Siemens RWI65.02 User Manual

Siemens Building Technologi es CM2N3204E / 05.2001 Landis & Staefa Divisi on 1/20
3
204
AEROGYR™
Controller
RWI65.02
Compact unit providing control and supervisory functions, operating voltage AC 24 V, signal voltage DC 0...10 V. Connection to Landis & Staefa building automation systems by means of communication cards
In ventilating and air conditioning plants with
hot water heating coils or electric air heater batteries
direct expansion cooler batteries or chilled water cooling coils
recirculated air dampers or heat recovery (HR) equipment
The RWI65.02 is used to:
Control
– the room-supply air temperature or extract air-supply air temperature (cascade
control) with adjustable minimum and maximum limitations
– the room-supply air temperature or extract air-supply air temperature (cascade
control) with room or extract air-dependent shifting minimum and maximum
limitations (displacement ventilation) – the supply air temperature – the CO
2
/VOC content of the room air (demand-controlled ventilation) – single- or two-speed fans – air coolers – chillers – HR equipment – hot water heating coils (with preheating) – electric air heater batteries (with fan overrun) – circulators in hot or chilled water circuits (load- or outside temperature-dependent) – air damper actuators (with recirculated start-up circuit for modulating dampers) – regulating units in hot and chilled water circuits
. . . .
Use
CM2N3204E / 05.2001 Siemens Building Technologies 2/20 Landis & Staefa Division
Supervise
– the air flow in air ducts – overloads of circulators, fans and chillers – overtemperatures of electric air heater batteries – risk of fire or smoke – risk of frost – efficiency of the heat recovery equipment
Name Type reference Remarks FLN communication card AZI65.1
1)
see data sheet 3206
LON/BACnet communication card AZI65.2
1)
see data sheet 3207
LPB communication card AZI65.3
1)
see data sheet 3208
Instructions (de, fr, it) ARG65.43
2)
included, if ordered
Instructions (en, sv, fi, no) ARG65.44
2)
included, if ordered
Instructions (nl, es, da) ARG65.45
2)
included, if ordered
Instructions (sk, hu) ARG65.47
2)
included, if ordered
1) Optional
2) Consists of operating card 2, operating instructions, and m ounting instructions
When ordering the controller, please indicate the type reference RWI65.02. To ensure
the unit is supplied with the correct language version of the instructions, indicate the type reference of the instructions required, e.g., ARG65.44 (for English, Swedish, Finnish, Norwegian).
Communication cards must be ordered separately, e.g., AZI65.1.
Controllers and poss. communication cards are packed and supplied separately.
Name Type reference Data sheet Temperature sensor QAA24, QAA26 1721
QAM22..., QAE21.9..., 1771, 1792 QAE22… 1771, 1792, 1791 QAD22..., QAC22, 1801, 1811 QAA64 1722 QAF63.2, QAF63.6 1821
CO
2
/VOC sensor QPA63... 1958 Processor for ventilation demand AQP63.1 1959 Remote setpoint transmitter QAA26 1721
FZA21.21, FZA61.11 3470, 3471
Signal source RVL55, 2602
PTM1.2Y10 8161
Actuator GDB161.1E; GDB163.1E 4634
GDB161.2E; GDB163.2E 4664
Automatic sensor identification (ASD logic), including type of sensor (active or passive). Automatic activation of optimum controller configuration through ACC logic which, via ASC, identifies the intended use of the control function. As a result, the control is optimally matched to the plant. P-band and integral action time (TN) are separately adjustable so that P-control (with integral action time TN = 0) or PI control can be selected. The controller is supplied as a PI controller. The setpoints of both heating and cooling can be adjusted separately. Overlapping of heating/cooling sequences is not possible. For controlling mixed air dampers or HR equipment, both the operating action and the operating mode can be selected. The actual values of the various outputs are permanently displayed.
Accessories
Ordering
Equipment combinations
Technical design
Control
Siemens Building Technologi es CM2N3204E / 05.2001 Landis & Staefa Divisi on 3/20
Room-supply air temperature or extract air-supply air temperature cascade control.
Connection of the room or extract air temperature sensors (terminal B1) and supply air temperature sensors (terminal B2) automatically activates cascade control. With cascade control, the room or extract air temperature is maintained at a constant level. The room or extract air temperature represents the controlled variable whose setpoint can be read and adjusted on the controller’s second operating level. The supply air temperature is shifted in dependence of the deviation of the room/extract air temperature from the setpoint of room/extract air temperature. The extent of setpoint shift is calculated via cascade authority (adjustable from 0 to 20). – Room supply air temperature or extract air supply air temperature cascade control
with fixed supply air limitations (mode of control 1). If the supply air temperature drops below the limit set on the controller, the integrated minimum limitation takes over control and prevents the supply air temperature from dropping farther. The set limit is maintained at a constant level. The same considerations apply to maximum limitation.
– Room-supply air temperature or extract air supply air temperature cascade control
with shifting supply air limitations (displacement ventilation) (mode of control 2). The shifting limits of the supply air temperature are calculated in dependence of the actual room or extract air temperature, whereby the supply air temperature must remain within the boundaries dictated by the selected values of minimum and maximum limitation.
Supply air temperature control (mode of control 3).
If a supply air temperature sensor (terminal B2) is connected, supply air temperature control is automatically activated. With this mode of control, the supply air temperature is maintained at a constant level.
The required mode of control can be selected.
The RWI65.02 is a sequence controller with three modulating outputs (Y10 = heating, Y20 = cooling, Y30 = HR) and one switching output (Q13/Q24 = cooling). It allows for control sequences using both operating actions, for dampers and HR equipment. Both operating action and control sequences are adjustable (DIL switches no. 4 to 7).
100
Y30
min
Y10
/Y30
Y30
/Y10
Y20
SA
SD
T
w
h
w
c
X
P1
T
n1
X
P3
T
n3
X
P2
T
n2
Y
[ % ]
3204D03E
(DtPnt 33)
(DtPnt 32)
(DtPnt 6)
The basis used for compensation are the setpoints selected on the controller. These basic setpoints can be shifted as follows:
Compensation of the controller setpoint in dependence of the outside temperature
(terminal B4); with this function, summer/winter compensation is integrated in the controller; the compensation characteristic is adjustable
Compensation by means of an active or passive setting unit, either as an absolute
setpoint or in the form of setpoint shifting via signal input "Z"
Compensation across the entire setpoint range from an L&S building automation
system via the FLN bus, LON/BACnet bus or LPB bus communication card, depending on the respective system
Temperature control
Control sequences and operating action
Function diagram
Setpoint compensation
CM2N3204E / 05.2001 Siemens Building Technologies 4/20 Landis & Staefa Division
This function is intended to make optimum use of the cooling energy supplied to the plant. Based on the measured differential of outside and room or extract air tempera­ture, the plant is operated either with reduced amounts of outside air or with heat recovery. The controller then overrides normal control and acts on position signal output Y30 to position it to 100 % with HR (DC 10 V) or to Y30
min.
. This function can be
selected (DIL switch no. 3).
10
0
T
B4 < B1
B4 > B1
B4 > B1
10
0
10
0
Y30
[V]
min
Y30
min
Y30
00
B4 < B1
T
10
0
2 K
2 K
Y30
[V]
Y30
[V]
Y30
[V]
T
T
3204D02E
Mixing dampers
HR equipment
During non-occupancy periods, "Unoccupied heating mode" or "Unoccupied cooling mode" is automatically used, provided enabling took place (can be set for each function) and the respective preconditions are met. The factory set minimum operating time is 30 min (adjustable from 0 to 12 h).
"Unoccupied heating mode" becomes active when the set supporting level for heating (adjustable from 0 to 30 °C) is reached. Heating is provided until the room or extract air temperature exceeds the supporting level by 1 K. In that case, the fans run at speed I or II (depending on the preselected speed). Outputs Y20 and Y30 with operating action " \ " are disabled (0 %).
"Unoccupied cooling mode" becomes active when the set supporting level for cooling (adjustable from 20 to 50 °C) is reached. Cooling is provided until the room or extract air temperature drops below the supporting level by 1 K. In that case, the fans run at speed I or II (depending on the preselected speed). Outputs Y10 and Y30 with operating action " \ " are disabled (0 %).
During non-occupancy periods in the summer, this function is automatically activated if – the function has been enabled
– both the room and the outside temperature exceed their adjusted limits, and – the difference between room and outside temperature exceeds the set value.
If the function is activated, cool outside air is drawn into the building. In that case, the fans run at speed I or II (depending on the preselected speed). Outputs Y10, Y20 and Y30 with operating action " \ " are disabled (0 %). The factory set minimum operating time is 30 min. It is adjustable (from 0 min to 12 h).
20
22
24
26
18
16
14
12
t
Nmin
T
[°C]
R/A
t
T
T
R
A
Room temperature limit (DtPnt 12)
Outside tem perature limit (DtPnt 13)
Night purging active
(DtPnt 15)
End of occupancy time
Beginnning of occupancy time
Delta (DtPnt 14)
3204D04E
Maximum Economy Changeover (MECH)
Unoccupied heating and cooling mode
Night purging
Function diagram
Siemens Building Technologi es CM2N3204E / 05.2001 Landis & Staefa Divisi on 5/20
For ventilating and air conditioning plants using hot water heating coils: All values for frost protection (response temperatures, setpoints, P-bands, and integral action times) are preset and can be changed. The temperature is acquired either in the water circuit or at the air outlet of the hot water heating coil.
The protective actions are the following:
Continuous opening of the heating valve, activation of the hot water circulator
Deactivation of the fan or closing of the air dampers
Maintaining the temperature when the fans are deactivated (only on the water side,
setpoint "Standby controller")
Fault status signal when there is risk of frost
Use of the following sensors is a prerequisite: QAE21.9 or QAD22 for frost protection on the water side. QAF63.2, QAF63.6 for frost protection on the air side.
T Temperature in the hot water heating coil’s circuit, or air temperature just after the
heating coil Q Load Y Manipulated variable Y10 Control command "Heati ng val ve" Q13/Q14 Relay output "Hot water circulator or electric air heater battery" Q33/Q34 Relay output "Fan speed I" Q33/Q44 Relay output "Fan speed II" X
pd
P-band "Frost protection c ont rol l er" (data point 18) X
pn
P-band "Standby controller" (data poi nt 19) w
w
Frost alarm value (data point 16) w
wn
Setpoint "Standby controll er" (data point 17) t
Pmin
Min. running time of hot water circ ul ator (data point 48)
This function enhances comfort and optimises energy consumption in rooms with varying occupancy levels. An integral CO
2
/VOC controller reduces the CO2 or
CO
2
/VOC concentration in the room. The P-band, the switching values for the fan speeds, and the design value at full occupancy are adjustable; the switching differential is 160 ppm. Using the sensors connected to signal inputs Z, B1 and B2, the controller acquires the actual temperature and CO
2
values. If CO2 or CO2/VOC concentrations in the room exceed the switching value of fan speed I + ½SD, the temperature controller is activated and the fan runs at speed I. The temperature controller maintains the prese­lected setpoint (Comfort or Economy). If CO
2
or CO2/VOC concentrations increase further, fan speed II is activated. Between this function and the step output of the scheduler program, maximum value selection takes place, with both functions having the same priority. In the case of systems with recirculated air dampers, damper control is activated also. Here, Y30 minimum limitation, recirculated air start-up mode, and the frost protection controller with a higher priority act on the Y30 control signal.
Frost protection (on the water or air side)
Function diagrams
100 100
Y
[ % ]
0
0
TQ
Q33/Q34 Q33/Q44
Q13/Q14
Y10(P) Y10(PI)
Q13/Q14
100
0
T
Y10(P)
Q13/Q14
Y
[ % ]
Y
[ % ]
2 K
X
Pn
t
Pmin
t
Pmin
t
Pmin
X
Pd
½ X
Pd
2 K
w
wn
w
w
w
w
On the air and the wate r s i de
Plant ON Plant OFF
On the air and the water s i de
On the air side
3204D05E
(DtPnt 16)
(DtPnt 48)(DtPnt 48)
(DtPnt 17)
(DtPnt 48)
(DtPnt 18)
(DtPnt 16)
Legend
Demand-controlled ventilation
CM2N3204E / 05.2001 Siemens Building Technologies 6/20 Landis & Staefa Division
Integral limit controller for HR equipment such as thermal wheel type heat exchangers, plate heat exchangers, and glycol circuits: Setpoint, P-band and integral action time are adjustable. The limit controller is active only when the plant is in operation (fan speed I or II). Using the sensors connected to signal inputs Z, B1 and B2, the controller acquires the actual temperatures. The manipulated variables delivered by the integral limit and temperature controllers are compared with one another with the help of a priority selector which selects the manipulated variable with the smallest value (minimum selection). This manipulated variable reduces the output of the HR equipment. Since a certain amount of heat is not now available from the HR equipment, the balance is delivered by a downstream air heater battery (terminal Y10).
An additional sensor must be installed if this function is used. Three temperature values (temperature behind the heat recovery equipment, outdoor air and extract air tempera­tures) are required to calculate efficiency. The calculated value is shown on the control­ler and it generates an alarm if it falls below an adjustable threshold value. To display data points 103 to 111, set DIL switch No. 2 to the left (ON). The efficiency calculation acts as a fault indicator, for example, for defective, polluted or incorrectly connected heat recovery equipment. This function (display/alarming) is supported by the integration solutions FLN (AZI65.1 / UNIGYR, VISIONIK) and LON/BACnet (AZI65.2 / DESIGO 30). When this function is used, the Z-input is not available for other functions.
The start-up mode is only used with the heating sequence Y30 with operating action "/" (plants using recirculated air dampers). On plant start-up, either supply air temperature control or one of the two cascade control modes is activated. The period of time for start-up mode can be set from 0 s to 60 min. During this time, the cooling sequence (Y20) is disabled and the hot water circulator (Y10) is activated. The plant operates with 100 % recirculated air (pre-purging). In the case of plants that use outside sensors, this f unction becomes active only at outside temperatures below 15 °C. In the case of plant start-ups initiated by "Unoccupied heating mode", "Unoccupied cooling mode" or "Night purging", this function remains inactive.
Plant operation can be controlled from the following locations: Manual switch (operating level 1: buttons 1 to 4), communication (FLN bus), "External switch" (E7, E8), "Extended operation" (E7, E8), scheduler program, "Demand con­trolled ventilation", "Unoccupied heating mode", "Unoccupied cooling mode", night purging, fault, commissioning.
From an external switch:
The functions of the manual switch on the RWI65.02 (operating level 1, buttons 1 to 4) can be provided by a 4-step rotary switch with two levels.
By the function "Extended operation":
When a pulse (of at least 3 s) is fed to E7, the plant is operated at fan speed I; When a pulse (of at least 3 s) is fed to E8, the plant is operated at fan speed II.
Scheduler program:
The scheduler integrated in the RWI65.02 facilitates the setting of four switching times per day; each switching time can be assigned a fan switch position (off, speed I, or speed II) and a setpoint pair (Economy and Comfort); the settings are made on operating level 3.
Summer-/wintertime changeover
This function prevents freeze-up of the hot water heating coil at low outside temperatures (especially in plants that use on/off dampers). The period of time during which preheating is active can be adjusted from 0 s to 10 min. When the plant is switched on, only the hot water circulator (Q13/Q14) initially is activated while the hot water valve (Y10) is fully open.
A
nti-icing protection fo
r
HR equipment
Efficiency supervision of the heat recovery system
. . . . . . . . . . .
Start-up mode
Control
Switching the plant via control inputs E7 and E8
Timer
Preheating time
Siemens Building Technologi es CM2N3204E / 05.2001 Landis & Staefa Divisi on 7/20
To protect the plant, fan speed II is disabled when outside temperatures are very low. The outside temperature at which this function is activated depends on the set value (adjustable from
50 °C to +150 °C). To prevent the controlled system from oscillating
at greatly varying outside temperatures, the RWI65.02 operates with a fixed hysteresis of 2 Kelvin.
This function is used in connection with outside air handling to save energy (predomi­nantly in rooms with low occupancy levels). The damper sequence (Y30) with operating action " / " is not implemented as a control sequence. During plant operation, the damper is preset to a fixed position. The fixed value of the manipulated variable for the air dampers is adjustable from 0 to 100 % (Y30 minimum limitation).
For the hot water pump (DIL switch no. 8 must be in position "Hot water heating coil")
To avoid damage during plant off times, there are three settings: – The pump is activated permanently;
the pump is activated for 30 s at 24-hour intervals after the last operation, or
– The pump runs continuously when the outside temperature is below 5 °C; the
minimum pump running time (adjustable from 0 s to 30 min) is maintained
– The pump is periodically activated, i.e., the pump is activated for 30 s after the last
operation according to the selected time (adjustable from 5 min to 24 h)
For the chilled water pump
To avoid damage during plant off times, it is possible to select periodic pump run. If this function is enabled (selectable), the pump is activated for 30 s every afternoon at
15.00.
Forced run-up
The fan is always started via the first speed. If the second s peed is selected right from the start, the first speed is first activated. Switching to the second speed takes place only when the set time has elapsed (adjustable from 0 to 5 min).
Rundown time
When switching down from the second to the first speed, the RWI65.02 deactivates the second speed, and the first speed is activated only when the preset time has elapsed (adjustable from 0 s to 5 min).
In plants using hot water heating coils:
– Continuous checkback signals on the operational status of the plant and on the
status of the hot water circulator, based on the signals received from supervisory
elements such as flow switch and overload protection – Continuous supervision of risk of frost – Switching on and off depending on the selected alarm priority ("A" or "b")
In plants using electric heater batteries:
– Continuous checkback signals on the operational status of the plant and,
especially, on that of the electric heater battery, based on the signals received from
supervisory elements such as flow switch, overload and overtemperature protection – Switching on and off depending on the selected alarm priority ("A" or "b")
In plants with heat recovery systems
– Continuous efficiency evaluation
In plants using chilled water cooling coils/chillers:
– Continuous checkback signals on the operational status of the plant and on the
status of the chilled water circulator or chiller, based on the signals received from
supervisory elements such as flow switch and overload protection – Switching on and off depending on the selected alarm priority ("A" or "b")
Disabling of fan speed II at low outside temperatures
Fixed preset damper position
Periodic pump run (pump kick)
Forced run-up and rundown time for fans
Supervision
. . .
CM2N3204E / 05.2001 Siemens Building Technologies 8/20 Landis & Staefa Division
The RWI65.02 is able to acquire and handle eight fault status signals from plant elements and statuses. When the front door is closed, the signals are shown in lines 9 and 10 of the display as follows:
I,II
E6E4
E1
E2
E5
B9
E3
p
10
9
A 0 b 0
3204Z01
1 2 0
1234
657 8
1 Supervision of risk of frost (signal input B9)
Display: 0 = normal, "A" or "b" = frost alarm
2 Supervision of air flow (signal i nput E2)
Display: 0 = normal, 1 = st art phase, "A" or "b" = faulty flow
3 Overload of chiller or chilled water circulator (signal input E4)
Display: 0 = Q13/Q24 cooling deacti vated, 1 = Q13/Q24 cooling activated, "A" or "b" = cooling at fault
4 Freely available, e.g. for f i l ter supervision (signal input E6)
Display: 0 = normal, 1 = st art phase, "A" or "b" = fault at E6
5 Overload/overtemperature at hot water c i rculator or electric heater battery (si gnal i nput E3)
Display: 0 = Q13/Q14 heating deactivat ed, 1 = Q13/Q14 heating activated, "A" or "b" = pump or electri c heater battery at fault
6 Overload of fan (signal input E5)
Display: 0 = Q33/Q34/Q44 fans deactivated, 1 = Q33/Q34 fan speed I activated, 2 = Q33/Q44 fan speed II activated, "A" or "b" = fan at fault
7 Supervision of f i re/smoke (signal input E1)
Display: 0 = normal, "A " or " b" = fire/smoke alarm
8 Heat recovery equipment efficiency supervision (s i gnal i nput Z)
display: no pointer = normal, vi sible pointer = efficiency is below the s et alarm threshold.
Depending on the priority, fault status signals are indicated by a flashing "A" or "b" in the display (with efficiency supervision using pointer) and by a flashing red LED located on the acknowledge button on the unit front. Depending on the priority coding of contact output F91 ("A" and "b" or "A" or "b"), the fault status signal can also be passed on to F91 as a common fault status signal. For each status input, the priority of the fault status signal ("A" or "b") can be selec ted. Each of the status inputs E1 through E6 can be matched to the type of contact of the respective signal element (N.O. or N.C. contact). For status inputs E2 and E6, alarm delays to prevent false alarms are also available.
Any fault displayed can be acknowledged from the acknowledgment button on the unit front. When a fault is acknowledged, the priority display changes from flashing to steady and the centralized fault status signal at centralized alarm output F91 is cancelled.
The display of a priority "b" fault status signal goes out when the signal is no longer present at the fault status signal input. When no other fault status signal is present at the fault status signal inputs, the display in the acknowledgment button changes from red to green.
The fault status signal indications (display and acknowledgment button) for a priority "A" fault can be cancelled by pushing the acknowledgment button again, as long as no other fault status signals with priority "A" are present.
For the effects of the fault status signals at the outputs of the RWI65.02, refer to the function flow diagrams on the last page of this data sheet.
Fault status signals and signalling
. . . . . . . . . . . . .
Legend
. . . . . .
A
cknowledging the fault
status signal
. . . . . . . . . .
Siemens Building Technologi es CM2N3204E / 05.2001 Landis & Staefa Divisi on 9/20
The controller consists of a controller insert and the base. The controller insert accommodates all operating elements and the electronic circuits. It is secured to the base by two screws which are designed such that they push the insert away from the base when loosened. An EEPROM stores all setting values. In the event of a power failure, the setting values are retained for an unlimited period of time. The reserve for weekly scheduling (typically 48 hours) is contained in the controller insert. As a result, the insert can be removed from its base without affecting the actual time settings. The base is made of plastic and is designed for both wall and flush panel mounting. In the case of flush panel mounting, the controller is secured by a clamp. The base carries four terminal blocks and a terminal strip for establishing the electrical connections with the controller insert.
The RWI65.02 is operated from four operating levels: information level, setting level, scheduler program level, and commissioning level.
When the front door is closed, the display shows the following information: Selection of operation (black pointer), manipulated variables, temperatures, weekday, time, and status information. The following settings can be made (if not disabled): operating mode (Automatic, fan speed II, fan speed I, Standby), time of day, weekday, and daylight saving or standard time (summer- or wintertime).
I
II
B9E3E2E5E4E1E6
∆∆∆∆
P
100
0
100
19.5
17.5
12.4 1
22.45 A0b0 120
1 2 3 4
5 6
7 8
131211109
3204Z02
1 2 3 4 5 6 7 8 9
10
+1h
1...7
2
Y 30
Y 10
Y 20
I,II
I,II
T
T
Landis & Staefa RWI65.02
T
1 Button for automatic plant operation ( ) 2 Button for plant operation using fan speed 2 ( II ) 3 Button for plant operation using fan speed 1 ( I ) 4 Button for Standby mode (incl. fros t protection) 5 Black pointer, indicates plant operat i on selected with the manual switch (buttons 1 to 4)
6 Button for setting the current weekday (Mo = 1 .... S u = 7)
7 Button for setting the actual time 8 Black pointer, indicates that the clock is set to daylight saving (summer) time (no indi cation =
standard (winter) time) 9 Operating card 1 (for operating level 1) 10 LED (green) for indication of the plant’ s operational status (fans ON = LED lit , OFF = dark) 11 Universal button with LED (red) for indicat i on, acknowledgement and resetting of fault statuses 12 Buttons for adjustments 13 Keyhole to open the front door (key enclosed)
Mechanical design
Operation
Information level (operating level 1)
Front door closed
Legend
CM2N3204E / 05.2001 Siemens Building Technologies 10/20 Landis & Staefa Divisi on
After opening the front door, operating card 2 can be accessed: the 10 lines of the front page (operating level 2) show the setting and display options required for operation. With the exception of lines 5 and 8, the values can be readjusted when operating level 2 is active. Line 5 displays the actual setpoint of heating (black pointer). After pressing button 5, the actual setpoint of cooling (no black pointer) is displayed. When pressing both buttons at the top (lines 1 and 2) simultaneously for two seconds, the scheduler program level appears. The relevant text is located on the rear of operating card 2. Closing the front door automatically reactivates operating level 1.
1 2 3 4 5 6 7 8 9
10
1 2
345
Max. supply air temp.
Min. supply air temp.
Running mode Data point number Data point value
Heating Cooling
Cooling
Heating
Heating Cooling
3204Z03E
Set point
Actual
Economy
Comfort
1 Front door 2 Space for operating card 1 and Operating I nstructions with normal operation data point list and
description of operating m ode di splay 1 through 10 (operating level 2, line 8) 3 Cover with operating card 2 (front: operating l evel 2, rear: operating level 3) 4 Display window with ten lines 5 Function buttons to c hange the setpoints
The DIL switches for the configuration of the RWI65.02 are located behind the cover. To view or change settings, open the front door and remove the cover.
1 2 3 4 5 6 7 8 9
10
3204Z04
8
7
6
5
Y10 Y30
Y30
Y10 Y10
4
3
2
1
Test Run
8 7 6 5 4 3 2 1
Y30
Y30 Y10
Y30 Y30
The controller is supplied with the DIL switches set to OFF (factory settings). The switch positions have the following meaning:
Setting level (operating level 2) and scheduler program level (operating level 3)
Front door open
Legend
Configuring the unit with DIL switches
Front door opened, cover removed
Siemens Building Technologi es CM2N3204E / 05.2001 Landis & Staefa Divisi on 11/20
No. ON Position OFF Position
8 Electric heater battery
1)
Hot water heating coil
2)
7 Operating action Y10 " / " Operating action Y10 " \ " 6 Output Y30 disabled Output Y30 enabled 5 Comfort (first Y10, then Y30) Economy (first Y30, then Y10) 4 Operating action Y30 for mixing dampers Operating action Y30 for HR
systems 3 Without MECH function With MECH function 2 Display "Heat recovery equipment no display "Heat recovery
efficiency supervision" equipment efficiency supervision"
1 Test function for production Normal DDC operation
(cannot be used)
1) Fan overrun is automatically activated
2) Frost protection controll er i s automatically activated
The RWI65.02 can communicate with an active bus device (master) with the aid of – the FLN (Floor Level Network) communication card AZI65.01 or – the LON/BACnet (Local Operating Network with BACnet protocol) communication
card AZI65.02 or – the LPB (Local Process Bus) communication card AZI65.03 each card contains the electronic circuits required for communication. The compartment be-comes accessible after opening the front door and removing the cover. The communication card slides into its compartment in grooves. Fitting the FLN communication card in the RWI65.02 requires no re-commissioning, but only bus registration for data exchange on the network.
Eighty percent of the plastic materials used can be recycled. In place of NiCd batteries, the controller has a super capacitor which requires replacement every two years and improves operating safety and environmental protection.
The controller requires AC 24 operating voltage. The transformer must be suitable for safety extra-low voltage (SELV), 100 % duty, and must have separate windings. Fuses, switches, wiring and earthing must comply with all local safety regulations. The limitations cannot be used as safety functions. These always require separate safety devices. All important variables required for commissioning if known at the time of planning must be indicated on the plant documentation (connection diagrams, etc.).
For additional information on the RWI65.02, please refer to the Reference Manual, ordering no. CM2Z3204E. It contains application examples, detailed function descriptions, a data point list for commissioning, safety notes, etc.
The controller has been designed for wall mounting (in an open space or inside a control panel) or flush panel mounting (control panel front, console, etc.). Observe the permissible ambient conditions. Begin by mounting and wiring the base. The cables inside the base must be accommodated so that you can easily fit the card.
Secure fixing screws only after commissioning. The controller is supplied complete with mounting instructions.
For commissioning, the Reference Manual, ordering no. CM2Z3204E, is required.
When commissioning the plant, check all functions of the controller and of the communication card (if present) as well as the wiring of the connected units.
. . .
Communication cards AZI65...
Recycling, environ­mental protection, operating safety
Engineering notes
Fitting notes
Commissioning notes
CM2N3204E / 05.2001 Siemens Building Technologies 12/20 Landis & Staefa Divisi on
The controller is supplied with factory set control functions and parameters. If required, configure the RWI65.02 for various logical functions such as electric heating which is also subject to specific safety regulations. You can change the configuration with the help of the built-in DIL switches. Use the function buttons on the respective operating levels to change values. Any change is immediately saved on pressing the acknowledge button (when the display stops flashing).
Note changed values on the rear of the operating instructions (folded sheet).
Operating voltage AC 24 V ±20 %
Safety extra-low voltage (SELV) as per EN 60 730
External transformer (100 % duty) as per EN 60 742 Fusing of supply line (external) 10 A max. Frequency 50 Hz or 60 Hz Power consumption 10 VA
Digital inputs E1...E8
Voltage at open input DC 20...23 V
Logic 0
<DC 1 V
Logic 1
>DC 5 V
Current at "Logic 0" 9 mA Perm. line lengths with copper 1.5 mm
2
300 m max.
Analog inputs B1, B2, B4, B9, Z
Sensors
Passive LG-Ni1000 Active DC 0...10 V Measuring range 50...+150 °C Perm. line lengths with copper 1.5 mm
2
200 m max.
Setpoint transmitter
Passive 1000...1235 Active DC 0...10 V Setting range 50...+150 °C Perm. line lengths dep. on transmitter type
Analog outputs Y10, Y20, Y30
Output voltage DC 0...10 V Output current
±1 mA max.
Max. load sustained short-circuit
Relay outputs Q1 3/Q14/Q24, Q33/Q34/Q44
Switching capacity, voltage AC 19 V min., 265 V max. Switching capacity, current at AC 19 V 20 mA min., 4 A / 3 A
1)
max.
Switching capacity, current at AC 265 V 5 mA min., 4 A / 3 A
1)
max.
Relay output F91
Output voltage AC 24 V Switching capacity, current 20 mA min., 4 A / 3 A
1)
max.
1) at c os ϕ = 0.6
Protection class III as per EN 60 730 Housing protection
When mounted on a flat wall IP 40 as per EN 60 529 When mounted in a control panel front
Casing IP 40 as per EN 60 529 Base IP 20 as per EN 60 529
Operation as per IEC 721-3-3
Climatic conditions class 3K5
Temperature −5...+50 °C Humidity (non-condensing)
<85 % r.h.
Settings
Recommendation
Technical data
Power supply
Inputs
Outputs
Degree of protection
Environmental conditions
Siemens Building Technologi es CM2N3204E / 05.2001 Landis & Staefa Divisi on 13/20
Transport as per IEC 721-3-2
Climatic conditions class 2K3
Temperature
25...+70 °C
Humidity
<95 % r.h.
Mechanical conditions class 2M2
Electromagnetic compatibility
Emissions as per EN 50 081-1 Immunity as per EN 50 082-2
conformity as per EMC directives 89/336/EEC Low voltage directive 73/23/EEC
Product standards
Automatic electric controls for household and similar use EN 60 730
Reserve in the event of a power failure 48 h (typical) Connection terminals for wires 2 x 1.5 mm
2
or 1 x 2.5 mm
2
Weight (incl. packaging) 1.17 kg
GM
B1 B2
B4 B9 Z GE E1 E2 E3 E4 E5 E6 E7 E8
G0 Y10 G GY20 GY30 UP UN
AZI65...
F91 Q14 Q24 Q34 Q44
3204G01
Q13 Q33
G Operating voltage, AC 24 V (system potential) G0 Operating voltage (system neutral)
M Measuring neutral B1 Measuring s i gnal from the room or extract air temperat ure sensor (LG-Ni1000 / DC 0...10 V) B2 Measuring s i gnal from the supply air temperature sensor (LG-Ni1000 / DC 0...10 V) B4 Measuring s i gnal from the outside sensor (LG-Ni1000 / DC 0...10 V) B9 Measuring s i gnal from the frost sensor (LG-Ni1000 / DC 0...10 V) Z Measuring signal from peripheral devic es (LG-Ni1000 / DC 0...10 V)
Y10 Control signal output for heating (DC 0...10 V) Y20 Control signal output for cooling 1) (DC 0...10 V) Y30 Control signal output for heat recovery (DC 0...10 V )
GE Signal voltage neutral for digital i nputs E1 through E8 E1 Digit al status input "Fire/smoke" E2 Digit al status input "Air flow signal" E3 Digit al status input "Overload hot water circul ator or overtemperature electric heater batt e ry" E4 Digital st atus input "Overload of chiller or chilled water circulator" E5 Digit al status input "Overload fan" E6 Digit al status input, not used E7 Digit al i nput "Control input 1" E8 Digit al i nput "Closed input 2"
F91 Common fault status output (AC 24 V) with priority "A" and "b" or " A " or "b" (can be coded for
this output)
Q13/Q14 Potential-free relay contact output, to switch circul at or or el ectric heater battery Q13/Q24 Potential-free relay contact output for compressor, dx-cooling or chilled water circulator 1)
Q33/Q34 Potential-free relay contact output, to switch fan speed I Q33/Q44 Potential-free relay contact output, to switch fan speed II
UP, UN Connections (2...3) for communication
Note: LG-Ni1000 Ω sensors = L&S standard Control signal outputs Y20 and Q13/Q24 are avai l abl e at the same time
Standards
Miscellaneous
Connection diagram
CM2N3204E / 05.2001 Siemens Building Technologies 14/20 Landis & Staefa Divisi on
Wiring diagram 1: Measuring part for temperature with passive main and auxiliary sensors
G
G
B1
B1
3204A01
BM
B2 B3 B4
MB4B9
G0
N1
G0
MMMBBB
B2MMM
AC 24 V
Wiring diagram 2: Measuring part for temperature with active frost sensor and with outside temperature acquisition via RVL55
G
G
B1
B1
3204A02
BM
B2 N2 B5
MB4B9
G0
N1
G0
MMMB
U4
B
B2MMM
AC 24 V
G
Wiring diagram 3: Measuring part with active remote setting unit
G
G
3204A03
R1
G0
N1
G0
Y9
Z
AC 24 V
G G0
G0
Wiring diagram 4: Measuring part with passive remote setting unit
G
G
3204A04
R2
Z
G0
N1
G0
MR
M
AC 24 V
B
B1
Wiring diagram 5: Measuring part with extract air temperature sensor for limit control (anti-icing protection with HR)
G
G
3204A08
B6
Z
G0
N1
G0
MB
M
AC 24 V
Wiring diagrams
Connections on the measuring side
Siemens Building Technologi es CM2N3204E / 05.2001 Landis & Staefa Divisi on 15/20
Wiring diagram 6 and 7: Measuring element with CO2/VOC sensor with or without ventilation demand processor for demand-controlled ventilation
G
G
G0
U
G0
U1M
AC 24 V
U2
G
(CO2) (VOC)
U1
M
B7
G
G0
G1 U2
S
M Z
N1
3204A09
10
U3
M
D
G
G
3204A10
G0
N1
G0
U1M
AC 24 V
U2
G
(CO2) (VOC)
ZM
B7
N1 Controller RWI65.02 N2 RVL55 with plug-in module AZY 55. 60 B1 Room or extract air temperature sensor QAA24/QAM22... B2 Supply ai r temperature sensor QAM22... B3 Outs i de temperature sensor QAM22.../QAC22 B4 Tem perature sensor QAD22/QAE21.9... B5 Frost sensor QAF63.2/QAF63.6 B6 Extract ai r temperature sensor QAM22... B7 CO
2
/VOC sensor QPA63... R1 Remote setting unit FZA61.11 R2 Room unit QAA26 or set poi nt transmitter FZA21.21 S On/Off switch "Locking signal" U Ventilation demand processor AQP63.1
Wiring diagram 8: Control part with regulating units for heating, cooling and HR
G
G
G0 Y10
GY G0
Y20 Y30
G0
N1
Y1 Y2 Y3
3204A05
AC 24 V
GGGG0G0G0
GY G0
GY G0
N1 Controller RWI65.02 Y1 Regulati ng uni t for heating Y2 Regulati ng uni t for cooling Y3 Regulati ng uni t for HR/recirculated air dampers
Wiring diagram 9:
GE E1 E2 E3 E4 E5 E6
Q44
Q13 Q33
Q34
3204A06
T
Dp
F91
L
H1 K3 K4
N1
AC 230 V
AC 24 V
F3
F3
Auto
0
I
II
E7 E8
Q24
F2
Q14
F1
K2
K1
S1
G
G0
F2F1
N
G
G0
K4
K3
F4
F4
N1 Controller RWI65.02 F1...F4 Overload relay contact H1 Auxiliary unit for common fault signal K1 Motor contactor for hot water pump or contactor for el ectric heater battery K2 Motor contactor for chilled water circulator or chiller K3 Motor contactor for fan speed I K4 Motor contactor for fan speed II
Legend for wiring diagrams 1 to 7
Connections on the control side
Legend
Connections on the control and supervision side
Legend
CM2N3204E / 05.2001 Siemens Building Technologies 16/20 Landis & Staefa Divisi on
Data point values and measured values can be called up under certain data point numbers. The controller is supplied with factory set values (bold print). These factory settings are selected so that the controller suits a majority of plants. Each of them can be changed, if required. The factory set data are stored in non-volatile memory.
No. Description Range Factory setting
1 B9 Frost temperature 50.0...+150.0 °C (Read value) 2 Z Input variable
50.0...+150.0 °C/ (Read value)
0...2000 ppm 3 F91 Common fault relay OFF/On (Read value) 4 E7 Control input 1
1)
OFF/On (Read value)
5 E8 Control input 2
1)
OFF/On (Read value)
6 Y30 Minimum limitation 0...100 %
0 %
7 Fan speed 1/2 1 8 Setpoint pair (Comfort/Economy) Co/Ec Co
9 Room temperature limit heating 0...30 °C 15 °C 10 Room temperature limit cooling 20...50 °C 30 °C 11 Minimum operating time 00.00...12. 00 hh. mm 00.30 hh.mm
12 Room temperature limit 10...50 °C 22 °C 13 Outside temperature limit 5...30 °C 12 °C 14 Delta 1...20 K 5 K 15 Minimum operating time 00.00...12. 00 hh. mm 00.30 hh.mm
16 Frost alarm value 2...30 °C 5 °C 17 Standby controller 2...50 °C 25 °C
18 P-band frost protection controller 1...30 K 5 K 19 P-band standby controller 1...200 K 7 K 20 TN standby controller 00.00...10.00 mm. ss 03.00 mm.ss 21 Disabling of fan s peed 2 ac c .
to outside temperature B4
14)
50...+150 °C −−−−15 °C
22 Delta for heating 1...10 K 4 K 23 Delta for cooling 1...10 K 3 K
24 KE room (cascade authority) 0...20.0 2.0 25 TN 00.00...40.00 mm.ss 08.00 mm.ss
26 P-band heating 1...200 K 20 K 27 TN heating
2)
00.00...10.00 mm.ss 02.30 mm.ss 28 P-band heat recovery 1...200 K 15 K 29 TN heat recovery
2)
00.00...10.00 mm.ss 02.00 mm.ss 30 P-band cooling 1...200 K 15 K 31 TN cooling
2)
00.00...10.00 mm.ss 02.00 mm.ss 32 Switching interval SA 1...100 % of Y20 20 %
33 Switching differential SD 1...100 % of Y20 10 % 34 Starting point 10...50 °C 25 °C
35 End point 10...50 °C 30 °C 36 Delta 10...+10 K 2 K
37 Starting point 30...+20 °C 5 °C 38 End point 30...+20 °C 20 °C 39 Delta 10...+10 K 1 K
40 E1 Fire/smok e A / b A 41 E2 Air flow supervision A / b A 42 E3 Overload pum p/electric A / b A 43 E4 Overload c hiller A / b A 44 E5 Overload fan A / b A 45 E6 AUX, freely available A / b A 46 B9 Frost alarm A / b A
47 Fan overrun ti m e
3)
00.00...30.00 mm.ss 05.00 mm.ss 48 Min. heat ing c irc ulat or running time
11)
00.00...30.00 mm.ss 05.00 mm.ss 49 Heating circulator kick interval
10)
00.00...24.00 hh.mm/
Auto/Cont
Auto
50 Alarm delay air flow start
12)
00.00...10.00 mm.ss 00.20 mm.ss 51 Alarm delay air flow operation
12)
00.00...10.00 mm.ss 00.10 mm.ss 52 Alarm delay AUX
12)
00.00...05.00 mm.ss 00.00 mm.ss 53 E7, E8 cont rol input on t i m e 4) 00.00...12.00 hh.mm 00. 00 hh.mm 54 Start-up t im e (dam per f ully closed)
5)
00.00...60.00 mm.ss 00.00 mm.ss 55 Preheating time 00.00...10.00 mm.ss 00.00 mm.ss 56 Power up start delay
13)
00.00...30.00 mm.ss 00.00 mm.ss 57 Setpoint 10...+30 °C 1 °C
58 P-band 1...100 K 10 K 59 TN
2)
00.00...04.00 mm.ss 01.00 mm.ss
Data point list for normal operation
Current measured values
Limitation manipulated variable Presettings
Unoccupied heating/c ooling mode
Night purging
Setpoints frost protection/ sta ndby cont roller
Parameters frost protection/ standby controller
Displacement ventilation
Control paramete rs room temperature controller
Control paramete rs supply air temperature controller
Switching points compressor
Summer compensation
Winter compensation
Alarm priorities
Time elements
HR anti-icing prot e c t ion
Siemens Building Technologi es CM2N3204E / 05.2001 Landis & Staefa Divisi on 17/20
60 Switching value fan speed I 500...1800 ppm 700 ppm 61 Switching value fan speed I I 500...1800 ppm 1200 ppm 62 Design v alue f ull oc c upanc y 500...1800 ppm 1000 ppm 63 P-band 100...800 ppm 400 ppm
64 Hours run counter
9)
0...9999 x 10 h (Read value)
65 Operation lock
6)
OFF/On OFF
66 RW I software version
7)
"00.00" (Read value)
67 Communication address
8)
----,0...126 - - - -
68 Segment number 0...14 0 69 Device no. for supplier holiday program 0...16 0 70 Segment no. for supplier holiday program 0...14 0 71 Supplier clock time 0...2 0 72 Bus supply 0/1 1
73 Outside t em p. on m in. heating demand 35...+ 35 °C 20 °C 74 Minimum heat ing dem and 0...100 °C 40 °C 75 Outside t em p. on m ax. heating demand 35...+35 °C
−−
15 °C
76 Maximum heat ing dem and 0... 100 °C 60 °C 77 Current heating demand 0...100 °C (Read value)
78 Release cooling
15)
50...+150 °C 14 °C
103 Efficiency measurement enabled OFF/ On OFF 104 Selection of the measurement setup 1/2 1 105 Alarm delay 00.00...10.00 hh.mm 00.10 hh.mm 106 Alarm priority A/b b 107 Disable above outside air temp. 35...+35 °C 15 °C 108 Correction of fan influence 0,0...5 K 0,5 K 109 Alarm threshold 0...100 % 50 % 110 Measured value 50...+ 150 °C (Read value) 111 Efficiency 0...100 % (Read value)
1) Indicates whether input E7, E8 is open or closed (control signal "yes" or "no")
2) Integral action time (Tn) = 0 s means: P-control for the respective control sequence Integral action time (Tn) > 0 s means: PI-control for the respect ive control sequence
3) Only when the RWI65.02 is configured for an electric air heater battery. During the overrun time, the fan runs at speed I. On completion of the selected overrun time, the fans are switched off and the outside air dampers closed
4) Period of time during which the plant - after arrival of a pulse (> 2 s) at E7 or E8 - shall operat e. When set to 0 min, the plant is switched on or off the moment the signal arrives at E7 and E8 (external scheduler) (only in Automatic mode and when the internal scheduler has switched off or is permanently deactivated)
5) Period of time during which the plant may operate with 100 % recirculated air (after plant start-up)
6) If operating level 1 is locked (data point value = On), it is not possible to change any values for t wo minutes after closing the front door (except i on: daylight s aving/standard time changeover). Enabling by reopening the front door
7) The display shows the actual program number (software version)
8) Must be set if the controller is equipped with a communication m odule. If no communication module is used, the value set has no effect on the RWI65.02 If the RWI65.02 is equipped with the AZI65.3 LPB communication card, the comm unic ation address becomes the LPB device number with a range of 0 to 16 and a factory setting of 0. If the
RWI65.02 is equipped with the AZI65.1 FLN communication card, the valid address range
is 33 to 126.
9) Counted are the number of fan operating hours. The reading can be reset either to zero or to the former value. Proceed as follows:
1. Press function button 10 (line 10)
2. Press setting button "
" if the meter is to be reset to zero, or setting button "+" if the meter is to be
reset to the former value
3. To confirm resetting, press function button 10 again.
10) Ac tive only if coded for hot water heating coil!
00.00
ð Circulator kick interval is disabled
00.05 - 24.00
ð Circulator kick occurs for 30 s according to the selected interval time
Auto
ð Circulator is activated for 30 s every 24 h, or runs continuously when the
outside temperature is < 5 °C; the minimum circ ulat or running time (data point 48) is maintained
Cont
ð Circulator continuously on
11) The setting of a minimum running time avoids too frequent ac tivation/deactivation of the c irculator
12) To avoid unnecessary faulty alarms, the fault status s ignal c an be delayed
13) Af ter a power failure and subsequent power restoration, it may be necessary to bring the controller back into operation with a certain delay. This is to make certain that after a power failure, all plant elements connected to the same mains network are not switched on at the same tim e (peak loads)
14) To protect the plant, the second fan speed is disabled at very low outside temperatures. In that case, only the first fan speed is enabled. To avoid unneces s ary fan s peed changes when outside temperatures greatly vary, a hysteresis of 2 K is us ed
15) The cooling signal is released above the set outs ide air t em perat ure value. In order to avoid sliding on changing outside temperatures, a hysteresis of 1 K has been integrated.
Demand-controlle d v e nt ilation
Miscellaneous
For LPB
Heating curve for heating demand
Efficiency supervision (heat recovery system)
. . . . . . .
Explanations
CM2N3204E / 05.2001 Siemens Building Technologies 18/20 Landis & Staefa Divisi on
Q13 Q14
Q13 Q24
Q33 Q34
Q33 Q44
Y10 Y20 Y30
I/O
A B A B
E1
E2
A B A B
E3
A B A B
E4
A B A B
E5
A B A B
E6
A B A B
A B
B9
Green LED
Red LED
Fault reaction
Explanation
Heat source
Fire/ smoke
Water Water Electr. Electr.
Faulty flow
Water Water Electr. Electr.
Overcurrent hot water circulator
Water Water Electr. Electr.
Overload el-heater
Water Water Electr. Electr.
Overload fan
Water Water Electr. Electr.
AUX
Water Water Electr. Electr.
Water Water
Risk of frost
Overload chiller/ chilled water circulator
Dark Off/interlocked Lit Flashing Off/interlocked (switch-off delayed)
On/delocked
On/delocked when Y10 ≥ 0 % Off/interlocked when Y10 ≥ 0 %
Dark (Y10 0 %)
3204Z05E
Function flow diagrams for fault status signals
Incoming fault status signals
Siemens Building Technologi es CM2N3204E / 05.2001 Landis & Staefa Divisi on 19/20
Acknowledged present fault status signals
Q13 Q14
Q13 Q24
Q33 Q34
Q33 Q44
Y10 Y20 Y30
I/O
A B A B
E1
E2
A B A B
E3
A B A B
E4
A B A B
E5
A B A B
E6
A B A B
A B
B9
Green LED
Red LED
Fault reaction
Heat source
Water Water Electr. Electr.
Water Water
Explanation
Fire/ smoke
Faulty flow
Overcurrent hot water circulator
Overload el-heater
Overload fan
AUX
Risk of frost
Water Water Electr. Electr.
Water Water Electr. Electr.
Water Water Electr. Electr.
Water Water Electr. Electr.
Water Water Electr. Electr.
Overload chiller/ chilled water circulator
Dark Off/interlocked Lit Flashing Off/interlocked (switch-off delayed)
On/delocked
On/delocked when Y10 0 % Off/interlocked when Y10 ≥ 0 %
Dark (Y10 0 %)
3204Z06E
CM2N3204E / 05.2001 Siemens Building Technologies 20/20 Landis & Staefa Divisi on
R
1
2
4.
3
145
272,5
2619
58
106,5
26 2613,5
137
5,5
5
,
5
63
152,6
144
17,5 10
30 30
133
2,5 106,5 24 30,3
Pg 11
max. R2
138
+ 1 0
138
+ 1
0
3204M01
1919
3426
5353
66
Dimensions
1999 Siemens Building Technologies Ltd.
Dimensions in mm
Panel cutout
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