Siemens Flowrite 599 Series, SKB62UA Series, SKB62UC Series, SKB62UD Series Technical Instructions

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Flowrite™ 599 Series
Technical Instructions
Document No. 155-717
September 25, 2018
SKB/C
SKD
Siemens Industry, Inc.
Description
The Flowrite 599 Series SKB/C/D62UA Electronic Valve Actuator requires a 24 Vac supply and receives a 0 to 10 Vdc or a 4 to 20 mA control signal to proportionally control a valve. This actuator is designed to work with valves with a 3/4-inch (20 mm) or 1-1/2­inch (40 mm) stroke.
Features
Direct-coupled installation requires no special tools or adjustments
Visual and electronic stroke indication
Die-cast aluminum housing
Manual override
Spring return to fail-safe position
Automatic stroke calibration
Direct or reverse acting
Adjustable start and span
Stroke limit control
Choice of linear or equal-percentage flow characteristic
Maintenance-free
Application
These electronic actuators are designed to be used with Flowrite 599 Series valves with either 3/4-inch (20 mm) stroke (SKB/D) or a 1-1/2 inch (40 mm) stroke (SKC) in liquid and steam service applications; or other manufacturer's valves with appropriate Universal Valve Linkage Kits.
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Technical Instructions Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Document Number 155-717 September 25, 2018
Page 2 Siemens Industry, Inc.
Product Numbers
Table 1. Product Numbers.
Actuator
Stroke
Order Number
3/4-inch (20 mm)
SKB62UA
SKD62UA
1-1/2 inch (40 mm)
SKC62UA
Warning/Caution Notations
WARNING:
Personal injury or loss of life may occur if you do not perform a procedure as specified.
CAUTION:
Equipment damage or loss of data may occur if you do not perform a procedure as specified.
Specifications
Power Supply
Operating voltage (SELV,PELV) 24 Vac ± 20% Frequency 50 or 60 Hz Power consumption SKB62UA 17 VA/12W
SKC62UA 28 VA/20W SKD62UA 17 VA/12W
Operating
Type of control (proportional) 0 to 10 Vdc; 4 to 20 mA; or 0 to 1000 ohms
Running time Opening: Closing: SKB62UA 120 seconds 15 seconds SKC62UA 120 seconds 20 seconds SKD62UA 30 seconds 15 seconds
Spring-return time Closing: SKB62UA 15 seconds SKC62UA 20 seconds SKD62UA 15 seconds
Nominal stroke SKB62UA 3/4-inch (20 mm) SKC62UA 1-1/2-inch (40 mm) SKD62UA 3/4-inch (20 mm)
Position force SKB/C 62UA 2800N SKD62UA 1000N
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Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Technical Instructions Document Number 155-717 September 25, 2018
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Signal Inputs
Terminal Y Voltage 0 to 10 Vdc
Input impendence 100K ohm Current 4 to 20 mA Input impedance 240 ohm Signal resolution <1% Hysteresis <1%
Terminal Z Resistance 0 to 1000 ohm
Override control functions Z not connected No function (priority at Terminal Y) Z connected directly to G Maximum stroke 100% Z connected directly to G0 Minimum stroke 0% Z connected to M via 0 to 1000 ohm Linear or equal percentage
Signal Inputs, Continued
Terminal U Voltage 0 to 9.8 Vdc ± 2% Load impedance >500 ohm Current 4 to 19.6 mA ± 2% Load impedance <500 ohms
Ambient Conditions
Media temperature SKD 20°F to 300°F (-7°C to 150°C) SKB/C 20°F to 337°F (-7°C to 170°C)
Operation To IEC 721-3-3 Environmental conditions Class 3K5 Temperature
SKD 5°F to 122°F (-15°C to 50°C) SKB/C 5°F to 130°F (-15°C to 55°C)
Humidity 5% to 95% rh
Transport To IEC 721-2-1 Environmental conditions Class 3K5 Temperature 22°F to 149°F (-5°C to 65°C) Humidity <95% rh
Storage To IEC 721-3-1 Environmental conditions Class 1K3 Temperature
SKD 5°F to 122°F (-15°C to 50°C) SKB/C 5°F to 130°F (-15°C to 55°C)
Humidity 5% to 95% rh
Agency Certification
UL Listed to UL873 C-UL Certified to Canadian standard C22.2 No. 24-93
Meets CE requirements: EMC Directive 89/336/EEC
C-tick N474 Protection standard IP54 to EN 60 529
Protection Class III to EN 60 730
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Technical Instructions Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Document Number 155-717 September 25, 2018
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Miscellaneous
Materials Actuator housing and bracket Die-cast aluminum Housing box and manual adjustor Plastic
Conduit opening 1/2-inch NPSM Dimensions See Figure 23, Figure 24, Figure 25
and Figure 26. Weight
SKB62UA 18.9 lbs (8,60 kg) SKC62UA 22.5 lbs (10,00 kg) SKD62UA 8.5 lbs (3,85 kg)
Housing
NEMA Rating NEMA 1 (Interior only) See Accessories
Advanced Features
Direction of Operation Direct acting / reverse acting 0 to 10 Vdc; 10 to 0 Vdc 4 20 mA; 20 to 4 mA 0 to 1000 ohm/1000 to 0 ohm Stroke Limit Control Range of lower limit 0% to 45% adjustable Range of upper limit 100% to 55% adjustable
Sequence Control Starting Point of Sequence (Start) 0 to 15V adjustable Operating Range of Sequence (Span) 3 to 15V adjustable
Accessories
Figure 1. Auxiliary Switch.
ASC1.6 Auxiliary switch
Sends a signal to indicate that the valve is in the 0% stroke position.
The switching point is fixed at the 0% stroke position.
Switching capacity 24 Vac 4A resistive, 2A inductive
Lowest recommended current 10 mA
Figure 2. Stem Heating Element.
ASZ6.6 The stem heating element prevents
the formation of ice on the stem when the medium temperature drops below 32°F (0°C). It is suited for universal use with valves having a stem or spindle diameter of 10 or 14 mm.
Operating voltage 24 Vac/dc ± 20% Power consumption 40 VA/30W
Figure 3. SKB/C Weather Shield.
599-10065 The SKB/C actuator is UL listed to
meet NEMA Type 3R requirements (a degree of protection against rain, sleet, and damage from external ice formation) when installed with this weather shield and outdoor-rated conduit fittings in the vertical position. See Service Kits for replacement ultraviolet resistant cable ties.
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Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Technical Instructions Document Number 155-717 September 25, 2018
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Accessories, Continued
Figure 4. SKD Weather Shield.
599-10071 The SKD actuator is UL listed to
meet NEMA TYPE 3R requirements (a degree of protection against rain, sleet, and damage from external ice formation) when installed with this weather shield and outdoor-rated conduit fittings in the vertical position. See Service Kits for replacement ultraviolet resistant cable ties.
Figure 5. Valve Retrofit Kit.
Universal Retrofit Kit
Kit contains the parts needed to adapt a valve to the following Siemens 599 Series Flowrite actuators: SKB, SKC, SKD, SQX. Selected valves from the following manufacturers can also be accommodated: Honeywell, Johnson Controls, and Siebe. See your local Siemens representative for details.
Service Kits
Circuit board replacement 4 668 5751 8 Manual override kit 4268 5510 8 Plastic wiring compartment cover 4 104 5582 8 Stem retainer kit
Contains one stem nut (Figure 7, Item 6) and one stem retainer clip. 2-1/2 and 3-inch valves 599-10048 4, 5, and 6-inch valves 599-10049
Retainer clamp kit 599-10200 Ultraviolet (UV) resistant cable ties (pkg. of 8) 538-994
WARNING:
This product contains a spring under high compression. Do not attempt to disassemble the actuator.
Valve Details
Figure 6. SKB/C Valve Parts.
1. Manual Adjuster
2. Pressure Cylinder
3. Piston
4. Reservoir
5. Pressure Chamber
6. Pump
7. Return Spring
8. Bypass Valve
9. Coupling
10. Valve Stem
11. Inner Valve
12. Position Indicator (0 to 1)
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Technical Instructions Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Document Number 155-717 September 25, 2018
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Valve Details, Continued
Figure 7. SKD Valve Parts.
1. Pressure cylinder
2. Piston
3. Oscillating pump
4. Return spring
5. Bypass valve
6. Valve stem retainer
7. Manual override knob
8. Position indicator
Standard Operation
Figure 8. SKB/C Valve Stem Travel Indication.
Figure 9. SKD Valve Stem Travel Indication.
The actuator accepts a 0 to 10 Vdc or a 4 to 20 mA control signal. The actuator mounted on a valve produces a stroke proportional to the input signal. When power is turned off or in the event of a power failure, the actuator spring returns the valve to its normal position.
Direct Acting
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Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Technical Instructions Document Number 155-717 September 25, 2018
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Mounting and Installation
The vertical position is the recommended position for mounting and the only position for NEMA Type 3R rating with the Weather Shield. Acceptable mounting positions are shown in Figure 10.
Figure 10. Acceptable Mounting Positions.
Allow four inches (100 mm) around the sides and back of the actuator and eight inches (200 mm) above and to the front of the actuator.
See dimensions in Figure 23, Figure 24, Figure 25, and Figure 26. Detailed installation instructions for field mounting are shipped with the actuator.
CAUTION:
When removing the knockout do not damage the circuit board. Use the top knockout position, if possible.
Start-up
Check the wiring for proper connections.
NOTE: The valve body assembly determines the complete assembly action.
Spring Return Function
All SKB/C/D62UA actuators are factory-fitted with a spring-return function. If the control signal or power supply fails, the actuator will return to the 0% stroke position (stem fully retracted).
Override Control
The override control input (Z) has three modes of operation:
NOTE: The Z-modes have a "direct acting" factory setting.
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Technical Instructions Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Document Number 155-717 September 25, 2018
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Stroke Calibration
To determine the stroke positions 0% and 100% in the valve, calibration is required when the valve/actuator are commissioned for the first time. The actuator must be mechanically connected to a valve and must have a supply voltage of 24 Vac. The calibration procedure can be repeated as often as necessary
CAUTION: Before starting calibration, be sure that the manual adjuster is set to Automatic for
the actual values to register.
There is a slot on the printed circuit boards for the actuators. To initiate the calibration procedure, the contacts inside this slot must be short-circuited (possibly with a screwdriver). See Figure 11.
Automatic calibration proceeds as follows (see Figure 12):
Actuator runs to the 0% stroke position (1), the green LED
flashes.
Actuator then runs to the 100% stroke position (2), the
green LED flashes.
Measured values are stored in the EPROM.
The actuator now moves to the position defined by control
signal Y or Z (3), and the green LED now glows steady (normal operation).
Throughout this procedure, output U is inactive, meaning
the values only represent actual positions when the green LED stops flashing and remains on continuously.
Figure 11.
Figure 12.
Automatic Calibration.
Table 2. LED Status.
LED
Display
Function
Action
Green
ON
Normal Operation
Automatic operation
Flashing
Stroke calibration In Progress
Wait for calibration to be completed (LED stops flashing)
Red
ON
Faulty stroke calibration
Internal Error
- Check mounting
- Restart stroke calibration (by short-circuiting calibration slot)
- Replace electronics
Flashing
Valve plug jammed
Check the valve
OFF
No power supply
Faulty electronics
- Check mains
- Replace electronics
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Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Technical Instructions Document Number 155-717 September 25, 2018
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Start-up, Continued
Advanced Features
1 2 3
4
Figure 13. DIP Switches.
DIP Switches
(From Left to Right)
1
Select
Direction of
Operation
2
Sequence Control
or
Stroke Limit Control
3
Selection of
Control
Signal
4
Selection of
Flow
Characteristic
ON
Reverse-acting
Sequence control
4 to 20 mA
Modified*
OFF
(Factory Settings)
Direct-acting
Stroke limit control
0 to 10 Vdc
Default
*Changing the default setting will modify an equal percentage valve to a linear flow characteristic. When
set to default, the flow characteristic is determined by the valve body.
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Technical Instructions Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Document Number 155-717 September 25, 2018
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Start-Up, continued
Selecting the Direction of Operation
With normally-closed valves, "direct-acting" means that with a 0 Vdc signal input, the valve is closed.
With Normally-open valves, "direct-acting" means that with a 0 Vdc signal input, the valve is open.
Input:
0 to 10 Vdc
Input
10 to 0 Vdc
0 Vdc
10 Vdc
4 to 20 mA
20 to 4 mA
4 mA
20 mA
0 to 1000 ohm
1000 to 0 ohm
0 ohm
1000 ohm
Figure 14. Direction of Operation.
Sequence Control or Stroke Limit Control
Check the wiring for proper connections.
NOTE: The valve body assembly determines the complete assembly action.
Table 3. Table 4.
Setting the Stroke Limit Control
Setting the Sequence Control
The rotary switches LO and UP can be used to apply an upper and lower limit to the stroke in increments of 3% up to a maximum of 45%.
The rotary switches LO and UP can be used to determine the starting point (Start) or the operating range of a sequence (Span).
Position
of
LO
Lower Stroke
Limit
Position
of
UP
Upper
Stroke
Limit
Position
of
LO
Starting
Point for
Sequence
Control
Position
of
UP
Operating
Range of
Sequence
Control
0
0% 0 100% 0
0V 0 10V
1
3% 1 97% 1
1V 1 10V*
2
6% 2 94% 2
2V 2 10V*
3
9% 3 91% 3
3V 3 3V*
4
12% 4 88% 4
4V 4 4V
5
15% 5 85% 5
5V 5 5V
6
18% 6 82% 6
6V 6 6V
7
21% 7 79% 7
7V 7 7V
8
24% 8 76% 8
8V 8 8V
9
27% 9 73% 9
9V 9 9V
A
30% A 70% A
10V A 10V
B
33% B 67% B
11V B 11V
C
36% C 64% C
12V C 12V
D
39% D 61% D
13V D 13V
E
42% E 58% E
14V E 14V
F
45% F 55% F
15V F 15V
*The smallest adjustment is 3 Vdc; Control with 0 to 3 Vdc is possible only via Y.
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Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Technical Instructions Document Number 155-717 September 25, 2018
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Start-up, continued
Normally Closed Valve
When actuator pressure cylinder:
Moves outward (0 to 1): Valve opens. Moves inward (1 to 0): Valve closes.
Normally Open Valve
When actuator pressure cylinder:
Moves outward (0 to 1): Valve closes. Moves inward (1 to 0): Valve opens.
Three Way Valve
When actuator pressure cylinder:
Moves outward (0 to 1): Valve opens between port NC and C. Moves inward (1 to 0): Valve opens between ports NO and C.
The measuring voltage at terminal U provides valve stem position feedback to an indicating instrument or building automation system.
Manual operation
Figure 15. SKB/C Manual
Operation.
Figure 16. SKD Manual Operation.
Turn the manual setting knob clockwise for manual operation. As you begin to turn, a red indicator becomes visible. Each complete revolution (360°) is equal to 3/32-inch (2.5 mm) stroke.
NOTE: If a signal is sent to the actuator while it is in manual operation, the actuator
will move, but the control will not be accurate. The valve cannot be commanded to its 0% position while in manual operation.
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Technical Instructions Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Document Number 155-717 September 25, 2018
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Start-up, Continued
Automatic Operation SKB/C
When returning to automatic control, you must turn the crank arm of the manual setting knob counterclockwise until the red numbers disappear. It is essential that the window is clear and the crank arm is snapped into position. See Figure 17.
Figure 17. SKB/C Automatic Operation.
SKD
For automatic operation, the manual override knob must be in the fully closed position. Turn the manual override knob counterclockwise until the red indicator disappears.
Figure 18.
Fully Retracted Coupling
Fully Extended Coupling
► Stroke = 0%
► Stroke = 100%
CAUTION: The manual adjuster must be rotated counterclockwise to the end stop until the red indicator marked MAN is no longer visible.
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Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Technical Instructions Document Number 155-717 September 25, 2018
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Wiring
Do not use auto-transformers. Use earth ground isolating step-down Class II power supplies.
Determine supply transformer rating by summing total VA of all actuators used. Determine the rating for Class 2 step-down transformer is 100 VA and consider the
following requirements: SKB62UA = 17 VA SKC62UA = 28 VA SKD62UA = 17 VA;
A maximum of four actuators can be powered by one transformer (80% of transformer VA). Operating more than four SK series actuators requires additional transformers or separate 100 VA power supplies.
The position output signal U will switch from 0 to 10 Vdc to 4 to 20 mA when a 4 to 20 mA input signal is selected and used on the Y terminal.
Wiring Diagrams
Figure 19. Terminal Connections.
24 Vac
G
System potential (SP)
G0
System neutral (SN)
Y
Control input signal 0 to 10 (30) Vdc or 4 to 20 mA
M
Measuring neutral
U
Position indication 0 to 10 Vdc or 4 to 20 mA (see Table 1)
Z
Override input.
Figure 20. Auxiliary Switches.
Table 1. Actuator Output Signal U.
Actuator Input Signal
Receiving Impedance
Low
(<500 ohm)
High
(>10K ohm)
0 to 10 Vdc
0 to 20 mA
0 to10 Vdc
4 to 20 mA
4 to 20 mA
2 to 10 Vdc
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Technical Instructions Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Document Number 155-717 September 25, 2018
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Wiring Diagrams, Continued
System neutral (SN) red
System potential (SP) black
24 Vac/30W
Figure 21.
Auxiliary Switch
ASC1.6.
Figure 22.
Stem Heating Element
ASZ6.6.
Dimensions
Figure 23. Dimensions of 599-10065 SKB\C Weather Shield in Inches (Millimeters).
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Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Technical Instructions Document Number 155-717 September 25, 2018
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Dimensions, Continued
Figure 24. Dimensions of 599-10071 SKD Weather Shield in Inches (Millimeters).
Figure 25. Dimensions of SKB/C Weather Shield, 599-10071 in Inches (Millimeters).
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Technical Instructions Flowrite 599 Series SKB/C/D 62UA Electronic Valve Actuator Advanced Features Document Number 155-717 September 25, 2018
Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. Flowrite is a trademark of Siemens Industry, Inc. Other product or company names mentioned herein may be the trademarks of their respective owners. © 2018 Siemens Industry, Inc.
Siemens Industry, Inc.
Building Technologies Division 1000 Deerfield Parkway Buffalo Grove, IL 60089 USA + 1 847-215-1000
Your feedback is important to us. If you have comments about this
document, please send them to
sbt_technical.editor.us.sbt@siemens.com
Document No. 155-717
Printed in the USA
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Dimensions, Continued
Figure 26. Dimensions of SKD Actuator in Inches (Millimeters).
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