Siemens PSU8600 User Manual

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SITOP power supply
Manual
SITOP PSU8600 24 V DC/20 A 6EP3436 SITOP PSU8600 24 V DC/40 A 6EP3437 SITOP CNX8600 4 x 5 A 6EP4436 SITOP CNX8600 4 x 10 A 6EP4437 SITOP BUF8600 100 ms/40 A 6EP4297 SITOP BUF8600 300 ms/40 A 6EP4297 SITOP BUF8600 4 s/40 A 6EP4293 SITOP BUF8600 10 s/40 A 6EP4295
05.2017
A5E36758446
Overview
Safety instructions
1
Description, device design, dimension drawing
2
Operator control at the device
3
Installation and maintenance
4
Mounting position, mounting clearances
5
Installation
6
Engineering and remote access
7
Troubleshooting
8
Technical data
9
Safety, approvals, EMC
10
Environmental conditions
11
Applications
12
Environment
13
Service & support
14
-8SB00-2AY0
-8SB00-2AY0
-8XB00-0CY0
-8XB00-0CY0
-8HB00-0XY0
-8HB10-0XY0
-8HB00-0XY0
-8HB00-0XY0
-3-76
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Siemens AG Division Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY
A5E36758446-1-76
Copyright © Siemens AG 2017. All rights reserved
Legal information
Warning notice system
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
Qualified Personnel
personnel qualified
Proper use of Siemens products
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
Disclaimer of Liability
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
The product/system described in this documentation may be operated only by task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Note the following:
documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
for the specific
05/2017 Subject to change
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Overview

The SITOP PSU8600 power supply system is the high-performance, regulated technology power supply system for automated plants and machines.
The key benefits of the product include:
Wide-range input, which allows them to be connected to almost all 3-phase line supplies around the world
Number of outputs can be expanded using up to four expansion modules SITOP CNX8600
The output voltage of each output can be adjusted in the range 4 - 28 V
Electronic overload shutdown for each output, the response threshold can be adjusted;
alternatively: electronic current limiting (constant current), current can be adjusted
integrated Ethernet/PROFINET interfaces (2 port switch)
Diagnostics data and alarm messages available via Ethernet/PROFINET
Outputs can be switched – controlled from a program – and parameterized via
Ethernet/PROFINET
Completely integrated in TIA: user-friendly engineering in SIMATIC STEP 7 and SIMATIC STEP 7 in the TIA Portal, S7 function blocks for integration in user programs and WinCC faceplates
OPC UA interface for non-proprietary communication in automation systems
Power supply system PSU8600 Manual, 05.2017, A5E36758446-3-76
Remote monitoring via the integrated web server
Brief overload capability of 150% for 5 s/min (extra power)
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Overview
Ordering data
SITOP PSU8600 power supply systems
Type
Article number
Basic device SITOP PSU8600 Expansion modules SITOP CNX8600
4 × 10 A expansion module
6EP4437-8XB00-0CY0
Buffer modules SITOP BUF8600
10 s/40 A buffer module
6EP4295-8HB00-0XY0
Validity
Low width and high efficiency
Rail mounting and connection using plug-in terminals
To increase the plant and system availability, can be expanded using SITOP BUF8600
buffer modules and SITOP DC-UPS modules
Basic devices and supplementary modules:
3AC 400 - 500 V input 24 V/20 A output 24 V /40 A output
4 × 5 A expansion module
100 ms/40 A buffer module 300 ms/40 A buffer module 4 s/40 A buffer module
6EP3436-8SB00-2AY0 6EP3437-8SB00-2AY0
6EP4436-8XB00-0CY0
6EP4297-8HB00-0XY0 6EP4297-8HB10-0XY0 6EP4293-8HB00-0XY0
This manual provides information on the following products:
Basic device SITOP PSU8600 24 V DC/20 A PN Article number: 6EP3436-8SB00-2CY0 Product state: 1 Firmware version: V1.2 Functional expansion with respect to the previous version (PS: 1, FW: V1.1):
– integrated OPC UA server
Basic device SITOP PSU8600 24 V DC/40 A PN Article number: 6EP3437-8SB00-2CY0 Product state: 1 Firmware version: V1.2 Functional expansion with respect to the previous version (PS: 1, FW: V1.1):
– integrated OPC UA server
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Overview
Expansion module SITOP CNX8600 4 × 5 A
Article number: 6EP4436-8XB00-0CY0 Product state: 2 Firmware version: V1.2 Functional expansion with respect to the previous version (PS: 2, FW: V1.1):
– None
Expansion module SITOP CNX8600 4 × 10 A
Article number: 6EP4437-8XB00-0CY0 Product state: 2 Firmware version: V1.2 Functional expansion with respect to the previous version (PS: 2, FW: V1.1):
– None
Buffer module SITOP BUF8600 100 ms/40 A
Article number: 6EP4297-8HB00-0XY0 Product state: 1 Firmware version: V1.2 Functional expansion with respect to the previous version (PS: 1, FW: V1.1):
– None
Buffer module SITOP BUF8600 300 ms/40 A
Article number: 6EP4297-8HB10-0XY0 Product state: 1 Firmware version: V1.2 Functional expansion with respect to the previous version (PS: 1, FW: V1.1):
– None
Buffer module SITOP BUF8600 4 s/40 A
Article number: 6EP4293-8HB00-0XY0 Product state: 1 Firmware version: V1.2 Functional expansion with respect to the previous version (PS: 1, FW: V1.1):
– None
Buffer module SITOP BUF8600 10 s/40 A
Article number: 6EP4295-8HB00-0XY0 Product state: 1 Firmware version: V1.2 Functional expansion with respect to the previous version (PS: 1, FW: V1.1):
– None
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Overview
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Table of contents

Overview................................................................................................................................................. 3
1 Safety instructions ................................................................................................................................. 13
2 Description, device design, dimension drawing...................................................................................... 15
3 Operator control at the device ............................................................................................................... 53
1.1 Safety instructions for explosive environments/zones ............................................................ 14
1.1.1 Basic SITOP PSU8600 device ............................................................................................... 14
1.1.2 Expansion modules SITOP CNX8600 .................................................................................... 14
2.1 Description of the basic devices ............................................................................................. 15
2.2 Description of the expansion modules .................................................................................... 17
2.3 Description of the buffer modules ........................................................................................... 18
2.4 Connections and terminal designations .................................................................................. 23
2.4.1 Basic devices .......................................................................................................................... 23
2.4.2 Expansion modules ................................................................................................................. 25
2.4.3 Buffer modules ........................................................................................................................ 26
2.5 Operator controls .................................................................................................................... 27
2.5.1 Basic devices .......................................................................................................................... 27
2.5.2 Expansion modules ................................................................................................................. 30
2.6 Displays .................................................................................................................................. 32
2.6.1 Basic devices .......................................................................................................................... 32
2.6.2 Expansion modules ................................................................................................................. 36
2.6.3 Buffer modules ........................................................................................................................ 39
2.7 Signaling contact/control contact ............................................................................................ 41
2.7.1 Basic devices .......................................................................................................................... 41
2.7.2 Buffer modules ........................................................................................................................ 42
2.8 Block diagrams ....................................................................................................................... 44
2.9 Dimensions and weights ......................................................................................................... 46
3.1 Setting the output voltage and response threshold value of the output current ..................... 55
3.1.1 Setting the output voltage ....................................................................................................... 55
3.1.2 Setting the response threshold value of the output current .................................................... 56
3.2 Switching an output on and off ............................................................................................... 57
3.3 Overload shutdown and carrying out a reset .......................................................................... 58
3.4 MANUAL and REMOTE operating modes.............................................................................. 61
3.5 Prioritization when the power fails .......................................................................................... 64
3.6 ELECTRONIC SHUTDOWN and CONSTANT CURRENT operating modes ........................ 66
3.7 Setting the on delay ................................................................................................................ 68
3.8 Setting the output characteristic ............................................................................................. 71
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4 Installation and maintenance ................................................................................................................. 83
5 Mounting position, mounting clearances ................................................................................................ 99
6 Installation ........................................................................................................................................... 109
7 Engineering and remote access ........................................................................................................... 121
3.9 Activate the web server for the MANUAL operating mode on the module ............................ 73
3.10 Monitoring functions ............................................................................................................... 75
3.10.1 Overtemperature monitoring functions .................................................................................. 75
3.10.2 Phase dissymmetry monitoring .............................................................................................. 77
3.10.3 System overload monitoring .................................................................................................. 79
3.11 Activating and deactivating buffer operation .......................................................................... 81
3.12 Restore factory settings ......................................................................................................... 82
4.1 Connecting plug ..................................................................................................................... 83
4.2 Rail mounting ......................................................................................................................... 84
4.3 Permissible hardware configurations ..................................................................................... 86
4.4 Removal ................................................................................................................................. 87
4.5 Replacing individual components .......................................................................................... 89
4.6 System response for a modified hardware configuration....................................................... 93
4.6.1 Behavior after changing an individual component ................................................................. 94
4.6.2 Response after adding an individual component ................................................................... 96
4.6.3 Response after removing an individual component ............................................................... 96
5.1 Standard mounting position ................................................................................................... 99
5.2 Other mounting positions ..................................................................................................... 101
5.2.1 Basic device SITOP PSU8600 20 A .................................................................................... 101
5.2.2 Basic device SITOP PSU8600 20 A and supplementary modules ...................................... 103
5.2.3 Basic device SITOP PSU8600 40 A .................................................................................... 105
5.2.4 Basic device SITOP PSU8600 40 A and supplementary modules: ..................................... 107
6.1 Line-side connection ............................................................................................................ 109
6.2 Connection on the output side ............................................................................................. 111
6.3 Connecting the signaling contact/reset terminal .................................................................. 112
6.4 Establishing a PROFINET connection ................................................................................. 114
6.5 Establishing an additional ground connection ..................................................................... 116
6.6 Connecting the control contact and signaling contacts of the buffer module ...................... 117
7.1 General information ............................................................................................................. 121
7.2 Addressing ........................................................................................................................... 121
7.2.1 MAC address ....................................................................................................................... 121
7.3 Overview of application examples ....................................................................................... 122
7.4 SIMATIC STEP 7 in the TIA Portal ...................................................................................... 122
7.4.1 Installing the Hardware Support Package (HSP) ................................................................. 122
7.4.2 Gerätestammdaten-Datei (GSD) installieren ....................................................................... 124
7.4.3 Inserting SITOP PSU8600 into a project ............................................................................. 124
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7.4.4 Assigning a SITOP PSU8600 to a controller ........................................................................ 127
7.4.5 Assigning supplementary modules to the SITOP PSU8600 basic device ............................ 128
7.4.6 Parameter assignment .......................................................................................................... 131
7.4.6.1 Parameters of the basic units and the supplementary modules ........................................... 131
7.4.6.2 Parameterizing the basic unit ............................................................................................... 135
7.4.6.3 Parameterizing output 1 ........................................................................................................ 141
7.4.7 Loading the configuration (commissioning) .......................................................................... 142
7.4.8 Diagnostics ........................................................................................................................... 146
7.4.9 Firmware update ................................................................................................................... 147
7.4.10 Reset to factory settings ....................................................................................................... 148
7.5 SIMATIC STEP 7 .................................................................................................................. 149
7.5.1 Installing the generic station description file (GSD) .............................................................. 149
7.5.2 Inserting SITOP PSU8600 into a project .............................................................................. 150
7.5.3 Assigning supplementary modules to the basic unit ............................................................. 153
7.5.4 Parameter assignment .......................................................................................................... 156
7.5.4.1 Parameterizing SITOP PSU8600 ......................................................................................... 156
7.5.4.2 Parameters of the basic unit and supplementary modules ................................................... 157
7.5.4.3 Parameterizing the basic unit ............................................................................................... 159
7.5.4.4 Parameterizing output 1 ........................................................................................................ 164
7.5.5 Loading the configuration (commissioning) .......................................................................... 166
7.5.6 Diagnostics ........................................................................................................................... 168
7.5.7 Firmware update ................................................................................................................... 168
7.5.8 Reset to factory settings ....................................................................................................... 169
7.6 Cyclic and acyclic data..........................................................................................................
170
7.6.1 Input and output data ............................................................................................................ 170
7.6.1.1 Input data .............................................................................................................................. 170
7.6.1.2 Output data ........................................................................................................................... 172
7.6.1.3 Operating states SITOP PSU8600 ....................................................................................... 175
7.6.1.4 Operating states SITOP CNX8600 ....................................................................................... 176
7.6.1.5 Operating states SITOP BUF8600 ....................................................................................... 177
7.6.2 Reading and writing data sets .............................................................................................. 178
7.6.2.1 Overview of reading and writing data sets ............................................................................ 178
7.6.2.2 Data sets SITOP PSU8600 .................................................................................................. 180
7.6.2.3 Data sets SITOP CNX8600 .................................................................................................. 191
7.6.2.4 Data sets SITOP BUF8600 ................................................................................................... 196
7.7 Web server ............................................................................................................................ 199
7.7.1 Activating the web server ...................................................................................................... 199
7.7.2 Accessing the web server ..................................................................................................... 202
7.7.3 The web server user interface .............................................................................................. 203
7.7.4 Functions of the web server .................................................................................................. 204
7.7.5 Loading the configuration (commissioning) .......................................................................... 206
7.7.6 Diagnostics ........................................................................................................................... 206
7.7.6.1 Alarms ................................................................................................................................... 206
7.7.6.2 Operating data ...................................................................................................................... 208
7.7.6.3 Online functions .................................................................................................................... 210
7.7.7 HW configuration .................................................................................................................. 213
7.7.7.1 Configuring the PROFINET interface ................................................................................... 215
7.7.7.2 Web server ............................................................................................................................
216
7.7.7.3 OPC UA server ..................................................................................................................... 217
7.7.7.4 NTP client ............................................................................................................................. 218
7.7.7.5 Improved PN security............................................................................................................ 219
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8 Troubleshooting ................................................................................................................................... 271
7.7.7.6 User administration .............................................................................................................. 220
7.7.7.7 Configuring SITOP PSU8600 .............................................................................................. 221
7.7.7.8 Loading and saving device configuration ............................................................................. 229
7.8 OPC UA server .................................................................................................................... 230
7.8.1 Introduction .......................................................................................................................... 230
7.8.2 Preconditions ....................................................................................................................... 230
7.8.3 Activating the OPC UA server via the SITOP PSU8600 web server ................................... 231
7.8.4 Establishing a connection to the OPC UA server of the SITOP PSU8600 .......................... 232
7.8.5 Working with the OPC UA client .......................................................................................... 237
7.8.5.1 Displaying SITOP PSU8600 parameters ............................................................................. 237
7.8.5.2 Changing the value of a node .............................................................................................. 238
7.8.5.3 Calling a method .................................................................................................................. 240
7.8.6 Parameters of the SITOP PSU8600 in the OPC UA client .................................................. 241
7.8.6.1 ActualBufferState ................................................................................................................. 242
7.8.6.2 ActualState ........................................................................................................................... 242
7.8.6.3 ActualUpdateState ............................................................................................................... 242
7.8.6.4 Alarm .................................................................................................................................... 243
7.8.6.5 Buffering ............................................................................................................................... 247
7.8.6.6 General ................................................................................................................................ 247
7.8.6.7 Hardware .............................................................................................................................. 247
7.8.6.8 Identification ......................................................................................................................... 248
7.8.6.9 Lock ...................................................................................................................................... 248
7.8.6.10 MethodSet ............................................................................................................................ 249
7.8.6.11 Network ................................................................................................................................ 249
7.8.6.12 NTP ...................................................................................................................................... 250
7.8.6.13 OPC UA Server .................................................................................................................... 250
7.8.6.14 Outputs ................................................................................................................................. 250
7.8.6.15 ParameterSet ....................................................................................................................... 252
7.8.6.16 PN security ........................................................................................................................... 252
7.8.6.17 PROFIenergy ....................................................................................................................... 252
7.8.6.18 SubDevices .......................................................................................................................... 253
7.8.6.19 User management ............................................................................................................... 260
7.8.6.20 Web server ........................................................................................................................... 261
7.8.6.21 Other .................................................................................................................................... 261
7.8.7 OPC UA - performance ........................................................................................................ 261
7.8.8 Recommissioning after a basic device has been replaced - or after restoring the
factory settings ..................................................................................................................... 262
7.9 NTP client ............................................................................................................................. 262
7.10 Parameter write behavior of the SITOP PSU8600 .............................................................. 263
7.10.1 writing data in the STOP or RUN mode via PROFINET ...................................................... 263
7.10.2 Retentively saved PROFINET data sets in the RUN mode ................................................. 266
7.10.3 OPC UA data sets that are always retentively saved .......................................................... 269
7.11 Identification data for PROFINET IO.................................................................................... 270
8.1 Troubleshooting based on the LED signal sequence .......................................................... 271
8.2 PROFINET alarm list ........................................................................................................... 271
8.3 Alarm list web server ............................................................................................................ 276
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Table of contents
9 Technical data .................................................................................................................................... 285
10 Safety, approvals, EMC....................................................................................................................... 299
11 Environmental conditions .................................................................................................................... 303
12 Applications ........................................................................................................................................ 305
13 Environment........................................................................................................................................ 311
14 Service & support ................................................................................................................................ 313
9.1 Input data .............................................................................................................................. 285
9.2 Output data ........................................................................................................................... 286
9.3 Efficiency ............................................................................................................................... 292
9.4 Closed-loop control ............................................................................................................... 293
9.5 Protection and monitoring ..................................................................................................... 294
9.6 MTBF .................................................................................................................................... 295
9.7 Mechanical system ............................................................................................................... 295
9.8 Accessories ........................................................................................................................... 297
9.9 Dimension drawings .............................................................................................................. 298
10.1 Safety .................................................................................................................................... 299
10.2 Test voltages ......................................................................................................................... 300
10.3 Approvals .............................................................................................................................. 301
10.4 EMC ...................................................................................................................................... 302
12.1 Protection against brief power failures .................................................................................. 305
12.2 Protecting against longer power failures ............................................................................... 306
12.3 Parallel connection to increase power rating ........................................................................ 307
12.4 Parallel connection for redundancy ...................................................................................... 308
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1
WARNING
Correct handling of the devices
When operating electrical devices, it is inevitable that certain components will carry dangerous voltages.
Therefore, failure to handle the units properly can result in death or serious physical injury as well as extensive property damage.
Only appropriately qualified personnel may work on or in the vicinity of this equipment.
Perfect, safe, and reliable operation of this equipment is dependent on proper transportation, storage, installation and mounting.
Before installation or maintenance work can begin, the system's main switch must be switched off and measures taken to prevent it being switched on again.
If this instruction is not observed, touching live parts can result in death or serious injury.
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines, and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks. Systems, machines and components should only be connected to the enterprise network or the internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into account. For more information about industrial security, please visit: http://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under http://www.siemens.com/industrialsecurity.
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Safety instructions
1.1
Safety instructions for explosive environments/zones
1.1.1

Basic SITOP PSU8600 device

WARNING
1.1.2

Expansion modules SITOP CNX8600

WARNING

1.1 Safety instructions for explosive environments/zones

The devices comply with ATEX directive 2014/34/EU; EN 60079-0; EN 60079-15.
OPERATE POTENTIOMETERS OR SWITCHES IN NON-HAZARDOUS AREAS ONLY!
OPERATE POTENTIOMETERS OR SWITCHES IN NON-HAZARDOUS AREAS ONLY!
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2
2.1

Description of the basic devices

Designation
Number of outputs
Maximum current at the output
Article No. 24 V DC/20 A 1 20 A
6EP3436-8SB00-2AY0
24 V DC/40 A 1 40 A
6EP3437-8SB00-2AY0
The basic devices SITOP PSU8600 are primary-clocked power supplies for connection to 3­phase AC line supplies. An electronically regulated DC voltage that can be set via a potentiometer is available at the output of the devices. The device output is isolated, no-load and short-circuit proof and has an electronic overload trip - or alternatively overload current limiting (constant current), which can be set using an additional potentiometer. The device output can be switched-on and switched-off using a button.
LEDs signal the operating state of the device as well as the output. The electronic overload shutdown is reset using the reset input and the button of the output. Additional, special functions of the devices can be activated using selector switches (DIP).
The device output can be controlled, operating and diagnostics data transferred and externally visualized or processed via the two integrated industrial Ethernet/PROFINET ports. An integrated web server allows authorized users to read and write data remotely via a web browser. Further, an OPC UA server is integrated in the devices (Open Platform Communications Unified Architecture). This facilitates non-proprietary communication in automation systems.
The functionality of the basic devices can be expanded using supplementary modules. There are expansion modules to increase the number of outputs, and buffer modules to extend the internal device power failure buffer time.
Table 2- 1 Versions of the basic units
Power supply
Power supply
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Description, device design, dimension drawing
AC
DC output
0
Signaling contact, remote reset
Ethernet/PROFINET interface
LED displays (OK, MAN, SF, RUN, P1/P2)
DIN rail slider
Convection
Clearance above/below
Socket at the upper side of the device for the plug connection to optional expansion modules
Buttons of the outputs
Voltage potentiometer
Current potentiometer
from
Selector switch, special functions
2.1 Description of the basic devices
input
Volt terminal
with LED display "ON/OFF/RST"
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Description, device design, dimension drawing
2.2
Description of the expansion modules
Expansion module versions
Designation
Number of outputs
Max. current per output
Article No.
4 × 5 A expansion module
4
5 A
6EP4436-8XB00-0CY0
Connecting plug to connect to the basic device or additional supplementary modules
Socket to connect to additional supplementary modules
DC outputs
GND terminal for optional ground connection to the basic device
"O.K LED."
DIN rail slider
Convection
Clearance above/below
LED buttons ON/OFF/RST
Voltage potentiometer U (V)
Current potentiometer I (A)

2.2 Description of the expansion modules

Using a SITOP CNX8600 expansion module, the number of system outputs can be increased, however, not the maximum output power of the basic device. The expansion modules have, just like the basic device, a potentiometer for setting, and buttons to switch­on and switch-off the relevant output. LEDs signal the operating states of the expansion module as well as the individual outputs. A maximum of four expansion modules can be used for each basic device. The connection to the basic device or to the adjacent module is established using an integrated connecting plug.
4 × 10 A expansion module 4 10 A 6EP4437-8XB00-0CY0
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Description, device design, dimension drawing
2.3
Description of the buffer modules
Buffer module versions
Designation
Buffer time
Typical charge time for a rated input voltage of 400 V
Article No.
100 ms/40 A

2.3 Description of the buffer modules

A buffer module SITOP BUF8600 allows the buffer time to be extended when the power fails. An LED is used to signal the operating state of the buffer module. A maximum of two buffer modules can be used for each basic unit. The connection to the basic unit or to the adjacent module is established using an integrated connecting plug.
For brief power failures, the outputs of the power supply system are supplied without interruption using the energy stored in the buffer module.
There are two BUF8600 buffer module versions available: Buffer modules with electrolytic capacitors and buffer modules with double-layer capacitors.
Table 2- 2 BUF8600 buffer modules with electrolytic capacitors
Buffer module
Buffer module 300 ms/40 A
100 ms at 40 A 20 s 6EP4297-8HB00-0XY0
300 ms at 40 A 60 s 6EP4297-8HB10-0XY0
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Description, device design, dimension drawing
additional modules
Socket at the upper side of the device for the plug connection to additional modules
"O.K." LED
DIN rail slider
Convection
Clearance above/below
2.3 Description of the buffer modules
Connecting plug at the upper side of the device for plug connection to the basic device or to
When the buffer module with electrolytic capacitors is completely charged (LED "O.K." lights green) power failures of 100 ms or 300 ms can be buffered with a load current of 40 A. The buffer time is correspondingly increased for lower load currents.
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Description, device design, dimension drawing
Designation
Buffer time
Charge time for a rated input voltage of 400 V
Article number charged)
charged)
to additional modules
Socket at the upper side of the device for the plug connection to additional modules
"O.K." LED
Remote ON/OFF and signaling contacts
DIN rail slider
Convection
Clearance above/below
2.3 Description of the buffer modules
Table 2- 3 BUF8600 buffer modules with double-layer capacitors
4 s/40 A buffer module 4 s at 40 A typ. 5 min;
max. 8 min (when completely dis-
10 s/40 A buffer module 10 s at 40 A typ. 10 min;
max. 18 min (when completely dis-
6EP4293-8HB00-0XY0
6EP4295-8HB00-0XY0
Connecting plug at the upper side of the device for plug connection to the basic device or
When the buffer module with double-layer capacitors is completely charged (LED "OK" lights green) power failures of 4 s or 10 s can be buffered with a load current of 40 A. The buffer time is correspondingly increased for lower load currents.
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Description, device design, dimension drawing
Note Restriction when using a SITOP BUF8600 4 s/40 A buffer module in a 40 A- power supply
system
When using a SITOP BUF8600 4 150 not
The buffer mode is immediately exited if, during the buffer mode, a system overload > 100 % occurs.
Brief interruption of the voltage at output 1
2.3 Description of the buffer modules
Figure 2-1 Typical buffer time as a function of the load current
s/40 A buffer module in a 40 A power supply system, the
% overload capability for 5 s/min (Extra-Power) and 300% for 25 ms (Power Boost) are
supported.
When using a buffer module with double-layer capacitors, the following additional functions are available:
If a PC is operated on the PSU8600 power supply system, when the power fails, then this must be run down in plenty of time before the buffer time expires in order to avoid data being lost. If the supply voltage returns after the shutdown has already started, the buffer mode is exited and the power supply resumes normal operation. However, the PC is run down completely. If the PC does not have an ON/OFF-switch, then it can only be rebooted by switching off the power supply and switching it on again.
When using a buffer module with double-layer capacitors, the "Enable short-time interruption at output 1" function is used to activate the brief interruption of the voltage at output 1 when the supply voltage returns. However, selection and parameterization are only possible when appropriately configured (STEP 7, OPC UA server, web server).
You can find additional information in Chapter Engineering and remote access (Page 121)
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Description, device design, dimension drawing
"Longlife" mode
2.3 Description of the buffer modules
In order to increase the service life of the buffer modules with a double-layer capacitors, these can be operated in the "Longlife" mode with reduced buffer capacity. When the buffer module is completely charged (LED " lights green) power failures of 3 s up to a maximum of 8 s can be buffered with a load current of 40 A. However, the "Longlife" mode is only possible when appropriately configured (STEP 7, OPC UA server, web server).
You can find additional information in Chapter Engineering and remote access (Page 121)
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Description, device design, dimension drawing
2.4
Connections and terminal designations
2.4.1

Basic devices

Connections and terminal designations
L1, L2, L3, PE
0 V
(11, 12, 14);
RST
Terminal data 6EP3436-8SB00-2AY0:
*1) Do not subject the end stop to high loads
*2) Derating 18 A/60 °C or 20 A/50 °C

2.4 Connections and terminal designations

The line input terminals are used to establish the connection to the supply voltage. The output terminals to other supplementary modules can be established using the 0 Volt terminal The operating state of the device can be interrogated using signaling contact terminal Ethernet/PROFINET cable (RJ plug-in connection 8P8C) are connected at the Ethernet/PROFINET interface
is used for a remote reset of the electronic overload shutdown.
and the 0 V terminal are the load connections. A ground connection
③. ④. The reset
for PROFINET operation.
Line input
Output 1
0 Volt terminal
Signaling contact
PROFINET (2-port switch)
See the diagram under Description of the basic devices (Page 15)
remote reset
Plug-in terminal with a screw connection
Plug-in terminal with two screw connections
Plug-in terminal with three screw connections
Common plug-in terminal with a screw connec­tion
RJ plug connection 8P8C
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Description, device design, dimension drawing
Terminal data 6EP3437-8SB00-2AY0:
*1) Do not subject the end stop to high loads
*2) Derating 35 A/60 °C or 40 A/50 °C
Note
The Ethernet/PROFINET connection to the basic devices of the PSU8600 power supply is optimized for use of the "Industrial Ethernet FastConnect RJ45 plugs 2x2" in an industrial design
Commercially available RJ45 plug connectors can be used to connect to Ethernet/PROFINET. However, when withdrawing the cable, a suitable tool must be used (e.g. a small slotted screwdriver) in order to release
2.4 Connections and terminal designations
PROFINET/Ethernet connection
Maximum length of the Ethernet/PROFINET cable: 100 m (90 m BASIC link plus 2 x 5 m CHANNEL link)
The interface corresponds to the standard full duplex up to 100 Mbit/s electrical (100BASE­TX) according to IEEE 802.3.
Properties of the interface:
Transmission rate 10/100 Mbit/s
Two RJ45 sockets, i.e. integrated switch, for RJ45 connector, cable type 100Base-TX
(CAT5)
Auto negotiation
Auto crossover communication via TCP/IP and PROFINET
The physics of the Ethernet/PROFINET interface is implemented so that PROFINET IO according to standards IEC 61158 and IEC 61784-2 are possible. As a minimum, conformity Class B is maintained for PROFINET.
that is insensitive to noise and interference.
the RJ45 plug connector latch.
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Description, device design, dimension drawing
2.4.2

Expansion modules

Connections and terminal designations
1, 2, 3, 4
each output
GND
Terminal data 6EP4436-8XB00-0CY0, 6EP4437-8XB00-0CY0:
*1) Do not subject the end stop to high loads
2.4 Connections and terminal designations
The loads to be supplied are connected at output terminals . When required, a ground connection to the basic device and to additional supplementary modules can be established using ground terminal
④.
Outputs
Ground terminal
Two plug-in terminals with screw connection for
Plug-in terminal with three screw connections
See the diagram under Description of the expansion modules (Page 17)
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Description, device design, dimension drawing
2.4.3

Buffer modules

Note Terminals, only for buffer modules with double-layer capacitors
The subsequently described terminals are only available for buffer modules with double layer capacitors (BUF8600 4
Connections and terminal designations
READY 13, 14
Terminal data 6EP4293-8HB00-0XY0, 6EP4295-8HB00-0XY0:
2.4 Connections and terminal designations
s / 40 A and 10 s / 40 A).
Using control contact (ON), the buffer readiness of the buffer module can be activated and deactivated and/or buffer mode exited.
Using signaling contact "Sufficient buffer readiness" (READY) it can be interrogated as to whether the buffer module has reached an adequate charge state. Using signaling contact "Buffer mode" (OK) the system signals that it is currently in the buffer mode.
Control contact ON X1, X2
Signaling contact "Sufficient buffer readiness"
Signaling contact "Buffering" OK 23, 24
Common plug-in terminal, each with a screw connection
See the diagram under Description of the buffer modules (Page 18)
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Description, device design, dimension drawing
2.5
Operator controls
2.5.1

Basic devices

No. Designation / labeling
Function
the output current (Page 56).
potentiometer "U (V)"
on and off (Page 57).
potentiometer "I (A)"
shutdown and carrying out a reset (Page 58).
ating modes (Page 61).

2.5 Operator controls

There are two main operating areas at the SITOP PSU8600 basic devices.
LED buttons
The potentiometers are used to set the output voltage and response threshold of the output current. The output can be switched-on and switched-off using the buttons; further, a manual reset can be initiated after an electronic overload shutdown.
The selector switch allows additional special functions to be activated via the position of the DIP switches (
and potentiometers ( and ③):
to ⑪).
LED buttons
Voltage
Current
DIP switch "REN" Switches over between the MANUAL mode – with setting and
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"ON/OFF/RST"
Switches in and switches out the output, or resets the output after an electronic shutdown; see Chapter Setting the output voltage (Page 55) and Setting the response threshold value of
Sets the voltage of the relevant output; see Switching an output
Sets the response threshold of the output current; see Overload
operation at the device – and REMOTE mode with remote con­trol via PROFINET; see Chapter MANUAL and REMOTE oper-
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Description, device design, dimension drawing
see Chapter Prioritization when the power fails (Page 64).
CURRENT operating modes (Page 66).
⑦, ⑧
see Chapter Setting the on delay (Page 68).
see Chapter Setting the output characteristic (Page 71).
DIP switch "FUNC"
No function
the module (Page 73)
Protection and sealing
2.5 Operator controls
DIP switch "PRY1" Prioritizes output 1 in the case of a buffering (function is only
available when a CNX8600 expansion module is being used);
DIP switch "UI-1" Defines the response of the output when an overload occurs;
see Chapter
ELECTRONIC SHUTDOWN and CONSTANT
DIP switch "STDA",
"STDB"
DIP switch "SOC1" Switchover between the regular and soft output characteristic,
DIP switch "WEN" Activates and deactivates the integrated web server, see Chap-
Defines the switch-on sequence of the outputs (function is only available when a CNX8600 expansion module is being used);
Activate the web server for the MANUAL operating mode on
ter
The operating elements, with the exception of the button, are protected against unauthorized operation by a transparent plastic cover. When required, this plastic cover can be sealed to prevent the operating elements being actuated by unauthorized personnel. For sealing, the sealing wire can be routed through an opening in the plastic cover and housing, as shown in the diagram below.
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Description, device design, dimension drawing
See also
2.5 Operator controls
Setting the output voltage (Page 55)
Setting the response threshold value of the output current (Page 56)
Switching an output on and off (Page 57)
Overload shutdown and carrying out a reset (Page 58)
MANUAL and REMOTE operating modes (Page 61)
Prioritization when the power fails (Page 64)
ELECTRONIC SHUTDOWN and CONSTANT CURRENT operating modes (Page 66)
Setting the on delay (Page 68)
Setting the output characteristic (Page 71)
Activate the web server for the MANUAL operating mode on the module (Page 73)
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Description, device design, dimension drawing
2.5.2

Expansion modules

No. Designation / labeling
Function
potentiometer "U (V)"
(Page 55).
(Page 56).
reset (Page 58).
2.5 Operator controls
The SITOP CNX8600 expansion modules have a main operating area with potentiometers
and ) and an LED button ③.
(
The potentiometers are used to set the output voltage and response threshold of the output current. The potentiometers can be individually adjusted for each output. The individual outputs can be switched-on and switched-off using the buttons; further, each output can be manually reset after an electronic shutdown.
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Voltage
Current
potentiometer "I (A)"
LED buttons
"ON/OFF/RST"
Sets the voltage of the relevant output; see Setting the output voltage
Sets the response threshold of the output current of the relevant output; see Setting the response threshold value of the output current
Switches in and switches out the various outputs, or resets the particu­lar outputs after an electronic shutdown; see Switching an output on and off (Page 57) as well as
Overload shutdown and carrying out a
Page 31
Description, device design, dimension drawing
Protection and sealing
See also
2.5 Operator controls
The operating elements, with the exception of the buttons, are protected against unauthorized operation by a transparent plastic cover. When required, this plastic cover can be sealed to prevent the operating elements being actuated by unauthorized personnel. For sealing, the sealing wire can be routed through an opening in the plastic cover and housing, as shown in the diagram below.
Overload shutdown and carrying out a reset (Page 58)
Setting the output voltage and response threshold value of the output current (Page 55)
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Description, device design, dimension drawing
2.6
Displays
Meaning of the LEDs
Signaling
LED is off.
LED is continuously on
x /y
LED flashes in the interval x s on and y s off
2.6.1

Basic devices

No. Labeling
Signal type
Signaling
OK
LED
Device status
MAN
LED
Mode
SF
LED
Group error
RUN
LED
RUN/STOP
P1/P2
LED
Receive/transmit, port 1 and port 2
ON/OFF/RST
LED buttons
Operating mode of the output

2.6 Displays

The operating state of the device and the operating state of the various outputs are displayed using multi-color LEDs.
Symbols indicate the significance of each LED, which are listed in the following table.
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Description, device design, dimension drawing
States of the individual LEDs
Signaling
Off
Device is OFF or is powering up (booting)
Green
Normal operation
Operation with rated load is permissible for approx. 10 min.
Operation is permissible for 5 s/min
Yellow
Power failure, buffer operation active
101 … 150 % (operation is permissible for 5 s/min)
(0.25/0.25)
MAN
Signaling
Green
MANUAL mode, i.e. setting directly at the device
the device do not necessarily correspond to the active reference parameters.
2.6 Displays
Table 2- 4 "OK" LED
Flashing green (1/1) Phase asymmetry or phase failure
Flashing green (0.25/0.25) System overload in normal operation:
Red
Detection from:
approx. 50 % rated load for 6EP3437-8MB00-2CY0
approx. 75 % rated load for 6EP3436-8MB00-2CY0
Total output power in the range 101 - 150 %
ERROR OFF: Device has automatically shut down as a result of device over- temperature, phase dissymmetry, system overload
Internal device fault
Flashing red (0.25/0.25)
Flashing yellow (0.25/0.25)
Alternating, green/red
Table 2- 5 LED "
Off
Flashing green (1/1)
Device ready for the automatic ERROR OFF shutdown to be reset – or after a firmware update has been completed, by switching off the supply voltage and switching it on again (power OFF/ON)
Incorrect hardware configuration (REMOTE operating mode)
System overload in buffer operation: Total output power in the range
Firmware being updated
"
Device is OFF or is powering up (booting)
REMOTE mode, i.e. parameterization and remote control via PROFINET or
web server
MANUAL mode; the mode has been changed in operation, settings directly at
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Description, device design, dimension drawing
RUN
Signaling
PROFINET IO controller
(0.5/0.5)
Off Green
Application started successfully, module OK
Red Green
Application started successfully, module not OK
Flashing red (0.1/0.1)
Green
Application running, diagnostics can be called
(LED flashes for 3 s)
P1/P2
Signaling
Off
Device is OFF or is not connected with the controller
Green
Device connected with controller, no activity.
Green/orange alternately
Device connected with the controller, transmit/receive data (RX/TX).
2.6 Displays
Table 2- 6 LED "SF" ③ and "
LED "SF" ③ LED "RUN" ④
Off
Off
Flashing red (0.5/0.5)
Flashing red (0.5/0.5)
"
Off
Flashing green
Off
Flashing green (0.5/0.5)
Table 2- 7 LED "
"
Device is OFF, or there is no connection to a
Configuration by the PROFINET IO controller
Device identification requested via DCP
Firmware update
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Description, device design, dimension drawing
ON/OFF/RST
Signaling
Green
Normal operation, output current < response threshold value
(operation permissible up to 149 % for 5 s, 150 % for 200 ms)
After automatic shutdown due to overload or overtemperature, output is ready for reset by pressing the button, reset signal or control command
Flashing red (1/1)
Output shut down via control command (REMOTE operating mode)
Yellow
Output manually shut down using the button at the device
2.6 Displays
Table 2- 8 LED "
Off
Flashing green (0.25/0.25)
Flashing green (1/1) For overload, the output current is limited
Red Output automatically shut down due to
Flashing red (0.25/0.25)
"
Device is off or is powering up (booting)
Or ERROR OFF shutdown
Or incorrect hardware configuration (REMOTE operating mode)
or firmware being updated/completed.
Overload at the output: Output current 101…150 % of the response threshold
To the response threshold value for the duration of the overload ( CONSTANT CURRENT operating mode)
to the rated value for 60 s for system overload
Overload exceeding the permissible time range
( ELECTRONIC SHUTDOWN operating mode)
Overtemperature of the output
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Description, device design, dimension drawing
2.6.2

Expansion modules

No.
Labeling
Signal type
Signaling
OK
LED
Device status
ON/OFF/RST
LED buttons
Operating state of the particular output
2.6 Displays
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Description, device design, dimension drawing
States of the individual LEDs
Signaling
Off
Device is OFF or is powering up (booting)
Green
Normal operation
Yellow
Power failure, buffer mode active
(0.25/0.25)
2.6 Displays
Table 2- 9 LED "OK"
Red
Flashing red (0.25/0.25)
ERROR OFF: Module automatically shut down due to overtemperature basic device or phase dissymmetry
System overload (limited for 60 s, followed by automatic return to normal operation)
Fault in the device or communication error to the basic device
Device ready for the automatic ERROR OFF shutdown to be reset – or after
a firmware update has been completed, by switching off the supply voltage and switching it on again (power OFF/ON)
Device shut down due to firmware update of another system component
Incorrect hardware configuration (REMOTE mode)
Alternating, green/red
Firmware being updated.
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Description, device design, dimension drawing
ON/OFF/RST
Signaling
Green
Normal operation, output current < response threshold value
200 ms)
(CONSTANT CURRENT mode)
Overload exceeding the permissible time range (ELECTRONIC SHUTDOWN
output is ready for reset by pressing the button, reset signal or control command
Flashing red (1/1)
Output shut down via control command (REMOTE mode)
Yellow
Output manually shut down using the button at the device
2.6 Displays
Table 2- 10 LED "
Off
Flashing green (0.25/0.25)
Flashing green (1/1)
Red Output automatically switched off due to:
"
Device is off or is powering up (booting)
or
ERROR OFF shutdown
or
Incorrect hardware configuration (REMOTE operating mode)
or
Firmware being updated/completed
Overload at the output: Output current 101…150 % of the response threshold (up to 149 %: operation permissible for 5 s, 150 %: operation permissible for
For overload, the output current is limited to the response threshold value
mode)
Output 1 prioritized for buffer mode
System overload
Overtemperature of the output (in pairs)
Flashing red (0.25/0.25)
After automatic shutdown due to overload, system overload or overtemperature,
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Description, device design, dimension drawing
2.6.3

Buffer modules

No. Labeling
Signal type
Signaling
OK
LED
Device status
2.6 Displays
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Description, device design, dimension drawing
States of the individual LEDs
Signaling
Off
Device is OFF or is powering up (booting)
Green
Normal operation, module charged, complete buffer readiness
Flashing green (1/1)
Module is being charged, buffer readiness partially available.
Flashing green (0.25/0.25)
Module is being charged, buffer readiness not available
the power fails)
Yellow
Power failure, buffer mode active
(0.25/0.25)
2.6 Displays
Table 2- 11 LED "OK"
Red
ERROR OFF: Module automatically shut down due to overtemperature basic device, phase dissymmetry
Fault in the device or communication error to the basic device
flashing red (1/1)
Flashing red (0.25/0.25)
Alternating, green/red
Module deactivated via ON/OFF contact or remote command (no buffering when
Device ready for the automatic ERROR OFF shutdown to be reset – or after a firmware update has been completed, by switching off the supply voltage and switching it on again (power OFF/ON)
Charge is still available after power supply voltage OFF
Device shut down due to firmware update of another system component
Incorrect hardware configuration (REMOTE mode)
Firmware being updated
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Description, device design, dimension drawing
2.7
Signaling contact/control contact
2.7.1

Basic devices

Contacts
Explanation
11-14 closed
.

2.7 Signaling contact/control contact

The signaling contact is a changeover contact (NC contact terminals "11" and "12", NO contact terminals "11" and "14") and facilitates processing of information about the operating state of the power supply system and the output.
11-12 open
11-12 closed (= quiescent state) 11-14 open (= quiescent state)
Device ready, the output is switched on or shut down either manually or via control command
In the ELECTRONIC SHUTDOWN operating mode:
Output switched off to due overload
Other possible causes:
No output voltage (e.g. as there is no supply voltage)
Basic unit and supplementary modules shut down due
to overtemperature
Basic unit and supplementary modules shut down due to phase dissymmetry or failure
Basic unit has limited power output and expansion mod- ule shut down due to system overload
Output shut down due to overtemperature
Communication error between the basic unit and sup-
plementary module
Expansion module failure
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Description, device design, dimension drawing
2.7.2

Buffer modules

Note Contacts only available for SITOP BUF8600 buffer modules with double-layer capacitors
The control contact ON and the signaling contact READY and OK are only available for buffer and 10
Control contact
Explanation
jumper)
fails, the system is not buffered.
2.7 Signaling contact/control contact
modules SITOP BUF8600 with double layer capacitors (SITOP BUF8600 4 s / 40 A
s / 40 A).
Buffer mode of the SITOP BUF8600 buffer module with double-layer capacitors can be prevented using control contact ON (terminals "X1" and "X2"), if a scheduled shutdown of the power supply is planned (e.g. for maintenance, period of no operation, end of work/shift). This avoids unnecessarily discharging the buffer module.
Deactivation via the control contact is effective for all of the SITOP BUF8600 buffer modules in the system.
X1-X2 closed (delivery state: via wire
X1-X2 open All of the buffer modules in the system deactivated; when the power
Buffer active, system is buffered when the power fails.
The signaling contact "Sufficient buffer readiness" "READY" is in the form of a relay contact (NO contact, terminals "13" and "14"), and signals that the buffer module is charged to x % (factory setting: 85 %) and is therefore ready for buffering. The threshold value can be freely parameterized via Industrial Ethernet/PROFINET interface.
For two BUF8600 buffer modules with double-layer capacitors in the system, the threshold that is set refers to the sum of the charged energy storage devices in both buffer modules. The signal "Sufficient buffer readiness" refers exclusively to the SITOP BUF8600 buffer modules with double-layer capacitors in the system.
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Description, device design, dimension drawing
Signaling contact
Explanation
(quiescent state)
module fault
Signaling contact
Explanation
(quiescent state)
23-24 closed
Normal operation, buffer module is charged (if required).
2.7 Signaling contact/control contact
SITOP BUF8600 buffer modules with electrolytic capacitors in the system are not taken into account.
13-14 open
13-14 closed Charge state of the buffer module or two buffer modules ≥ x %
Charge state of the buffer module or two buffer modules < x % - or
The signaling contact "Buffer mode" OK is in the form of a relay contact (NO contact, terminals "23" and "24") and signals that the system is in buffer mode. This means that critical processes can be immediately brought into a safe state, avoiding loss of data and additional damage.
For two SITOP BUF8600 buffer modules with double-layer capacitors in the system, both modules simultaneously signal buffer mode using the signaling contact. As a consequence, it is sufficient to wire one of the two contacts. The signal "Buffer mode" refers exclusively to the SITOP BUF8600 buffer modules with double-layer capacitors in the system.
SITOP BUF8600 buffer modules with electrolytic capacitors in the system are not taken into account.
23-24 open
Power failure, system is buffered by the buffer module.
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Description, device design, dimension drawing
2.8
Block diagrams
Basic SITOP PSU8600 device
Expansion modules SITOP CNX8600

2.8 Block diagrams

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Description, device design, dimension drawing
SITOP BUF8600 100 ms/40 A and SITOP BUF8600 300 ms/40 A buffer modules
SITOP BUF8600 4 s/40 A and SITOP BUF8600 10 s/40 A buffer modules
2.8 Block diagrams
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Description, device design, dimension drawing
2.9
Dimensions and weights
SITOP PSU8600 basic devices

2.9 Dimensions and weights

Figure 2-2 Dimension drawing 6EP3436-8SB00-2AY0 front and left views
Figure 2-3 Dimension drawing 6EP3436-8SB00-2AY0 view from below
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Description, device design, dimension drawing
2.9 Dimensions and weights
Figure 2-4 Dimension drawing 6EP3437-8SB00-2AY0 front and left views
Figure 2-5 Dimension drawing 6EP3437-8SB00-2AY0 view from below
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Description, device design, dimension drawing
Expansion modules SITOP CNX8600
2.9 Dimensions and weights
The dimensions are identical for both versions.
Figure 2-6 Dimension drawing for 6EP4436-8XB00-0CY0 and 6EP4437-8XB00-0CY0
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Description, device design, dimension drawing
Buffer modules SITOP BUF8600
2.9 Dimensions and weights
Figure 2-7 Dimension drawing 6EP4297-8HB00-0XY0
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Description, device design, dimension drawing
2.9 Dimensions and weights
Figure 2-8 Dimension drawing 6EP4297-8HB10-0XY0
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Description, device design, dimension drawing
2.9 Dimensions and weights
Figure 2-9 Dimension drawing 6EP4293-8HB00-0XY0
Figure 2-10 Dimension drawing 6EP4295-8HB00-0XY0
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Description, device design, dimension drawing
Dimensions and weights
SITOP PSU8600 basic devices
6EP3436-8SS00-2AY0
6EP3437-8SB00-2AY0
(W × H × D) in mm
Weight
Approx. 1.78 kg
2.63 kg
Expansion modules SITOP CNX8600
6EP4436-8XB00-0CY0 4 x 5 A
6EP4437-8XB00-0CY0 4 x 10 A
(W × H × D) in mm
Weight
Approx. 1.15 kg
Approx. 1.15 kg
Buffer modules SITOP BUF8600
6EP4297­8HB00-0XY0
100 ms at 40 A
6EP4297­8HB10-0XY0
300 ms at 40 A
6EP4293­8HB00-0XY0
4 s at 40 A
6EP4295­8HB00-0XY0
10 s at 40 A
(W × H × D) in mm
Weight
Approx. 1.33 kg
Approx. 2.26 kg
Approx. 1.25 kg
Approx. 1.95 kg
2.9 Dimensions and weights
Dimensions
Dimensions
Dimensions
80 × 125 × 150 125 x 125 x 150
60 × 125 × 150 60 × 125 × 150
60 × 125 × 150 125 × 125 × 150 60 x 125 x 150 125 x 125 x 150
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3
Operating the basic devices
Note
Settings made at the basic device using the voltage potentiometer
REMOTE operating modes REMOTE operating mode.
The output can be switched
Various settings can be made using the following operator controls - button , potentiometers at the front.
and , and selector switches to . All operator controls are located
and DIP switches to are only made in the MANUAL mode (see MANUAL and
(Page 61)). These operator controls are deactivated in the
-on/switched-off and reset in any mode using button ①.
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, current potentiometer
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Operator control at the device
Operating the expansion modules
Note
Settings made at the expansion module using voltage potentiometer potentiometer operating modes operating mode.
The outputs can be switched
Various settings can be made using the following operator controls - button and potentiometers
and . All operator controls are located at the front.
and current
are only made in the MANUAL mode (see MANUAL and REMOTE
(Page 61)). These operator controls are deactivated in the REMOTE
-on/switched-off and reset in any mode using button .
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3.1
Setting the output voltage and response threshold value of the output current
Note
When the REMOTE operating mode is activated (see modes and response threshold value of the output current have no effect.
Voltage potentiometer for the output
Current potentiometer for the output
3.1.1

Setting the output voltage

3.1 Setting the output voltage and response threshold value of the output current

The potentiometer of the output is used to set the output voltage and the response threshold value of the output current.
MANUAL and REMOTE operating
(Page 61)) changes made to the settings of the potentiometer for the output voltage
1. Using the appropriate screwdriver, rotate the voltage potentiometer for the output so that the notch in the inner ring points to the required value (the following diagram shows a setting for 15 V).
Values between 4 and 28 Volt can be set.
When supplied, the output voltage is set to 24 Volt.
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3.1.2

Setting the response threshold value of the output current

3.1 Setting the output voltage and response threshold value of the output current
1. Using the appropriate screwdriver, rotate the current potentiometer for the output so that the notch in the inner ring points to the required value (the following diagram shows a setting for 2 A).
Depending on the type, at the basic devices and expansion modules, values of 2 to 20 A or from 4 to 40 A can be set.
For the expansion modules, depending on the type, values from 0.5 up to 5 A – or from 0.5 up to 10 A can be set.
When delivered, the output current is set to the maximum possible value.
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3.2
Switching an output on and off
Button (illuminated with an LED)
Shutting down an output
Note
An output that has been manually switched manually switched switch
nor using a
control command in the REMOTE operating mode.
The output that has been manually switched saved when switching device powers up.
Switch on output

3.2 Switching an output on and off

The output can be switched-on and switched-off using the button.
The output is manually shutdown when the device is supplied.
When the output is switched-on, the LED in the button is lit green.
1. You can switch off the output by pressing the button.
LED is lit yellow (output manually shutdown).
-on the output that has been manually switched-off using remote RESET –
-off (LED in the button is lit yellow) can only be
-on again by manually pressing the button again. It is neither possible to
-off (LED in the button is lit yellow) also remains
-off the device, and is manually switched-off the next time that the
The LED in the button is lit yellow when the output is manually shutdown.
1. You can switch off the output by pressing the button.
The LED is lit green (output is switched on).
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3.3
Overload shutdown and carrying out a reset
Shutdown characteristic

3.3 Overload shutdown and carrying out a reset

For the device output, in the ELECTRONIC SHUTDOWN mode, overload is permitted for a defined time. The output is electronically shut down after the limit value has been exceeded (see the following diagram).
An output current up to the value set using the current potentiometer is continuously permissible (LED "ON/OFF/RST" of the output is lit green).
In the range 101...149 % of the setting value of the current potentiometer, an overload current is permissible for 5 seconds (LED "ON/OFF/RST" of the output flashes green), then the output is electronically shut down (LED "ON/OFF/RST" of the output is lit red).
In the range > 149 % of the setting value of the current potentiometer, the current is limited to 150 %, after approx. 200 ms the output is electronically shut down (LED "ON/OFF/RST" of the output is lit red).
Using a reset, the output that has been automatically shut down can be switched-on again after a wait time of 5 seconds (LED "ON/OFF/RST" of the output flashes red).
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Carrying out a reset with the button at the device
Button (illuminated with an LED)
LED in the button
Meaning/handling
overload; wait time until a reset is possible:
5 seconds.
Flashes red
Output ready for a reset; press the button to switch-on the output again.
Lit green
The reset was carried out, the output was switched-on again.
Procedure
Note
If, after a reset, the cause of the overload is still present, then the output is again automatically shut down according to the shutdown characteristics described previously.
Before
3.3 Overload shutdown and carrying out a reset
The output can be reset using the button. This resets the electronic shutdown of the output, caused by an overload condition.
The initial situation is an electronic shutdown as a result of an overload condition. This is signaled using LED "ON/OFF/RST" in button
Lit red Electronic shutdown as a result of an
①:
1. After an electronic shutdown (LED "ON/OFF/RST" of the output is lit red), allow a wait
time of 5 seconds to elapse.
2. Press the button of the output if this is ready for a reset (LED "ON/OFF/RST" of the
output flashes red).
Electronic shutdown was reset, and the output has been switched-on again (LED "ON/OFF/RST" of the output is lit green).
carrying out a reset, remove the cause of the overload to prevent a new shutdown.
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Remote reset via terminal RST
Procedure
Note
If a switch together with a CNX8600 expansion module) when switching on, this is not taken into account for a reset initiated using a remote reset signal.
Note
The rising edge of the reset signal is evaluated; voltage level must first drop down to below 13
3.3 Overload shutdown and carrying out a reset
The reset can be alternatively carried out using a remote reset signal. The non-isolated 24 V input (referred to terminal "0V" of the device) at terminal "RST" can be used. A reset is carried out for an input level of > 15 V for at least 100 ms.
Connect a voltage of > 15 V for at least 100 ms to terminal "RST".
The reset is carried out.
-on delay of the output is defined (this function is only available when operated
this means for an additional reset signal, the
V.
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3.4
MANUAL and REMOTE operating modes
Note
In the REMOTE mode, in some instances, extended special functions can be selected for all outputs via the operating mode You can find more information on this at (Page
Note
In order to ensure that in the MANUAL and REMOTE operating modes, the device operates with the required should only be switched over when the power supply system is in a no

3.4 MANUAL and REMOTE operating modes

When the device powers up in the MANUAL operating mode, the settings, which were made directly at the device with the potentiometers and selector switches, apply. For an unchanged system configuration, the output is activated with the last operating status before shutdown.
When the device powers up in the REMOTE operating mode, the configuration parameter set, assigned to the device by the associated control, applies. For an unchanged system configuration, the output is activated with the parameters and operating states saved in the configuration.
Was the last operating state of an output before shutdown
"Manual shutdown" (LED "ON/OFF/RST" of the output is lit yellow),
"Automatic shutdown due to overload" (LED "ON/OFF/RST" of the output is lit red)
or
"Ready for reset" (LED "ON/OFF/RST" of the output flashes red),
then these operating states are assumed again when the system starts.
In the REMOTE operating mode, the operating state and parameters of the output can be changed in operation, controlled by the program.
configuration. These special functions are not available in the MANUAL
Engineering and remote access
121).
device settings and/or reference parameter sets, the operating modes
-voltage state.
The switchover is made at the selector switch (see operator controls) with the designation "REN"
④.
When delivered, DIP switch "REN" is in position "OFF" (operating mode MANUAL).
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Activating the MANUAL operating mode
Note
When switching maintains its particular state. Initially, the reference parameters for remote operation remain active. The voltage and current values can be changed by actuating the potentiometers at the DIP switches only become active after they have been actuated.
Activating the REMOTE operating mode
3.4 MANUAL and REMOTE operating modes
With the power supply system shut down, bring DIP switch "REN" into position "OFF" (left), to activate the MANUAL operating mode.
over from the REMOTE into the MANUAL mode in operation, the output
device, or as the case may be, once the remote setpoints have been fallen below. The
With the power supply system shut down, bring DIP switch "REN" into position "ON" (right), to activate the REMOTE operating mode.
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NOTICE
Suddenly changing the operating state of the device.
3.4 MANUAL and REMOTE operating modes
When switching over from the MANUAL into the REMOTE mode in operation, the output initially maintains its particular state. The settings of the potentiometers and DIP switches at the device remain active until the new reference parameters can be loaded into the device from an associated control system. This can happen undesirably as a result of a lost connection or when establishing a connection to the control for the first time – and can cause a sudden change of the device operating state (e.g. another output voltage)!
Only switch over the operating mode when the power supply system is shut down, or before switching over in operation, ensure that the remote configuration corresponds to the actual device settings.
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3.5
Prioritization when the power fails
Note
Function is only available when operated with a CNX8600 expansion module
Note
The prioritization when the power fails may only be switched over when the power supply system is in a no

3.5 Prioritization when the power fails

When the power fails, output 1 of the basic unit can be prioritized so that it is still supplied.
Prioritizing output 1 means that the longest possible buffer time is ensured at this output. If output 1 is prioritized, all of the remaining outputs are shut down at approximately half of the nominally available buffer time for the remaining duration of the power failure. LEDs "ON/OFF/RST" of the outputs that have been shut down are lit red. When the line supply returns, the outputs that have been shut down are automatically switched-on again.
For the basic device type, the nominal buffer time is typically 15 ms; the buffer time can be extended using additional buffer modules.
-voltage condition.
The switchover is made at selector switch (see operating controls) with the designation "PRY 1"
⑤.
When delivered, DIP switch "PRY 1" is in position "OFF" (prioritization deactivated).
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All outputs have the same priority during buffering
Prioritizing output 1 during buffering
Note
Outputs 2...n, which are shut down when the power fails as output 1 has priority, are automatically switched
3.5 Prioritization when the power fails
With the power supply system shut down, bring DIP switch "PRY 1" into position "OFF" (left), so that all outputs have the same priority when buffering is required.
With the power supply system shut down, bring DIP switch "PRY 1" into position ON (right), so that output 1 of the basic unit has priority when buffering is required.
-on again when the line supply returns.
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3.6
ELECTRONIC SHUTDOWN and CONSTANT CURRENT operating modes
Note
How the system responds to overload may only be switched over when th system is in a no

3.6 ELECTRONIC SHUTDOWN and CONSTANT CURRENT operating modes

Two overload responses can be defined for output 1:
In the ELECTRONIC SHUTDOWN operating mode, overload is permitted for a defined time. The output is electronically shut down after the limit value has been exceeded (see Overload shutdown and carrying out a reset (Page 58)).
In the CONSTANT CURRENT operating mode, an overload current is continually permissible (U/I curve) according to a defined characteristic. The overload current is limited to a maximum of 150 % of the setting value of the current potentiometer for a duration of 5 seconds (LED "ON/OFF/RST" of output 1 quickly flashes green); the current is then limited to 100 % of the setting value (LED "ON/OFF/RST" of the output slowly flashes green) as long as there is an overload condition.
In addition, in this operating mode, if a CNX8600 expansion module is not being used, a brief Power Boost (300 % for 25 ms) is provided so that the downstream circuit breaker can trip when an overload condition occurs.
e power supply
-voltage state.
The switchover is made at the selector switch (see operator controls) with the designation
⑥.
"UI-1" When delivered, DIP switch "UI-1" is in position "OFF" (mode ELECTRONIC SHUTDOWN).
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Electronic shutdown
Constant current
3.6 ELECTRONIC SHUTDOWN and CONSTANT CURRENT operating modes
With the power supply system shut down, bring DIP switch "UI-1" into position "OFF" (left), to activate the ELECTRONIC SHUTDOWN mode.
With the power supply system shut down, bring DIP switch "UI-1" into position "ON" (right), to activate the CONSTANT CURRENT mode.
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3.7
Setting the on delay
Note
The on delay time may only be switched over when the power supply system is in a no vo
Note
The switch and is then applicable for all outputs of the power supply system.
When the switch
on in the following sequence
-

3.7 Setting the on delay

In order to reduce the load on the overall SITOP PSU8600 power supply system as a result of simultaneous switch-on current peaks of the loads at the output of the basic device and at the outputs of the expansion modules, a switch on delay between the outputs can be selected when switching on.
When the on delay is activated, the outputs are sequentially switched-on with a 25 ms or 100 ms delay time between the outputs, or "load optimized". For a load-optimized on delay, after 100 ms, for the previous output n it is additionally checked as to whether the output current lies below the selected response threshold value. Output n+1 is switched-on as soon as this is the case. Outputs that have been shut down are not taken into account and are skipped.
-
ltage state.
-on delay is only possible when operating with an CNX8600 expansion module -
-on delay is activated, the outputs are switched-
output of the basic device → outputs of expansion modules 1 → 2 → 3 → 4 → … → n.
The switchover is realized at the selector switch (see operator controls) with the designations "STDA"
When delivered, DIP switches "STDA" and "STDB" are in the "OFF" position (no switch on delay).
and "STDB" ⑧.
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No on delay
STDA
STDB
25 ms on delay
STDA
STDB
3.7 Setting the on delay
With the power supply system shut down, bring both DIP switches "STDA" and "STDB" into position "OFF" (left), to deactivate on delay.
With the power supply system shut down, bring DIP switch "STDA" into position "ON" (right) and "STDB" into position "OFF" (left) in order to set the on delay to 25 ms.
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100 ms on delay
STDA
STDB
Load-optimized on delay
STDA
STDB
3.7 Setting the on delay
With the power supply system shut down, bring DIP switch "STDA" into position "OFF" (left) and "STDB" into position "ON" (right) in order to set the on delay to 100 ms.
With the power supply system shut down, bring both DIP switches "STDA" and "STDB" into position "ON" (right) to activate load-optimized on delay.
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3.8
Setting the output characteristic
Selecting the standard output characteristic
Selecting the soft output characteristic

3.8 Setting the output characteristic

For the standard output characteristic of the basic SITOP PSU8600 device, the output voltage is regulated to obtain a constant value independent of the output current. If the "soft" output characteristic is selected, then the output voltage slightly decreases as the output current increases. This output response can be used so that when two basic devices are connected in parallel to increase the power rating, the basic devices are more uniformly utilized.
The switchover is made at the "SOC1" DIP switch
When delivered, the "SOC1" DIP switch is in the "OFF" position (standard output characteristic).
⑨.
Bring DIP switch "SOC1" into the "OFF" position (left) to select the standard output characteristic for the output.
Bring DIP switch "SOC1" into the "ON" position (right) to select the "soft" output characteristic for the output.
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Note
When the "soft" output characteristic is selected, at the full, rated output current, the highest output voltage can no longer be reached. With increasing output current, in the range from no approximately 1.2
3.8 Setting the output characteristic
-load operation to rated output current, the output voltage linearly decreases by a value of V.
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3.9
Activate the web server for the MANUAL operating mode on the module
Deactivating the web server
Activating the web server

3.9 Activate the web server for the MANUAL operating mode on the module

The basic SITOP PSU8600 device has an integrated web server. This facilitates remote monitoring and diagnostics, for example to interrogate actual currents and messages/signals. Further, the actual module configuration can be viewed, if necessary changed and externally saved to a file and archived. In addition, it is possible to read the "MANUAL configuration", and to transfer this into the "Remote configuration".
The switchover is made at the DIP switch (see operator controls), designated "WEN"
When delivered, DIP switch "WEN" is in the "OFF" position (web server deactivated).
⑪.
Bring DIP switch "WEN" into the "OFF" position (left) to deactivate the web server integrated in the module.
Bring DIP switch "WEN" into the "ON" position (right) to activate the web server integrated in the module.
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Note
To activate the web server in the REMOTE operating mode, it must be enabled via SIMATIC (Page
Note No write access when the connection is active
If the SITOP PSU8600 has an active connection to a control system (relation application), then the parameters can only be rea and save and delete the alarm list. If there is no active connection, then parameters can also be write accessed via the web server.
Note
After the system is switched on for the first time with system generates an SSL certificate to access the web server.
Wait for approximately two minutes until the SSL certificate has been generated and access to the web server has been activated.
3.9 Activate the web server for the MANUAL operating mode on the module
STEP 7 (Page 149), SIMATIC STEP 7 in the TIA Portal (Page 122), OPC UA
230) or via the web server (Page 199) in the MANUAL.
d-accessed. It is still possible to update the firmware -
activated web server, the power supply
You can find additional information about the integrated web server in ChapterWeb server (Page 199).
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3.10
Monitoring functions
3.10.1

Overtemperature monitoring functions

Identifying a shutdown due to an inadmissible temperature
Basic unit
Outputs

3.10 Monitoring functions

SITOP PSU8600 basic units and SITOP CNX8600 expansion modules have integrated overtemperature monitoring functions. The outputs are shut down if the internal temperature is inadmissibly high.
Take the following steps after a shutdown as a result of an inadmissibly high internal temperature:
1. Check the mounting clearances of the devices, see Standard mounting position (Page 99) and Other mounting positions (Page 101). Excessively low mounting clearances cause overheating.
2. Measure whether the ambient temperature is permissible, see Environmental conditions (Page 303).
If an inadmissibly high temperature is detected inside the basic device, the output of the basic device and the expansion modules being used are switched off.
A shutdown as a result of an inadmissibly high temperature inside the basic units is signaled by:
Red LED "OK"
at the basic unit and at the supplementary modules
LEDs "ON/OFF/RST"
Signaling contact at the basic unit
If an inadmissibly high temperature is detected at an output, then the outputs at the expansion modules are shut down in pairs (1 and 2 or 3 and 4). The remaining outputs remain switched on.
go dark
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LED "OK"
LED "ON/OFF/RST"
Reset of a shutdown due to an inadmissible temperature
Basic unit
Note
The time that it takes for the component involved to cool down depends on the ambient temperature.
3.10 Monitoring functions
A shutdown as a result of an inadmissibly high temperature at an output is signaled by:
Green LED "OK"
Red LEDs "ON/OFF/RST"
expansion module
Signaling contact at the basic unit
at the basic device or at the expansion module
of the output at the basic device or the output pair at the
1. Allow the components involved to cool down.
After the basic unit has cooled down, LED "OK"
2. Switch-off the power supply for the SITOP PSU8600 for at least 10 seconds.
3. Switch on the supply voltage again.
The complete system, including the state of the individual outputs, is brought into the operating state before the temperature shutdown.
at the basic unit flashes red.
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Output
Note
The time that it takes for the output pair involved to cool down depends on the ambient temperature.
3.10.2

Phase dissymmetry monitoring

Identifying a shutdown due to phase dissymmetry
Note
The reason for an unsymmetrical supply can be line supply dissymmetry complete phase failure. This state is identified and signaled from an output power of approximately device.
When a phase fails, the power supply system can be continually operated up to a maximum output current of 10
3.10 Monitoring functions
1. Allow the output pair involved to cool down.
After cooling down, LEDs "ON/OFF/RST"
2. Press the buttons of the outputs involved.
The temperature shutdown was reset, and the output has been switched-on again.
The basic unit has an integrated phase dissymmetry monitoring function. This prevents an inadmissibly high load on the components in the input circuit of the basic unit as a result of dissymmetry of the supply voltage.
If the power supply is operated with an unsymmetrical supply, then this is signaled by a green flashing LED "OK" approx. 10 min. for an unsymmetrical supply is exceeded, all of the outputs of the basic unit and the expansion modules being used are switched off.
240 W for the 20 A basic device - or approximately 480 W for the 40 A basic
at the basic device. If, at rated load, the permissible duration of
of the output pair, flash red.
– as well as a
A or 20 A without any restrictions.
The following signals indicate a shutdown due to phase asymmetry:
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LED "OK"
LED "ON/OFF/RST"
Reset of a shutdown due to phase dissymmetry
3.10 Monitoring functions
A shutdown due to phase dissymmetry is signaled by:
Red LED "OK"
LEDs "ON/OFF/RST"
Signaling contact at the basic unit
at the basic unit and at the supplementary modules
of all outputs go dark
1. Switch off the supply voltage of the SITOP PSU8600 for at least 10 seconds, and remove the cause of the phase dissymmetry.
2. Switch on the supply voltage again.
The complete system, including the state of the individual outputs, is brought into the operating state before the phase dissymmetry shutdown.
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3.10.3

System overload monitoring

Note
A shutdown as a result of a system overload can only occur when using expansion modules. When operating the basic device without expansion modules, the dynamic overload capability of the system cannot be exceeded as a result of the coordinated shutdown cha
When expanding the system using expansion modules (additional outputs), ensure that the sum of the set response threshold values of the output currents does not exceed the total power rating (current rating) of the system. Alternatively, by suitably configuring the load duty cycle of the individual outputs, you can prevent the total power from being exceeded.
Identifying a shutdown due to system overload
3.10 Monitoring functions
In order to permit brief, higher switch-on currents of the loads to be supplied, the system has a dynamic overload capability of 150 % of the rated power for a permissible duration of 5 s/min.
If the system is briefly operated in the range of the dynamic overload capability (101 …150 % of the rated power), LED "OK"
racteristics of the output at the basic device.
When exceeding the permissible duration of the dynamic overload capability of 5 s/min, the power of the output of the basic device is automatically limited for a duration of 60 s; this means that in the case of an overload, the output current is limited to the maximum rated output current.
at the basic unit flashes green.
The outputs of the expansion modules are simultaneously shutdown.
This operating state is signaled by:
Green (in buffer operation, yellow) flashing LED "OK"
Red LED "OK"
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at the basic unit
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LED "OK"
LED "ON/OFF/RST"
Reset of a shutdown due to system overload
Procedure
3.10 Monitoring functions
Red LEDs "ON/OFF/RST" of the outputs of the expansion modules
The signaling contact at the basic unit
After 60 s, the basic unit automatically returns to the normal operating state, the expansion modules return to operational readiness. This state is signaled by:
Green (in buffer operation, yellow) LED "OK"
Green (in buffer operation, yellow) LED "OK"
Red flashing LEDs "ON/OFF/RST"
1. Press the LED buttons of the outputs at the expansion modules.
The LEDs in the buttons light up green. The outputs are switched-on again.
2. Alternatively, using a remote reset at terminal "RST", all outputs that have been shut down can be simultaneously switched-on again.
at the basic unit
of the expansion modules
of the outputs of the expansion modules
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Operator control at the device
3.11
Activating and deactivating buffer operation
Activating buffer operation
Deactivating buffer operation
Note Response for two buffer components in the system
If the system has two buffer modules, opening the connection between terminals "X1" and "X2" of one also applies to buffer modules with electrolytic capacitors, without
Note
The external circuit must meet the requirements relating to SELV circuits according to EN

3.11 Activating and deactivating buffer operation

Using control contact ON (terminals "X1" and "X2") at SITOP BUF8600 buffer modules with double-layer capacitors, buffer operation can be activated, deactivated or exited when the power fails. Preventing or exiting buffer operation is especially interesting for non-operational periods, to prevent buffer components from being unnecessarily discharged. This then facilitates the fastest possible buffer readiness after switching on again.
Buffer operation is only possible if terminals "X1" and "X2" are connected at the buffer module. When delivered, this is implemented using a wire jumper. As a consequence, buffer operation can be enabled, prevented or exited using a floating contact (e.g. a contact in the plant or system). Instead of the wire jumper, the contact is closed, and this must have < 10 Ohm in the closed state. The buffer components are charged irrespective of whether contacts "X1" and "X2" are connected - or not.
1. Close the connection between terminals "X1" and "X2".
When the power fails, the power supply system is automatically buffered using the buffer components.
1. Open the connection between terminals "X1" and "X2".
When the power fails, the power supply system is not buffered using the buffer components.
Buffer operation is immediately exited if the connection between terminals "X1" and "X2" is opened during buffer operation.
buffer module means that also the second buffer module is deactivated. This
control contact!
60950-1.
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3.12
Restore factory settings
Note
The firmware cannot be reset.
Note
If you keep the button for output 1 pressed canceled (LED "MAN" goes dark).
Note
If, within 5 reset procedure is canceled (LED "MAN" goes dark).
Note
The reset procedure is canceled in the following cases:
not
All LEDs return to their original state.

3.12 Restore factory settings

A reset to the factory settings deletes all hardware and software configurations stored in the SITOP PSU8600 and restores the factory settings.
This affects, for example:
IP address
Device name
Parameter values for the SITOP PSU8600 and assigned supplementary modules.
Proceed as follows to reset the SITOP PSU8600 factory settings:
1. While the SITOP PSU8600 is operational, at the basic device, press the button for output 1 Keep the button pressed for approximately 5 s until the "MAN" LED at the device flashes green.
for another 5 s, then the reset procedure is
2. Release the button for output 1 to continue the reset procedure.
LED "MAN" flashes green for another 5 s and then goes dark.
s while LED "MAN" flashes green, you press the button for output 1, then the
3. If the LED "MAN" has gone dark, within 5 s again press the button for output 1 at the basic device. Keep the button pressed for approximately 5 s until all of the LEDs at all of the modules have gone dark.
All data (parameter settings, fault messages) in the basic device and the expansion modules are reset. Settings for the potentiometers and DIP switches are kept.
The power supply system is run down.
If you have
pressed the button for output 1 within 5 s after LED "MAN" goes dark.
If you release the button for output 1 after less than 5 s.
4. Release the button for output 1 to restart the SITOP PSU8600.
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4
WARNING
Use in hazardous zones
NOTICE
Basic device and expansion modules should be installed in a housing or a control cabinet.
4.1

Connecting plug

When the SITOP PSU8600 power supply system is installed in a hazardous zone (Ex II 3G Ex nA nC IIC T4 Gc, Ex II 3G Ex nA IIC T4 Gc, Ex II 3G Ex nA IIC T5 Gc), then it must be accommodated in a distribution box with IP54 degree of protection or higher.
The SITOP PSU8600 power supply system is a built-in device. It must be installed in a housing or control cabinet, to which only qualified personnel have access.
The basic device and the system components are connected with one another using the connecting plug is described in Section Rail mounting (Page 84).
Before you remove the basic device or supplementary modules, you must first release the corresponding connecting plugs. The procedure to release a connecting plug is described in Section Removal (Page 87).
at the upper side of the devices. The procedure to establish a connection
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Installation and maintenance
4.2
Rail mounting
Basic unit
WARNING
Risk of electric shock

4.2 Rail mounting

Before starting installation work of any kind, the main switch of the system must be opened and measures taken to prevent it from being reclosed. If this instruction is not observed, touching live parts can result in death or serious injury.
When installing in a control cabinet, basic devices can be snapped onto standard mounting rails (see Chapter Mechanical system (Page 295)).
1. Position the device with the mounting rail guide at the upper edge of the standard mounting rail and press down to lock it into place.
2. If it is difficult to snap it into place, simultaneously press the slider using a screwdriver.
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Installation and maintenance
Supplementary modules
WARNING
Risk of electric shock
as close as possible to the
4.2 Rail mounting
Before starting installation work of any kind, the main switch of the system must be opened and measures taken to prevent it from being reclosed. If this instruction is not observed, touching live parts can result in death or serious injury.
The supplementary modules can be mounted in a control cabinet on standard mounting rails (see Chapter Mechanical system (Page 295)). The electrical connection to the adjacent basic unit or module is established using the connecting plug, integrated at the upper side of the module housing.
1. Position the supplementary module with the mounting rail guide at the upper edge of the
standard mounting rail
2. to lock it into place.
3. If it is difficult to snap it into place, simultaneously press the slider as described for
mounting the basic device.
basic device, and press down
4. Move the supplementary module so that it is in physical contact with the basic unit.
5. Remove the plastic cover of the connection socket at the basic unit.
6. Connect the supplementary module to the basic unit using the connecting plug:
– Insert the connecting plug into the socket provided at the basic unit.
– Ensure that latch
snaps into place.
All additional supplementary modules can be connected in the same way to the supplementary module to the left.
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4.3
Permissible hardware configurations
Expansion modules, maximum number and compatibility
Note
Also when using four expansion 960
Expansion modules, PSU8600 power supply system
Type
Article No.
SITOP CNX8600 4x 5 A
6EP4436-8XB00-0CY0
SITOP CNX8600 4x 10 A
6EP4437-8XB00-0CY0
Buffer modules, maximum number and compatibility
Note
It is possible to use different buffer modules in one system. This means that a buffer time of 400
Buffer modules, PSU8600 power supply system
Type
Article No.
SITOP BUF8600 100 ms/40 A
6EP4297-8HB00-0XY0
SITOP BUF8600 300 ms/40 A
6EP4297-8HB10-0XY0
SITOP BUF8600 10 s/40 A
6EP4295-8HB00-0XY0

4.3 Permissible hardware configurations

The various supplementary modules can be arranged in the system as required.
A maximum of four expansion modules can be used with a basic device.
modules, the maximum power of the system is 480 W or
W - and the maximum output current is 20 A or 40 A.
A maximum of two buffer modules can be used with a basic device.
ms (100 ms + 300 ms) can be realized, for example.
SITOP BUF8600 4 s/40 A 6EP4293-8HB00-0XY0
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Installation and maintenance
4.4
Removal
WARNING
Risk of electric shock
NOTICE
Risk of damage by breaking off the connecting plug
Note
For a hardware configuration with one or several buffer modules, after bringing the basic device into a no buffer components. outputs are shutdown).

4.4 Removal

Before starting removal work of any kind, the main switch of the system must be opened and measures taken to prevent it from being reclosed. If this instruction is not observed, touching live parts can result in death or serious injury.
The components can only be safely and reliably removed when the connecting plugs have been released. Release the connecting plugs, before removing or replacing the basic unit and supplementary modules.
1. Switch the basic unit into a no-voltage condition.
-voltage condition, the first step is to discharge the energy saved in the This can take several minutes under no load conditions (all of the
2. Release all of the connections at the plug-in terminals, and if necessary, the PROFINET connection.
3. Release all of the connecting plugs at the basic unit and the supplementary modules being used. To do this, press latch
and withdraw the connecting plug.
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Installation and maintenance
The following applies to BUF8600 buffer modules:
WARNING
4.4 Removal
4. Lift the slider using a screwdriver.
5. Detach the basic unit from the lower edge of the standard mounting rail.
6. Remove the basic unit from the lower edge of the standard mounting rail.
7. If required, repeat steps 4 to 6 for each supplementary module.
After disconnecting from the supply, the device takes 30 minutes before it is safely discharged.
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Installation and maintenance
4.5
Replacing individual components
WARNING
Risk of electric shock
NOTICE
Risk of damage by breaking off the connecting plug
NOTICE
Risk of damage as a result of jamming when withdrawing
Removing installed components
Note
For a hardware configuration with one or several buffer modules, device into a no buffer components. This can take several minutes under no load conditions (all of the outputs are shutdown).

4.5 Replacing individual components

It is only permissible to replace individual components when they are in the no-voltage state.
Before starting removal work of any kind, the main switch of the system must be opened and measures taken to prevent it from being reclosed. If this instruction is not observed, touching live parts can result in death or serious injury.
The components can only be safely and reliably removed when the connecting plugs have been released. Release the connecting plugs, before removing or replacing the basic unit and supplementary modules.
Withdrawing individual components without taking the appropriate care can damage adjacent components. Withdraw components carefully, without applying excessive force.
Replacing an expansion module is shown as example. The procedure is similar for all components.
1. Switch the basic unit into a no-voltage condition.
2. Wait until all of the LEDs of the system have gone dark.
3. Release the connections at the plug-terminals of the component to be replaced.
If the basic unit is replaced: When necessary, also release the PROFINET connection.
after bringing the basic
-voltage condition, the first step is to discharge the energy saved in the
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Installation and maintenance
4.5 Replacing individual components
4. Release the connecting plug at the component to be replaced.
5. Release the connecting plug at the component to the right (if this is available).
6. Pull-up the slider
using a screwdriver ⑤.
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Installing a new component
4.5 Replacing individual components
7. Detach the component to be released from the lower edge of the standard mounting rail. When doing this, ensure that both connecting plugs are completely opened and in the vertical position in order to release the interlocking between the modules.
8. Withdraw the component to be released from the upper edge of the standard mounting rail.
1. Position the new component with the mounting rail guide at the upper edge of the standard mounting rail and press down to lock it into place. If it is difficult to snap it into place, simultaneously press the slider as described for rail mounting.
2. Remove the plastic cover of the connecting socket (if there is an additional module at the right-hand side).
3. Connect the new component to the adjacent components using the connecting plug.
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NOTICE
Incorrect response and damage after switching on again
Note
In the REMOTE operating mode, after replacing an individual component, it is not absolutely necessary that the new component has to be component was used as replacement, the assigned control system identifies this and automatically parameterizes the new component with the settings of the predecessor component.
However, we recommend that the manual settings component that has been replaced.
4.5 Replacing individual components
4. Connect all of the plug-in terminals at the new component and carefully check that the wiring is correct. If the basic unit was replaced, then also connect the PROFINET connection.
When replacing an individual component it must be ensured that the new component used is the identical type to the one that you have removed and has the same settings. This is to avoid any possible incorrect response and damage after you switch on again. After replacing the component, also ensure that the wiring of the plug-in terminals is correct.
reparameterized. If an identical
are aligned with those of the
5. Connect power to the basic unit.
The new component of the identical type is activated. When replacing an expansion module, the outputs of the replaced module go into the "manually shutdown" operating state (LED is lit yellow). When replacing the basic unit, all outputs of the power supply system go into the "manually shutdown" operating state.
6. Check all of the settings at the components to ensure that the correct values are set.
7. Commission the outputs by pressing on the relevant button.
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Installation and maintenance
4.6
System response for a modified hardware configuration
WARNING
Risk of electric shock
NOTICE
Damage caused by incorrect wiring
Comparison of the system configuration by SITOP PSU8600
MANUAL operating mode
REMOTE operating mode

4.6 System response for a modified hardware configuration

The system response of the SITOP PSU8600 after modifying the system configuration is explained in this section.
Modifying the system configuration involves changing, adding or removing individual components.
Before starting to make changes of any kind to the system configuration, the main switch of the system must be opened and measures taken to prevent it from being reclosed. If this instruction is not observed, touching live parts can result in death or serious injury.
SITOP PSU8600 does not check that the wiring is correct.
After making any changes to the system configuration, ensure that the wiring is correct in order to avoid damage to the system.
When the system starts or a configuration is loaded, the system compares the saved system data with the actual system configuration:
Article numbers of the individual components installed
Serial numbers of the installed individual components
Positions of the individual components in the system configuration
Firmware versions of the installed individual components
In the MANUAL operating mode, when the system starts, SITOP PSU8600 compares the existing system configuration with the system configuration that existed at the last complete system start.
For an unchanged system configuration, all outputs are activated with the last operating status before the shutdown.
In the REMOTE operating mode, when the system starts, SITOP PSU8600 compares the existing system configuration with the last hardware configuration loaded from a control system in the REMOTE operating mode.
For an unchanged system configuration, all outputs are activated with the parameters and operating states saved in the configuration. If, before the shutdown, the last operating state of an output was "Manually switched off (LED is lit yellow), "Automatically switch off due to
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4.6.1

Behavior after changing an individual component

NOTICE
Incorrect response and damage after switching on again
Note
For replacing components by an identical component type, proceed as described under Replacing individual components
Response after making a change and powering up in the MANUAL mode
Response after making a change and powering up in the REMOTE mode
4.6 System response for a modified hardware configuration
overload" (LED is lit red) or "Ready for reset" (LED flashes red), then these operating states are again assumed when the system starts.
A change involves replacing an individual component by an individual component with a different order number (not the identical type).
Different settings and an incorrectly wired new component can result in an incorrect response and subsequent damage.
When replacing an individual component, it must be ensured that the new component has the same settings as the component that has been replaced in order to avoid an incorrect response and damage after you switch-on again. After replacing the component, ensure that the wiring via the plug-in terminals is correct.
(Page 89).
Buffer modules are automatically commissioned.
For expansion modules, after switching on again, the outputs are in the operating state
"manually shutdown" (the LEDs of the outputs are lit yellow). The outputs are switched-on by pressing their associated buttons.
In this case, the system response depends on the specific case.
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Installation and maintenance
Case 1
Case 2
See also
4.6 System response for a modified hardware configuration
Replacement using a module with the same function (a buffer module by buffer module, expansion module by expansion module):
A compatibility check is carried out for buffer modules:
– If a buffer module with electrolytic capacitors is replaced by a buffer module with
electrolytic capacitors, then the new module is automatically commissioned.
– If a buffer module with double-layer capacitors is replaced by a buffer module with
double-layer capacitors, then a more powerful module is automatically commissioned. A module with a lower power rating is deactivated (LED "O.K." flashes red). You can activate this module by loading a corrected configuration via the associated control system.
– If a buffer module with electrolytic capacitors is replaced by a buffer module with
double-layer capacitors - or vice versa - then the new module is automatically deactivated ("O.K." LED flashes red). You can activate this module by loading a corrected configuration via the associated control system.
For expansion modules, a compatibility check is carried out:
– For expansion modules with a higher power rating, after switching on again, the
outputs are in the operating state "manually shutdown" (the LEDs of the outputs are lit yellow). The outputs are switched-on by pressing their associated buttons.
– Expansion modules with a lower power rating are deactivated (LED "O.K." flashes red,
LEDs of the outputs are dark). You can activate these modules by loading a corrected configuration via the associated control system.
Replacement using a module with a different function (a buffer module by an expansion module, or vice versa):
The new module is deactivated (LED "O.K." flashes red, LEDs of the expansion module
outputs are dark). You can activate the module by loading a correct configuration via the associated control system.
Replacing individual components (Page 89)
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4.6.2

Response after adding an individual component

Note
When changing the module sequence, previously used modules are undesirably deactivated until now are shutdown.
To avoid undesirably deactivating modules that have been used up until now down outputs that have been used up until now, insert the new individual components at the right system configuration is not changed.
Response after adding a component and powering up in the MANUAL mode
Response after adding a component and powering up in the REMOTE mode
4.6.3

Response after removing an individual component

NOTICE
Incorrect response and damage after switching on again
Note
By removing modules, it is possible that the previous module position of the remaining modules is changed. This can result in modules, whose position has changed, being deactivated and output
4.6 System response for a modified hardware configuration
Adding involves expanding the system on the right-hand side by adding additional components.
by checking the module position it is possible that
– and outputs that have been used up
– and shutting
-hand side of the system. As a consequence, the previous module sequence in the
New buffer modules are automatically commissioned.
For new expansion modules, after switching on again, the outputs are in the operating
state "manually shut down" (the LEDs of the outputs are lit yellow). The outputs are switched-on by pressing their associated buttons.
The new module is deactivated (LED "O.K." flashes red, LEDs of the expansion module outputs are dark). You can activate the module by loading a correct configuration via the associated control system.
Different settings and incorrect wiring, that can be caused by changes made to the system configuration, can result in an incorrect response and subsequent damage.
After making any change to the system configuration, ensure the correct settings of the remaining components as well as the correctness of the associated wiring to avoid any incorrect response and damage after switching on again.
s shutdown.
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Response after removing a component and powering up in the MANUAL mode
Response after removing a component and powering up in the REMOTE mode
Case 1
4.6 System response for a modified hardware configuration
Buffer modules are automatically commissioned.
Expansion modules with an unchanged module position are activated with the last
operating state of the outputs before shutdown.
For expansion modules with changed module position, after switching on again, the
outputs are in the operating state "manually shutdown" (the LEDs of the outputs are lit yellow). The outputs are switched-on by pressing their associated buttons.
Buffer modules with unchanged module position are automatically commissioned.
Expansion modules with an unchanged module position are activated with the last
operating state of the outputs before shutdown.
For modules with changed module position, the system response depends on the specific
case.
The function of the module is identical with the function of the previous module at the installation location (buffer module at the installation location of a buffer module, expansion module at the installation location of an expansion module).
A compatibility check is carried out for buffer modules:
– If a buffer module with electrolytic capacitors is replaced by a buffer module with
electrolytic capacitors, then the new module is automatically commissioned.
– If a buffer module with double-layer capacitors is replaced by a buffer module with
double-layer capacitors, then a more powerful module is automatically commissioned. A module with a lower power rating is deactivated (LED "O.K." flashes red). You can activate this module by loading a corrected configuration via the associated control system.
– If a buffer module with electrolytic capacitors is replaced by a buffer module with
double-layer capacitors - or vice versa - then the new module is automatically deactivated ("O.K." LED flashes red). You can activate this module by loading a corrected configuration via the associated control system.
For expansion modules, a compatibility check is carried out:
– For identical expansion modules with a higher power rating, after switching on again,
the outputs are in the operating state "manually shutdown" (the LEDs of the outputs are lit yellow). The outputs are switched-on by pressing their associated buttons.
– Expansion modules with a lower power rating are deactivated (LED "O.K." flashes red,
LEDs of the outputs are dark). You can activate these modules by loading a corrected configuration via the associated control system.
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Case 2
4.6 System response for a modified hardware configuration
The function of the module is not identical with the function of the previous module at the installation location (buffer module at the installation location of an expansion module – or vice versa).
The module is deactivated (LED "O.K." flashes red, LEDs of the expansion module outputs are dark). You can activate the module by loading a correct configuration via the associated control system.
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5
5.1

Standard mounting position

Output current as a function of the ambient temperature
The device is mounted on standard mounting rails according to EN 60715. The power supply system must be mounted in such a way that the input terminals and the output terminals are at the bottom to ensure correct cooling.
A clearance of at least 50 mm should be maintained above and below the power supply system (maximum depth of the cable duct, 50 mm).
No clearance is required at the side.
Figure 5-1 Basic device SITOP PSU8600 20 A: Output current in the standard mounting position
Figure 5-2 Basic device SITOP PSU8600 20 A and supplementary modules: Output current in the
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standard mounting position
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Mounting position, mounting clearances
Output current as a function of the altitude derating
5.1 Standard mounting position
Figure 5-3 Basic device SITOP PSU8600 40 A: Output current in the standard mounting position
Figure 5-4 Basic device SITOP PSU8600 40 A and supplementary modules: Output current in the
standard mounting position
Figure 5-5 Mounting height derating
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