The reproduction, transmission or
use of this document or its contents
is not permitted without express
written authority. Offenders will be
liable for damages. All rights,
including rights created by patent
grant or registration of a utility
model _or_ design,_are_ reserved.
English
Print No.: SPB7-420.840.53.01.02 Doc. Gen. Date:01.03
Replaces: n.a.
CR-IR347/CR-IR347P
Service Manual
Checks, Replacement and Adjustment
of Parts (MC)
Contents Maintenance Checks, Replacement and Adjustment of Parts
0.1
CR-IR347 Service Manual – Contents
Checks, Replacement and Adjustment of Parts (MC)
1.Check/Adjustment Procedures for Each Unit............................................................MC-2
2.Table of Contents .........................................................................................................MC-4
3.Removing and Installing the Covers ..........................................................................MC-8
4.Removing and Installing the Cassette Set Unit......................................................... MC-10
4.1Cassette Set Unit ............................................................................................... MC-10
Precautions for Check, Replacement, and Adjustment
In this volume, descriptions are omitted regarding components that do not require special
attention or adjustment during their removal/reinstallation. For removal procedures for such
components, refer to the Parts List Volume.
When performing check/replacement/adjustment procedures on the machine, the following
precautions should be observed.
WARNING
To avoid electric shock hazards, power OFF the machine before performing the
procedures.
WARNING/CAUTION
Observe the warnings and cautions described in the “Safety Precautions.”
CAUTION
Never remove screws to which red paint is applied.
◆
INSTRUCTION
Screws to which yellow paint is applied need to be adjusted at the time of component
installation. When installing a component, follow the specified check/adjustment
procedure.
Some of the illustrations in this volume contain check/adjustment and half-punch indicators
as needed.
For removal and reinstallation, perform the procedures as instructed by such indicators.
• Check/Adjustment indicator:Indicates that it is necessary to check or adjust the
CHECK
◆
installation location when the part or component removed is
to be reinstalled.
This indicator is placed in the illustration that depicts the
procedures for removing the parts and components.
When you see this indicator, refer to its relevant “■ Check/
Adjustment Procedures.”
• Half-punch indicator:Indicates that it is necessary to align the half-punches when
009-058-00
10.20.2000 FM2732 (2)
installing the parts or components.
However, it is not indicated for the half-punches for
improving ease of assembly or preventing erroneous
assembly procedures.
CR-IR347
Service Manual
MC - 2
BLANK PAGE
MC - 3
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 3
2.Table of Contents
MC - 4
3. Covers
4. Cassette set unit
3. Removing and Installing the CoversMC-8
4. Removing and Installing the Cassette Set UnitMC-10
4.1 Cassette Set UnitMC-10
4.2 ShutterMC-12
4.3 Cassette Ejection Sensor (SK1)MC-14
4.4 Barcode Reader (BCRK1)MC-16
4.5 Pulling Out the TrayMC-20
4.6 Cassette Hold Solenoid (SOLK1)MC-26
4.7 Cassette Hold Sensor (SK3)MC-32
4.8 Claw Guide AssemblyMC-34
4.9 Cassette IN Sensor (SK2)MC-40
4.10 Rubber RollerMC-50
4.11 Guide PlateMC-52
4.12 Guide StoppersMC-64
4.13 Movable GuidesMC-66
5. IP Removal Unit
5. Removing and Installing the IP Removal UnitMC-74
5.1 IP Removal UnitMC-74
5.2 IP leak valve (SVL1)MC-78
5.3 Suction Cup HP Sensor (SL1)MC-80
5.4 Timing Belt (for IP Conveyance)MC-86
5.5 Guide Plate AMC-90
5.6 Rubber Rollers C and DMC-92
5.7 Rubber Roller (Large)MC-94
5.8 Guide Plate DMC-96
5.9 Guides Plates B and CMC-98
5.10 Supports (for IP Removal Arm)MC-100
5.11 Suction CupsMC-104
5.12 IP Suction Pump (PL1)MC-108
5.13 Inch/Metric Sensor (SL4)MC-110
5.14 Suction Sensor (SL5)MC-112
5.15 Receiver rollersMC-114
5.16 Guide Plates E, F, and GMC-118
5.17 Suction Cup Driving Motor (ML1)MC-120
5.18 Timing Belt (for Suction Cup Drive)MC-122
5.19 Shaft (for Suction Cup Drive)MC-124
5.20 IP Removal Unit Upper AssemblyMC-128
5.21 Rubber Roller AMC-130
5.22 IP Transport Motor (ML2)MC-132
5.23 Shaft (for IP Conveyance)MC-134
5.24 Rubber Roller BMC-136
FR7H30AC.EPS
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 4
MC - 5
6. Erasure conveyor
7. Scanner unit
6. Removing and Installing the Erasure ConveyorMC-138
6.1 Erasure Lamp AssemblyMC-138
6.2 Erasure ConveyorMC-140
6.3 Cleaning Roller AssemblyMC-144
6.4 Cleaning RollersMC-146
6.5 Erasure Lamps (LAMP1-LAMP5)MC-148
6.6 Erasure Thermostatic Switch (TSW2)MC-150
6.7 Erasure Thermostatic Switch (TSW1)MC-152
6.8 Erasure Cooling Fan (FANM1)MC-154
6.9 SocketsMC-156
6.10 Timing BeltsMC-160
6.11 Lamp House AssemblyMC-164
6.12 FilterMC-166
6.13 Reflection PlateMC-168
6.14 IP Transport Motor (MM1)MC-170
6.15 Rubber Rollers (Upper)MC-172
6.16 Shielding PlatesMC-174
6.17 Rubber Rollers (Lower)MC-176
6.18 Guide PlatesMC-178
7. Pulling Out and Pushing In the Scanner UnitMC-182
8. Side-positioning conveyor
8. Removing and Installing the Side-Positioning ConveyorMC-188
8.1 Side-Positioning ConveyorMC-188
8.2 Grip Release Motor (MN2)MC-192
8.3 Barcode Reader (BCRN1)MC-194
8.4 Side-Positioning Mechanism HP Sensor (SN1)MC-196
8.5 Grip Release HP Sensor (SN2)MC-198
8.6 Cleaning Guide Drive Motor (MN4)MC-200
8.7 BCR08A BoardMC-202
8.8 Side-Positioning IP Sensor (SN3)MC-204
8.9 Cleaning Guide HP Sensor (SN4)MC-206
8.10 Cleaning Guide AssemblyMC-208
8.11 Shaft (for Cleaning Guide Assembly)MC-214
8.12 Guide Plate CMC-218
8.13 Timing Belt (for IP Conveyance)MC-220
8.14 Guide Plate G MC-222
8.15 Rubber Rollers (Rear)MC-226
8.16 Wire (Left Side)MC-230
8.17 Wires (Right Side)MC-234
8.18 Timing Belt (for Side-Positioning Mechanism)MC-240
8.19 Shaft (for Grip Release)MC-246
FR7H30AD.EPS
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 5
MC - 6
9. Scanning optics unit
10. Subscanning unit
9. Removing and Installing the Scanning Optics Unit MC-250
9.1 Adjusting the FormatMC-250
9.2 Shading and Sensitivity CorrectionsMC-254
9.3 Checking for Image ProblemsMC-258
9.4 Removing and Installing the Scanning
Optics UnitMC-262
9.5 LD AssemblyMC-266
9.6 Polygon AssemblyMC-270
9.7 SYN08A BoardMC-274
10. Removing and Installing the Subscanning UnitMC-278
10.1 Driving-Side Grip Release HP Sensor (SZ2)MC-278
10.2 Mirror HP Sensor (SZ4)MC-280
10.3 Rubber Belt and SUS BeltMC-282
10.4 Kapton
10.5 FlywheelMC-286
10.6 Subscanning Motor MZ1 (FFM)MC-288
10.7 PMT08D BoardMC-292
10.8 PMR08C BoardMC-296
10.9 Light-Collecting Guide Assembly
10.10 Light-Collecting Guide Assembly
10.11 Light-Collecting Mirror and IP Leading-Edge
10.12 Glass GuideMC-326
10.13 Lower Rubber RollersMC-332
10.14 Mirror Driving Motor (MZ4)MC-336
10.15 Driving-Shaft Grip Motor (MZ2)MC-338
10.16 Driven-Shaft Grip Motor (MZ3)MC-342
10.17 Driven-Side Grip Release HP Sensor (SZ3)MC-346
10.18 Subscanning Unit Controller AssemblyMC-348
10.19 SCN08D/SCR08D BoardMC-354
10.20 PHV08D BoardMC-358
®
BeltMC-284
(for Front Surface)MC-300
(for Back Surface)MC-308
Sensor (SZ1/SED08D)MC-320
11. HDD11. Removing and Installing the Hard Disk Drive
(HDD)MC-360
11.1 Setting HDDMC-361
11.2 Hard Disk Drive (HDD)MC-362
009-058-03
08.30.2002 FM3476
CR-IR347
Service Manual
FR7H30AE.EPS
MC - 6
12. FDD12. Removing and Installing the Floppy Disk
Drive (FDD)MC-372
12.1 Setting FDDMC-372
12.2 Floppy Disk Drive (FDD) MC-372
13. Power Supply Unit13. Removing and Installing the Power
Supply Unit (JPS-6)MC-374
13.1 Power Supply Unit (JPS-6)MC-374
13.2 Power Supply Unit FusesMC-378
MC - 7
14. Monitor14. Removing and Installing the MonitorMC-382
14.1 CRT (Monitor)MC-382
14.2 Fuse Between Power Supply Unit and CRTMC-388
15. PC Boards15.
Removing and Installing the PC Boards
15.1 MTH08CMC-402
15.2 MTH08DMC-404
15.3 CPU90E BoardMC-406
15.4 IMG07B BoardMC-410
15.5 BSP08A BoardMC-411
15.6 IMG08M BoardMC-413
15.7 CPU90F Board (Optional)MC-414
15.8 LAN90B Board (Optional)MC-416
15.9 HCP08A Board (Optional)MC-417
15.10 IMG08H Board (Optional)MC-418
15.11 SNS08C and DRV08A BoardsMC-420
15.12 VOL08A BoardMC-427
15.13 LED08A BoardMC-428
15.14 LED08B BoardMC-428
15.15 BCR08A BoardMC-429
15.16 SYN08A, PMT08D, PMR08C, SCN08D/SCR08C,
and PHV08D BoardsMC-429
MC-390
009-058-03
08.30.2002 FM3476
CR-IR347
Service Manual
FR7H30AF.EPS
MC - 7
3.Removing and Installing the Covers
FR7H3000.EPS
■ Removal procedure
Upper left-hand side cover
[Remove]
T4x12 (x4)
Upper rear cover
MC - 8
[Remove]
T4x12 (x4)
[Remove]
T4x12 (x6)
T4x6 (x3)
Lower left-hand side cover
Upper front cover
Lower front cover
[Remove]
BR4x8 (x2)
[Loosen] T4x12 (x2)
[Loosen] T4x12 (x2)
[Remove]
T4x12 (x8)
Lower rear cover
[Remove]
T4x6 (x4)
Upper right-hand
side cover
[Remove]
T4x6 (x7)
Lower right-hand side cover
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
FR7H3098.EPS
MC - 8
Left-hand inner cover
[Remove]
BR4x8 (x6)
MC - 9
Light protect plate
[Remove]
BR4x8 (x9)
■ Installation procedure
Accomplish installation by reversing the removal procedure.
Right-hand inner cover
[Remove] BR4x8 (x5)
FR7H3099.EPS
009-058-01
009-058-00
05.15.2001 FM3052
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 9
MC - 10
4.Removing and Installing the Cassette Set Unit
4.1Cassette Set Unit
FR7H3001*.EPS
■ Removal procedure
(1) Pull out the tray.
“4.5 Pulling Out the Tray”
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 10
MC - 11
E
(2) Remove the cassette set unit.
◆
NOTE
Before removing the cassette set unit, place the removal arm in the following position:
◆
#1
[Rotate] Timing belt
IP removal unit
IP removal arm
#2
[Remove] BR4x8 (x3)
Cassette set unit
Cassette
FR7H3315.
set unit
■ Installation procedure
Accomplish installation by reversing the removal procedure.
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
Positioning screw
FR7H3315.EPS
MC - 11
FR7H3301.EPS
Shutter assembly
[Remove] BR4x8 (x2)
Cassette set unit
Shutter
4.2Shutter
■ Removal procedure
(1) Remove the following covers:
• Upper right-hand side cover
• Upper left-hand side cover
MC - 12
FR7H3002.EPS
• Upper front cover
“3. Removing and Installing the Covers”
(2) Remove the front shelf cover.
“4.5 Pulling Out the Tray”
(3) Remove the shutter assembly.
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 12
(4) Remove the shutter.
MC - 13
Bracket
[Remove]
B3x6
Bracket
Torsion
coil spring
Bearing
Shutter
Bracket
Bearing
■ Installation procedure
◆
NOTE
When installing the shutter, ensure that gap A shown above permits the entry of a single
thickness of a 150 mm scale but does not permit the entry of a single thickness of a 300
mm scale.
To accomplish installation, reverse the removal procedure.
◆
Shutter
A
[Remove]
Hook
FR7H3302.EPS
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 13
4.3Cassette Ejection Sensor (SK1)
FR7H3003.EPS
■ Removal procedure
(1) Remove the following covers:
• Upper right-hand side cover
• Upper left-hand side cover
MC - 14
• Upper front cover
“3. Removing and Installing the Covers”
(2) Remove the front shelf cover.
“4.5 Pulling Out the Tray”
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 14
FR7H3304.EPS
Shutter assembly
(4) #2
[Remove]
Q4x12 (x2)
(Loktite)
(3)
[Remove] BR4x8 (x2)
Cassette set unit
(4) #1
[Disconnect] Connector (SK1)
Bracket
(4) #3
[Remove] SK1
(3) Remove the shutter assembly.
(4) Remove the cassette ejection sensor (SK1).
MC - 15
■ Installation procedure
To accomplish installation, reverse the removal procedure.
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 15
4.4Barcode Reader (BCRK1)
FR7H3004.EPS
■ Removal procedure
(1) Remove the following covers:
• Lower front cover
• Lower right-hand side cover
“3. Removing and Installing the Covers”
MC - 16
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 16
(2) Remove the barcode reader (BCRK1).
MC - 17
Cassette set unit
#1
[Disconnect] Connector
BCRK1
Bracket
#2
[Remove]
BR4x8 (x2)
#4
[Remove]
N2x6 (x2)
#3
[Cut] Tie (x2)
FR7H3306.EPS
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 17
■ Installation procedure
◆
NOTE
When clamping the cable with a tie, ensure that the cable does not come out of the
bracket.
Bracket
◆
MC - 18
Cable
Tie
Cable
OK
To accomplish installation, reverse the removal procedure.
NG
FR7H3307.EPS
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 18
BLANK PAGE
MC - 19
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 19
4.5Pulling Out the Tray
FR7H3005.EPS
■ Pull-out procedure
(1) Remove the following covers:
• Upper left-hand side cover
• Upper right-hand side cover
MC - 20
• Upper front cover
• Lower front cover
• Lower right-hand side cover
“3. Removing and Installing the Covers”
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 20
REFERENCE
MC - 21
Upper left-hand side cover
[Remove]
BR4x8 (x2)
Upper front cover
#4
#3
[Loosen]
T4x12 (x2)
#1
[Remove] T4x12 (x4)
#2
[Remove]
T4x6 (x4)
Upper right-
hand side cover
[Loosen]
T4x12 (x2)
Lower front cover
#5
#6
[Remove] T4x6 (x7)
Lower right-hand
side cover
FR7H3308.EPS
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 21
(2) Disconnect the connectors.
MC - 22
[Disconnect] Connectors
IP removal unit
CNL2
CNL3
CNL1
FRONT
[Disconnect] Connectors
Cassette set unit
CNU1
CNK1
CNK2
CNSOLK1
BCR08A CN1
FR7H3309.EPS
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 22
(3) Pull out the tray.
#1 [Loosen] BR4x8 (x2)
#2 [Remove] BR4x8 (x2), W6
[Remove] BR4x8 (x2)
MC - 23
Bracket
#3
FRONT
#4
[Pull out] Tray
FR7H3389.EPS
009-058-00
10.20.2000 FM2732 (2)
CR-IR347
Service Manual
MC - 23
Loading...
+ 426 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.