ion o f Static Route s ................................................... 250

6.3.1 General ................................................................................................... 2 50

6.3.2 Configuration ........................................................................................... 250

6.3.3 Example A ............................................................................................... 251

6.3.4 Example B ............................................................................................... 252

6.4 Applica tion /Co n figura tion o f IPSEC VP N ...................................................... 253

6.4.1 SICAM AK 3 as Telecontrol Substation with IPSec VPN via fixed Network254

6.4.2 SICAM AK 3 as Telecontrol Substation with IPSec VPN via GPRS Router

and ADSL netwo rk................................................................................... 255

6.4.3 SICAM AK 3 as Telecontrol Substation with IPSec VPN via GPRS Network256

A Licensi ng A greement ................................................................................................ 25 7

A.1 Open Source So ftw are us ed in SICAM AK 3 ................................................. 257

A.1.1 Reado ut of ReadmOS S.h tm .................................................................... 2 57

16 SICAM RTUs, SICAM AK 3 User Manu al

Edition 07.2016, DC2-02 8-2.03

1 Installation

Contents

1.1 Mechan ical Design ......................................................................................... 18

1.2 Board rack Installation .................................................................................... 22

1.3 Installat ion an d Re mo va l of Modu les .............................................................. 36

1.4 Setup of external Commun ication Con nect ions ............................................... 4 0

1.5 Wiring for the Rece ption of Time Signals ........................................................ 64

1.6 Wiring Watchdog and Error ............................................................................. 70

1.7 Powe r Supply ................................................................................................. 71

1.8 Wiring Process Peripherals ............................................................................. 7 4

1.9 Shielding and Pro tecti ve Earthing ................................................................... 8 1

1.10 Labeling ......................................................................................................... 82

1.11 Switching the Syste m On and Off ................................................................... 83

This chapter describes the structure of the system SICAM AK 3, how and where it may be in­stalled, and how the wirings are to be accomplished.

SICAM RTUs, SICAM AK 3 User Manu al 17
DC2-028-2.03, Edition 07.2016

Installation

SICAM AK

PS-263x

DI-2110

DO-2210

AI-2300

CP-2019

AI-2301

AI-2301

DI-2110

DI-2110

Mount ing rack

Power supply

SICAM AK

PS-263x

DI-2110

DO-2210

AI-2300

CP-2019

AI-2301

DI-2110

DI-2110

Mounting rack CM-2848

1.1 Mechanical Design

The system SICAM AK 3 consists of a board rack in double euro format with slots for the seat­ing of modules and power supplies.

CM-2844

PS-263x CP-2016 DI-2110 DI-2110 CP-2019 DO-2210 AI-2301 AI- 2300

SICAM AK

Master control el ement

PS-263xDI-2110

SICAM AK

PS-263x

CP-2016 DI-2110 DO-2210 AI-2300 CP-2019

SICAM AK

DI-2110

DI-2110

AI-2301

Slots for modules

Mounti ng rack CM- 2846

18 SICAM RTUs, SICAM AK 3 User Manu al

PS-263x

CP-2016 DI -2110 DO-2210 AI-2300 CP-2019 AI-2301 DI-2110

SICAM AK

DI-2110

AI-2301

Power supply

Master control element

Slots for modules

There are 3 different sized board racks available, as well as 1 expansion board rack.

Edition 07.2016, DC2-02 8-2.03

1.1.1 CM-2844 Basic Board Rack, 9 Slots

The basic board rack CM-2844 has 9 slots for modules and 2 slots for power supplies in dou­ble euro format. It serves for the equipment of basic modules and peripheral modules.

Installation

It can be used for rear panel assembly. In section 1.2.2, Space Requirement you can find in-
formation on the dimensions.

Further information can be found in the SICAM AK 3 System Description.

1.1.2 CM-2846 Basic Board Rack, 17 Slots

The basic board rack CM-2846 has 17 slots for modules and 2 slots for power supplies in
double euro format. It serves for the equipment of basic modules and peripheral modules.

It can be used for 19" (swing-)frame installation and rear panel assembly. This example
shows a board rack for the 19" (swing-)frame installation.

In section 1.2.2, Space Requirement you can find information on the dimensions.
Further information can be found in the SICAM AK 3 System Description.

SICAM RTUs, SICAM AK 3 User Manu al 19
DC2-028-2.03, Edition 07.2016

Installation

1.1.3 CM-2848 Basic Board Rack, 17 Slots

The basic board rack CM-2846 has 17 slots for modules and 2 slots for power supplies in
double euro format. It serves for the equipment of basic modules and peripheral modules.

It can be used for 19" (swing-)frame installation and rear panel assembly. This example
shows a board rack for the 19" (swing-)frame installation.

In section 1.2.2 Spa ce Requ irement you can find information on the dimensions.
Further information can be found in the SICAM AK 3 System Description.

1.1.4 CM-2843 Expansion Board Rack, 16 Slots

The expansion board rack CM-2843 has 16 slots for modules and 2 slots for power supplies in
double euro format. It serves for the equipment of peripheral modules.

It can be used for 19" (swing-)frame installation and rear panel assembly. This example
shows a board rack for the 19" (swing-)frame installation.

In section 1.2.2, Space Requirement you can find information on the dimensions.
Further information can be found in the SICAM AK 3 System Description.

20 SICAM RTUs, SICAM AK 3 User Manu al

Edition 07.2016, DC2-02 8-2.03

1.1.5 CM-2847 Migration Board Rack, 17 Slot

The migration board rack CM-2847 has 17 slots for modules and 2 slots for power supplies in
double-Europe format. It serves for the equipment of basic modules and peripheral modules.

Installation

The board rack is desig ned for 19“ (swing-) frame installation.
In section 1.2.2,Space Requirement you can find information on the dimensions.
Further information can be found in the SICAM AK 3 System Description.

Hint

This board rack was primarily designed for the combined use with the SICAM AK basic system element
CP-2017/PCCX25 in SICAM AK 3. It enables the installation of the connection board CM-2838, which is
required by the basic system element CP-2017/PCCX25.

SICAM RTUs, SICAM AK 3 User Manu al 21
DC2-028-2.03, Edition 07.2016

Installation

1.2 Board Rack Installation

1.2.1 Installation Location

The system SICAM AK 3 can be used for the installation in a cabinet.
Systems, which use a CM-2846 board rack, are primarily designed for the 19" (swing-) frame

installation, but can optionally be expanded for rear panel installation.
Systems, which use a CM-2844 board rack, are designed for the rear panel installation.

Note:

The syst em SI C AM AK 3 may on ly be installed hori z ontally.

1.2.2 Space Requirement

Certain minimum distances must be observed between board rack and adjacent equipment.
These minimum distances serve the installation and removal of components, the cabling and
the vent ilation of the devi ce in operation.

22 SICAM RTUs, SICAM AK 3 User Manu al

Edition 07.2016, DC2-02 8-2.03

1.2.2.1 CM-2844 - Rear Panel Installation

280

258

Space needed for cabling

Cabinet rear panel

AI-2301

PS-263x

295

415

3

5

282

minimum free space

30

266

Installation

430

PS-26 3x C P-2016 DI- 2110 DO-2210 AI-230 0 AI-2301CP-2019

SICAM AK

3HU

SICAM AK

266

190

435

3HU

SICAM RTUs, SICAM AK 3 User Manu al 23
DC2-028-2.03, Edition 07.2016

Installation

280

258

Space needed for cabling

Cabinet rear panel

PS-263x

DI-2110

DI-211 0

DI-2110

AI-2301

DO-22 10

483

603

3

5

465

1.2.2.2 CM-2846 - Rear Panel Installation

30

266

430

PS-263x

SICAM AK

3HU

DI-2110CP-2016 CP-2019 AI-23 01 AI- 2300DO-2210DI-2110 DI-211 0 DI-2 110 AI-2300

CP-2019

SICAM AK

266

190

435

24 SICAM RTUs, SICAM AK 3 User Manu al

minimum free space

3HU

Edition 07.2016, DC2-02 8-2.03

1.2.2.3 CM-2848 – Rear Panel Installation

280

258

Space needed for cabling

Cabinet rear panel

PS-263x

DI-2110

DI-211 0

DI-2110

AI-2301

DO-22 10

483

603

3

5

465

30

266

Installation

430

PS-263x

SICAM AK

DI-2110CP-2016 CP-2019 AI-23 01 AI- 2300DO-2210DI-2110 DI-211 0 DI-2 110 AI-2300

CP-2019

3HU

SICAM AK

266

190

435

minimum free space

3HU

SICAM RTUs, SICAM AK 3 User Manu al 25
DC2-028-2.03, Edition 07.2016

Installation

280

258

Space needed

Frame

SICAM AK

PS-26 3x

AI-23 00

DI-2110

DI-2110

DI-2110

CP-2019

AI-2301

DO-2210

483

465

6HU1HU2HU1H

U

1.2.2.4 CM-2846, CM-2847, CM-2848 - 19" (Swing-) Frame Installation

30

266

430

for cabling

PS-263x

SICAM AK

DI-211 0CP-2016 CP-2019 AI-2301 AI-2300DO-2210DI-2110 DI-2110 DI-2110

3HU

266

190

26 SICAM RTUs, SICAM AK 3 User Manu al

Edition 07.2016, DC2-02 8-2.03

1.2.2.5 CM-2843 - Rear Panel Installation

280

258

Cabinet rear panel

PS-263x

DI-2110

DI-211 0

DI-2110

AI-2301

DO-22 10

483

603

3

5

465

DI-21 10

30

266

Installation

430

Space needed for cabling

PS-263x

DI-2110CP-2016 CP-2019 AI- 2301 AI-2300DO-2210DI-2110 DI-211 0 DI -2110 AI-2300

DI-2110

SICAM AK

DI-2110

3HU

DI-2110

SICAM AK

266

190

435

minimum free space

SICAM RTUs, SICAM AK 3 User Manu al 27
DC2-028-2.03, Edition 07.2016

3HU

Installation

280

258

Frame

483

465

SICAM AK

PS-26 3x

AI-23 00

DI-2110

DI-2110

DI-2110

AI-2301

DO-2210

DI-2110

DI-211 0

6HU1HU2HU1H

U

1.2.2.6 CM-2843 - 19" (Swing-) Frame Installation

30

266

430

Space needed for cabling

PS-263x

DI-211 0CP-2016 CP-2019 AI-2301 AI-2300DO-2210DI-2110 DI-2110 DI-2110

DI-2110

SICAM AK

DI-2110

3HU

266

190

28 SICAM RTUs, SICAM AK 3 User Manu al

Edition 07.2016, DC2-02 8-2.03

Installation

CP-2019

AI-2301

DI-2110

DI-2110

DO-2210

AI-2300

CP-2019

AI-2301

SICAM AK

PS-263x

DI-2110

AI-2301

DI-2110

DI-2110

SICAM AK

AI-2301

DI-2110

DI-2110

DO-2210

AI-2300

SICAM AK

PS-263x

DI-2110

AI-2301

DI-2110

DI-2110

AI-2300

DI-2110

DI-2110

1.2.2.7 Examples for 19" (Swing-) Frame Installation of 2 Board Racks

3-6HU

1HU

6HU

PS-263x CP-2016 DI -2110 DO-2210 AI-23 00

SICAM AK

ESD
EARTH
FACILITY

DI-2110

2HU

1HU

6HU

2HU

1HU

PS-263x DI -2110 DO-2210 AI-2 300

DI-2110

DI-2110

SICAM RTUs, SICAM AK 3 User Manu al 29
DC2-028-2.03, Edition 07.2016

Installation

1.2.3 Install Board Rack CM-2844

The b oard rack CM-2844 is supplied as set w ith wall bracket and cabl e strain relief .
Proceed as follows:

• r emov e t he wal l br ack et fr om the boar d r ack

• Mark out the drill holes for the wall bracket on the rear panel of the cabinet according to

the enclosed drilling dia gram (DC2-000-1)

DEVICE EDGE WITHOUT
WALL BRACKET

MINIMUM SPACE

• Drill the holes according to the specifications on the drilling diagram

30 SICAM RTUs, SICAM AK 3 User Manu al

Edition 07.2016, DC2-02 8-2.03