Siemens ASM 456 Operating Instructions Manual

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ASM 456 interface module
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RFID systems ASM 456 interface module
Operating Instructions
07/2015
J31069
-D0162-U001-A6-7618
Introduction
1
Description
2
Installation
3
Connection
4
Parameterization
5
Diagnostics
6
Firmware update
7
Technical specifications
8
Dimensional drawings
9
Appendix
A
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Siemens AG Division Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY
Order number: J31069-D0162-U001-A6-7618
07/2015 Subject to change
Copyright © Siemens AG 2006 - 2015. All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
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ASM 456 interface module Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
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Table of contents
1 Introduction ............................................................................................................................................. 5
2 Description .............................................................................................................................................. 7
3 Installation ............................................................................................................................................ 11
3.1 Mounting position, mounting dimensions................................................................................ 11
3.2 Installing the I/O module ......................................................................................................... 12
3.3 Installing the terminal block .................................................................................................... 13
3.4 Replacing labels ...................................................................................................................... 14
3.5 Removing the ASM 456 .......................................................................................................... 15
4 Connection ........................................................................................................................................... 17
4.1 Setting the PROFIBUS address ............................................................................................. 18
4.2 Wiring connection block ECOFAST ........................................................................................ 21
4.3 Wiring connection block M12, 7/8".......................................................................................... 25
4.4 Loop-through connection of PROFIBUS DP and supply voltage ........................................... 30
4.5 Connecting an ASM 456 up to functional earth ...................................................................... 31
5 Parameterization ................................................................................................................................... 33
5.1 Hardware configuration ........................................................................................................... 33
5.2 Parameter setting by means of GSD file ................................................................................ 35
5.3 Parameter assignment with FB 45/55 and FC 56 ................................................................... 36
5.3.1 Input parameters for ASM 456 ................................................................................................ 36
5.3.2 Table of commands for ASM 456 ........................................................................................... 38
5.4 Parameter assignment with the Ident profile and FB 101/116/132 ........................................ 40
5.4.1 Input parameters for ASM 456 ................................................................................................ 40
5.4.2 Table of commands for ASM 456 ........................................................................................... 41
6 Diagnostics ........................................................................................................................................... 43
6.1 Diagnosis using LEDs ............................................................................................................. 43
6.2 Parameterization of the diagnostics ........................................................................................ 45
6.3 Structure of the diagnostics frame .......................................................................................... 47
7 Firmware update ................................................................................................................................... 49
8 Technical specifications ........................................................................................................................ 53
9 Dimensional drawings ........................................................................................................................... 55
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Table of contents
ASM 456 interface module
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A Appendix .............................................................................................................................................. 57
A.1 Connecting cables ................................................................................................................. 57
A.1.1 Routing of standard cables .................................................................................................... 57
A.1.2 Self-assembled cables ........................................................................................................... 59
A.2 Ordering data ......................................................................................................................... 60
A.3 Service & Support .................................................................................................................. 62
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1
Purpose of these operating instructions
The information provided in these operating instructions will enable you to start up and operate the interface module ASM 456 on the PROFIBUS DP as a DP slave.
Basic knowledge required
These operating instructions assume general knowledge of automation engineering and identification systems.
Scope of the manual
The operating instructions apply to interface module ASM 456.
Changes compared with predecessor version (Edition 04/2013)
Revised and extended edition:
Addition of Ident profile
Addition of the readers RF680R, RF685R
Revision of graphics
Position in the information landscape
In addition to these operating instructions, you require the operating instructions for the DP master used.
You will find information on programming the module, and a complete description of errors/faults, in the descriptions of the blocks FB 45/56 or FC 56 and in the
function manual "Ident profile and Ident blocks".
The manuals of the relevant product family contain information on the readers and code readers to be connected.
Special information on parameter assignment of the RF620R/RF630R readers in conjunction with the ASM 456 interface module can be found in the "Configuration Manual RF620R/RF630R".
Special information of parameter assignment of the readers RF680R/RF685R in conjunction with the ASM 456 interface module can be found in the "Configuration Manual RF650R/RF680R/RF685R".
You will find the current manuals on the pages of the "Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/ps/14970/man
)".
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Introduction
ASM 456 interface module
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Conventions
The following terms/abbreviations are used synonymously in this document:
Reader
Write/read device SLG , code reader
Transponder, tag
Data carrier, mobile data storage, MDS
Communications module, CM
Interface module, IM
Registered trademarks
SIMATIC ®, SIMATIC RF ®, MOBY ®, RF MANAGER ® and SIMATIC Sensors ® are registered trademarks of Siemens AG.
Guide
These operating instructions describe the hardware of the interface module ASM 456. They comprise introductory chapters and reference chapters (e.g. technical data).
The operating instructions include the following subject areas:
Connecting the interface module ASM 456
Parameterizing the interface module ASM 456
Diagnostics information
Display elements of interface module ASM 456
Description of the firmware update
Technical data and dimensional drawings of interface module ASM 456
Ordering data
Recycling and disposal
Due to its non-toxic equipment, interface module ASM 456 can be recycled.
Contact a certified electronic-waste disposal company to recycle and dispose of your old
equipment in an environment-friendly manner.
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2
Area of application
The ASM 456 interface modules are slave modules for the operation of RFID readers and code readers via PROFIBUS DP-V1 on any controllers.
Figure 2-1 Interface module ASM 456 with ECOFAST or M12, 7/8" terminal block
When operating the interface module with a SIMATIC S7, convenient function blocks are available to the user.
The following RFID systems and code reader systems can be operated with the ASM 456.
RF200 (normal addressing)
RF300 (normal addressing, filehandler)
RF600 (RF620R/RF630R, RF680R/RF685R)
MOBY D
MOBY E
MOBY I (normal addressing, filehandler)
MOBY U (normal addressing, filehandler)
MV400 code readers
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Description
ASM 456 interface module
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Features
The ASM 456 provides simple connection technology. Optimum data throughput can be achieved through acyclic data traffic on the PROFIBUS DP V1 even when using large PROFIBUS configurations. The minimum cyclic data load of the ASM 456 on PROFIBUS provides the user with the guarantee that other PROFIBUS nodes (e.g. DI/DO) can still be processed at great speed. Up to 2 readers can be operated at the same time on the ASM 456. This allows you to start a command at the same time on 2 readers (using the corresponding FB/FC).
The transponder data is accessed using the physical addressing of the transponder. In SIMATIC S7, the FBs 45/55/101/116/132 and FC 56 as well as the Ident profile are available for this purpose. The functions provide the S7 user with a simple-to-use interface with powerful commands (processing one complete transponder with one command; command linking; S7 data structures using UDTs).
The MOBY filehandler is also implemented on ASM 456. The file handler is a file administration system similar to DOS for the Ident system MOBY I/U and RF300. It consists of one program which is executed on the interface module. For the SIMATIC application FC 56 and the RFID standard profile (S7) are available.
Other features
Degree of protection IP67
System integration with ECOFAST or M12, 7/8" concept
T functionality, that is, a component can be replaced without adversely affecting other
modules with regard to bus communication and voltage supply
Standardized PROFIBUS user interface for Ident technology with Ident profile
Firmware update
PROFIBUS interface module up to 12 Mbit/s with automatic transfer rate detection
Parameterizable device-related diagnostics data with text display
Support for I&M functionality:
A mechanism for reading out information via the module and saving system information such as function, installation date, installation location, and comments.
Master redundancy supported when operation is on Y link
Operation on SIMOTION via SCOUT V4.0
You will find detailed information on this in the function manual SIMOTION, Standard functions for RFID systems (https://support.industry.siemens.com/cs/ww/en/view/27002208
).
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Description
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Design
The ASM has a terminal block for connecting up to the PROFIBUS DP which is available as an option and the ECOFAST version or M12, 7/8".
The following figure shows the basic design of the ASM 456.
Figure 2-2 Basic design of the ASM 456
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Description
ASM 456 interface module
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Potential
Ungrounded installation of the system is possible with the ASM 456. The following circuit shows the internal relationships of the reference potentials.
Figure 2-3 Potential isolation for ASM 456 (ground to shield)
Integration
The following figure shows how the ASM 456 is integrated in an automation system.
Figure 2-4 Sample configuration ASM 456
The ASM 456 is linked into STEP 7 by means of a GSD file. The ASM can then be configured using HW Config of the SIMATIC Manager, the device configuration of the TIA Portal or another PROFIBUS tool (e.g. operating mode). You will find the GSD file on the DVD "RFID Systems, Software & Documentation" or on the Internet on the pages of theIndustry online support (https://support.industry.siemens.com/cs/ww/en/view/72341852
).
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3
3.1
Mounting position, mounting dimensions
Mounting position
There are no restrictions regarding the mounting position of the ASM 456.
Mounting and clearance dimensions
The following table shows the installation dimensions and clearance distances.
Table 3- 1 Mounting dimensions
Dimensions
Mounting width 60 mm
Mounting height
210 mm
Mounting depth
with ECOFAST terminal block: 60 mm (without connector)
with terminal block M12, 7/8" 54 mm (without connector)
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Installation
3.2 Installing the I/O module
ASM 456 interface module
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3.2
Installing the I/O module
Simple installation
The ASM 456 is designed for easy mounting.
Properties
The I/O module should be mounted on a solid surface.
The I/O module can be prewired (without installed terminal block).
Requirements
The following table shows the screws suitable for installing the I/O modules:
Table 3- 2 Screw types
Screw type
Description
M5 cylinder head screw according to
ISO 1207 / ISO 1580 (DIN 84 / DIN 85)
The minimum screw length must be 20 mm.
You also need a set of DIN 125 washers. Cylindrical head screw with M5 hexagon socket according to DIN 912
Tools required
Medium-sized cross-head screwdriver or 8 mm socket wrench.
Procedure
Screw-mount the I/O module on a plane surface.
Screw the I/O module onto the panel at both mounting fixtures at the front top and bottom. Tightening torque: 3 N/m.
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Installation
3.3 Installing the terminal block
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3.3
Installing the terminal block
Properties
The terminal block is used to connect the ASM 456 to PROFIBUS DP and supplies power to the device.
Requirements
The base unit is already mounted.
Tools required
Recessed head screwdriver, medium size
Installing the terminal block
1. Fit the terminal block onto the base unit.
2. Screw the terminal block onto the base unit (torque 1 to 1.3 Nm). Tighten the screws already in the terminal block uniformly.
Figure 3-1 Plug the terminal block onto the base unit and screw it tight
Note
Degree of protection IP65, IP66 or IP67 is only guaranteed when the terminal block is screwed to the base unit.
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Installation
3.4 Replacing labels
ASM 456 interface module
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3.4
Replacing labels
Properties
You can use the labels to identify every channel on the base unit and the terminal block. You will find the labels in the base unit when it is supplied.
8 labels on the base unit
1 label on the terminal block
Requirements
You can order replacement labels. For order numbers, refer to the appendix.
Tools required
2.5 to 4 mm screwdriver
Replacing labels
1. Push the screwdriver into the small opening of the label at an angle, then lever it out.
Figure 3-2 Removing labels
2. Push the label into the module using your fingers.
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Installation
3.5 Removing the ASM 456
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3.5
Removing the ASM 456
Procedure
The ASM 456 is wired up and operational. Follow the steps below to remove the ASM:
1. Switch off the supply voltage for the ASM 456.
2. Disconnect the wiring from the terminal block.
3. Undo the 4 securing screws of the terminal block.
4. Remove the terminal block from the basic device.
5. Disconnect the wiring on the basic device.
6. Remove the securing screws from the basic device.
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Installation
3.5 Removing the ASM 456
ASM 456 interface module
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4
NOTICE
Proper use
When connecting non-specified devices to the ASM 456, it is possible that the connected device may be destroyed.
PROFIBUS connection system
You will find general instructions on setting up a PROFIBUS network in the manual "SIMATIC NET PROFIBUS network manual (https://support.industry.siemens.com/cs/ww/en/view/35222591
)". You will find information on setting up a PROFIBUS network with STEP 7 in the manual "PROFIBUS with STEP 7 (
https://support.industry.siemens.com/cs/ww/en/view/59193579)".
Reader connector system
One reader always occupies one M12 connector socket (X1, X2) on the ASM 456. A pre­assembled cable therefore permits the optimum and simple connection of the reader. The standard version connection cable is 2 m long.
The following configuration graphic shows an example of the setup of an RFID system with the ASM 456
Figure 4-1 Overview of wiring
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Connection
4.1 Setting the PROFIBUS address
ASM 456 interface module
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NOTICE
Number of operable readers/reading points
Note that you can normally connect two readers to the ASM 456 and operate them. The readers RF680R and RF685R are an exception. On the ASM 456, only one RF680R/RF685R reader can ever be operated at connector socket X1 and one reading point. This ensures that the maximum permitted total current of 750 mA is not exceeded.
Digital I/Os must always be operated with an external power supply.
NOTICE
Voltage drop with extension cables
Note that using extension cables (connection between communications module ↔ Reader,
M12 connector eight-pin socket, 160 mohm/m) depending on the current consumption may lead to a voltage drop on the reader. This voltage drop can mean that the required minimum voltage on the reader is below the required 20 V.
Cable lengths > 20 m (6GT2891-4FN50) are not permitted for the RF680R/RF685R readers.
4.1
Setting the PROFIBUS address
Properties
With the PROFIBUS address, you specify the address at which the ASM 456 distributed I/O system is addressed on PROFIBUS DP.
Requirements
The PROFIBUS DP address for the ASM 456 is set on the connection block.
Each address can be assigned only once on PROFIBUS DP.
The PROFIBUS address set must match the PROFIBUS address specified in the
configuration software (for the ASM 456).
A change to the PROFIBUS DP address is only valid after the power has been switched ON on the ASM 456.
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Connection
4.1 Setting the PROFIBUS address
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Tools required for M12, 7/8” connection block
Socket wrench 14 mm
Screwdriver 2.5 mm
Setting PROFIBUS DP addresses on connection block M12, 7/8”
Permitted PROFIBUS DP addresses are 1 to 99.
1. Remove the two seal caps from the rotary switches (if necessary, use a 14 mm socket
wrench).
2. Set the required PROFIBUS address on the rotary switches using a screwdriver.
– Lower rotary switch: 1st position
– Upper rotary switch: 10th position
3. Screw the two seal caps back onto the rotary switches
(torque: 0.5 to 0.8 Nm.)
Figure 4-2 Setting PROFIBUS addresses on connection block M12, 7/8”
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Connection
4.1 Setting the PROFIBUS address
ASM 456 interface module
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Setting PROFIBUS DP addresses on connection block ECOFAST
Permitted PROFIBUS DP addresses are 1 to 99.
1. Loosen the screw connection of the configuration connector with the ECOFAST terminal block and pull off the connector.
Figure 4-3 Loosening the configuration plug's screw connection
2. Loosen the screw connection of the cap on the configuration connector and pull it off.
3. Set the PROFIBUS address with the DIL switches.
Figure 4-4 Setting the PROFIBUS address on the configuration plug
4. Screw the cover cap back down, plug the configuration plug onto the connection block and screw the configuration plug to the connection block.
5. After starting up the first time, the connector can be removed again. The PROFIBUS address remains stored on the ASM 456. To ensure it remains watertight, the plug should be sealed with a screw cap.
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Connection
4.2 Wiring connection block ECOFAST
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4.2
Wiring connection block ECOFAST
Properties
Connect up the supply voltages and PROFIBUS DP on the ECOFAST connection block
using an ECOFAST connector plug.
You can loop the supply voltages and PROFIBUS DP through via another ECOFAST
connector plug.
The first and last ASM 456 (consumer) on the PROFIBUS DP must be terminated with
the terminating resistor.
Requirements
You have set the PROFIBUS address (according to your project).
Required tools
Screwdriver, stripping and crimping tool for wiring the ECOFAST connector plug, if you are not using pre-assembled ECOFAST connector plugs.
Accessories required
Pre-assembled ECOFAST hybrid cable with ECOFAST connector. The cable is available
in different lengths.
If you are not using a pre-assembled ECOFAST hybrid cable (see table below):
– Han Brid Cu cable connector and/or Han Brid Cu cable socket
– ECOFAST hybrid cable
Terminating resistor (ECOFAST) for PROFIBUS DP
For order numbers, refer to "Ordering data" section.
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Connection
4.2 Wiring connection block ECOFAST
ASM 456 interface module
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Wiring ECOFAST connector plugs
The table below contains the connector assignment for the ECOFAST connector plugs
Table 4- 1 Connection assignment for ECOFAST connector plugs
Pin
Assignment
View of ECOFAST connector plug
(wiring end for supply and loop-through connec-
tion)
A
PROFIBUS DP signal A
B PROFIBUS DP signal B
1 Electronics/encoder supply (1L+)
(voltage supply for ASM 456 and
write/read device)
2 Ground for electronic / encoder supply
(1M)
3
Load voltage ground (2M)
4 Load voltage supply (2L+)
(unused on ASM 456)
*) You will find the assembly instructions in the packaging of the Han Brid Cu cable connector
and/or Han Brid Cu cable socket.
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Connection
4.2 Wiring connection block ECOFAST
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Connecting up ECOFAST connector plugs
1. Press down the interlock for ECOFAST connector plugs on the connection block.
2. Connect the ECOFAST connector plugs (for 1L+ and the PROFIBUS DP) into the
sockets on the connection block. In so doing, note the mechanical coding of the connector plugs for supply and loop-through connection.
3. Press up the interlock for ECOFAST connector plugs.
Figure 4-5 Connecting up ECOFAST connector plugs
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Connection
4.2 Wiring connection block ECOFAST
ASM 456 interface module
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Connecting up ECOFAST terminating resistor
A PROFIBUS DP segment must be terminated at both its ends, that is, on the first and last segment node, with its characteristic impedance.
Connect the terminating resistor at the last bus node to the right connector plug of the corresponding ECOFAST connection module. For procedure refer to connecting up ECOFAST connector plugs For order number, refer to "Ordering data" section.
Figure 4-6 Connecting the ECOFAST terminating resistor
Note
The terminating resistor is supplied by the electronic / encoder supply (1L+)
Perfect functioning of the terminating resistor is only guaranteed if the electronics/encoder supply (1L+) is within the tolerance range of 20
- 30 V.
Sealing unused sockets
Seal all unused ASM 456 sockets using caps in order to achieve degree of protection IP65, IP66 or IP67. For order numbers, refer to "Ordering data" section.
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Connection
4.3 Wiring connection block M12, 7/8"
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4.3
Wiring connection block M12, 7/8"
Properties
Connect the supply voltages and PROFIBUS DP to connection block M12, 7/8”.
– M12 connection: PROFIBUS DP
– 7/8” connection: Supply voltages
You can loop the supply voltages and PROFIBUS DP through via M12 and/or 7/8” round
sockets.
On nodes (ASM 456) at the beginning or end of a PROFIBUS DP chain, a terminating
resistor must be turned on.
Requirements
Wire connection block M12, 7/8” when the supply voltage is switched off.
The PROFIBUS address is set according to your configuration, and the terminating
resistor is switched on if required.
Tools required
Stripping tool, screwdriver for wiring the M12 or 7/8” connector if you are not using a pre­assembled connector.
Required accessories
Preassembled cables with connectors
If you do not use preassembled connectors:
– M12: 2-core cable, shielded (bus cable) and M12 connector (see "Connection
assignment for M12 connector (PROFIBUS DP)" table)
– 7/8”: 5-core cable and 7/8" connector (see "Connection assignment for 7/8" connector
(supply voltage)" table)
M12 terminating resistor for PROFIBUS DP
For order numbers, refer to the section "Ordering data".
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Connection
4.3 Wiring connection block M12, 7/8"
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Wiring M12, 7/8” connector
The tables below contain the connector assignment for the M12, 7/8” connector:
Table 4- 2 Connection assignment for M12 connector (PROFIBUS DP)
Pin
Assignment
View of M12 connector
(wiring side)
1
Supply positive (P5V2) *
2 Data line A (RxD / TxD-N)
3
Data reference potential (M5V2) *
4
Data line B (RxD / TxD-P)
5
Shield
Thread Shield
*) Can only be used for the M12 terminating resistor. Looping the voltage through to the
next connector via a 5-core cable is not permitted.
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Connection
4.3 Wiring connection block M12, 7/8"
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Table 4- 3 Connection assignment for 7/8” connector (supply voltages)
Pin
Assignment
View of 7/8” connector
(wiring side)
1
Chassis load voltage supply (2M)
2 Chassis electronics/sensor supply (1M)
3
PE
4 Electronics / encoder supply (1L+)
(voltage supply for ASM 456 and write/read
device)
5 Load voltage supply (2L+)
(unused on ASM 456)
Note
When connecting up the supply voltage, we recommend the cable specified in the
"Ordering
data" section (cable 5 x 1.5 mm
2
pre-assembled with 7/8" connectors).
If you want to prepare the cable yourself, you should use a cable with a conductor cross
-
section of 1.5 mm
2
.
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Connection
4.3 Wiring connection block M12, 7/8"
ASM 456 interface module
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Connecting up M12, 7/8” connector
1. Press the connector (M12 or 7/8”) into the relevant round socket on the connection block. Make sure the connectors and sockets are properly interlocked (tongue and groove).
2. Use the knurled locking ring to secure the connector.
Figure 4-7 Connecting M12, 7/8" connectors
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Connection
4.3 Wiring connection block M12, 7/8"
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Connecting up the terminating resistor for PROFIBUS DP
A PROFIBUS DP segment must be terminated at both its ends, in other words, on the first and last node of the segment, with its characteristic impedance.
If the ASM 456 is the
last
PROFIBUS node, then you must terminate PROFIBUS DP with
the M12 terminating resistor. For the order number, refer to the section "Ordering data".
1. Plug the M12 terminating resistor into the right-hand M12 circular socket connector
Loop-
through
on the terminal block. Make sure the interlock has properly engaged.
2. Use the knurled locking ring to secure the M12 terminating resistor.
Figure 4-8 Connecting the M12 terminating resistor
Closing unused sockets
Always close all unused sockets using M12 or 7/8" sealing caps in order to achieve the degree of protection IP65, IP66 or IP67. For order numbers, refer to the section "Ordering data".
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Connection
4.4 Loop-through connection of PROFIBUS DP and supply voltage
ASM 456 interface module
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4.4
Loop-through connection of PROFIBUS DP and supply voltage
Properties
The terminal block has one connector for the supply and one socket for looping through the supply voltage and PROFIBUS DP. The connector for supply and the socket for loop-through connection are linked with one another internally.
Result:
If you remove the terminal block during operation, other PROFIBUS nodes do not
fail.
Figure 4-9 Loop-through connection of PROFIBUS DP and supply voltage
NOTICE
Ensuring the degree of protection
The IP65, IP66 or IP67 degree of protection is no longer guaranteed if the terminal block is removed.
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Connection
4.5 Connecting an ASM 456 up to functional earth
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Notes for wiring
If you are wiring your structure, then you must take into account the impact of cable
length on supply voltage to the ASM 456.
Example of the ECOFAST terminal block:
When using a 10 m long cable with a diameter of 1.5 mm2, the voltage drop is 2.5 V with a loading of 10 A. This corresponds to 0.25 V at a 1 A load.
The maximum supply current
– of the ECOFAST terminal block is 8 A at 1L+
– of the M12, 7/8" terminal block is 6 A at 1L+
These values must not be exceeded.
NOTICE
Damage to the device
If you do not observe the maximum supply currents and the cable cross-sections required, this may result in the cable isolation and contacts overheating and to the device being damaged.
4.5
Connecting an ASM 456 up to functional earth
Properties
The ASM 456 needs to be connected to functional earth. This normally happens automatically when you mount the device on a grounded metal support. If you mount the module on a support that is not grounded, a separate grounding screw must be provided on the communications bus.
This connection to functional earth is also required to discharge any interference currents to ground and for EMC.
Requirements
Always provide a low-impedance connection to functional earth. The threads of the mounting screw or the contact surface of the mounting nut on the support must not be painted in order to establish a low-impedance connection.
Tools required
Screwdriver
Stripping tool (optional)
Crimp tool (optional)
Page 32
Connection
4.5 Connecting an ASM 456 up to functional earth
ASM 456 interface module
32 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
Required accessories (optional)
M5 x 10 retaining bolt and washers
Grounding cable (copper braided cable) with minimum cross-section of 4 mm
2
.
Cable lug
Connecting the ASM 456 to functional earth
Standard grounding via the securing screw
Optional grounding via a grounding cable
1. Mount the module on the grounded, metallic base.
Grounded, metallic base
Unpainted thread or surface of the nut
1. Isolate the grounding cable and secure the cable lug.
2. Screw the cable lug on to the communication module (M5 grounding screw). The tightening torque is 3 Nm.
Page 33
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5
5.1
Hardware configuration
The ASM 456 is integrated into the hardware configuration of the SIMATIC Manager, the TIA Portal or other configuration software using the GSD file "SIEM8114.GSD". The file is incorporated into HW Config of the SIMATIC Manager using the "Options > Install new GSD ..." function. The file is incorporated into the project view of the TIA Portal using the "Options > Manage device description file" function. You can incorporate the communications module in your project using the hardware catalog.
Figure 5-1 Network view in the TIA Portal
Depending on the connected reader, you need to use the appropriate module. With RF680R and RF685R you need to use the module "Word 18 IN/OUT DB-V1", with all other Ident devices, the module "Word:2 IN/OUT DP-V1".
Page 34
Parameterization
5.1 Hardware configuration
ASM 456 interface module
34 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
Figure 5-2 Hardware configuration using the TIA Portal
You will find the file on the "RFID Systems Software & Documentation" DVD in the folder "daten\PROFI_GSD\ASM456".
To allow the configuration software to use the full functionality (diagnostics texts, firmware update), support of GSD revision 5 or higher is required.
The ASM 456 is displayed in the device configuration under "Other field devices > PROFIBUS DP > Ident Systems > SIEMENS AG > MOBY".
Page 35
Parameterization
5.2 Parameter setting by means of GSD file
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5.2
Parameter setting by means of GSD file
In addition to the PROFIBUS-relevant control parameters, several MOBY-relevant control parameters are also defined for the ASM 456 in the GSD file. The relevant parameters are set using the "Object properties" of the slave in HW Config or the TIA Portal. The parameters are described in the function manual "FB 45" or "Ident profile and Ident blocks".
The table below shows the possible setting options. Note that the setting options shown in the table depend on the connected reader and selected user mode.
Table 5- 1 Setting the relevant parameters
Parameter name
Value
Note
User Mode
Ident profile/RFID standard profile
Default
FB 45 / FC 45 -
FB 55 / FC 55
-
FC 56
-
MOBY Mode RF2
00/RF300/RF600; MV4x0; MOBY
U/D
Default
RF680R/RF685R
-
MOBY I/E normal addressing
-
RF300 file handler
-
MOBY U file handler only with FC 56 (multitag) or
RFID standard profile
MOBY I file handler
-
Transmission speed
19.2 kBd
-
57.6 kBd
1)
115.2 kBd
Default 1)
Diagnostics messages (see section "Diagnostics (Page 43)")
none
Standard diagnostics only
Hard errors Hardware-related messages
only
Hard/soft error low priority
All messages
Hard/soft error high priority
All messages high-priority
Suppression of Error LED
none
Default
Channel 1 Suppression of startup flash-
ing on channel 1 if no reader
is connected there.
Channel 2 Suppression of startup flash-
ing on channel 2 if no reader
is connected there.
1)
not permitted with MOBY D with write/read device D11S/D12S
Page 36
Parameterization
5.3 Parameter assignment with FB 45/55 and FC 56
ASM 456 interface module
36 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
5.3
Parameter assignment with FB 45/55 and FC 56
5.3.1
Input parameters for ASM 456
Input parameters for ASM 456 with FB 45
The assignment is made in UDT 10.
Table 5- 2 Input parameters for ASM 456 with FB 45
Address
Name
Permissible values
Comment
+0.0
ASM_address
256, 260, 264, 268, ...
Each ASM 456 occupies four bytes of I/O in the I/O area of the controller.
+2.0
ASM_channel
1, 2
+8.0
MDS_control
B#16#0, 1
0 = no presence check 1 = presence check
+9.0
ECC_mode
TRUE, FALSE
+9.1
RESET_long
TRUE, FALSE
TRUE,
if MOBY_mode = 5 (MOBY U/D; RF200, RF300,
RF600)
+10.0
MOBY_mode B#16#1, 4, 5, 6, 7, 8,
9, A, B
Special features of the MOBY I dialog (8):
Write/read device must be type SLG4x.
The VMDS memory size is 16KB. The INIT
command for the VMDS must be specified
using 4000 hex.
5
RF300 filehandler
+11.0
scanning_time
MOBY I: B#16#00 ... FF
A value not equal to 00 is only practical
if parameters for MOBY_mode have been set accordingly.
MOBY D, RF200, RF300 reserved (00)
MOBY U: B#16#00 ... C8
+12.0
option_1
B#16#00, 02, 04
+13.0
distance_limiting
MOBY U (normal transmit
power): B#16#05, 0A, 0F, 14,
19, 1E, 23
MOBY U/D
RF200, RF300 reserved (00)
MOBY U (reduced trans-
mit power): B#16#85, 8A, 8F, 94,
99, 9E, A3
MOBY D: B#16#02 ... 28
+14.0
multitag
B#16#1
MOBY U/D, RF200, RF300
+15.0
field_ON_control
MOBY U: B#16#0, 1, 2, 3
MOBY U/D, RF200, RF300
MOBY D, RF300: B#16#0
+16.0
field_ON_time
MOBY U: B#16#00 ... FF
MOBY U/D
RF200, RF300 reserved (00)
MOBY D: B#16#00, 01
You will find special information on the input parameters for ASM 456 with FB45 in combination with the RF620R/RF630R readers in the section "Parameterizing > Parameterizing RF620R/RF630R with FB 45 > Input parameters" in the "Configuration Manual RF620R/RF630R".
Page 37
Parameterization
5.3 Parameter assignment with FB 45/55 and FC 56
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Input parameters for ASM 456 with FC 56
The assignment is made in UDT 10.
Table 5- 3 Input parameters for ASM 456 with FC 56
Address
Name
Permissible values
Comment
+0.0
ASM_address
0, 4, 8, 12, ...
Each ASM 456 occupies four bytes of I/O in the I/O area of the controller.
+2.0
ASM channel
1
1 channel per ASM
+8.0
MDS IO control
B#16#0, 1, 4, 5
Enable/disable presence check
+9.0
ECC_mode
TRUE, FALSE
TRUE is only permitted when MOBY mode is set to 1
+9.2
priority_RW
TRUE, FALSE
+9.3
priority_RWD
TRUE, FALSE +10.0
MOBY mode
B#16#1, 4, 5, 6
MOBY I/U
+11.0
scanning_time
MOBY I: B#16#00 ... FF
A value not equal to 00 is only of any
use if MOBY_mode has been parameterized accordingly
MOBY U: B#16#00 ... C8
+12.0
SLG_number
B#16#0001 ... FFFF
With FFFF, the test function is switched on
+14.0
distance_limiting
B#16#05, 0A, 0F, 14, 19, 1E, 23
MOBY U
+15.0
multitag
MOBY I: B#16#1
MOBY I/U
MOBY U: B#16#01 ... 0C
+16.0
field ON control
B#16#0, 1, 2
MOBY U
+17.0
field ON time
B#16#00 ... FF
MOBY U
Page 38
Parameterization
5.3 Parameter assignment with FB 45/55 and FC 56
ASM 456 interface module
38 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
5.3.2
Table of commands for ASM 456
Table of commands of the ASM 456 with standard addressing (FB 45)
The assignment is made in UDT 20/UDT 30 using the "command" variable.
Table 5- 4 ASM 456 commands with normal addressing
Command code
Description
available in
the MOBY system
normal
chained*
01
41
Write to transponder
all
02
42
Read transponder; read fixed code
all
03 43 Initialize transponder RF300 /
RF620R/RF630R /
MOBY U / D
04 44 Reader status RF200 / RF300 /
RF620R/RF630R /
MOBY U / D
08
48
Turn off transponder
MOBY U
0A 4A Switch antenna on/off RF200 / RF300 /
RF620R/RF630R /
MOBY U / D
0B 4B Transponder status RF200 / RF300 /
RF620R/RF630R /
MOBY U
*) Chained commands are not supported by all readers. Please note the relevant information
in the RFID/MOBY system manuals.
Page 39
Parameterization
5.3 Parameter assignment with FB 45/55 and FC 56
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39
ASM 456 instruction table for filehandler addressing (FC 56)
The assignment is made in UDT 50 using the "command" variable.
Table 5- 5 ASM 456 commands with filehandler addressing
Command
Meaning
command
System
FORMAT CREATE
Formatting the transponder
"I"
MOBY I/U, RF300
filehandler
Create a new file on the formatted transponder "B"
QUEUE-WRITE Completely initialize the data carrier "Q" MOBY I/U,
RF300 filehandler
QUEUE-READ Read several files with one command "E"
UPDATE
Write data in file (update file length)
"U"
MOBY I/U, RF300 filehandler
WRITE
Write data in file
"W"
READ
Read data from file
"R"
DELETE
Delete file on transponder
"D"
MOBY I/U, RF300
filehandler
ATTRIB Give file attribute "Y"
COVER Protect transponder structure "C" MOBY I/U,
RF300
filehandler
DIR
Read transponder directory
"G"
MOBY I/U, RF300 filehandler
MDS-STATUS Request transponder status "F"
END Terminate communication with the transponder "K" MOBY U,
RF300
filehandler
TRACE Absolute reading of the transponder "T" MOBY I/U,
RF300
filehandler
MOVE Save system data (DIR + FAT + checksum) in
data block
"M" MOBY I,
RF300 filehandler
LOAD
Transfer system data to ASM
"O"
GET
Read out UID of all transponders
"P"
MOBY U, RF300
filehandler
SET-ANT Switch antenna of the reader on or off "A"
ASM/SLG-STATUS
Request ASM or reader status
"S"
MOBY I/U
RESET Reset ASM/filehandler; this command is initiat-
ed by setting init_run
"X"
NEXT Processing of the next transponder "N" MOBY I,
RF300
filehandler
Page 40
Parameterization
5.4 Parameter assignment with the Ident profile and FB 101/116/132
ASM 456 interface module
40 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
5.4
Parameter assignment with the Ident profile and FB 101/116/132
5.4.1
Input parameters for ASM 456
Note that the input parameters of the RFID standard profile differ from those of the Ident profile essentially due to the changed physical address setting of the reader.
Figure 5-3 Input parameters for ASM 456 with the Ident profile and RFID standard profile with FB 101/116/132
Page 41
Parameterization
5.4 Parameter assignment with the Ident profile and FB 101/116/132
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41
5.4.2
Table of commands for ASM 456
Table of commands of the ASM 456 with Ident profile/RFID standard profile (FB 101/116/132)
Assignment is made in UDT 1 using the "command" variable. Note that some of the commands shown in the table are block-specific and cannot be used with both blocks.
Table 5- 6 Commands of the ASM 456 with Ident profile Ident profile/RFID standard profile
Command
Command code
Description HEX
ASCII
CREATE
68
'h'
Creates a new file.
DELETE
64
'd'
Deletes a file from the transponder.
DEV-STATUS 74 't' Reads out the status of a communications module
GET-DIRECTORY
6D
'm'
Reads the directory from the transponder
MEM-STATUS
73
's'
Reads out the status of a transponder
NEXT
6E
'n'
Does not permit any more operations on a transponder
READ
72
'r'
Reads the data of a file
SET-ATTRIBUT
6F
'o'
Sets/modifies the attributes belonging to a file
UPDATE
75
'u'
Writes data to a file
WRITE
77
'w'
Writes data to a file
PHYSICAL-READ 70 'p' Reads data from a transponder/code reader system by specifying
the physical start address, the length and the password.
PHYSICAL-WRITE 71 'q' Writes data to a transponder/code reader system by specifying the
physical start address, the length and the password.
READER-STATUS
74
't'
Reads out the status of the communications module/reader.
TAG-STATUS
73
's'
Reads out the status of a transponder.
INVENTORY 69 'i' Requests a list of all currently accessible transponders within the
antenna range.
FORMAT
66
'f'
Initializes the transponder.
PUT 65 'e' Transfers further commands not specified in the standard profile.
To this end, a corresponding data structure is defined in the send
data buffer for each command.
WRITE-ID 67 ‘g‘ RF680R/RF685R:
Writes a new EPC-ID to the transponder.
KILL-TAG 6A ‘j‘ RF680R/RF685R:
The transponder is permanently deactivated.
LOCK-TAG-BANK 79 ‘y‘ RF680R/RF685R:
Defines a password for transponder access.
EDIT-BLACKLIST 7A ‘z‘ RF680R/RF685R:
The black list is processed. The current transponder can be added, all identified transponders added, individual transponders deleted
or all transponders deleted.
GET-BLACKLIST 6C ‘l‘ RF680R/RF685R:
The entire TagIDs are read out from the black list.
Page 42
Parameterization
5.4 Parameter assignment with the Ident profile and FB 101/116/132
ASM 456 interface module
42 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
Command
Command code
Description HEX
ASCII
READ-CONFIG 61 'a' Reads out the parameters from the communications mod-
ule/reader.
WRITE-CONFIG
78
'x'
Sends new parameters to the communications module/reader.
Page 43
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43
6
6.1
Diagnosis using LEDs
The following figure shows details of the LEDs of the ASM 456.
Figure 6-1 LEDs of the ASM 456
Table 6- 1 Status LEDs for ASM 456
LEDs
Meaning
ON Lights up when there is logic voltage at the ASM (is generated by the 24 V sup-
ply voltage).
DC 24 V
Lights up when the 24 V supply voltage is connected to the ASM.
ACT_1, ACT_2 Lights up when the reader processes a user command.
(no significance with RF200/RF300/RF600, MOBY D/U)
ERR_1, ERR_2 1)
A flashing pattern indicates the last error to occur.
Page 44
Diagnostics
6.1 Diagnosis using LEDs
ASM 456 interface module
44 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
LEDs
Meaning
PRE_1, PRE_2 2)
RFID: Indicates the presence of a transponder.
MV: LED on - camera on and in stop mode LED off - no connection to camera or error status on camera LED flashes - a flashing pattern shows the value of "number_MDS".
RxD_1, RxD_2 Indicates live communication with the reader. May also indicate malfunctions on
the reader.
1)
The meaning of the individual flash patterns and the associated fault/error descriptions can be
found in the relevant FB and FC documentation.
2)
In multitag mode, this LED uses a flash interval to indicate the number of data carriers currently
within the range of influence of the reader.
Table 6- 2 LED display for PROFIBUS diagnosis
BF
SF
Cause of error
Error handling
On
ASM is in start-up mode.
Connection to DP Master failed.
ASM not detecting a baud rate
Check the PROFIBUS DP connec-
tion.
• Check the DP Master
• Bus interrupt
DP Master not functioning
Check all cables on your
PROFIBUS DP network.
Check whether the connector plugs for the PROFIBUS DP are securely plugged into the ASM.
flashes On
The project data sent to the ASM by the DP Master do not match the configuration of the ASM.
Check the project for the ASM (input/output, PROFIBUS address).
Correct GSD file being used?
flashes
ASM has detected the baud rate, but is not activated by the DP Mas­ter.
ASM has not been assigned project plans.
Check the PROFIBUS address set in ASM and/or in the project soft­ware.
Check the project for the ASM (station type).
On flashes
There is a hardware defect in the ASM.
Replace the ASM.
Off On
Diagnosis available Evaluate the diagnostic information.
On Off
The set PROFIBUS address is incorrect or greater than 99.
Set the address in the range 1 to 99
and carry out new run-up.
– = Status not relevant
Page 45
Diagnostics
6.2 Parameterization of the diagnostics
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45
Other ASM operating modes are indicated by the PRE, ERR, ACT, SF and ON LEDs:
ON
SF
PRE_1
ERR_1
ACT_1
PRE_2
ERR_2
ACT_2
Description
On
Off
Off
Off
On
Off
Off
Off
Ramp-up active
Off On Off On Off Off Off Off Checksum error at ramp-up
Off
On
Off
Off
Off
Off
On
Off
Firmware invalid
On On On On On On On On LED test for approximately 4 seconds;
otherwise firmware fault
Off
On
Off
On
On
Off
On
On
Checksum error at ramp-up
Off
On
On
On
On
Off
On
On
Checksum error of the firmware
Off
On
On
On
On
On
On
On
External RAM defective
Off
On
On
Off
On
On
On
On
DPC-RAM defective
Off
On
Off
On
On
On
On
On
ID error firmware
On Off 1 x flash
every 3 s
Off Off 1 x flash
every 3 s
Off ASM successfully ramped up, waiting
for reset command
n x flash-
es
m x
flashes
The last reported fault in the channel
can be seen from the number of flash-
es (n, m).
On Flashing Rapid
flashing
Flashing Rapid
flashing
Firmware update; alternate flashing of
the error LEDs at approximately 1 Hz
– = not relevant
6.2
Parameterization of the diagnostics
In addition to the PROFIBUS standard diagnostics, the ASM 456 offers user-specific diagnostics data structured in the form of device-related diagnostics.
Along with error messages that are also communicated with command processing, diagnostics data contain cross-application information such as the start of a firmware update.
The diagnostics data can be read out as follows:
As a plaintext display on S7 interfaces.
Storage of the diagnostics data with the help of SFC 13 in the data area of an application.
Evaluation with FB 125 or FC 125.
Page 46
Diagnostics
6.2 Parameterization of the diagnostics
ASM 456 interface module
46 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
Parameter assignment options
None
No other diagnostics data are reported, apart from standard diagnostics.
Hard errors
Extended diagnostics messages are generated in the case of the following events.
– Hardware fault (memory test)
– Firmware problem (checksum)
– Reader connection interrupted
– Short-circuit/break, if supported by hardware
– Firmware update (message at start/end)
In the case of this diagnostics information, the Ext_Diag bit is set, that is, it is treated as high-priority diagnostics information in the PLC (SF LED is ON)
Hard/soft errors low priority
In contrast to the hard errors, in this case, errors are also reported that arise during command processing.
The diagnostics information is treated like status information, the Ext_Diag bit is not set.
Hard/soft errors high priority
Correspond to the hard/soft errors but the Ext_Diag bit is set.
With the diagnostics messages, a distinction is made between incoming and outgoing diagnostics.
Incoming diagnostics
An event occurs and triggers a diagnostics message. The Ext_Diag bit is set, depending on parameterization.
Outgoing diagnostics
The event is no longer current, a diagnostics message is output without a set Ext_Diag bit. For events that only exist momentarily, the reset is delayed by 3 seconds.
The hard errors are supported by text messages stored in the GSD file.
Page 47
Diagnostics
6.3 Structure of the diagnostics frame
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47
6.3
Structure of the diagnostics frame
When using device-relate diagnostics, it can be evaluated using the table below.
The diagnostics frame consists of 6 bytes of standard diagnostics and 18 bytes of diagnostics extension.
For the ASM 456, the diagnostics extension is designed as a status PDU for device-related diagnostics. The structure complies with the PROFIBUS Profile Guideline (PROFIBUS Proxy Guideline, Identification Systems Proxy Ident Function Block) for Identification Systems with MOBY-specific additional information.
Byte
Name
Contents
PROFIBUS Profile Guideline for Identification Systems
6 sign_len Bit 7..6 00b: Identifier for device-related diagnostics
Bit 5..0
010010b (18d): Length of the extension including header
7 status_type
Bit 7
1b: Identifier for status (0 = alarm)
Bit 6..0
1d: Type for status message
8
slot_number
Bit 7..0
0d: Device in total
9 specifier
Bit 7..2
Reserved
Bit 1..0 00b: No further differentiation
10b: Status inactive (outgoing) 01b: Status active (incoming)
11b: Reserved
10 channel_num Bit 7..0 1d: Relating to reader 1
2d: Relating to reader 2
11
function_num
See Profile Guideline
12
error_decode
See Profile Guideline
13
error_code_1
See Profile Guideline
14
error_code_2
See Profile Guideline
MOBY-specific additional information
15
moby_code_1
MOBY error code byte 1 1)
16
moby_code_2
MOBY error code byte 2 1)
17
moby_code_3
MOBY error code byte 3 1)
18
moby_code_4
MOBY error code byte 4
19 meldecode Error code for diagnostics messages (see GSD file)
20
counter_high
Continuous event counter high-order byte
21 counter_low Continuous event counter low-order byte
22
fw_version_high
Firmware version high-order byte
23
fw_version_low
Firmware version low-order byte
1)
With FB 45 the value is = 0, because the error code is mapped only in byte 4.
Page 48
Diagnostics
6.3 Structure of the diagnostics frame
ASM 456 interface module
48 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
Page 49
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49
7
The firmware of the ASM 456 can be updated via PROFIBUS. You have several options for updating the firmware:
With STEP 7 Classic
With STEP 7 Basic / Professional (TIA Portal)
Note Firmware update with connected RF680R/RF685R readers
Note that when the RF680R/RF685R are
connected to the ASM 456, the firmware update of
the readers must be performed via the WBM of the readers. You can start the WBM from the TIA Portal.
Requirements
The ASM is connected to PROFIBUS with functional DP communication (basic communication only, no application required). The firmware update can be made regardless of whether an application is running.
If the firmware update is performed while an application is running, this can slow down the update and command execution.
Make sure that the required update files (*.upd) are stored locally.
Page 50
Firmware update
ASM 456 interface module
50 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
Procedure
Firmware update with the SIMATIC Manager (STEP 7 Classic)
Follow the steps below to run a firmware update on the ASM 456 with the SIMATIC Manager:
1. Start SIMATIC Manager.
2. Select the ASM 456 in HW Config.
3. Using the menu entry "PLC > Firmware", select the required "*.upd" file from ("CPU_HD.upd" or "Header.upd").
With the C2 channel you can reach the firmware update via the basic window of the SIMATIC Manager with "PLC > Show Accessible Nodes".
4. If required, select the "Activate firmware after download" check box.
– If this option is activated, a successful update is followed by a new startup of the ASM
during which the new firmware is activated (active commands on the ASM are canceled).
– If the option is not selected, the ASM 456 continues to operate with the previous
firmware version. The new firmware is activated the next time the power supply is cycled.
While you download to the ASM, this is indicated by alternate flashing of the "ERR_1" and "ERR_2" LEDs at approximately 1 Hz. With the appropriate parameter assignment, an update operation is also reported by the diagnostics (see section Diagnostics (Page 43)).
Firmware update with the TIA Portal (STEP 7 Basic / Professional)
Follow the steps below to run a firmware update on the ASM 456 with the TIA Portal:
1. Start the TIA Portal in the project view.
2. Open the "Distributed I/O" folder in the project tree.
The configured nodes are displayed.
3. Right-click the required ASM 456 and select the "Online & diagnostics" entry in the shortcut menu.
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Firmware update
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51
4. Select the entry "Functions > Firmware update".
Figure 7-1 Diagnostics view in the TIA Portal; "Firmware update" entry
5. In the "Firmware loader" area, use the "Browse" button to select one of the three update
files "*.upd".
6. If required, select the "Run firmware after update" check box.
– If this option is selected, a successful update is followed by a new startup of the ASM
(active commands on the ASM are canceled).
– If the option is not selected, the ASM 456 continues to operate with the previous
firmware version. The new firmware is activated the next time the power supply is cycled.
7. Click the "Run update" button to start the update.
While you download to the ASM 456, this is indicated by alternate flashing of "ERR_1" and "ERR_2" at approximately 1 Hz. With the appropriate parameter assignment, an update operation is also reported by the diagnostics (see section "Diagnostics (Page 43)").
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Firmware update
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8
6GT2002-0ED00
Product type designation
ASM 456
Technical specifications - interfaces
ASM 456 (normal addressing)
ASM 456 (filehandler)
Serial interface to the user
Principle
PROFIBUS DP-V1
Transmission rate
9600 Bd to 12 MBd (automatic detection)
Plug-in connection EN 50170 Vol. 2 PROFIBUS
M12, 7/8" terminal block
ECOFAST terminal block
Max. block length
2 words cyclic / 240 bytes acyclic
Serial interface to the reader
Connector
2 x M12 connector plugs, 8-pin
Max. cable length 1000 m, reader-dependent
(2 m = standard length; for other standard cables and self-assembled cables,
refer to the section "Connecting cables (Page 57)")
Connectable readers
2 x readers of the RFID families RF200, RF300, RF600, MOBY D/U
Software functions
SIMATIC S7 function blocks
FB 45/55 (normal addressing with- out multitag)
Ident profile, RFID standard profile with FB 101/116/132
FC 56 (filehandler with and without multitag)
RFID standard profile with FB 101/116/132
Non-Siemens systems
Ident profile, RFID standard profile 1)
RFID standard profile 1
Tag addressing
Direct access via addresses
Access via DOS-like file system
Identification & Maintenance
I&M0, I&M1, I&M2, I&M3
MOBY I dialog
Normal station / VMDS
• VMDS memory size
• yes / yes
• 16 KB
• no / no
• -
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Technical specifications
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54 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
6GT2002-0ED00
Electrical data
Supply voltage 2)
• Rated value
• Permissible range
• 24 VDC
• 20 to 30 VDC
Current consumption without reader 3)
max. 850 mA; typ. 80 mA
Permitted maximum current of con-
nected readers (total)
max. 750 mA
Maximum supply current
in the M12, 7/8" terminal block
in the ECOFAST terminal block
• 6 A
• 8 A
Galvanic isolation
Yes Mechanical data
Dimensions (W x H x D)
• Base unit only
Base unit with M12, 7/8"
terminal block
Basic device with ECOFAST connection block
• 60 x 210 x 30 mm
• 60 x 210 x 54 mm
60 x 210 x 60 mm
Mounting position
All mounting positions are possible
Weight
• Base unit
M12, 7/8" terminal block
ECOFAST terminal block
• Approx. 210 g
• Approx. 235 g
• Approx. 130 g
Degree of protection
IP67
Environmental conditions
Temperature range during operation
0 ... +55 °C
Temperature range during transporta-
tion and storage
-40 ...+70 °C
MTBF (Mean Time Between Failures)
in years
122 years
Approvals
cULus (File E116536)
1)
To allow this, the relevant profile block is required on the non-Siemens system; according to the PIB specification of
PROFIBUS INTERNATIONAL to IEC 611313; order no. of the specification: 3.142
2)
All supply and signal voltages must be safety extra-low voltage (SELV/PELV according to EN 60950)
24 VDC supply: Safety (electrical) isolation of low voltage (SELV / PELV acc. to EN 60950)
3)
The power supply must provide the required current of max. 800 mA during brief power outages of ≤ 20 ms.
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55
9
The following figure shows the dimensional drawing of an ASM 456 with bus connection block.
Figure 9-1 Dimensional drawing of ASM 456 (in mm)
Page 56
Dimensional drawings
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57
A
A.1
Connecting cables
A.1.1
Routing of standard cables
Figure A-1 M12 connecting cable ↔ reader
Connecting cable MOBY E / I / U
Length: 2 m, 5 m
Figure A-2 Connecting cable/extension cable M12 ↔ M12
RF200, RF300, RF600 connecting cable
Extension cable for all RFID / MOBY systems
Length: 2 m, 5 m, 10 m, 20 m, 50 m
Figure A-3 Connecting cable M12 ↔ D-sub
Connecting cable MOBY D
Length: 2 m
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Appendix A.1 Connecting cables
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58 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
Maximum cable length
The ASM 456 can be operated with every reader configuration with the maximum cable length of 50 m. In some situations, longer connecting cables up to 1000 m are possible. The current consumption of the connected reader must, however, be taken into account. You will find information in the relevant system manuals. Sequential connection of more than 2 sub-sections to form a long section of cable should be avoided due to the additional contact resistances.
Pin assignment
Table A- 1 M12 connecting cable ↔ reader
M12 connector (male)
Write/read device connector (female)
1
2
2 5
3
3
4 4
5
6
6 1 7
8 7
Table A- 2 Connecting cable/extension cable M12 M12
M12 connector (male)
M12 connector (female)
1
1
2 2 3
3
4
4
5
5
6 6 7
7
8 8
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Appendix A.1 Connecting cables
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59
Table A- 3 Connecting cable M12 ↔ sub-D 9-pin
M12 connector (male)
Sub-D connector (female)
1
-
2 5
3
7
4 3
5
2
6 6 7
-
8 1, 8
Note:
Readers with D-sub connectors must be supplied with 24 VDC via an additional connector.
A.1.2
Self-assembled cables
A write/read connector plug with screw-on clamps is provided for users who want to individually pre-assemble their own cables (refer to the relevant system manual). Cables and write/read connector plugs can be ordered from the MOBY catalog.
The pin assignment is listed in the following table.
Cable structure
You will need cables of the following specifications for self-assembled cables:
7 x 0.25 mm2
LiYC11Y 7 x 0.25
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Appendix A.2 Ordering data
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60 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
Connectors
M12 connectors can be obtained from the relevant specialist dealers (e.g. Binder).
Table A- 4 Pin assignment
M12 connector (male)
Pin
Signal
Core color
1
+24 V
Note data sheet provided by cable manufacturer
2 RxD
3
0 V
4
RxD
5
TxD
6
TxD
7
Free
8
PE / shield
A.2
Ordering data
Table A- 5 Ordering data - ASM 456
Article number
ASM 456 communications module
for PROFIBUS DP V1 max. 2 readers can be connected
6GT2002-0ED00
ECOFAST terminal block
6ES7194-3AA00-0AA0
M12, 7/8" terminal block
6ES7194-3AA00-0BA0
Labels
20 x 7 mm (pack of 340)
3RT1900-1SB20
Table A- 6 Ordering data - accessories for ECOFAST connection
Article number
PROFIBUS ECOFAST hybrid plug 180 (pack of 5)
• with pin insert
• with socket insert
6GK1905-0CA00
6GK1905-0CB00
PROFIBUS ECOFAST termination plug with terminating resistor
6GK1905-0DA10
ECOFAST hybrid cable (pre-assembled)
6XV1830-7Bxxx *
ECOFAST hybrid cable (not pre-assembled, sold by the meter)
6XV1830-7AH10
*) These cables are available in different lengths. See Catalog IK PI for more details.
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Appendix A.2 Ordering data
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61
Table A- 7 Ordering data - accessories for M12 7/8 terminal block
Article number
M12 terminal resistor for PROFIBUS (5 per pack)
6GK1905-0EC00
PROFIBUS cable with pre-assembled M12 connectors 6XV1830-3Dxxx *
Cable for supply voltage with pre-assembled 7/8" connectors
6XV1822-5Bxxx *
PROFIBUS FC standard non-pre-assembled cable; min. length 20 m, max. length 1000 m
6XV1830-0EH10
Energy cable Trailing power cable, 5 x 1.5 mm
2
; sold by the meter,
min. length 20 m, max. length 1000 m
6XV1830-8AH10
PROFIBUS M12 connector plug (5 per pack)
• with pin insert
• with socket insert
6GK1905-0EA00
6GK1905-0EB00
Connector plug 7/8" for voltage (5 per pack)
• with pin insert
• with socket insert
6GK1905-0FA00
6GK1905-0FB00
Covering caps 7/8" (10 items)
6ES7194-3JA00-0AA0
*) These cables are available in different lengths. See Catalog IK PI for more details.
Table A- 8 Ordering data - RFID accessories
Article number
Reader cable MOBY I / E / U
2 m
6GT2091-4FH20
5 m
6GT2091-4FH50
MOBY D reader cable
2 m
6GT2691-4FH20
Reader cable RF200 / RF300, RF600 extension cable RF200 / RF300 / RF600 / MOBY I / E / U / D
2 m
6GT2891-4FH20
5 m
6GT2891-4FH50
10 m
6GT2891-4FN10
20 m
6GT2891-4FN20
50 m 1) 6GT2891-4FN50
RF200 / RF300 reader cable;
angled connector on reader
2 m 6GT2891-4JH20
M12 sealing caps for unused reader connections (10 units) 3RX9802-0AA00 DVD "RFID Systems Software & Documentation" with FB 45/55, FC 56, FB 101/116/132, Ident profile, GSD/GSDML files, driv-
ers, tools and RFID documentation
6GT2080-2AA20
1)
Not permitted in conjunction with the RF680R/RF685R readers
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Appendix A.3 Service & Support
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62 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
A.3
Service & Support
Technical Support
You can reach technical support for all PD projects as follows:
Phone: + 49 (0) 911 895 7222
Fax: + 49 (0) 911 895 7223
Online support request form: (https://support.industry.siemens.com/My/ww/en/requests
)
Internet: E-mail (mailto:support.automation@siemens.com)
Contacts
If you have any further questions on the use of our products, please contact one of our representatives at your local Siemens office.
The addresses are found on the following pages:
On the Internet (http://w3.siemens.com/aspa_app
)
In Catalog CA 01
In the catalog ID 10 specially for Industrial Identification Systems
Service & Support for Process Industries and Drives
On the Internet, on the Support home page (https://support.industry.siemens.com/cs/de/en/) of Process Industries and Drives (PD), you will find various services.
There you will find the following information, for example:
Our newsletter containing up-to-date information on your products.
Relevant documentation for your application, which you can access via the search
function in "Product Support".
A forum for global information exchange by users and specialists.
Your local contact for PD.
Information about on-site service, repairs, and spare parts. Much more can be found
under "Our service offer".
RFID homepage
For general information about our identification systems, visit RFID homepage (http://w3.siemens.com/mcms/identification-systems/
).
Online catalog and ordering system
The online catalog and the online ordering system can also be found on the Industry Mall Homepage (https://mall.industry.siemens.com
).
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Appendix A.3 Service & Support
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63
Training center
We offer appropriate courses to get you started. Please contact your local training center or the central training center in
D-90327 Nuremberg.
Phone: +49 (0) 180 523 56 11 (€ 0.14 /min. from the German landline network, deviating mobile communications prices are possible)
For information about courses, see the SITRAIN homepage (http://sitrain.automation.siemens.com/sitrainworld/
).
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Appendix A.3 Service & Support
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64 Operating Instructions, 07/2015, J31069-D0162-U001-A6-7618
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