Siemens SCALANCE XR524-8C, SCALANCE XR552-12M, SCALANCE XR528-6M Operating Instructions Manual

SCALANCE XR-500

___________________

SIMATIC NET

Industrial Ethernet switches SCALANCE XR-500

Operating Instructions

05/2014

A5E03275845

Introduction

Safety notes

Description of the device

Assembling

Connecting

Uninstalling

Upkeep and maintenance

Technical data

Dimension drawings

Certification

-05

Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY

Order number: A5E03275845

Ⓟ

Legal information

Warning notice system

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

Qualified Personnel

personnel qualified

Proper use of Siemens products

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical

maintenance are required to ensure that the products operate safely and without any problems. The permissible

Trademarks

Disclaimer of Liability

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

The product/system described in this documentation may be operated only by task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Note the following:

for the specific

documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and

ambient conditions must be complied with. The information in the relevant documentation must be observed.

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

05/2014 Subject to change

1 Introduction................................................................................................................................... 5

2 Safety notes ................................................................................................................................. 9

3 Description of the device .............................................................................................................. 11

4 Assembling ................................................................................................................................. 29

5 Connecting ................................................................................................................................. 45

3.1 Product overview .................................................................................................................... 11

3.2 SELECT/SET button .............................................................................................................. 16

3.3 LED display ............................................................................................................................ 18

3.3.1 The "RM" LED for the "redundancy manager" function ............................................................ 18

3.3.2 The "SB" LED for the standby function ................................................................................... 18

3.3.3 The "F" LED for the fault status .............................................................................................. 19

3.3.4 "DM1" and "DM2" LEDs for the display mode ......................................................................... 19

3.3.5 "L1" and "L2" LEDs for the power supply ................................................................................ 20

3.3.6 Port P1, P2, ... LEDs for the port status .................................................................................. 22

3.4 C-PLUG / KEY-PLUG ............................................................................................................. 24

3.4.1 Function of the C-PLUG/KEY-PLUG ....................................................................................... 24

3.4.2 Removal and insertion of the C-PLUG/KEY-PLUG ................................................................. 25

3.5 Combo ports .......................................................................................................................... 27

4.1 Safety notices for installation .................................................................................................. 29

4.2 Types of installation ................................................................................................................ 31

4.3 19" rack mounting .................................................................................................................. 31

4.4 Desktop operation with adhesive feet ..................................................................................... 33

4.5 Four-point mounting ............................................................................................................... 34

4.6 Plugging and pulling MM900 media modules .......................................................................... 36

4.7 Inserting and removing media pluggable transceivers ............................................................. 40

4.7.1 Notes on inserting/removing pluggable transceivers ............................................................... 40

4.7.2 Inserting an SFP / SFP+ transceiver ....................................................................................... 41

4.7.3 Removing an SFP / SFP+ transceiver..................................................................................... 41

4.8 Mounting power supply units .................................................................................................. 42

4.8.1 19" rack mounting of the PS598-1 power supply unit .............................................................. 42

4.8.2 Mounting the PS598-1 power supply unit on the rear panel of modular device ........................ 43

5.1 Commissioning....................................................................................................................... 45

5.2 24 VDC power supply ............................................................................................................. 48

5.3 100 to 240 VAC power supply ................................................................................................ 50

5.3.1 Power supply for a SCALANCE XR524-8C ............................................................................. 50

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Table of contents

6 Uninstalling ................................................................................................................................ 65

7 Upkeep and maintenance ............................................................................................................ 67

8 Technical data ............................................................................................................................ 75

9 Dimension drawings .................................................................................................................... 83

10 Certification ................................................................................................................................ 93

Index ......................................................................................................................................... 99

5.3.2 Power supply using the PS598-1 power supply unit .................................................................52

5.3.2.1 Connectors of the PS598-1 power supply unit .........................................................................52

5.3.2.2 LED display of the PS598-1 power supply unit.........................................................................56

5.4 Signaling contact .....................................................................................................................57

5.5 Serial interface ........................................................................................................................59

5.6 Out-of-band interface ..............................................................................................................61

5.7 Block architecture of the XR552-12M ......................................................................................62

5.8 Functional ground ...................................................................................................................63

7.1 Changing the fan unit ..............................................................................................................67

7.2 Changing the filter pad ............................................................................................................70

7.3 Downloading new firmware using TFTP without WBM and CLI ................................................72

7.4 Restoring the factory settings ..................................................................................................73

8.1 Technical specifications of the SCALANCE XR524-8C ............................................................75

8.2 Technical specifications of the SCALANCE XR528-6M ............................................................78

8.3 Technical specifications of the SCALANCE XR552-12M ..........................................................80

8.4 Switching properties ................................................................................................................82

9.1 SCALANCE XR524-8C ...........................................................................................................83

9.2 SCALANCE XR528-6M ...........................................................................................................84

9.3 SCALANCE XR552-12M .........................................................................................................85

9.4 Mounting brackets for use on ships .........................................................................................86

10.1 FDA and IEC marks ................................................................................................................97

10.2 Mechanical stability (in operation) ............................................................................................98

SCALANCE XR-500

4 Operating Instructions, 05/2014, A5E03275845-05

Purpose of the Operating Instructions

Validity of the Operating Instructions

Designations used

Classification

Description

Terms used

SCALANCE XR-500 is used.

SCALANCE XR552-12M

added to it in brackets.

(2 x 24 VDC)

Documentation on configuration

These operating instructions support you when installing and connecting up devices of the SCALANCE XR-500 product line.

The configuration and the integration of the device in a network are not described in these operating instructions.

These operating instructions apply to the following devices:

● SCALANCE XR524-8C

● SCALANCE XR528-6M

● SCALANCE XR552-12M

Product line If information applies to all product groups within the product line, the term

Device If information relates to a specific device, the device name is used. SCALANCE XR524-8C

Variant For a variant of the device, the device name has the appropriate variant

SCALANCE XR-500

SCALANCE XR528-6M

SCALANCE XR524-8C

You will find detailed information on configuring the devices in the following configuration manuals:

● SCALANCE XM-400/XR-500 Web Based Management

● SCALANCE XM-400/XR-500 Command Line Interface

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Introduction

Further documentation

SIMATIC NET manuals

You will find the configuration manuals here:

● On the data medium that ships with some products:

– Product CD / product DVD

– SIMATIC NET Manual Collection

● On the Internet pages of Siemens Industry Online Support. (http://support.automation.siemens.com/WW/view/en/48803858/130000

)

In the system manuals "Industrial Ethernet / PROFINET Industrial Ethernet" and "Industrial Ethernet / PROFINET passive network components", you will find information on other SIMATIC NET products that you can operate along with the devices of this product line in an Industrial Ethernet network.

There, you will find among other things optical performance data of the communications partner that you require for the installation.

You will find the system manuals here:

● On the data medium that ships with some products:

– Product CD / product DVD

– SIMATIC NET Manual Collection

● On the Internet pages of Siemens Industry Online Support under the following entry IDs:

– 27069465 (http://support.automation.siemens.com/WW/view/en/27069465

– 84922825 (http://support.automation.siemens.com/WW/view/en/84922825)

You will find SIMATIC NET manuals on the Internet pages of Siemens Industry Online Support:

● using the search function:

Link to Siemens Industry Online Support (http://support.automation.siemens.com/WW/view/en

Enter the entry ID of the relevant manual as the search item.

● In the navigation panel on the left hand side in the area "Industrial Communication":

Link to the area "Industrial Communication" (http://support.automation.siemens.com/WW/view/en/10805878/130000

)

Industrial Ethernet / PROFINET Industrial Ethernet System Manual

Industrial Ethernet / PROFINET - Passive network components System Manual

)

Go to the required product group and make the following settings: tab "Entry list", Entry type "Manuals"

SCALANCE XR-500

6 Operating Instructions, 05/2014, A5E03275845-05

Introduction

SIMATIC NET glossary

Catalogs

Security information

You will find the documentation for the SIMATIC NET products relevant here on the data medium that ships with some products:

● Product CD / product DVD

● SIMATIC NET Manual Collection

Explanations of many of the specialist terms used in this documentation can be found in the SIMATIC NET glossary.

You will find the SIMATIC NET glossary here:

● SIMATIC NET Manual Collection or product DVD

The DVD ships with certain SIMATIC NET products.

● On the Internet under the following entry ID:

You will find the order numbers for the Siemens products of relevance here in the following catalogs:

● SIMATIC NET Industrial Communication / Industrial Identification, catalog IK PI

● SIMATIC Products for Totally Integrated Automation and Micro Automation, catalog

● Industry Mall - catalog and ordering system for automation and drive technology, Online

You can request the catalogs and additional information from your Siemens representative.

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates.

For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also be considered. For more information about industrial security, visit

http://www.siemens.com/industrialsecurity

50305045 (http://support.automation.siemens.com/WW/view/en/50305045

ST 70

catalog

)

To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit http://support.automation.siemens.com

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Introduction

Unpacking and checking

WARNING

Do not use any parts that show evidence of damage

If you use damaged parts, there is no guarantee that the device will function according to the specification.

If you use damaged parts, this can lead to the following problems:

• Injury to persons

• Loss of the approvals

• Violation of the EMC regulations

• Damage to the device and other components

Use only undamaged parts.

1. Make sure that the package is complete.

2. Check all the parts for transport damage.

SCALANCE XR-500

8 Operating Instructions, 05/2014, A5E03275845-05

Read the safety notices

General notices

WARNING

Restricted use of the device

WARNING

Maximum ambient temperature

WARNING

Suitable installation location

Note the following safety notices. These relate to the entire working life of the device.

You should also read the safety notices relating to handling in the individual sections, particularly in the sections "Installation" and "Connecting up".

Devices of the SCALANCE XR-500 product line must not be put into operation in nuclear power plants or other nuclear facilities.

The operating temperature of a device of the SCALANCE XR-500 product line depends on the ambient temperature.

For SCALANCE XR524-8C, the ambient temperature must not exceed 70 °C.

For SCALANCE XR528-6M and SCALANCE XR552-12M, the ambient temperature must not exceed 60 °C.

The installation location of a device of the SCALANCE XR-500 product line must be selected so that only qualified service personnel or trained users have access to it.

Operation of a device of the SCALANCE XR-500 product line is permitted only when these requirements are met.

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Safety notes

NOTICE

Suitable fusing for the power supply cables

Safety notices on use in hazardous areas

General safety notices relating to protection against explosion

WARNING

Opening the device

Safety notices when using the device according to Hazardous Locations (HazLoc)

The current on the terminal may not exceed 25 A. Use a fuse, that protects against currents > 25 A. The fuse must meet the following requirements:

In areas according to NEC or CEC:

• Suitable for DC (min. 60 V / 25 A)

• Breaking current at least 10 kA

• Approval according to ANSI/UL 248-1

• Suitable for the protection of DC power supply circuits

In other areas:

• Suitable for DC (min. 60 V / 25 A)

• Breaking current at least 10 kA

• Approval in compliance with IEC 60127-1 / EN 601127-1

• Breaking characteristics: B or C for circuit breakers and fuses

• Suitable for the protection of DC power supply circuits

Do not open when energized. Note that this does not apply to opening the service panel in the housing.

If you use the device under HazLoc conditions you must also keep to the following safety notices in addition to the general safety notices for protection against explosion:

This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or nonhazardous locations only.

This equipment is suitable for use in Class I, Zone 2, Group IIC or non-hazardous locations only.

SCALANCE XR-500

10 Operating Instructions, 05/2014, A5E03275845-05

3.1

Product overview

Order numbers

Device

Order number

Description

the front

the front, layer 3 without KEY-PLUG

supply on the rear, layer 3 without KEY-PLUG

6GK5 528-0AA00-2HR2

2, height units, 6 modules, cable outlet at rear

6GK5 528-0AR00-2HR2

2 height units, 6 modules, cable outlet rear, layer 3 without KEY-PLUG

6GK5 552-0AA00-2AR2

3, height units, 12 modules

6GK5 552-0AA00-2HR2

3, height units, 12 modules, cable outlet at rear

6GK5 552-0AR00-2AR2

3 height units, 12 modules, layer 3 without KEY-PLUG

6GK5 552-0AR00-2HR2

3 height units, 12 modules, cable outlet rear, layer 3 without KEY-PLUG

The type designation of a SCALANCE XR-500 IE switch is made up of several parts that have the following meaning:

XR524-8C 6GK5 524-8GS00-2AR2 1 height unit, 8 combo ports, 2 x 24 VDC, connector for the power supply on

6GK5 524-8GR00-2AR2 1 height unit, 8 combo ports, 2 x 24 VDC, connector for the power supply on

6GK5 524-8GS00-3AR2 1 height unit, 8 combo ports, 1 x 100 to 240 VAC, connector for the power

supply on the rear

6GK5 524-8GR00-3AR2 1 height unit, 8 combo ports, 1 x 100 to 240 VAC, connector for the power

6GK5 524-8GS00-4AR2 1 height unit, 8 combo ports, 2 x 100 to 240 VAC, connector for the power

supply on the rear

6GK5 524-8GR00-4AR2 1 height unit, 8 combo ports, 2 x 100 to 240 VAC, connector for the power

XR528-6M 6GK5 528-0AA00-2AR2 2, height units, 6 modules

6GK5 528-0AR00-2AR2 2 height units, 6 modules, layer 3 without KEY-PLUG

XR552-12M

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Description of the device

Interfaces

Device

Total usable ports

Number of slots for media modules

Modular ports using module slots

Pluggable transceiver slots

Electrical connectors

Combo ports

SFP

SFP+

XR524-8C

24 - - 8 -

24 8 XR528-6M

28 6 24 - 4 - -

XR552-12M

48 - 4 - -

Components of the product

SCALANCE XR524-8C

SCALANCE XR528-6M

SCALANCE XR552-12M

C-PLUG

software

2 brackets for 19" rack installation

● ● ●

Drive: Torx

mounting the power supply units (M3 x 6 countersunk, drive: Torx)

contact

connector

Fan unit

FAN597-2

FAN597-1

Filter frame with filter pad

- ● ●

Covers for the interfaces of the SFP+

8 4 4

media module slots

the MM900 media modules in use

Note

When the modules ship, the media module slots are fitted with dummy covers.

Note

You will find detailed i product DVD.

3.1 Product overview

The following components ship with a SCALANCE XR-500:

Device with exchangeable medium

Product DVD with documentation and

8 screws for mounting the fixing brackets for 19" rack installation

4 adhesive feet for desktop operation ● ● ● 2 mounting plates and 24 screws for

4-pin terminal block for the 24 VDC power supply

2-pin terminal block for the signaling

Connecting cable for the serial interface with RJ-11 plug and 9-pin D-sub female

Dummy covers for the interfaces of the

● ● ●

M3 x 5 countersunk,

- ● ●

With variants with 24 VDC

● ● ●

- 6 12

M3 x 6 countersunk,

● ●

M3 x 6 countersunk,

Labels for the slot numbers to identify

- ● ●

nformation on these products in the operating instructions on the

SCALANCE XR-500

12 Operating Instructions, 05/2014, A5E03275845-05

Description of the device

Accessories for the SCALANCE XR-500 product line

Power cable

Type

Description

Order number

Austria, Finland

100 to 240 VAC, straight, 3 m

SFP transceiver

Type

Order number

SFP991-LD *

6GK5 991-1AF00-8AA0

SFP991-1ELH200 *

6GK5 991-1AE30-8AA0

SFP992-1LD

6GK5 992-1AM00-8AA0

SFP992-1LH

6GK5 992-1AN00-8AA0

SFP992-1LH+

6GK5 992-1AP00-8AA0

SFP992-1ELH

6GK5 992-1AQ00-8AA0

* Cannot be operated in SFP+ slots.

Note Restriction for pluggable transceivers for SCALANCE XR524-8C (2 x 24 VDC)

If you use (2 x 24 VDC), the maximum ambient temperature is reduced to 60

For the values of the ambient temperature without pluggable transceivers, refer to the section "

3.1 Product overview

The following accessories are available for the SCALANCE XR-500 product line:

Power cable 100 to 240 VAC, straight, 3 m

Power cable

For Germany, France, Spain, Netherlands, Belgium, Sweden,

For Great Britain 6ES7 900-0BA00-0XA0

For Switzerland 6ES7 900-0CA00-0XA0

For America 6ES7 900-0DA00-0XA0

For Italy 6ES7 900-0EA00-0XA0

For China 6ES7 900-0FA00-0XA0

SFP991-1 * 6GK5 991-1AD00-8AA0

SFP991-LH+ * 6GK5 991-1AE00-8AA0

SFP992-1 6GK5 992-1AL00-8AA0

6ES7 900-0AA00-0XA0

transceivers of the types LH, LH+, ELH or ELH200 with a SCALANCE XR524-8C

Technical data (Page 75)".

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

℃.

Description of the device

Note No far-end fault detection for an SFP transceiver in the SFP+ slot

If you use an SFP transceiver in an SFP+ slot, no far interface.

KEY-PLUG

Type

Order number

KEY-PLUG XR-500

6GK5 905-0PA00

Accessories for the devices SCALANCE XR528-6M and SCALANCE XR552-12M

Media modules

Type

Order number

MM991-4

6GK5 991-4AB00-8AA0

MM991-4LD

6GK5 991-4AC00-8AA0

MM992-4

6GK5 992-4AL00-8AA0

MM992-4LD

6GK5 992-4AM00-8AA0

MM992-4CUC

6GK5 992-4GA00-8AA0

MM992-4PoE

6GK5 992-4QA00-8AA0

MM992-4PoEC

6GK5 992-4RA00-8AA0

MM992-4SFP

6GK5 992-4AS00-8AA0

SFP+ transceiver

Type

Order number

SFP993-1

6GK5 993-1AT00-8AA0

SFP993-1LD

6GK5 993-1AU00-8AA0

SFP993-1LH

6GK5 993-1AV00-8AA0

3.1 Product overview

-end fault detection is possible for this

The following additional accessories are available for devices SCALANCE XR528-6M and SCALANCE XR552-12M:

MM992-4CU 6GK5 992-4SA00-8AA0

SCALANCE XR-500

14 Operating Instructions, 05/2014, A5E03275845-05

Description of the device

Fan unit

NOTICE

Operation only with fan unit

Type

Order number

FAN597-1 for SCALANCE XR552-12M

6GK5 597-1AA00-8AA0

FAN597-2 for SCALANCE XR528-6M

6GK5 597-2AA00-8AA0

Power supply units

Type

Order number

PS598-1 (100 to 240 VAC / 300 W)

6GK5 598-1AA00-3AA0

3.1 Product overview

Use the devices SCALANCE XR528-6M and SCALANCE XR552-12M only with a correctly fitted fan unit. Operation without the fan is not possible and would damage the device.

The power supply units allow operation with input voltages of 100 to 240 VAC.

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Description of the device

3.2

SELECT/SET button

Position

Setting the display mode

Resetting the device to factory defaults

3.2 SELECT/SET button

With a SCALANCE XR-500, the "SELECT/SET" button is on the front of the housing. The "SELECT/SET" button has several functions that are described below.

Figure 3-1 SELECT/SET button on the SCALANCE XR524-8C

Figure 3-2 SELECT/SET button on the SCALANCE XR552-12M SCALANCE XR528-6M is

analogous.

By pressing the button briefly, you change to the display mode of the LED display. You will find detailed information on the display modes in the sections ""DM1" and "DM2" LEDs for the display mode (Page 19)" and "Port P1, P2, ... LEDs for the port status (Page 22)".

If you reset, all the changes you have made will be overwritten by factory defaults.

To reset the device to the factory defaults, follow the steps below:

1. Switch to display mode A. Display mode A is active when the LEDs "DM1" and "DM2" are off. When the LEDs "DM1" and "DM2" are lit or flashing, you need to press the "SELECT/SET" button several times briefly until the "DM1" and "DM2" LEDs are off. If you do not press the "SELECT/SET" button for longer than 1 minute, the device automatically switches to display mode A.

2. Hold down the "SELECT/SET" button for 12 seconds. After 9 seconds, the "DM1" and "DM2" LEDs start to flash for 3 seconds. At the same time, the port LEDs light up one after the other. If you release the button before the 12 seconds have elapsed, the reset is canceled.

SCALANCE XR-500

16 Operating Instructions, 05/2014, A5E03275845-05

Description of the device

CAUTION

Restart with the SELECT/SET button disabled for "Restore Factory Defaults"

Defining the fault mask

Enabling/disabling the redundancy manager

Initial situation:

Result:

Initial situation:

Result:

3.2 SELECT/SET button

If you have disabled the SELECT/SET button for "Restore Factory Defaults" in the configuration, this does not apply during the startup phase. When you restart after cycling power, the configuration can nevertheless be deleted using this button. This action cannot be undone and you then need to reload the device configuration. This can lead to disturbances and failures in the corresponding network area.

Using the fault mask, you specify an individual "good status" for the connected ports and the power supply. Deviations from this status are displayed as errors/faults.

To define the fault mask, follow the steps below:

1. Change to display mode D.

Display mode D is active when the "DM1" and "DM2" LEDs are lit green. If a different display mode is active, press the "SET/SELECT" button several times briefly, until the "DM1" and "DM2" LEDs are lit green.

2. Hold down the "SELECT/SET" button for 5 seconds.

After 2 seconds, the "DM1" and "DM2" LEDs start to flash for 3 seconds. At the same time the port LEDs go on one after the other. After you have pressed the button for 5 seconds, the current settings are stored as the "good status". If you release the button before the 5 seconds are up, the previous fault mask is retained.

To enable/disable the redundancy manager, follow the steps below:

1. Change to display mode B.

Display mode B is active when the "DM1" LED is lit green and the and "DM2" LED is off. If a different display mode is active, press the "SET/SELECT" button several times briefly, until the "DM1" LED is lit green and the "DM2" LED is off.

2. Hold down the "SELECT/SET" button for 5 seconds.

After 2 seconds, the "DM1", "DM2" and "RM" LEDs start to flash for 3 seconds. At the same time, the port LEDs light up one after the other. If you release the button before the 5 seconds have elapsed, the action is canceled.

The result of the action depends on the initial situation:

–

The redundancy manager and media redundancy are disabled.

After enabling the redundancy manager, media redundancy is also enabled.

–

The redundancy manager and media redundancy are enabled.

After disabling the redundancy manager, media redundancy remains enabled.

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Description of the device

3.3

LED display

3.3.1

The "RM" LED for the "redundancy manager" function

LED color

LED status

Meaning

Off

The device is not a redundancy manager.

The ring is working without problems, monitoring is activated.

has switched through.

3.3.2

The "SB" LED for the standby function

LED color

LED status

Meaning

Off

The standby function is disabled.

passive.

Green

Flashing

The standby function is enabled. The standby section is active.

3.3 LED display

The "RM" LED indicates whether or not the device is a redundancy manager and whether or not the ring is operating free of error.

Green On The device is a redundancy manager.

Green Flashing The device is a redundancy manager.

An interruption has been detected on the ring and the device

The "SB" LED shows the status of the standby function.

Green On The standby function is enabled. The standby section is

SCALANCE XR-500

18 Operating Instructions, 05/2014, A5E03275845-05

Description of the device

3.3.3

The "F" LED for the fault status

Meaning during device startup

LED color

LED status

Meaning during device startup

Off

Device startup was completed successfully.

Red

Device startup is not yet completed or errors have occurred.

Red

Flashing

There are errors in the firmware.

Meaning during operation

LED color

LED status

Meaning during operation

Off

The device is operating free of errors.

opened.

3.3.4

"DM1" and "DM2" LEDs for the display mode

LED color

LED status

Meaning

DM1 LED

DM2 LED

Off

Display mode A

Green

Off

Display mode B

Green

Off

Display mode C

Green

Display mode D

Green

Flashing

Off

Display mode E

3.3 LED display

The "F" LED shows the fault/error status of the device.

Red On The device has detected a problem. The signaling contact has

The "DM1" and "DM2" LEDs indicate which display mode is set.

There are 5 display modes (A, B, C, D, and E). Display mode A is the default mode.

Depending on the set display mode, the "L1", "L2" LEDs and the port LEDs show different information.

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Description of the device

Setting the display mode

Pressing SELECT/SET button starting at display mode A

LED status

Display mode

DM1

DM2

Off

Display mode A

Press once

Off

Display mode B

Press twice

Off

Display mode C

Press three times

Display mode D

Press four times

Flashing

Off

Display mode E

3.3.5

"L1" and "L2" LEDs for the power supply

Voltage limit

Meaning in display modes A, B, C and E

L1/L2 LED

L1/L2 connector

LED color

LED status

Off

Power supply lower than 17 VDC

Green

Power supply higher than 17 VDC

L1/L2 LED

L1/L2 connector

LED color

LED status

Off

Power supply lower than 90 VAC

Green

Power supply higher than 90 VAC

3.3 LED display

To set the required display mode, press the "SELECT/SET" button.

If you do not press the "SELECT/SET" button for longer than 1 minute, the device automatically changes to display mode A.

The "L1" and "L2" LEDs indicate the current range of the power supply at connectors L1 and L2.

The meaning of the "L1" and "L2" LEDs depends on the set display mode, see section ""DM1" and "DM2" LEDs for the display mode (Page 19)".

For devices with 24 VDC, the voltage limit is 17 VDC.

With devices with 100 to 240 VAC, the voltage limit is 90 VAC.

In display modes A, B, C and D, from the "L1" and "L2" LEDs you can see whether the power supply is higher or lower than a certain voltage limit.

Table 3- 1 For devices with a 24 VDC power supply

Table 3- 2 Power supply for devices with 100 to 240 VAC

SCALANCE XR-500

20 Operating Instructions, 05/2014, A5E03275845-05

Description of the device

Meaning in display mode D

L1/L2 LED

L1/L2 connector

LED color

LED status

If the power supply falls below 17 VDC, the signaling contact does not respond.

L1/L2 LED

L1/L2 connector

LED color

LED status

If the power supply falls below 90 VAC, the signaling contact does responds.

3.3 LED display

In display mode D, the "L1" and "L2" LEDs indicate whether the power supply is monitored.

Table 3- 3 Monitoring for devices with 24 VDC

- Off Power supply is not monitored.

Green On Power supply is monitored.

If the power supply falls below 17 VDC, the signaling contact responds.

Table 3- 4 Monitoring for devices with 100 to 240 VAC

- Off Power supply is not monitored.

not respond.

Green On Power supply is monitored.

If the power supply falls below 90 VAC, the signaling contact

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Description of the device

3.3.6

Port P1, P2, ... LEDs for the port status

Meaning in display mode A

LED color

LED status

Meaning

cable not connected).

port can receive and send data.

Link exists and port in "blocking" status. In this status, the port only receives management data (no user data).

period*

status, no data is sent or received via the port.

port.

Yellow

Flashing / lit

Receiving data at port

Note LEDS for the SFP+ slots of the SCALANCE XR-500

If SFP+ slots of the SCALANCE XR-500 have SFP transceivers plugged into them, the LEDs of these slots do not indicate any data transfer.

Meaning in display mode B

LED color

LED status

Meaning

Off

Port operating at 10 Mbps

Orange

Port operating at 1000 Mbps

Green

Flashing

Port operating at 10 Gbps

3.3 LED display

The port LEDs "P1", "P2" etc. show information about the corresponding ports.

The meaning of the Port LEDs depends on the set display mode, see section ""DM1" and "DM2" LEDs for the display mode (Page 19)".

In display mode A, the port LEDs indicate whether a valid link exists.

- Off No valid link to the port (for example station turned off or

Green On Link exists and port in normal status. In this status, the

Flashes once per period*

Flashes three times per

Flashes four times per period*

Link exists and port turned off by management. In this

Link exists and port is in the "monitor port" status. In this status, the data traffic of another port is mirrored to this

* 1 period ≙ 2.5 seconds

In display mode B, the port LEDs indicate the transmission speed.

Green On Port operating at 100 Mbps

If there is a connection problem and the type of transmission is fixed (autonegotiation off), the desired status, in other words the set transmission speed (1000 Mbps, 100 Mbps, 10 Mbps) continues to be displayed. If there is a connection problem and autonegotiation is active, the port LED goes off.

SCALANCE XR-500

22 Operating Instructions, 05/2014, A5E03275845-05

Description of the device

Meaning in display mode C

LED color

LED status

Meaning

Off

Port operating in half duplex mode

Meaning in display mode D

LED color

LED status

Meaning

Off

Port is not monitored.

plugged in), the signaling contact indicates an error.

indicates an error.

Meaning in display mode E

LED color

LED status

Meaning

Off

The connected device is not supplied using PoE.

3.3 LED display

In display mode C, the port LEDs indicate the mode.

Green On Port operating in full duplex mode

In display mode D, the port LEDs indicate whether the port is monitored.

Green On Port is monitored for "Link down".

If no link was established at the port (e.g. cable not

Yellow On Port is monitored for "Link up".

If a link was established at the port, the signaling contact

In display mode E, the port LEDs indicate whether the connected device is supplied using PoE.

Green On The connected device is supplied via PoE.

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Description of the device

3.4

C-PLUG / KEY-PLUG

3.4.1

Function of the C-PLUG/KEY-PLUG

NOTICE

Do not remove or insert a C-PLUG/KEY-PLUG during operation

Saving configuration data and enabling layer 3 functionality

Note

The device can also be operated without a C

How it works

Operating mode

3.4 C-PLUG / KEY-PLUG

A C-PLUG/KEY-PLUG may only be removed or inserted when the device is turned off.

A PLUG is an exchangeable storage medium for storing the configuration data of the device. This allows fast and uncomplicated replacement of a device. The PLUG is taken from the previous device and inserted in the new device. The first time it is started up, the replacement device has the same configuration as the previous device except for the devicespecific MAC address set by the vendor.

A C-PLUG stores the current information about the configuration of a device.

In addition to the configuration, a KEY-PLUG also contains a license with which layer 3 functionality is enabled.

-PLUG/KEY-PLUG.

In terms of the C-PLUG / KEY-PLUG, there are three modes for the device:

● Without C-PLUG/KEY-PLUG

The device stores the configuration in internal memory. This mode is active if no C-PLUG/KEY-PLUG is inserted.

● With unwritten C-PLUG/KEY-PLUG

If an unwritten C-PLUG/KEY-PLUG (factory status or deleted with Clean function) is used, the local configuration already existing on the device is automatically stored on the inserted C-PLUG/KEY-PLUG during startup. This mode is active as soon as an unwritten C-PLUG/KEY-PLUG is inserted.

● With written C-PLUG/KEY-PLUG

A device with a written and accepted C-PLUG/KEY-PLUG ("ACCEPTED" status) automatically uses its configuration data during startup. Acceptance is only possible if the data was written by a compatible device type. This mode is active as soon as a written C-PLUG/KEY-PLUG is inserted.

SCALANCE XR-500

24 Operating Instructions, 05/2014, A5E03275845-05

Description of the device

Operation with C-PLUG/KEY-PLUG

Response to errors

3.4.2

Removal and insertion of the C-PLUG/KEY-PLUG

NOTICE

Do not remove or insert a C-PLUG/KEY-PLUG during operation

Position of the C-PLUG/KEY-PLUG with rack devices

3.4 C-PLUG / KEY-PLUG

The configuration stored on the C-PLUG/KEY-PLUG is displayed via the user interfaces.

If changes are made to the configuration, the device stores the configuration directly on the C-PLUG/KEY-PLUG, if this is in the "ACCEPTED" status. The internal memory is neither read nor written.

Inserting a C-PLUG/KEY-PLUG that does not contain the configuration of a compatible device type, accidentally removing the C-PLUG/KEY-PLUG or general malfunctions of the CPLUG/KEY-PLUG are signaled by the diagnostics mechanisms of the device (LEDs, Webbased management (WBM), SNMP, Command Line Interface (CLI) and PROFINET diagnostics).

The user then has the choice of either removing the C-PLUG/KEY-PLUG again or selecting the option to reformat the C-PLUG/KEY-PLUG.

A C-PLUG/KEY-PLUG may only be removed or inserted when the device is turned off.

On a SCALANCE XR524-8C, the slot is below a cover on the left-hand side of the housing.

On a SCALANCE XR528-6M and SCALANCE XR552-12M, the slot is below a cover on the right-hand side of the housing.

After undoing the screw (screw head Torx T10), you can remove the cover plate and the slot is accessible.

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Description of the device

Removing a C-PLUG/KEY-PLUG

Inserting a C-PLUG/KEY-PLUG

3.4 C-PLUG / KEY-PLUG

1. Turn off the power to the device.

2. Remove the cover.

3. Insert a screwdriver between the front edge of the CPLUG/KEY-PLUG (position A) and the slot and release the C-PLUG/KEY-PLUG.

4. Remove the C-PLUG/KEY-PLUG and screw the cover plate firmly in place again.

1. Turn off the power to the device.

2. Remove the cover.

3. The housing of the C-PLUG/KEY-PLUG has a protruding ridge on the long side (position B). The slot has a groove at this position. Insert the C-PLUG/KEYPLUG into the slot correctly aligned.

4. Secure the cover plate again with the screws.

SCALANCE XR-500

26 Operating Instructions, 05/2014, A5E03275845-05

Description of the device

3.5

Combo ports

Characteristics

Setting the mode

auto

rj45

sfp

3.5 Combo ports

The following devices have combo ports:

● SCALANCE XR524-8C

Combo port is the name for two communication ports. A combo port has the two following jacks:

● a fixed RJ-45 port

● an SFP transceiver slot that can be equipped individually

Of these two ports, only one can ever be active. Using the mode, you can decide how the ports are prioritized.

The port name is the same on both jacks of the combo port, for example "P3C.

For each combo port there is an LED. The LEDs for the combo ports can be identified by a vertical line and the word "COMBO". The labeling of the combo port LEDs does not differ from that of the other LEDs, e.g. "P3".

The following modes can be configured for a combo port:

● Mode 1:

The SFP transceiver port has priority. As soon as an SFP transceiver is plugged in, an existing connection at the fixed RJ-45 port is terminated. If no SFC transceiver is plugged in, a connection can be established via the fixed RJ-45 port.

● Mode 2:

The fixed RJ-45 port is independent of the SFP transceiver port.

● Mode 3:

The pluggable transceiver port is used independent of the fixed RJ-45 port.

The factory setting for the combo ports is mode 1: auto.

You configure the mode with Web Based Management or the Command Line Interface.

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Description of the device

3.5 Combo ports

SCALANCE XR-500

28 Operating Instructions, 05/2014, A5E03275845-05

4.1

Safety notices for installation

Safety notices

CAUTION

Use only approved components

NOTICE

Damage to the device due to inadequate cooling

NOTICE

Warming and premature aging of the IE switch due to direct sunlight

When installing the device, keep to the safety notices listed below.

If you use components and accessories that are not approved for SIMATIC NET devices or their target systems, this may violate the requirements and regulations for safety and electromagnetic compatibility.

• Use only components that are approved for SIMATIC NET devices.

• Create any supports you require according the dimension drawing.

If the ventilation slits are fully or partly covered, the temperature inside the housing can rise and exceed the maximum permitted temperature causing damage to the device.

The ventilation slits are located on the side panels of the housing. During installation, select a mounting position so that the ventilation slits are always free so that the air can circulate. The clearance to the ventilation slits of the housing must be at least 10 cm.

You will find information about cleaning the air filter in the section "Upkeep and maintenance".

Close unused module slots of modular devices with dummy covers. Open module slots impair the air circulation and can damage the device.

Direct sunlight can heat up the device and can lead to premature aging of the IE switch and its cabling.

Provide suitable shade to protect the IE switch against direct sunlight.

SCALANCE XR-500

Operating Instructions, 05/2014, A5E03275845-05

Assembling

Note

During installation and operation, keep to the installation guidelines and safety notices described in this document and in the Industrial Ethernet" and "Industrial Ethernet / PROFINET passive network components".

You will find information on the system manuals in the section " "Further documentation".

Safety notices on use in hazardous areas

General safety notices relating to protection against explosion

WARNING

EXPLOSION HAZARD

SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION

WARNING

Safety notices for use according to ATEX and IECEx

WARNING

4.1 Safety notices for installation

system manuals "Industrial Ethernet / PROFINET

Introduction (Page 5)", in

2 OR ZONE 2.

When used in hazardous environments corresponding to Class I, Division 2 or Class I, Zone 2, the device must be installed in a cabinet or a suitable enclosure.

If you use the device under ATEX or IECEx conditions you must also keep to the following safety notices in addition to the general safety notices for protection against explosion:

To comply with EC Directive 94/9 (ATEX95) or the conditions of IECEx, this enclosure must meet the requirements of at least IP54 in compliance with EN 60529.

SCALANCE XR-500

30 Operating Instructions, 05/2014, A5E03275845-05

+ 70 hidden pages

Siemens SCALANCE XR524-8C, SCALANCE XR552-12M, SCALANCE XR528-6M Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SCALANCE XR-500

Table of contents

Product overview

3.2 SELECT/SET button

The "RM" LED for the "redundancy manager" function

The "SB" LED for the standby function

3.3 LED display

The "F" LED for the fault status

"DM1" and "DM2" LEDs for the display mode

"L1" and "L2" LEDs for the power supply

Port P1, P2, ... LEDs for the port status

Function of the C-PLUG/KEY-PLUG

3.4 C-PLUG / KEY-PLUG

Removal and insertion of the C-PLUG/KEY-PLUG

3.5 Combo ports

Safety notices for installation