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SIMATIC HMI
Preface, Contents
1
Part I Introduction
23
Part II Basic Functions
OP7, OP17 Operator Panel
Equipment Manual
1011
Part III Expanded, Configurable
Functions
1314
Part IV Commissioning and
Description of Devices
16
A
Part V Appendix
F
Glossary, Index
6AV3991–1AE05–1AB0
Release 04/99
Safety
Guidelines
!
!
This manual contains notices which you should observe to ensure your own personal safety, aswell as to protect the product and connected equipment. These notices are highlighted in themanual by a warning triangle and are marked as follows according to the level of danger:
Warning
indicates that death, severe personal injury or substantial property damage can result if properprecautions are not taken.
Caution
indicates
that minor personal injury or property damage can result if proper precautions are not
taken.
Note
draws
your attention to particularly important information on the product, handling the product, or
to a particular part of the documentation.
Qualified Personnel
Correct Usage
!
Trademarks
Equipment
may be commissioned and operated only by
qualified
personnel
. Qualified personnelwithin the meaning of the safety notices in this manual are persons who are authorized to commission, ground and identify equipment, systems and circuits in accordance with safety engineeringstandards.
Note the following:
Warning
The equipment may be used only for the applications stipulated in the catalog and in the techni-cal description and only in conjunction with other equipment and components recommended orapproved by Siemens.
must not take place until it is established that the machine, which is to accommodate this
Startupcomponent, is in conformity with the guideline 89/392/EEC.
Faultless and safe operation of the product presupposes proper transportation, proper storage,erection and installation as well as careful operation and maintenance.
SIMATICis a registered trademark of Siemens AG.Some of the other designations used in these documents are also registered trademarks; the
owner’s rights may be violated if they are used be third parties for their own purposes.
-
Impressum
Copyright
Thereproduction, transmission or use of this document or itscontents is not permitted without express written authority.Offenders will be liable for damages. All rights, including rightscreatedreserved.
SiemensAutomation & DrivesSIMA
TIC Human Machine Interface
Postfach 4848,
Siemens Aktiengesellschaft
Siemens
by patent grant
AG,
D-90327 Nuernberg
AG 1996 All rights reserved
or registration of a utility model or design, are
Editor and Publisher: A&D PT1
Disclaimer of Liability
We
have checked the contents of this manual for agreement withhardwarecludeddatarectionsment
T
Order No. 6A
Equipment
and software described. Since deviations cannot be pre
entirely
in this manual
are welcomed.
echnical data subject to change.
Siemens
, we cannot guarantee full agreement. However
are reviewed regularly and any necessary cor
included in subsequent editions. Suggestions for improve
AG 1996
V3991–1AE05–1AB0
Manual OP7, OP17
the
-
, the
-
-
Preface
Guide through themanual
The
“OP7, OP17 Operator Panel” equipment manual is divided into five
parts:
PartChapterContents
Conventions
1
Appendix
The following conventions are used in this manual:
Motor offText
Variable
Screens
1 – 2
3 – 10Step-by-step instructions on how you control the
1 – 13
14 – 16
A – F
Overview of the OPs and their range of functions.
OPs with the standard screens.Expanded functions of the OPs (online changes
to system settings, PLC jobs and the scheduler).–
Mechanical and electrical installation–Commissioning–
Detailed information about the OPs and their
maintenanceContains general tables and a list of the techni
cal terms used in this manual.
on the display of the OP is shown in
“typewriter” style.Symbolic names representing variable values on the
display are shown in italic ”typewriter” style.Functions which you can choose are shown in
normal italics.
-
-
EquipmentRelease 04/99
Manual OP7, OP17
Scr
eens →Print
ESC
Steps that are performed in succession are linked byan arrow
The names of keys are shown in a dif
.
ferent typeface.
i
Preface
History
The
various editions of this equipment manual correspond to the following
firmware and ProT
ool versions:
EditionRemarkProT
09/96
First edition of the “OP7, OP17 Operator Panel” equipment manual
04/99T
Other support
In the case of technical queries, please contact your local Siemens in the subsidiaries and branches responsible for your area. Refer to Appendix F of thisequipment manual for a list of addresses.
SIMATIC Customer Support Hotline
Available
worldwide, at all times:
Johnson City
echnical revision
Nuernberg
-
V 2.5 or higher
V5.01 or higher
ool V
ersion
-
NuernbergSIMATIC BASIC Hotline
Local
time:
Mon - Fri 8:00 to 18:00T
elephone:
+49 (911) 895-7000Fax:E-Mail:simatic.support@
SIMATIC
(charged,SIMA
T
ime:
Mon - Fri 0:00 to 24:00T
elephone:
+49 (911) 895-7777Fax:
+49 (911) 895-7001
+49 (911) 895-7002
nbgm.siemens.de
Premium Hotline
only with
TIC Card)
Simatic
Basic Hotline
Johnson CitySIMATIC BASIC Hotline
Local time: Mon - Fri 8:00 to 17:00
T
elephone:
+1 423 461-2522Fax:E-Mail:simatic.hotline@
+1 423 461-2231
sea.siemens.com
Singapur
SingapurSIMATIC BASIC Hotline
Local time: Mon - Fri 8:00 to 17:30
T
elephone:
+65 740-7000Fax:E-Mail:simatic@
+65 740-7001
singnet.com.sg
ii
Equipment
Manual OP7, OP17
Release 04/99
SIMATIC Customer Online Services
Preface
SIMATICconcerning SIMA
Up–to–date
Abbreviations
Customer Support of
fers comprehensive additional information
TIC products through its Online services as follows:
general information is provided
–
in
–
Internet
via
Fax-Polling
under
http://www.ad.siemens.de/simatic
under 08765-93 02 77 95 00
Up–to–date product information and downloads for practical use can be found:
–
in
Internet
unter
http://www.ad.siemens.de/support/
html–00/
–
via the
Bulletin Board System
mer Support Mailbox)
In
order to contact the mailbox, please use a modem with up to 28.8
kBaud (V
.34) capacity
under
. Set the parameters as follows: 8, N, 1, ANSI,
(BBS) in Nürnber
g (
SIMA
+49(911)895–7100
TIC Custo
or dial for connection via ISDN (x.75, 64 kBit).
The abbreviations used in this equipment manual have the following meanings:
AMAS 51ASCII
1
Alarm messageProtocol of the PU interface to the SIMA
TIC S5
American Standard Code für Information Interchange
-
-
CPUEEPROMEMFBHMIIFLCDLEDMPIOPPLCPPIPURAMTDTTPT
Central Processing UnitElectrically erasable programmable read-only memoryEvent messageFunction blockHuman Machine InterfaceInterface designationLiquid-crystal displayLight-emitting diodeMultitpoint InterfaceOperator PanelProgrammable Logic ControllerPoint to Point InterfaceProgramming Unit (German abbreviation: PG)Random access memory (working memory)
Operatorand malfunctions of a connected PLC to be visualized. In addition, inputs canbe made on the OP which can be written directly to the PLC. Some functionsrelating to machine diagnostics can also be executed on the Operator Panel.
The Operator Panels feature a number of standard functions. The displaysand operation of the devices can be optimized by the configurer to meet therequirements of the process.
The Operator Panels are suitable for fitting into switching cabinets and control desks. A printer can be attached to the OP for logging processes duringautomation operation.
1.1Configuration
Creating dataareas
Beforevisualizing data from the PLC, i.e. it has to be configured. As far as the PLCis concerned, data areas used by the OP to communicate with the PLC haveto be created in the memory
Panels OP7 and OP17 allow operating states, current process values
-
and process control phases
an OP can go into service, it has to be prepared for its job of
.
Configuration withProTool
Equipment Manual OP7, OP17Release 04/99
The configuration for the OP is created on a computer (PC/PU) using ProT
ool configuration software under Microsoft Wconfiguration is ready, it is transferred to the OPhowevertransfer of the configuration, the OP has to be connected to the PLC.
The OP now communicates with the PLC and reacts to program flows on thePLC on the basis of the configured requirements.
figure 1-1 depicts the configuration and process control phases describedabove:
, the computer has to be connected to the Operator Panel. Following
indowsTM. When the
. Before this can be done,
1-1
Static
and variable
text components
Furtherinformation
Figure 1-1Configuration and Process Control Phase
Text
which is required to be displayed on the OP has first to be created on the
PC/PU with ProT
ool and then transferred to the OP
. If, for example, text fordisplay is required to comprise static and variable components, the tags haveto be configured and the static text for explaining the tags has to be entered -for example:
Temperature
Here,
TemperatureC of Furnace1
ble1
is the tag that is read from the memory area of the PLC.
Y
ou will find information on configuring the OP in the
Guide
. The
Communication User’s Guide
Variable1
C of Furnace1
is the static text and
ProT
ool/ Lite User
provides information on connecting
Varia-
’s
the OP to the PLC.
1-2
Equipment
Manual OP7, OP17
Release 04/99
1.2Visualizing and controlling processes
The
Display andcontrol functions
basic functions of an OP consist in displaying process states and in controlling the process. The following display and control functions can be configured on Operator Panels OP7 and OP17:
screens
event messages
alarm messages
recipes
help text
logginglanguages
schedulers for the OP17
-
-
Screens
Event messages
Data supplied by the PLC may be displayed together on a screen and modified individuallysince, for example, more related data are required for describing a machinestate than can normally be displayed in the window of a screen. Thereforedata on operating temperature, fill level, speed and running time can illustrate the current machine state.
The OP7 and OP17 are Operator Panels with text based displays. Accordingly
, a screen on the display comprises text items which may include static
text and current state values.Screens may be combined on the OP in a directory
to display
Event messages are information and operating notes on current machine andprocess states during regular production operations. Event messages maycontain process values. Process values are displayed either numerically - forexample,
Motor running at 3000 revs
or
symbolically - for example,
Motor running normally,
where
a specific control value is assigned to
, if required. A screen consists of several screen entries
. Y
ou can use the directory
, print and edit screens.
normally.
-
-
-
The classification of a message as an event message is done at the configuration stage.
EquipmentRelease 04/99
Manual OP7, OP17
-
1-3
Alarm
messages
Alarm
messages show
dur ing production operations. Due to their ur
, in contrast to event messages, critical machine states
gency
, they have to be acknowl
edged before any other action is possible.Alarm messages may contain process values. Process values are displayed
either numerically - for example
Motor speed 4500
or
symbolically - for example
Motor speed too high,
where
a specific control value is assigned to
This
type of message has a higher display priority than an event message. If
too high.
an alarm message is issued, any event message or screen that is being displayed is replaced with a flashing alarm on the display
.
-
-
Recipes
Help text
The classification of a message as an alarm message is made at the configu
-
ration stage.
When a product is made up of various ingredients in certain ratios, this information is stored in a so-called recipe.
T
ake orange juice for example. Its production and bottling requires thatorange concentrate and water be mixed in a certain ratio. These values arestored as tags in a recipe.
Each recipe can be made up of several data records containing dif
ferent va
-
lues for the recipe.The data can be edited in the OP
, transferred to the PLC and read out from
the PLC.In the OP
, the recipes are combined by recipe number and title in a recipe
directory.
Help text consists of configurable additional information and operator instructions relating to event messages, alarm messages and screens. If for ex
-
-ample an alarm message arises, this enables additional information on how toeliminate faults to be displayed.
Help text can also be displayed by pressing a key
HELP
LED is on.
, if required, when the
-
Logging
Messages can be printed in online mode by means of the printer connected tothe OPmessages that have accumulated in the buf
1-4
. Furthermore, there is a possibility of printing all the event and alarm
fer concerned.
Equipment
Manual OP7, OP17
Release 04/99
Multilinguality
Messageseveral languages. Up to three of the languages listed below can be loadedsimultaneously on the same OP and presented to the operator for selection online:
text, screens, help text and system messages may be displayed in
GermanEnglishFrenchItalianSpanish
Russian (Cyrillic characters).
Schedulers
A scheduler is a regularly recurring point in time (i.e., hourlyannually) at which a certain function is to be executed. When a schedulertime is reached, the configured bit is set in the interface area of the PLC andthe configured function is executed.
The following functions are available:
Print alarm message buf
Print event message buf
Select screen
Print screen
Print data record
fer
fer
, daily
, weekly
,
EquipmentRelease 04/99
Manual OP7, OP17
1-5
1.3Design of Operator Panel OP7
The
OP7
versions
OP7 has a plastic housing with a touch-sensitive front and is thereforesuitable for ungrounded installation. The coloring of the front foil conformswith machinery directive EN 60204.
The OP7 is available in the following versions:
OP7/PP,
OP7/DP and
OP7/DP-12.
The versions dif
fer only in their communication options. figure 1-2 shows the
design of Operator Panel OP7.
Display
Functionkeyboard
456
Numericalkeypad
1
F1
F2F3F4
K1K2K3K4
7
D
A
.
9
8
E
BC
3
2
+/–
0
F
SHIFT
INSDEL
HELP
SIMA
TIC OP7
HELP
SHIFT
ESC
ACK
ENTER
Figure 1-2Design of Operator Panel OP7
1-6
Interface
connections
Equipment
Manual OP7, OP17
Release 04/99
LCD
High-contrast
LC display with LED back-lighting. Display of up to 4 lineseach having a maximum length of 20 characters; the height of the charactersis 8 mm.
Function
keyboard
Soft keys
System keyboard
Data buffer
Interfaces
Fuse
Compatibility
8 keys (F1 to F4 and K1 to K4) for calling freely programmable, generallyvalid standard functions. The green LEDs embedded in keys K1 to K4 can bedriven by the PLC.
All eight function keys may alternatively be configured as soft keys. Each ofthese keys can be configured with dif
ferent functions for the various screens.
22 keys for calling universally valid, standard functions (keypad, arrow keys,etc.).
The OP7 operates without a battery and is therefore maintenance-free. Operating data are retained in a non-volatile state in the flash memory on the OP
1 x RS232/TTY for connecting to the PLC/computer/printer
1 x RS422/485 for connecting to the PLC/computer
.
Maintenance-free electronic fuse.
The OP7 is upwards compatible with the OP5. All cabling can be continue tobe used. Existing OP5 configurations can be converted automatically for theOP7 by means of the ProTool configuration software.
-
EquipmentRelease 04/99
Manual OP7, OP17
1-7
1.4Design of Operator Panel OP17
The
OP17
versions
OP17 has a plastic housing with a touch-sensitive front and is thereforesuitable for ungrounded installation. The coloring of the front foil conformswith machinery directive EN 60204.
The OP17 is available in the following versions:
OP17/PP,
OP17/DP and
OP17/DP-12.
Display
Functionkeyboard
Numericalkeypad
The versions dif
fer only in their communication options. figure 1-3 shows the
design of Operator Panel OP17.
F1F2F3F4F5F6F7F8
K1K2K3K4K5K6K7K8
K9K10K11K12K13K14K15K16
70
8
9
D
E
4
5
A
2
1
F
6
.
B
C
+/–
3
SIMA
TIC OP17
HELP
SHIFT
Figure 1-3Design of the OP17
1-8
Interface
connections
Equipment
Manual OP7, OP17
Release 04/99
LCD
High-contrast
LC display with LED back-lighting. The following displays
can be configured:
4 lines each of 20 characters; height of characters is 1
8 lines each of 40 characters; height of characters is 6 mm.
1 mm
Function
keyboard
Softkeys
System keyboard
Data buffer
Interfaces
24 keys (F1 to F8 and K1 to K16) for calling freely configurable functions.The two-color LEDs (red/green) embedded in keys K1 to K16 can be drivenby the PLC.
16 function keys (F1 to F8 and K1 to K8) can be used as function keys too.Soft keys can be configured with functions which vary from screen to screen.
22 keys for calling universally valid, standard functions (keypad, arrow keys,etc.).
The OP7 operates without a battery and is therefore maintenance-free. Operating data are retained in a non-volatile state in the flash memory on the OPThe message bufturned of
f.
fer is backed up for several hours after the power supply is
.
The internal hardware clock has reserve power for several days after thepower supply is turned of
f.
The OP17 can be optionally upgraded with a lithium battery. The battery isnot supplied with OP as a standard component.
1 x RS232/TTY active, for connecting to the PLC/computer/printer
1 x RS232/TTY passive, for connecting to the PLC/computer/printer
-
Fuse
Compatibility
EquipmentRelease 04/99
Manual OP7, OP17
1 x RS422/485 for connecting to the PLC/computer
Maintenance-free electronic fuse.
The OP17 is upwards compatible with the OP15/C. All cabling can be continue to be used. Existing OP15/C configurations can be converted automatically for the OP17 by means of the ProTool configuration software.
-
-
1-9
1-10
Equipment
Manual OP7, OP17
Release 04/99
Functionality
g
g
gq
gp
table
2-1 below summarizes the range of functions of Operator Panesl OP7 and OP17. The values quo
ted are the maximum values that can be managed by the OP
Table 2-1Functionality of OP7 and OP17
FunctionOP7OP17
Event messages
Alarm messages
Message acquisition
Tag input
Actual-value displayNumerical and symbolicCombined
point entryLimit monitoringOn inputs by operator
actual-value display/set
Number499999Length (characters)80DisplayPrintDisplay event message textsNumber of entries in event message buffer256Display event message bufferPrint event message bufferDelete event message bufferNumber499999Length (characters)80DisplayPrintDisplay alarm message textsNumber of entries in alarm message buffer256Display alarm message bufferPrint alarm message bufferDelete alarm message bufferTime of occurrenceDate, TimeMessage eventArrive, Depart,
Digits or lettersBy means of symbolic tags
-
.
Acknowledged
2
-
EquipmentRelease 04/99
Manual OP7, OP17
2-1
Table 2-1Functionality of OP7 and OP17, continued
p
p
y
OP17OP7Function
Password protection
Number of passwords50Password levels9 (1..9)
Screens
Number99DisplayPrintScreen entries per screen99Number of fields per screen300Number of fields per screen entry32
Recipes
Number99DisplayPrintRecipe entries per recipe99Recipe memory size (kbytes)420Data records per recipe99Store/retrieve data record in/from OP
Help textLength (characters)320Schedule times–48Function keys
Number824Of which can be configured as soft keys816Integrated LEDs416
ReportsDiagnostics functionSTATUS/FORCE VARLoop-through operation for con-
figuration computerConfigurable OP languagesGerman, English,
French, Italian,
Spanish, Russian
(Cyrillic characters)
Online language changeNumber of languages3
2-2
Equipment
Manual OP7, OP17
Release 04/99
Table 2-1Functionality of OP7 and OP17, continued
Communication
SIMATIC S5
–AS511–FAP–PROFIBUS-DP up to 1.5 Mbaud–PROFIBUS-DP up to 12 Mbaud
SIMATIC S7/M7
–PPI–MPI–PROFIBUS-DP up to 1.5 Mbaud–PROFIBUS-DP up to 12 Mbaud
SIMATIC 500/505
–NITP
Loadable NATIVE drivers
(separat bestellbar)–Allen-Bradley (DF1)–AEG/Modicon (Modbus)–Mitsubishi (FX)–Telemecanique (Adjust and Uni-Telway)
OP17OP7Function
PP, DP-12PP, DP-12
DP, DP-12
DP-12
DP, DP-12DP, DP-12DP, DP-12
DP-12
PP, DP-12
PP, DP-12PP, DP-12PP, DP-12PP, DP-12
Time response ofdata updating
With
the OP7 and the OP17, updated and newly created data are stored in a
non-volatile flash memory
. This means that current data are immediately
available following an OP re-start.The flash memory cannot be accessed while data are being updated, and the
OP cannot be operated. The update rate is determined by the time response ofthe delete and write cycles of the flash memory
. For technological reasons,
this rate is slower than the access time for volatile memories.A system message is output to the OP while data updating is in progress.
Equipment Manual OP7, OP17Release 04/99
2-3
2-4
Equipment
Manual OP7, OP17
Release 04/99
Part
II
Basic Functions
General OperationUsing the OP with Its
Standard Functions
34
Screens
Password Protection
Messages
RecipesSTATUS/FORCE VAR
with the OP
System Settings
56789
10
2-6
Equipment
Manual OP7, OP17
Release 04/99
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