Siemens S7-400, M7-400 User Manual

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Preface, Contents

General Technical Specifications Racks

1 2

SIMATIC

S7-400, M7-400 Programmable Controllers Module Specifications

Reference Manual

Power Supply Modules Digital Modules Analog Modules Interface Modules IM 463-2

PROFIBUS DP Master Interface IM 467/IM 467 FO

Cable Duct and Fan Subassemblies

RS 485 Repeater CPUs for M7-400 M7-400 Expansions

3 4 5 6 7 8

9 10 11 12

This manual is part of the documentation package with the order number:

6ES7498-8AA03-8BA0

Edition 09/2003

A5E00069467-07

Interface Submodules

Appendices

Parameter Sets for Signal Modules

Diagnostic Data of the Signal Modules

Spare Parts and Accessories Guidelines for Handling Electro-

static Sensitive Devices (ESD) List of Abbreviations

Glossary, Index

LEERE

A B C D E

Safety Guidelines

This manual contains notices intended to ensure personal safety, as well as to protect the products and connected equipment against damage. These notices are highlighted by the symbols shown below and graded according to severity by the following texts:

Danger

indicates that death, severe personal injury or substantial property damage will result if proper precautions are not taken.

Warning

indicates that death, severe personal injury or substantial property damage can result if proper precautions are not taken.

Caution

indicates that minor personal injury can result if proper precautions are not taken.

Caution

indicates that property damage can result if proper precautions are not taken.

Notice

draws your attention to particularly important information on the product, handling the product, or to a particular part of the documentation.

Qualified Personnel

Only qualified personnel should be allowed to install and work on this equipment. Qualified persons are defined as persons who are authorized to commission, to ground and to tag circuits, equipment, and systems in accordance with established safety practices and standards.

Correct Usage

Note the following:

Warning

Trademarks

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

Siemens AG Bereich Automation and Drives Geschaeftsgebiet Industrial Automation Systems Postfach 4848, D- 90327 Nuernberg

Siemens Aktiengesellschaft A5E000069467-07

This device and its components may only be used for the applications described in the catalog or the technical description, and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens.

This product can only function correctly and safely if it is transported, stored, set up, and installed correctly, and operated and maintained as recommended.

SIMATIC, SIMATIC HMI and SIMATIC NET are registered trademarks of SIEMENS AG. Third parties using for their own purposes any other names in this document which refer to trademarks

might infringe upon the rights of the trademark owners.

Disclaim of Liability

We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed.

 Siemens AG 1999-2003 Technical data subject to change.

Preface

Purpose of the Manual

The manual contains reference information on operator actions, descriptions of functions and technical specifications of the central processing units, power supply modules and interface modules of the S7-400.

How to configure, assemble and wire these modules in an S7-400 or M7-400 system is described in the installation manuals for each system.

Required Basic Knowledge

You will need a general knowledge of automation to understand this manual. In addition, you are required to know how to use computers or devices with similar

functions (e. g. programming devices) under Windows 95/98/2000 or NT operating systems. Since S7-400 is configured with the STEP 7 basic software, you have to have a good working knowledge of the software. You can acquire this knowledge in the manual “Programming with STEP 7”. Read the notes on the safety of electronic controllers in the appendix of the Installation manual – especially when using a S7-400 in safety–relevant areas.

Target Group

This manual is aimed at people with the required qualifications to commission, operate and maintain the products described.

Where is this Manual valid?

The manual is valid for the S7-400, M7-400 programmable controller.

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

iii

Preface

Changes Compared to the Previous Version

Since the previous version of the “Module Specifications” reference manual, the following changes have been made:

• The descriptions of the CPU and the CPU relevant products and topics have been put together in one manual, “CPU Specifications”.

• The descriptions of the H CPUs and their associated products and topics have been moved to the manual “S7–400 H Programmable Controller, Redundant

Systems”

Note: The previous version of this “Module Specifications” reference manual can

be recognized by the number in the footer: A5E00069467-06. The current number is: A5E00069467-07.

Certification

The SIMATIC S7-400 product range has the following certificates:

CE Labeling

C-Tick Mark

• Underwriters Laboratories, Inc.: UL 508 (Industrial Control Equipment)

• Canadian Standards Association: CSA C22.2 Nummer 142 (Process Control

Equipment)

• Factory Mutual Research: Approval Standard Class Number 3611.

You can find details on the certificates and approvals in the reference manual “Module Specifications”.

The SIMATIC S7-400 product range complies with the requirements and protection objectives of the following EU directives:

• EC low voltage directive 73/23/EEC

• EC electromagnetic compatibility directive 89/336/EEC

The SIMATIC S7-400 product range complies with the requirements of the AS/NZS 2064 standard (Australia and New Zealand).

Standards

The SIMATIC S7-400 product range complies with the requirements and criteria of the IEC 61131-2.

Place of this Documentation in the Information Environment

This manual forms part of the S7-400 and M7-400 documentation.

S7-400, M7-400 Programmable Controllers Module Specifications

A5E00069467-07

System Documentation Package

S7-400/M7-400 • S7-400, M7-400 Programmable Controllers; Hardware and

Finding Your Way

To help you find special information quickly, the manual contains the following access aids:

• At the start of the manual you will find a complete table of contents and a list of the diagrams and tables that appear in the manual.

• An overview of the contents of each section is provided in the left column on each page of each chapter.

• You will find a glossary in the appendix at the end of the manual. The glossary contains definitions of the main technical terms used in the manual.

Preface

Installation

• S7-400, M7-400 Programmable Controllers; Module Specifications

• Automation System S7-400 CPU Data

• S7-400 Instruction List

• At the end of the manual you will find a comprehensive index which gives you

rapid access to the information you need.

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

Preface

for S7-300 and

Description of the internal registers in the CPU

Specific Information for S7-400

You require the following manuals and manual packages in order to program and commission an S7-400:

Manual/

Manual Package

Standard Software for S7 and M7

STEP 7 Basic Information

STEP 7 Reference Information

Statement List (STL) for S7-300 and S7-400

Ladder Logic (LAD) S7-400

Function Block Diagram (FBD) for S7-300 and S7-400

System and Standard Functions

Manual

PG 7xx

Contents

• Installing and starting up STEP 7 on a programming device / PC

• Working with STEP 7 with the following contents:

Managing projects and files Configuring and assigning parameters to the S7-400 configuration Assigning symbolic names for user programs Creating and testing a user program in STL/LAD Creating data blocks Configuring the communication between two or more CPUs Loading, storing and deleting user programs in the CPU / programming device Monitoring and controlling user programs Monitoring and controlling the CPU

• Guide for efficiently implementing the programming task with the programming

device / PC and STEP 7

• How the CPUs work (for example, memory concept, access to inputs and

outputs, addressing, blocks, data management)

• Description of STEP 7 data management

• Using data types of STEP 7

• Using linear and structured programming

• Using block call instructions

• Using the debug and diagnostic functions of the CPUs in the user program (for

example, error OBs, status word)

• Basic procedure for working with STL, LAD, or FBD (for example, structure of

STL, LAD, or FBD, number formats, syntax)

• Description of all instructions in STEP 7 (with program examples)

• Description of the various addressing methods in STEP 7 (with examples)

• Description of all functions integrated in the CPUs

• Description of the internal registers in the CPU

• Description of all system functions integrated in the CPUs

• Description of all organization blocks integrated in the CPUs

• Description of the programming device hardware

• Connecting a programming device to various devices

• Starting up a programming device

S7-400, M7-400 Programmable Controllers Module Specifications

A5E00069467-07

Specific Information for M7-400

This documentation package describes the hardware of the M7-400. You will need the following additional documentation for programming and starting up an M7-400:

Documentation Contents Order No.

System Software for M7-300/400 Program Design Programming Manual

System Software for M7-300/400 System and Standard Functions Reference Manual

System Software for M7-300/400 Installation and Operation User Manual

Designing, writing and testing a C program for M7 CPU/FM modules with the M7 SYS programming package, using the M7 SYS functions

Detailed description of the M7 SYS functions and data structures, listing of messages types

Installing and configuring the operating system and system software

Preface

6ES7802-0FA14-0BA0

Recycling and Disposal

The S7-400 is environmentally friendly and can thus recyclable. Consult a certified disposal agency for electronics junk to recycle and dispose of your old equipment in an environmentally friendly manner.

Further Support

If you have any technical questions, please get in touch with your Siemens representative or agent responsible.

http://www.siemens.com/automation/partner

Training Centers

Siemens offers a number of training courses to familiarize you with the SIMATIC S7 automation system. Please contact your regional training center or our central training center in D 90327 Nuremberg, Germany for details:

Telephone: +49 (911) 895-3200. Internet: http://www.sitrain.com

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

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Preface

A&D Technical Support

Worldwide, available 24 hours a day:

Johnson City

Nuernberg

Beijing

Technical Support

Worldwide (Nuernberg) Technical Support

24 hours a day, 365 days a year Phone: +49 (180) 5050-222 Fax: +49 (180) 5050-223 E-Mail: adsupport@

GMT: +1:00

Europe / Africa (Nuernberg) Authorization

Local time: Mon.-Fri. 8:00 AM to 5:00 PM

Phone: +49 (180) 5050–222 Fax: +49 (180) 5050-223

E-Mail: adsupport@

GMT: +1:00 The languages of the SIMATIC Hotlines and the authorization hotline are generally German and English.

siemens.com

United States (Johnson City) Technical Support and

Authorization

Local time: Mon.-Fri. 8:00 AM to 500 PM

Phone: +1 (423) 262 2522 Fax: +1 (423) 262 2289 E-Mail: simatic.hotline@

sea.siemens.com

GMT: –5:00

Asia / Australia (Beijing) Technical Support and

Authorization

Local time: Mon.-Fri. 8:00 AM to 5:00 PM

Phone: +86 10 64 75 75 75 Fax: +86 10 64 74 74 74 E-Mail: adsupport.asia@

siemens.com

GMT: +8:00

viii

S7-400, M7-400 Programmable Controllers Module Specifications

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Service & Support on the Internet

In addition to our documentation, we offer our Know-how online on the internet at:

http://www.siemens.com/automation/service&support

where you will find the following:

• The newsletter, which constantly provides you with up–to–date information on your products.

• The right documents via our Search function in Service & Support.

• A forum, where users and experts from all over the world exchange their

experiences.

• Your local representative for Automation & Drives via our representatives database.

• Information on field service, repairs, spare parts and more under “Services”.

Preface

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

Preface

S7-400, M7-400 Programmable Controllers Module Specifications

A5E00069467-07

1 General Technical Specifications 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Standards and Approvals 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Electromagnetic Compatibility 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Shipping and Storage Conditions for Modules and Backup Batteries 1-12. . . .

1.4 Mechanical and Ambient Climatic Conditions for Operating

the S7-400/M7-400 1-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Information on Insulation Tests, Protection Class and

Degree of Protection 1-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 Using S7-400 in a zone 2 explosion–risk area 1-19. . . . . . . . . . . . . . . . . . . . . . .

2 Racks 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Function and Structure of the Racks 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 The Racks UR1; (6ES7400-1TA01-0AA0) and

UR2; (6ES7400-1JA01-0AA0) 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 The Rack UR2-H; (6ES7400-2JA00-0AA0) 2-5. . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 The Rack CR2; (6ES7401-2TA01-0AA0) 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 The Rack CR3; (6ES7401-2TA01-0AA0) 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6 The Racks ER1; (6ES7403-1TA01-0AA0)

and ER2; (6ES7403-1JA01-0AA0) 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Power Supply Modules 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Common Characteristics of the Power Supply Modules 3-2. . . . . . . . . . . . . . .

3.2 Redundant Power Supply Modules 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Backup Battery (Option) 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Controls and Indicators 3-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5 Fault/Error Messages via LEDs 3-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.6 Power Supply Module PS 407 4A; (6ES7407-0DA00-0AA0) 3-19. . . . . . . . . . .

3.7 Power Supply Module PS 407 4A; (6ES7407-0DA01-0AA0) 3-21. . . . . . . . . . .

3.8 Power Supply Modules PS 407 10A; (6ES7407-0KA01-0AA0) and

PS 407 10A R; (6ES7407-0KR00-0AA0) 3-23. . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.9 Power Supply Module PS 407 20A; (6ES7407-0RA00-0AA0) 3-26. . . . . . . . . .

3.10 Power Supply Module PS 407 20A; (6ES7407-0RA01-0AA0) 3-28. . . . . . . . . .

3.11 Power Supply Module PS 405 4A; (6ES7405-0DA00-0AA0) 3-30. . . . . . . . . . .

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

Contents

3.12 Power Supply Module PS 405 4A; (6ES7405-0DA01-0AA0) 3-32. . . . . . . . . . .

3.13 Power Supply Module PS 405 10A; (6ES7405-0KA00-0AA0) 3-34. . . . . . . . . .

3.14 Power Supply Modules PS 405 10A; (6ES7405-0KA01-0AA0) and

PS 405 10A R; (405-0KR00-0AA0) 3-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.15 Power Supply Module PS 405 20A; (6ES7405-0RA00-0AA0) 3-38. . . . . . . . . .

3.16 Power Supply Module PS 405 20A; (6ES7405-0RA01-0AA0) 3-40. . . . . . . . . .

4 Digital Modules 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Module Overview 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Sequence of Steps from Choosing to Commissioning the Digital Module 4-5

4.3 Digital Module Parameter Assignment 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.1 Parameters of the Digital Input Modules 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.2 Parameters of the Digital Output Modules 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Diagnostics of the Digital Modules 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5 Interrupts of the Digital Modules 4-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6 Input Characteristic Curve for Digital Inputs 4-15. . . . . . . . . . . . . . . . . . . . . . . . . .

4.7 Digital Input Module SM 421; DI 32 24 VDC

(6ES7421-1BL00-0AA0) 4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8 Digital Input Module SM 421; DI 32 24 VDC;

(6ES7421-1BL01-0AA0) 4-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9 Digital Input Module SM 421; DI 16 24 VDC;

(6ES7421-7BH00-0AB0) 4-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.9.1 Assigning Parameters to the SM 421; DI 16 24 VDC 4-27. . . . . . . . . . . . . . .

4.9.2 Behavior of the SM 421; DI 16 24 VDC 4-29. . . . . . . . . . . . . . . . . . . . . . . . . .

4.10 Digital Input Module SM 421; DI 16 24 VDC;

(6ES7421-7BH00-0AB0) 4-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.10.1 Assigning Parameters to the SM 421; DI 16 24 VDC 4-36. . . . . . . . . . . . . . .

4.10.2 Behavior of the SM 421; DI 16 24 VDC 4-38. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.11 Digital Input Module SM 421; DI 16 120 VAC;

(6ES7421-5EH00-0AA0) 4-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.12 Digital Input Module SM 421; DI 16 24/60 VUC;

(6ES7 421-7DH00-0AB0) 4-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.12.1 Assigning Parameters to the SM 421; DI 16 24/60 VUC 4-47. . . . . . . . . . . .

4.13 Digital Input Module SM 421; DI 16 120/230 VUC;

(6ES7 421-1FH00-0AA0) 4-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.14 Digital Input Module SM 421; DI 16 120/230 VUC;

(6ES7421-1FH20-0AA0) 4-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.15 Digital Input Module SM 421; DI 32 120 VUC;

(6ES7421-1EL00-0AA0) 4-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.16 Digital Output Module SM 422;

DO 16 24 VDC/2 A; (6ES7422-1BH10-0AA0) 4-59. . . . . . . . . . . . . . . . . . . . .

S7-400, M7-400 Programmable Controllers Module Specifications

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4.17 Digital Output Module SM 422;

DO 16 24 VDC/2 A; (6ES7422-1BH11-0AA0) 4-62. . . . . . . . . . . . . . . . . . . . .

4.18 Digital Output Module SM 422; DO 16 0-125 VDC/1.5 A;

(6ES7422-5EH10-0AB0) 4-65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.18.1 Assigning Parameters to the SM 422; DO 16 20-125 VDC/1.5 A 4-69. . . .

4.19 Digital Output Module SM 422; DO 32 24 VDC/0.5 A;

(6ES7422-1BL00-0AA0) 4-70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.20 Digital Output Module SM 422; DO 32 24 VDC/0.5 A;

(6ES7422-7BL00-0AB0) 4-73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.20.1 Assigning Parameters to the SM 422; DO 32 24 VDC/0.5 A 4-77. . . . . . . .

4.20.2 Behavior of the SM 422; DO 32 24 VDC/0.5 A 4-78. . . . . . . . . . . . . . . . . . . .

4.21 Digital Output Module SM 422; DO 8 120/230 VAC/5 A;

(6ES7422-1FF00-0AA0) 4-79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.22 Digital Output Module SM 422; DO 16 120/230 VAC/2 A;

(6ES7422-1FH00-0AA0) 4-83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.23 Digital Output Module SM 422; DO 16 20-120 VAC/2 A;

(6ES7422-5EH00-0AB0) 4-87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.23.1 Assigning Parameters to the SM 422; DO 16 20-120 VAC/2 A 4-90. . . . . .

4.24 Relay Output Module SM 422; DO 16 30/230 VUC/Rel. 5 A;

(6ES7422-1HH00-0AA0) 4-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Analog Modules 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Module Overview 5-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Sequence of Steps from Choosing to Commissioning

the Analog Modules 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Analog Value Representation 5-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.1 Analog Value Representation for Analog Input Channels 5-7. . . . . . . . . . . . . .

5.3.2 Analog Value Representation for Analog Output Channels 5-22. . . . . . . . . . . . .

5.4 Setting the Measuring Method and Measuring Ranges

of the Analog Input Channels 5-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Behavior of the Analog Modules 5-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5.1 Effect of Supply Voltage and Operating Mode 5-30. . . . . . . . . . . . . . . . . . . . . . . .

5.5.2 Effect of Range of Values of the Analog Values 5-31. . . . . . . . . . . . . . . . . . . . . .

5.5.3 Effect of Operational Limit and Basic Error Limit 5-32. . . . . . . . . . . . . . . . . . . . . .

5.6 Conversion, Cycle, Setting and Response Time of Analog Modules 5-34. . . . .

5.7 Analog Module Parameter Assignment 5-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7.1 Parameters of the Analog Input Modules 5-39. . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.7.2 Parameters of the Analog Output Modules 5-41. . . . . . . . . . . . . . . . . . . . . . . . . .

5.8 Connecting Sensors to Analog Inputs 5-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.9 Connecting Voltage Sensors 5-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.10 Connecting Current Sensors 5-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.11 Connecting Resistance Thermometers and Resistors 5-49. . . . . . . . . . . . . . . . .

5.12 Connecting Thermocouples 5-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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5.13 Connecting Loads/Actuators to Analog Outputs 5-58. . . . . . . . . . . . . . . . . . . . . .

5.14 Connecting Loads/Actuators to Voltage Outputs 5-59. . . . . . . . . . . . . . . . . . . . . .

5.15 Connecting Loads/Actuators to Current Outputs 5-61. . . . . . . . . . . . . . . . . . . . . .

5.16 Diagnostics of the Analog Modules 5-62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.17 Analog Module Interrupts 5-66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.18 Analog Input Module SM 431; AI 8 13 Bit; (6ES7431-1KF00-0AB0) 5-69. .

5.18.1 Commissioning the SM 431; AI 8 13 Bit 5-73. . . . . . . . . . . . . . . . . . . . . . . . . .

5.18.2 Measuring Methods and Measuring Ranges of the SM 431; AI 8 13 Bit 5-74.

5.19 Analog Input Module SM 431; AI 8 14 Bit; (6ES7 431-1KF10-0AB0) 5-76.

5.19.1 Commissioning the SM 431; AI 8 14 Bit 5-82. . . . . . . . . . . . . . . . . . . . . . . . . .

5.19.2 Measuring Methods and Measuring Ranges of the SM 431; AI 8 14 Bit 5-84.

5.20 Analog Input Module SM 431; AI 8 4 Bit; (6ES7431-1KF20-0AB0) 5-89. . .

5.20.1 Commissioning the SM 431; AI 8 14 Bit 5-93. . . . . . . . . . . . . . . . . . . . . . . . . .

5.20.2 Measuring Methods and Measuring Ranges

of the SM 431; AI 8 14 Bit 5-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.21 Analog Input Module SM 431; AI 16 13 Bit; (6ES7431-0HH00-0AB0) 5-98

5.21.1 Commissioning the SM 431; AI 16 13 Bit 5-103. . . . . . . . . . . . . . . . . . . . . . . . .

5.21.2 Measuring Methods and Measuring Ranges

of the SM 431; AI 16 13 Bit 5-104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.22 Analog Input Module SM 431; AI 16 16 Bit; (6ES7431-7QH00-0AB0) 5-106

5.22.1 Commissioning the SM 431; AI 16 16 Bit 5-114. . . . . . . . . . . . . . . . . . . . . . . . .

5.22.2 Measuring Methods and Measuring Ranges

of the SM 431; AI 16 16 Bit 5-117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.23 Analog Input Module SM 431; AI 8 RTD 16 Bit;

(6ES7 431-7KF10-0AB0) 5-122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.23.1 Commissioning the SM 431; AI 8 RTD 16 Bit 5-126. . . . . . . . . . . . . . . . . .

5.23.2 Measuring Methods and Measuring Ranges

of the SM 431; AI 8 RTD 16 Bit 5-129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.24 Analog Input Module SM 431; AI 8 16 Bit;

(6ES7431-7KF00-0AB0) 5-130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.24.1 Commissioning the SM 431; AI 8 16 Bit 5-135. . . . . . . . . . . . . . . . . . . . . . . . . .

5.24.2 Measuring Methods and Measuring Ranges of the SM 431;

AI 8 16 Bit 5-139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.25 Analog Output Module SM 432; AO 8 13 Bit;

(6ES7432-1HF00-0AB0) 5-141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.25.1 Commissioning the SM 432; AO 8 13 Bit 5-145. . . . . . . . . . . . . . . . . . . . . . . . .

5.25.2 Output Ranges of the Analog Output Module SM 432;

AO 8 13 Bit 5-145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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6 Interface Modules 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Common Features of the Interface Modules 6-2. . . . . . . . . . . . . . . . . . . . . . . . .

6.2 The Interface Modules IM 460-0; (6ES7460-0AA00-0AB0, 6ES7460-0AA01-0AB0)

and IM 461-0; (6ES7461-0AA00-0AA0, 6ES7461-0AA01-0AA0) 6-7. . . . . . .

6.3 The Interface Modules IM 460-1; (6ES7460-1BA00-0AB0, 6ES7460-1BA01-0AB0)

and IM 461-1; (6ES7461-1BA00-0AA0, 6ES7461-1BA01-0AA0) 6-10. . . . . . .

6.4 The Interface Modules IM 460-3; (6ES7460-3AA00-0AB0, 6ES7460-3AA01-0AB0)

and IM 461-3; (6ES7461-3AA00-0AA0, 6ES7461-3AA01-0AA0) 6-14. . . . . . .

6.5 The Interface Modules IM 460-4; (6ES7460-4AA01-0AB0) and

IM 461-4; (6ES7461-4AA01-0AA0) 6-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 IM 463-2 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 Using SIMATIC S5 Expansion Units in an S7-400 7-2. . . . . . . . . . . . . . . . . . . .

7.2 Rules for Connecting S5 Expansion Units 7-3. . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 Operator Controls and Indicators 7-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 Installing and Connecting the IM 463-2 7-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 Setting the Operating Modes of the IM 314 7-8. . . . . . . . . . . . . . . . . . . . . . . . . .

7.6 Configuring S5 Modules for Operation in the S7-400 7-10. . . . . . . . . . . . . . . . . .

7.7 Pin Assignments of the 721 Connecting Cable 7-11. . . . . . . . . . . . . . . . . . . . . . .

7.8 Terminating Connector for IM 314 7-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.9 Technical Specifications (6ES7463–2AA00–0AA0) 7-14. . . . . . . . . . . . . . . . . . .

8 PROFIBUS DP Master Interface IM 467/IM 467 FO 8-1. . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 PROFIBUS DP Master Interface IM 467/IM 467 FO 8-2. . . . . . . . . . . . . . . . . .

8.1.1 Indicators and the Mode Selector 8-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 Configuration 8-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3 Connection to PROFIBUS DP 8-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3.1 Bus Connector 8-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3.2 Optical Connection to PROFIBUS DP 8-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.3.3 Connecting a Fiber-Optic Cable to the IM 467 FO 8-10. . . . . . . . . . . . . . . . . . . .

8.4 Technical Specifications 8-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4.1 Technical Specifications of the IM 467 8-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.4.2 Technical Specifications of the IM 467 FO 8-13. . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Cable Duct and Fan Subassemblies 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 Fan Monitoring in the Fan Subassemblies 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Cable Duct; (6ES7408-0TA00-0AA0) 9-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 The 120/230 VAC Fan Subassembly; (6ES7408-1TB00-0XA0) 9-5. . . . . . . . .

9.4 The 24 VDC Fan Subassembly; (6ES7408-1TA00-0XA0) 9-7. . . . . . . . . . . . . .

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10 RS 485 Repeater 10-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1 Application and Characteristics (6ES7972-0AA01-0XA0) 10-2. . . . . . . . . . . . . .

10.2 Appearance of the RS 485 Repeater; (6ES7972-0AA01-0XA0) 10-3. . . . . . . .

10.3 RS 485 Repeater in Ungrounded and Grounded Operation 10-4. . . . . . . . . . . .

10.4 Technical Specifications 10-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 CPUs for M7-400 11-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1 Performance Features 11-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2 Technical Specifications 11-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3 Function Elements 11-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3.1 Status and Fault LEDs 11-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3.2 Memory Cards 11-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3.3 Mode Selector Switch 11-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3.4 Submodule Receptacles for Interface Submodules 11-11. . . . . . . . . . . . . . . . . . .

11.3.5 Memory Submodules Suitable for the Main Memory 11-13. . . . . . . . . . . . . . . . . .

11.3.6 Expansion Socket 11-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3.7 Multipoint Interface (MPI) 11-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4 The BIOS Setup 11-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.1 BIOS Power Up 11-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.2 BIOS Hot Keys 11-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.3 Operator Inputs in the BIOS Setup 11-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.4 Opening and Exiting the BIOS Setup 11-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.5 Setup Page “User Help” 11-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.6 Setup Page “IF modules” 11-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.7 Setup Page “Timeout Function” 11-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.8 Setup Page “Security” 11-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.9 Setup Page “Date and Time” 11-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.10 “Hard Disk” Setup Page 11-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.11 Setup Page “Floppy/Card” 11-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.12 Setup Page “Boot Options” 11-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.4.13 Setup Page “System” 11-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.5 I/O Addresses, Main Memory and Interrupt Assignments 11-41. . . . . . . . . . . . . .

12 M7-400 Expansions 12-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.1 Overview 12-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2 EXM 478 Expansion Module; (6ES7 478-2AC00-0AC0) 12-6. . . . . . . . . . . . . . .

12.2.1 Addressing the EXM 478 Expansion Module 12-7. . . . . . . . . . . . . . . . . . . . . . . . .

12.2.2 Interrupt Assignments, Signal Switching EXM 478 12-13. . . . . . . . . . . . . . . . . . . .

12.2.3 Technical Specifications of the EXM 478 Expansion Module 12-14. . . . . . . . . . .

12.3 ATM 478 AT Adapter Module; (6ES7 478-2CA00-0AC0) 12-15. . . . . . . . . . . . . .

12.3.1 Pin Assignments of the AT Module 12-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.3.2 Technical Specifications of the ATM 478 AT Adapter Module 12-19. . . . . . . . . . .

12.4 MSM 478 Mass Storage Module; (6ES7 478-2BA00-0AC0) 12-22. . . . . . . . . . . .

12.4.1 LPT1 Parallel Port 12-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.4.2 Technical Specifications of the MSM 478 Mass Storage Module 12-25. . . . . . . .

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13 Interface Submodules 13-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1 Interface Submodules Overview 13-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.2 Submodule IDs and Insertion Rules 13-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.3 IF 962-VGA Interface Submodule for M7-300/400;

(6ES7962-1BA00-0AC0) 13-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.3.1 Pin Assignments 13-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.3.2 Addressing, Interrupts, and Submodule ID 13-7. . . . . . . . . . . . . . . . . . . . . . . . . .

13.3.3 Technical Specifications 13-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.4 IF 962-COM Interface Submodule for M7-300/400;

(6ES7962-3AA00-0AC0) 13-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.4.1 Pin Assignments 13-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.4.2 Addressing and Interrupts 13-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.4.3 Technical Specifications 13-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.5 IF 962-LPT Interface Submodule for M7-300/400;

(6ES7962-4AA00-0AC0) 13-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.5.1 Pin Assignments 13-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.5.2 Addressing and Interrupts 13-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.5.3 Technical Specifications 13-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.6 IF 961-DIO Interface Submodule for M7-300/400;

(6ES7961-1AA00-0AC0) 13-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.6.1 Pin Assignments 13-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.6.2 Addressing and Interrupts 13-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.6.3 Technical Specifications 13-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.7 IF 961-AIO Interface Submodule for M7-300/400;

(6ES7961-2AA00-0AC0) 13-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.7.1 Pin Assignments and Terminal Connection Diagram 13-34. . . . . . . . . . . . . . . . . .

13.7.2 Connecting Measured Value Sensors to Analog Inputs 13-37. . . . . . . . . . . . . . . .

13.7.3 Connecting Loads/Actuators to Analog Outputs 13-42. . . . . . . . . . . . . . . . . . . . . .

13.7.4 Conversion Time and Cycle Time of the Analog Input Channels 13-44. . . . . . . .

13.7.5 Conversion Time, Cycle Time, Settling Time,

and Response Time of the Analog Output Channels 13-45. . . . . . . . . . . . . . . . . .

13.7.6 Starting Up the IF 961-AIO Interface Submodule 13-46. . . . . . . . . . . . . . . . . . . . .

13.7.7 Addressing 13-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.7.8 Analog Output Function 13-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.7.9 Analog Input Function 13-48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.7.10 Analog Value Representation for the Measuring Ranges

of the Analog Inputs 13-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.7.11 Analog Value Representation for the Measuring Ranges

of the Analog Outputs 13-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.7.12 Diagnostics, Interrupts, and Submodule ID 13-53. . . . . . . . . . . . . . . . . . . . . . . . . .

13.7.13 Technical Specifications 13-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.8 IF 961-CT1 Interface Submodule for M7-300/400;

(6ES7961-3AA00-0AC0) 13-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.8.1 What Can the IF961-CT1 Interface Submodule Do? 13-57. . . . . . . . . . . . . . . . . .

13.8.2 Addressing and Interrupts 13-59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.8.3 Technical Specifications 13-60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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13.9 IF 964-DP Interface Submodule for S7-400 and M7-400 13-61. . . . . . . . . . . . . .

13.9.1 Pin Assignments 13-63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.9.2 Addressing and Interrupts 13-64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.9.3 Technical Specifications 13-65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A Parameter Sets for Signal Modules A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 How to Assign the Parameters for Signal Modules in the User Program A-2.

A.2 Parameters of the Digital Input Modules A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.3 Parameters of the Digital Output Modules A-7. . . . . . . . . . . . . . . . . . . . . . . . . . .

A.4 Parameters of the Analog Input Modules A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .

B Diagnostic Data of the Signal Modules B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.1 Evaluating the Diagnostic Data of the Signal Modules

in the User Program B-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.2 Structure and Contents of

Diagnostic Data Bytes 0 and 1 B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.3 Diagnostic Data of the Digital Input Modules

as of Byte 2 B-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.4 Diagnostic Data of the Digital Output Modules

as of Byte 2 B-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.5 Diagnostic Data of the Analog Input Modules

as of Byte 2 B-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C Spare Parts and Accessories C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D Guidelines for Handling Electrostatic Sensitive Devices (ESD) D-1. . . . . . . . . . . . . .

D.1 What is ESD? D-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D.2 Electrostatic Charging of Persons D-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D.3 General Protective Measures Against Electrostatic Discharge Damage D-4.

E List of Abbreviations E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glossary Glossary-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index Index-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

xviii

S7-400, M7-400 Programmable Controllers Module Specifications

A5E00069467-07

Figures

1-1 Power supply to the backup battery 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1 Structure of a Rack with 18 Slots 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 Dimensions of the UR1 18-Slot or UR2 9-Slot Rack 2-3. . . . . . . . . . . . . . . . . .

2-3 Rack Dimensions 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4 CR2 Rack 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5 CR3 Rack 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6 ER1 Rack with 18 Slots and ER2 Rack with 9 Slots 2-10. . . . . . . . . . . . . . . . . . .

3-1 Controls and Indicators on the PS 407 20A Power Supply Module 3-8. . . . . .

3-2 Controls and Indicators of the PS 407 4A 3-19. . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3 Controls and Indicators of the PS 407 4 A 3-21. . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4 Controls and Displays of the PS 407 10A and PS 407 10A R 3-23. . . . . . . . . .

3-5 Controls and Displays of the PS 407 20A 3-25. . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6 Controls and Indicators of the PS 407 20 A 3-27. . . . . . . . . . . . . . . . . . . . . . . . . .

3-7 Controls and Indicators of the PS 405 4 A 3-29. . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8 Controls and Indicators of the PS 405 4 A 3-31. . . . . . . . . . . . . . . . . . . . . . . . . . .

3-9 Controls and Indicators of the PS 405 10 A 3-33. . . . . . . . . . . . . . . . . . . . . . . . . .

3-10 Controls and Displays of the PS 405 10A and PS 405 10A R 3-35. . . . . . . . . .

3-11 Controls and Indicators of the PS 405 20 A 3-37. . . . . . . . . . . . . . . . . . . . . . . . . .

3-12 Controls and Indicators of the PS 405 20 A 3-39. . . . . . . . . . . . . . . . . . . . . . . . . .

4-1 Input Characteristic Curve for Digital Inputs 4-16. . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 Terminal Assignment and Block Diagram of the SM 421; DI 32 x 24 VDC 4-18 4-3 Terminal Assignment and Block Diagram of the SM 421; DI 32 x 24 VDC 4-21 4-4 Terminal Assignment and Block Diagram of the SM 421; DI 16 x 24 VDC 4-24 4-5 Terminal Assignment Diagram for the Redundant Supply

of Sensors of the

SM 421; DI 16 x 24 VDC 4-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-6 Terminal Assignment and Block Diagram of the SM 421;

DI 16 x 24 VDC 4-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7 Terminal Assignment Diagram for the Redundant Supply

of Sensors of the

SM 421; DI 16 x 24 VDC 4-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8 Terminal Assignment Diagram of the SM 421; DI 16 120 VDC 4-42. . . . . . . .

4-9 Terminal Assignment and Block Diagram of the SM 421;

DI 16 x 24/60 VUC 4-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-10 Circuit as for Active High or Active Low Input 4-49. . . . . . . . . . . . . . . . . . . . . . . .

4-11 Terminal Assignment and Block Diagram of the SM 421;

DI 16 x 120/230 VUC 4-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-12 Terminal Assignment and Block Diagram of the SM 421;

DI 16 x 120/230 VUC 4-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-13 Terminal Assignment and Block Diagram of the SM 421;

DI 32 x 120 VUC 4-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-14 Terminal Assignment and Block Diagram of the SM 422;

DO 16 x 24 VDC/2 A 4-60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-15 Terminal Assignment and Block Diagram of the SM 422;

DO 16 x 24 VDC/2 A 4-63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-16 Terminal Assignment Diagram of the SM 422;

DO 16 x 20-125 VDC/1.5 A 4-66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-17 Terminal Assignment and Block Diagram of the SM 422;

DO 32 x 24 VDC/0.5 A 4-71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-18 Terminal Assignment and Block Diagram of the SM 422;

DO 32 x 24 VDC/0.5 A 4-74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

xix

Contents

4-19 Terminal Assignment and Block Diagram of the SM 422;

DO 8 x 120/230 VAC/5 A 4-80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-20 Terminal Assignment and Block Diagram of the SM 422;

DO 16 x 120/230 VAC/2 A 4-84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-21 Terminal Assignment Diagram of the SM 422;

DO 16 x 20-120 VAC/2 A 4-88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-22 Terminal Assignment and Block Diagram of the SM 422;

DO 16 x 30/230 VUC/Rel. 5 A 4-92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1 Levering the Measuring Range Module out of the Analog Input Module 5-29. 5-2 Inserting the Measuring Range Module into the Analog Input Module 5-30. . .

5-3 Example of the Relative Error of an Analog Output Module 5-34. . . . . . . . . . . .

5-4 Scan Time of an Analog Input or Output Module 5-35. . . . . . . . . . . . . . . . . . . . .

5-5 Example of the Influence of Smoothing on the Step Response 5-37. . . . . . . . .

5-6 Settling and Response Times of the Analog Output Channels 5-38. . . . . . . . . .

5-7 Connecting Isolated Sensors to an Isolated AI 5-44. . . . . . . . . . . . . . . . . . . . . . .

5-8 Connecting Non-Isolated Sensors to an Isolated AI 5-45. . . . . . . . . . . . . . . . . . .

5-9 Connecting Voltage Sensors to an AI 5-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-10 Connecting Two-Wire Transmitters to an Isolated AI 5-48. . . . . . . . . . . . . . . . . .

5-11 Connecting Two-Wire Transmitters to an SM 431; 8 x 13 Bit 5-48. . . . . . . . . . .

5-12 Connecting Four-Wire Transmitters to an AI 5-49. . . . . . . . . . . . . . . . . . . . . . . . .

5-13 Connecting Four-Wire Transmitters to an SM 431; 8 x 13 Bit 5-49. . . . . . . . . . .

5-14 Four-Conductor Connection of Resistance Thermometers on an AI 5-51. . . . .

5-15 Three-Wire Connection of Resistance Thermometers to an AI 5-52. . . . . . . . .

5-16 Two-Wire Connection of Resistance Thermometers to an AI 5-52. . . . . . . . . . .

5-17 Design of Thermocouples 5-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-18 Connection of Thermocouples without Compensation

or Using the Reference Temperature Value to an Isolated AI 5-56. . . . . . . . . . .

5-19 Connection of a Thermocouple with Reference Junction (Order No.

M72166-xxx00) to an Isolated AI 5-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-20 Connection of Thermocouples of the Same Type

with External Compensation by Means of a Resistance Thermometer,

Connected to Channel 0 5-58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-21 Connecting Loads to a Voltage Output of an Isolated AO

over a Four-Conductor Connection 5-61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-22 Two-Conductor Connection of Loads to a Voltage Output

of an Isolated AO 5-61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-23 Connecting Loads to a Current Output of an Isolated AO 5-62. . . . . . . . . . . . . .

5-24 Start Information of OB 40: Which Event Triggered

the Hardware Interrupt at the Limit Value 5-68. . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-25 Block Diagram of the SM 431; AI 8 x 13 Bit 5-71. . . . . . . . . . . . . . . . . . . . . . . . . .

5-26 Terminal Assignment Diagram of the SM 431; AI 8 x 13 Bit 5-72. . . . . . . . . . . .

5-27 Block Diagram of the SM 431; AI 8 x 14 Bit 5-77. . . . . . . . . . . . . . . . . . . . . . . . . .

5-28 Terminal Assignment Diagram of the SM 431; AI 8 x 14 Bit 5-78. . . . . . . . . . . .

5-29 Step Response of the SM 431; AI 8 x 14 Bit 5-84. . . . . . . . . . . . . . . . . . . . . . . . .

5-30 Block Diagram of the SM 431; AI 8 x 14 Bit 5-90. . . . . . . . . . . . . . . . . . . . . . . . . .

5-31 Terminal Assignment Diagram of the SM 431; AI 8 x 14 Bit 5-91. . . . . . . . . . . .

5-32 Step Response of the SM 431; AI 8 x 14 Bit (6ES7 431-1KF20-0AB0) 5-96. .

5-33 Block Diagram of the SM 431; AI 16 x 13 Bit 5-100. . . . . . . . . . . . . . . . . . . . . . . . .

5-34 Terminal Assignment Diagram of the SM 431; AI 16 x 13 Bit 5-101. . . . . . . . . . .

5-35 Block Diagram of the SM 431; AI 16 x 16 Bit 5-108. . . . . . . . . . . . . . . . . . . . . . . . .

5-36 Terminal Assignment Diagram of the SM 431; AI 16 x 16 Bit 5-109. . . . . . . . . . .

5-37 Step Response of the SM 431; AI 16 x 16 Bit (6ES7431-7QH00-0AB0) 5-116.

S7-400, M7-400 Programmable Controllers Module Specifications

A5E00069467-07

Contents

5-38 Block Diagram of the SM 431; AI 8 x RTD x 16 Bit 5-123. . . . . . . . . . . . . . . . . . . .

5-39 Terminal Assignment Diagram of the SM 431; AI 8 x RTD x 16 Bit 5-124. . . . . .

5-40 Step Response of the SM 431; AI 8 x RTD x 16 Bit 5-127. . . . . . . . . . . . . . . . . . .

5-41 Block Diagram of the SM 431; AI 8 x 16 Bit 5-131. . . . . . . . . . . . . . . . . . . . . . . . . .

5-42 Terminal Assignment Diagram SM 431; AI 8 x 16 Bit 5-132. . . . . . . . . . . . . . . . . .

5-43 Step Response at 10 Hz Interference Frequency Suppression

of the SM 431; AI 8 x 16 Bit 5-137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-44 Step Response at 50 Hz Interference Frequency Suppression

of the SM 431; AI 8 x 16 Bit 5-137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-45 Step Response at 60 Hz Interference Frequency Suppression

of the SM 431; AI 8 x 16 Bit 5-138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-46 Step Response at 400 Hz Interference Frequency Suppression

of the SM 431; AI 8 x 16 Bit 5-138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-47 Block Diagram of the SM 432; AO 8 x 13 Bit 5-141. . . . . . . . . . . . . . . . . . . . . . . . .

5-48 Terminal Assignment Diagram of the SM 432; AO 8 x 13 Bit 5-142. . . . . . . . . . .

6-1 Example: Configuration with Send IMs, Receive IMs and Terminators 6-5. . . 6-2 Position of the Operator Controls and Indicators of the IM 460-0

and IM 461-0 6-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3 Position of the Operator Controls and Indicators of the IM 460-1

and IM 461-1 6-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4 Position of the Operator Controls and Indicators of the IM 460-3

and IM 461-3 6-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-5 Position of the Operator Controls and Indicators of the IM 460-4

and IM 461-4 6-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1 Layout of the Controls and Indicators of the IM 463-2 7-4. . . . . . . . . . . . . . . . .

7-2 Settings of the IM 314 with Expansion Units 7-8. . . . . . . . . . . . . . . . . . . . . . . . .

7-3 Connection Variant for CCs and EUs via the IM 463-2 and IM 314 7-10. . . . . .

8-1 Configuration of the IM 467/467 FO 8-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2 LEDs of the IM 467/467 FO 8-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-3 Connecting the Bus Connector to the IM 467 8-8. . . . . . . . . . . . . . . . . . . . . . . .

8-4 Connector Pin Assignment 8-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-5 Optical Connection to PROFIBUS DP 8-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-6 Installing the Connector 8-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-7 Inserting the Fiber-Optic Cables into the IM 467 FO 8-11. . . . . . . . . . . . . . . . . .

9-1 Example of a Message Concept 9-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2 Front View of the Cable Channel 9-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-3 Controls and Indicators of the Fan Subassembly 120/230 VAC

(6ES7408-1TB00-0XA0) 9-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-4 Controls and Indicators of the Fan Subassembly 24 VDC

(6ES7408-1TA00-0XA0) 9-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1 RC Network with 10 MW for Configuration with

Ungrounded Reference Potential 10-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2 Isolation Between the Bus Segments 10-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-3 Block Diagram of the RS 485 Repeater 10-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-1 Front and Rear View of a CPU 486-3 and CPU 488-3

without Covering Flap 11-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-2 Status and Fault LEDs on the CPU 486-3 and CPU 488-3 11-6. . . . . . . . . . . . .

11-3 Mode Selector Switch 11-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-4 Position of the Receptacles for Interface Submodules

on the CPU 486-3 and CPU 488-3 11-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-5 Submodule Receptacle Numbers on the CPU486-3/CPU488-3

and EXM478 11-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

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Contents

11-6 POST Window for a CPU 488-3 11-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-7 Warm Restart Window for a CPU 11-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-8 Context-Sensitive Help Window 11-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-9 Setup Menu 11-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-10 “Setup Exit” Dialog Box 11-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-11 “User Help” Setup Page 11-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-12 “IF Modules” Setup Page 11-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-13 Setup Page “Timeout Function” 11-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-14 “Security” Setup Page 11-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-15 “Date and Time” Setup Page (Default) 11-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-16 “Hard Disk” Setup Page with only the Master Hard Disk Present 11-34. . . . . . .

11-17 “Floppy/Card” Setup Page 11-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-18 “Boot Options” Setup Page 11-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-19 “System” Setup Page 11-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-1 Positions of Expansion Socket and Expansion Connector 12-3. . . . . . . . . . . . .

12-2 Maximum Expansion with Expansion Modules 12-4. . . . . . . . . . . . . . . . . . . . . . .

12-3 EXM 478 Expansion Module 12-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-4 Submodule Receptacle Numbers for the FM 456-4 and EXM 478 12-8. . . . . .

12-5 Submodule Receptacle Numbers for the CPU 486-3, CPU 488-3,

and EXM 478 12-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-6 Base Addresses of the Expansion Modules

and the Interface Submodules 12-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-7 ATM 478 AT Adapter Module 12-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-8 ATM 478 AT Adapter Module, 98-Pin Standard Direct Connector 12-16. . . . . . .

12-9 Dimension Specifications for AT Modules to be Installed in an ATM 478 12-21.

12-10 MSM 478 Mass Storage Module 12-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-1 IF 962-VGA Interface Submodule 13-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-2 X2 Socket, Keyboard Plug Connection IF 961-VGA

(6-Pin Mini DIN Socket Connector) 13-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-3 IF 962-COM Interface Submodule 13-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-4 IF 962-LPT Interface Submodule 13-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-5 IF 961-DIO Interface Submodule 13-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-6 X1 Socket Assignments, IF 961-DIO (25-Pin Sub D Connector) 13-24. . . . . . . .

13-7 Circuit Block Diagram and Terminal Connection Diagram

for Wiring the Digital Inputs 13-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-8 Circuit Block Diagram and Terminal Connection Diagram

for Wiring the Digital Outputs 13-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-9 IF 961-AIO Interface Submodule 13-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-10 X1 Socket Assignments (25-Pin Sub D Connector)

and Terminal Connection Diagram of the IF 961-AIO 13-34. . . . . . . . . . . . . . . . . .

13-11 Circuit Block Diagram of the IF 961-AIO Interface Submodule 13-35. . . . . . . . . .

13-12 Grounding the Analog Inputs/Outputs of the

Interface Submodule IF 961-AIO 13-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-13 Connection of Isolated Measured Value Sensors 13-38. . . . . . . . . . . . . . . . . . . . .

13-14 Connection of Non-Isolated Measured Value Sensors 13-39. . . . . . . . . . . . . . . . .

13-15 Connection of Voltage Sensors 13-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-16 Connection of Two-Wire Transducers 13-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-17 Connection of Four-Wire Transducers 13-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-18 Four-Wire Connection of Resistance Thermometers/Resistances

with One Constant Current Source Each 13-41. . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-19 Four-Wire Connection of Resistance Thermometers/Resistances

with a Common Constant Current Source 13-41. . . . . . . . . . . . . . . . . . . . . . . . . . .

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13-20 Connecting Loads/Actuators via a Two-Wire Connection

to a Current Output 13-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-21 Connecting Loads/Actuators via a Three-Wire Connection

to a Voltage Output 13-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-22 Cycle Time of the Analog Input Module 13-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-23 Response Time of the Analog Output Channels 13-45. . . . . . . . . . . . . . . . . . . . . .

13-24 IF 961-CT1 Interface Submodule 13-56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-25 IF 964-DP Interface Submodule 13-61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-1 Data Record 1 of the Parameters of the Digital Input Modules A-5. . . . . . . . . .

A-2 Data Record 1 for Parameters of the Digital Input Modules A-6. . . . . . . . . . . .

A-3 Data Record 1 for Parameters of the Digital Output Modules A-8. . . . . . . . . . .

A-4 Data Record 1 for Parameters of the Digital Output Modules A-9. . . . . . . . . . .

A-5 Data Record 1 for Parameters of the Analog Input Modules A-11. . . . . . . . . . . .

B-1 Bytes 0 and 1 of the Diagnostic Data B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B-2 Bytes 2 and 3 of the Diagnostic Data of the SM 421; DI 16 x 24 VDC B-4. . .

B-3 Bytes 4 to 8 of the Diagnostic Data of the SM 421; DI 16 x 24 VDC B-5. . . . .

B-4 Diagnostic Byte for a Channel of the SM 421; DI 16 x 24 VDC B-5. . . . . . . . .

B-5 Bytes 2 and 3 of the Diagnostic Data of the SM 421; DI 16 x 24/60 VUC B-6 B-6 Bytes 4 to 8 of the Diagnostic Data of the SM 421; DI 16 x 24/60 VUC B-6. .

B-7 Diagnostic Byte for a Channel of the SM 421; DI 16 x 24/60 VUC B-7. . . . . .

B-8 Bytes 2 and 3 of the Diagnostic Data of the SM 422;

DO 16 x 20-125 VDC/1.5 A B-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B-9 Bytes 4 to 8 of the Diagnostic Data of the SM 422;

DO 16 x 20-125 VDC/1.5 A B-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B-10 Diagnostic Byte for a Channel of the SM 422;

DO 16 x 20-125 VDC/1.5 A B-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B-11 Bytes 2 and 3 of the Diagnostic Data of the SM 422;

DO 32 x 24 VDC/0.5 A B-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B-12 Bytes 4 to 10 of the Diagnostic Data of the SM 422;

DO 32 x 24 VDC/0.5 A B-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B-13 Diagnostic Byte for a Channel of the SM 422; DO 32 x 24 VDC/0.5 A B-12. . . B-14 Bytes 2 and 3 of the Diagnostic Data of the SM 422;

DO 16 x 20-120 VAC/2 A B-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B-15 Bytes 4 to 8 of the Diagnostic Data of the SM 422;

DO 16 x 20-120 VAC/2 A B-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B-16 Diagnostic Byte for a Channel of the SM 422; DO 16 x 20-120 VAC/2 A B-13.

B-17 Bytes 2 and 3 of the Diagnostic Data of the SM 431; AI 16 x 16 Bit B-14. . . . .

B-18 Bytes 4 to 8 of the Diagnostic Data of the SM 431; AI 16 x 16 Bit B-15. . . . . . .

B-19 Diagnostic Byte for a Channel of the SM 431; AI 16 x 16 Bit B-15. . . . . . . . . . .

B-20 Bytes 2 and 3 of the Diagnostic Data of the SM 431; AI 8 x RTD x 16 Bit B-16 B-21 Bytes 4 to 7 of the Diagnostic Data of the SM 431; AI 8 x RTD x 16 Bit B-16. . B-22 Even Diagnostic Byte for a Channel of the SM 431; AI 8 x RTD x 16 Bit B-17. B-23 Odd Diagnostic Byte for a Channel of the SM 431; AI 8 x RTD x 16 Bit B-17. .

B-24 Bytes 2 and 3 of the Diagnostic Data of the SM 431; AI 8 x 16 Bit B-18. . . . . .

B-25 Bytes 4 to 7 of the Diagnostic Data of the SM 431; AI 8 x 16 Bit B-18. . . . . . . .

B-26 Even Diagnostic Byte for a Channel of the SM 431; AI 8 x 16 Bit B-19. . . . . . .

B-27 Odd Diagnostic Byte for a Channel of the SM 431; AI 8 x 16 Bit B-19. . . . . . . .

D-1 Electrostatic Voltages which Can Build up on a Person D-3. . . . . . . . . . . . . . . .

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Tables

1-1 Use in an Industrial Environment 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 Products that Fulfill the Requirements of the Low-Voltage Directive 1-3. . . .

1-3 Power Supply Modules 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4 Pulse-Shaped Interference 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5 Sinusoidal Interference 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6 Interference emission of electromagnet fields 1-11. . . . . . . . . . . . . . . . . . . . . . .

1-7 Interference emission via the mains AC power supply 1-11. . . . . . . . . . . . . . .

1-8 Power Supply Modules that Comply with System Perturbation Standards 1-11

1-9 Shipping and Storage Conditions for Modules 1-12. . . . . . . . . . . . . . . . . . . . . . .

1-10 Mechanical Conditions 1-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-11 Ambient Mechanical Conditions for the MSM 478 Mass Storage Module in

Operation 1-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-12 Ambient Mechanical Conditions Test 1-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-13 Ambient Climatic Conditions for the S7-400 1-15. . . . . . . . . . . . . . . . . . . . . . . . .

1-14 Power Supply Modules for Use at up to + 1500 m 1-16. . . . . . . . . . . . . . . . . . . .

1-15 Ambient Climatic Conditions for the M7-400 1-17. . . . . . . . . . . . . . . . . . . . . . . . .

1-16 Test Voltages 1-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1 Compliance with the NAMUR recommendation 3-3. . . . . . . . . . . . . . . . . . . . . .

3-2 Redundant power supply modules 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3 INTF, DC 5V, DC 24 V LEDs 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4 BAF, BATTF LEDs 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5 BAF, BATT1F, BATT2F LEDs 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6 Function of the operator controls of the power supply modules 3-11. . . . . . . .

3-7 Error messages of the power supply modules 3-13. . . . . . . . . . . . . . . . . . . . . . .

3-8 INTF, DC5V, DC24V LEDs 3-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-9 BAF, BATTF; BATT INDIC LEDs on BATT 3-16. . . . . . . . . . . . . . . . . . . . . . . . . . .

3-10 BAF, BATT1F, BATT2F; BATT INDIC LEDs on 1BATT 3-17. . . . . . . . . . . . . . . . .

3-11 BAF, BATT1F, BATT2F; BATT INDIC LEDs on 2BATT 3-18. . . . . . . . . . . . . . . . .

4-1 Digital Input Modules: Characteristics at a Glance 4-3. . . . . . . . . . . . . . . . . . . .

4-2 Digital Output Modules: Characteristics at a Glance 4-4. . . . . . . . . . . . . . . . . .

4-3 Relay Output Module: Characteristics at a Glance 4-4. . . . . . . . . . . . . . . . . . . .

4-4 Sequence of Steps from Choosing to Commissioning the Digital Module 4-5

4-5 Static and dynamic parameters of the digital modules 4-6. . . . . . . . . . . . . . . .

4-6 Parameters of the Digital Input Modules 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-7 Parameters of the Digital Output Modules 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8 Diagnostic Messages of the Digital Modules 4-10. . . . . . . . . . . . . . . . . . . . . . . . .

4-9 Diagnostic Messages of the Digital Modules,

Causes of Errors and Remedial Measures 4-11. . . . . . . . . . . . . . . . . . . . . . . . . .

4-10 Parameters of the SM 421; DI 16 24 VDC 4-27. . . . . . . . . . . . . . . . . . . . . . . .

4-11 How the Input Values Depend on the Operating Mode

of the CPU and on the Supply Voltage L+ of the SM 421;

DI 16 24 VDC 4-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-12 How the Input Values Are Affected by Faults and by

the Parameter Assignment of the

SM 421; DI 16 24 VDC 4-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-13 Parameters of the SM 421; DI 16 24 VDC 4-36. . . . . . . . . . . . . . . . . . . . . . . .

4-14 How the Input Values Depend on the Operating Mode of the CPU

and on the Supply Voltage L+ of the SM 421; DI 16 24 VDC 4-38. . . . . . . .

4-15 How the Input Values Are Affected by Faults and by the

Parameter Assignment of the SM 421; DI 16 24 VDC 4-39. . . . . . . . . . . . .

4-16 Parameters of the SM 421; DI 16 24/60 VUC 4-47. . . . . . . . . . . . . . . . . . . . .

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4-17 Parameters of the SM 422; DO 16 20-125 VDC/1.5 A 4-69. . . . . . . . . . . . . .

4-18 Parameters of the SM 422; DO 32 24 VDC/0.5 A

(6ES7422-7BL00-0AB0) 4-77. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-19 Dependence of the Output Values on the Operating Mode of the CPU

and on the Supply Voltage L+ of the SM 422; DO 32 24 VDC/0.5 A 4-78.

4-20 Parameters of the SM 422; DO 16 20-120 VAC/2 A 4-90. . . . . . . . . . . . . . . .

5-1 Analog Input Modules: Characteristics at a Glance 5-3. . . . . . . . . . . . . . . . . . .

5-2 Analog Output Modules: Characteristics at a Glance 5-4. . . . . . . . . . . . . . . . . .

5-3 Sequence of Steps from Choosing to Commissioning the Analog Module 5-6

5-4 Example: Bit Pattern of a 16-Bit and a 13-Bit Analog Value 5-8. . . . . . . . . . . .

5-5 Possible Resolutions of the Analog Values 5-9. . . . . . . . . . . . . . . . . . . . . . . . . .

5-6 Bipolar Input Ranges 5-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-7 Unipolar Input Ranges 5-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-8 Life-Zero Input Ranges 5-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-9 Analog Value Representation in

Voltage Measuring Ranges + 10 V to + 1 V 5-11. . . . . . . . . . . . . . . . . . . . . . . . . .

5-10 Analog Value Representation in

the Voltage Measuring Ranges + 500 mV to + 25 mV 5-12. . . . . . . . . . . . . . . . .

5-11 Analog Value Representation in

the Voltage Measuring Ranges 1 to 5 V and 0 to 10 V 5-12. . . . . . . . . . . . . . . .

5-12 Analog Value Representation in

the Current Measuring Ranges + 20 mA to + 3.2 mA 5-13. . . . . . . . . . . . . . . . .

5-13 Analog Value Representation in Current Measuring Ranges 0 to 20 mA 5-13. 5-14 Analog Value Representation in Current Measuring Ranges 4 to 20 mA 5-14. 5-15 Analog Value Representation for Resistance-Type Sensors

from 48 W to 6 kW 5-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-16 Analog Value Representation for

Resistance Thermometers Pt 100, 200, 500,1000 5-15. . . . . . . . . . . . . . . . . . . .

5-17 Analog Value Representation for

Resistance Thermometers Pt 100, 200, 500,1000 5-15. . . . . . . . . . . . . . . . . . . .

5-18 Analog Value Representation for

Resistance Thermometers Ni100, 120, 200, 500, 1000 5-16. . . . . . . . . . . . . . . .

5-19 Analog Value Representation for

Resistance Thermometers Ni 100, 120, 200, 500, 1000 5-16. . . . . . . . . . . . . . .

5-20 Analog Value Representation for Resistance Thermometers Cu 10 5-17. . . . .

5-21 Analog Value Representation for Resistance Thermometers Cu 10 5-17. . . . .

5-22 Analog Value Representation for Thermocouple Type B 5-18. . . . . . . . . . . . . . .

5-23 Analog Value Representation for Thermocouple Type E 5-18. . . . . . . . . . . . . . .

5-24 Analog Value Representation for Thermocouple Type J 5-19. . . . . . . . . . . . . . .

5-25 Analog Value Representation for Thermocouple Type K 5-19. . . . . . . . . . . . . . .

5-26 Analog Value Representation for Thermocouple Type L 5-20. . . . . . . . . . . . . . .

5-27 Analog Value Representation for Thermocouple Type N 5-20. . . . . . . . . . . . . . .

5-28 Analog Value Representation for Thermocouple Types R, S 5-21. . . . . . . . . . .

5-29 Analog Value Representation for Thermocouple Type T 5-21. . . . . . . . . . . . . . .

5-30 Analog Value Representation for Thermocouple Type U 5-22. . . . . . . . . . . . . . .

5-31 Bipolar Output Ranges 5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-32 Unipolar Output Ranges 5-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-33 Life-Zero Output Ranges 5-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-34 Analog Value Representation in Output Range + 10 V 5-26. . . . . . . . . . . . . . . .

5-35 Analog Value Representation in Output Ranges 0 to 10 V and 1 to 5 V 5-26. .

5-36 Analog Value Representation in Output Range + 20 mA 5-27. . . . . . . . . . . . . . .

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5-37 Analog Value Representation in Output Ranges 0 and 20 mA

and 4 to 20 mA 5-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-38 Dependencies of the Analog Input/Output Values

on the Operating Mode of the CPU and the Supply Voltage L+ 5-31. . . . . . . .

5-39 Behavior of the Analog Input Modules as a Function of the Position

of the Analog Value Within the Range of Values 5-32. . . . . . . . . . . . . . . . . . . . . .

5-40 Behavior of the Analog Output Modules as a Function of the Position

of the Analog Value Within the Range of Values 5-33. . . . . . . . . . . . . . . . . . . . .

5-41 Static and dynamic parameters of the analog groups 5-39. . . . . . . . . . . . . . . . .

5-42 Parameters of the Analog Input Modules 5-40. . . . . . . . . . . . . . . . . . . . . . . . . . .

5-43 Parameters of the Analog Output Modules 5-42. . . . . . . . . . . . . . . . . . . . . . . . . .

5-44 Options for Compensation of the Reference Junction Temperature 5-54. . . . .

5-45 Ordering Data of the Comparison Point 5-57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-46 Diagnostic Messages of the Analog Input Modules 5-64. . . . . . . . . . . . . . . . . . .

5-47 Diagnostics Messages of the Analog Input Modules,

Causes of Errors and Remedial Measures 5-65. . . . . . . . . . . . . . . . . . . . . . . . . .

5-48 Parameters of the SM 431; AI 8 x 13 Bit 5-74. . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-49 Channels for Resistance Measurement of the SM 431; AI 8 x 13 Bit 5-75. . . .

5-50 Measuring Ranges of the SM 431; AI 8 x 13 Bit 5-76. . . . . . . . . . . . . . . . . . . . . .

5-51 Parameters of the SM 431; AI 8 x 14 Bit 5-83. . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-52 Selection of the Measuring Method for Channel n and Channel n+1

of the SM 431; AI 8 x 14 Bit 5-85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-53 Channels for Resistance and Temperature Measurement

with the SM 431; AI 8 x 14 Bit 5-86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-54 Thermocouple with Reference Junction Compensation via RTD

on Channel 0 5-86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-55 Measuring Ranges of the SM 431; AI 8 x 14 Bit 5-87. . . . . . . . . . . . . . . . . . . . .

5-56 Parameters of the SM 431; AI 8 x 14 Bit (6ES7431-1KF20-0AB0) 5-94. . . . . .

5-57 Interference Frequency Suppression and Filter Settling Time

with Smoothing of the SM 431; AI 8 x 14 Bit (6ES7431-1KF20-0AB0) 5-95. . . 5-58 Selection of the Measuring Method for Channel n and Channel n+1

of the SM 431; AI 8 x 14 Bit (6ES7 431-1KF20-0AB0) 5-97. . . . . . . . . . . . . . . . .

5-59 Channels for Resistance Measurement of the SM 431; AI 8 x 14 Bit

(6ES7431-1KF20-0AB0) 5-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-60 Measuring Ranges of the SM 431; AI 8 x 14 Bit (6ES7431-1KF20-0AB0) 5-98

5-61 Parameters of the SM 431; AI 16 x 13 Bit 5-104. . . . . . . . . . . . . . . . . . . . . . . . . . .

5-62 Selection of the Measuring Method for Channel n and Channel n+1

of the SM 431; AI 16 x 13 Bit 5-105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-63 Measuring Ranges of the SM 431; AI 16 x 13 Bit 5-106. . . . . . . . . . . . . . . . . . . . .

5-64 Parameters of the SM 431; AI 16 x 16 Bit 5-114. . . . . . . . . . . . . . . . . . . . . . . . . . .

5-65 Diagnostic Information of the SM 431; AI 16 x 16 Bit 5-116. . . . . . . . . . . . . . . . . .

5-66 Selection of the Measuring Method for Channel n and Channel n+1

of the SM 431; AI 16 x 16 Bit 5-117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-67 Channels for Resistance and Temperature Measurement

of the SM 431; AI 16 x 16 Bit 5-118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-68 Reference Junction Compensation via RTD on Channel 0

of the SM 431; AI 16 x 16 Bit 5-118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-69 Measuring Ranges of the SM 431; AI 16 x 16 Bit 5-119. . . . . . . . . . . . . . . . . . . .

5-70 Points to Note when Checking for “Underflow” 5-121. . . . . . . . . . . . . . . . . . . . . . .

5-71 Parameters of the SM 431; AI 8 x RTD x 16 Bit 5-126. . . . . . . . . . . . . . . . . . . . .

5-72 Diagnostic Information of the SM 431; AI 8 x RTD x 16 Bit 5-128. . . . . . . . . . . .

5-73 Measuring Ranges of the SM 431; AI 8 x RTD x 16 Bit 5-129. . . . . . . . . . . . . . . .

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Contents

5-74 Parameters of the SM 431; AI 8 x 16 Bit 5-135. . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-75 How Response Times Depend on the

Parameterized Interference Frequency Suppression

and Smoothing of the SM 431; AI 8 x 16 Bit 5-136. . . . . . . . . . . . . . . . . . . . . . . . .

5-76 Diagnostic Information of the SM 431; AI 8 x 16 Bit 5-139. . . . . . . . . . . . . . . . . . .

5-77 Measuring Ranges of the SM 431; AI 8 x 16 Bit 5-140. . . . . . . . . . . . . . . . . . . . . .

5-78 Output Ranges of the Analog Output Module SM 432; AO8 x 13 Bit 5-145. . . .

6-1 Interface Modules of the S7-400 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2 Terminators for the Receive IMs 6-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3 Connecting Cable for Interface Modules 6-5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1 S5 Interface Modules 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2 LEDs of the IM 4632 7-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-3 LEDs of the IM 463-2 7-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4 Switch Position: Interface Selector of the IM 463-2 7-5. . . . . . . . . . . . . . . . . . .

7-5 Settings Address Areas on the IM 314 7-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-6 Assignment of the Connecting Cable 721 7-11. . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7 Assignment of the Terminator 760-1AA11 7-13. . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1 Operating Modes of the IM 467/467 FO 8-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2 CPU and IM 467/467 FO 8-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1 Function of Fan Monitoring 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-1 Maximum Cable Length of a Segment 10-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2 Maximum Cable Length between Two RS 485 Repeaters 10-2. . . . . . . . . . . . .

10-3 Description and Functions of the RS 485 Repeater 10-3. . . . . . . . . . . . . . . . . . .

11-1 Performance Features of the CPUs 11-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-2 Technical Specifications of the CPUs 11-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-3 Elements of the CPU 486-3 and CPU 488-3 11-5. . . . . . . . . . . . . . . . . . . . . . . . .

11-4 Meaning of the Status and Fault LEDs on the CPU 486-3 and CPU 488-3 11-7

11-5 Positions of the Mode Selector Switch 11-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-6 Main Memory Expansion Possibilities 11-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-7 BIOS Hot Keys with German and English Key Assignments 11-19. . . . . . . . . . .

11-8 Main Memory Assignment 11-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-9 Interrupt Assignment 11-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-1 Expansion Possibilities of the CPU 486-3, CPU 488-3, or FM 456 12-5. . . . . .

12-2 Division of Addresses Within an Expansion Module 12-11. . . . . . . . . . . . . . . . . . .

12-3 Base Addresses of the Interface Submodules with FM 456-4 12-12. . . . . . . . . .

12-4 Base Addresses of the Expansion Modules with CPU 486-3, CPU 488-3 12-12 12-5 Pin Assignments of the 98-Pin Standard Direct Connector

(ATConnector) 12-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-6 Calculation Example for Total Power Losses of an ATM 478

with AT Module 12-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-7 MSM 478 Parallel Port, Socket X1 (25-Pin Sub D Socket) 12-24. . . . . . . . . . . .

13-1 Format of the Interrupt Entry in the BIOS Setup

of the Interface Submodule 13-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-2 Overview of the Submodule IDs for the Interface Submodules 13-4. . . . . . . . .

13-3 Insertion Rules for Interface Submodules

that Cannot be Used in All Receptacles 13-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-4 Socket X1, VGA Screen Connection IF 962-VGA

(15-Pin High-Density Sub D Socket Connector) 13-6. . . . . . . . . . . . . . . . . . . . . .

13-5 X2 Socket, Keyboard Plug Connection IF 961-VGA

(6-Pin Mini DIN Socket Connector) 13-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-6 Interrupt Assignments of the IF 962-VGA Interface Submodule 13-7. . . . . . . . .

13-7 Video Modes of the IF 962-VGA Interface Submodule 13-9. . . . . . . . . . . . . . . .

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Contents

13-8 Socket X1, X2 IF 962-COM (9-Pin Sub D Plug Connector) 13-11. . . . . . . . . . . .

13-9 Addressing the COM Ports in the AT-Compatible Address Area 13-12. . . . . . . .

13-10 Offset Address Assignments for the IF 962-COM Interface Submodule 13-13. .

13-11 Offset Address for the Configuration Register (IF 962-COM) 13-13. . . . . . . . . . .

13-12 Meaning of the Data Bits in the Configuration Register (IF 962-COM) 13-13. . . 13-13 Meaning of the Addressing Type Bits in the Configuration Register

(IF 962-COM) 13-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-14 Interrupt Assignments of the IF 962-COM Interface Submodule 13-15. . . . . . . .

13-15 Socket X1, IF 962-LPT (25-Pin Sub D Socket Connector) 13-17. . . . . . . . . . . . .

13-16 Addressing the LPT Ports 13-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-17 Offset Address Assignments for the IF 962-LPT Interface Submodule 13-19. . .

13-18 Offset Address for the Configuration Register (IF 962-LPT) 13-20. . . . . . . . . . . .

13-19 Meaning of the Data Bits in the Configuration Register (IF 962-LPT) 13-20. . . .

13-20 Meaning of the Addressing Type Bits in the

Configuration Register (IF 962-LPT) 13-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-21 Offset Address Assignments for the IF 961-DIO Interface Submodule 13-26. . .

13-22 Offset Address for the Digital Input Function (IF 961-DIO) 13-26. . . . . . . . . . . . .

13-23 Assignment of the Digital Input (DI) Channels to the Bits (IF 961-DIO) 13-26. .

13-24 Offset Address for the Digital Output Function (IF 961-DIO) 13-27. . . . . . . . . . . .

13-25 Assignment of the Digital Output (DO) Channels to the Bits (IF 961-DIO) 13-27

13-26 Offset Address for the Acknowledgment Register (IF 961-DIO) 13-27. . . . . . . . .

13-27 Meaning of the Bits in the Acknowledgment Register (IF 961-DIO) 13-27. . . . . .

13-28 Offset Address for the Interrupt Register (IF 961-DIO) 13-28. . . . . . . . . . . . . . . .

13-29 Meaning of the Bits in the Interrupt Register (IF 961-DIO) 13-28. . . . . . . . . . . . .

13-30 Offset Address for the Interrupt Enable Register (IF 961-DIO) 13-28. . . . . . . . . .

13-31 Meaning of the Bits in the Interrupt Enable Register (IF 961-DIO) 13-28. . . . . . .

13-32 Offset Address for the Selection Register Rising Edge (IF 961-DIO) 13-29. . . .

13-33 Meaning of the Bits in the Selection Register Rising Edge (IF 961-DIO) 13-29.

13-34 Offset Address for the Selection Register Falling Edge (IF 961-DIO) 13-29. . . .

13-35 Meaning of the Bits in the Selection Register Falling Edge (IF 961-DIO) 13-29.

13-36 Offset Address for the Mode Register (IF 961-DIO) 13-30. . . . . . . . . . . . . . . . . . .

13-37 Meaning of the Bits in the Mode Register (IF 961-DIO) 13-30. . . . . . . . . . . . . . . .

13-38 Meaning of the Signals of the X1 Socket

of the IF 961-AIO Interface Submodule 13-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-39 Offset Address Assignments for the IF 961-AIO Interface Submodule 13-46. . . 13-40 Meaning of the Data Bits in the Analog Output Function (IF 961-AIO) 13-47. . .

13-41 Meaning of the Input Bits in the Analog Input Function (IF 961-AIO) 13-48. . . .

13-42 Meaning of the Control Bits in the Analog Input Function (IF 961-AIO) 13-49. . 13-43 Representation of the Digitized Measured Value

for the Analog Input Function (Voltage and Current Measuring Range) 13-51. . 13-44 Representation of the Analog Output Ranges

(Voltage and Current Output Ranges) 13-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-45 X1 Socket, IF 964-DP (9-Pin Sub D Connector) 13-63. . . . . . . . . . . . . . . . . . . . . .

A-1 SFCs for assigning Parameters to Signal Modules A-2. . . . . . . . . . . . . . . . . . .

A-2 Parameters of the Digital Input Modules A-4. . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-3 Parameters of the Digital Output Modules A-7. . . . . . . . . . . . . . . . . . . . . . . . . .

A-4 Parameters of the Analog Input Modules A-10. . . . . . . . . . . . . . . . . . . . . . . . . . .

B-1 Codes of the Module Types B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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General Technical Specifications

What are General Technical Specifications?

General technical specifications include the following:

• The standards and test specifications complied with and met by the modules of the S7-400/M7-400 programmable controllers

• The test criteria against which the S7-400/M7-400 modules were tested

Chapter Overview

Section Description Page

1.1 Standards and Approvals 1-2

1.2 Electromagnetic Compatibility 1-9

1.3 Shipping and Storage Conditions for Modules and Backup Batteries 1-12

1.4 Mechanical and Ambient Climatic Conditions for Operating the S7-400/M7-400

1.5 Information on Insulation Tests, Protection Class and Degree of Protection

1.6 Using S7-400 in a zone 2 explosion–risk area 1-19

1-14

1-18

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1-1

General Technical Specifications

1.1 Standards and Approvals

Note

You will find the current approvals on the identification label of the respective products.

IEC 61131-2

The S7-400/M7-400 programmable controller satisfies the requirements and criteria of the IEC 61131-2 standard (programmable controllers, part 2 on equipment requirements and tests).

CE Mark

Our products satisfy the requirements and protection objectives of the EC Directives listed below and comply with the harmonized European standards (EN) promulgated in the Official Journals of the European Community for programmable controllers:

• 73/23/EEC “Electrical Equipment Designed for Use between Certain Voltage

• 89/336/EEC “Electromagnetic Compatibility” (EMC Directive)

• 94/9/EG “Devices and protection systems to be used as prescribed in potentially

The declarations of conformity are held at the disposal of the competent authorities at the address below:

EMC Directive

SIMATIC products have been designed for use in industrial environments.

Limits” (Low-Voltage Directive)

explosive areas (Guidelines for Explosion Protection)”

Siemens Aktiengesellschaft Bereich Automation and Drives A&D AS RD 42 Postfach 1963 D-92209 Amberg

1-2

Table 1-1 Use in an Industrial Environment

EMC Directive

Emitted interference Immunity

Industry EN 61000-6-4 : 001 EN 61000-6-2 : 001

S7-400, M7-400 Programmable Controllers Module Specifications

Requirements in respect of:

A5E00069467-07

Low Voltage Directive

The products listed in the table below fulfill the requirements of EU low-voltage directive (73/23/EEC). Adherence to this EU directive was tested in accordance with IEC 61131-2.

Table 1-2 Products that Fulfill the Requirements of the Low-Voltage Directive

General Technical Specifications

Name

Digital Input Module SM 421; DI 32 x 120 VUC 6ES7421-1EL00-0AA0 Digital Input Module SM 421; DI 16 x 120/230 VUC 6ES7421-1FH00-0AA0 Digital Output Module SM 422; DO 8 x 120/230 VAC/5 A 6ES7422-1FF00-0AA0 Digital Output Module SM 422; DO 16 x 120/230 VAC/2 A 6ES7422-1FH00-0AB0 Relay Output Module SM 422; DO 16 x 30/230 VUC/Rel5A 6ES7422-1HH00-0AA0 Digital input module SM 421; DI 16 UC 120/230 V 6ES7421-1FH20-0AA0 The 120/230 VAC Fan Subassembly 6ES7408-1TB00-0XA0 PS 407 4A 6ES7407-0DA00-0AA0

PS 407 10A 6ES7407-0KA00-0AA0

PS 407 20A 6ES7407-0RA00-0AA0

PS 407 10AR 6ES7407-0KR00-0AA0

Order number

6ES7407-0DA01-0AA0

6ES7407-0KA01-0AA0

6ES7407-0RA01-0AA0

Note

In the new releases, some of the devices listed above fulfil the requirements of the explosion protection guidelines instead of that of the low-voltage directive. Please note the information on the identification label.

Explosion Protection Guidelines

According to EN 50021 (Electrical apparatus for potentially explosive atmospheres; Type of protection “n”)

II 3 G EEx nA II T3..T6

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1-3

General Technical Specifications

Mark for Australia and New Zealand

Our products satisfy the requirements of Standard AS/NZS 2064 (Class A).

Note

You will recognize the approval assigned to your product from the mark on the identification label. The opprovals are listed below UL/CSA or cULus.

UL Approval

UL recognition mark Underwriters Laboratories (UL) to the UL 508 Standard:

• Report E 85972

• Report 143289 for the modules in Table 1-3

CSA Approval

CSA certification mark Canadian Standard Association (CSA) to Standard C 22.2 No. 142:

• Certification Record 212191-0-000

• Report 111 879 for the modules in Table 1-3

cULus Approval

Underwriters Laboratories Inc. nach

 UL 508 (Industrial Control Equipment)  CSA C22.2 No. 142 (Pocess Control Equipment)

1-4

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or cULus Approval, Hazardous Location

CULUS Listed 7RA9 INT. CONT. EQ. FOR HAZ. LOC. Underwriters Laboratories Inc. nach

General Technical Specifications

HAZ. LOC.

 UL 508 (Industrial Control Equipment)  CSA C22.2 No. 142 (Pocess Control Equipment)  UL 1604 (Hazardous Location)  CSA-213 (Hazardous Location)

APPROVED for Use in

 Cl. 1, Div. 2, GP. A, B, C, D T4A  Cl. 1, Zone 2, GP. IIC T4

Please read the notes below.

or cULus Approvals, Hazardous Location for Relay Modules

CULUS Listed 7RA9 INT. CONT. EQ. FOR HAZ. LOC. Underwriters Laboratories Inc. nach

HAZ. LOC.

 UL 508 (Industrial Control Equipment)  CSA C22.2 No. 142 (Pocess Control Equipment)  UL 1604 (Hazardous Location)  CSA-213 (Hazardous Location)

APPROVED for Use in

 Cl. 1, Div. 2, GP. A, B, C, D T4A  Cl. 1, Zone 2, AEx nC IIC T4  Cl. 1, Zone 2, Ex nC IIC T4

Please read the notes below.

Note

This plant has to be mounted according to the NEC (National Electric Code) stipulations.

When used in environments according to class I, division 2 (see above) , S7-400 must be mounted in a housing that corresponds to at least IP54 according to EN

60529.

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1-5

General Technical Specifications

cuULu requirements on hazardous location on the battery power supply for CPUs

The power supply to the backup battery of a CPU must be via a non–incendive plug. The figure below portrays the concept of such connection.

Battery or Power supply unit

Cc = Cable capacity Lc = Cable inductance

Figure 1-1 Power supply to the backup battery

CPU with connector “ext. batt.”

The following conditions apply to the performance characteristics of this connection:

Voc (no load voltage) = 15V Vmax = 15V Isc (short–circuit current )= 50 mA Imax = 50 mA Ca = Battery capacity/ Ci = 25 nF maximum power supply La= Battery inductance/ Li = 2 mH maximum power supply

The battery/power supply which supplies the non–ingnitable connection must have the following values:

Battery/Power supply CPU iput “Ext. Batt.” incl. cabel

Voc ≤ Vmax (15V)

Isc ≤ Imax (50 mA)

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General Technical Specifications

Battery/Power supply CPU iput “Ext. Batt.” incl. cable

Ca ≥ Ci + Cc (25nF + Cc)

La ≥ Li + Lc (2mH + Lc)

The batteries used must have the following properties:

• Battery technology: Li/SOCL2

• Model: AA

• Voltage: 3.6 V

The batteries stipulated by Siemens fulfil requirements that go beyond the ones mentioned above.

You may only use batteries approved by Siemens !

Note

If you do not know the capacity and inductance of the cable, you can use the following values:

Example

Cc = 197 pF/m (60 pF/ft.), Lc = 0.66 pF/m (0.2 mH/ft)

The battery of type 4022 from Varta together with a 1.5 m long cable and a plug connection of type 02–02.1500 from Leonhardy meet these conditions.

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1-7

General Technical Specifications

FM Approval

Factory Mutual Approval Standard Class Number 3611, Class I, Division 2, Group A, B, C, D.

Temperature class: T4 at 60 °C ambient temperature

Exception:

The following applies to the power supply modules in Table 1-3:

• Temperature class T3C at 60 °C ambient temperature

• Temperature class T4 at 40 °C ambient temperature

In the case of the modules in Table 1-3 the T4 temperature class is achieved for the whole system if the ambient temperature does not exceed 40 °C during operation. There are also certain additional requirements that you can comply with by installing the system in cabinets.

Table 1-3 Power Supply Modules

Name

PS 407 4 A Power Supply Module 6ES7 407-0DA00-0AA0 PS 407 10 A Power Supply Module 6ES7 407-0KA00-0AA0 PS 407 20 A Power Supply Module 6ES7 407-0RA00-0AA0 PS 405 4 A Power Supply Module 6ES7 405-0DA00-0AA0 PS 405 10 A Power Supply Module 6ES7 405-0KA00-0AA0 PS 405 20 A Power Supply Module 6ES7 405-0RA00-0AA0

Order number

Warning

Personal injury or property damage can result. In hazardous areas, personal injury or property damage can result if you create or

break an electrical circuit during operation of an S7-400/M7-400 (for example, by means of plug-in connections, fuses, switches).

Do not create or break live electric circuits unless you are certain there is no danger of explosion.

If you use S7-400 under FM conditions, it has to be mounted in a housing, which at least corresponds to IP54 in accordance with EN 60529.

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Safety Requirements for Installation

The S7-400/M7-400 programmable controllers are “open type” equipment to the IEC 61131-2 standard and therefore adhere to the EU directive 73/23/EEC “Low-Voltage Directive” and are UL/CSA certified as such.

To fulfill requirements for safe operation with regard to mechanical stability, flame retardance, stability, and shock-hazard protection, the following alternative types of installation are specified:

• Installation in a suitable cabinet

• Installation in a suitable housing

• Installation in a suitably equipped, enclosed operating area.

1.2 Electromagnetic Compatibility

General Technical Specifications

Introduction

In this section you will find information on the noise immunity of S7-400/M7-400 modules and on radio interference suppression.

All the components of S7-400/M7-400 systems meet the requirements of the standards that apply in Europe provided they are installed in accordance with all the appropriate regulations (see Installation Manual, Chapters 2 and 4).

Definition of “EMC”

Electromagnetic compatibility (EMC) is the ability of an electrical installation to function satisfactorily in its electromagnetic environment without interfering with that environment.

Warning

Personal injury or property damage can result. Installation of expansions that have not been approved for the S7-400/M7-400 can

result in violations of the requirements and regulations for safety and electromagnetic compatibility.

Use only expansions that have been approved for the system.

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1-9

General Technical Specifications

Pulse-Shaped Interference

The following table shows the electromagnetic compatibility of modules when there are pulse-shaped disturbance variables. A requirement for this is that the S7-400/M7-400 system complies with the relevant requirements and guidelines on electric design.

Table 1-4 Pulse-Shaped Interference

Pulse-Shaped Interference

Electrostatic discharge To IEC 61000-4-2

Bursts (fast transient interference in accordance with IEC 61000-4-4)

Energy-rich single impulse (surge) to IEC 61000-4-5 3

Discharge to air: ±8 kV Contact discharge: ±6 kV

2 kV (power supply line) 2 kV (signal line > 30 m) 1 kV (signal line < 30 m)

Test Voltage Degree of

Severity

• Asymmetrical coupling 2 kV (supply line) DC voltage with

protective elements 2 kV (signal line/data line > 30 m only), possibly with protective elements

• Symmetrical coupling 1 kV (supply line) DC voltage with

protective elements 1 kV (signal line > 30 m only), possibly with protective elements

Sinusoidal Interference

The following table shows you the EMC behavior of the S7-400/M7-400 modules when there is sinusoidal interference.

Table 1-5 Sinusoidal Interference

Sinusoidal Interference

RF irradiation (electromagnetic fields) To IEC 61000-4-3

To IEC 61000-4-3

RF conductance on cables and cable shields to IEC 61000-4-6

1-10

Test Values Degree of

Severity

10 V/m with 80% amplitude modulation of 1 kHz over the range from 80 MHz to 1000 MHz

10 V/m with 50% pulse modulation at 900 MHz Test voltage 10 V with 80% amplitude

modulation of 1 kHz over the range from 9 MHz to 80 MHz

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Emission of Radio Interference

Interference emission of electromagnetic fields in accordance with EN 55011: Limit value class A, Group 1.

Table 1-6 Interference emission of electromagnet fields

General Technical Specifications

From 20 to 230 MHz 30 dB (V/m)Q From 230 to 1000 MHz 37 dB (V/m)Q Measured at a distance of 30 m (98.4 ft.)

Emitted interference via the mains AC power supply in accordance with EN 55011: Limit value class A, group 1.

Table 1-7 Interference emission via the mains AC power supply

From 0.15 to 0.5 MHz 79 dB (V)Q

From 0.5 to 5 MHz 73 dB (V)Q

From 5 to 30 MHz 73 dB (V)Q

System Perturbation

The products listed in the table below fulfill the requirements of the following standards for system perturbation:

Frequency Range

Limit Value

66 dB (V)M

60 dB (V)M

Harmonic currents: EN 61000-3-2 Voltage fluctuations and flickering EN 61000-3-3

Table 1-8 Power Supply Modules that Comply with System Perturbation

Standards

Name

PS 407 4 A Power Supply Module 6ES7407-0DA01-0AA0 PS 407 10 A Power Supply Module 6ES7407-0KA01-0AA0 PS 407R 10 A Redundant Power Supply Module 6ES7422-0KR00-0AA0 PS 407 20 A Power Supply Module 6ES7407-0RA01-0AA0

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

Order Number

1-11

General Technical Specifications

Additional Measures

If you want to connect an S7-400 or M7-400 system to the public power system, you must ensure compliance with limit value class B in accordance with EN 55022.

Suitable additional measures must be taken, if you need to enhance the noise immunity of the system as a result of high external noise levels.

1.3 Shipping and Storage Conditions for Modules and Backup Batteries

Shipping and Storage of Modules

S7-400/M7-400 modules surpass the requirements of IEC 61131-2 in respect of shipping and storage requirements. The following details apply to modules shipped and/or stored in their original packing.

The climatic conditions conform to IEC 60721, Part 3-3, Class 3K7 for storage and IEC 60721, Part 3-2, Class 2K4 for transport.

The mechanical conditions conform to IEC 60721, Part 3-2, Class 2M2.

Table 1-9 Shipping and Storage Conditions for Modules

Free fall ≤ 1 m (up to 10 kg) Temperature –40 °C to +70 °(C Atmospheric pressure 1080 to 660 hPa (corresponds to a height of -1000 to

Relative humidity (at +25 °C)

Sinusoidal oscillations to IEC 60068-2-6

Shock to IEC 60068-2-29 250 m/s2, 6 ms, 1000 shocks

Shipping of Backup Batteries

Wherever possible, transport backup batteries in their original packing. No special measures are required for the transport of the backup batteries used in the S7-400/M7-400 systems. The lithium component of the backup battery is less than

0.5 g.

Permitted Range

3500 m) 5 to 95 %, without condensation

5 to 9 Hz: 3.5 mm 9 to 500 Hz: 9.8 m/s

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Storing Backup Batteries

Backup batteries must be stored in a cool, dry place. The maximum storage time is 10 years.

Warning

Improper handling of backup batteries can cause injury and material damage. If backup batteries are not treated properly, they can explode and cause severe burning. Please observe the following rules when handling backup batteries used in the S7-400/M7-400 programmable controllers:

• never charge them

• never heat them

• never throw them in the fire

• never damage them mechanically (drill, squeeze, etc.)

General Technical Specifications

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General Technical Specifications

1.4 Mechanical and Ambient Climatic Conditions for Operating the S7-400/M7-400

Operating Conditions

The S7-400/M7-400 is designed for weather-protected use as a permanent installation. The S7-400/M7-400 fulfills the requirements for use in accordance with IEC 60721-3-3:

• Class 3M3 (mechanical requirements)

• Class 3K3 (ambient climatic conditions)

Use with Additional Measures

The S7-400/M7-400, for example, must not be used without taking additional measures:

• In locations exposed to a high degree of ionizing radiation

• In hostile environments caused, for instance, by

– Dust accumulation – Corrosive vapors or gases – Strong electric or magnetic fields

• In installations requiring special monitoring, for example

– Elevators – Electrical installations in particularly hazardous areas

An additional measure might be, for instance, installation of the S7-400/M7-400 in a cabinet or in a housing.

Ambient Mechanical Conditions

The ambient mechanical conditions for S7-400/M7-400 modules are listed in the following table in the form of sinusoidal oscillations.

Table 1-10 Mechanical Conditions

Frequency Range in Hz

10 ≤ f < 58 0.075 mm amplitude 58 ≤ f < 500 1 g constant acceleration

Test Values

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General Technical Specifications

10 ≤ f < 58

0.035 mm amplitude

Table 1-11 Ambient Mechanical Conditions for the MSM 478 Mass Storage Module in

Operation

Frequency Range in Hz

10 ≤ f < 58 0.035 mm amplitude 58 ≤ f < 500

Shock Semi-sinusoidal 5 g, 11 ms

Reducing Vibrations

If the S7-400/M7-400 is subject to high levels of shock or vibration, you must take suitable measures to reduce the acceleration or amplitude.

We recommend that you install the S7-400/M7-400 on vibration-damping materials (for example, rubber-metal antivibration mountings).

Tests for Ambient Mechanical Conditions

The following table contains important information on the type and scope of tests for ambient mechanical conditions.

Table 1-12 Ambient Mechanical Conditions Test

Test ...

Vibrations Vibration test in

Shock Shock test in

Test Standard Remarks

accordance with IEC 60068-2-6 (sinusoidal)

accordance with IEC 60068-2-29

Test Values

0.5 g constant acceleration

Type of oscillation: frequency sweeps with a rate of change of 1 octave/minute. 10 Hz ≤( f < 58 Hz, constant amplitude

0.075 mm 58 Hz ≤( f < 500 Hz, constant acceleration 1 g Duration of oscillation: 10 frequency sweeps per axis in each of three axes perpendicular to each other

Type of shock: half-sine Severity of shock: 10 g peak value, 6 ms duration Direction of shock: 100 shocks in each of the 3 axes arranged vertically to each other

Ambient Climatic Conditions for the S7-400

You can use the S7-400 under the following ambient climatic conditions:

Table 1-13 Ambient Climatic Conditions for the S7-400

Climatic Conditions

Temperature 0 to +60 °C Temperature change Max. 10 °C/h

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

Permitted Range Remark

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General Technical Specifications

Table 1-13 Ambient Climatic Conditions for the S7-400

Climatic Conditions RemarkPermitted Range

Relative humidity Max. 95 % at +25 °C No condensation,

Atmospheric pressure 1080 to 795 hPa (corresponds to

Concentration of contaminants

a height of -1000 to 2000 m)

SO2: < 0.5 ppm; RH < 60 %, no condensation

corresponds to RH stressing level 2 in accordance with IEC 61131-2

The power supply modules in Table 1-12 achieve the following values: 1080 to 869 hPa (corresponds to a level of –1000 to 1500 m)

Test: 10 ppm; 4 days

S: < 0.1 ppm;

Test: 1 ppm; 4 days

RH < 60 %, no condensation

Table 1-14 Power Supply Modules for Use at up to + 1500 m

Name

Order number

Power supply module PS 407 4A 6ES7407-0DA00-0AA0 Power supply module PS 407 10A 6ES7407-0KA00-0AA0 Power supply module PS 407 20A 6ES7407-0RA00-0AA0 Power supply module PS 405 4A 6ES7405-0DA00-0AA0 Power supply module PS 405 10A 6ES7405-0KA00-0AA0 Power supply module PS 405 20A 6ES7405-0RA00-0AA0

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Ambient Climatic Conditions for the M7-400

The M7-400 may be used under the following ambient climatic conditions:

Table 1-15 Ambient Climatic Conditions for the M7-400

General Technical Specifications

Climatic Condi-

tions

Temperature 0 to +60°C

Permitted Range Remark

5 to +55°C

5 to +40°C

Relative humidity

Atmospheric pressure

Concentration of contaminants

Max. 95 % No condensation, corresponds to

1080 to 795 kPa (corresponds to a height of -1000 to 2000 m)

SO2: < 0.5 ppm; RH < 60 %, no condensation)

S: < 0.1 ppm;

RH < 60 %, no condensation)

When using a CPU 486-3 or 488-3

When using an MSM 478 without diskette operation but with ventilation

When using an MSM 478 with diskette operation or without ventilation

(when using an ATM 478, the permissible temperature range is restricted by the AT module used)

RH stressing level 2 in accordance with IEC 61131-2

Note the restriction on the power supply in Table 1-12.

Test: 10 ppm; 4 days

1 ppm; 4 days

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General Technical Specifications

1.5 Information on Insulation Tests, Protection Class and Degree of Protection

Test Voltages

Insulation resistance was demonstrated in routine testing with the following test voltages in accordance with IEC 61131-2:

Table 1-16 Test Voltages

Circuits with Rated Voltage U

Ground

0 V < Ue ≤ 50 V 350 V

50 V < Ue ≤ 100 V 700 V 100 V < Ue ≤ 150 V 1300 V 150 V < Ue ≤ 300 V 2200 V

to Other Circuits or

Protection Class

Safety class I to IEC 60536 (VDE 0106, Part 1). In other words, a connection is required from the protective conductor to the power supply module.

Protection Against Ingress of Foreign Bodies and Water

Degree of protection IP 20 to IEC 60529. In other words, there is protection against contact with standard probes.

There is no special protection against the ingress of water.

Test Voltage

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General Technical Specifications

1.6 Using S7-400 in a zone 2 explosion–risk area

You will find important information in different languages in the chapters below.

Chapter overview

Chapter Thema

1.6.1 Einsatz der S7-400 im explosionsgefährdeten Bereich Zone 2

1.6.2 Use of the S7-400 in a Zone 2 Hazardous Area

1.6.3 Utilisation de la S7-400 dans un environnement à risque d’explosion en zone 2

1.6.4 Aplicación del S7-400 en áreas con peligro de explosión, zona 2

1.6.5 Impiego dell’ S7-400 nell’area a pericolo di esplosione zona 2

1.6.6 Gebruik van de S7-400 in het explosieve gebied zone 2

1.6.7 Brug af S7-400 i det eksplosionsfarlige område zone 2

1.6.8 S7-400:n käyttö räjähdysvaarannetuilla alueilla, vyöhyke 2

1.6.9 Användning av S7-400 i explosionsriskområde zon 2

1.6.10 Uso do S7-400 em área exposta ao perigo de explosão, zona 2

1.6.11 p   S  

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General Technical Specifications

1.6.1 Einsatz der S7-400 im explosionsgefährdeten Bereich Zone 2

Zone 2

Explosionsgefährdete Bereiche werden in Zonen eingeteilt. Die Zonen werden nach der Wahrscheinlichkeit des Vorhandenseins einer explosionsfähigen Atmosphäre unterschieden.

Zone Explosionsgefahr Beispiel

2 explosive Gasatmosphäre tritt

nur selten und kurzzeitig auf

sicherer Bereich

nein • außerhalb der Zone 2

Nachfolgend finden Sie wichtige Hinweise für die Installation der SIMATIC S7-400 im explosionsgefährdeten Bereich.

Bereiche um Flanschverbindungen mit Flachdichtungen bei Rohrleitungen in geschlossenen Räumen

• Standardanwendungen von dezentraler Peripherie

Weitere Informationen

Weitere Informationen zu den verschiedenen S7-400-Baugruppen finden Sie im Handbuch.

Fertigungsort

Siemens AG, Bereich A&D Östliche Rheinbrückenstraße 50 76187 Karlsruhe Germany

Zulassung

II 3 G EEx nA II T3 .. T6 nach EN 50021 : 1999

Prüfnummer: KEMA 03ATEX1125 X

Hinweis

Baugruppen mit der Zulassung II 3 G EEx nA II T3 .. T6 dürfen nur in Automatisierungssystemen SIMATIC S7-400 der Gerätekategorie 3 eingesetzt werden.

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General Technical Specifications

Instandhaltung

Für eine Reparatur muss die betroffene Baugruppe an den Fertigungsort geschickt werden. Nur dort darf die Reparatur durchgeführt werden.

Besondere Bedingungen

1. Die SIMATIC S7-400 muss in einen Schaltschrank oder ein metallisches Gehäuse eingebaut werden. Diese müssen mindestens die Schutzart IP 54 (nach EN 60529) gewährleisten. Dabei sind die Umgebungsbedingungen zu berücksichtigen, in denen das Gerät installiert wird. Für das Gehäuse muss eine Herstellererklärung für Zone 2 vorliegen (gemäß EN 50021).

2. Wenn am Kabel bzw. an der Kabeleinführung dieses Gehäuses unter Betriebsbedingungen eine Temperatur > 70 °C erreicht wird oder wenn unter Betriebsbedingungen die Temperatur an der Aderverzweigung > 80 °C sein kann, müssen die Temperatureigenschaften der Kabel mit den tatsächlich gemessenen Temperaturen übereinstimmen.

3. Die eingesetzten Kabeleinführungen müssen der geforderten IP-Schutzart und dem Abschnitt 7.2 (gemäß EN 50021) entsprechen.

4. Alle Geräte, einschließlich Schalter etc., die an den Ein- und Ausgängen von S7-400-Systemen angeschlossen werden, müssen für den Explosionsschutz Typ EEx nA oder EEx nC genehmigt sein.

5. Es müssen Maßnahmen getroffen werden, dass die Nennspannung durch Transienten um nicht mehr als 40 % überschritten werden kann.

6. Umgebungstemperaturbereich: 0° C bis 60° C

7. Innerhalb des Gehäuses ist an einem nach dem Öffnen gut sichtbaren Platz ein Schild mit folgender Warnung anzubringen: Warnung Das Gehäuse darf nur kurze Zeit geöffnet werden, z. B. für visuelle Diagnose. Betätigen Sie dabei keine Schalter, ziehen oder stecken keine Baugruppen und trennen keine elektrischen Leitungen (Steckverbindungen). Diese Warnung kann unberücksichtigt bleiben, wenn bekannt ist, dass keine explosionsgefährdete Atmosphäre herrscht.

Liste der zugelassenen Baugruppen

Die Liste mit den zugelassenen Baugruppen finden Sie im Internet:

http://www4.ad.siemens.de/view/cs/

unter der Beitrags-ID 13702947

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General Technical Specifications

1.6.2 Use of the S7-400 in a Zone 2 Hazardous Area

Zone 2

Hazardous areas are divided up into zones. The zones are distinguished according to the probability of the existence of an explosive atmosphere.

Zone Explosion Hazard Example

2 Explosive gas atmosphere

occurs only seldom and for a short time

Safe area No • Outside zone 2

Below you will find important information on the installation of the SIMATIC S7-400 in a hazardous area.

Areas around flange joints with flat gaskets in pipes in enclosed spaces

• Standard distributed I/O applications

Further Information

You will find further information on the various S7-400 modules in the manual.

Production Location

Siemens AG, Bereich A&D Östliche Rheinbrückenstraße 50 76187 Karlsruhe Germany

Certification

II 3 G EEx nA II T3 .. T6 in accordance with EN 50021 : 1999

Test number: KEMA 03ATEX1125 X

Note

Modules with II 3 G EEx nA II T3 .. T6 certification can only be used in SIMATIC S7-400 automation systems belonging to equipment category 3.

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General Technical Specifications

Maintenance

If repair is necessary, the affected module must be sent to the production location. Repairs can only be carried out there.

Special Conditions

1. The SIMATIC S7-400 must be installed in a cabinet or metal housing. These must comply with the IP 54 (in accordance with EN 60529) degree of protection as a minimum. The environmental conditions under which the equipment is installed must be taken into account. There must be a manufacturer's declaration for zone 2 available for the housing (in accordance with EN 50021).

2. If a temperature of > 70 °C is reached in the cable or at the cable entry of this housing under operating conditions, or if a temperature of > 80 °C can be reached at the junction of the conductors under operating conditions, the temperature-related properties of the cables must correspond to the temperatures actually measured.

3. The cable entries used must comply with the required IP degree of protection and Section 7.2 (in accordance with EN 50021).

4. All devices (including switches, etc.) that are connected to the inputs and outputs of S7-400 systems must be approved for EEx nA or EEx nC explosion protection.

5. Steps must be taken to ensure that the rated voltage through transients cannot be exceeded by more than 40 %.

6. Ambient temperature range: 0° C to 60° C

7. A sign containing the following warning must be put up inside the housing in an easily visible position when the housing is opened: Warning The housing can only be opened for a short time (e.g. for visual diagnostics). If you do this, do not operate any switches, remove or install any modules or disconnect any electrical cables (plug-in connections). You can disregard this warning if you know that the atmosphere is not hazardous (i.e. there is no risk of explosion).

List of Approved Modules

You will find the list of approved modules under the ID 13702947 on the Internet:

http://www4.ad.siemens.de/view/cs/

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General Technical Specifications

1.6.3 Utilisation du S7-400 dans un environnement à risque d'explosion en zone 2

Zone 2

Les environnements à risque d'explosion sont répartis en zones. Les zones se distinguent par la probabilité de présence d'une atmosphère explosive.

Zone Risque d'explosion Exemple

2 Formation rare et brève d'une

atmosphère gazeuse explosive

Zone sûre Non • A l'extérieur de la zone 2

Vous trouverez ci-après des remarques importantes pour l'installation du SIMATIC S7-400 dans un environnement présentant un risque d'explosion.

Environnement de raccords à joints plats dans le cas de conduites dans des locaux fermés

• Utilisation standard de périphérie décentralisée

Informations complémentaires

Des informations complémentaires sur les divers modules S7-400 se trouvent dans le manuel.

Lieu de production

Siemens AG, Bereich A&D Östliche Rheinbrückenstraße 50 76187 Karlsruhe Germany

Homologation

II 3 G EEx nA II T3 .. T6 selon EN 50021 : 1999

Numéro de contrôle : KEMA 03ATEX1125 X

Nota

Les modules homologués II 3 G EEx nA II T3 .. T6 ne peuvent être utilisés que dans des automates SIMATIC S7-400 de catégorie 3.

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Entretien

Si une réparation est nécessaire, le module concerné doit être expédié au lieu de production. La réparation ne doit être effectuée qu'en ce lieu.

Conditions particulières

1. Le SIMATIC S7-400 doit être installé dans une armoire ou un boîtier métallique. Ceux-ci doivent assurer au moins l'indice de protection IP 54. Il faut alors tenir compte des conditions d'environnement dans lesquelles l'appareil est installé. Le boîtier doit faire l’objet d’une déclaration de conformité du fabricant pour la zone 2 (selon EN 50021).

2. Si dans les conditions d’exploitation, une température > 70 °C est atteinte au niveau du câble ou de l’entrée du câble dans ce boîtier, ou bien si la température au niveau de la dérivation des conducteurs peut être > 80 °C, les capacités de résistance thermique des câbles doivent corespondre aux températures effectivement mesurées.

3. Les entrées de câbles utilisées doivent avoir le niveau de protection IP exigé et être conformes au paragraphe 7.2 (selon EN 50021).

4. Tous les appareillages (y compris les interrupteurs, etc.) raccordés aux entrées et sorties de modules de signaux à sécurité intrinsèque doivent être homologués pour la protection antidéflagrante type EEx nA ou EEx nC.

5. Il faut prendre des mesures pour que la tension nominale ne puisse pas être dépassée de plus de 40% sous l’influence de transitoires.

6. Plage de température ambiante : 0° C à 60° C

7. A l’intérieur du boîtier, il faut placer, à un endroit bien visible après ouverture, une plaquette comportant l’avertissement suivant : Avertissement Ouvir le boîtier le moins longtemps possible, par exemple pour effectuer un diagnostic visuel. Ce faisant, n’actionnez aucun commutateur, ne déconnectez aucun module et ne débanchez pas de câbles électriques (connexions). Le respect de cet avertissement n’est pas impératif s’il est certain que l’environnement ne présente pas de risque d’explosion.

Liste des modules homologués

Vous trouverez sur Internet la liste des modules homologués :

http://www4.ad.siemens.de/view/cs/

référence ID 13702947

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General Technical Specifications

1.6.4 Aplicación de la S7-400 en áreas con peligro de explosión, zona 2

Zona 2

Las áreas con peligro de explosión se clasifican en zonas. Las zonas se diferencian según la probabilidad de la existencia de una atmósfera capaz de sufrir una explosión.

Zona Peligro de explosión Ejemplo

2 La atmósfera explosiva de gas

sólo se presenta rara vez y muy brevemente

Área segura No • Fuera de la zona 2

A continuación encontrará importantes informaciones para la instalación del SIMATIC S7-400 en áreas con peligro de explosión.

Áreas alrededor de uniones abridadas con juntas planas en tuberías en locales cerrados

• Aplicaciones estándar de la periferia descentralizada

Otras informaciones

Encontrará otras informaciones relativas a los distintos módulos S7-400 en el Manual.

Lugar de fabricación

Siemens AG, Bereich A&D Östliche Rheinbrückenstraße 50 76187 Karlsruhe Germany

Homologación

II 3 G EEx nA II T3 .. T6 según norma EN 50021 : 1999

Número de comprobación: KEMA 03ATEX1125 X

Nota

Los módulos con la homologación II 3 G EEx nA II T3 .. T6 pueden utilizarse únicamente en los autómatas programables SIMATIC S7-400 de la categoría de equipo 3.

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General Technical Specifications

Mantenimiento

Para una reparación se ha de remitir el módulo afectado al lugar de fabricación. Sólo allí se puede realizar la reparación.

Condiciones especiales

1. El SIMATIC S7-400 se ha de montar en un armario eléctrico de distribución o en una carcasa metálica. Éstos deben garantizar como mínimo el grado de protección IP 54 (conforme a EN 60529). Para ello se han de tener en cuenta las condiciones ambientales, en las cuales se instala el equipo. La caja deberá contar con una declaración del fabricante para la zona 2 (conforme a EN 50021).

2. Si durante la operación se alcanzara una temperatura > 70° C en el cable o la entrada de cables de esta caja o bien una temperatura > 80° C en la bifurcación de hilos, deberán adaptarse las propiedades térmicas de los cables a las temperaturas medidas efectivamente.

3. Las entradas de cable utilizadas deben cumplir el grado de protección IP exigido y lo expuesto en el apartado 7.2 (conforme a EN 50021).

4. Todos los dispositivos –inclusive interruptores, etc.– conectados a las entradas y salidas sistemas S7-400 deben estar homologados para la protección contra explosiones del tipo EEx nA o EEx nC.

5. Es necesario adoptar las medidas necesarias para evitar que la tensión nominal se pueda rebasar en más del 40 % debido a efectos transitorios.

6. Margen de temperatura ambiente: 0° C hasta 60° C

7. Dentro de la caja deberá colocarse en un lugar perfectamente visible tras su apertura un rótulo con la siguiente advertencia: Precaución Abrir la caja sólo brevemente, p.ej. para el diagnóstico visual. Durante este tiempo Ud. no deberá activar ningún interruptor, desenchufar o enchufar módulos ni separar conductores eléctricos (conexiones enchufables). Esta advertencia puede ignorarse si Ud. sabe que en la atmósfera existente no hay peligro de explosión.

Lista de los módulos homologados

En internet hallará Ud. una lista con los módulos homologados:

http://www4.ad.siemens.de/view/cs/

bajo el ID de asignación 13702947

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General Technical Specifications

1.6.5 Impiego dell'S7-400 nell'area a pericolo di esplosione zona 2

Zona 2

Le aree a pericolo di esplosione vengono suddivise in zone. Le zone vengono distinte secondo la probabilità della presenza di un'atmosfera esplosiva.

Zona Pericolo di esplosione Esempio

2 L'atmosfera esplosiva si

presente solo raramente e brevemente

Area sicura No • Al di fuori della zona 2

Qui di seguito sono riportate delle avvertenze importanti per l'installazione del SIMATIC S7-400 nell'area a pericolo di esplosione.

Aree intorno a collegamenti a flange con guarnizioni piatte nelle condotte in ambienti chiusi

• Applicazioni standard di periferia decentrata

Ulteriori informazioni

Ulteriori informazioni sulle diverse unità S7-400 si trovano nel manuale.

Luogo di produzione

Siemens AG, Bereich A&D Östliche Rheinbrückenstraße 50 76187 Karlsruhe Germany

Autorizzazione

II 3 G EEx nA II T3 .. T6 secondo EN 50021 : 1999

Numero di controllo: KEMA 03ATEX1125 X

Avvertenza

Le unità con l'autorizzazione II 3 G EEx nA II T3 .. T6 possono essere impiegate solo nei sistemi di controllori programmabili SIMATIC S7-400 della categoria di apparecchiature 3.

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Manutenzione

Per una riparazione, l'unità interessata deve essere inviata al luogo di produzione. La riparazione può essere effettuata solo lì.

Condizioni particolari

1. Il SIMATIC S7-400 deve essere montato in un armadio elettrico o in un contenitore metallico. Questi devono assicurare almeno il tipo di protezione IP 54 (secondo EN 60529). In questo caso bisogna tenere conto delle condizioni ambientali nelle quali l'apparecchiatura viene installata. Per il contenitore deve essere presente una dichiarazione del costruttore per la zona 2 (secondo EN 50021).

2. Se nei cavi o nel loro punto di ingresso in questo contenitore viene raggiunta in condizioni di esercizio una temperatura > 70 °C o se in condizioni di esercizio la temperatura nella derivazione dei fili può essere > 80 °C, le caratteristiche di temperatura dei cavi devono essere conformi alla temperatura effettivamente misurata.

3. Gli ingressi dei cavi usati devono essere conformi al tipo di protezione IP richiesto e alla sezione 7.2 (secondo EN 50021).

4. Tutte le apparecchiature, inclusi interruttori, ecc. che vengono collegati a ingressi/uscite di sistemi S7-400, devono essere stati omologati per la protezione da esplosione tipo EEx nA o EEx nC.

5. Devono essere prese delle misure per evitare che la tensione nominale possa essere superata per più del 40% da parte di transienti.

6. Campo termico ambientale: da 0° C a 60° C

7. All’interno del contenitore va apportata, in un luogo ben visibile dopo l’apertura, una targhetta con il seguente avvertimento: Attenzione Il contenitore può rimanere aperto solo per breve tempo, ad esempio per una diagnostica a vista. In tal caso non azionare alcun interruttore, non disinnestare o innestare unità e non staccare connessioni elettriche (connettori). Non è necessario tenere conto di questo avvertimento se è noto che non c’è un’atmosfera a rischio di esplosione.

Elenco delle unità omologate

La lista con le unità omologate si trova in Internet al sito:

http://www4.ad.siemens.de/view/cs/

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1.6.6 Gebruik van de S7-400 in het explosief gebied zone 2

Zone 2

Explosieve gebieden worden ingedeeld in zones. Bij de zones wordt onderscheiden volgens de waarschijnlijkheid van de aanwezigheid van een explosieve atmosfeer.

Zone Explosiegevaar Voorbeeld

2 Een explosieve gasatmosfeer

treedt maar zelden op en voor korte duur

Veilig gebied

Neen • Buiten de zone 2

Hierna vindt u belangrijke aanwijzingen voor de installatie van de SIMATIC S7-400 in het explosief gebied.

Gebieden rond flensverbindingen met pakkingen bij buisleidingen in gesloten vertrekken

• Standaardtoepassingen van decentrale periferie

Verdere informatie

In het handboek vindt u verdere informatie over de verschillende S7-400-modulen.

Productieplaats

Siemens AG, Bereich A&D Östliche Rheinbrückenstraße 50 76187 Karlsruhe Germany

Vergunning

II 3 G EEx nA II T3 .. T6 conform EN 50021 : 1999

Keuringsnummer: KEMA 03ATEX1125 X

Opmerking

Modulen met de vergunning II 3 G EEx nA II T3 .. T6 mogen slechts worden gebruikt in automatiseringssystemen SIMATIC S7-400 van de apparaatcategorie 3.

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Instandhouding

Voor een reparatie moet de betreffende module naar de plaats van vervaardiging worden gestuurd. Alleen daar mag de reparatie worden uitgevoerd.

Speciale voorwaarden

1. Het SIMATIC S7-400 moet worden ingebouwd in een schakelkast of in een behuizing van metaal. Deze moeten minstens de veiligheidsgraad IP 54 (volgens EN 60529) waarborgen. Hierbij dient rekening te worden gehouden met de omgevingsvoorwaarden waarin het apparaat wordt geïnstalleerd. Voor de behuizing dient een verklaring van de fabrikant voor zone 2 te worden ingediend (volgens EN 50021).

2. Als aan de kabel of aan de kabelinvoering van deze behuizing onder bedrijfsomstandigheden een temperatuur wordt bereikt > 70 °C of als onder bedrijfsomstandigheden de temperatuur aan de adervertakking > 80 °C kan zijn, moeten de temperatuureigenschappen van de kabel overeenstemmen met de werkelijk gemeten temperaturen.

3. De aangebrachte kabelinvoeringen moeten de vereiste IP-veiligheidsgraad hebben en in overeenstemming zijn met alinea 7.2 (volgens EN 50021).

4. Alle apparaten, schakelaars enz. inbegrepen, die worden aangesloten op de inen uitgangen van S7-400 systemen, moeten zijn goedgekeurd voor de explosiebeveiliging type EEx nA of EEx nC.

5. Er dienen maatregelen te worden getroffen, zodat de nominale spanning door transiënten met niet meer dan 40 % kan worden overschreden.

6. Omgevingstemperatuurbereik: 0° C tot 60° C

7. Binnen de behuizing dient op een na het openen goed zichtbare plaats een bord te worden aangebracht met de volgende waarschuwing: Waarschuwing De behuizing mag slechts voor korte tijd worden geopend, bijv. voor een visuele diagnose. Bedien hierbij geen schakelaar, trek of steek geen modulen en ontkoppel geen elektrische leidingen (steekverbindingen). Deze waarschuwing kan buiten beschouwing blijven, indien bekend is dat er geen explosieve atmosfeer heerst.

Lijst van de toegelaten modulen

De lijst met de toegelaten modulen vindt u in het internet:

http://www4.ad.siemens.de/view/cs/

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1.6.7 Brug af S7-400 i det eksplosionfarlige område zone 2

Zone 2

Eksplosionsfarlige områder inddeles i zoner. Zonerne adskiller sig indbyrdes efter hvor sandsynligt det er, at der er en eksplosiv atmosfære.

Zone Eksplosionsfare Eksempel

2 Eksplosiv gasatmosfære

optræder kun sjældent og varer kort

Sikkert område

Nej • Uden for zone 2

I det følgende findes vigtige henvisninger vedr. installation af SIMATIC S7-400 i det eksplosionfarlige område.

Områder rundt om flangeforbindelser med flade pakninger ved rørledninger i lukkede rum

• Standardanvendelser decentral periferi

Yderligere informationer

Yderligere informationer om de forskellige S7-400-komponenter findes i manualen.

Produktionssted

Siemens AG, Bereich A&D Östliche Rheinbrückenstraße 50 76187 Karlsruhe Germany

Godkendelse

II 3 G EEx nA II T3 .. T6 efter EN 50021 : 1999

Kontrolnummer: KEMA 03ATEX1125 X

Bemærk

Komponenter med godkendelsen II 3 G EEx nA II T3 .. T6 må kun monteres i automatiseringssystemer SIMATIC S7-400 - udstyrskategori 3.

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Vedligeholdelse

Skal den pågældende komponent repareres, bedes De sende den til produktionsstedet. Reparation må kun udføres der.

Særlige betingelser

1. SIMATIC S7-400 skal monteres i et kontrolskab eller et metalkabinet. Disse skal mindst kunne sikre beskyttelsesklasse IP 54. I denne forbindelse skal der tages højde for de omgivelsestemperaturer, i hvilke udstyret er installeret. Der skal være udarbejdet en erklæring fra fabrikanten for kabinettet for zone 2 (iht. EN 50021).

2. Hvis kablet eller kabelindføringen på dette hus når op på en temperatur på > 70 °C under driftsbetingelser eller hvis temperaturen på åreforegreningen kan være > 80 °C under driftsbetingelser, skal kablernes temperaturegenskaber stemme overens med de temperaturer, der rent faktisk måles.

3. De benyttede kabelindføringer skal være i overensstemmelse med den krævede IP-beskyttelsestype og afsnittet 7.2 (iht. EN 50021).

4. Alle apparater, inkl. kontakter osv., der forbindes med ind- og udgangene på S7-400 systemer, skal være godkendt til eksplosionsbeskyttelse af type EEx nA eller EEx nC.

5. Der skal træffes foranstaltninger, der sørger for, at den nominelle spænding via transienter ikke kan overskrides mere end 40 %.

6. Omgivelsestemperaturområde: 0° C til 60° C

7. I kabinettet skal der anbringes et skilt, der skal kunne ses, når kabinettet åbnes. Dette skilt skal have følgende advarsel: Advarsel Kabinettet må kun åbnes i kort tid, f.eks. til visuel diagnose. Tryk i denne forbindelse ikke på kontakter, træk eller isæt ikke komponenter og afbryd ikke elektriske ledninger (stikforbindelser). Denne advarsel skal der ikke tages højde for, hvis man ved, at der ikke er nogen eksplosionsfarlig atmosfære.

Liste over godkendte komponenter

Listen med de godkendte komponenter findes på internettet:

http://www4.ad.siemens.de/view/cs/

under bidrags-ID 13702947

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1.6.8 S7-400:n käyttö räjähdysvaarannetuilla alueilla, vyöhyke 2

Vyöhyke 2

Räjähdysvaarannetut alueet jaetaan vyöhykkeisiin. Vyöhykkeet erotellaan räjähdyskelpoisen ilmakehän olemassa olon todennäköisyyden mukaan.

Vyöhyke Räjähdysvaara Esimerkki

2 Räjähtävä kaasuilmakehä

ilmaantuu vain harvoin ja lyhytaikaisesti

turvallinen alue

Ei • vyöhykkeen 2 ulkopuolella

Seuraavasta löydätte tärkeitä ohjeita SIMATIC S7-400 asennukseen räjähdysvaarannetuilla alueilla.

Alueet putkistojen lattatiivisteillä varustuilla laippaliitoksilla suljetuissa tiloissa

• Hajautetun ulkopiirin vakiosovellukset

Lisätietoja

Lisätietoja erilaisiin S7-400-rakenneryhmiin löydätte ohjekirjasta.

Valmistuspaikka

Siemens AG, Bereich A&D Östliche Rheinbrückenstraße 50 76187 Karlsruhe Germany

Hyväksyntä

II 3 G EEx nA II T3 .. T6 EN 50021 mukaan: 1999

Tarkastusnumero: KEMA 03ATEX1125 X

Ohje

Rakenneryhmät hyväksynnän II 3 G EEx nA II T3 .. T6 kanssa saadaan käyttää ainoastaan laitekategorian 3 automatisointijärjestelmissä SIMATIC S7-400.

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Kunnossapito

Korjausta varten täytyy kyseinen rakenneryhmä lähettää valmistuspaikkaan. Korjaus voidaan suorittaa ainoastaan siellä.

Erityiset vaatimukset

1. SIMATIC S7-400 täytyy asentaa kytkentäkaappiin tai metalliseen koteloon. Näiden täytyy olla vähintään kotelointiluokan IP 54 mukaisia. Tällöin on huomioitava ympäristöolosuhteet, johon laite asennetaan. Kotelolle täytyy olla valmistajaselvitys vyöhykettä 2 varten (EN 50021 mukaan).

2. Kun johdolla tai tämän kotelon johdon sisäänviennillä saavutetaan > 70 °C lämpötila tai kun käyttöolosuhteissa lämpötila voi piuhajaotuksella olla > 80 °C, täytyy johdon lämpötilaominaisuuksien vastata todellisesti mitattuja lämpötiloja.

3. Käytettyjen johtojen sisäänohjauksien täytyy olla vaaditun IP-kotelointiluokan ja kohdan 7.2 (EN 50021 mukaan) mukaisia.

4. Kaikkien laitteiden, kytkimet jne. mukaan lukien, jotka liitetään virheiltä suojattujen signaalirakenneryhmien tuloille ja lähdöille, täytyy olla hyväksyttyjä tyypin EEx nA tai EEx nC räjähdyssuojausta varten.

5. Toimenpiteet täytyy suorittaa, ettei nimellisjännite voi transienttien kautta ylittyä enemmän kuin 40 %.

6. Ympäristölämpötila-alue: 0° C ... 60° C

7. Kotelon sisälle, avauksen jälkeen näkyvälle paikalle, on kiinnitettävä kilpi, jossa on seuraava varoitus: Varoitus Kotelo saadaan avata ainoastaan lyhyeksi ajaksi, esim. visuaalista diagnoosia varten. Älä tällöin käytä mitään kytkimiä, vedä tai liitä mitään rakenneryhmiä, äläkä erota mitään sähköjohtoja (pistoliittimiä). Tätä varoitusta ei tarvitse huomioida, kun on tiedossa, että minkäänlaista räjähdysvaarannettua ilmakehää ei ole olemassa.

Hyväksyttyjen rakenneryhmien lista

Lista hyväksiytyistä rakennesarjoista löytyy internetistä osoitteesta:

http://www4.ad.siemens.de/view/cs/

käyttäjätunnuksella 13702947

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1.6.9 Användning av S7-400 i explosionsriskområde zon 2

Zon 2

Explosionsriskområden delas in i zoner. Zonerna delas in enligt sannolikheten att en atmosfär med explosionsfara föreligger.

Zon Explosionsfara Exempel

2 Explosiv gasatmosfär uppstår

endast sällan eller kortvarigt

Säkert område

Nej • Utanför zon 2

Nedan följer viktiga anvisningar om installationen av SIMATIC S7-400 i ett explosionsriskområde.

Områden kring flänsförbindelser med packningar vid rörledningar i slutna utrymmen

• Standardanvändning av decentral periferi

Ytterligare information

Ytterligare information om de olika S7-400-komponentgrupperna finner du i handboken.

Tillverkningsort

Siemens AG, Bereich A&D Östliche Rheinbrückenstraße 50 76187 Karlsruhe Germany

Godkännande

II 3 G EEx nA II T3 .. T6 enligt EN 50021 : 1999

Kontrollnummer: KEMA 03ATEX1125 X

Anvisning

Komponentgrupper med godkännande II 3 G EEx nA II T3 .. T6 får endast användas i automatiseringssystemen SIMATIC S7-400 från apparatgrupp 3.

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Underhåll

Vid reparation måste den aktuella komponentgruppen insändas till tillverkaren. Reparationer får endast genomföras där.

Särskilda villkor

1. SIMATIC S7-400 måste monteras i ett kopplingsskåp eller metallhus. Dessa måste minst vara av skyddsklass IP 54. Därvid ska omgivningsvillkoren där enheten installeras beaktas. För kåpan måste en tillverkardeklaration för zon 2 föreligga (enligt EN 50021).

2. Om en temperatur på > 70°C uppnås vid husets kabel resp kabelinföring under driftvillkor eller om temperaturen vid trådförgreningen kan vara > 80°C under driftvillkor, måste kabelns temperaturegenskaper överensstämma med den verkligen uppmätta temperaturen.

3. De använda kabelinföringarna måste uppfylla kraven i det krävda IPskyddsutförandet och i avsnitt 7.2 (enligt EN 50021).

4. Alla apparater, inklusive brytare osv, som ansluts S7 400 systemens in- och utgångar, måste vara godkända för explosionsskydd av typ EEx nA eller EEx nC.

5. Åtgärder måste vidtas så, att märkspänningen ej kan överskridas med mer än 40 % genom transienter.

6. Omgivningstemperatur: 0° C till 60° C

7. När huset öppnats ska en skylt med följande varning monteras på ett tydligt synligt ställe huset: Varning Huset får endast öppnas under kort tid, t ex för visuell diagnos. Använd därvid inga brytare, lossa eller anslut inga enheter och frånskilj inga elektriska ledningar (insticksanslutningar). Ingen hänsyn måste tas till denna varning om det är säkert att det inte råder någon explosionsfarlig atmosfär.

Lista över godkända komponentgrupper

Lista över godkända enheter återfinns i Internet:

http://www4.ad.siemens.de/view/cs/

under bidrags-ID 13702947

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1.6.10 Uso do S7-400 em área exposta ao perigo de explosão 2

Zona 2

As áreas expostas ao perigo de explosão são divididas em zonas. As zonas são diferenciadas de acordo com a probabilidade da existência de uma atmosfera explosiva.

Zona Perigo de explosão Exemplo

2 Só raramente e por um breve

período de tempo surgem atmosferas explosivas

Área segura Não • fora da zona 2

A seguir, o encontrará avisos importantes para a instalação do SIMATIC S7-400 em área exposta ao perigo de explosão.

Áreas em torno de ligações flangeadas com vedações chatas em tubulações em recintos fechados

• Aplicações padrão de periferia descentralizada

Mais informações

Para obter mais informações sobre os diversos componentes S7-400, consulte o manual.

Local de produção

Siemens AG, Bereich A&D Östliche Rheinbrückenstraße 50 76187 Karlsruhe Germany

Licença

II 3 G EEx nA II T3 .. T6 seg. EN 50021 : 1999

Número de ensaio: KEMA 03ATEX1125 X

Aviso

Componentes com a licença II 3 G EEx nA II T3 .. T6 só podem ser aplicados em sistemas de automação SIMATIC S7-400 da categoria de aparelho 3.

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Reparo

Os componente em questão deve ser remetido para o local de produção a fim de que seja realizado o reparo. Apenas lá deve ser efetuado o reparo.

Condições especiais

1. O SIMATIC S7-400 deve ser montado em um armário de distribuição ou em uma caixa metálica. Estes devem garantir no mínimo o tipo de proteção IP 54. Durante este trabalho deverão ser levadas em consideração as condições locais, nas quais o aparelho será instalado. Para a caixa deverá ser apresentada uma declaração do fabricante para a zona 2 (de acordo com EN 50021).

2. Caso no cabo ou na entrada do cabo desta caixa sob as condições operacionais seja atingida uma temperatura de > 70 °C ou caso sob condições operacionais a temperatura na ramificação do fio possa atingir > 80 °C, as caraterísticas de temperatura deverão corresponder às temperaturas realmente medidas.

3. As entradas de cabo utilizadas devem corresponder ao tipo exigido de proteção IP e à seção 7.2 (de acordo com o EN 50021).

4. Todos os aparelhos, inclusive as chaves, etc., que estejam conectadas em entradas e saídas dos sistemas do S7;400 devem possuir a licença para a proteção de explosão do tipo EEx nA ou EEx nC.

5. Precisam ser tomadas medidas para que a tensão nominal através de transitórios não possa ser ultrapassada em mais que 40 %.

6. Área de temperatura ambiente: 0° C até 60° C

7. No âmbito da caixa deve ser colocada em um ponto bem visível após a sua abertura uma placa com a seguinte advertência: Advertência A carcaça deve ser aberta apenas por um breve período de tempo, por ex. para diagnóstico visual. Não acione nenhum interruptor, não retire ou conecte nenhum componente e não separe nenhum fio elétrico (ligações de tomada). Esta advertência poderá ser ignorada caso se saiba que não há atmosfera alguma sujeita ao perigo de explosão.

Lista dos componentes autorizados

A lista com os componentes autorizados encontram-se na Internet:

http://www4.ad.siemens.de/view/cs/

sob o número de ID 13702947

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1.6.11 Χρήση της συσκευής S7-400 σε επικίνδυνη για έκρηξη περιοχή, ζώνη 2

Ζώνη 2

Οι επικίνδυνες για έκρηξη περιοχές χωρίζονται σε ζώνες. Οι ζώνες διαφέρουν σύµφωνα µε την πιθανότητα ύπαρξης ενός ικανού για έκρηξη περιβάλλοντος.

Ζώνη Κίνδυνος έκρηξης Παράδειγµα

2 Εκρηκτικό περιβάλλον αερίου

παρουσιάζεται µόνο σπάνια και για σύντοµο χρονικό διάστηµα

Ασφαλής περιοχή

Όχι • Εκτός της ζώνης 2

Στη συνέχεια θα βρείτε σηµαντικές υποδείξεις για την εγκατάσταση του δοµικού συγκροτήµατος SIMATIC S7-400 σε επικίνδυνη για έκρηξη περιοχή.

Περιοχές γύρω από φλαντζωτές συνδέσεις µε τσιµούχες σε σωληνώσεις σε κλειστούς χώρους

• Τυπικές εφαρµογές αποκεντρωµένης περιφέρειας

Επιπλέον πληροφορίες

Επιπλέον πληροφορίες για τα διάφορα δοµικά συγκροτήµατα (ενότητες) S7-400 θα βρείτε στο εγχειρίδιο.

Τόπος κατασκευής

Siemens AG, Bereich A&D Östliche Rheinbrückenstrasse 50 76187 Karlsruhe Germany

Άδεια

II 3 G EEx nA II T3 .. T6 σύµφωνα µε το πρότυπο

EN 50021 : 1999

Αριθµός ελέγχου: KEMA 03ATEX1125 X

Υπόδειξη

Τα δοµικά συγκροτήµατα µε την άδεια II 3 G EEx nA II T3 .. T6 επιτρέπεται να τοποθετηθούν µόνο σε συστήµατα αυτοµατισµού SIMATIC S7-400 της κατηγορίας συσκευής 3.

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Συντήρηση

Για µια επισκευή πρέπει να σταλθεί το αντίστοιχο δοµικό συγκρότηµα στον τόπο κατασκευής. Μόνο εκεί επιτρέπεται να γίνει η επισκευή.

Ιδιαίτερες προϋποθέσεις

1. To δοµικό συγκρότηµα SIMATIC S7-400 πρέπει να ενσωµατωθεί σε ένα ερµάριο ζεύξης ή σε ένα µεταλλικό περίβληµα. Αυτά πρέπει να εξασφαλίζουν το λιγότερο το βαθµό προστασίας IP 54. Σε αυτήν την περίπτωση πρέπει να ληφθούν υπόψη οι περιβαλλοντικές συνθήκες, στις οποίες θα εγκατασταθεί η συσκευή. Για το περίβληµα πρέπει να προβλέπεται δήλωση του κατασκευαστή για τη ζώνη 2 (σύµφωνα µε το πρότυπο EN 50021).

2. Εάν στο καλώδιο ή στην είσοδο του καλωδίου αυτού του περιβλήµατος κάτω από συνθήκες λειτουργίας η θερµοκρασία ξεπεράσει τους 70 °C ή όταν κάτω από συνθήκες λειτουργίας η θερµοκρασία στη διακλάδωση του σύρµατος µπορεί να είναι µεγαλύτερη από 80 °C, πρέπει οι θερµοκρασιακές ιδιότητες των καλωδίων να ταυτίζονται µε τις πραγµατικά µετρηµένες θερµοκρασίες.

3. Οι χρησιµοποιούµενες εισόδοι καλωδίων πρέπει να συµµορφώνονται µε το βαθµό προστασίας IP 54 στην ενότητα 7.2 (σύµφωνα µε το πρότυπο

EN 50021).

4. Όλες οι συσκευές, συµπεριλαµβανοµένων διακοπτών κ.α., που συνδέονται στις

εισόδους και εξόδους των συστηµάτω ν S7-400, πρέπει να φέρουν εγκριµένη προστασία κατά έκρηξης τύπου EEx nA ή EEx nC.

5. Πρέπει να ληφθούν µέτρα, να µην µπορεί να γίνει υπέρβαση της ονοµαστικής τάσης µέσω αιφνίδιας µεταβολής της τάσης πάνω από 40 %.

6. Περιοχή θερµοκρασίας περιβάλλοντος: 0° C έως 60° C

7. Πρέπει να τοποθετηθεί µέσα στο περίβληµα σε ευδιάκριτο σηµείο µετά το άνοιγµα µία πινακίδα µε την ακόλουθη προειδοποίηση: Προειδοποίηση

Το περίβληµα επιτρέπεται να ανοίγει µόνο για µικρό χρονικό διάστηµα, π.χ. για τη διενέργεια οπτικής διάγνωσης. Μην κάνετε χρήση διακοπτών, µην τραβάτε ή εµβυσµατώνετε δοµικά συγκροτήµατα και µη διαχωρίζετε ηλεκτροφόρους αγωγούς (εµβσυµατώσιµες συνδέσεις). Η προειδοποίηση αυτή δε χρειάζεται να ληφθεί υπ’ όψιν, εάν είναι γνωστό ότι δεν υφίσταται ατµόσφαιρα παρουσιάζουσα κίνδυνο έκρηξης.

Κατάλογος των εγκεκριµένων δοµικών συγκροτηµάτων

Η λίστα µε τα εγκριµένα δοµικά συγκροτήµατα υπάρχει στο διαδίκτυο:

http://www4.ad.siemens.de/view/cs/

µε τον κωδικό συνδροµής 13702947

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

1-41

General Technical Specifications

S7-400, M7-400 Programmable Controllers Module Specifications

1-42 A5E00069467-07

Racks

Chapter Overview

Section Description Page

2.1 Function and Structure of the Racks 2-2

2.2 The Racks UR1; (6ES7400-1TA01-0AA0) and

2.3 The Rack UR2-H; (6ES7400-2JA00-0AA0) 2-5

2.4 The Rack CR2; (6ES7401-2TA01-0AA0) 2-7

2.5 The Rack CR3; (6ES7401-2TA01-0AA0) 2-8

2.6 The Racks ER1; (6ES7403-1TA01-0AA0) and

2-3

UR2; (6ES7400-1JA01-0AA0)

2-9

ER2; (6ES7403-1JA01-0AA0)

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

2-1

Racks

2.1 Function and Structure of the Racks

Introduction

The racks in the S7-400 have the following tasks:

• They hold the modules

• They supply the modules with operating voltage

• They connect the individual modules to each other via the signal buses

Structure of the Racks

A rack consists of the following elements:

• Mounting rail with threaded bolts for fixing the modules and lateral cutouts for mounting the rack

• Plastic parts that function, among other things, as guides when swinging the modules into place.

• A backplane bus, an I/O bus and, if necessary, a communication bus with bus connector

• Connection for local ground

Figure 2-1 shows the mechanical configuration of a rack (UR1).

Aluminum carrier Plastic parts

1 2 3 4 5 6 7 8 9 101112131415161718

Connection for local ground Bus connector (covered when shipped)

Figure 2-1 Structure of a Rack with 18 Slots

UL/CSA Note

Special requirements should be taken into consideration in the area of influence of the UL/CSA; these may be fulfilled by installing the system in a cabinet.

2-2

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2.2 The Racks UR1; (6ES7400-1TA01-0AA0) and UR2; (6ES7400-1JA01-0AA0)

Introduction

The UR1 and UR2 racks are used for assembling central racks and expansion racks. The UR1 and UR2 racks have both an I/O bus and a communication bus.

Suitable Modules for UR1 and UR2

You can use the following modules in the UR1 and UR2 racks:

• When the UR1 or UR2 is used as a central rack:

All S7-400 modules with the exception of receive IMs

• When the UR1 or UR2 is used as an expansion rack:

All S7-400 modules with the exception of CPUs and send IMs Special case: Power supply modules cannot be used in conjunction with the

IM 461-1 receive IM.

Racks

Structure of the UR1 and UR2

1 2 3 4 5 6 7 8 9 101112131415161718

123456789101112131415161718

290 mm

Figure 2-2 Dimensions of the UR1 18-Slot or UR2 9-Slot Rack

190 mm

40 mm

I/O bus

Communication bus

465 mm 240 mm

482.5 mm 257.5 mm

123456789

I/O bus

Communication bus

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Racks

Technical Specifications of the UR1 and UR2 Racks

Rack UR1 UR2

Number of single-width slots 18 9 Dimensions W x H x D (in mm) 482.5 x 290 x 27.5 257.5 x 290 x 27.5 Weight (in kg) 3

4.1 as of version 03

Buses I/O bus and communication bus

1.5

2.15 as of version 04

2-4

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2.3 The Rack UR2-H; (6ES7400-2JA00-0AA0)

Introduction

The UR2-H rack is used for assembling two central racks or expansion racks in one rack. The UR2-H rack essentially represents two electrically isolated UR2 racks on the same rack profile. The main area of application of the UR2-H is in the compact structure of redundant S7-400H systems (two subracks or subsystems in one rack).

Suitable Modules for the UR2-H

You can use the following modules in the UR2-H rack: When the UR2-H is used as a central rack:

• All S7-400 modules with the exception of receive IMs When the UR2-H is used as an expansion rack:

Racks

• All S7-400 modules apart from CPUs, send IMs, the IM 463-2, and the adapter

module Special case: Power supply modules cannot be used in conjunction with the

IM 461-1 receive IM.

Structure of the UR2-H

Figure 2-3 shows the structure of the UR2-H rack with 2 x 9 slots.

290 mm

40 mm

190 mm

Division I

123456789123456789

465 mm

Division II

Figure 2-3 Rack Dimensions

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

482.5 mm

2-5

Racks

Caution

Danger of damage to equipment. If you insert a power supply module in a slot that is not permitted for power supply

modules, the module may be damaged. Slots 1 to 4 are permitted, whereby power supply modules starting from slot 1 must be inserted without leaving gaps.

Make sure that power supply modules are only inserted in permitted slots. Take particular notice of the option of swapping modules in slot 1 on subrack II and slot 9 on subrack I.

Technical Specifications of the UR2-H Rack

Rack UR2-H

Number of single-width slots 2 x 9 Dimensions W x H x D (in mm) 482.5 x 290 x 27.5 Weight (in kg) 3

Buses Segmented I/O bus,

4.1 as of version 03

segmented communication bus

2-6

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2.4 The Rack CR2; (6ES7401-2TA01-0AA0)

Introduction

The CR2 rack is used for assembling segmented central racks. The CR2 has both an I/O bus and a communication bus. The I/O bus is split into two local bus segments with 10 or 8 slots.

Suitable Modules for the CR2

You can use the following modules in the CR2 rack:

• All S7-400 modules with the exception of receive IMs

Structure of the CR2

Racks

Segment 1

123456789123456789

123456789101112131415161718

I/O bus

290 mm

Figure 2-4 CR2 Rack

190 mm

40 mm

Segment 1

Technical Specifications of the CR2 Rack

Rack CR2

Number of single-width slots 18 Dimensions W x H x D (in mm) 482.5 x 290 x 27.5 Weight 3 kg

Busses Segmented I/O bus,

Only one power supply module required

Segment 2

I/O bus Segment 2

Communication bus

465 mm

482.5 mm

4.1 as of version 03

continuous communication bus

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2-7

Racks

2.5 The Rack CR3; (6ES7401-2TA01-0AA0)

Introduction

The CR3 rack is used for the assembly of CRs in standard systems (not in fault-tolerant systems). The CR3 has an I/O bus and a communication bus.

Suitable Modules for CR 3

You can use the following modules in CR3:

• All S7-400 modules with the exception of receive IMs

• You can only use the CPU 414-4H and CPU 417-4H in stand-alone operation.

Structure of the CR3

1234

190 mm

40 mm

Figure 2-5 CR3 Rack

Technical Specifications of the CR3 Rack

Rack CR3

Associated programming package As of STEP7 V 5.1; ServicePack 3 Number of single-width slots 4 Dimensions W x H x D (in mm) 122.5 x 290 x 27.5 Weight (in kg) 0.75 Buses I/O bus and communication bus

115 mm 132 mm

2-8

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2.6 The Racks ER1; (6ES7403-1TA01-0AA0) and ER2; (6ES7403-1JA01-0AA0)

Introduction

The ER1 and ER2 racks are used for assembling expansion racks. The ER1 and ER2 racks have only one I/O bus with the following restrictions:

• Interrupts from modules in the ER1 or ER2 have no effect since there are no

interrupt lines provided.

• Modules in the ER1 or ER2 are not supplied with 24 V. Modules requiring a

24 V supply are not provided for use in the ER1 or ER2.

• Modules in the ER1 or ER2 are not backed up either by the battery in the power

supply module or by the voltage supplied externally to the CPU or the receive IM (EXT.-BATT. socket).

There is therefore no advantage in using backup batteries in the power supply modules in ER1 and ER2.

Racks

Battery faults and backup voltage faults are not reported to the CPU. The battery monitoring function of a power supply module installed in the ER1 or ER2 should therefore always be switched off.

Suitable Modules for ER1 and ER2

You can use the following modules in the ER1 and ER2 racks:

• All power supply modules

• Receive IMs

• All signal modules provided the above-mentioned restrictions are observed.

However: Power supply modules cannot be used in conjunction with the IM 461-1 receive IM.

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

2-9

Racks

Structure of ER1 and ER2

1 2 3 4 5 6 7 8 9 101112131415161718

I/O bus I/O bus

290 mm

190 mm

40 mm

465 mm 240 mm

482.5 mm 257.5 mm

Figure 2-6 ER1 Rack with 18 Slots and ER2 Rack with 9 Slots

Technical Specifications of the ER1 and ER2 Racks

Rack ER1 ER2

Number of single-width slots 18 9 Dimensions W x H x D (in mm) 482.5 x 290 x 27.5 257.5 x 290 x 27.5 Weight (in kg) 2.5

3.8 as of version 03

Busses Restricted

I/O bus

123456789

1.25

2.0 as of version 03 Restricted

I/O bus

2-10

S7-400, M7-400 Programmable Controllers Module Specifications

A5E00069467-07

Power Supply Modules

Chapter Overview

Section Description Page

3.1 Common Characteristics of the Power Supply Modules 3-2

3.2 Redundant Power Supply Modules 3-4

3.3 Backup Battery (Option) 3-6

3.4 Controls and Indicators 3-8

3.5 Fault/Error Messages via LEDs 3-13

3.6 Power Supply Module PS 407 4A; (6ES7407-0DA00-0AA0)

3.7 Power Supply Module PS 407 4A; (6ES7407-0DA01-0AA0)

3.8 Power Supply Modules PS 407 10A; (6ES7407-0KA01-0AA0) and PS 407 10A R; (6ES7407-0KR00-0AA0)

3.9 Power Supply Module PS 407 20A; (6ES7407-0RA00-0AA0)

3.10 Power Supply Module PS 407 20A; (6ES7407-0RA01-0AA0)

3.11 Power Supply Module PS 405 4A; (6ES7405-0DA00-0AA0)

3.12 Power Supply Module PS 405 4A; (6ES7405-0DA01-0AA0)

3.13 Power Supply Module PS 405 10A; (6ES7405-0KA00-0AA0)

3.14 Power Supply Modules PS 405 10A; (6ES7405-0KA01-0AA0) and PS 405 10A R; (6ES7405-0KR00-0AA0)

3.15 Power Supply Module PS 405 20A; (6ES7405-0RA00-0AA0)

3.16 Power Supply Module PS 405 20A; (6ES7405-0RA01-0AA0)

3-19

3-21

3-23

3-26

3-28

3-30

3-32

3-34

3-36

3-38

3-40

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

3-1

Power Supply Modules

3.1 Common Characteristics of the Power Supply Modules

Tasks of the Power Supply Modules

The power supply modules of the S7-400 supply the other modules in the rack with their operating voltages via the backplane bus. They do not provide load voltages for the signal modules.

Common Characteristics of the Power Supply Modules

The power supply modules share certain common characteristics in addition to their special technical specifications. The most important common characteristics are:

• Encapsulated design for use in mounting racks of the S7-400 system

• Cooling via natural convection

• Plug-in connection of the supply voltage with AC - DC coding

• Protection class I (with protective conductor) in accordance with IEC 60536;

VDE 0106, Part 1

• Limitation of making current in accordance with NAMUR recommendation part 1 of August 1998

• Short circuit-proof outputs

• Monitoring of both output voltages. If one of these voltages fails, the power

supply module signals a fault to the CPU.

• Both output voltages (5 VDC and 24 VDC) share a common ground.

• Primary clocked

• Battery backup as option. The parameters set and the memory contents (RAM)

are backed up via the backplane bus in the CPUs and programmable modules. In addition, the backup battery enables you to carry out a restart of the CPU. Both the power supply module and the backed up modules monitor the battery voltage.

• Operating and fault/error LEDs on the front plate.

Warning

A mains disconnecting device must be provided when installing AC power supply modules.

3-2

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Switching the Line Voltage Off/On

The power supply modules have a making-current limiter in accordance with NAMUR.

Power Supply Module in Invalid Slot

If you insert the power supply module of a rack in an invalid slot, it will not power up. In this case, proceed as follows to start up the power supply module correctly:

1. Disconnect the power supply module from the mains (not just the standby switch).

2. Remove the power supply module.

3. Install the power supply module in slot 1.

4. Wait at least 1 minute and then switch the line voltage on again.

Caution

Damage can result.

Power Supply Modules

If you insert the power supply module in a slot that is not intended for power supply modules, the module may be damaged. Slots 1 to 4 are permissible as long as you start at slot 1 and leave no gaps.

Make sure that power supply modules are only inserted in permissible slots.

Compliance with the NAMUR Recommendation

If you use one of the modules listed below, you can achieve mains buffering in accordance with the NAMUR recommendation with a central power supply in accordance with NAMUR or an uninterrupted power supply.

Table 3-1 Compliance with the NAMUR recommendation

Name

Power Supply Module PS 407 4 A 6ES7407-0DA00-0AA0 Power Supply Module PS 407 20 A 6ES7407-0RA00-0AA0 Power Supply Module PS 405 4 A 6ES7405-0DA00-0AA0 Power Supply Module PS 405 10 A 6ES7405-0KA00-0AA0 Power Supply Module PS 405 20 A 6ES7405-0RA00-0AA0

Order number

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

3-3

Power Supply Modules

3.2 Redundant Power Supply Modules

Order Numbers and Function

Table 3-2 Redundant power supply modules

Type

PS 407 10A R 6ES7407-0KR00-0AA0 85 VAC to 264 VAC or

PS 405 10A R 6ES7405-0KR00-0AA0 19.2 VDC to 72 VDC 5 VDC/10 A and

Order Number Input Voltage Output Voltage See

5 VDC/10 A and

88 VDC to 300 VDC

24 VDC/1 A

Redundant Operation

If you use two power supply modules of type PS 407 10A R or PS 405 10A R, you can install a redundant power supply on a mounting rack. We recommend this if you want to increase the availability of your programmable controller, particularly if you are operating it on an unreliable power system.

Configuring a Redundant Power Supply

Redundant operation is possible with any of the S7 CPUs and racks described in this manual. STEP 7 as of V4.02 is also required.

To set up a redundant power supply, insert a power supply module in slots 1 and 3 of the rack. You can then insert as many modules as can be supplied by a single power supply module. In other words, in redundant operation all the modules can only draw a total of 10 A.

Section

3.8

3.14

3-4

S7-400, M7-400 Programmable Controllers Module Specifications

A5E00069467-07

Characteristics

The redundant power supply of an S7-400 has the following characteristics:

• The power supply module delivers a making current in accordance with NAMUR.

• Each of the power supply modules can take over the supply of power to the whole rack if the other one fails. There is no loss of operation.

• Each of the power supply modules can be exchanged while the system is in operation. No loss of power and no peak stress occurs with the effective voltages when the modules are removed or inserted.

• Each of the power supply modules monitors its function and sends a message if it fails.

• Neither of the power supply modules can generate an error which affects the output voltage of the other power supply module.

• A redundant battery concept (backup concept) is only provided when two backup batteries are used in each of the power supply modules. If only one battery is used in each module, only non-redundant backup is possible, since both batteries are being used at the same time.

Power Supply Modules

• The failure of a power supply module is registered via a plug and remove interrupt (default STOP). Only if used in the second segment of the CR 2 is no message sent if the power supply module fails.

• If two power supply modules are inserted but only one is switched on, there is a power-up delay of up to one minute when the line voltage is switched on.

Note

The check box “Startup if preset configuration not equal to actual configuration” should be activated in the “Properties” dialog box of the CPU.

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

3-5

Power Supply Modules

3.3 Backup Battery (Option)

Introduction

The power supply modules of the S7-400 have a battery compartment for one or two backup batteries. Use of these batteries is optional.

Function of the Backup Batteries

If backup batteries have been installed, the parameters set and the memory contents (RAM) will be backed up via the backplane bus in CPUs and programmable modules if the supply voltage fails. The battery voltage must be within the tolerance range.

In addition, the backup battery enables you to carry out a restart of the CPU after power-on.

Both the power supply module and the backed up modules monitor the battery voltage.

Power Supply Modules With Two Backup Batteries:

Some power supply modules contain a battery compartment for two batteries. If you use two batteries and set the switch to 2BATT, the power supply module defines one of the two batteries as the backup battery. This assignment remains in force until the battery is empty. When the backup battery is completely discharged, the system switches to the reserve battery which is then in turn used as the backup battery for the duration of its life. The status “backup battery” is also stored in the event of a power failure.

Battery Type

Only batteries approved by Siemens must be used (see Appendix C: Spare Parts) The batteries can form a passivation layer. Depassivation takes place when the

batteries are inserted in the power supply module.

Technical Specifications of the Backup Battery

Backup Battery

Order number 6ES7971-0BA00 Type 1 x lithium AA Rated voltage 3.6 V Rated capacity 1.9 Ah

3-6

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Backup Times

The maximum backup time is based on the capacity of the backup batteries used and the backup current in the rack. The backup current is the sum of all individual currents of the inserted backed-up modules as well as the requirements of the power supply module when the power is switched off.

Example for the Calculation of Backup Times

The capacity of the batteries is listed in the technical specifications of the power supply. The typical and maximum backup current of the backed-up module is listed in the technical specifications of the module.

The typical backup current of a CPU is an empirically determined value. The maximum backup current is a worst-case value that is calculated based on the corresponding manufacturer specifications for the memory blocks.

The following technical specifications produce backup times for a CR with a PS 407 4A and a CPU 417-4 as the only backed-up module:

Power Supply Modules

Capacity of the backup battery: 1.9 Ah Maximum backup current (including own requirement at power off) of the power

supply:100 µA Typical backup current of the CPU 417-4: 75 µA A rated capacity of less than 100% is to be assumed when calculating the backup

time because the backup battery is also affected at power on by the regular depassivation.

A battery capacity of 63% of the rated capacity produces the following values: Backup time = 1.9 Ah * 0.63 / (100 + 75)µA = (1.197 / 175) * 1 000 000 = 6840 h This produces a maximum backup time of 285 days.

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

3-7

Power Supply Modules

3.4 Controls and Indicators

Introduction

The power supply modules of the S7-400 have essentially the same controls and indicators.The main differences are:

• Not all the power supply modules have a voltage selector.

• Power supply modules with a backup battery have an LED (BATTF) that

indicates an empty, defective, or missing backup battery. Power supply modules with two redundant backup batteries have two LEDs

(BATT1F and BATT2F) to indicate empty, defective or missing backup batteries.

Operator Controls and Indicators

Figure 3-1 shows you an example of a power supply module (PS 407 20A) with two (redundant) backup batteries. The LEDs are at the top left of the module front plate.

PS 407 20A

407-0RA00-0AA0

INTF

BAF BATTF BATTF

5 VDC 24 VDC

FMR

BATT.1 BATT.2

–

BATT. INDIC.

2 BATT OFF 1 BATT

230

VOLTAGE

• Fixing screws

• LEDs INTF,

BAF, BATT1F, BATT2F, 5 VDC, 24 VDC

5 VDC, 24 VDC

• FMR pushbutton (Failure Message Reset)

• Standby switch (does not cut off mains)

Under cover

• Battery compartment

–

• Switches BATT. INDIC.

2 BATT, OFF, 1 BATT

• Voltage selector (if present)

• 3-pin plug-in power connector

• Fixing screw

3-8

Figure 3-1 Controls and Indicators on the PS 407 20A Power Supply Module

S7-400, M7-400 Programmable Controllers Module Specifications

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Meaning of the LEDs

The meaning of the LEDs on the power supply modules is described in the tables below. Section 3.5 contains a list of the faults indicated by these LEDs and notes on how to acknowledge the faults.

INTF, 5 VDC, 24 VDC

Table 3-3 INTF, DC 5V, DC 24 V LEDs

Power Supply Modules

LED

INTF red Lights up in the event of an internal fault 5 VDC green Lights up as long as the 5 V voltage is within the tolerance limits 24 VDC green Lights up as long as the 24 V voltage is within the tolerance

BAF, BA TTF

Power supply modules with a backup battery have the following indicators:

Table 3-4 BAF, BATTF LEDs

LED

BAF Red Lights up if the battery voltage on the backplane bus is too low

BATTF Yellow Lights up if the battery is empty, if the polarity is reversed, or if

BAF, BATT1F, BATT2F

Color Meaning

limits

Color Meaning

and the BATT INDIC switch is at the BATT position

the battery is missing, and the BATT INDIC switch is at the BATT position

Power supply modules with two backup batteries have the following indicators:

Table 3-5 BAF, BATT1F, BATT2F LEDs

LED

BAF Red Lights up if the battery voltage on the backplane bus is too low

BATTF Yellow Lights up if battery 1 is empty or if the polarity is reversed or if

BATTF Yellow Lights up if battery 2 is empty or if the polarity is reversed, or if

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

Color Meaning

and the BATT INDIC switch is at the 1 BATT or 2 BATT position

the battery is missing, and the BATT INDIC switch is at the 1 BATT or 2 BATT position

the battery is missing, and the BATT INDIC switch is at the 2 BATT position

3-9

Power Supply Modules

Battery Voltage on the Backplane Bus

The battery voltage is either supplied by the backup battery or externally into the CPU or receive IM. In its normal state, the level of the battery voltage is between

2.7 V and 3.6 V. The battery voltage is monitored for the lower limit. Violation of the lower limit is

indicated by the BAF LED and reported to the CPU. BAF lights up if the battery voltage on the backplane bus is too low. Possible

causes of this include:

• Battery (batteries) empty or battery polarity has been reversed.

• External supply via CPU or receive IM is defective or supply from secondary

power supply module is defective or missing.

• Short circuit or overload on the battery voltage.

Note

Due to internal capacities, if you remove the battery or switch off the external supply, some time may elapse before BAF, BATT1F, or BATT2F lights up.

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Function of the Operator Controls

Table 3-6 Function of the operator controls of the power supply modules

Power Supply Modules

FMR momentarycontact pushbutton

Standby switch Switches the output voltages (5 VDC/24 VDC) to 0 V by intervening in

For acknowledging and resetting a fault indicator after correcting the fault

the control loop (no mains disconnection).

• I : Output voltages at rated value

BATT INDIC switch

• : Output voltages 0 V

Used for setting LEDs and battery monitoring Where one battery can be used (PS 407 4A, PS 405 4A):

• OFF: LEDs and monitor signals inactive

• BATT: BAF/BATTF LEDs and monitor signals active

Where two batteries can be used (PS 407 10A, PS 407 20A, PS 405 10A, PS 405 20A):

• OFF: LEDs and monitor signals inactive

• 1 BATT: Only BAF/BATT1F LEDs (for battery 1) active.

• 2 BATT: BAF/BATT1F/BATT2F LEDs (for batteries 1 and 2) active.

Voltage selector (if present)

Battery compartment

Power connection

For setting the primary voltage (120 VAC or 230 VAC), protected by its own cover. (Please note the following information)

For backup battery (batteries)

3-pin connector for line voltage connection (do not plug in or remove when power is on).

Caution

One of the following power supply modules could be damaged: Power supply module PS 407 4A (6ES7407-0DA00-0AA0)

Power supply module PS 407 20A (6ES7407-0RA00-0AA0) If you set the voltage selector to 120 V on these AC power supply modules and

connect the power supply modules to a 230 V power system, it might damage the power supply modules. Warranty is excluded in such a case.

Set the voltage selector on these AC power supply modules to the line voltage.

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3-11

Power Supply Modules

Cover

The battery compartment, battery selector switch, voltage selector switch and power connection are housed under one cover. The cover must remain closed during operation in order to protect these operator controls and to prevent static electricity from affecting the battery connections.

If you have to carry out measurements on a module, you must discharge your body before you start the measurement by touching grounded metallic parts. Use grounded measuring devices only.

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3.5 Fault/Error Messages via LEDs

Introduction

The power supply modules of the S7-400 indicate module faults and backup battery faults via LEDs on the front plate.

Overview of the Fault/Error Messages

Table 3-7 Error messages of the power supply modules

Power Supply Modules

Type of Fault/Error

Module fault INTF

Backup battery fault

Power supplies with 1 backup battery:

Power supplies with 2 backup batteries:

LEDs

5 VDC

24 VDC

BAF

BATTF

BAF BATT1F BATT2F

INTF, 5 VDC, 24 VDC

The following table shows the faults indicated by the INTF, 5 VDC, and 24 VDC LEDs and lists how to remedy the faults.

The status of the BAF, BATTF, BATT1F, and BATT2F LEDs is not relevant here.

Table 3-8 INTF, DC5V, DC24V LEDs

LED

INTF DC5V DC24V

D D D

D H D Overvoltage on 24 V Check if the supply is external; if not,

Standby switch in position Line voltage missing Check line voltage Internal fault, power supply module

defective Cutoff after overvoltage on 5 V or illegal

external supply

Power supply module operated in wrong slot

Short circuit or overload on 5 V Switch off the power supply module,

Cause of Fault Remedy

Set standby switch to the I position

Replace power supply module

Disconnect from mains and reconnect after approximately 1 minute; if necessary, remove external supply

Install the power supply module in the correct slot (slot 1)

remove the source of the short circuit; after approximately 3 seconds, the power supply module can be switched on with the standby switch or via the power system.*

replace power supply module

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

3-13

Power Supply Modules

Table 3-8 INTF, DC5V, DC24V LEDs, continued

LED

INTF

H D* D Short circuit or overload on 5 V and

H D* H/D ** Short circuit or overload on 5 V Check load on the power supply

H H D

D B H

D H B

D B B Voltage restored after short circuit or

D B B Dynamic overload on 5 V and 24 V Check load on the power supply

DC24VDC5V

24 V

If the standby switch is at the position, illegal external supply on 5 V

If the standby switch is at the I position, short-circuit or overload on 24 V

Voltage restored after short circuit or overload on 5 V if faults occur in operation

Dynamic overload on 5 V Check load on the power supply

Voltage restored after short-circuit or overload on 24 V if faults occur in operation

Dynamic overload on 24 V Check load on the power supply

overload on 5 V and 24 V if faults occur in operation

Check load on the power supply module. Possibly remove modules

module. Possibly remove modules Remove all modules.

Determine which module is faulty Check load on the power supply

module. Possibly remove modules

Press FMR momentary-contact pushbutton: Flashing light changes to constant light

module. Possibly remove modules

Press FMR momentary-contact pushbutton: Flashing light changes to constant light

module. Possibly remove modules

Press FMR momentary-contact pushbutton: Flashing light changes to constant light

module. Possibly remove modules

RemedyCause of Fault

3-14

D = LED is dark; L = LED lights up; F = LED flashing; * If the power supply module does not start up again after a few seconds once the

overload has been removed, remove power to the module for 5 minutes and then switch it on again. If the module stills does not start up, you must replace it. This applies to 6ES7407-0KA01-0AA0, release 3 and for 6ES7407-0KR00-0AA0, release ≤ 5.

** Depending on the short-circuit resistance If either the 5 VDC or 24 VDC LEDs remains dark after switching on, the system

has not powered up. If either of the 5 VDC or 24 VDC LEDs of the PS 407 10AR remains dark for longer

than 1 or 2 seconds after it is switched on, the power supply module will not start up.

S7-400, M7-400 Programmable Controllers Module Specifications

A5E00069467-07

The following power supply modules will switch off in the event of a short circuit or overload after 1 s to 3 s. The module will try to restart after no more than 3 s. If the error has been eliminated by then, the module will start up. This applies to the following modules:

PS 405 4A (6ES7405-0DA01-0AA0) PS 407 4A (6ES7407-0DA01-0AA0) PS 405 10A (6ES7405-0KA01-0AA0) PS 407 10A (6ES7407-0KA01-0AA0),

PS 405 10A R (6ES7405-0KR00-0AA0) PS 407 10A R (6ES7407-0KR00-0AA0),

PS 405 20A (6ES7405-0RA01-0AA0) PS 407 20A (6ES7407-0RA01-0AA0)

Overload at 24 V

In the event of overload at 24 V the output current is electronically limited to a value between 100% and 150% of the rated value. If the voltage then goes below the undervoltage threshold of 19.2 V (–0/+ 5% corresponds to 19.2 V to 20.16 V), the modules respond as follows:

Power Supply Modules

release ≥5

release ≥7

• In the case of power supply modules with 4 A/0.5 A output current, the 24 V voltage is disconnected and reconnected at a repeat rate of approx. 0.5 s to 1 s until there is an output voltage that exceeds the undervoltage threshold.

• In the case of power supply modules with 10 A/1 A or 20 A/1 A output current, the voltage depends on the load impedance, and the module runs in characteristic curve mode.

After the overload has been eliminated, the voltage returns to the rated range and the green 24 V LED flashes. The CPU sets the EXTF LED (external fault) and saves the fault in the diagnostic buffer. You can trigger other responses, such as CPU STOP or a message to a control room, in OB 81 (power supply error). If OB 81 is not parameterized, the CPU continues as normal.

Overload at 5 V

In the event of an overload at 5V, the power supply modules with 10 A or 20 A output current can retain an output current of 16 A or 26 A for 300ms. The power supply modules with 4 A output current can retain an output current of 8 A for 300 ms. The CPU will then go to DEFECT afterwards. If the LED DC 5 V flashes on the power supply and is resettable with the FMR button, you will be able to perform a restart. The CPU will remain in STOP afterwards and will then require a memory reset.

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

3-15

Power Supply Modules

too l

(

Chapter 7)

BAF, BA TTF

The following table applies to power supply modules with one battery if the BATT INDIC switch is in the BATT position. It shows the faults indicated and lists how to remedy the faults.

Table 3-9 BAF, BATTF; BATT INDIC LEDs on BATT

LED

BAF BATT

H H Battery empty or missing

D H

H D Battery in order

D D Battery in order –

Cause of Fault Remedy

Insert new battery.

No backup voltage available

Battery empty or missing Insert new battery.

Battery has been stored for

ong

Press FMR momentary-contact pushbutton

Depassivate battery

see Installation Manual,

• Fault after plugging in a module:

No backup voltage available (short circuit)

Plugged-in module defective

• Fault after switching on: Remove all

modules and plug in individually

D = LED is dark; L = LED lights up;

3-16

S7-400, M7-400 Programmable Controllers Module Specifications

A5E00069467-07

BAF, BATT1F, BATT2F

The following table applies to power supply modules with two batteries if the BATT INDIC switch is in the 1BATT position. It shows the faults indicated and lists how to remedy the faults.

Nothing is indicated about the condition of any second battery that may be in use.

Table 3-10 BAF, BATT1F, BATT2F; BATT INDIC LEDs on 1BATT

Power Supply Modules

LED

BAF BATT1F BATT2F

H H D Battery 1 empty or missing

D H D

H D D Battery 1 in order

Cause of Fault Remedy

Insert new battery in

No backup voltage available

Battery 1 empty or missing Insert new battery in

Battery has been stored for too long

compartment 1. Press FMR momentary-contact pushbutton

Depassivate battery (see Installation Manual, Chapter 7)

• Fault after plugging in a

No backup voltage available (short circuit)

module: Plugged-in module defective

• Fault after switching on:

Remove all modules and plug in individually

D D D Battery 1 in order –

D = LED is dark; L = LED lights up;

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

3-17

Power Supply Modules

The following table applies to power supply modules with two batteries if the BATT INDIC switch is in the 2BATT position. It shows the faults indicated and lists how to remedy the faults.

Table 3-11 BAF, BATT1F, BATT2F; BATT INDIC LEDs on 2BATT

LED

BAF BATT1F BATT2F

H H H Both batteries are empty or

missing. No backup voltage available

D H H Both batteries empty or missing Insert new batteries in compartments 1

H H D Battery 1 empty or missing Insert new battery in compartment 1.

No backup voltage available (short circuit or overload)

Cause of Fault Remedy

Insert new batteries in compartments 1 and 2 Press FMR momentary-contact pushbutton

and 2 Press FMR momentary-contact pushbutton

Press FMR momentary-contact pushbutton

• Fault after plugging in a module:

Plugged-in module defective

• Fault after switching on: Remove all

modules and plug in individually

D H D

H D H Battery 2 empty or missing Insert new battery in compartment 2.

Battery 1 empty or missing Insert new battery in compartment 1.

Press FMR momentary-contact pushbutton

Battery has been stored for too long

No backup voltage available (short-circuit or overload)

Depassivate battery (see Installation Manual, Chapter 7)

Press FMR momentary-contact pushbutton

• Fault after plugging in a module:

Plugged-in module defective

• Fault after switching on: Remove all

modules and plug in individually

D D H

H D D Both batteries in order.

D D D Both batteries in order. –

Battery 2 empty or missing Insert new battery in compartment 2.

Press FMR momentary-contact pushbutton

Battery has been stored for too long

Depassivate battery (see Installation Manual, Chapter 7)

• Fault after plugging in a module:

No backup voltage available (short circuit)

Plugged-in module defective

• Fault after switching on: Remove all

modules and plug in individually

3-18

D = LED is dark; L = LED lights up;

S7-400, M7-400 Programmable Controllers Module Specifications

A5E00069467-07

3.6 Power Supply Module PS 407 4A; (6ES7407-0DA00-0AA0)

Function

The PS 407 4 A power supply module is designed for connecting to an AC line voltage of 120/230 VAC and supplies 5 VDC/4 A and 24 VDC/0.5 A on the secondary side.

Controls and Indicators of the PS 407 4A

PS 407 4A

407-0DA00-0AA0

INTF

BAF BATTF

5 VDC 24 VDC

• Fixing screw

• LEDs INTF,

BAF, BATTF, 5 VDC, 24 VDC

Power Supply Modules

FMR

• FMR pushbutton (Failure Message Reset)

• Standby switch (does not cut off mains)

Under cover

• Battery compartment

BATT. INDIC.

230

VOLTAGE

BATT OFF

• Switches BATT. INDIC.

BATT, OFF

• Voltage selector switch

• 3-pin plug-in power connector

• Fixing screw

Figure 3-2 Controls and Indicators of the PS 407 4A

S7-400, M7-400 Programmable Controllers Module Specifications A5E00069467-07

3-19

Power Supply Modules

ith i

Technical Specifications of the PS 407 4A

Programming Package

Associated programming package

Dimensions, Weight, and Cable Cross-Sections

Dimensions WxHxD (mm) Weight Cable cross-section

Cable diameter 3 to 9 mm

Input Rating

Input voltage

• Rated value

• Permitted range

System frequency

• Rated value

• Permitted range

Rated input current

• At 120 VAC

• At 230 VAC

Inrush current

• With rated voltage of 264 V

• With rated voltage of 132 V

Leakage current < 3.5 mA Overvoltage resistance In accordance with DIN

As of STEP7 V 2.0

25x290x217

0.78 kg

3x1.5 mm with wire end ferrule w use only flexible sheath cable)

120/230 VAC 85 to 132 VAC / 170 to 264 VAC

50 / 60 Hz 47 to 63 Hz

0.55 A

0.31 A

Peak value 15 A Half-value width 2 ms Peak value 18 A Half-value width 2 ms

VDE 0160, curve W2

(litz wire

nsulating collar;

Output Variables

Output voltages

• Rated values 5.1 VDC /24 VDC

Output currents

• Rated values 5 VDC: 4 A

24 VDC: 0.5 A

Max. residual ripple 5 VDC: 50 mV

24 VDC: 200 mV

Max. switching peaks 5 VDC: 150 mV

24 VDC: 500 mV

Idle conditions 5 VDC: 100 mA Base

Other Parameters

Protection class in accordance with IEC 60536

Overvoltage category II Pollution severity 2 Rated voltage U

0 < U

≤ 50 V

150 V < U

Buffering of power failures:

≤ 300 V

• At 50 Hz

• At 60 Hz

Power input 46.5 W Power loss 13.9 W Backup current Max. 100 µA at power

Backup battery (option) 1 x Lithium AA, 3.6 V /

Protective separation to IEC 61131-2

load required 24 VDC: Idling-proof

(no base load required)

I, with protective grounding conductor

Test Voltage 700 VDC

(secondary <–> PE) 2200 VDC

(primary <–> PE)

4.5 ms to 7.5 ms

6.5 ms to 8.5 ms

off

1.9 Ah Yes

3-20

S7-400, M7-400 Programmable Controllers Module Specifications

A5E00069467-07

Siemens S7-400, M7-400 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

Contents

General Technical Specifications

1.1 Standards and Approvals

1.2 Electromagnetic Compatibility

1.3 Shipping and Storage Conditions for Modules and Backup Batteries

1.4 Mechanical and Ambient Climatic Conditions for Operating the S7-400/M7-400

1.5 Information on Insulation Tests, Protection Class and Degree of Protection

1.6 Using S7-400 in a zone 2 explosion–risk area

Racks

2.1 Function and Structure of the Racks

2.2 The Racks UR1; (6ES7400-1TA01-0AA0) and UR2; (6ES7400-1JA01-0AA0)

2.3 The Rack UR2-H; (6ES7400-2JA00-0AA0)

2.4 The Rack CR2; (6ES7401-2TA01-0AA0)

2.5 The Rack CR3; (6ES7401-2TA01-0AA0)

2.6 The Racks ER1; (6ES7403-1TA01-0AA0) and ER2; (6ES7403-1JA01-0AA0)

Power Supply Modules

3.1 Common Characteristics of the Power Supply Modules

3.2 Redundant Power Supply Modules

3.3 Backup Battery (Option)

3.4 Controls and Indicators

3.5 Fault/Error Messages via LEDs

3.6 Power Supply Module PS 407 4A; (6ES7407-0DA00-0AA0)