Siemens RF615R User Manual

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SIMATIC Ident
RFID systems SIMATIC RF600
System Manual
11/2018
J31069
Introduction
1
Safety Information
2
System overview of SIMATIC RF600
3
RF600 system planning
4
Readers
5
Antennas
6
Transponder
7
Integration into networks
8
System diagnostics
9
Accessories
10
Appendix
A
-D0171-U001-A21-7618
Siemens AG Division Process Industries and Drives Post 90026 NÜRNBERG GERMANY
Copyright © Siemens AG 2005 - 2018. All rights reserved
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
fach 48 48
11/2018 Subject to change

Table of contents

1 Introduction ........................................................................................................................................... 13
1.1 Preface .................................................................................................................................... 13
1.2 Abbreviations and naming conventions .................................................................................. 14
2 Safety Information ................................................................................................................................. 15
2.1 General safety instructions ..................................................................................................... 15
2.2 Safety instructions for third-party antennas as well as for modifications to the RF600
system ..................................................................................................................................... 19
2.3 Safety distance to transmitter antenna ................................................................................... 20
2.3.1 Safety distance between transmitter antenna and personnel ................................................ 20
2.3.2 Minimum distance to antenna in accordance with ETSI ......................................................... 21
2.3.3 Minimum distance to antenna in accordance with FCC (USA) .............................................. 22
3 System overview of SIMATIC RF600 .................................................................................................... 25
3.1 Application areas of RF600 .................................................................................................... 26
3.2 System components ............................................................................................................... 27
3.3 Features .................................................................................................................................. 30
4 RF600 system planning......................................................................................................................... 33
4.1 Overview ................................................................................................................................. 33
4.2 Possible system configurations .............................................................................................. 33
4.2.1 Intralogistics scenario ............................................................................................................. 34
4.2.2 Scenario for workpiece identification ...................................................................................... 36
4.2.3 Goods tracking scenario ......................................................................................................... 37
4.2.4 Scenario incoming goods, distribution of goods and outgoing goods .................................... 38
4.3 Antenna configurations ........................................................................................................... 39
4.3.1 Antenna configuration example .............................................................................................. 40
4.3.2 Possibilities and application areas for antenna configurations ............................................... 41
4.3.3 Transponder orientation in space ........................................................................................... 45
4.3.4 Specified minimum and maximum spacing of antennas ........................................................ 46
4.3.5 Reciprocal influence of read points ......................................................................................... 47
4.3.6 Read and write range.............................................................................................................. 48
4.3.7 Static/dynamic mode............................................................................................................... 49
4.3.8 Operation of several readers within restricted space ............................................................. 50
4.3.8.1 Using more than one reader ................................................................................................... 50
4.3.8.2 Optimization of robustness of tag data accesses for readers that are operated
simultaneously ........................................................................................................................ 50
4.3.8.3 Frequency hopping ................................................................................................................. 51
4.3.9 Guidelines for selecting RFID UHF antennas ......................................................................... 51
4.3.9.1 Note safety information ........................................................................................................... 51
4.3.9.2 Preconditions for selecting RFID UHF antennas .................................................................... 51
4.3.9.3 General application planning .................................................................................................. 52
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4.3.9.4 Types of antenna ................................................................................................................... 53
4.3.9.5 Antenna cables ...................................................................................................................... 53
4.4 Environmental conditions for transponders ........................................................................... 55
4.5 The response of electromagnetic waves in the UHF band .................................................... 55
4.5.1 The effect of reflections and interference .............................................................................. 55
4.5.2 Influence of metals ................................................................................................................. 56
4.5.3 Influence of liquids and non-metallic substances .................................................................. 57
4.5.4 Influence of external components .......................................................................................... 57
4.6 Planning and installation of UHF read points ......................................................................... 58
4.6.1 Technical basics..................................................................................................................... 58
4.6.2 Implementation of UHF RFID installations ............................................................................. 60
4.6.2.1 Preparation phase .................................................................................................................. 61
4.6.2.2 Test phase ............................................................................................................................. 62
4.6.2.3 Setting up read points ............................................................................................................ 62
4.6.3 Dealing with field disturbances .............................................................................................. 66
4.6.3.1 Types and approaches to solutions ....................................................................................... 66
4.6.3.2 Measures for eliminating field disturbances ........................................................................... 67
4.7 Chemical resistance of the readers and transponders .......................................................... 69
4.7.1 Readers .................................................................................................................................. 69
4.7.1.1 Overview of the readers and their housing materials ............................................................ 69
4.7.1.2 Pocan CF2200 ....................................................................................................................... 70
4.7.2 Transponder ........................................................................................................................... 72
4.7.2.1 Overview of the transponders and their housing materials ................................................... 72
4.7.2.2 Acrylonitrile/butadiene/styrene (ABS) .................................................................................... 73
4.7.2.3 Polyamide 12 (PA12) ............................................................................................................. 74
4.7.2.4 Polyamide 6.6 (PA 6.6) .......................................................................................................... 76
4.7.2.5 Polyamide 6.6 GF (PA 6.6 GF) .............................................................................................. 77
4.7.2.6 Polyethylene terephthalate (PET) .......................................................................................... 78
4.7.2.7 Polypropylene (PP) ................................................................................................................ 80
4.7.2.8 Polyphenylene sulfide (PPS) ................................................................................................. 84
4.7.2.9 Polyvinyl chloride (PVC) ........................................................................................................ 85
4.8 Regulations applicable to frequency bands ........................................................................... 86
4.9 Guidelines for electromagnetic compatibility (EMC) .............................................................. 86
4.9.1 Overview ................................................................................................................................ 86
4.9.2 What does EMC mean? ......................................................................................................... 87
4.9.3 Basic rules .............................................................................................................................. 88
4.9.4 Propagation of electromagnetic interference ......................................................................... 89
4.9.5 Equipotential bonding ............................................................................................................ 91
4.9.6 Cable shielding....................................................................................................................... 92
5 Readers ................................................................................................................................................ 95
5.1 Overview ................................................................................................................................ 95
5.2 SIMATIC RF615R .................................................................................................................. 97
5.2.1 Description ............................................................................................................................. 97
5.2.1.1 Overview ................................................................................................................................ 97
5.2.1.2 Ordering data ......................................................................................................................... 98
5.2.1.3 Pin assignment of the DI/DQ interface (X10 DI/DQ) .............................................................. 99
5.2.1.4 Switching scheme for the DI/DQ interface ........................................................................... 100
5.2.1.5 Pin assignment of the RS422 interface (X80 DC24V) ......................................................... 102
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5.2.1.6 Pin assignment of the Industrial Ethernet interface (X1 P1) ................................................. 104
5.2.2 Planning operation ................................................................................................................ 104
5.2.2.1 Internal antenna .................................................................................................................... 104
5.2.2.2 Interpretation of directional radiation patterns ...................................................................... 109
5.2.3 Installing/mounting ................................................................................................................ 110
5.2.4 Configuration/integration ....................................................................................................... 111
5.2.5 Technical specifications ........................................................................................................ 112
5.2.6 Dimension drawing ............................................................................................................... 115
5.2.7 Certificates and approvals .................................................................................................... 116
5.2.7.1 CE mark ................................................................................................................................ 116
5.2.7.2 Country-specific certifications ............................................................................................... 116
5.2.7.3 FCC information .................................................................................................................... 117
5.2.7.4 IC-FCB information ............................................................................................................... 118
5.2.7.5 Other certificates and approvals ........................................................................................... 118
5.3 SIMATIC RF650R ................................................................................................................. 119
5.3.1 Description ............................................................................................................................ 119
5.3.1.1 Overview ............................................................................................................................... 119
5.3.1.2 Ordering data ........................................................................................................................ 120
5.3.1.3 Pin assignment of the DI/DQ interface (X10 DI/DQ) ............................................................ 121
5.3.1.4 Switching scheme for the DI/DQ interface ............................................................................ 122
5.3.1.5 Pin assignment of the RS422 interface (X80 DC24V) .......................................................... 127
5.3.1.6 Pin assignment of the Industrial Ethernet interface (X1 P1) ................................................. 129
5.3.1.7 Grounding connection ...........................................................................................................
129
5.3.2 Planning operation ................................................................................................................ 130
5.3.2.1 Antenna/read point configurations ........................................................................................ 130
5.3.3 Installation/mounting ............................................................................................................. 131
5.3.4 Configuration/integration ....................................................................................................... 135
5.3.5 Technical specifications ........................................................................................................ 136
5.3.6 Dimension drawing ............................................................................................................... 139
5.3.7 Certificates and approvals .................................................................................................... 140
5.3.7.1 FCC information .................................................................................................................... 142
5.3.7.2 IC-FCB information ............................................................................................................... 143
5.4 SIMATIC RF680R ................................................................................................................. 144
5.4.1 Description ............................................................................................................................ 144
5.4.1.1 Overview ............................................................................................................................... 144
5.4.1.2 Ordering data ........................................................................................................................ 145
5.4.1.3 Pin assignment of the DI/DQ interface (X10 DI/DQ) ............................................................ 146
5.4.1.4 Switching scheme for the DI/DQ interface ............................................................................ 147
5.4.1.5 Pin assignment of the RS422 interface (X80 DC24V) .......................................................... 152
5.4.1.6 Pin assignment of the Industrial Ethernet interface (X1 P1; X1 P2) ..................................... 154
5.4.1.7 Grounding connection ........................................................................................................... 154
5.4.2 Planning operation ................................................................................................................ 155
5.4.2.1 Antenna/read point configurations ........................................................................................ 155
5.4.3 Installation/mounting ............................................................................................................. 156
5.4.3.1 Mounting/Installation ............................................................................................................. 156
5.4.4 Configuration/integration ....................................................................................................... 160
5.4.5 Technical specifications ........................................................................................................ 161
5.4.6 Dimension drawing ............................................................................................................... 164
5.4.7 Certificates and approvals .................................................................................................... 165
5.4.7.1 FCC information .................................................................................................................... 167
5.4.7.2 IC-FCB information ............................................................................................................... 168
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5.5 SIMATIC RF685R ................................................................................................................ 169
5.5.1 Description ........................................................................................................................... 169
5.5.1.1 Overview .............................................................................................................................. 169
5.5.1.2 Ordering data ....................................................................................................................... 170
5.5.1.3 Pin assignment of the DI/DQ interface (X10 DI/DQ) ............................................................ 171
5.5.1.4 Switching scheme for the DI/DQ interface ........................................................................... 172
5.5.1.5 Pin assignment of the RS422 interface (X80 DC24V) ......................................................... 177
5.5.1.6 Pin assignment of the Industrial Ethernet interface (X1 P1; X1 P2) .................................... 179
5.5.1.7 Grounding connection .......................................................................................................... 179
5.5.2 Planning operation ............................................................................................................... 180
5.5.2.1 Internal antenna ................................................................................................................... 180
5.5.2.2 External antenna .................................................................................................................. 189
5.5.3 Installation/mounting ............................................................................................................ 190
5.5.4 Configuration/integration ...................................................................................................... 194
5.5.5 Technical specifications ....................................................................................................... 195
5.5.6 Dimension drawing .............................................................................................................. 198
5.5.7 Certificates and approvals ................................................................................................... 199
5.5.7.1 FCC information ................................................................................................................... 201
5.5.7.2 IC-FCB information .............................................................................................................. 202
5.6 SIMATIC RF650M ................................................................................................................ 203
5.6.1 Description ........................................................................................................................... 203
5.6.2 Field of application and features .......................................................................................... 203
6 Antennas ............................................................................................................................................. 205
6.1 Overview .............................................................................................................................. 205
6.2 SIMATIC RF615A ................................................................................................................ 207
6.2.1 Characteristics ..................................................................................................................... 207
6.2.2 Ordering data ....................................................................................................................... 208
6.2.3 Mounting .............................................................................................................................. 208
6.2.4 Connecting the antenna ....................................................................................................... 209
6.2.5 Antenna parameter assignment ........................................................................................... 210
6.2.6 Antenna patterns .................................................................................................................. 212
6.2.6.1 Alignment of transponders to the antenna ........................................................................... 212
6.2.6.2 Antenna pattern ETSI .......................................................................................................... 215
6.2.6.3 Antenna pattern FCC ........................................................................................................... 218
6.2.6.4 Interpretation of directional radiation patterns ..................................................................... 221
6.2.7 Technical data ...................................................................................................................... 222
6.2.8 Dimension drawing .............................................................................................................. 224
6.2.9 Certificates & approvals ....................................................................................................... 224
6.3 SIMATIC RF620A ................................................................................................................ 225
6.3.1 Characteristics ..................................................................................................................... 225
6.3.2 Ordering data ....................................................................................................................... 226
6.3.3 Installation ............................................................................................................................ 226
6.3.4 Connecting the antenna ....................................................................................................... 227
6.3.5 Antenna parameter assignment ........................................................................................... 228
6.3.6 Antenna patterns .................................................................................................................. 230
6.3.6.1 Alignment of transponders to the antenna ........................................................................... 230
6.3.6.2 Antenna pattern ETSI ..........................................................................................................
233
6.3.6.3 Antenna pattern FCC ........................................................................................................... 236
6.3.6.4 Interpretation of directional radiation patterns ..................................................................... 239
6.3.7 Technical data ...................................................................................................................... 240
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6.3.8 Dimension drawing ............................................................................................................... 242
6.3.9 Approvals & certificates ........................................................................................................ 243
6.4 SIMATIC RF640A ................................................................................................................. 244
6.4.1 Characteristics ...................................................................................................................... 244
6.4.2 Ordering data ........................................................................................................................ 245
6.4.3 Installation ............................................................................................................................. 245
6.4.4 Connecting the antenna ........................................................................................................ 246
6.4.5 Antenna parameter assignment ............................................................................................ 247
6.4.5.1 Setting RF640A parameters for RF650R.............................................................................. 247
6.4.5.2 Setting RF640A parameters for RF680R/RF685R ............................................................... 249
6.4.6 Antenna patterns ................................................................................................................... 251
6.4.6.1 Antenna radiation patterns in the ETSI frequency band ....................................................... 251
6.4.6.2 Antenna radiation patterns in the FCC frequency band ....................................................... 256
6.4.6.3 Interpretation of directional radiation patterns ...................................................................... 261
6.4.7 Technical data ....................................................................................................................... 262
6.4.8 Dimension drawing ............................................................................................................... 264
6.4.9 Approvals & certificates ........................................................................................................ 265
6.5 SIMATIC RF642A ................................................................................................................. 266
6.5.1 Characteristics ...................................................................................................................... 266
6.5.2 Ordering data ........................................................................................................................ 267
6.5.3 Installation ............................................................................................................................. 267
6.5.4 Connecting the antenna ........................................................................................................ 268
6.5.5 Antenna parameter assignment ............................................................................................
270
6.5.5.1 Alignment of transponders to the antenna ............................................................................ 270
6.5.5.2 RF642A parameter assignment ............................................................................................ 273
6.5.6 Antenna patterns ................................................................................................................... 275
6.5.6.1 Antenna radiation patterns in the ETSI frequency band ....................................................... 275
6.5.6.2 Antenna radiation patterns in the FCC frequency band ....................................................... 277
6.5.6.3 Interpretation of directional radiation patterns ...................................................................... 279
6.5.7 Technical data ....................................................................................................................... 280
6.5.8 Dimension drawing ............................................................................................................... 282
6.5.9 Approvals & certificates ........................................................................................................ 283
6.6 SIMATIC RF650A ................................................................................................................. 284
6.6.1 Characteristics ...................................................................................................................... 284
6.6.2 Ordering data ........................................................................................................................ 285
6.6.3 Installation ............................................................................................................................. 285
6.6.4 Connecting the antenna ........................................................................................................ 286
6.6.5 Antenna parameter assignment ............................................................................................ 287
6.6.6 Antenna patterns ................................................................................................................... 289
6.6.6.1 Antenna patterns in the ETSI frequency band ...................................................................... 290
6.6.6.2 Antenna patterns in the FCC frequency band ...................................................................... 292
6.6.6.3 Interpretation of directional radiation patterns ...................................................................... 294
6.6.7 Technical data ....................................................................................................................... 295
6.6.8 Dimension drawing ............................................................................................................... 297
6.6.9 Approvals & certificates ........................................................................................................ 298
6.7 SIMATIC RF660A ................................................................................................................. 299
6.7.1 Characteristics ......................................................................................................................
6.7.2 Ordering data ........................................................................................................................ 300
6.7.3 Installation ............................................................................................................................. 300
6.7.4 Connecting the antenna ........................................................................................................ 301
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6.7.5 Antenna parameter assignment ........................................................................................... 302
6.7.6 Antenna patterns .................................................................................................................. 304
6.7.7 Technical data ...................................................................................................................... 307
6.7.8 Dimension drawing .............................................................................................................. 309
6.7.9 Approvals & certificates ....................................................................................................... 310
6.8 SIMATIC RF680A ................................................................................................................ 311
6.8.1 Characteristics ..................................................................................................................... 311
6.8.2 Ordering data ....................................................................................................................... 312
6.8.3 Installation ............................................................................................................................ 313
6.8.4 Connecting the antenna ....................................................................................................... 314
6.8.5 Antenna parameter assignment ........................................................................................... 316
6.8.6 Antenna patterns .................................................................................................................. 318
6.8.6.1 Antenna patterns in the ETSI frequency band ..................................................................... 319
6.8.6.2 Antenna patterns in the FCC frequency band ..................................................................... 323
6.8.6.3 Interpretation of directional radiation patterns ..................................................................... 327
6.8.7 Technical data ...................................................................................................................... 328
6.8.8 Dimension drawing .............................................................................................................. 330
6.8.9 Approvals & certificates ....................................................................................................... 330
7 Transponder ........................................................................................................................................ 333
7.1 Overview .............................................................................................................................. 333
7.1.1 Mode of operation of transponders ...................................................................................... 333
7.1.2 Transponder classes and generations ................................................................................. 334
7.1.3 Electronic Product Code (EPC) ........................................................................................... 334
7.1.4 SIMATIC memory configuration of the RF600 transponders and labels ............................. 336
7.1.5 Minimum distances and maximum ranges .......................................................................... 337
7.1.5.1 Configurations of antenna and transponder ........................................................................ 337
7.1.5.2 Effects of the materials of the mounting surfaces on the range .......................................... 341
7.1.5.3 Maximum read/write ranges of transponders ...................................................................... 341
7.1.5.4 Minimum distances between antennas and transponders .................................................. 346
7.1.6 Influence of conducting walls on the range .......................................................................... 346
7.1.7 Storage and transportation roll goods .................................................................................. 347
7.2 SIMATIC RF630L Smartlabel .............................................................................................. 348
7.2.1 Features ............................................................................................................................... 348
7.2.2 Ordering data ....................................................................................................................... 349
7.2.3 Technical data ...................................................................................................................... 350
7.2.4 Dimension drawings ............................................................................................................. 354
7.2.5 Certificates and approvals ................................................................................................... 355
7.3 SIMATIC RF640L Smartlabel .............................................................................................. 355
7.3.1 Features ............................................................................................................................... 355
7.3.2 Ordering data ....................................................................................................................... 356
7.3.3 Memory organization ........................................................................................................... 356
7.3.4 Technical specifications ....................................................................................................... 357
7.3.5 Dimension drawing .............................................................................................................. 359
7.3.6 Certificates and approvals ...................................................................................................
359
7.4 SIMATIC RF642L Smartlabel .............................................................................................. 360
7.4.1 Features ............................................................................................................................... 360
7.4.2 Ordering data ....................................................................................................................... 360
7.4.3 Technical specifications ....................................................................................................... 361
7.4.4 Dimension drawing .............................................................................................................. 363
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7.5 SIMATIC RF690L Smartlabel ............................................................................................... 364
7.5.1 Characteristics ...................................................................................................................... 364
7.5.2 Ordering data ........................................................................................................................ 364
7.5.3 Memory organization ............................................................................................................ 365
7.5.4 Technical specifications ........................................................................................................ 365
7.5.5 Dimension drawing ............................................................................................................... 367
7.5.6 Certificates and approvals .................................................................................................... 368
7.6 SIMATIC RF610T ................................................................................................................. 369
7.6.1 Features ................................................................................................................................ 369
7.6.2 Ordering data ........................................................................................................................ 369
7.6.3 Technical specifications ........................................................................................................ 370
7.6.4 Dimension drawing ............................................................................................................... 372
7.6.5 Certificates and approvals .................................................................................................... 372
7.7 SIMATIC RF610T ATEX ....................................................................................................... 373
7.7.1 Features ................................................................................................................................ 373
7.7.2 Ordering data ........................................................................................................................ 373
7.7.3 Use of the transponder in hazardous areas.......................................................................... 374
7.7.3.1 Use of the transponder in hazardous areas for gases .......................................................... 376
7.7.3.2 Use of the transponder in hazardous areas for dusts ........................................................... 377
7.7.4 Technical specifications ........................................................................................................ 378
7.7.5 Dimension drawing ............................................................................................................... 380
7.7.6 Certificates and approvals .................................................................................................... 380
7.8 SIMATIC RF620T .................................................................................................................
381
7.8.1 Characteristics ...................................................................................................................... 381
7.8.2 Ordering data ........................................................................................................................ 382
7.8.3 Planning the use ................................................................................................................... 382
7.8.3.1 Range when mounted on flat metallic carrier plates ............................................................. 382
7.8.3.2 Range when mounted on non-metallic carrier materials ...................................................... 383
7.8.4 Technical specifications ........................................................................................................ 384
7.8.5 Dimension drawing ............................................................................................................... 386
7.8.6 Certificates and approvals .................................................................................................... 387
7.9 SIMATIC RF622T ................................................................................................................. 388
7.9.1 Features ................................................................................................................................ 388
7.9.2 Ordering data ........................................................................................................................ 388
7.9.3 Technical specifications ........................................................................................................ 389
7.9.4 Dimension drawing ............................................................................................................... 391
7.9.5 Certificates and approvals .................................................................................................... 392
7.10 SIMATIC RF625T ................................................................................................................. 392
7.10.1 Characteristics ...................................................................................................................... 392
7.10.2 Ordering data ........................................................................................................................ 393
7.10.3 Planning the use ................................................................................................................... 393
7.10.3.1 Optimum antenna/transponder positioning with planar mounting of the transponder on
metal ..................................................................................................................................... 393
7.10.3.2 Range when mounted on flat metallic carrier plates ............................................................. 394
7.10.3.3 Range when mounted on non-metallic carrier materials ...................................................... 395
7.10.3.4 Mounting in metal .................................................................................................................. 395
7.10.4 Technical specifications ........................................................................................................ 396
7.10.5 Dimension drawing ............................................................................................................... 398
7.10.6 Certificates and approvals .................................................................................................... 398
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7.11 SIMATIC RF630T................................................................................................................. 399
7.11.1 Characteristics ..................................................................................................................... 399
7.11.2 Ordering data ....................................................................................................................... 400
7.11.3 Planning application ............................................................................................................. 400
7.11.3.1 Optimum antenna/transponder positioning .......................................................................... 400
7.11.3.2 Range when mounted on flat metallic carrier plates ............................................................ 402
7.11.4 Technical specifications ....................................................................................................... 403
7.11.5 Dimension drawing .............................................................................................................. 405
7.11.6 Certificates and approvals ................................................................................................... 406
7.12 SIMATIC RF640T................................................................................................................. 407
7.12.1 Characteristics ..................................................................................................................... 407
7.12.2 Ordering data ....................................................................................................................... 407
7.12.3 Planning the use .................................................................................................................. 408
7.12.3.1 Optimum antenna/transponder positioning with plane mounting of the transponder on
metal .................................................................................................................................... 408
7.12.3.2 Range when mounted on flat metallic carrier plates ............................................................ 409
7.12.3.3 Range when mounted on non-metallic carrier materials ..................................................... 410
7.12.3.4 Use of the transponder in hazardous areas ......................................................................... 410
7.12.3.5 Use of the transponder in hazardous areas for gases ......................................................... 411
7.12.3.6 Use of the transponder in hazardous areas for dusts .......................................................... 413
7.12.4 Technical specifications ....................................................................................................... 416
7.12.5 Dimension drawing .............................................................................................................. 419
7.12.6 Certificates and approvals ................................................................................................... 420
7.13 SIMATIC RF645T.................................................................................................................
421
7.13.1 Characteristics ..................................................................................................................... 421
7.13.2 Ordering data ....................................................................................................................... 421
7.13.3 Technical specifications ....................................................................................................... 422
7.13.4 Dimension drawing .............................................................................................................. 424
7.13.5 Certificates and approvals ................................................................................................... 426
7.14 SIMATIC RF680T................................................................................................................. 427
7.14.1 Characteristics ..................................................................................................................... 427
7.14.2 Ordering data ....................................................................................................................... 428
7.14.3 Planning the use .................................................................................................................. 428
7.14.3.1 Optimum antenna/transponder positioning with plane mounting of the transponder on
metal .................................................................................................................................... 428
7.14.3.2 Range when mounted on flat metallic carrier plates ............................................................ 429
7.14.3.3 Range when mounted on non-metallic carrier materials ..................................................... 429
7.14.3.4 Use of the transponder in the hazardous area .................................................................... 430
7.14.3.5 Use of the transponder in the hazardous area for gases .................................................... 430
7.14.3.6 Use of the transponder in the hazardous area for dusts ..................................................... 433
7.14.4 Technical specifications ....................................................................................................... 436
7.14.5 Dimension drawing .............................................................................................................. 438
7.14.6 Certificates and approvals ................................................................................................... 438
7.15 SIMATIC RF682T................................................................................................................. 440
7.15.1 Characteristics ..................................................................................................................... 440
7.15.2 Ordering data ....................................................................................................................... 440
7.15.3 Planning operation ............................................................................................................... 441
7.15.3.1 Optimum antenna/transponder positioning with plane mounting of the transponder on
metal .................................................................................................................................... 441
7.15.3.2 Note on installation ..............................................................................................................
441
SIMATIC RF600
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Table of contents
7.15.3.3 Range when mounted on flat metallic carrier plates ............................................................. 442
7.15.4 Technical specifications ........................................................................................................ 443
7.15.5 Dimension drawing ............................................................................................................... 445
7.15.6 Certificates and approvals .................................................................................................... 446
8 Integration into networks ..................................................................................................................... 447
8.1 Overview of parameterization of RF600 reader .................................................................... 447
8.2 Integration in IT networks via the user application ............................................................... 447
8.3 Integration in control networks .............................................................................................. 448
9 System diagnostics ............................................................................................................................. 451
9.1 Diagnostics via the LED displays of the reader .................................................................... 451
9.1.1 How the LED status display works ....................................................................................... 453
9.1.2 Diagnostics via LED operating display ................................................................................. 455
9.2 XML/PLC error messages .................................................................................................... 456
10 Accessories ........................................................................................................................................ 463
10.1 Wide-range power supply unit for SIMATIC RF systems ..................................................... 463
10.1.1 Features ................................................................................................................................ 463
10.1.2 Scope of supply .................................................................................................................... 463
10.1.3 Ordering data ........................................................................................................................ 464
10.1.4 Safety Information ................................................................................................................. 465
10.1.5 Mounting & connecting ......................................................................................................... 466
10.1.6 Pin assignment of DC outputs and mains connection .......................................................... 469
10.1.7 Technical specifications ........................................................................................................ 470
10.1.8 Dimension drawing ............................................................................................................... 473
10.1.9 Certificates and approvals .................................................................................................... 474
10.2 Power splitter for RF600 systems ......................................................................................... 476
10.2.1 Characteristics ...................................................................................................................... 476
10.2.2 Ordering data ........................................................................................................................ 476
10.2.3 Example of a configuration ................................................................................................... 477
10.2.4 Technical specifications ........................................................................................................ 478
10.2.5 Dimension drawing ............................................................................................................... 479
10.3 Reader and antenna holders ................................................................................................ 479
10.3.1 Overview ............................................................................................................................... 479
10.3.2 Ordering data ........................................................................................................................ 479
10.3.3 Antenna mounting kit ............................................................................................................ 480
10.3.4 SIMATIC antenna holder ...................................................................................................... 481
10.3.4.1 Mounting with the SIMATIC antenna holder ......................................................................... 481
10.3.4.2 Dimension drawing ............................................................................................................... 483
A Appendix............................................................................................................................................. 487
A.1 Certificates and approvals .................................................................................................... 487
A.2 Service & support .................................................................................................................. 490
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Table of contents
SIMATIC RF600
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1.1 Preface

Purpose of this document
This system manual contains the information needed to plan and configure the RF600 system.
It is intended both for programming and testing/debugging personnel who commission the system themselves and connect it with other units (automation systems, further programming devices), as well as for service and maintenance personnel who install expansions or carry out fault/error analyses.
Scope of this documentation
This documentation is valid for all supplied versions of the SIMATIC RF600 system and describes the state of delivery as of 11/2018. If you are using older firmware versions, please refer to the 08/2011 edition of the documentation.
Registered trademarks
SIMATIC ®, SIMATIC RF ®, MOBY ®, RF MANAGER ® and SIMATIC Sensors ® are registered trademarks of Siemens AG.
Recycling and disposal
The products are low in harmful substances, can be recycled and meet the requirements of the Directive 2012/19/EU for disposal of waste electrical and electronic equipment (WEEE).
Do not dispose of the products at public disposal sites.
For environmentally compliant recycling and disposal of your electronic waste, please contact a company certified for the disposal of electronic waste or your Siemens representative.
Note the different country-specific regulations.
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Introduction
Edition
Comment
11/2005
First edition
New readers RF650R, RF680R and RF685R
Approval for the readers RF650R, RF680R, and RF685R
New antennas RF650A and RF680A
Revision of the transponder sections
Reader
Write/read device (SLG)
Transponder, tag
Data carrier, mobile data storage, (MDS)
Communications module (CM)
Interface module (ASM)

1.2 Abbreviations and naming conventions

History
Currently released versions of the SIMATIC RF600 system manual:
... ...
10/2014 15th revised and extended edition:
07/2015 16th revised and extended edition 10/2015 17th revised and extended edition:
12/2015 18th revised and extended edition:
10/2016 19th revised and extended edition:
02/2018 18th revised and extended edition:
• RF615A antenna
RF645T, RF682T transponders
11/2018 19th revised and extended edition:
Expansion of the documentation by the following:
SIMATIC RF615R
Declaration of conformity
The EC declaration of conformity and the corresponding documentation are made available to authorities in accordance with EC directives. Your sales representative can provide these on request.
Observance of installation guidelines
The installation guidelines and safety instructions given in this documentation must be followed during commissioning and operation.
1.2 Abbreviations and naming conventions
Abbreviations and naming conventions
The following terms/abbreviations are used synonymously in this document:
SIMATIC RF600
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Note Heed the safety notices
Please observe the safety instructions on the back cover of this docum
WARNING
Safety extra low voltage
There is an additional requirement if devices are operated with a redundant power supply:
WARNING
Opening the device
NOTICE
Alterations not permitted

2.1 General safety instructions

SIMATIC RFID products comply with the salient safety specifications to VDE/DIN, IEC, EN, UL and CSA. If you have questions about the admissibility of the installation in the designated environment, please contact your service representative.
entation.
The equipment is designed for operation with Safety Extra-Low Voltage (SELV) by a Limited Power Source (LPS). (This does not apply to 100 V ... 240 V devices.)
This means that only safety-extra low voltage (SELV) with a limited power source (LPS) complying with IEC 60950-1 / EN 60950-1 / VDE 0805-1 may be connected to the power supply terminals or the power supply unit for the equipment power supply must comply with NEC Class 2, according to the National Electrical Code (r) (ANSI / NFPA 70).
If the equipment is connected to a redundant power supply (two separate power supplies), both must meet these requirements.
D not open the device when energized.
Alterations to the devices are not permitted.
Failure to observe this requirement shall constitute a revocation of the radio equipment approval, CE approval and manufacturer's warranty.
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Safety Information
CAUTION
Increased temperatures on the lower casing
CAUTION
Do not expose the readers to direct sunlight
NOTICE
Protection of the external 24 VDC voltage supply
WARNING
Repairs only by authorized qualified personnel
Unauthorized opening of
2.1 General safety instructions
Operating temperature
Note that the lower casing of the readers is made of metal. This means that temperatures can occur on the lower casing that are higher than the maximum permitted operating temperature.
Note that the readers must not be exposed to direct sunlight. Direct sunlight can lead to the maximum permitted operating temperature being exceeded.
Overvoltage protection
Repairs
If the module is supplied via extensive 24 V supply lines or networks, interference by strong electromagnetic pulses on the supply lines is possible, e.g. from lightning or the switching of large loads.
The connector for the 24 VDC external power supply is not protected against strong electromagnetic pulses. Make sure that any cables liable to lightning strikes are fitted with suitable overvoltage protection.
Repairs may only be carried out by authorized qualified personnel. and improper repairs to the device may result in substantial damage to equipment or risk of personal injury to the user.
SIMATIC RF600
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Safety Information
CAUTION
Installation only in protected areas
Antenna or reader
Protected area (indoors); grounding is not necessary here.
Protected area (outdoors); grounding is not necessary here.
2.1 General safety instructions
Lightning protection
Antennas and readers can be installed in the protected part of a building. When implementing your lightning protection concept, make sure you adhere to the VDE 0182 or IEC 62305 standards.
When installing outdoors, we recommend that you protect the readers/antennas from the weather with a box.
The antenna RF650A must not be installed in the (protected) outdoor area.
Figure 2-1 Mounting the reader in protected areas
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Safety Information
Note Warranty conditions
If you cause system defects by improperly installing or exchanging system expansion devices, the warranty becomes void.
2.1 General safety instructions
System expansion
Only install system expansion devices designed for this device. If you install other upgrades, you may damage the system or violate the safety requirements and regulations for radio frequency interference suppression. Contact your technical customer service or where you purchased your device to find out which system expansions are suitable for installation.
Security information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.
For additional information on industrial security measures that may be implemented, please visit Link: (http://www.siemens.com/industrialsecurity
)
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers’ exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under Link: (http://www.siemens.com/industrialsecurity
)
SIMATIC RF600
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Safety Information
Note Alterations not permitted
Alterations to the devices are not permitted. If this is not adhe relevant country app invalidated.
NOTICE
Damage to the system
NOTICE
Loss of warranty
Note Loss of validity for type tests and certificates
SIMATIC RFID products comply with the salient safety specifications to VDE/DI UL and CSA. When using RFID components that do not belong to the RF600 range of products, all type tests as well as all certificates relevant to the RF600, such as CE, UL, CSA are invalidated.

2.2 Safety instructions for third-party antennas as well as for modifications to the RF600 system

2.2 Safety instructions for third-party antennas as well as for modifications to the RF600 system
Always observe the following general safety instructions before selecting a component from a different vendor:
The manufacturer accepts no responsibility for functional suitability or legal implications for the installation of third-party components.
red to, the radio approvals, the
rovals (e.g. CE or FCC) and the manufacturer's guarantee are
Modifications to the SIMATIC RF600 system
If you install unsuitable or unapproved extensions, you may damage the system or violate the safety requirements and regulations for radio frequency interference suppression. Contact your technical customer service or where you purchased your device to find out which system expansions are suitable for installation.
If you cause defects on the SIMATIC RF600 system by improperly installing or exchanging system expansions, the warranty becomes void.
N, IEC, EN,
FCC,
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Safety Information
Note User responsibility for modified product
As a user of the modified product, you accept responsibility for use of the complete RFID product comprising both SIMATIC RF600 components and third This particularly applies to modification or replacement of:
Frequency f [MHz]
Electrical field strength E [V/m]
Magnetic field strength H [A/m]
10 - 400
27,5
0,073
400 - 2.000
1.375 x f
0.0037 x f
2.000 - 300.000
61
0,16

2.3 Safety distance to transmitter antenna

-party RFID components.
Antennas Antenna cables readers Power supply units with connection cables
2.3 Safety distance to transmitter antenna

2.3.1 Safety distance between transmitter antenna and personnel

For antenna configurations where it is possible to be briefly or constantly within the transmission range of the antennas, as in loading ramps, for example, minimum distances must be maintained.
Limits
The ICRP (International Commission of Radiological Protection) has worked out limit values for human exposure to HF fields that are also recommended by the ICNIRP (International Commission of Non Ionizing Radiological Protection). In German legislation on emissions (since 1997), the following limit values apply. These can vary according to frequency:
1/2
The limit values for the 900 MHz reader antenna alternating field are thus:
Electrical field strength: E = 41.25 V/m
Magnetic field strength: H = 0.111 A/m
HF power density: E x H = 4.57 W/m
2
1/2
SIMATIC RF600
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Safety Information
Distance to transmitter antenna [m]
Feld strength [V/m]
% of limit value
1
10
24
Radiated power ERP [W]
Safety distance to transmitter antenna [m]
2.0
0.24
1.0
0.17
0.5
0.12
2.3 Safety distance to transmitter antenna

2.3.2 Minimum distance to antenna in accordance with ETSI

Minimum distance to antenna in accordance with ETSI (EU, EFTA, Turkey)
At a transmission frequency of 900 MHz, the wavelength of the electromagnetic wave λ is
approximately 0.34 m. For distances less than 1 λ in the near field, the electrical field
strength (1/r) diminishes exponentially to the power three over distance, and for distances greater than 1 λ, it diminishes exponentially to the power two over distance.
The horizontal line at 41.25 V/m marks the "safety limit value".
For the maximum permitted transmit power (1/r
2
) in accordance with ETSI (2 W ERP), the "safety distance" is d = 0.24 m. This means that personnel should not remain closer than 24 cm to the transmitter antenna for extended periods (for several hours without interruption). Remaining within the vicinity of the antenna for a brief period, even for repeated periods (at a distance < 0.24 m), is harmless according to current knowledge.
5 2 5
If the transmitter power is set lower than the highest permissible value (2 watts ERP), the "safety distance" reduces correspondingly.
The values for this are as follows:
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Safety Information
Note Reduced maximum radiated power with RF600 readers
The SIMATIC RF615R (ETSI) reader has a maximum transmit power of 400 radiated power depends on the antenna cable and the antenna used, but must not exceed 2
The SIMATIC RF650R (ETSI) reader has a maxi power therefore depends on the antenna cable and the antenna used, but must no 2
The SIMATIC RF680R (ETSI) reader has a maximum transmit power of 2 power therefore depends on the antenn 2
The SIMATIC RF685R (ETSI) reader has a maximum radiated po safety clearance is therefore at least 0.24
When using Siemens products and with suitable configuration via the WBM cannot be exceeded.
2.3 Safety distance to transmitter antenna
mW. The
W ERP.
mum transmit power of 1 W. The radiated
t exceed
W ERP.
W. The radiated
a cable and the antenna used, but must not exceed
W ERP.
wer of 2 W ERP. The
m.
, the high limits

2.3.3 Minimum distance to antenna in accordance with FCC (USA)

Minimum distance to antenna in accordance with FCC (USA)
For the maximum permitted radiated power in accordance with FCC (4 W EIRP), the "safety distance" is d = 0.26 m. This means that personnel should not remain closer than 26 cm to the transmitter antenna for extended periods (several hours without interruption). Remaining within the vicinity of the antenna for brief period, even repeated periods (at a distance < 0.26 m) is harmless to health according to current knowledge.
SIMATIC RF600
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Safety Information
Distance to transmitter antenna [m]
Feld strength [V/m]
% of limit value
1
10.9
26
Radiated power EIRP [W]
Safety distance to transmitter antenna [m]
4.0
0.26
Note Reduced maximum radiated power with RF600 readers
The SIMATIC RF615R (F radiated power depends on the antenna cable and 2
The SIMATIC RF650R (FCC) reader has a maximum transmit power of 1 power therefore depends 4
The SIMATIC RF680R (FCC) reader has a maximum transmit power of 2 power therefore depends on the antenna cable and the antenna used, but must not exceed 4
Th the safety distance is at least 0.12 m.
When using Siemens products and with suitable configuration via the WBM, the high limits cannot be exceeded.
2.3 Safety distance to transmitter antenna
The horizontal line at 41.25 V/m marks the "safety limit value".
5 2.2 5.3
If the transmit power is set lower than the highest permitted value (4 W EIRP), the "safety distance" reduces correspondingly.
The values for this are as follows:
<2.5 >0.20
Generally a safety distance of at least 0.2 m should be maintained.
W ERP.
W EIRP.
W EIRP.
e SIMATIC RF685R (CC) reader has a maximum transmit power of 2 W. This means that
CC) reader has a maximum transmit power of 400 mW. The
the antenna used, but must not exceed
W. The radiated
on the antenna cable and the antenna used, but must not exceed
W. The radiated
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Safety Information
2.3 Safety distance to transmitter antenna
SIMATIC RF600
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SIMATIC RF600 is an identification system that operates in the UHF range. UHF technology supports large write/read distances with passive transponders.
The general automation and IT structure of a company is shown in the following figure. This comprises several different levels that are described in detail below.
Figure 3-1 System overview SIMATIC RF600 with RF650R, RF680R, RF685R
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System overview of SIMATIC RF600

3.1 Application areas of RF600

Acquisition level
This level contains the RFID readers that read the appropriate transponder data and transfer it to the next higher level.
Control level
At the control level, the RFID data is collected, preprocessed and made available to the production control and business administration control levels for further processing.
IT level
The Manufacturing Execution System (MES) closes the gap between the data that arises in the automation environment (control level) and the logistic and commercial processes of the company (business administration control). MES solutions are used, for example, for defining and performing production processes.
3.1 Application areas of RF600
RFID (radio frequency identification) permits continuous identification, tracking and documentation of all delivered, stocked and shipped goods in the incoming goods, warehouse, production, production logistics and distribution departments. A small data medium - referred to as SmartLabel, transponder or tag - is attached to every item, package or pallet, and contains all important information. The data medium receives the power it requires via an antenna which is also used for data transmission.
SIMATIC RF600
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System overview of SIMATIC RF600
Product photo
Description
SIMATIC RF615R
SIMATIC RF650R
SIMATIC RF680R
SIMATIC RF685R

3.2 System components

3.2 System components
Table 3- 1 System components of the RF600 product series
RF615R reader is suitable for applications in production logistics and distribution. It is charac­terized by a very compact size - with reduced transmit power - as well as an internal antenna.
It is integrated for distribution via Ethernet with the XML protocol or OPC UA. PROFINET is available for integration in production logistics. It is equipped with an integrated antenna and has a connector for an external antenna.
The RF650R reader is suitable for applications in logistics. It is integrated via Ethernet with the XML protocol or OPC UA. It has 4 connectors for external antennas.
The RF680R reader is suitable for applications in production logistics and distribution. It is integrated for distribution via Ethernet with the XML protocol or OPC UA. For integration in production logistics PROFINET, Ethernet/IP or PROFIBUS are available. As an alternative, integration can also be via PROFIBUS via the serial interface. It has 4 connectors for external antennas.
The RF685R reader is suitable for applications in production logistics and distribution. It is integrated for distribution via Ethernet with the XML protocol or OPC UA. For integration in production logistics PROFINET, Ethernet/IP or PROFIBUS are available. As an alternative, integration can also be via PROFIBUS via the serial interface. It is equipped with an integrat­ed antenna with switchable polarization and has a connector for an external antenna.
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System overview of SIMATIC RF600
Product photo
Description
SIMATIC RF650M SIMATIC RF615A and RF620A
SIMATIC RF640A
SIMATIC RF642A
SIMATIC RF650A
3.2 System components
The RF650M mobile reader expands the identification system RF600 with a powerful handheld terminal for applications in the areas of logistics, production and service. In addi­tion, it is an indispensable aid for commissioning and testing.
SIMATIC RF615A and RF620A are linear antennas with a very compact design suitable for industry. They are suitable for UHF transponders with normal (far field) antenna characteris­tics.
The SIMATIC RF640A is a circular antenna of medium size for universal applications, for example material flow and logistics systems.
SIMATIC RF642A is a linear antenna of medium size for environments where a lot of metal occurs.
SIMATIC RF650A is a circular antenna of medium size for universal use in industrial applica­tions in production and logistics.
SIMATIC RF600
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System overview of SIMATIC RF600
Product photo
Description
SIMATIC RF660A
SIMATIC RF680A
RF600 transponders
therefore ideally suited to identification tasks in the paint shop/drying area.
3.2 System components
SIMATIC RF660A is a powerful circular antenna for production and logistics applications.
SIMATIC RF680A is an antenna whose polarization can be changed (circular, linear horizon­tal or linear vertical) of medium size for universal use in industrial applications in production and logistics.
The RF600 transponder family provides the right solution for every application: RF610T ISO Card is a flexible card suitable for numerous applications.
The transponders RF620T, RF625T, RF630T, RF640T and RF645T are designed specially for industrial requirements. They are very rugged and highly resistant to detergents. The RF640T can also be mounted directly on metal. The transponder RF622T with its 4 KB of FRAM memory is particularly suitable for storing larger amounts of data. The transponders RF680T and RF682T were developed specifically for use in high tempera­tures up to 220° C.
In the area of Smartlabels, a comprehensive spectrum of competitively priced labels is avail­able for the widest range of requirements.
The heat-resistant smart label RF690L can resist temperatures up to 230 °C or 160 °C and is
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System overview of SIMATIC RF600
Type
Contactless RFID (Radio Frequency IDentification) system in the UHF band
Transmission frequency
Standards
Reader
Antennas
Read/write distance 1)
Interface
RF615R
external antennas
RF650R external antennas
RF680R
PROFIBUS
RF685R
external antennas
1)
Depends on the connected antenna and the transponder being used

3.3 Features

3.3 Features
The RF600 identification system has the following performance features:
Table 3- 2 Features of the RF600 RFID system
ETSI: 865 to 868 MHz
FCC: 902 to 928 MHz
CMIIT: 920.625 to 924.375 MHz
ARIB (STD-T106): 916.8 MHz to 920.4 MHz
ARIB (STD-T107): 920.4 to 923.4 MHz
ISO 18000-62, ISO 18000-63
Table 3- 3 Features of the RF600 readers
1 x internal antenna
1 x antenna connector for
4 x antenna connectors for
4 x antenna connectors for
external antennas
1 x internal antenna
1 x antenna connector for
Certificates
RF600 readers support the following certificates and approvals:
RF615R certificates (https://support.industry.siemens.com/cs/ww/en/ps/25391/cert
● RF650R certificates (https://support.industry.siemens.com/cs/ww/en/ps/15085/cert)
RF680R/RF685R certificates
(https://support.industry.siemens.com/cs/ww/en/ps/15088/cert
Internal antenna: < 1 m External antenna: < 3 m
< 8 m Ethernet, OPC UA
< 8 m Ethernet, Ethernet/IP, OPC
Internal antenna: < 7 m External antenna < 8 m
Ethernet, OPC UA, PROFINET
UA, PROFINET and
Ethernet, Ethernet/IP, OPC UA, PROFINET and PROFIBUS
)
)
SIMATIC RF600
30 System Manual, 11/2018, J31069-D0171-U001-A21-7618
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