Siemens RF380R02 Users Manual

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SIMATIC Ident
RFID systems SIMATIC RF300
System Manual
07/2017
C79000
Introduction
1
Safety information
2
System overview
3
Planning the RF300 system
4
Readers
5
Antennas
6
RF300 transponder
7
ISO transponder
8
System integration
9
System diagnostics
10
Appendix
A
-G8976-C345-07
Siemens AG Division Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY
Copyright © Siemens AG 2005 - 2017. All rights reserved
Legal information
Warning notice system
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
Qualified Personnel
personnel qualified
Proper use of Siemens products
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
Disclaimer of Liability
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
The product/system described in this documentation may be operated only by task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Note the following:
documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
for the specific
07/2017 Subject to change
Table of contents
1 Introduction ........................................................................................................................................... 15
2 Safety information ................................................................................................................................. 19
3 System overview ................................................................................................................................... 23
4 Planning the RF300 system .................................................................................................................. 39
1.1 Navigating in the system manual ............................................................................................ 15
1.2 Preface .................................................................................................................................... 15
3.1 RFID systems ......................................................................................................................... 23
3.2 SIMATIC RF300 ...................................................................................................................... 24
3.2.1 System overview of SIMATIC RF300 ..................................................................................... 24
3.2.2 RFID components and their function ...................................................................................... 25
3.2.3 Application areas of RF300 .................................................................................................... 33
3.3 System configuration .............................................................................................................. 34
3.3.1 Overview ................................................................................................................................. 34
3.3.2 Assembly line example: Use of RF300 transponders ............................................................. 34
3.3.3 Example of container and cardboard container handling: Use of ISO transponders ............. 36
4.1 Fundamentals of application planning .................................................................................... 39
4.1.1 Selection criteria for SIMATIC RF300 components ................................................................ 39
4.1.2 Transmission window and read/write distance ....................................................................... 39
4.1.3 Width of the transmission window .......................................................................................... 42
4.1.4 Impact of secondary fields ...................................................................................................... 43
4.1.5 Setup help of the readers of the second generation ............................................................... 46
4.1.6 Permissible directions of motion of the transponder ............................................................... 47
4.1.7 Operation in static and dynamic mode ................................................................................... 47
4.1.8 Dwell time of the transponder ................................................................................................. 49
4.1.9 Communication between communications module, reader and transponder ........................ 50
4.2 Field data for transponders, readers and antennas ................................................................ 51
4.2.1 Field data of RF300 transponders .......................................................................................... 52
4.2.2 Field data of ISO transponders (MDS D) ................................................................................ 56
4.2.3 Field data of ISO transponders (MDS E) ................................................................................ 61
4.2.4 Minimum clearances ............................................................................................................... 64
4.3 Installation guidelines.............................................................................................................. 67
4.3.1 Overview ................................................................................................................................. 67
4.3.2 Reduction of interference due to metal ................................................................................... 67
4.3.3 Effects of metal on different transponders and readers .......................................................... 70
4.3.4 Impact on the transmission window by metal ......................................................................... 70
4.3.4.1 Impact on the transmission window by metal ......................................................................... 71
4.3.4.2 RF340R ................................................................................................................................... 75
4.3.4.3 RF350R ................................................................................................................................... 79
4.3.4.4 RF380R ................................................................................................................................... 93
4.3.4.5 RF382R ...................................................................................................................................
96
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5 Readers ............................................................................................................................................... 123
4.4 Chemical resistance of the readers and transponders .......................................................... 97
4.4.1 Readers .................................................................................................................................. 97
4.4.1.1 Overview of the readers and their housing materials ............................................................ 97
4.4.1.2 Polyamide 12 ......................................................................................................................... 97
4.4.2 Transponder ........................................................................................................................... 99
4.4.2.1 Overview of the transponders and their housing materials ................................................... 99
4.4.2.2 Polyamide 6 and Polyamide 6.6 GF30 ................................................................................ 101
4.4.2.3 Polyamide 12 ....................................................................................................................... 102
4.4.2.4 Polyphenylene sulfide (PPS) ............................................................................................... 104
4.4.2.5 Polycarbonate (PC) .............................................................................................................. 105
4.4.2.6 Polyvinyl chloride (PVC) ...................................................................................................... 106
4.4.2.7 Epoxy resin .......................................................................................................................... 106
4.5 Guidelines for electromagnetic compatibility (EMC) ............................................................ 109
4.5.1 Overview .............................................................................................................................. 109
4.5.2 What does EMC mean? ....................................................................................................... 110
4.5.3 Basic rules ............................................................................................................................ 111
4.5.4 Propagation of electromagnetic interference ....................................................................... 112
4.5.5 Cabinet configuration ........................................................................................................... 116
4.5.6 Prevention of interference sources ...................................................................................... 119
4.5.7 Equipotential bonding .......................................................................................................... 120
4.5.8 Cable shielding..................................................................................................................... 121
5.1 SIMATIC RF310R ................................................................................................................ 124
5.1.1 Features ............................................................................................................................... 124
5.1.2 RF310R ordering data ......................................................................................................... 124
5.1.3 Pin assignment RF310R with RS-422 interface .................................................................. 125
5.1.4 LED operating display .......................................................................................................... 125
5.1.5 Ensuring reliable data exchange .......................................................................................... 125
5.1.6 Metal-free area ..................................................................................................................... 126
5.1.7 Minimum distance between RF310R readers ...................................................................... 126
5.1.8 Technical specifications ....................................................................................................... 127
5.1.9 Approvals ............................................................................................................................. 129
5.1.10 Dimension drawing .............................................................................................................. 130
5.2 SIMATIC RF310R with Scanmode ...................................................................................... 131
5.2.1 Features ............................................................................................................................... 131
5.2.2 Ordering data for RF310R with Scanmode .......................................................................... 131
5.2.3 Pin assignment RF310R special version Scanmode RS-422 interface ............................... 132
5.2.4 LED operating display .......................................................................................................... 132
5.2.5 Ensuring reliable data exchange .......................................................................................... 132
5.2.6 Metal-free area ..................................................................................................................... 133
5.2.7 Minimum distance between several readers ....................................................................... 133
5.2.8 Technical specifications ....................................................................................................... 134
5.2.9 Approvals ............................................................................................................................. 135
5.2.10 Dimension drawing .............................................................................................................. 136
5.3 SIMATIC RF310R - 2nd generation ..................................................................................... 137
5.3.1 Features ...............................................................................................................................
137
5.3.2 Ordering data ....................................................................................................................... 137
5.3.3 Pin assignment of the RS-422 interface .............................................................................. 138
5.3.4 LED operating display .......................................................................................................... 138
5.3.5 Ensuring reliable data exchange .......................................................................................... 139
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5.3.6 Metal-free area ...................................................................................................................... 139
5.3.7 Minimum distance between RF310R readers ...................................................................... 140
5.3.8 Technical specifications ........................................................................................................ 141
5.3.9 Approvals .............................................................................................................................. 142
5.3.10 Dimension drawing ............................................................................................................... 144
5.3.11 Using the reader in hazardous area ..................................................................................... 144
5.3.11.1 Using the reader in hazardous area for gases ..................................................................... 148
5.3.11.2 Using the reader in hazardous area for dust ........................................................................ 148
5.3.11.3 Installation and operating conditions for hazardous areas: .................................................. 149
5.4 SIMATIC RF340R/RF350R .................................................................................................. 150
5.4.1 SIMATIC RF340R ................................................................................................................. 150
5.4.1.1 Features ................................................................................................................................ 150
5.4.1.2 Ordering data for RF340R .................................................................................................... 150
5.4.1.3 Pin assignment of RF340R RS422 interface ........................................................................ 151
5.4.1.4 LED operating display ........................................................................................................... 151
5.4.1.5 Ensuring reliable data exchange .......................................................................................... 151
5.4.1.6 Metal-free area ...................................................................................................................... 152
5.4.1.7 Minimum distance between RF340R readers ...................................................................... 152
5.4.1.8 Technical specifications ........................................................................................................ 153
5.4.1.9 Approvals .............................................................................................................................. 155
5.4.1.10 Dimension drawing ............................................................................................................... 156
5.4.2 SIMATIC RF350R ................................................................................................................. 157
5.4.2.1 Features ................................................................................................................................
157
5.4.2.2 Ordering data for RF350R .................................................................................................... 157
5.4.2.3 Pin assignment of RF350R RS422 interface ........................................................................ 158
5.4.2.4 LED operating display ........................................................................................................... 158
5.4.2.5 Ensuring reliable data exchange .......................................................................................... 158
5.4.2.6 Metal-free area ...................................................................................................................... 158
5.4.2.7 Technical specifications ........................................................................................................ 159
5.4.2.8 Approvals .............................................................................................................................. 161
5.4.2.9 Dimension drawing ............................................................................................................... 162
5.4.3 Use of the reader in hazardous areas .................................................................................. 163
5.4.3.1 Use of the readers in hazardous areas for gases ................................................................. 164
5.4.3.2 Use of the readers in hazardous areas for dusts .................................................................. 164
5.4.3.3 Installation and operating conditions for the hazardous area ............................................... 165
5.5 SIMATIC RF340R/RF350R - 2nd generation ....................................................................... 166
5.5.1 SIMATIC RF340R - 2nd generation ...................................................................................... 166
5.5.1.1 Features ................................................................................................................................ 166
5.5.1.2 Ordering data ........................................................................................................................ 166
5.5.1.3 Pin assignment of the RS-422 interface ............................................................................... 167
5.5.1.4 LED operating display ........................................................................................................... 167
5.5.1.5 Ensuring reliable data exchange .......................................................................................... 167
5.5.1.6 Metal-free area ...................................................................................................................... 168
5.5.1.7 Minimum distance between RF340R readers ...................................................................... 168
5.5.1.8 Technical specifications ........................................................................................................ 169
5.5.1.9 Approvals .............................................................................................................................. 171
5.5.1.10 Dimension drawing ............................................................................................................... 172
5.5.2 SIMATIC RF350R - 2nd generation ...................................................................................... 173
5.5.2.1 Features ................................................................................................................................ 173
5.5.2.2 Ordering data ........................................................................................................................ 173
5.5.2.3 Pin assignment of the RS-422 interface ............................................................................... 174
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5.5.2.4 LED operating display .......................................................................................................... 174
5.5.2.5 Ensuring reliable data exchange .......................................................................................... 174
5.5.2.6 Metal-free area ..................................................................................................................... 175
5.5.2.7 Technical specifications ....................................................................................................... 175
5.5.2.8 Approvals ............................................................................................................................. 177
5.5.2.9 Dimension drawing .............................................................................................................. 178
5.5.3 Using the readers in a hazardous area ................................................................................ 179
5.5.3.1 Using the reader in hazardous area for gases ..................................................................... 182
5.5.3.2 Using the reader in hazardous area for dust ....................................................................... 182
5.5.3.3 Installation and operating conditions for hazardous areas: ................................................. 183
5.6 SIMATIC RF380R ................................................................................................................ 184
5.6.1 Features ............................................................................................................................... 184
5.6.2 RF380R ordering data ......................................................................................................... 184
5.6.3 Pin assignment of RF380R RS-232/RS-422 interface......................................................... 184
5.6.4 LED operating display .......................................................................................................... 185
5.6.5 Ensuring reliable data exchange .......................................................................................... 185
5.6.6 Metal-free area ..................................................................................................................... 186
5.6.7 Minimum distance between RF380R readers ...................................................................... 186
5.6.8 Technical specifications ....................................................................................................... 187
5.6.9 Approvals ............................................................................................................................. 189
5.6.10 Dimension drawing .............................................................................................................. 190
5.6.11 Use of the reader in a hazardous ......................................................................................... 190
5.6.11.1 Use of the reader in a hazardous area ................................................................................ 190
5.6.11.2 Use of the reader in hazardous areas for gases .................................................................. 191
5.6.11.3 Installation and operating conditions for hazardous areas: ................................................. 192
5.7 SIMATIC RF380R with Scanmode ...................................................................................... 193
5.7.1 Features ............................................................................................................................... 193
5.7.2 Ordering data for RF380R with Scanmode .......................................................................... 193
5.7.3 Pin assignment RF380R Scanmode RS-232 interface........................................................ 194
5.7.4 LED operating display .......................................................................................................... 194
5.7.5 Ensuring reliable data exchange .......................................................................................... 194
5.7.6 Metal-free area ..................................................................................................................... 195
5.7.7 Minimum distance between several RF380R Scanmode readers ....................................... 195
5.7.8 Technical specifications ....................................................................................................... 196
5.7.9 Approvals ............................................................................................................................. 197
5.7.10 Certificates and Approvals ................................................................................................... 198
5.7.11 Dimension drawing .............................................................................................................. 199
5.8 SIMATIC RF380R - 2nd generation ..................................................................................... 200
5.8.1 Features ............................................................................................................................... 200
5.8.2 RF380R ordering data ......................................................................................................... 200
5.8.3 Pin assignment of RF380R RS-232/RS-422 interface......................................................... 201
5.8.4 LED operating display .......................................................................................................... 201
5.8.5 Ensuring reliable data exchange .......................................................................................... 202
5.8.6 Metal-free area ..................................................................................................................... 202
5.8.7 Minimum distance between RF380R readers ...................................................................... 203
5.8.8 Technical specifications ....................................................................................................... 204
5.8.9 Approvals .............................................................................................................................
205
5.8.10 Dimension drawing .............................................................................................................. 207
5.8.11 Using the reader in hazardous area..................................................................................... 207
5.8.11.1 Using the reader in hazardous area for gases ..................................................................... 210
5.8.11.2 Using the reader in hazardous area for dust ....................................................................... 211
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6 Antennas ............................................................................................................................................ 221
7 RF300 transponder ............................................................................................................................. 233
5.8.11.3 Installation and operating conditions for hazardous areas: .................................................. 211
5.9 SIMATIC RF382R with Scanmode ....................................................................................... 212
5.9.1 Characteristics ...................................................................................................................... 212
5.9.2 RF382R with Scanmode ordering data................................................................................. 212
5.9.3 Pin assignment RF382R Scanmode RS232 interface .......................................................... 213
5.9.4 LED operating display ........................................................................................................... 213
5.9.5 Ensuring reliable data exchange .......................................................................................... 213
5.9.6 Mounting on metal ................................................................................................................ 214
5.9.7 Minimum distance between several RF382R Scanmode readers ....................................... 214
5.9.8 Transmission window............................................................................................................ 214
5.9.9 Technical specifications ........................................................................................................ 218
5.9.10 Approvals .............................................................................................................................. 219
5.9.11 Dimensional diagram ............................................................................................................ 220
6.1 Features ................................................................................................................................ 221
6.2 Ordering data ........................................................................................................................ 224
6.3 Ensuring reliable data exchange .......................................................................................... 224
6.4 Metal-free area ...................................................................................................................... 225
6.5 Minimum distance between antennas .................................................................................. 228
6.6 Technical specifications ........................................................................................................ 229
6.7 Dimensional drawings ........................................................................................................... 230
7.1 Memory configuration of the RF300 transponders ............................................................... 234
7.2 SIMATIC RF320T ................................................................................................................. 236
7.2.1 Features ................................................................................................................................ 236
7.2.2 Ordering data ........................................................................................................................ 236
7.2.3 Mounting on metal ................................................................................................................ 237
7.2.4 Technical data ....................................................................................................................... 238
7.2.5 Dimension drawing ............................................................................................................... 239
7.3 SIMATIC RF330T ................................................................................................................. 240
7.3.1 Features ................................................................................................................................ 240
7.3.2 Ordering data ........................................................................................................................ 240
7.3.3 Mounting on/in metal............................................................................................................. 240
7.3.4 Technical specifications ........................................................................................................ 242
7.3.5 Dimension drawing ............................................................................................................... 243
7.4 SIMATIC RF340T ................................................................................................................. 244
7.4.1 Features ................................................................................................................................ 244
7.4.2 Ordering data ........................................................................................................................ 244
7.4.3 Mounting on metal ................................................................................................................ 245
7.4.4 Technical specifications ........................................................................................................ 246
7.4.5 Dimension drawing ............................................................................................................... 247
7.5 SIMATIC RF350T ................................................................................................................. 248
7.5.1 Features ................................................................................................................................ 248
7.5.2 Ordering data ........................................................................................................................ 248
7.5.3 Mounting on metal ................................................................................................................ 249
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8 ISO transponder .................................................................................................................................. 275
7.5.4 Mounting options .................................................................................................................. 250
7.5.5 Technical data ...................................................................................................................... 251
7.5.6 Dimension drawing .............................................................................................................. 252
7.6 SIMATIC RF360T................................................................................................................. 253
7.6.1 Features ............................................................................................................................... 253
7.6.2 Ordering data ....................................................................................................................... 253
7.6.3 Mounting on metal ............................................................................................................... 254
7.6.4 Technical data ...................................................................................................................... 257
7.6.5 Dimension drawing .............................................................................................................. 258
7.7 SIMATIC RF370T................................................................................................................. 259
7.7.1 Features ............................................................................................................................... 259
7.7.2 Ordering data ....................................................................................................................... 259
7.7.3 Mounting on metal ............................................................................................................... 260
7.7.4 Mounting instructions ........................................................................................................... 261
7.7.5 Technical specifications ....................................................................................................... 261
7.7.6 Dimensional drawing ............................................................................................................ 262
7.8 SIMATIC RF380T................................................................................................................. 263
7.8.1 Features ............................................................................................................................... 263
7.8.2 Ordering data ....................................................................................................................... 263
7.8.3 Installation guidelines for RF380T ....................................................................................... 264
7.8.3.1 Mounting instructions ........................................................................................................... 264
7.8.3.2 Metal-free area ..................................................................................................................... 267
7.8.4 Configuring instructions .......................................................................................................
268
7.8.4.1 Temperature dependence of the transmission window ....................................................... 268
7.8.4.2 Temperature response in cyclic operation ........................................................................... 268
7.8.5 Use of the transponder in the Ex protection area ................................................................ 271
7.8.5.1 Use of the transponder in hazardous areas for gases ......................................................... 272
7.8.5.2 Installation and operating conditions for the hazardous area .............................................. 272
7.8.6 Cleaning the mobile data memory ....................................................................................... 272
7.8.7 Technical specifications ....................................................................................................... 273
7.8.8 Dimensional drawing ............................................................................................................ 274
8.1 Memory configuration of ISO the transponders ................................................................... 276
8.2 MDS D100 ............................................................................................................................ 278
8.2.1 Characteristics ..................................................................................................................... 278
8.2.2 Ordering data ....................................................................................................................... 278
8.2.3 Metal-free area ..................................................................................................................... 279
8.2.4 Technical data ...................................................................................................................... 281
8.2.5 Dimension drawing .............................................................................................................. 282
8.3 MDS D117 ............................................................................................................................ 283
8.3.1 Features ............................................................................................................................... 283
8.3.2 Ordering data ....................................................................................................................... 283
8.3.3 Mounting in metal ................................................................................................................. 284
8.3.4 Technical specifications ....................................................................................................... 284
8.3.5 Dimension drawing .............................................................................................................. 285
8.4 MDS D124 ............................................................................................................................ 286
8.4.1 Characteristics ..................................................................................................................... 286
8.4.2 Ordering data ....................................................................................................................... 286
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8.4.3 Mounting on metal ................................................................................................................ 287
8.4.4 Technical specifications ........................................................................................................ 288
8.4.5 Use of the MDS D124 in hazardous area ............................................................................. 289
8.4.6 Dimension drawing ............................................................................................................... 291
8.5 MDS D126 ............................................................................................................................ 292
8.5.1 Characteristics ...................................................................................................................... 292
8.5.2 Ordering data ........................................................................................................................ 292
8.5.3 Mounting on metal ................................................................................................................ 293
8.5.4 Technical specifications ........................................................................................................ 294
8.5.5 Dimension drawing ............................................................................................................... 295
8.6 MDS D127 ............................................................................................................................ 296
8.6.1 Features ................................................................................................................................ 296
8.6.2 Ordering data ........................................................................................................................ 296
8.6.3 Mounting in metal .................................................................................................................. 297
8.6.4 Technical specifications ........................................................................................................ 298
8.6.5 Dimension drawing ............................................................................................................... 299
8.7 MDS D139 ............................................................................................................................ 300
8.7.1 Characteristics ...................................................................................................................... 300
8.7.2 Ordering data ........................................................................................................................ 301
8.7.3 Mounting on metal ................................................................................................................ 301
8.7.4 Cleaning the mobile data memory ........................................................................................ 302
8.7.5 Technical specifications ........................................................................................................ 303
8.7.6 Use of the MDS D139 in hazardous areas ...........................................................................
304
8.7.7 Dimension drawings .............................................................................................................. 306
8.8 MDS D160 ............................................................................................................................ 307
8.8.1 Characteristics ...................................................................................................................... 307
8.8.2 Information for RF300 compatibility ...................................................................................... 307
8.8.3 Ordering data ........................................................................................................................ 308
8.8.4 Mounting on metal ................................................................................................................ 308
8.8.5 Technical specifications ........................................................................................................ 309
8.8.6 Dimension drawings .............................................................................................................. 311
8.9 MDS D165 ............................................................................................................................ 312
8.9.1 Features ................................................................................................................................ 312
8.9.2 Ordering data ........................................................................................................................ 312
8.9.3 Technical data ....................................................................................................................... 312
8.9.4 Dimension drawing ............................................................................................................... 314
8.10 MDS D200 ............................................................................................................................ 314
8.10.1 Features ................................................................................................................................ 314
8.10.2 Ordering data ........................................................................................................................ 315
8.10.3 Mounting on metal ................................................................................................................ 315
8.10.4 Technical data ....................................................................................................................... 316
8.10.5 Dimension drawing ............................................................................................................... 318
8.11 MDS D261 ............................................................................................................................ 319
8.11.1 Features ................................................................................................................................ 319
8.11.2 Ordering data ........................................................................................................................ 319
8.11.3 Technical data ....................................................................................................................... 319
8.11.4 Dimension drawing ...............................................................................................................
321
8.12 MDS D324 ............................................................................................................................ 321
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8.12.1 Characteristics ..................................................................................................................... 321
8.12.2 Ordering data ....................................................................................................................... 322
8.12.3 Mounting on metal ............................................................................................................... 322
8.12.4 Technical specifications ....................................................................................................... 323
8.12.5 Dimension drawing .............................................................................................................. 325
8.13 MDS D339 ............................................................................................................................ 326
8.13.1 Characteristics ..................................................................................................................... 326
8.13.2 Ordering data ....................................................................................................................... 326
8.13.3 Mounting on metal ............................................................................................................... 327
8.13.4 Cleaning the mobile data memory ....................................................................................... 328
8.13.5 Technical specifications ....................................................................................................... 328
8.13.6 Use of the MDS D339 in hazardous areas .......................................................................... 330
8.13.7 Dimensional drawing ............................................................................................................ 332
8.14 MDS D400 ............................................................................................................................ 333
8.14.1 Features ............................................................................................................................... 333
8.14.2 Ordering data ....................................................................................................................... 333
8.14.3 Mounting on metal ............................................................................................................... 334
8.14.4 Technical specifications ....................................................................................................... 335
8.14.5 Dimension drawing .............................................................................................................. 337
8.15 MDS D421 ............................................................................................................................ 338
8.15.1 Characteristics ..................................................................................................................... 338
8.15.2 Ordering data ....................................................................................................................... 338
8.15.3 Mounting on metal ...............................................................................................................
339
8.15.4 Technical specifications ....................................................................................................... 341
8.15.5 Dimension drawing .............................................................................................................. 342
8.16 MDS D422 ............................................................................................................................ 343
8.16.1 Characteristics ..................................................................................................................... 343
8.16.2 Ordering data ....................................................................................................................... 343
8.16.3 Mounting in metal ................................................................................................................. 344
8.16.4 Technical specifications ....................................................................................................... 344
8.16.5 Dimension drawing .............................................................................................................. 346
8.17 MDS D423 ............................................................................................................................ 346
8.17.1 Characteristics ..................................................................................................................... 346
8.17.2 Ordering data ....................................................................................................................... 346
8.17.3 Mounting on metal ............................................................................................................... 347
8.17.4 Technical specifications ....................................................................................................... 348
8.17.5 Dimensional drawing ............................................................................................................ 350
8.18 MDS D424 ............................................................................................................................ 350
8.18.1 Characteristics ..................................................................................................................... 350
8.18.2 Ordering data ....................................................................................................................... 351
8.18.3 Mounting on metal ............................................................................................................... 351
8.18.4 Technical specifications ....................................................................................................... 352
8.18.5 Dimension drawing .............................................................................................................. 354
8.19 MDS D425 ............................................................................................................................ 354
8.19.1 Characteristics ..................................................................................................................... 354
8.19.2 Ordering data ....................................................................................................................... 355
8.19.3 Application example .............................................................................................................
355
8.19.4 Technical specifications ....................................................................................................... 355
8.19.5 Dimension drawing .............................................................................................................. 357
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8.20 MDS D426 ............................................................................................................................ 357
8.20.1 Characteristics ...................................................................................................................... 357
8.20.2 Ordering data ........................................................................................................................ 358
8.20.3 Mounting on metal ................................................................................................................ 358
8.20.4 Technical specifications ........................................................................................................ 359
8.20.5 Dimension drawing ............................................................................................................... 360
8.21 MDS D428 ............................................................................................................................ 361
8.21.1 Characteristics ...................................................................................................................... 361
8.21.2 Ordering data ........................................................................................................................ 361
8.21.3 Application example .............................................................................................................. 362
8.21.4 Technical specifications ........................................................................................................ 362
8.21.5 Dimension drawing ............................................................................................................... 364
8.22 MDS D460 ............................................................................................................................ 364
8.22.1 Characteristics ...................................................................................................................... 364
8.22.2 Ordering data ........................................................................................................................ 365
8.22.3 Mounting on metal ................................................................................................................ 365
8.22.4 Technical specifications ........................................................................................................ 366
8.22.5 Dimension drawings .............................................................................................................. 367
8.23 MDS D521 ............................................................................................................................ 368
8.23.1 Characteristics ...................................................................................................................... 368
8.23.2 Ordering data ........................................................................................................................ 368
8.23.3 Mounting on metal ................................................................................................................ 368
8.23.4 Technical specifications ........................................................................................................
370
8.23.5 Dimension drawing ............................................................................................................... 372
8.24 MDS D522 ............................................................................................................................ 372
8.24.1 Characteristics ...................................................................................................................... 372
8.24.2 Ordering data ........................................................................................................................ 372
8.24.3 Mounting in metal .................................................................................................................. 373
8.24.4 Technical specifications ........................................................................................................ 373
8.24.5 Dimension drawing ............................................................................................................... 375
8.25 MDS D522 special variant .................................................................................................... 375
8.25.1 Characteristics ...................................................................................................................... 375
8.25.2 Ordering data ........................................................................................................................ 375
8.25.3 Mounting in metal .................................................................................................................. 376
8.25.4 Installation instructions.......................................................................................................... 376
8.25.5 Technical specifications ........................................................................................................ 378
8.25.6 Dimensional drawing............................................................................................................. 379
8.26 MDS D524 ............................................................................................................................ 380
8.26.1 Characteristics ...................................................................................................................... 380
8.26.2 Ordering data ........................................................................................................................ 380
8.26.3 Mounting on metal ................................................................................................................ 381
8.26.4 Technical specifications ........................................................................................................ 382
8.26.5 Dimension drawing ............................................................................................................... 383
8.27 MDS D525 ............................................................................................................................ 384
8.27.1 Characteristics ...................................................................................................................... 384
8.27.2 Ordering data ........................................................................................................................ 384
8.27.3 Application example ..............................................................................................................
385
8.27.4 Technical specifications ........................................................................................................ 385
8.27.5 Dimension drawing ............................................................................................................... 387
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Table of contents
9 System integration ............................................................................................................................... 397
10 System diagnostics .............................................................................................................................. 413
A Appendix ............................................................................................................................................. 423
8.28 MDS D526 ............................................................................................................................ 388
8.28.1 Characteristics ..................................................................................................................... 388
8.28.2 Ordering data ....................................................................................................................... 388
8.28.3 Mounting on metal ............................................................................................................... 389
8.28.4 Technical specifications ....................................................................................................... 390
8.28.5 Dimension drawing .............................................................................................................. 391
8.29 MDS D528 ............................................................................................................................ 392
8.29.1 Characteristics ..................................................................................................................... 392
8.29.2 Ordering data ....................................................................................................................... 392
8.29.3 Application example ............................................................................................................. 393
8.29.4 Technical specifications ....................................................................................................... 393
8.29.5 Dimension drawing .............................................................................................................. 395
9.1 Introduction .......................................................................................................................... 397
9.2 ASM 456 .............................................................................................................................. 399
9.3 ASM 475 .............................................................................................................................. 400
9.3.1 Features ............................................................................................................................... 400
9.3.2 Ordering data ....................................................................................................................... 401
9.3.3 Indicators .............................................................................................................................. 402
9.3.4 Configuration ........................................................................................................................ 404
9.3.5 Shield connection ................................................................................................................. 406
9.3.6 Technical data ...................................................................................................................... 406
9.4 RF120C ................................................................................................................................ 408
9.5 RF160C ................................................................................................................................ 409
9.6 RF170C ................................................................................................................................ 410
9.7 RF180C ................................................................................................................................ 411
9.8 RF182C ................................................................................................................................ 411
10.1 Error codes of the RF300 readers ....................................................................................... 413
10.2 Diagnostics functions - STEP 7 ........................................................................................... 415
10.2.1 Overview .............................................................................................................................. 415
10.2.2 Reader diagnostics with "reader status" (SLG-STATUS) .................................................... 416
10.2.3 Transponder diagnostics with "Tag status" (MDS-STATUS) ............................................... 420
A.1 Certificates and approvals ................................................................................................... 423
A.2 Accessories .......................................................................................................................... 425
A.2.1 Transponder holders ............................................................................................................ 425
A.2.2 MOBY I migration ................................................................................................................. 432
A.2.3 DVD "Ident Systems Software & Documentation" ............................................................... 435
A.3 Connecting cable ................................................................................................................. 436
A.3.1 RF3xxR reader (RS-422) with ASM 456 / RF160C / RF170C / RF180C / RF182C ............ 436
A.3.2 Reader RF3xxR (RS422) with ASM 475 ............................................................................. 438
A.3.3 Reader RF3xxR (RS-422) with RF120C .............................................................................. 439
A.3.4 Reader RF380R (RS232) - PC ............................................................................................ 440
SIMATIC RF300
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Table of contents
Index................................................................................................................................................... 453
A.4 Ordering data ........................................................................................................................ 441
A.5 Service & Support ................................................................................................................. 451
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Table of contents
SIMATIC RF300
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1
1.1
Navigating in the system manual
Structure of the content
Content
Introduction
Purpose, structure and description of the important topics.
regulations.
System overview
Overview of all RF identification systems, system overview of SIMATIC RF300
ning, tools for finding suitable SIMATIC RF300 components.
Reader
Description of readers which can be used for SIMATIC RF300
Antennas
Description of antennas which can be used for SIMATIC RF300
RF300 transponder
Description of RF300 transponders which can be used for SIMATIC RF300
ISO transponder
Description of ISO transponders which can be used for SIMATIC RF300
SIMATIC RF300
System diagnostics
Description of system diagnostics available for SIMATIC RF300
1.2
Preface
Purpose of this document
Contents Detailed organization of the documentation, including the index of pages and chapters
Safety Information Refers to all the valid technical safety aspects which have to be adhered to while installing,
Planning the RF300 system Information about possible applications of SIMATIC RF300, support for application plan-
commissioning and operating from the product/system view and with reference to statutory
System integration Overview of the communications modules and function blocks that can be used for
Appendix
Certificates and approvals
Accessories
• Connecting cables
• Ordering data
Service & Support
This system manual contains all the information needed to plan and configure the system.
It is intended both for programming and testing/debugging personnel who commission the system themselves and connect it with other units (automation systems, further programming devices), as well as for service and maintenance personnel who install expansions or carry out fault/error analyses.
SIMATIC RF300 System Manual, 07/2017, C79000-G8976-C345-07
15
Introduction
Scope of validity of this document
Additional information
Registered trademarks
History
Edition
Remark
05/2005
First Edition
RF360T; ASM 452, ASM 456, ASM 473 and ASM 475
and ANT 30
components added: RF370T, RF380T and RF170C
degrees of protection changed for the RF300 readers
components added: RF380R and RF180C
06/2008
Revised edition
the SIMATIC RF310R and SIMATIC RF380R readers
1.2 Preface
This documentation is valid for all variants of the SIMATIC RF300 system and describes the devices shipped as of July 2016.
You will find further information about the readers RF350M, RF310R Scanmode and RF382R Scanmode in the relevant manuals.
Additional information (https://support.industry.siemens.com/cs/ww/en/ps/15033/man
SIMATIC ®, SIMATIC RF ®, MOBY ®, RF MANAGER ® and SIMATIC Sensors ® are registered trademarks of Siemens AG.
Currently released versions of the SIMATIC RF300 system manual:
11/2005 Revised edition, components added: RF310R with RS-422 interface, RF350T and
04/2006 Revised edition,
12/2006 Revised edition,
07/2007 Revised edition,
09/2007 Revised edition,
)
components added: RF340R as well as RF350R with the antenna types ANT 1, ANT 18
01/2009 Revised edition,
expanded by the reader functionalities "RF300 transponder" and "ISO transponder" for
SIMATIC RF300
16 System Manual, 07/2017, C79000-G8976-C345-07
Introduction
Edition
Remark
Abbreviations and naming conventions
Reader
Write/read device (SLG)
Transponder, tag
Data carrier, mobile data storage, (MDS)
Communications module (CM)
Interface module (ASM)
1.2 Preface
03/2014 Revised edition,
expanded by the reader functionalities "RF300 transponder" and "ISO transponder" for the SIMATIC RF340R and SIMATIC RF350R readers
Expanded by the following components:
Reader RF310R with Scanmode, RF382R with Scanmode
Communications module RF120C
Antennas ANT 12 (in conjunction with RF350R) and ANT 8 (in conjunction with RF310M)
RF300 transponder RF330T
ISO transponder MDS D117, D126, D127, D165, D200, D261, D339, D400, D422, D423, D425, D426
10/2016 Revised and expanded edition
Expanded by the following components:
Readers of the second generation RF310R, RF340R, RF350R
Reader RF380R Scanmode
Antenna ANT 3, ANT 3S
ISO transponder MDS D5xx
MOBY I migration in SIMATIC RF300
05/2017 Revised and expanded edition
Expanded by the following components:
Readers of the second generation RF380R
The following terms/abbreviations are used synonymously in this document:
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Introduction
1.2 Preface
SIMATIC RF300
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2
WARNING
Opening the device
NOTICE
Alterations not permitted
Installation instructions
NOTICE
Switch/fuse to disconnect the reader from the power supply
Operating temperature
CAUTION
Danger of burns
SIMATIC RFID products comply with the salient safety specifications acc. to IEC, VDE, EN, UL and CSA. If you have questions about the permissibility of the installation in the planned environment, please contact your service representative.
Do not open the device when when the power supply is on. Unauthorized opening of and improper repairs to the device may result in substantial damage to equipment or risk of personal injury to the user.
Alterations to the devices are not permitted.
Failure to observe this requirement shall constitute a revocation of the radio equipment approval, CE approval and manufacturer's warranty.
Make sure that the readers can be disconnected from the power supply with a switch or a fuse. The function of the switch or fuse must be clearly recognizable.
Note that some outer components of the reader are made of metal. Depending on the environmental conditions temperatures can occur on the device that are higher than the maximum permitted operating temperature.
SIMATIC RF300 System Manual, 07/2017, C79000-G8976-C345-07
19
Safety information
Repairs
WARNING
Repairs only by authorized qualified personnel
Repairs may only be carried out by authorized qualified personnel. Unauthorized opening of
System expansions
NOTICE
Warranty conditions
Safety distances
CAUTION
Safety distance between reader/antenna and persons
Note Safety distance with pacemakers
A safety distance between reader/antenna and persons with pacemakers is not necessary.
and improper repairs to the device may result in substantial damage to equipment or risk of personal injury to the user.
Only install system expansions intended for this system. If you install other expansions, you may damage the system or violate the safety requirements and regulations for radio frequency interference suppression. Contact Technical Support or your local sales department to find out which system expansions are suitable for installation.
If you cause system defects by installing or exchanging system expansion devices, the warranty becomes void.
Note that for permanent exposure, the following safety distances must be adhered to:
RF310R: ≥ 80 mm
RF340R: ≥ 130 mm
RF350R + ANT 1: ≥ 140 mm
RF350R + ANT 3: ≥ 80 mm
RF350R + ANT 12: ≥ 25 mm
RF350R + ANT 18: ≥ 50 mm
RF350R + ANT 30: ≥ 80 mm
RF380R: ≥ 250 mm
• RF382R: ≥ 130 mm
SIMATIC RF300
20 System Manual, 07/2017, C79000-G8976-C345-07
Safety information
Security information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks. Systems, machines and components should only be connected to the enterprise network or the internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into account. For more information about industrial security, please visit Link: (http://www.siemens.com/industrialsecurity
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
)
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under Link: (http://www.siemens.com/industrialsecurity
).
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21
Safety information
SIMATIC RF300
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3
3.1
RFID systems
Frequency range
HF
UHF
RFID system
SIMATIC RF200
SIMATIC RF300
MOBY D
SIMATIC RF600
Transmission frequency
13.56 MHz
13.56 MHz
13.56 MHz
865 ... 928 MHz 1)
Range, max.
Protocols (air interface)
Standards, specifica­tions, approvals
Memory capacity, max.
8192 bytes (FRAM)
Maximum data transfer rate for wireless trans­mission
Multitag capability only
Special characteristics
1)
Depends on the country of deployment and the frequency range permitted there
RFID systems from Siemens control and optimize material flow. They identify reliably, quickly and economically, are insensitive to contamination and store data directly on the product or workpiece carrier.
Table 3- 1 Overview of SIMATIC RFID systems
650 mm 240 mm 380 mm 8 m
• ISO 15693
ISO 18000-3
• ISO 15693
ISO 14443 (MOBY
E)
RF300 (proprie- tary)
• ISO 15693
ISO 18000-3
EPCglobal Class 1
Gen 2
ISO 18000-6B
ISO 18000-6C
With RF290R reader
EN 300330, EN 301489, CE
• FCC Part 15
• UL/CSA
992 bytes
(EEPROM)
25.5 kbps 106 kbps 26.5 kbps 300 kbps
Particularly com- pact designs
For particularly low-cost RFID solutions
IO-Link for simple identification tasks
EN 300330, EN 301489, CE
• FCC Part 15
• UL/CSA
ATEX
64 kB (EEPROM) 8192 bytes (FRAM)
No Yes Yes
High data trans- mission speed
Extended diagnos- tics options
High memory ca- pacity
Simple migration from old systems MOBY I/E
EN 300330, EN 301489, CE
• FCC Part 15
• UL/CSA
922 bytes (EEPROM) 2000 bytes (FRAM)
SIMATIC or PC/IT integration
External antennas for industrial appli­cations
ETSI EN 3002208,
• FCC
• UL
496 bits (EPC), 3424 bytes
SIMATIC or PC/IT
Data preprocessing
Special antennas
CE
integration
in the readers
for industrial appli­cations
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23
System overview
3.2
SIMATIC RF300
3.2.1
System overview of SIMATIC RF300
Scanmode applications
Medium-performance applications
High-performance applications
SIMATIC RF300 - second generation
3.2 SIMATIC RF300
SIMATIC RF300 is an inductive identification system specially designed for use in industrial production for the control and optimization of material flow.
Thanks to its compact dimensions, RF300 is the obvious choice where installation conditions are restricted, especially for assembly lines, handling systems and workpiece carrier systems. RF300 is suitable for both simple and demanding RFID applications and it stands out for its persuasive price/performance ratio.
In applications without command control, the transponders are read automatically. The type of data acquisition and transfer is preset in the reader using parameters.
RF300 in conjunction with ISO transponders provides a cost-effective solution for medium­performance applications.
The high-performance components of RF300 in conjunction with the RF300 transponders provide advantages in terms of high data transmission speeds and storage capacities.
With the current delivery stage an innovative second generation of the readers RF310R, RF340R, RF350R and RF380R is available. These readers apart from additional performance characteristics are 100% compatible with the RF300s of the first generation. The second generation of the RF380R comes later.
Additional performance features:
● Additional transponder protocol ISO 14443 (air interface) for MDS E transponders
● Automatic detection of different transponder types (RF300, ISO 15693, ISO 14443)
Emulation of MOBY I write/read devices (SLG 4x) in conjunction with RF300
transponders for simplified migration
Setup help integrated in the reader
The setup help serves the simple optimization of the reader-transponder positioning during installation/commissioning. Further installation or software are not necessary. The setup help becomes active directly after turning the device on.
Improved 5-color LED display
SIMATIC RF300
24 System Manual, 07/2017, C79000-G8976-C345-07
System overview
Feature
SIMATIC RF300 first generation
SIMATIC RF300 second generation
Transponder protocol RF300
Transponder protocol ISO 14443
--
MOBY I emulation to the controller
--
Integrated setup help
-- ✓ LED display
Single (3 colors)
Double (5 colors)
Technology object "SIMATIC Ident"
--
1)
D5xx)
1)
With the TIA Portal as of STEP 7 Basic / Professional V14 SP 1
3.2.2
RFID components and their function
System components overview
Component
Description
module
controllers/automation systems.
S7) through the communications module (e.g. ASM 456).
ple, instead of barcode.
3.2 SIMATIC RF300
User-friendly parameter assignment and configuration with TIA Portal technological object (as of STEP 7 Basic / Professional V14 SP 1)
Expanded functions for trained users:
– Address information for the "INIT" command no longer necessary
– Expanded "RESET" parameter
– The MDS-STATUS "Mode 3" functions with all transponder types
– Automatic antenna recognition with the reader RF350R (depending on the antenna)
Table 3- 2 Differences in the features
Transponder protocol ISO 15693
Multi-transponder mode -- --
Fast Command (MDS D1xx, D4xx,
Table 3- 3 RF300 system components
Communications
Reader The reader ensures inductive communication and power supply to the tran-
Transponder The transponder stores all data relevant for production and is used, for exam-
--
A communications module is used to integrate the RF identification system in
sponder, and handles the connection to the various controllers (e.g. SIMATIC
SIMATIC RF300 System Manual, 07/2017, C79000-G8976-C345-07
25
System overview
RF300 system components for high-performance applications
3.2 SIMATIC RF300
Figure 3-1 High performance system overview
SIMATIC RF300
26 System Manual, 07/2017, C79000-G8976-C345-07
System overview
Transponder
RF310R
RF340R
RF350R
with ANT 1
RF350R
with ANT 3
RF350R
with ANT 18
RF350R
with ANT 30
RF380R
RF320T ✓ ✓ ✓ ✓ ✓ ✓
RF330T
RF340T ✓ ✓ ✓ ✓ ✓ ✓
RF350T ✓ ✓ ✓ --
-- ✓ ✓
RF360T ✓ ✓ ✓ --
-- ✓ ✓
RF370T
1) ✓
--
--
--
RF380T
-- ✓ ✓
--
--
--
1)
as of reader version "AS ≥ D"
Combination possible
--
Combination not possible
Combination possible, but not recommended
3.2 SIMATIC RF300
Table 3- 4 Reader-transponder combination options for high-performance applications
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System overview
RF300 system components for medium-performance applications
3.2 SIMATIC RF300
Figure 3-2 System overview medium-performance
SIMATIC RF300
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System overview
Transponder / MDS
RF310R
(RS-422)
RF340R
RF350R
with ANT
1
RF350R
with ANT
3
RF350R
with ANT
12
RF350R
with ANT
18
RF350R
with ANT
30
RF380R
MDS D100
--
--
-- ○ ✓
MDS D117
MDS D124
✓ ✓ ✓ ✓ ○ ✓ ✓
MDS D126
--
--
-- ✓ ✓
MDS D127
--
--
--
-- ✓ ✓
--
--
MDS D139
--
--
-- ○ ✓
MDS D160
✓ ✓ ✓ ✓ ✓ ✓ ✓
MDS D165
--
--
-- ○ ✓
MDS D200
--
--
-- ○ ✓
MDS D261
--
--
-- ○ ✓
MDS D324
✓ ✓ ✓ ✓ -- ✓ ✓
MDS D339 1)
--
--
--
--
MDS D400
--
--
--
--
MDS D421
--
--
--
-- ✓ ✓
--
--
MDS D422
--
--
-- ✓ -- ✓ ✓
--
MDS D423
--
-- ✓ ✓
MDS D424
✓ ✓ ✓ ✓ ○ ✓ ✓
MDS D425
✓ ✓ ✓ ✓ ○ ✓ ✓
MDS D426
--
--
-- ✓ ✓
MDS D428
✓ ✓ ✓ ✓ ✓ ✓ ✓
MDS D460
MDS D521
--
--
--
-- ✓ ✓
--
--
MDS D522
--
--
--
--
-- ✓ ✓
--
MDS D524
-- ○ ✓ ✓ ✓
MDS D525
-- ○ ✓ ✓ ✓
MDS D526
--
--
-- ✓ ✓
MDS D528
-- ✓ ✓ ✓ ✓
MDS E600 2)
--
--
-- ○ ✓
MDS E611 2)
--
--
-- ○ ✓
MDS E623 2)
--
--
--
-- ✓ ✓
--
--
MDS E624 2)
-- ○ ✓ ✓ ✓
1)
2)
Product to be discontinued; only relevant for migration projects.
Combination possible
--
Combination not possible
Combination possible, but not recommended
3.2 SIMATIC RF300
Table 3- 5 Reader-transponder combination options for medium-performance applications
-- -- -- -- -- --
as of reader version "AS ≥ D"
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29
System overview
Note Note on operation of the transponders MDS D5xx and MDS E6xx
Note that the transponders MDS D5xx and MDS E6xx can only be operated in conjunction with the readers of the
3.2 SIMATIC RF300
second generation (article number "6GT2801-xBAxx").
SIMATIC RF300
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