Siemens S7-1500 PLC User manual

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www.siemens.com/simatic-technology

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Engineered with TIA Portal

SIMATIC Drive Controller

Motion control, technology and
SIMATIC S7-1500 PLC in the drive

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SIMATIC Drive Controller

The attractive solution, optimized for production machines

Easy handling

▪ Easy scalability: powerful interfaces, uniform

across all performance classes

▪ Central data storage (one SIMATIC Memory

Card) for controller and drive

▪ Less wiring and installation costs
▪ Efficient engineering in the TIA portal with

SIMATIC STEP 7 and SINAMICS Startdrive

Optimized for production machines

▪ Powerful for demanding applications
▪ Well equipped with interfaces, technology I/Os

and memory

▪ Fail-safe CPU and drive-integrated safety

functions for personal and machine safety

▪ High-speed outputs for ultra-short output delay

times and highest switching accuracy, e.g. for
output cams

Ultra-Compact – Ideal for mechanical
engineering

▪ SIMATIC S7-1500 controller, SINAMICS S120

Control Unit and technology I/Os in one space-

saving device

▪ Small compact design

▪ 2 performance classes

▪ CPU 1504D TF

▪ CPU 1507D TF

▪ SINAMICS Integrated,

based on CU320-2

Technology I/Os

S120 Control Unit

S7-1500 TF-CPU

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TIA Portal V16

The scalable Motion Control System Portfolio

2nd PROFINET IRT interface

High-performance Motion Control

4)

Gearing

1)

Output cams
Measuring input

Positioning

Speed control

Basic Midrange High-End

Basic
Controller

Standard CPU

Advanced
Controller

Standard CPU

T

Advanced
Controller

T-CPU

Engineered with TIA Portal

SIMOTION

Motion
Controller

Cross-PLC synchronous operation

3)

Camming & Gearing

2)

Kinematic functions
with conveyor tracking

5)

1)

Synchronization without specification of the synchronous position

2)

Synchronization with specification of the synchronous position

3)

In one project

4)

Cross-project synchronization; cams with dynamic size;

2 servo for axis groups

5)

planned for FW-Update V2.8.x (V16)

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The SIMATIC Controllers Portfolio

Always the right controller – Plus integrated added value!

Efficient
engineering

Innovative
design

Reliable
diagnostics

Safety
Integrated

Security
Integrated

CPU 1511T/TF
CPU 1515T/TF
CPU 1516T/TF
CPU 1517T/TF

Technology
Integrated

CPU 1515SP PC2 T (TF)

Basic Controllers

SIMATIC S7-1200

Advanced Controllers

SIMATIC S7-1500

Distributed Controllers

SIMATIC ET 200 CPU

System performance

Application complexity

Drive Controllers

SIMATIC S7-1500

Engineered with TIA Portal

New

Software Controllers

SIMATIC S7-1500

CPU 1511T/TF
CPU 1515T/TF
CPU 1516T/TF
CPU 1517T/TF

CPU 1515SP PC2 T (TF)

CPU 1504D TF
CPU 1507D TF

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SIMATIC Drive Controller – The ultra-compact and powerful

S7-1500 controller with SINAMICS S120 control unit inside

SIMATIC

Drive

Controller

Controller

Infeed

Motor

Modules

DRIVE-CLiQ

SINAMICS S120

CU320-2

Up to 6
servo drives

Further servo drives with additional
SINAMICS CUs

PROFINET

SINAMICS

S210

Ultra-compact Design

• S7-1500 TF-CPU and SINAMICS S120 drive

control in one device

• No additional space required for the PLC

Powerful

• Powerful TF-CPU with integrated SINAMICS

S120 drive control

• Well equipped with memory, interfaces and

technology I/Os

Easy scalable

• Uniform interfaces across all performance classes

(CPU 1504D TF / CPU 1507D TF)

• Additional drive systems (e.g. SINAMICS S120, S210)

can be connected via PROFINET.

Easy to use

• comfortable project planning in the TIA portal with

SIMATIC STEP 7 and SINAMICS Startdrive

• Low cabling and installation costs

• Central data storage on “one” SIMATIC Memory Card

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Number of axes and performance

Motion control with S7-1500 T-CPU

1517T/TF1516T/TF1515T/TF1511T/TF 1515SP

PC2 T/TF

10 Axes 30 Axes 80 Axes 128 AxesQuantity structure

1)

1517T/TF1515T/TF1511T/TF 1515SP

PC2 T/TF

1516T/TF

30 Axes

3)

55 AxesPerformance

1) 2)

5 Axes 7 Axes 70 Axes

Servo/IPO cycle time ≥ 2 ms ≥ 1 ms ≥ 1 ms ≥ 500 µs ≥ 500 µs ≥ 500 µs ≥ 500 µs

160 Axes

1507D TF

1504D TF

10 Axes

1504D TF

New

New

New

1507D TF

New

1)

Positioning axes2)At 4 ms Servo/IPO cycle time and 35% CPU load due to Motion Control3)Limitation by quantity structure

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Advanced Controller – SIMATIC S7-1500

CPU Portfolio will be enlarged by the SIMATIC Drive Controller

1 50 MB add. for C/C++ (PLC-RT)+500 MB for C/C++ appl. (RT/appl.) 2 At 4 ms Servo/IPO cycle time and 35 % CPU load due to Motion Control 3 No further TO´s applicable
4 Resources for Motion Control technology objects: Speed axis = 40 | Positioning axis = 80 | Synchr. Axis = 160 | Output cam= 20 | Output cam track= 160 | Measuring input= 40
5 Resources for Extended Motion Control technology objects: Cams = 2 | Kinematic objects= 30 | Leading axis proxy = 3

Technology CPU Standard

CPU

Open
Controller

Drive Controller CPU

CPU types

1511TF-1PN1515TF-2 PN1516TF-3

PN/DP

1517TF-3

PN/DP

1518F-4

PN/DP (MFP)

1

1515SP PC2

TF PN

1504D TF 1507D TF

Interfaces

Program memory
Data memory

225/225 KB

1 MB

750/750 KB

3 MB

1,5/1,5 MB

5 MB

3/3 MB

8 MB

4/6 MB

20 MB

1

1/1,5 MB

5 MB

2 MB

4 MB

6 MB

20 MB

Bit performance

60 ns 30 ns 10 ns 2 ns 1 ns 10 ns

Scale with motion control performance

Functions

Display, S7-1500 backplane bus SINAMICS S120 Integrated (incl. 12 DI, 8 DI/DQ)

additional PLC technology I/Os (8 DI/DQ)

Positioning axes

▪ Typical

2

▪ Maximum

3

5

10

7

30

55

80

70

128

128

128

30

30

10

30

55

160

Motion Control Resources

4

800 2.400 6.400 10.240 10.240 2.400

2.400 12.800

Extended Motion Control

Resources

5

40 120 192 256 − 120

120 420

PROFINET IO with IRT PROFINET IO with RT PROFINET basic communication (1 Gbit) PROFIBUS

1 2 3

1
1

112 112 112 111

2 3

111

2 3

NEW

112

3

1
1

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8 DI/DQ (PLC I/Os)

→ DI, DQ, Timer DI, Timer DQ, …

(High-Speed outputs)

12 DI, 8 DI/DQ (DRIVE I/Os, usable by PLC)
→ DI, DQ, up to 8 measuring inputs

4 x DRIVE-CLiQ

PN1: PROFINET IO IRT (3 ports / MRPD)

PROFIBUS (Master)

PN2: PROFINET IO RT
PN3: PROFINET (1 Gbit)

Slot for SIMATIC Memory Card

2 x 3 LEDs (3 x PLC / 3 x Drive)

7 segment display (diagnostics)

Function key (diagnostics, …)

PLC switch (RUN / STOP / MRES)

Eyelet for access protection

2 x USB 3.0 (currently without function)

fanless

24 V supply

SIMATIC Drive Controller

HW setup

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for up to 6

servo drives

Control Unit

SINAMICS

S120 CU320-2

Infeed

Motor

Modules

SIMATIC Drive Controller

Topology

Motors with/without
DRIVE-CLiQ­interface

DRIVE-CLiQ

SINAMICS

S120 CU320-2

for up to 6

servo drives

Terminal Modules
Sensor Modules

PROFINET
Industrial Ethernet

1)

Functional subset (no EPOS/DCC/…)

2)

No CX32-2 like SIMOTION D4x5-2

SINAMICS

S210

ET 200MP

ET 200SP

HMI

Controller

SIMATIC

Drive

Controller

A drive-based SIMATIC solution comprises the following components:

• SIMATIC Drive Controller (with integrated SINAMICS S120 drive control, based on CU320-2)

1)

• SINAMICS S120 components (infeed, motor modules, etc.)

• DRIVE-CLiQ communication, Terminal Modules, Sensor Modules, …

For more than 6 servo drives the drive quantity can be expanded,

e. g., via SINAMICS S120 CU320-2, SINAMICS S210, …

2)

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SIMATIC Drive Controller

Technology I/Os

Operating mode X142

I/Os (8 channels)

I/O

use

Functionality New

(in comparison to

SIMOTION D)

DI I/O area

TO 

Digital input (digital filter: 1 µs / 125 µs)

optional: process alarms for rising and/or falling edges

Process alarms

DQ I/O area

TO 

Digital output High-Speed

outputs

Timer DI I/O area

TO 

Acquisition of an associated time stamp for an edge at a digital input;
for up to 2 edges per cycle
→ e.g. for measuring inputs

Lost Edge Counter

in TO-DB

Timer DQ I/O area

TO 

Time-controlled switching of an output; for up to 2 edges per cycle
→ e.g. for output cam outputs

High-Speed

outputs

Oversampling DI I/O area

Acquisition of 32 signal states in regular intervals per cycle
(e.g. OB Servo)

New

Oversampling DQ

I/O area

Output of 32 signal states in regular intervals per cycle
(e.g. OB Servo)

New

Event / Period duration
measurement

I/O area

Measurement of number of edges and period duration (e.g. for a
simple rotation speed measurement with hole mask and photo sensor)

New

Pulse width modulation
PWM

I/O area

Output of a selectable time period with a defined pulse-pause ratio New

X142
I/Os
(PLC)

 Axis TO, e.g. for HW limit switch
 TO Output cam, TO Cam track
 TO Measuring input

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SIMOTION D

SIMATIC Drive Controller

Booksize Compact

Battery-free / fanless

Failsafe PLC

innovative technology I/Os

Decoupling of PLC and Drive

→ ES + FW separately upgradeable

Drive Engineering: Startdrive

no CX32-2 / no option slot with CBE30-2

Performance CPU 1504D TF  D425-2

1)

Performance CPU 1507D TF  >D435-2 … D445-2

1)

226 … 270 mm

depth

380 mm
height

3,7 – 4,3 kg

Fan/battery
module

Cooling fins
(≥ D445-2)

 2,4 kg

226 mm

depth

300 mm
height

SIMATIC Drive Controller

In comparison to SIMOTION D

Back

1)

The values depend on the type of load and can only be used for rough orientation.

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1

2

3

n

Number of axes and performance

The influence of motion control on the CPU

How is my
program influenced?

How many axes can be

processed in which time?

TIA Selection Tool!

SIZER!

Motion
Control

OB1

OB Servo

OB IPO

t

OB Servo

OB IPO

OB Servo

OB IPO

MC_
Prog

OB1

MC_
Prog

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Available

Motion Control Resources

1511T/TF 1515T/TF 1515SP

PC2 T/TF

1504D

TF

1516T/TF 1517T/TF 1507D

TF

800 2400 2400 2400 6400 10240 12800

Number of axes and performance

Number of technology objects/motion control resources

• Motion control resources correspond to the memory

that can be flexibly assigned with technology objects

• Every CPU has a specific number of available

motion control resources (e.g. S7-1515T has 2400)

• Identical quantity structure for S7-1500

and S7-1500 T-CPU

As the number of technology objects increases, the CPU requires more computation
time to process the technology objects → Motion control cycle becomes longer

Technology object

Required Motion
Control Resources

Speed axis

40

Positioning axis

80

Synchronous axis

160

External Encoder

80

Measuring input

40

Output Cam

20

Cam track

160

Selection guide –
SIZER and TIA Selection Tool

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Available Extended Motion Control Resources

1511T/TF 1515T/TF 1515SP

PC2 T/TF

1504D

TF

1516T/TF 1517T/TF 1507D

TF

40 120 120 120 192 256 420

Number of axes and performance

Number of technology objects/motion control resources

Technology object

Required Extended
Motion Control
Resources

Cam

2

Kinematics

30

Leading axis proxy

3

• Extended Motion Control Resources available

only for S7-1500 T-CPU

• Extended motion control resources correspond to the

memory that can be flexibly assigned with technology

objects

• Every CPU has a specific number of available

extended motion control resources
(e.g. S7-1515T has 120)

Selection guide –
SIZER and TIA Selection Tool

As the number of technology objects increases, the CPU requires more computation
time to process the technology objects → Motion control cycle becomes longer

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Selection tools – SIZER ‒ Selecting and

dimensioning drive systems including SIMATIC S7-1500

SIMATIC S7-1500 integrated in SIZER

Axes-related dimensioning

• S7-1500 CPUs incl. F-/C-CPUs and ET 200SP/pro CPUs incl. open controller

• S7-1500 T-/TF-CPUs

• Interface to the TIA Selection Tool (parts list exchange SIZER  TST)

Note: The SIMATIC Drive Controller is only included in the TIA Selection Tool.

• Assignment, SINAMICS drive system

• Graphic display of the CPU utilization level

• Fast selection and dimensioning without

configuring the drive system is possible

• The appropriate CPU at a glance

• Filtering/sorting options

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Ordering data

SIMATIC S7-1500 Drive Controller

CPU 1504D TF CPU 1507D TF

SIMATIC Drive Controller

• CPU 1504D TF

Order number: 6ES7615-4DF10-0AB0

• CPU 1507D TF

Order number: 6ES7615-7DF10-0AB0

SIMATIC Memory Card necessary.

When using SINAMICS Integrated, a memory card size of at least 12 Mbyte is recommended.
A memory card size of at least 256 Mbyte is required for firmware updates.

SINAMICS Runtime Licenses

• Safety Integrated Extended Functions

• Order number: 6SL3074-0AA10-0AA0

• Safety Integrated Advanced Functions

Order number: 6SL3074-0AA20-0AA0

• Technology Extension VIBX - Vibration absorber

Order number: 6SL3077-0AA00-5AB0

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Note

A SIMATIC memory card is required to operate
the CPU – and must be ordered separately

Ordering data

SIMATIC Memory Card

• SIMATIC S7 MEMORY CARD, 4 MB

Order number: 6ES7954-8LC02-0AA0

• SIMATIC S7 MEMORY CARD, 12 MB

Order number: 6ES7954-8LE03-0AA0

• SIMATIC S7 MEMORY CARD, 24 MB

Order number: 6ES7954-8LF03-0AA0

• SIMATIC S7 MEMORY CARD, 256 MB

Order number: 6ES7954-8LL03-0AA0

• SIMATIC S7 MEMORY CARD, 2 GB

Order number: 6ES7954-8LP02-0AA0

• SIMATIC S7 MEMORY CARD, 32 GB

Order number: 6ES7954-8LT03-0AA0

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TIP

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TIP

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TIP

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