siemens 611 User Manual

SIMODRIVE 611 analog

Start–Up Guide 10.2000 Edition

Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives

Manufacturer/Service Documentation

Overview of Documentation for SIMODRIVE 61 1 analog

General Documentation

SINUMERIK SIMODRIVE

Catalog Order Document NC 60

SINUMERIK SIROTEC SIMODRIVE

Accessories

Catalog Accessories and Equipment for Special– Purpose Machines Order Document NC Z

Manufacturer/Service Documentation

SIMODRIVE

611

SINUMERIK SIROTEC

SIMODRIVE

611–A

SIMODRIVE

611–A

Planning Guide Motors AC Motors for

Feed and Main Spindle Drives

Planning Guide Transistor PWM

Inverters for AC Feed Drives and AC Main Spindle Drives

Electronic Documentation

SINUMERIK SIMODRIVE

840D/810D/ FM–NC/611/ Motors

DOC ON CD The SINUMERIK System

EMC Guidelines for SINUMERIK and SIROTEC Controls

Description SIMODRIVE 611 analog Start–up Software for

Main Spindle and Induction Motor Modules

Start–up Guide SIMODRIVE 611 analog Transistor PWM

Inverters for AC Feed Drives and AC Main Spindle Drives

Foreword

SIMODRIVE 611 analog

Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives

Start–Up Guide

General Information

Supply Infeed NE Feed Modules VS

Feed Modules,

Resolver Control VR Main Spindle Modules HS Induction Motor Modules AM Spare Parts ES Attachment A

Short reference NE/VS

Valid for

Equipment series 6SN11–

Short reference VR Short reference HS Short reference AM

Overall Index

10.00 Edition

SIMODRIVEdocumentation

Edition coding

Brief details of the Edition and previous editions are listed below. IThe status of each Edition is shown by the code in the “Remarks” column.

Status code in the “Remarks” column”:

A New documentation.. . . . .

B Unrevised reprint with new Order No.. . . . .

C Revised edition with new status.. . . . .

If factual changes have been made on the page since the last edition, this is indicated by a new Edition coding in the header on that page.

Edition Order No. Remarks

07.94 6SN1197–0AA60–0BP0 A

10.94 6SN1197–0AA60–0BP1 C

12.94 6SN1197–0AA60–0BP2 C

03.96 6SN1197–0AA60–0BP3 C

04.97 6SN1197–0AA60–0BP4 C

10.00 6SN1197–0AA60–0BP5 C

This Manual is also included in the documentation on CD–ROM (DOCONCD)

Edition Order No. Remarks

10.00 6FC5298–6CA00–0BG0 C

Trademarks

SIMATIC, SIMATIC HMI, SIMATIC NET, SIROTEC, SINUMERIK and SIMODRIVE are registered trademarks of Siemens. Other names in this publication might be trademarks whose use by a third party for his own purposes may violate the rights of the registered holder.

You will find additional information in the Internet under: http://www.ad.siemens.de/simodrive

This document was generated with Interleaf V 7 The reproduction, transmission or use of this document or its

contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.



Functions may be executable in the control but are not described in this documentation. No claims can be made on these functions if included with a new shipment or when involved with service.

We have checked the contents of this document to ensure that they coincide with the described hardware and software. The information in this document is regularly checked and necessary corrections are included in reprints. We are thankful for any recommendations for improvement.

Subject to change without prior notice.

Printed in the Federal Republic of Germany

Siemens–AktiengesellschaftOrder No. 6SN1197–0AA60–0BP5

Foreword

This document is part of the documentation developed for SIMODRIVE. All documents are available individually.

The documentation list, which includes all advertising Brochures, Catalogs, Overviews, Short Descriptions, User Manuals and Technical Descriptions can be obtained from your local Siemens office with Order No., location and price.

This Manual does not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance.

Should further information be desired or should particular problems arise, which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the local Siemens sales office.

The contents of this Guide shall not become part of nor modify any prior or existing agreement, commitment or relationship.

The sales contract contains the entire obligation of Siemens. Any statements contained herein neither create new warranties nor modify the existing warranty.

1.2 bbbbbbbbbb

Definitions

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Qualified personnel

For the purpose of this documentation and product labels, a “qualified person” is someone who is familiar with the installation, mounting, start–up and operation of the equipment and the hazards involved. He or she must have the following qualifications:

 Trained and authorized to energize, de–energize, clear , ground and tag cir-

cuits and equipment in accordance with established safety procedures.

 Trained in the proper care and use of protective equipment in accordance

with established safety procedures.

 Trained in rendering first aid

Danger

This symbol indicates that death, severe personal injury or substantial property damage will result if proper precautions are not taken.

Warning

This symbol indicates that death, severe personal injury or property damage

can result if proper precautions are not taken.

Caution

This warning (with warning triangle) indicates that minor personal injury can result if proper precautions are not taken.

Caution

This warning (without warning triangle) indicates that material damage can result if proper precautions are not taken.

Notice

This warning indicates that an undesirable situation or condition can occur if the appropriate instructions/information are not observed.

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

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Important

This symbol appears in the documentation if a particular issue is significant.

Note

For the purpose of this documentation, “Note” indicates information about the product or the respective part of the document which is essential to highlight.

Warning

Operational electrical equipment has parts and components which are at hazardous voltage levels.

Incorrect handling of these units, i.e. not observing the warning information, can therefore lead to death, severe bodily injury or significant material damage.

Only appropriately qualified personnel may commission/start–up this equipment.

This personnel must have in–depth knowledge regarding all of the warning information and service measures according to this Guide.

Perfect, safe and reliable operation of this equipment assumes that it has been professionally transported, stored, mounted and installed as well as careful operator control and service.

Hazardous axis motion can occur when working with the equipment.

Note

When handling cables, observe the following

 they must not be damaged,  they must not be strained and  they must not come into contact with rotating components.

iii

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Note

It is not permissible to connect SIMODRIVE equipment to a supply system with ELCBs (this restriction is permitted acc. to DIN VDE 0160 / 05.88, Section 6.5). When operational, protection against direct contact is provided in a form to allow the unit to be used in enclosed electrical equipment rooms (DIN VDE 0558 Part 1 / 07.87, Section 5.4.3.2.4)

In compliance with DIN VDE 0160 / 05.88, all SIMODRIVE units are subject to a high–voltage test at the time of routine testing. If the electrical equipment of industrial tools is subject to a high–voltage test, all connections must be disconnected so that sensitive electronic components in the SIMODRIVE converter are not damaged (permissible acc. to DIN VDE 0113 / 06.93, Part 1, Section 20.4).

Warning

Start–up/commissioning is absolutely prohibited until it has been ensured that the machine in which the components described here are to be installed, fulfills the regulations/specifications of the Directive 89/392/EWG.

Warning

The information and instructions in all of the documentation supplied and any other instructions must always be observed to eliminate hazardous situations and damage.

 For special versions of the machines and equipment, the information in the

associated catalogs and quotations applies.

 Further , all of the relevant national, local and plant/system–specific regula-

tions and specifications must be taken into account.

 All work should be undertaken with the system in a no–voltage condition!

Warning

Before commissioning SIMODRIVE 611 analog it should be checked that the encoder cable does not have a ground fault. If ground faults occur for loads which extert a force on the drive (e.g. hanging, vertical axes), uncontrolled movement could occurr. This no longer occurs for 6SN1118–0D2–0AA0, Version B.

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

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ESDS information

Electro–static discharge sensitive devices

Components which can be destroyed by electrostatic discharge are individual components, integrated circuits, or boards, which when handled, tested or transported, could be destroyed by electrostatic fields or electrostatic discharge. These components are designated as ESDS (ElectroStatic Discharge Sensitive Devices).

Handling ESDS boards:

 The human body, working area and packing should be well grounded when

handling ESDS components!

 Electronic boards should only be touched when absolutely necessary.  Components may only be touched, if

– you are continuously grounded through an ESDS bracelet, – you are wearing ESDS shoes or ESDS shoe grounding strips in

conjunction with an ESDS floor surface.

 Boards may only be placed on conductive surfaces (desk with ESDS

surface, conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).

 Boards may not be brought close to data terminals, monitors or television

sets (a minimum of 10 cm should be kept between the board and the screen).

 Boards may not be brought into contact with materials which can be

charged–up and which are highly insulating, e.g. plastic foils, insulating desktops, articles of clothing manufactured from man–made fibers.

 Measuring work may only be carried out on the boards, if

– the measuring equipment is grounded (e.g. via the protective conductor)

– for floating measuring equipment, the probe is briefly discharged before

making measurements (e.g. a bare control housing is touched).

 Only touch the control boards at the front panel

Note

Start–up software is available for starting–up/commissioning the main spindle and induction motor modules.

Start–up software Order No.: 6SN1153–2AX10–AB Documentation Order No.: 6SN1197–0AA30–0P

SINUMERIK and SIMODRIVE

Enhanced productivity as a result of fast, reliable commissioing

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Handling

Check list

Sophisticated industrial electronics, as are involved here, have to be handled especially carefully. We regularly evaluate and investigate equipment which is returned, and in so doing, we have identified some of the main fault causes, which in some cases results from incorrect handling during commissioning and troubleshooting.

The following check list should help you to simply commission the components we have supplied and guarantee a high availability when used in conjunction with your product or equipment.

 Observe all of the ESD measures when handling components.  Tighten–up all bolts and screws to the specified torque. Pay special

attention to the DC link bolt connections (1.8 Nm tightening torque).

 Correctly insert all connectors and lock/screw into place.  Screw the control components into the power module.  Observe the power–on sequence in the Planning Guide.

If the unit is frequently powered–down and up, the DC link charge circuit is locked–out. The DC link can only be charged again after it has cooled down for several minutes with the supply off.

 Are there line supply/motor contactors connected to the drive converter?

These are only switched in a no–current condition.

 Ground all components and connect all of the shields. Connection X131 is

grounded.

 Observe the load capability of the central power supply.  Only discharge the unit at the DC link buses through a minimum of 10 Ω.  In operation, units with hard disks may only be stressed with a max. of 1 g

read/write error; defective).

 Are OEM components (ISA–/PCMCIA card) used? Their current drain must

lie within the specified values.

 CRT monitors may not be subject to magnetic fields (e.g. power supply unit

coils).

 When commissioning and fault finding, always proceed in a modular step–

by–step fashion. This means: First commission the central controller and line supply module, then connect–up and commission the components one after another.

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 The units are designed for the specified mechanical, climatic and electrical

ambient conditions. None of the limit values may be exceeded, neither in operation nor during transport. Please pay specific attention to the following:

– line supply conditions – pollutants – damaging gases – climatic ambient conditions – storage/transport – shock stressing – vibration stressing – ambient temperature

Further information

Further detailed information is provided in the Planning Guides and Installation Start–up Guides associated with our products.



vii

Space for notes

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viii

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

General Information (AL)

1 Permissible Combination of Power Modules and Control Boards AL/1-3. . . . . . .

AL–i

Space for notes

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AL–ii

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

Power module, 200A

pipe connection

6SN112–1AA0–0FA

FD:

100/200A

FD:

100/200A

_____ _____ _____ MSD:

85/110/12

MSD:

85/110/12

MSD:

85/110/12

IM:

85/110/12

IM:

85/110/12

AL/1-3

IM:

85/110/12

Power module, 200A

6SN112–1AA0–0FA

FD:

100/200A

FD:

100/200A

_____ _____ _____ MSD:

85/110/

127A

MSD:

85/110/

127A

MSD:

85/110/

127A

IM:

85/110/

127A

IM:

85/110/

127A

MSD:

85/110/

127A

Power module, 160A

6SN112–1AA0–0EA

FD:

80/160A

FD:

80/160A

_____ _____ _____ MSD:

60/80/

102A

MSD:

60/80/

102A

MSD:

60/80/

102A

IM:

60/80/

102A

IM:

60/80/

102A

MSD:

60/80/

102A

Power module, 108A

6SN112–1AA0–0LA

_____ _____ _____ _____ _____ MSD:

45/60/76A

MSD:

45/60/76A

MSD:

45/60/76A

IM:

45/60/76A

IM:

45/60/76A

MSD:

45/60/76A

Power module, 120A

6SN112–1AA0–0GA

_____ _____ _____ _____ _____ MSD:

45/60/76A

MSD:

45/60/76A

MSD:

45/60/76A

IM:

45/60/76A

IM:

45/60/76A

MSD:

45/60/76A

Power module, 80A

6SN112–1AA0–0DA

FD:

40/80A

FD:

40/80A

_____ FD–R:

28/56A

_____ MSD:

30/40/51A

MSD:

30/40/51A

MSD:

30/40/51A

IM:

30/40/51A

IM:

30/40/51A

MSD:

30/40/51A

Power module, 50A

6SN112–1AA0–0CA

FD:

25/50A

FD:

25/50A

_____ FD–R:

18/36A

_____ MSD:

24/32/32A

MSD:

24/32/32A

MSD:

24/32/32A

IM:

24/32/32A

IM:

24/32/32A

MSD:

24/32/32A

Power module, 25A

6SN112–1AA0–0BA

FD:

12.5/25A

FD:

12.5/25A

_____ FD–R:

9/18A

_____ _____ _____ _____ IM:

8/10/16A

IM:

8/10/16A

_____ IM:

Power module, 15A

6SN112–1AA0–0AA

FD:

7.5/15A

FD:

7.5/15A

_____ FD–R:

5/10A

_____ _____ _____ _____ IM:

5/5/8 A

IM:

5/5/8 A

_____ IM:

Power module, 8A

6SN112–1AA0–0HA

FD:

4/8A

FD:

4/8A

_____ FD–R:

3/6A

_____ _____ _____ _____ IM:

3/3/3 A

IM:

3/3/3 A

_____ IM:

HS option FD analog

user–friendly

6SN1114–0AA02–0AA

Possible _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____

Parameter board

FD analog user–friendly

6SN1114–0AA01–0AA0

Required _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____

FD control, analog 1–axis, user–friendly interface

6SN1118–0AA11–0AA FD control, analog

1–axis, standard interface 6SN1118–0AD11–0AA

FD control, analog 2–axis, standard interface

6SN1118–0AE11–0AA

FD resolver control, analog 1–axis, standard interface

6SN1118–0BJ11–0AA0 FD resolver control, analog

2–axis, standard interface 6SN1118–0BK11–0AA0

MSD control, analog No direct measuring system

6SN1121–0BA11–0AA0

MSD control, analog Dir. meas. system, TTL signal 6SN1121–0BA12–0AA0

MSD control, analog Ext. position output 6SN1121–0BA13–0AA0

IM control, analog Fixed setpoints, motorized pot

6SN1122–0BA11–0AA0

IM control, analog Anal. speed f. setp. mot. pot.

6SN1122–0BA12–0AA0

MSD control, analog

Permissible Combination of Power

Table 1-1 Selection list to set the current controller referred to the resulting power module currents

SIMODRIVE 611

components

Modules and Control Boards

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1 Permissible Combination of Power Modules and Control Boards

General Information (AL)

8/10/16A

IM:

24/32/32A

IM:

30/40/51A

IM:

45/60/76A

IM:

45/60/76A

IM:

60/80/

102A

IM:

85/110/

127A

IM:

85/110/12

5/5/8 A

3/3/3 A

IM control, analog

6SN1122–0BA11–0AA1

6SN1121–0BA11–0AA1

AL/1-4

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

6SN1130–1AE11–0A0 FD module, 2–axis, standard interface

6SN1135–1BA1–0A0 MSD module

6SN1140–1BA1–0A0 IM module

This Start–Up Guide appropriately applies to the following drive modules:

6SN1130–1AA11–0A0 FD module, 1–axis, user–friendly interface

6SN1130–1AA12–0A0 FD module, 1–axis, user–friendly with

6SN1130–1AD11–0A0 FD module, 1–axis, standard interface

MSD option

Power module, 2x50A

6SN112–1AB0–0CA

_____ _____ FD:

2x25/50A

_____ FD–R:

2x18/36A

_____ _____ _____ _____ _____ _____ _____

Power module, 2x25A

6SN112–1AB0–0BA

_____ _____ FD:

2x12.5/

25A

_____ FD–R:

2x9/18A

_____ _____ _____ _____ _____ _____ _____

Power module, 2x15A

6SN112–1AB0–0AA0

_____ _____ FD:

2x7.5/15A

_____ FD–R:

2x5/10A

_____ _____ _____ _____ _____ _____ _____

Power module, 2x8A

6SN112–1AB0–0HA0

_____ _____ FD:

2x4/8A

_____ FD–R:

2x3/6A

_____ _____ _____ _____ _____ _____ _____

Power module, 400A

6SN112–1AA0–0KA0

_____ _____ _____ _____ _____ MSD:

200/250/

257A

MSD:

200/250/

257A

MSD:

200/250/

257A

IM:

200/250/

257A

IM:

200/250/

257A

IM:

200/250/

257A

Power module, 300A

6SN112–1AA0–0JA

_____ _____ _____ _____ _____ MSD:

120/150/

193A

MSD:

120/150/

193A

MSD:

120/150/

193A

IM:

120/150/

193A

IM:

120/150/

193A

IM:

120/150/

193A

components

FD control, analog 1–axis, user–friendly interface

6SN1118–0AA11–0AA FD control, analog

1–axis, standard interface

6SN1118–0AD11–0AA

FD control, analog 2–axis, standard interface

6SN1118–0AE11–0AA

FD resolver control, analog 1–axis, standard interface

6SN1118–0BJ11–0AA0 FD resolver control, analog

2–axis, standard interface 6SN1118–0BK11–0AA0

MSD control, analog No direct measuring system

6SN1121–0BA11–0AA0

MSD control, analog Dir. meas. system, TTL signals 6SN1121–0BA12–0AA0

MSD control, analog Ext. position output 6SN1121–0BA13–0AA0

IM control, analog Fixed setpoints, motorized pot.

6SN1122–0BA11–0AA0

IM control, analog Anal. speed f. setp. mot. pot.

6SN1122–0BA12–0AA0

MSD control, analog

General Information (AL)

Table 1-1 Selection list to set the current controller referred to the resulting power module currents

SIMODRIVE 611

1 Permissible Combination of Power Modules and Control Boards

07.94

200/250/

257A

6SN1121–0BA11–0AA1

IM:

IM control, analog

IM:

120/150/

193A

6SN1122–0BA11–0AA1

07.94

General Information (AL)

1 Permissible Combination of Power Modules and Control Boards

Note

This document describes the steps which are necessary to start–up (commission) an installed SIMODRIVE drive group. Please refer to the associated Planning Guides for additional technical information, e.g. regarding

 ambient conditions  recommended circuits  connection diagrams  dimension sheets/dimension drawings

SIMODRIVE 611 Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives Order No.: 6SN1197–0AA00–0P

SIMODRIVE AC Motors for Feed and Main Spindle Drives Order No.: 6SN1197–0AA20–0P



AL/1-5

General Information (AL) 1 Permissible Combination of Power Modules and Control Boards

Space for notes

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AL/1-6

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

Supply Infeed (NE)

1 Standard Settings, NE Modules (UE and I/R Modules), Monitoring and Pulsed

Resistor Modules NE/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Service and Diagnostics NE/2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Terminals and relay functions NE/2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Attachment NE/3-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Terminals, NE, monitoring and pulsed resistor modules NE/3-14. . . . . . . . . . .

3.2 Terminals, UE module 5/10 kW NE/3-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NE–i

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NE–ii

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

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Supply Infeed (NE)

1 Standard Settings NE Modules, Monitoring and Pulsed Resistor Modules

Standard Settings, NE Modules (UE and I/R Modules), Monitoring and Pulsed Resistor Modules

Important

Observe the information/instructions regarding closed–loop sinusoidal current control for I/R modules!

If you do not observe the difference between sinusoidal/squarewave current control, the equipment could be destroyed!

There is a switch S1 on the upper side of the NE and monitoring module which is used to select the following functions:

ON: OFF:



=415V

10%

+6%–10%

= 625 V

DC link

; S1.1 inactive

supply

Fault signal Regenerative feedback off

=480V

supply

Controlled infeed off Sinusoidal current control 

1 2 3

=400V

supply

Ready signal Regenerative feedback on S1.1 active

Controlled infeed

Squarewave current control 



10%

DC link

= 600 V

Standard setting

Fig. 1-1 DIL switch S1

Important

1) only possible for I/R module, monitoring thresholds are increased for all NE modules

For I/R modules. Order No. 6SN114–10–01 the basic setting is closed–loop sinusoidal control . Observe the information on NE/1–5!

Important

Before the system is powered–up/down using the main switch or a line contactor, terminal 63 (pulse enable) and/or terminal 48 (start terminal, contactor control), must be de–energized or disconnected!

NE/1-3

Supply Infeed (NE) 1 Standard Settings NE Modules, Monitoring and Pulsed Resistor Modules

07.94

Switch S 1.1 :

Switch S 1.2 :

Switch S 1.3 :

OFF: I/R moduleV

=600V (DC link voltage)

DC link

UE module V

=400V10%;

supply

=400V10%; V

supply

DC link

=1.35*V Monitoring thresholds: (I/R, UE, monitoring modules) Pulsed resistor on =644V (pulsed res. switch–on threshold); Pulsed resistor off =618V (pulsed res. switch–off threshold) V

>> =710V (DC link overvoltage threshold);

DC link

ON: I/R module V

UE module V

=415V10%; V

supply

=415V10%; V

supply

DC link

=625V

=1.35*V Monitoring thresholds: (I/R, UE, monitoring modules) Pulsed resistor on =670V; Pulsed resistor off =640V V

>> =740V;

DC link

Comment: Only active, if S1.4 OFF

OFF: Ready signal (X111: Ready relay) ON: Fault signal (X111: Ready relay ) refer to NE/Section 2.1

OFF: Standard setting, regenerative feedback active

I/R modules are capable of regenerating into the line supply UE module: The pulsed resistor in the module is effective

ON: Regenerative feedback is disabled

I/R module: Regenerative feedback operation is inhibited UE module: The pulsed resistor in the module is not effective

supply

Switch S 1.4 :

Comment: The function is only effective for UE 10kW from Order No.[MLFB]: 6SN1146–1AC00–0AA1 onwards (not for UE 28kW)

OFF: S1.1 active ON: V

= 480V+6%–10%; V

supply

DC link

=1.35*V

supply

in the regenerative feedback direction Monitoring thresholds: (I/R, UE, monitoring modules) Pulsed resistor on = 744V; Pulsed resistor off =718V V

>> = 795V

DC link

Comment: Uncontrolled operation in the regenerative feedback direction.

(valid for Order No. [MLFB] 6SN114–10–01)

Note

Only in conjunction with power modules, Order No. [MLFB] (6SN114–10–01). For motors with shaft heights < 100 mm: Utilized up to max. the 60 K values. Please observe the Planning Guide, Motors. S1.4 ON overwrites the functions of S1.5 and S1.1.

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Supply Infeed (NE)

1 Standard Settings NE Modules, Monitoring and Pulsed Resistor Modules

Switch S 1.5 :

Switch S 1.6 :

I/R

16 kW

6SN114–

1B01–0BA1

HF reactor

16 kW

6SN1111–

0AA00–0BA0

Line filter

sinusoidal current

16 kW

6SN1111–

0AA01–2BA0

This function is only available in conjunction with I/R modules Order No.: 6SN114–10–01 OFF: Standard setting, controlled infeed active.

ON: Uncontrolled operation in the regenerative feedback direction

=1.35*V

DC link

Regenerative feedback starts at V

supply .

=600 or 625V,

DC link

depending on the setting of S1.1.

OFF: Closed–loop squarewave current control (current square

waveform is drawn from the line supply)

ON: (Standard) This function is only available in conjunction with

I/R modules 6SN114–10–01 closed–loop sinusoidal current control (sinusoidal current is drawn from the line supply)

Sinusoidal current is only permissible if the following secondary conditions are fulfilled:

I/R

36 kW

6SN114–

1B02–0CA1

HF reactor 36 kW HF reactor 55 kW HF reactor 80kW HF reactor 120kW

6SN1111–

0AA00–0CA0

Line filter for

sinusoidal current

36 kW

6SN1111–

0AA01–2CA0

I/R

55 kW

6SN114–

1B0–0DA1

6SN1111–

0AA00–0DA0

Line filter for

sinusoidal current

55 kW

6SN1111–

0AA01–2DA0

1BB00–0EA1

0AA00–1EA0

Line filter for

sinusoidal current

0AA01–2EA0

I/R

80 kW

6SN114–

6SN1111–

80 kW

6SN1111–

sinusoidal current

I/R

120 kW

6SN114–

1BB01–0FA1

6SN1111–

0AA00–1FA0

Line filter for

120 kW

6SN1111–

0AA01–2FA0

Important

For all combinations which are not listed, only closed–loop squarewave current control is permissible .

1) In the sinusoidal line filters, contrary to the squarewave current filter modules, there are no HF commutating reactors. The HF commutating reactor must be separately mounted. The specified line filter types are also suitable for the squarewave current mode.

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Supply Infeed (NE)

2 Service and Diagnostics

Service and Diagnostics

Display elements on the monitoring and NE modules

1 LED red – Electronics power supply 15 V faulted 2 LED red – 5 V voltage level faulted

3 LED green –Ext. enable signal not available (terminal 63 and/or 64 missing) 4 LED yellow – DC link charged

5 LED red – Line supply fault (single or multi–phase line supply failure at

terminals U1, V1, W1)

– No commutating reactor, incorrectly installed or incorrectly selected – Fault level of the line supply or transformer too low

6 LED red – DC link overvoltage

Possible causes: Regenerative feedback off, setting–up operation, line supply fault, for UE, pulsed resistor not operational or too small, line supply voltage too high, dynamic overload, line supply filter installed between the I/R and commutating reactor

Effects: 1 LED red bright: Pulses are deleted for the complete drive group 2 LED red bright: Pulses are deleted for the complete drive group 4 LED yellow dark: Pulses are deleted for the complete drive group 5 LED red bright: Only the I/O module pulses are deleted (regenerative feed

back no longer possible. Axes initially continue to run, ready relay drops–out)

6 LED red bright: Pulses are deleted for the complete drive group

1) Line supply fault recognition time, approx. 30 ms Line supply fault is recognized when the three–phase voltage is < 280 V. For a single–phase power failure, the drive axis pulses are deleted after approx. 1 min (saved signal) valid for Order No. [MLFB] 6SN1114–10–01

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2.1 Terminals and relay functions

 X111 Ready relay

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– terminals 72 – 73.1 NO contacts closed for “ready” – terminals 73.2 – 74 NC contacts open for “ready”

Switch S1.2 OFF, the relay pulls–in, if: – internal main contactor CLOSED (terminals NS1 – NS2 connected, terminal 48

energized)

– terminal 63, 64 = ON – it is not permissible that a fault is present

(this is also true for FD 611A Standard, 611D drives or MCU) – FD with standard interface or resolver for the “ready” setting must be enabled (terminals 663, 65)

– NCU must have run–up (SINUMERIK 840D, SINUMERIK 810D) – the MCU must have run–up

Switch S1.2 ON, relay pulls–in, if: – internal main contactor CLOSED (terminal NS1 – NS2 connected, terminal 48

energized) – it is not permissible that a fault is present (this is also true for FD 611A Standard, or 611D drives or MCU) – FD with standard interface or resolver for the “ready” setting must be enabled (terminals 663, 65)

– NCU must have run–up (SINUMERIK 840D, SINUMERIK 810D) – the MCU must have run–up

 X121 I

Terminals 5.1 – 5.2 NO contacts open for “no fault” Terminals 5.1 – 5.3 NC contacts closed for “no fault“

t pre–alarm and motor overtemperture

This relay switches, if:

– at the I/R ––> the heatsink temperature monitoring responds – at FD 611D ––> the motor temperature monitoring responds

––> heatsink temperature monitoring responds

– at FD 611A user–friendly

––> motor–temperature monitoring responds

(for resolvers: this is not saved, no shutdown!!) ––> heatsink temperature monitoring responds

––> I

t pre–alarm responds (this is not saved)

– at FD611A Standard

––> motor–temperature monitoring responds ––> heatsink temperature monitoring responds

––> I

t temperature monitoring responds

 X171 terminals NS1 – NS2

(coil circuit of the internal line supply and pre–charging contactor)

– is used to provide electrical isolation from the line supply (signaling contact, terminals 11 1 – 213 must be interrogated) – may only be switched when terminal 48 is open–circuit (without any restrictions from Order No. [MLFB] 6SN1145–101–0 for 10, 16 and 55 kW Order No. [MLFB] 6SN1145–102–0 for 36 kW , all 80 and 120 kW)

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2.1 Terminals and relay functions

 Terminal 48 Start

– has the highest priority – sequence: pre–charging ON – interrogate V – 50 V.

If yes, then

500 ms pre–charging contactor OPEN, interrogate whether actually OPEN, main contactor CLOSE 1 s internal enable signal (for I/R and module group)

– is saved during pre–charging

 Terminal 63 Pulse enable

– has the highest priority for enabling the pulses for all of the modules – acts instantaneously

 Terminal 64 Drive enable

– acts instantaneously on all modules – when the signal is withdrawn, n

– For MSD / IM 611A, after a selectable speed has fallen below,

the pulses are cancelled. The drive is braked along a ramp. – For VSA 611A, all of the controllers and pulses are inhibited after a selected time has expired (setting when supplied: 240 ms). The drive is braked along the current limit. – For 611D drives, the pulses are deleted after a selectable speed has been fallen below or after a selectable time has expired. The drive is braked at the selected limit! (for spindles, the ramp can only be achieved along the regenerative limit [kW]!)

 Terminal 112 open–circuit Setting–up operation

 300V and V

DC link

is set to 0 for all drives, and

set

DC link

 √2  V

Supply Infeed (NE)

supply

– The V – Regenerative feedback is not possible,

i.e. when braking, V – This function can be interrogated using the start inhibit signal, terminals AS1 – AS2.

 Terminals AS1 – AS2 Start inhibit signal

– Terminals AS1 – AS2 closed means “start inhibit is effective” (i.e. terminal 48 = open–circuit, setting–up operation)

 Terminals 111, 113, 213 Signaling contacts, internal line contactor

– Terminals 111 – 113 NO contacts – Terminals 111 – 213 NC contacts (for I/R 16 kW and UE 10 kW,

control is inhibited

DC link

can be > 600 V !

DC link

Caution

Induction motors can reach high speeds even at low V

only from Order No.[MLFB] 6SN1145–101–0)

DC link

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2.1 Terminals and relay functions

 Terminal 19 FR–

– Reference ground, enable voltage – Floating (connected with the general reference ground terminal 15 via10 kΩ) – Terminal 19 may not be connected to terminal 15

(connect to PE rail, or to X131 )

 Terminal 9 FR+

– Enable voltage : +24 V – Maximum load capacity of the power supply (power supply): 500 mA (corr. to 8 EP;1 optocoupler input required 12 mA, for UE = 5 kW ––> 1A)

 X 141 Electronic voltages

– Term. 7 P24 +20.4 to 28.8 V / 50 mA – Term. 45 P15 +15 V / 10 mA – Term. 44 N15 –15 V / 10 mA – Term. 10 N24 –20.4 to –28.8 V / 50 mA – Term. 15 M 0 V

– Terminal 15 may not be connected to PE (ground loop) – Terminal 15 may not be connected to terminal 19 (short–circuit via reactor, which internally connects terminal 15 to X131)

 Terminals L1 – L2 for 80 kW and 120 kW I/R

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– Is used to supply the coil circuit of the internal line contactor – directly supplied with 2–ph. 400 V AC at the line supply

(not between I/R and reactor) – Fuse: I

 Fan connection for 80 and 120 kW I/R

– 3–ph. 360 to 510 V AC, 45 – 65 Hz directly from the line supply (not between I/R and reactor)

– Observe the direction of rotation! – Fuse: I

 6–wire connection

with additional power supply connection at the DC link:

– For this mode, terminals 2U1, 2V1 and 2W1 of the power supply

must be supplied with the line supply voltage between the series reactor and I/R, as otherwise the power supply will be destroyed. The also applies to the montioring modules!

Note

This is guaranteed by the jumpers inserted in the factory at connector X181.

 Monitoring mod u l e w i t h c o n n e c t i o n t o t h e l i n e supply and additional power

supply connection at the DC link :

 4 A, version gL

 1.5 A (motor protection circuit–breaker)

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– For this mode, terminals 2U1, 2V1 and 2W1 of the power supply must be supplied with the line supply voltage between the series reactor and I/R, as otherwise, the power supply will be destroyed! – Terminal 63 may only be energized (enabled) after the NE module has run–up (ready). (Interrogation “ready” or terminal 111 – 113 – 213).

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

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2.1 Terminals and relay functions

Diagnostics

The overvoltage limiting module must be checked if a line supply fault is displayed or the yellow LED is dark.

Procedure:

1. Power–down the unit so that it is in a no–voltage condition

2. Remove the overvoltage limiting module and insert connector X181 on the NE module. If the NE module functions, then the overvoltage limiting module is defective and must be replaced. Otherwise, check the line supply and if necessary check the NE module/group.

Note

In this way, continued operation is possible, without overvoltage protection.

3. Insert the overvoltage limiting module 566018.9415.00 up to its end stop, and insert connector X181 on the overvoltage limiting module.

Note

Operation without overvoltage limiting module is not in conformance with UL!

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2.1 Terminals and relay functions

Space for notes

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SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

+ 369 hidden pages

siemens 611 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual