Siemens S7-1500R, S7-1500H User manual

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Version 2020-12-13

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SIMATIC S7-1500R/H

V16

Unrestricted © Siemens 2020

Version 2020-12-13

▪ Motivation and Product Strategy ▪ System Overview ▪ System Redundancy and Network Configuration ▪ Communication

▪ S7-1500R/H and Safety

▪ HMI Connection

▪ Installation Recommendations

▪ New Features with TIA Portal V16 ▪ Remaining Restrictions ▪ Ordering Information

SIMATIC S7-1500 Redundant Systems

New

Unrestricted © Siemens 2020

Version 2020-12-13

Save on maintenance

Application solutions are mostly

complicated and difficult to maintain

Operation without persons locally

Maintenance trips can be better

planned

Preventing plant downtime

High availability during operation,

Avoidance of loss of production

Redundant systems reduce costs

Prevention of data losses

The data remain intact and long restart

times after a failure are eliminated.

Prevention of damages

Avoidance of unplanned production

stops where the product to be

processed would be permanently damaged

SIMATIC S7-1500 Redundant Systems

Motivation

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SIMATIC S7-1500 Redundant Systems

Product Strategy S7-1500R/H

Based on Standard S7-1500 CPUs and PROFINET

• Basis Hardware Standard-CPUs/Fail-safe CPUs

Transparent Programming

• Standard Engineering Tool TIA Portal

• Redundancy functions fully integrated in TIA Portal

• General handling like standard

• No deep Redundancy Know-How needed

Extensive Scalability

• Scalability of switch-over time

• Scalability of the Redundancy Architecture

• Scalability of the CPU Performance (1513 → 1517)

Step by Step Product Launch Strategy

• First release with basic redundancy functions

• First release will not include all standard and

redundancy functions

• Step by Step increasing of feature set in future versions

Unrestricted © Siemens 2020

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SIMATIC S7-1500 Redundant Systems

New

▪ Motivation and Product Strategy ▪ System Overview ▪ System Redundancy and Network Configuration ▪ Failure Scenarios

▪ Communication

▪ S7-1500R/H and Safety

▪ HMI Connection

▪ Installation Recommendations ▪ New Features with TIA Portal V16 ▪ Remaining Restrictions ▪ Ordering Information

Unrestricted © Siemens 2020

Version 2020-12-13

SIMATIC S7-1500 Redundant Systems

System overview

High Available – S7-1500H

CPU 1517H via Sync-Module 50 ms

Consistent concept –

Identical synchronization

process

Scaling of the switching

performance over the available

bandwidth of the sync connection

CPU type Synchronization Switchover time I/O systems

Type of connection

Redundant – S7-1500R

CPU 1513R / CPU 1515R via PROFINET Ring (MRP) 300 ms

ET 200SP and ET 200MP

Single connection (PN redundancy S2) and switched S1

1) ET 200eco PN M12-L in preparation 2) See slide Switched S1 Device

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SIMATIC S7-1500 Redundant Systems

PLC Hardware

CPU 1513R

-1 PN

6ES7513-1RL00-0AB0

CPU 1515R

-2 PN

6ES7515-2RM00-0AB0

CPU 1517H

-3 PN

6ES7517-3HP00-0AB0

Program /

memory

350 kB code

1,5 MB data

500 kB code

3 MB data

2 MB code

8 MB data

Interfaces

Firmware

V2.8 V2.8 V2.8

X1 X1 X1X2 X2 X3 X4

Short Distance <= 10m

Long Distance <= 10km

Fiber Optic Cable

Plastic Glass fiber

Sync module SFP

6ES7960-1CB00-0AA5 6ES7960-1FB00-0AA5

SFP = Small Form-factor Pluggable

X1: PROFINET IO Controller, Supports RT, MRP, Transport Protocol TCP/IP, Open User Communication X2: PROFINET Basic Services, Transport Protocol TCP/IP, Open User Communication

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PROFINET System Redundancy

Concept

PROFINET SR

A System with redundant PN

controllers and single or

redundant PN devices.

Three levels:

1. PN Controller

2. PROFINET Network

3. PN Device

Redundancy at one level is

independent of redundancy at

each other level.

PN Controller

PN Device

PROFINET

Network

2 or 4 connections

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PROFINET System Redundancy

PROFINET IO Network

S1 Device

S → Single interface

1 → one connection to one PLC

IM IO

PROFINET IO Network

IM IO

S2 Device

S → Single interface

2 → can switch between two connections

PROFINET IO Network

IM IOIM

R1 Device

R → Redundant interface

1 → each interface has one connection to

one PLC

Standard PLC + R/H For R/H PLC Future 1500H release

S1 Mode S2 Mode R1 Mode

PLC

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PROFINET System Redundancy

Siemens PN IO-Devices with PN S2 Support

ET 200SP - IM155-6PN HF (FW>=4.2)

6ES7155-6AU01-0CN0

6ES7155-6AU30-0CN0

ET 200MP - IM155-5PN HF (FW>=4.2)

now also available with active backplane.

6ES7155-5AA00-0AC0

PN/PN-Coupler 6ES7158-3AD10-0XA0

I/O-Systems

ET 200eco PN M12-L 6ES7 14*-6**00-0BB0

1) In Vorbereitung

New

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PROFINET System Redundancy

Siemens PN IO-Devices with PN S2 Support

SCALANCE XC-200 Serie 6GK5 2 . . - . . . 00 - 2 . C2

SCALANCE XF204-2BA

6GK5 204-2AA00-2GF2

Switches

SCALANCE XP-200 Serie

6GK5 2 . . - 0 . A00 - . . S6

Drives

S120, CU310-2PN (FW >=5.2)

(with gsdml)

6SL3040-1LA01-0AA0

S120, CU320-2PN (FW>=5.2)

(with gsdml)

6SL3040-1MA01-0AA0

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Network Configuration with S7-1500R/H

Requirements

Requirements for the

PROFINET network

configuration

• MRP Ring (default setting in the configuration)

• PN IO only at X1 interface

• PLC’s need to be part of the

ring

• S7-1500R → no devices in the

connection between the two

PLC‘s

• PN Devices need to support

PN System redundancy NAP S2 (V1.11)

High Available – S7-1500HRedundant – S7-1500R

Sync

Primary Backup

Single MRP Ring

H-Sync

Primary

Backup

Single MRP Ring

ET 200SP ET 200MP ET 200SP ET 200MP

Max. 16 devices in ring

*) Recommendation

Max. 50 devices in ring

Version 2020-12-13

Network Configuration with S7-1500R/H

Basic System Configuration for R-CPU

Structure

MRP-Ring must be connected to the X1 - Port

Synchronization over PN-Ring – no device in this segment

S1 Devices should be connected via a switch to the ring

S2 Devices can be integrated into the ring or also separated

with a switch

PNPN

CPU 151xR Primary

CPU 151xR Backup

MRP Ring

Switch

1) Reason: S1 devices do not forward H-sync telegrams during a MRP reconfiguration phase. This would lead to a high PLC cycle time in the case that segment is interrupted.

See chapter „H-Sync Forwarding“ in the system manual of S7-1500R/H for details.

Version 2020-12-13

Network Configuration with S7-1500R

Length of the synchronization connection

Direct link up to 100 m

Fiber optic link (media converter) up to 3 km

≤100 Meter

≤ 3 km

CPU 1513R CPU 1515R

Version 2020-12-13

Configuration example

CPU 1515R

Panel

Switch

PNPN

CPU 1515R Primary

CPU 1515R

Backup

MRP-RING

Switch

PC Standard PLC

Panel

S2S2

Version 2020-12-13

Network Configuration with S7-1500H

Length of the synchronization connection

≤10 Meter

≤10 km

The sync cables are redundant. The loss of one fiber optic cable has no impact on the runtime behavior.

Short distance Sync modules

up to 10 Meter (LED)

Long distance Sync modules up to 10 km

CPU 1517H

Version 2020-12-13

Network Configuration with S7-1500H

Basic System Configuration

CPU 1517H Primary

CPU 1517H Backup

MRP-RING

Structure

MRP-Ring must be connected to X1 - Port

Synchronization over Sync-Modules –

Device connection possible

S1 and S2 devices can be integrated into the MRP ring

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