Siemens CF62 Service Manual

SIEMENS

CF62 Level 2 Service Manual

BE INSPIRED

CF62 Leopard

Clean & distinctive design

Siemenes Shanghai Technical Support Center

1 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Table of Content

1 Cellular Communication ……………………………………………………….. 3

1.1 Coverage Concept ………………………………………………………… 3

1.2 GSM Network Architecture ……………………………………………… 4

1.3 Subscriber Identity Module ……………………………………………… 5

1.4 WAP ( Wireless Application Protocol )

…………………………………..

1.5 GPRS (GENERAL PACKET RADIO SERVICE) …………………….. 7

1.6 K-JAVA APPLICATION …………………………… ………………….. 8 2 CF62 Technical Information

…………………………………………….………

2.1 Key Features ………………………………………………………………9

2.2 Comparison With Previous Products ……………………………………10 3 Accessories……………………………………………………………………….. 11

4 Unit Description CF62 Leopard .............................................................……12

4.1 Assembling concept for the customer .................................................. 12

4.2 Interface CF62 Leopard to accessories ……………………...…………. 12

4.3 Exploded view of CF62 Leopard ………………………… ……………… 13

4.4 Handset parts and defined service parts …………………………………15

4.5 PCB top-side ……………………………………………………………… 16

4.6 PCB bottom-side …………………………………………………………. 16 5 Disassembly of CF62 Leopard ……………………………… …………………...17 6 Assembly of CF62 Leopard ………………………………………………………23 7 Mobile Software Programming ………………………………………………….27

7.1 Introduction …………………………………………………………………27

7.2 Mobile Software Updating …………………………………………………28

7.3 Flow chart for S/W upgrading ………………………………….………….29 8 Siemens Service Equipment User Manual ………………………….……………30 9 JPICS (Java based Product Information Controlling System)………………….31 10 International Mobile Equipment Identity, IMEI ……………………………….36 11 General Testing Information …………………………………………………….37

Annex 1………………………………………………………………………………….41

6

9

Annex 2………………………………………………………………………………….42

Siemenes Shanghai Technical Support Center

2 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

T

CF62 Level 2 Service Manual

1 Cellular Communication

1.1 Coverage Concept

he cellular systems is made up of numerous transmitting and receiving sites, whose individual coverage areas partially overlap. The concept of frequency re-use, same frequency is used by several sites, allows a high traffic density in a wide area. Due

to the limited transmission range of the terminals, cellular systems are based on a large number of base stations on the infrastructure side, scattered over the area to cover, with each covering a fairly small geographical zone called cell. Cells are often represented by hexagons (see figure 1.1.).

Figure 1.1 CELLULAR COVERAGE REPRESENTATION

Siemenes Shanghai Technical Support Center

3 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

1.2 GSM Network Architecture

GSM network can be broadly divided into three broad parts, namely:

1. Mobile Station(MS) carried by the subscriber

2. Base Station Sub-system(BSS) which controls the radio link with the mobile station.

3. Mobile Switching Center(MSC) which performs the switching of calls between the mobile users, and between mobile and fixed network users.

FIGURE 1.2 GSM ARCHITECTURE

Each mobile station is given a unique identity. As soon as the mobile phone is turned on, it registers with the network and is authenticated, as such the network could always find the mobile phone. Larger amount of data is being exchanged to and from the following functional blocks in the MSC:

Visitor Location Register, VLR

Contain relevant data of all mobiles located in the serving MSC, but not belong to the area.

Home Location Register, HLR

Stores identity and user data of all the mobile users belonging to the area.

Authentication Center, AUC

Provides the HLR with different sets of parameters to complete the authentication of the mobile station.

Equipment Identity Register, EIR

An option the network operator can use to enforce security. With this feature the network can identify defective or stolen mobile that may not be used in the network.

Siemenes Shanghai Technical Support Center

4 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

1.3 Subscriber Identity Module (SIM)

SIM is a smart card which has a computer and memory chip that is permanently installed in the mobile equipment. It comes in either the size of a credit card or smaller version known as the plug-in SIM.

SIM card using 5V technology is not supported.

The subscriber information, which includes a unique number called the International Mobile Subscriber Identity (IMSI) is stored in the SIM card. SIM card identifies the subscriber to the network.

To protect the SIM card from improper use, a security feature, a four digits personal identification number (

by the subscriber. PIN2 Is required for additional functions available with a special SIM card (Consult the operator for more Information about the PIN 2).

A code (PUK) is provided for unlocking the SIM card if the SIM card is blocked

.

), is built in. The PIN is stored in the card and can be changed

Siemenes Shanghai Technical Support Center

5 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

1.4 WAP ( Wireless Application Protocol )

Wireless Application Protocol takes a client-server approach that uses the in-built microbrowser to make a request, in wireless markup language (

WML

service. The request is passed to a WAP Gateway, which then retrieves the information

from a Internet server, in HTML format, and translate it into WML. The requested

information is then sent to from the

WAP

Gateway to

WAP

available and most appropriate mobile network bearer services.

Wireless Protocol Stack.

Wireless Application Environment (WAE) Wireless Session Protocol (WSP) Wireless Transaction Protocol (WTP) Wireless Transport Layer Security (WTLS) Wireless Datagram Protocol (WDP) Bearers e.g. Data, SMS, USSD

TABLE 1.1 WAP PROTOCOL STACK

1. Wireless Application Environment

Defines the user interface on the phone. WAE contains the WML,WML,script and the wireless telephony application (WTA).

2. Wireless Session Protocol

Link the WAE to two session services – one connection oriented operating above the WTP and a connectionless service operating above WDP.

3. Wireless Transaction Protocol

Runs on top of the datagram service and part of the standard suite of TCP/IP

protocols, to provide a simplified protocol suitable for low bandwidth mobile station.

4. Wireless Transport Layer Security

WTLS incorporates security features that are based upon the established Transport

layer Security (TLS) protocol standard, that include data integrity checks, privacy on

the WAP Gateway to client leg and authentication.

5. Wireless Datagram Protocol

Allows

laying bearer. WDP presents a consistent data format to the higher layer on the WAP

stack.

WAP Internet access via the CF62 is possible with the inclusion of Wireless Application Protocol (WAP) browser 1.2.1.

to be bearer independent by adapting the transport layer of the under-

WAP

), for information or

client (mobile) using the

Siemenes Shanghai Technical Support Center

6 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

1.5 GPRS (GENERAL PACKET RADIO SERVICE)

GPRS is a new non-voice value added services that a llows information to be sent and received across a GSM mobile telephone network. It supplements today’s Circuit Switched Data (CSD) and Short Message Services (SMS). GPRS involves overlaying a packet based air interface on the existing circuit switched GSM network. This gives the option to use a packet-based data service. The information is split into separated but related “packets” before being transmitted and reassembled at the receiving end. Theoretically, maximum speeds of up to 171.2 kilobits per second (kbps) are achievable with GPR S using all eight timeslots at the same time. This is about 3 times as fast as the data transmission speed possible over today’s fixed telecommunications networks and 10 times as fast as current Circuit Switched Data services on GSM networks

.

Example: Cell with 1 Frequency channel: 1 physical channel for signaling, 4 physical channels for Circuit switched and 3 physical channels for Packet switched.

Siemenes Shanghai Technical Support Center

7 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

1.6 K-JAVA APPLICATION

Java-based game system

Java Application Manager

(JAM)

RAM for Java applications

MIDP 1.0, CLDC 1.0

‘OEM extensions’

HTTP API over GPRS

Application launcher and download manager.

yes

Supports HTTP-based OTA download of applications over GPRS and CSD.

Available RAM for Java applications (i.e. Program code and data) during

yes application runtime: Minimum 100 Kbytes (Has to be

taken as working assumption for application development).

Goal: 145 Kbytes as SL45i (not committed). As SL45i, including performance optimizations from SL45i-Infusio.

yes

Proprietary API extension as SL45i. Including ‘Siemens Game API’.

yes

Sl45i: only CSD yes

Siemenes Shanghai Technical Support Center

8 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

2 CF62 Technical Information

2.1 Key Features

System/Standards:

Volume: Weight: Antenna: General:

Battery:

Stand-by Time: Talk Time: SIM Card: Speech Coder:

Main Display:

Sub Display:

Keypad:

• Triple-band

• GSM900/1800/1900

• US:850/1800/1900

•

78cm3

•

85g

•

External Loop

•

SMS, EMS & MMS

• Java MIDP 1.0

• GPRS Multislot Class 10

•

WAP 1.2.1, parts of 2.0

•

Hands free operation

•

Lilon Battery Pack 600mAh

• Power Input:2A(0.6ms)/0.25A(4ms)

• Cut-off Threshold 3.2V

• Up to 220 h

•

Up to 5 h

•

Small (=”Plug in”) 1.8V or 3V-SIM card(Phase II).

•

Half Rate ,Full Rate, Enhanced Full Rate and Adaptive Multi Rate speech coders are available as standard.

• Type: Full Graphic

•

Resolution: 130 X 130 Pixel

• Technology: CSTN

• No of Colours: 64K

• Frame Rate: 15 frames/sec

•

Pixel size /mm: 0.21mm X 0.21mm

• Active area /mm: 27.3mm X 27.3mm

• Illumination: White (3 LEDs integrated)

• Type: Full Graphic

•

Resolution: 64 X 96 Pixel

• Technology: STN

• No of Colours: Black & White

• Frame Rate: 15 frames/sec

•

Pixel size / mm: 0.21mm x 0.21mm

• Active area / mm: 20.2mm x 13.4mm

• Illumination: Blue (2 LEDs integrated)

• backside-printed-foil-technology

•

12-key-block (0-9, #, *)

• two function keys (SEND, END)

• ON/OFF key combined with the END key; the symbol  (I

inside O) is used as a symbol for ON/OFF.

Siemenes Shanghai Technical Support Center

9 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

• 4 way-navikey

•

2 soft-keys for different SW-enabled functions

• tactile finder on key “5“

• 11 amber LEDs for keypad

Night Design: Acoustics:

• 7 amber LEDs for magic ring

• Three-in-one-earpiece for handset, handsfree and ringing

tones

• Omnidirectional microphone

•

Loud signal emitter (soundringer) (>100dB(A) SPL @5cm, 'Hongkong-Spec.') only for rectangular sound signals (NOT POSSIBLE for Soundringer melodies)

• Polyphonic ringer tones 16 voices

• different selectable volume levels for handsfree, handset and

ringer mode (for the amount see SW product description)

2.2 Comparison With Previous Products

Feature A60 Lion AE65/A66 Leopard

Triple Band

Supported Systems

EGSM900/GSM1800/GSM19 00

Stand-by Time Up to 250 h Up to 220 h Talk Time Up to 5 h Up to 5 h Battery Technology Battery Capacity

Li-Ion Battery Pack

NOMINAL CAP:700 MAH

Weight Approx. 85 g Approx. 85 g Volume Approx. 91 cm3 Approx. 78 cm3

Length 110 mm 81.5 mm (w/o Antenna)

EGSM 900/GSM1800/ GSM1900 (EMEA, APAC) GSM 850/GSM1800/ GSM1900 (NAFTA)

Li-Ion Battery Pack

NOMINAL CAP:600 MAH

Width 47 mm 45.2 mm (max.) Thickness 23 mm 21.9 mm (max.) SIM Plug-In 3V Plug-In 1.8V/3V

Antenna Integrated Internal within the handle Antenna Performance in comparison to S35:

-0,8 dB @ 900 MHz

-0,5 dB @ 1800 MHz

-0,8 dB @ 900 MHz

-0,5 dB @ 1800 MHz

Antenna Performance in

0 dB @ 1900 MHz -1,5 dB @ 1900MHz comparison to C56 Half Rate Yes Yes Enhanced Full Rate Yes Yes

Siemenes Shanghai Technical Support Center

10 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Feature A60 Lion AE65/A66 Leopard

AMR Yes Yes Fax/Data No Yes GPRS Yes (Class 8) Yes (Class 10) Keypad Illumination Yes (amber) Yes (amber) Display /

Display Illumination

CSTN 4k colours (101x80

dots)

Main: CSTN 64k colours (13x130); Subdisplay: STN B/W (96x64)

Min. 95 dB(A) @ 5cm Typ. ≥98dB(A) @ 5cm (for dedicated Siemens-standard melodies)Min. 100dB(A) @ 5cm

Ringer volume level

Min. 100 dB(A) @ 5cm

Typ. >103 dB(A) @ 5cm

(only for rectangular sound signals)

3 Accessories

Accessories Parts

u

L36104-F3090-X903 Handsfree Loudspeaker

L36146-A2053-D Con.Cable Battery Install. Comfort GPS/rat

L36158-A91-C16 Mounting plate for Basemodule KFZ-Cradle C55/M55/S

L36254-Z6-C95 Handsfree Micro CarKit Comf. aktiv S45/ME45/C45/M5

L36280-Z4-C404 Power Supply EU

L36880-N5601-A103 SyncStation DSC-500 C55/S55/S57/SL55/M55/MC60/SX1/

L36880-N5601-A104 Travel Charger EU ETC-500

L36880-N5601-A105 Travel Charger UK ETC-510

L36880-N5601-A108 Headset PTT HHS-510

L36880-N5601-A109 Car Kit Portable HKP-500

L36880-N5601-A111 Data Cable USB DCA-510

L36880-N5601-A149 Tour Case FCT-650 C60/A60/CF62/CX65/CXT65

L36880-N6501-A102 Data Cable USB DCA-540 SX1/CX65/CXT65/CXV65/CF62

L36880-S5601-A800 Data Cable Serial without Blister Packaging

Siemenes Shanghai Technical Support Center

11 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

4. Unit Description CF62 Leopard

The CF62 Leopard is designed as a clamshell with non-exchangeable housing. The lift cover,base lower and battery cover are lacquered parts (1shot-molding;1color). Base upper assembly is composed of base upper and light loop by ultra-sonic welding (The base upper is lacquered 1shot-molding part.The light loop is a 2shot-molding part by light loop and galvanized ribs).

4.1 Assembling concept for the customer

SIM-card

Clamshell assembly

Battery-Pack

Clamshell assembly

4.2 Interface CF62 Leopard to accessories

There are no specific mechanical interfaces to the car cradle. The car cradle is designed to fit the existing design. The I/O-Connector (Lumberg-slim-connector) is in use. The compatible interface is suitable to use the travel charger.

Siemenes Shanghai Technical Support Center

12 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

4.3 exploded view of CF62 Leopard

• Assembly in total with lift assembly

Siemenes Shanghai Technical Support Center

13 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

r

CF62 Level 2 Service Manual

• Lift part assembly

Display lens front

Lift cove

Lift cover

Hinge Vibra FPCB

Receiver

Magnet

LCD module

Lift frame

Display lens main A

Screw

LCD Cushion main

Display lens main B

Siemenes Shanghai Technical Support Center

14 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

4.4 handset parts and defined service parts

Description Part-Nr

Battery pack CF62 V30145-K1310-X289

Repair Lever

Level0

Qty.

1 Screw cover CF62 C39158-A120-C400 Level0 1 Battery cover CF62 C39158-A120-B501 Level0 1

Level1

Base upper assembly CF62

C39158-A120-B201

1

Keypad CF62 C39158-A120-B600 Level1 1 Metal dome CF62 C39158-A120-C60 Level1 1

Base lower C39158-A120-B251

Level1

1

Screw 1,6x5,8 L55 C39158-A84-C94-1 Level1 1 For handset Microphone CF62 C39254-Z6-F402 Level1 1

Level1

Lift cover assembly CF62

C39158-A120-B1

1

Hinge CF62 C39158-A120-C350 Level1 1 Vibra CF62 V39197-F5009-F887 Level1 1 LCD module CF62 V39197-F5102-F402 Level1 1 FPCB CF62 Level1 1 Receiver assembly CF62 LCD Cushion main

C39158-A120-C40

Level1

1

Level1

Lift frame assembly C39158-A120-B21

1

Comments ( concerned sub-parts )

Base upper (C39158-A120-B201) Bumper (C39158-A120-C330) Triple band antenna (C39158-A120-C80) Antenna lid (C39158-A120-B801), Light loop

(C39158-A120-B211).

C39158-A120-B251 (C39158-A120-C42)

Lift cover (C39158-A120-B1), Lift cover adhesive (C39158-A120-C37), LCD Cushion front (C39158-A120-C41), Display lens front (C39158-A120-B351) (C39158-A120-C340).

C39158-A120-B321 C39158-A120-C342

Magnet (V39190-F105-F751), Lift frame (C39158-A120-B21), Display lens main A (C39158-A120-B301) (C39158-A120-C341)

(C39158-A120-C35).

Siemenes Shanghai Technical Support Center

15 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Level1

Display lens main B C39158-A120-B321

Screw 1,6x4,5 CF62 C39158-A120-C90

Level1

PCB (Main board) Level2 1

4.5 PCB top-side

1

6

C39158-A120-B321 (C39158-A120-C342) (C39158-A120-C36)

Only for Lift part assembly

4.6 PCB bottom-side

Siemenes Shanghai Technical Support Center

16 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

5 Disassembly of CF62 Leopard

ESD concept; the internal circuits will be more susceptible to ESD because of the use of exchangeable housing. The constru ction of the intern al block must b e/is designed, in the b est possible way, to protect the circuit against sparks.

The keypad and the metal dome must be c ompletely cl osed to preven t any occurre nce of an E SD disruptive discharge.

The SIM contacts may be open, thus reachable for ESD contact discharge. This could lead to damage or destruction of the IC pins.

It is a requirement for the service personnel to observe ESD protection rules while performing servicing the CF62.

Disassembly tools:

Siemenes Shanghai Technical Support Center

17 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Step 1:

Step

2:

Front view of the CF62.

Step

3:

Release the battery cover by placing your thumb in the top centre and press downwards.

Step

5:

Back View of the CF62.

Step

4:

Release the battery pack by pressing upwards

Step

6:

Release the screw cover.

Siemenes Shanghai Technical Support Center

Remove the three Base lower screws in the corners with the screwdriver.

18 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Step 7:

Step 8:

The lower edge of the Base lower has now been detached from the phone as shown.

Step

9:

Remove the Microphone from the Base upper

assembly.

Step

11:

Remove the Base lower by carefully lifting it up. Note: Be careful not to break or bend the top plastic pin.

Step

10:

Detach the FPCB-cable connector from the PCB

(Main board) Assembly.

Remove the PCB Assembly by holding it of both in the middle and lifting it straight up.

Siemenes Shanghai Technical Support Center

19 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Step 12:Detach the PCB Assembly:

A:

B:

Remove the Keypad from the PCB (main board)

with the tweezers.

C:

Fully disassembled the PCB Assembly.

Step 13:

Remove the Metal dome from the PCB (main board) with the tweezers.

Step 14:

To separate the Lift part assembly from the Base upper assembly, push the hinge catch inwards

with a pair of special driver.

Siemenes Shanghai Technical Support Center

Lift part assembly and Base upper assembly can be seen after disassembled.

20 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Step 15:Detach the Lift part assembly:

A:

B:

Remove the Display lens main B from the Lift part assembly by using the driver.

C:

Remove the two screws from the Lift part

assembly by using the screwdriver.

E:

Lift part assembly and Display lens main B can be

seen after disassembled.

D:

To separate the Lift cover assembly from the Lift part assembly.

F:

Remove the Hinge and the Vibra from the Lift cover assembly.

Remove the LCD module from the Lift frame assembly.

Siemenes Shanghai Technical Support Center

21 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

G:

H:

Remove the FPCB-cable from the LCD module by using the tweezers.

I:

Remove the LCD Cushion main from the Lift frame assembly.

Step

16:

Remove the Receiver assembly from the Lift frame assembly.

J:

Fully disassembled the Lift part assembly.

Fully disassembled CF62

Siemenes Shanghai Technical Support Center

22 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

6 Assembly of CF62 Leopard

Step 1:

For the reassembly of the CF62 Lift part assembly, reverse the disassembly procedures Step 14 from J to A. Reassembled Lift part assembly as shown. Set torque to 16 Ncm.

Step 2:

To fix the Lift part assembly to the Base upper assembly, push the hinge catch inwards with a pair of special driver.

Step 3:Reassemble the PCB Assembly

A:

B:

Take a PCB (Main board) and detach the protection

Take a new Metal dome.

foil from the new Metal dome with the tweezers. Take care its two hole (marked with arrows)

position.

Siemenes Shanghai Technical Support Center

23 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

C:

Press the Metal dome to ensure it is properly glued on the PCB (main board), then prepare a

new Keypad.

E:

D:

Place the new Keypad in the assembled Base upper assembly with the glue surface upwards, Detach the protection foil from the new Keypad with the tweezers.

F:

Place the assembled PCB (main board) onto the assembled Base upper assembly with the Keypad through the three pins(marked with arrows), which align the PCB on the correct position.

Remove the PCB Assembly by holding it alongside the center and lifting it straight up, Press the Keypad

to make it glued properly.

Step 4:

Place the PCB Assembly onto the Base upper assembly. The three pins (marked with arrows) align the

PCB Assembly in its correct place.

Siemenes Shanghai Technical Support Center

24 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Step 5:

Step 6:

Step 7:

Push the FPCB-cable connector downwards until locked in the junction.

Take a new microphone and mount it in its place of the Base lower.

Step 8:

Put the Base lower assembly into the top of the Base upper assembly and align the Base lower assembly to the Base upper assembly. Check that the Base lower assembly is ok and all the

components are in their places.

Place the three screws in the holes tightly then install screw cover.

Siemenes Shanghai Technical Support Center

25 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Step 9:

Put the battery into the Base lower as shown.

Step 11:

Step 10:

Slide the Battery cover upwards until the cover locked.

Unfold the Lift part press ON/OFF key as shown.

Siemenes Shanghai Technical Support Center

26 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

7 Mobile Software Programming

7.1 Introduction

The common mobile software available is divided into language groups. However, this software does not contain the specific settings, such as ringing tones, greeting text, short dial list etc., required by the operator(s) or service provider(s). Therefore, it is not uncommon to have some menu item(s) differ in different variants or are not visible at all. These settings are stored in different memory area of the mobile and will be activated depending on the customer specific model or variant of the phone by a separate test step during the production process.

Due to this separation of common mobile software and customer specific initialization, it is possible to fulfill the demands of the market requiring customization and flexibility. As a consequence the software programming process in the LSO is divided into two different steps as followed:

- Software update to actual version and appropriate language group

- Programming of customer specific initialization. Include mapping and FFS.

FIGURE 7.1 CF62 SERIES SOFTWARE PROGRAMMING SETUP

Siemenes Shanghai Technical Support Center

27 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

7.2 Mobile Software Updating

The software of the mobile, CF62 series, is loaded from a PC directly. Hardware interconnection between the mobile and the PC is shown in Figure 7.1

Because of the new type of external connector used in L55 (Slim-Lumberg type) an additional adaptor cable between mobile and boot adaptor is required if the “black boot adaptor” is used. Table 7.1 listed all the hardware requirements

If you use the battery dummy, make sure that the power supply voltage is correctly adjusted.

Description Part No.

Bootadapter 2000 incl. AC-Adapter, serial cable and mobile connection cable IBM Compatible PC – Pentium -

TABLE 7.1 EQUIPMENT LIST FOR SOFTWARE PROGRAMMING.

L36880-N9241-A200

Siemenes Shanghai Technical Support Center

28 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

7.3 Flow chart for S/W upgrading

Siemenes Shanghai Technical Support Center

29 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

8. Siemens Service Equipment User Manual

Introduction

Every LSO repairing Siemens handset must ensure that the quality standards are observed. Siemens has developed an automatic testing system that will perform all necessary measurements. This testing system is known as:

Siemens Mobile Service Equipment

Using this system vastly simplifies the repair of the phones and will make sure that:

1. All possible faults are detected

2. Sets, which pass the test, will be good enough to return to customer.

Starting from the P35 Series, Siemens will introduce a simpler and faster testing platform for testing a repaired Siemens mobile phone. The testing platforms are either base on R&S CMD 53/55 , CTS30/55 or CMU200GSM test set.

There is also test software under development for testing with the Wavetek 4201S / 44xx and the 4107 GSM test set.

Siemenes Shanghai Technical Support Center

30 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

9. JPICS (Java based Product Information Controlling System)

Figure 1. JPICS log-in page

Overview

The following functions are available for the LSO:

General mobile information

•

• Generate PINCODE

• Generate SIMLOCK-UNLOCK-Code

• Print IMEI labels

• Lock, Unlock and Test the BF-Bus

Siemenes Shanghai Technical Support Center

31 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Overview

The following functions are available for the LSO:

• General mobile information

•

Generate PINCODE

• Generate SIMLOCK-UNLOCK-Code

• Print IMEI labels

• Lock, Unlock and Test the BF-Bus

The access to the JPICS server which is located in Kamp-Lintfort is protected by chip card and in addition using secure socket layer (SSL) connection. The JPICS server is only available for authorized users with a specially coded chip card. These chip cards and the administration of the JPICS web server and the PICS database-server can only be provided by the JPICS-TRUST-Center of the responsible

department in Kamp-Lintfort.

In case of any questions or requests concerning chip cards or administration of the databases please ask your responsible Siemens Customer Care Manager.

Siemenes Shanghai Technical Support Center

32 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Installation overview

The following installation description assumes that a web browser is already installed. JPICS is tested with the following browsers

1. Internet Explorer Version 5.5 and higher

2. Netscape Version 6 and higher

For further information regarding supported browsers, browser version and supported operating systems, see the Sun FAQ's. Here is a step by step instruction to install all the required components:

It is necessary to follow this order!

1. Card reader (Omnikey)

2. CardOS interface (Siemens)

3. JPICS Certificates

4. Java Plugin JVM/JRE (Sun)

5. Java additional components

Every user is responsible for a proper installation matching the license agreements.

For installation and further access you need the following:

1. The JPICS Installation-CD

2. A chip card. Chip cards can be ordered via your responsible Customer Care

Manager within Siemens.

3. A supported chip card reader (Smarty or Siemens B1) in order to access your chip

card.

Remark:

We recommend using Siemens B1 reader. Similar device to B1 is Cardman 9010.

In the module “Generate Codes“you can choose to generate:

- Master phone codes

- Simlock Unlock – Codes

Siemenes Shanghai Technical Support Center

33 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Master phone codes The Master Phonecode is used to unlock blocked mobiles.

Master Phonecodes can only be supplied for mobiles which have been delivered in a

regular manner.

Figure 3. Master phone code page

Simlock Unlock - Code The Simlock-Unlock-Codes can only be generated if the following conditions are given:

•

Mobile must have an active Simlock inside.

•

The user must be given the authorization to obtain Simlock Unlock- Codes for the

variant of the operator to which the mobile was delivered last time.

Siemenes Shanghai Technical Support Center

34 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Printing IMEI label

The module “Print IMEI label” offers the possibility to re-print IMEI labels for mobiles

again.

Siemenes Shanghai Technical Support Center

35 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual You are able to print 1 label in just one step. To prevent that misaligned labels are being printed, the setting "test printer = Yes" is activated as default. After having printed a well-aligned test label you can switch setting to "No" and print the correct label.

Hint:

For correct printing of IMEI labels you must have a that fits for label printing. This printer has to be connected to local LPT1 printer port (also see Installation of IMPRINT) and MUST feature a printing resolution of 300dpi.

Zebra – label printer

with special material

10. International Mobile Equipment Identity, IMEI

The mobile equipment is uniquely identified by the International Mobile Equipment Identity IMEI, which consists of 15 digits. Type approval granted to a type of mobile is allocated 6 digits. The final assembly code is used to identify the final assembly plant and is assigned with 2 digits. 6 digits have been allocated for the equipment serial number for manufacturer and the last digit is spare.

The part number for the CF62 is S30880-S6050-Axxx where the last 4 letters specify the housing and software variant.

CF62 series IMEI label is accessible by removing the battery.

Re-use of IMEI label is possible by using a hair-dryer to remove the IMEI label.

On this IMEI label, Siemens has also includes the date code for production or service, which conforms to the industrial standard DIN EN 60062. The date code comprises of 2 characters: first character denotes the Year and the second character denotes the Month. For example, the

IMEI above show date code RD.

Year Date Code Month Date Code

2003 R

June 6 2004 S July 7 2005 T August 8 2006 U September 9 2007 V October O 2008 W November N 2009 X

December D

TABLE 8.1 DIN EN 60062 DATE CODE

Siemenes Shanghai Technical Support Center

36 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

11.

General Testing Information

General Inf ormation

The technical instruction for testing GSM mobile phones is to ensure the best repair quality.

Validity

This procedure is to apply for all from Siemens AG authorized level 2 up to 2.5e workshops.

Procedure

All following checks and measurements have to be carried out in an ESD protected environment and with ESD protected equipment/tools. For all activities the international ESD regulations have to be considered.

Get delivery:



Ensure that every required information like fault description, customer data a.s.o. is available.



Ensure that the packing of the defective items is according to packing requirements.



Ensure that there is a description available, how to unpack the defective items and what to do with them.

Enter data into your database: (Depends on your application system)



Ensure that every data, which is required for the IRIS-Reporting is available in your database.

 Ensure that there is a description available for the employees how to enter the data.

Incoming check and check after assembling:

!! Verify the customers fault description!!



After a successful verification pass the defective item to the responsible troubleshooting group.

 If the fault description can not be verified, perform additional tests to save time

and to improve repair quality.

- Switch on the device and enter PIN code if necessary unblock phone.

- Check the function of all

- Check the

- Check the ringer/loudspeaker acoustics by individual validation.

-

Perform a

display

GSM Test

for error in line and row, and for illumination.

keys.

as described on page 56.

Siemenes Shanghai Technical Support Center

37 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Check the charging capability:



Check internal resistance and capacity of the battery.



Check battery charging capability of the mobile phone.



Check charging capability of the power supply.

 Check current consumption of the mobile phone in different mode.

Visual inspection:



Check the entire board for liquid damages.



Check the entire board for electrical damages.

 Check the housing of the mobile phone for damages.

SW update:



Carry out a software update and data reset according to the master tables and operator/customer requirements.

GSM Test:



Connect the mobile/board via internal antenna (antenna coupler) to a GSM tester.



Use a Test SIM.

 Skip GSM 900/GSM1800 or GSM1900 test cases if not performed by the mobile

phone.

Siemenes Shanghai Technical Support Center

38 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Siemenes Shanghai Technical Support Center

39 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Siemenes Shanghai Technical Support Center

40 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Final Inspection:

The final inspection contains:

1. A 100% network test (location update, and set up call).

2.

A random sample checks of:

- data reset (if required)

- optical appearance

- complete function

Check if PIN-Code is activated (delete the PIN-Code if necessary).

3.

Remark:

All sample checks must be documented.

Annex 1

Test SIM Card

There are two different “Test SIM Cards” in use:

Test SIM Card from the company “ORGA”

1.

Pin 1 number: 0000 PUK 1 : 12345678 Pin 2 number: 0000 PUK 2 : 23456789

Test SIM Card from the company “T-D1”

2.

Pin 1 number: 1234 PUK1 : 76543210 Pin 2 number: 5678 PUK 2 : 98765432

Siemenes Shanghai Technical Support Center

41 of 42

SSMC MD CCQ

Internal Service Use Only

SIEMENS

CF62 Level 2 Service Manual

Annex 2

Battery Date Code overview

Siemenes Shanghai Technical Support Center

42 of 42

SSMC MD CCQ

Internal Service Use Only