siemens 611 User Manual

SIMODRIVE 611 analog

Start–Up Guide 10.2000 Edition

Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives

Manufacturer/Service Documentation

Overview of Documentation for SIMODRIVE 61 1 analog

General Documentation

SINUMERIK SIMODRIVE

Catalog Order Document NC 60

SINUMERIK SIROTEC SIMODRIVE

Accessories

Catalog Accessories and Equipment for Special– Purpose Machines Order Document NC Z

Manufacturer/Service Documentation

SIMODRIVE

611

SINUMERIK SIROTEC

SIMODRIVE

611–A

SIMODRIVE

611–A

Planning Guide Motors AC Motors for

Feed and Main Spindle Drives

Planning Guide Transistor PWM

Inverters for AC Feed Drives and AC Main Spindle Drives

Electronic Documentation

SINUMERIK SIMODRIVE

840D/810D/ FM–NC/611/ Motors

DOC ON CD The SINUMERIK System

EMC Guidelines for SINUMERIK and SIROTEC Controls

Description SIMODRIVE 611 analog Start–up Software for

Main Spindle and Induction Motor Modules

Start–up Guide SIMODRIVE 611 analog Transistor PWM

Inverters for AC Feed Drives and AC Main Spindle Drives

Foreword

SIMODRIVE 611 analog

Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives

Start–Up Guide

General Information

Supply Infeed NE Feed Modules VS

Feed Modules,

Resolver Control VR Main Spindle Modules HS Induction Motor Modules AM Spare Parts ES Attachment A

Short reference NE/VS

AL

Valid for

Equipment series 6SN11–

Short reference VR Short reference HS Short reference AM

Overall Index

10.00 Edition

3

SIMODRIVEdocumentation

Edition coding

Brief details of the Edition and previous editions are listed below. IThe status of each Edition is shown by the code in the “Remarks” column.

Status code in the “Remarks” column”:

A New documentation.. . . . .

B Unrevised reprint with new Order No.. . . . .

C Revised edition with new status.. . . . .

If factual changes have been made on the page since the last edition, this is indicated by a new Edition coding in the header on that page.

Edition Order No. Remarks

07.94 6SN1197–0AA60–0BP0 A

10.94 6SN1197–0AA60–0BP1 C

12.94 6SN1197–0AA60–0BP2 C

03.96 6SN1197–0AA60–0BP3 C

04.97 6SN1197–0AA60–0BP4 C

10.00 6SN1197–0AA60–0BP5 C

This Manual is also included in the documentation on CD–ROM (DOCONCD)

Edition Order No. Remarks

10.00 6FC5298–6CA00–0BG0 C

Trademarks

SIMATIC, SIMATIC HMI, SIMATIC NET, SIROTEC, SINUMERIK and SIMODRIVE are registered trademarks of Siemens. Other names in this publication might be trademarks whose use by a third party for his own purposes may violate the rights of the registered holder.

You will find additional information in the Internet under: http://www.ad.siemens.de/simodrive

This document was generated with Interleaf V 7 The reproduction, transmission or use of this document or its

contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.



Functions may be executable in the control but are not described in this documentation. No claims can be made on these functions if included with a new shipment or when involved with service.

We have checked the contents of this document to ensure that they coincide with the described hardware and software. The information in this document is regularly checked and necessary corrections are included in reprints. We are thankful for any recommendations for improvement.

Subject to change without prior notice.

Printed in the Federal Republic of Germany

Siemens–AktiengesellschaftOrder No. 6SN1197–0AA60–0BP5

Foreword

This document is part of the documentation developed for SIMODRIVE. All documents are available individually.

The documentation list, which includes all advertising Brochures, Catalogs, Overviews, Short Descriptions, User Manuals and Technical Descriptions can be obtained from your local Siemens office with Order No., location and price.

This Manual does not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance.

Should further information be desired or should particular problems arise, which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the local Siemens sales office.

The contents of this Guide shall not become part of nor modify any prior or existing agreement, commitment or relationship.

The sales contract contains the entire obligation of Siemens. Any statements contained herein neither create new warranties nor modify the existing warranty.

i

1.2 bbbbbbbbbb

Definitions

!

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Qualified personnel

For the purpose of this documentation and product labels, a “qualified person” is someone who is familiar with the installation, mounting, start–up and operation of the equipment and the hazards involved. He or she must have the following qualifications:

 Trained and authorized to energize, de–energize, clear , ground and tag cir-

cuits and equipment in accordance with established safety procedures.

 Trained in the proper care and use of protective equipment in accordance

with established safety procedures.

 Trained in rendering first aid

Danger

This symbol indicates that death, severe personal injury or substantial property damage will result if proper precautions are not taken.

Warning

!

This symbol indicates that death, severe personal injury or property damage

can result if proper precautions are not taken.

Caution

This warning (with warning triangle) indicates that minor personal injury can result if proper precautions are not taken.

Caution

This warning (without warning triangle) indicates that material damage can result if proper precautions are not taken.

Notice

This warning indicates that an undesirable situation or condition can occur if the appropriate instructions/information are not observed.

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Important

!

This symbol appears in the documentation if a particular issue is significant.

Note

For the purpose of this documentation, “Note” indicates information about the product or the respective part of the document which is essential to highlight.

Warning

Operational electrical equipment has parts and components which are at hazardous voltage levels.

Incorrect handling of these units, i.e. not observing the warning information, can therefore lead to death, severe bodily injury or significant material damage.

Only appropriately qualified personnel may commission/start–up this equipment.

This personnel must have in–depth knowledge regarding all of the warning information and service measures according to this Guide.

Perfect, safe and reliable operation of this equipment assumes that it has been professionally transported, stored, mounted and installed as well as careful operator control and service.

Hazardous axis motion can occur when working with the equipment.

Note

When handling cables, observe the following

 they must not be damaged,  they must not be strained and  they must not come into contact with rotating components.

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Note

It is not permissible to connect SIMODRIVE equipment to a supply system with ELCBs (this restriction is permitted acc. to DIN VDE 0160 / 05.88, Section 6.5). When operational, protection against direct contact is provided in a form to allow the unit to be used in enclosed electrical equipment rooms (DIN VDE 0558 Part 1 / 07.87, Section 5.4.3.2.4)

In compliance with DIN VDE 0160 / 05.88, all SIMODRIVE units are subject to a high–voltage test at the time of routine testing. If the electrical equipment of industrial tools is subject to a high–voltage test, all connections must be disconnected so that sensitive electronic components in the SIMODRIVE converter are not damaged (permissible acc. to DIN VDE 0113 / 06.93, Part 1, Section 20.4).

Warning

!

Start–up/commissioning is absolutely prohibited until it has been ensured that the machine in which the components described here are to be installed, fulfills the regulations/specifications of the Directive 89/392/EWG.

Warning

!

The information and instructions in all of the documentation supplied and any other instructions must always be observed to eliminate hazardous situations and damage.

 For special versions of the machines and equipment, the information in the

associated catalogs and quotations applies.

 Further , all of the relevant national, local and plant/system–specific regula-

tions and specifications must be taken into account.

 All work should be undertaken with the system in a no–voltage condition!

Warning

!

Before commissioning SIMODRIVE 611 analog it should be checked that the encoder cable does not have a ground fault. If ground faults occur for loads which extert a force on the drive (e.g. hanging, vertical axes), uncontrolled movement could occurr. This no longer occurs for 6SN1118–0D2–0AA0, Version B.

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ESDS information

Electro–static discharge sensitive devices

Components which can be destroyed by electrostatic discharge are individual components, integrated circuits, or boards, which when handled, tested or transported, could be destroyed by electrostatic fields or electrostatic discharge. These components are designated as ESDS (ElectroStatic Discharge Sensitive Devices).

Handling ESDS boards:

 The human body, working area and packing should be well grounded when

handling ESDS components!

 Electronic boards should only be touched when absolutely necessary.  Components may only be touched, if

– you are continuously grounded through an ESDS bracelet, – you are wearing ESDS shoes or ESDS shoe grounding strips in

conjunction with an ESDS floor surface.

 Boards may only be placed on conductive surfaces (desk with ESDS

surface, conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).

 Boards may not be brought close to data terminals, monitors or television

sets (a minimum of 10 cm should be kept between the board and the screen).

 Boards may not be brought into contact with materials which can be

charged–up and which are highly insulating, e.g. plastic foils, insulating desktops, articles of clothing manufactured from man–made fibers.

 Measuring work may only be carried out on the boards, if

– the measuring equipment is grounded (e.g. via the protective conductor)

or

– for floating measuring equipment, the probe is briefly discharged before

making measurements (e.g. a bare control housing is touched).

 Only touch the control boards at the front panel

Note

Start–up software is available for starting–up/commissioning the main spindle and induction motor modules.

Start–up software Order No.: 6SN1153–2AX10–AB Documentation Order No.: 6SN1197–0AA30–0P

v

SINUMERIK and SIMODRIVE

Enhanced productivity as a result of fast, reliable commissioing

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Handling

Check list

Sophisticated industrial electronics, as are involved here, have to be handled especially carefully. We regularly evaluate and investigate equipment which is returned, and in so doing, we have identified some of the main fault causes, which in some cases results from incorrect handling during commissioning and troubleshooting.

The following check list should help you to simply commission the components we have supplied and guarantee a high availability when used in conjunction with your product or equipment.

 Observe all of the ESD measures when handling components.  Tighten–up all bolts and screws to the specified torque. Pay special

attention to the DC link bolt connections (1.8 Nm tightening torque).

 Correctly insert all connectors and lock/screw into place.  Screw the control components into the power module.  Observe the power–on sequence in the Planning Guide.

If the unit is frequently powered–down and up, the DC link charge circuit is locked–out. The DC link can only be charged again after it has cooled down for several minutes with the supply off.

 Are there line supply/motor contactors connected to the drive converter?

These are only switched in a no–current condition.

 Ground all components and connect all of the shields. Connection X131 is

grounded.

 Observe the load capability of the central power supply.  Only discharge the unit at the DC link buses through a minimum of 10 Ω.  In operation, units with hard disks may only be stressed with a max. of 1 g

read/write error; defective).

 Are OEM components (ISA–/PCMCIA card) used? Their current drain must

lie within the specified values.

 CRT monitors may not be subject to magnetic fields (e.g. power supply unit

coils).

 When commissioning and fault finding, always proceed in a modular step–

by–step fashion. This means: First commission the central controller and line supply module, then connect–up and commission the components one after another.

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 The units are designed for the specified mechanical, climatic and electrical

ambient conditions. None of the limit values may be exceeded, neither in operation nor during transport. Please pay specific attention to the following:

– line supply conditions – pollutants – damaging gases – climatic ambient conditions – storage/transport – shock stressing – vibration stressing – ambient temperature

Further information

Further detailed information is provided in the Planning Guides and Installation Start–up Guides associated with our products.



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SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

General Information (AL)

1 Permissible Combination of Power Modules and Control Boards AL/1-3. . . . . . .

AL

AL–i

AL

Space for notes

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AL–ii

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

Power module, 200A

pipe connection

6SN112–1AA0–0FA

FD:

100/200A

FD:

100/200A

_____ _____ _____ MSD:

85/110/12

7A

MSD:

85/110/12

7A

MSD:

85/110/12

7A

IM:

85/110/12

7A

IM:

85/110/12

7A

AL/1-3

IM:

85/110/12

7A

Power module, 200A

6SN112–1AA0–0FA

FD:

100/200A

FD:

100/200A

_____ _____ _____ MSD:

85/110/

127A

MSD:

85/110/

127A

MSD:

85/110/

127A

IM:

85/110/

127A

IM:

85/110/

127A

MSD:

85/110/

127A

Power module, 160A

6SN112–1AA0–0EA

FD:

80/160A

FD:

80/160A

_____ _____ _____ MSD:

60/80/

102A

MSD:

60/80/

102A

MSD:

60/80/

102A

IM:

60/80/

102A

IM:

60/80/

102A

MSD:

60/80/

102A

Power module, 108A

6SN112–1AA0–0LA

_____ _____ _____ _____ _____ MSD:

45/60/76A

MSD:

45/60/76A

MSD:

45/60/76A

IM:

45/60/76A

IM:

45/60/76A

MSD:

45/60/76A

Power module, 120A

6SN112–1AA0–0GA

_____ _____ _____ _____ _____ MSD:

45/60/76A

MSD:

45/60/76A

MSD:

45/60/76A

IM:

45/60/76A

IM:

45/60/76A

MSD:

45/60/76A

Power module, 80A

6SN112–1AA0–0DA

FD:

40/80A

FD:

40/80A

_____ FD–R:

28/56A

_____ MSD:

30/40/51A

MSD:

30/40/51A

MSD:

30/40/51A

IM:

30/40/51A

IM:

30/40/51A

MSD:

30/40/51A

Power module, 50A

6SN112–1AA0–0CA

FD:

25/50A

FD:

25/50A

_____ FD–R:

18/36A

_____ MSD:

24/32/32A

MSD:

24/32/32A

MSD:

24/32/32A

IM:

24/32/32A

IM:

24/32/32A

MSD:

24/32/32A

Power module, 25A

6SN112–1AA0–0BA

FD:

12.5/25A

FD:

12.5/25A

_____ FD–R:

9/18A

_____ _____ _____ _____ IM:

8/10/16A

IM:

8/10/16A

_____ IM:

Power module, 15A

6SN112–1AA0–0AA

FD:

7.5/15A

FD:

7.5/15A

_____ FD–R:

5/10A

_____ _____ _____ _____ IM:

5/5/8 A

IM:

5/5/8 A

_____ IM:

Power module, 8A

6SN112–1AA0–0HA

FD:

4/8A

FD:

4/8A

_____ FD–R:

3/6A

_____ _____ _____ _____ IM:

3/3/3 A

IM:

3/3/3 A

_____ IM:

HS option FD analog

user–friendly

6SN1114–0AA02–0AA

Possible _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____

Parameter board

FD analog user–friendly

6SN1114–0AA01–0AA0

Required _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____

FD control, analog 1–axis, user–friendly interface

6SN1118–0AA11–0AA FD control, analog

1–axis, standard interface 6SN1118–0AD11–0AA

FD control, analog 2–axis, standard interface

6SN1118–0AE11–0AA

FD resolver control, analog 1–axis, standard interface

6SN1118–0BJ11–0AA0 FD resolver control, analog

2–axis, standard interface 6SN1118–0BK11–0AA0

MSD control, analog No direct measuring system

6SN1121–0BA11–0AA0

MSD control, analog Dir. meas. system, TTL signal 6SN1121–0BA12–0AA0

MSD control, analog Ext. position output 6SN1121–0BA13–0AA0

IM control, analog Fixed setpoints, motorized pot

6SN1122–0BA11–0AA0

IM control, analog Anal. speed f. setp. mot. pot.

6SN1122–0BA12–0AA0

MSD control, analog

Permissible Combination of Power

Table 1-1 Selection list to set the current controller referred to the resulting power module currents

SIMODRIVE 611

components

Modules and Control Boards

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1 Permissible Combination of Power Modules and Control Boards

General Information (AL)

1

8/10/16A

IM:

24/32/32A

IM:

30/40/51A

IM:

45/60/76A

IM:

45/60/76A

IM:

60/80/

102A

IM:

85/110/

127A

IM:

85/110/12

7A

5/5/8 A

3/3/3 A

IM control, analog

6SN1122–0BA11–0AA1

AL

6SN1121–0BA11–0AA1

AL/1-4

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

6SN1130–1AE11–0A0 FD module, 2–axis, standard interface

6SN1135–1BA1–0A0 MSD module

6SN1140–1BA1–0A0 IM module

This Start–Up Guide appropriately applies to the following drive modules:

6SN1130–1AA11–0A0 FD module, 1–axis, user–friendly interface

6SN1130–1AA12–0A0 FD module, 1–axis, user–friendly with

6SN1130–1AD11–0A0 FD module, 1–axis, standard interface

MSD option

Power module, 2x50A

6SN112–1AB0–0CA

_____ _____ FD:

2x25/50A

_____ FD–R:

2x18/36A

_____ _____ _____ _____ _____ _____ _____

Power module, 2x25A

6SN112–1AB0–0BA

_____ _____ FD:

2x12.5/

25A

_____ FD–R:

2x9/18A

_____ _____ _____ _____ _____ _____ _____

Power module, 2x15A

6SN112–1AB0–0AA0

_____ _____ FD:

2x7.5/15A

_____ FD–R:

2x5/10A

_____ _____ _____ _____ _____ _____ _____

Power module, 2x8A

6SN112–1AB0–0HA0

_____ _____ FD:

2x4/8A

_____ FD–R:

2x3/6A

_____ _____ _____ _____ _____ _____ _____

Power module, 400A

6SN112–1AA0–0KA0

_____ _____ _____ _____ _____ MSD:

200/250/

257A

MSD:

200/250/

257A

MSD:

200/250/

257A

IM:

200/250/

257A

IM:

200/250/

257A

IM:

200/250/

257A

Power module, 300A

6SN112–1AA0–0JA

_____ _____ _____ _____ _____ MSD:

120/150/

193A

MSD:

120/150/

193A

MSD:

120/150/

193A

IM:

120/150/

193A

IM:

120/150/

193A

IM:

120/150/

193A

components

FD control, analog 1–axis, user–friendly interface

6SN1118–0AA11–0AA FD control, analog

1–axis, standard interface

6SN1118–0AD11–0AA

FD control, analog 2–axis, standard interface

6SN1118–0AE11–0AA

FD resolver control, analog 1–axis, standard interface

6SN1118–0BJ11–0AA0 FD resolver control, analog

2–axis, standard interface 6SN1118–0BK11–0AA0

MSD control, analog No direct measuring system

6SN1121–0BA11–0AA0

MSD control, analog Dir. meas. system, TTL signals 6SN1121–0BA12–0AA0

MSD control, analog Ext. position output 6SN1121–0BA13–0AA0

IM control, analog Fixed setpoints, motorized pot.

6SN1122–0BA11–0AA0

IM control, analog Anal. speed f. setp. mot. pot.

6SN1122–0BA12–0AA0

MSD control, analog

AL

General Information (AL)

Table 1-1 Selection list to set the current controller referred to the resulting power module currents

SIMODRIVE 611

1 Permissible Combination of Power Modules and Control Boards

07.94

200/250/

257A

6SN1121–0BA11–0AA1

IM:

IM control, analog

IM:

120/150/

193A

6SN1122–0BA11–0AA1

07.94

General Information (AL)

1 Permissible Combination of Power Modules and Control Boards

AL

Note

This document describes the steps which are necessary to start–up (commission) an installed SIMODRIVE drive group. Please refer to the associated Planning Guides for additional technical information, e.g. regarding

 ambient conditions  recommended circuits  connection diagrams  dimension sheets/dimension drawings

SIMODRIVE 611 Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives Order No.: 6SN1197–0AA00–0P

SIMODRIVE AC Motors for Feed and Main Spindle Drives Order No.: 6SN1197–0AA20–0P



AL/1-5

AL

General Information (AL) 1 Permissible Combination of Power Modules and Control Boards

Space for notes

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AL/1-6

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

Supply Infeed (NE)

1 Standard Settings, NE Modules (UE and I/R Modules), Monitoring and Pulsed

Resistor Modules NE/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Service and Diagnostics NE/2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Terminals and relay functions NE/2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Attachment NE/3-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Terminals, NE, monitoring and pulsed resistor modules NE/3-14. . . . . . . . . . .

3.2 Terminals, UE module 5/10 kW NE/3-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NE

NE–i

NE

Space for notes

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Supply Infeed (NE)

1 Standard Settings NE Modules, Monitoring and Pulsed Resistor Modules

Standard Settings, NE Modules (UE and I/R Modules), Monitoring and Pulsed Resistor Modules

Important

!

Observe the information/instructions regarding closed–loop sinusoidal current control for I/R modules!

If you do not observe the difference between sinusoidal/squarewave current control, the equipment could be destroyed!

There is a switch S1 on the upper side of the NE and monitoring module which is used to select the following functions:

ON: OFF:



=415V

10%

V

+6%–10%

= 625 V

DC link

1)

; S1.1 inactive

V

supply

Fault signal Regenerative feedback off

V

=480V

supply

Controlled infeed off Sinusoidal current control 

S1

1)

1 2 3

4

5

6

V

=400V

supply

Ready signal Regenerative feedback on S1.1 active

Controlled infeed

Squarewave current control 

NE

1



10%

V

DC link

= 600 V

1)

Standard setting

Fig. 1-1 DIL switch S1

Important

!

1) only possible for I/R module, monitoring thresholds are increased for all NE modules

For I/R modules. Order No. 6SN114–10–01 the basic setting is closed–loop sinusoidal control . Observe the information on NE/1–5!

Important

Before the system is powered–up/down using the main switch or a line contactor, terminal 63 (pulse enable) and/or terminal 48 (start terminal, contactor control), must be de–energized or disconnected!

NE/1-3

Supply Infeed (NE) 1 Standard Settings NE Modules, Monitoring and Pulsed Resistor Modules

07.94

NE

Switch S 1.1 :

Switch S 1.2 :

Switch S 1.3 :

OFF: I/R moduleV

V

=600V (DC link voltage)

DC link

UE module V

=400V10%;

supply

=400V10%; V

supply

DC link

=1.35*V Monitoring thresholds: (I/R, UE, monitoring modules) Pulsed resistor on =644V (pulsed res. switch–on threshold); Pulsed resistor off =618V (pulsed res. switch–off threshold) V

>> =710V (DC link overvoltage threshold);

DC link

ON: I/R module V

UE module V

=415V10%; V

supply

=415V10%; V

supply

DC link

=625V

=1.35*V Monitoring thresholds: (I/R, UE, monitoring modules) Pulsed resistor on =670V; Pulsed resistor off =640V V

>> =740V;

DC link

Comment: Only active, if S1.4 OFF

OFF: Ready signal (X111: Ready relay) ON: Fault signal (X111: Ready relay ) refer to NE/Section 2.1

OFF: Standard setting, regenerative feedback active

I/R modules are capable of regenerating into the line supply UE module: The pulsed resistor in the module is effective

ON: Regenerative feedback is disabled

I/R module: Regenerative feedback operation is inhibited UE module: The pulsed resistor in the module is not effective

supply

Switch S 1.4 :

Comment: The function is only effective for UE 10kW from Order No.[MLFB]: 6SN1146–1AC00–0AA1 onwards (not for UE 28kW)

OFF: S1.1 active ON: V

= 480V+6%–10%; V

supply

DC link

=1.35*V

supply

in the regenerative feedback direction Monitoring thresholds: (I/R, UE, monitoring modules) Pulsed resistor on = 744V; Pulsed resistor off =718V V

>> = 795V

DC link

Comment: Uncontrolled operation in the regenerative feedback direction.

(valid for Order No. [MLFB] 6SN114–10–01)

Note

Only in conjunction with power modules, Order No. [MLFB] (6SN114–10–01). For motors with shaft heights < 100 mm: Utilized up to max. the 60 K values. Please observe the Planning Guide, Motors. S1.4 ON overwrites the functions of S1.5 and S1.1.

NE/1-4

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

07.94

Supply Infeed (NE)

1 Standard Settings NE Modules, Monitoring and Pulsed Resistor Modules

Switch S 1.5 :

Switch S 1.6 :

I/R

16 kW

6SN114–

1B01–0BA1

HF reactor

16 kW

6SN1111–

0AA00–0BA0

Line filter

sinusoidal current

16 kW

6SN1111–

0AA01–2BA0

This function is only available in conjunction with I/R modules Order No.: 6SN114–10–01 OFF: Standard setting, controlled infeed active.

ON: Uncontrolled operation in the regenerative feedback direction

=1.35*V

V

DC link

Regenerative feedback starts at V

supply .

=600 or 625V,

DC link

depending on the setting of S1.1.

OFF: Closed–loop squarewave current control (current square

waveform is drawn from the line supply)

ON: (Standard) This function is only available in conjunction with

I/R modules 6SN114–10–01 closed–loop sinusoidal current control (sinusoidal current is drawn from the line supply)

Sinusoidal current is only permissible if the following secondary conditions are fulfilled:

I/R

36 kW

6SN114–

1B02–0CA1

HF reactor 36 kW HF reactor 55 kW HF reactor 80kW HF reactor 120kW

6SN1111–

0AA00–0CA0

1)

Line filter for

sinusoidal current

36 kW

6SN1111–

0AA01–2CA0

1)

I/R

55 kW

6SN114–

1B0–0DA1

6SN1111–

0AA00–0DA0

Line filter for

sinusoidal current

55 kW

6SN1111–

0AA01–2DA0

1BB00–0EA1

0AA00–1EA0

1)

Line filter for

sinusoidal current

0AA01–2EA0

I/R

80 kW

6SN114–

6SN1111–

80 kW

6SN1111–

1)

sinusoidal current

I/R

120 kW

6SN114–

1BB01–0FA1

6SN1111–

0AA00–1FA0

Line filter for

120 kW

6SN1111–

0AA01–2FA0

NE

1)

Important

!

For all combinations which are not listed, only closed–loop squarewave current control is permissible .

1) In the sinusoidal line filters, contrary to the squarewave current filter modules, there are no HF commutating reactors. The HF commutating reactor must be separately mounted. The specified line filter types are also suitable for the squarewave current mode.



NE/1-5

NE

Supply Infeed (NE) 1 Standard Settings NE Modules, Monitoring and Pulsed Resistor Modules

Space for notes

10.00

07.94

NE/1-6

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

Supply Infeed (NE)

2 Service and Diagnostics

Service and Diagnostics

Display elements on the monitoring and NE modules

1 LED red – Electronics power supply 15 V faulted 2 LED red – 5 V voltage level faulted

3 LED green –Ext. enable signal not available (terminal 63 and/or 64 missing) 4 LED yellow – DC link charged

5 LED red – Line supply fault (single or multi–phase line supply failure at

terminals U1, V1, W1)

– No commutating reactor, incorrectly installed or incorrectly selected – Fault level of the line supply or transformer too low

6 LED red – DC link overvoltage

Possible causes: Regenerative feedback off, setting–up operation, line supply fault, for UE, pulsed resistor not operational or too small, line supply voltage too high, dynamic overload, line supply filter installed between the I/R and commutating reactor

12

34

56

1)

2

NE

Effects: 1 LED red bright: Pulses are deleted for the complete drive group 2 LED red bright: Pulses are deleted for the complete drive group 4 LED yellow dark: Pulses are deleted for the complete drive group 5 LED red bright: Only the I/O module pulses are deleted (regenerative feed

back no longer possible. Axes initially continue to run, ready relay drops–out)

6 LED red bright: Pulses are deleted for the complete drive group

1) Line supply fault recognition time, approx. 30 ms Line supply fault is recognized when the three–phase voltage is < 280 V. For a single–phase power failure, the drive axis pulses are deleted after approx. 1 min (saved signal) valid for Order No. [MLFB] 6SN1114–10–01

NE/2-7

Supply Infeed (NE)

2.1 Terminals and relay functions

 X111 Ready relay

10.00

07.94

NE

– terminals 72 – 73.1 NO contacts closed for “ready” – terminals 73.2 – 74 NC contacts open for “ready”

Switch S1.2 OFF, the relay pulls–in, if: – internal main contactor CLOSED (terminals NS1 – NS2 connected, terminal 48

energized)

– terminal 63, 64 = ON – it is not permissible that a fault is present

(this is also true for FD 611A Standard, 611D drives or MCU) – FD with standard interface or resolver for the “ready” setting must be enabled (terminals 663, 65)

– NCU must have run–up (SINUMERIK 840D, SINUMERIK 810D) – the MCU must have run–up

Switch S1.2 ON, relay pulls–in, if: – internal main contactor CLOSED (terminal NS1 – NS2 connected, terminal 48

energized) – it is not permissible that a fault is present (this is also true for FD 611A Standard, or 611D drives or MCU) – FD with standard interface or resolver for the “ready” setting must be enabled (terminals 663, 65)

– NCU must have run–up (SINUMERIK 840D, SINUMERIK 810D) – the MCU must have run–up

 X121 I

Terminals 5.1 – 5.2 NO contacts open for “no fault” Terminals 5.1 – 5.3 NC contacts closed for “no fault“

2

t pre–alarm and motor overtemperture

This relay switches, if:

– at the I/R ––> the heatsink temperature monitoring responds – at FD 611D ––> the motor temperature monitoring responds

––> heatsink temperature monitoring responds

– at FD 611A user–friendly

––> motor–temperature monitoring responds

(for resolvers: this is not saved, no shutdown!!) ––> heatsink temperature monitoring responds

2

––> I

t pre–alarm responds (this is not saved)

– at FD611A Standard

––> motor–temperature monitoring responds ––> heatsink temperature monitoring responds

2

––> I

t temperature monitoring responds

 X171 terminals NS1 – NS2

(coil circuit of the internal line supply and pre–charging contactor)

– is used to provide electrical isolation from the line supply (signaling contact, terminals 11 1 – 213 must be interrogated) – may only be switched when terminal 48 is open–circuit (without any restrictions from Order No. [MLFB] 6SN1145–101–0 for 10, 16 and 55 kW Order No. [MLFB] 6SN1145–102–0 for 36 kW , all 80 and 120 kW)

NE/2-8

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

2.1 Terminals and relay functions

 Terminal 48 Start

– has the highest priority – sequence: pre–charging ON – interrogate V – 50 V.

If yes, then

500 ms pre–charging contactor OPEN, interrogate whether actually OPEN, main contactor CLOSE 1 s internal enable signal (for I/R and module group)

– is saved during pre–charging

 Terminal 63 Pulse enable

– has the highest priority for enabling the pulses for all of the modules – acts instantaneously

 Terminal 64 Drive enable

– acts instantaneously on all modules – when the signal is withdrawn, n

– For MSD / IM 611A, after a selectable speed has fallen below,

the pulses are cancelled. The drive is braked along a ramp. – For VSA 611A, all of the controllers and pulses are inhibited after a selected time has expired (setting when supplied: 240 ms). The drive is braked along the current limit. – For 611D drives, the pulses are deleted after a selectable speed has been fallen below or after a selectable time has expired. The drive is braked at the selected limit! (for spindles, the ramp can only be achieved along the regenerative limit [kW]!)

 Terminal 112 open–circuit Setting–up operation

 300V and V

DC link

is set to 0 for all drives, and

set

DC link

 √2  V

Supply Infeed (NE)

supply

NE

– The V – Regenerative feedback is not possible,

i.e. when braking, V – This function can be interrogated using the start inhibit signal, terminals AS1 – AS2.

!

 Terminals AS1 – AS2 Start inhibit signal

– Terminals AS1 – AS2 closed means “start inhibit is effective” (i.e. terminal 48 = open–circuit, setting–up operation)

 Terminals 111, 113, 213 Signaling contacts, internal line contactor

– Terminals 111 – 113 NO contacts – Terminals 111 – 213 NC contacts (for I/R 16 kW and UE 10 kW,

control is inhibited

DC link

can be > 600 V !

DC link

Caution

Induction motors can reach high speeds even at low V

only from Order No.[MLFB] 6SN1145–101–0)

DC link

!

NE/2-9

NE

Supply Infeed (NE)

2.1 Terminals and relay functions

 Terminal 19 FR–

– Reference ground, enable voltage – Floating (connected with the general reference ground terminal 15 via10 kΩ) – Terminal 19 may not be connected to terminal 15

(connect to PE rail, or to X131 )

 Terminal 9 FR+

– Enable voltage : +24 V – Maximum load capacity of the power supply (power supply): 500 mA (corr. to 8 EP;1 optocoupler input required 12 mA, for UE = 5 kW ––> 1A)

 X 141 Electronic voltages

– Term. 7 P24 +20.4 to 28.8 V / 50 mA – Term. 45 P15 +15 V / 10 mA – Term. 44 N15 –15 V / 10 mA – Term. 10 N24 –20.4 to –28.8 V / 50 mA – Term. 15 M 0 V

– Terminal 15 may not be connected to PE (ground loop) – Terminal 15 may not be connected to terminal 19 (short–circuit via reactor, which internally connects terminal 15 to X131)

 Terminals L1 – L2 for 80 kW and 120 kW I/R

10.00

07.94

– Is used to supply the coil circuit of the internal line contactor – directly supplied with 2–ph. 400 V AC at the line supply

(not between I/R and reactor) – Fuse: I

 Fan connection for 80 and 120 kW I/R

– 3–ph. 360 to 510 V AC, 45 – 65 Hz directly from the line supply (not between I/R and reactor)

– Observe the direction of rotation! – Fuse: I

 6–wire connection

with additional power supply connection at the DC link:

– For this mode, terminals 2U1, 2V1 and 2W1 of the power supply

must be supplied with the line supply voltage between the series reactor and I/R, as otherwise the power supply will be destroyed. The also applies to the montioring modules!

Note

This is guaranteed by the jumpers inserted in the factory at connector X181.

 Monitoring mod u l e w i t h c o n n e c t i o n t o t h e l i n e supply and additional power

supply connection at the DC link :

 4 A, version gL

N

 1.5 A (motor protection circuit–breaker)

N

NE/2-10

– For this mode, terminals 2U1, 2V1 and 2W1 of the power supply must be supplied with the line supply voltage between the series reactor and I/R, as otherwise, the power supply will be destroyed! – Terminal 63 may only be energized (enabled) after the NE module has run–up (ready). (Interrogation “ready” or terminal 111 – 113 – 213).

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

Supply Infeed (NE)

2.1 Terminals and relay functions

Diagnostics

The overvoltage limiting module must be checked if a line supply fault is displayed or the yellow LED is dark.

Procedure:

1. Power–down the unit so that it is in a no–voltage condition

2. Remove the overvoltage limiting module and insert connector X181 on the NE module. If the NE module functions, then the overvoltage limiting module is defective and must be replaced. Otherwise, check the line supply and if necessary check the NE module/group.

Note

In this way, continued operation is possible, without overvoltage protection.

3. Insert the overvoltage limiting module 566018.9415.00 up to its end stop, and insert connector X181 on the overvoltage limiting module.

Note

Operation without overvoltage limiting module is not in conformance with UL!

NE



NE/2-11

NE

Supply Infeed (NE)

2.1 Terminals and relay functions

Space for notes

10.00

07.94

NE/2-12

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

07.94

Supply Infeed (NE)

3.1 Terminals, NE, monitoring and pulsed resistor modules

Attachment

3

Note

When using non PEL V circuits at terminals AS1, AS2, terminal 111, terminal 1 13 and terminal 213, connector coding must be used to prevent connectors being interchanged.

––> refer to EN 60204–1, Section 6.4. Order No. for the coding connector ––> refer to Catalog NC 60.1. Only PELV circuits may be connected to terminal 19.

NE

NE/3-13

NE

Supply Infeed (NE)

10.00

07.94

3.1 Terminals, NE, monitoring and pulsed resistor modules

Table 3-1 Terminal functions

Term.

No.

U1 V1

W1

PE

P600

M600

Desig. Function

Line supply I 3–ph. 400 V/480 V AC Refer to the

L1 L2

Line supply for contactor

Protective conductor DC link DC link

Grounding bar

5)

Type

1)

Typ. voltage/limit values

Max.

cross–section

available in

Planning Guide I/R, UE

Bolt

2 4)

I/R 80/104 kW,

2 4)

I/R, UE, MM, PR

II2–ph. 400 V AC, directly at

the line supply

I

0 V

I/O

+300 V

I/O

–300 V

16mm2/10mm 16mm2/10mm

Busbar Busbar

I/O –300 V Busbar I/R, UE

Terminals

120/156 kW

3)

P600

M600

1R, 2R,

DC link DC link

Connection, internal/ external resistor

II+300 V

–300 V

16mm2/10mm 16mm2/10mm

I/O 300 V 16mm2/10mm

2 4) 2 4)

2 4)

3R

X131 Electronics M I/O 0 V 16mm2/10mm

2 4)

X351 Equipment bus I/O Various Ribbon cable I/R, UE, MM, PR

M500

P500

1U1 2U1 1V1

2V1 1W1 2W1

45 44 10 15

5.3

5.2

5.1 63

64 19

X181 X181 X181

X181 X181 X181 X181 X181

7

X141 X141 X141 X141 X141

R

X141 X121

X121 X121 X121

9

X121

9

X121 X121

DC link power supply DC link power supply Output L1

Input L1 Output L2 Input L2 Output L3 Input L3

P24 P15 N15 N24 M

6)

RESET

Relay contact Group signal

I2t/motor temp. Pulse enable Enable voltage Enable voltage Drive enable

2)

2)8)

2)

Enable voltage, ref.

I

600 V/680 V DC

I

600 V/680 V DC

O

3–ph. 400 V/480 V AC

I

3–ph. 400 V/480 V AC

O

3–ph. 400 V/480 V AC

I

3–ph. 400 V/480 V AC

O

3–ph. 400 V/480 V AC

I

3–ph. 400 V/480 V AC

O

+20.4...28.8 V/50 mA

O

+15 V/10 mA

O

–15 V/10 mA

O

–20.4...28.8 V/50 mA

O

0 V

I

Term.15/R

NC

50 V DC/0.5 A/12 VA max

NO

5 V DC/3 mA min

E

I I

+13 V ...30 V/RE = 1.5 kΩ

O

+24 V

O

+24 V

I

+13 V ...30 V/RE = 1.5 kΩ 0 V

= 10 kΩ

1.5 mm

2

2 2 2 2 2 2

2 2 2 2 2 2 2 2

potential

74 nc

73.2

73.1 nc 72

X111 X111 X111 X111 X111 X111

Relay contact Ready signal

NC

I

1–ph. 250V AC/50V DC/2A

I

max

5V DC/3mA min

NO

1.5 mm

2 2 2 2 2 2

MM

PR

I/R, UE, MM

NE/3-14

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

Table 3-1 Terminal functions

Supply Infeed (NE)

3.1 Terminals, NE, monitoring and pulsed resistor modules

Term.

No.

112

111

213 113

48

9

X161 X161

X161 X161X 161

X161

FunctionDesig.

Enable voltage Setting–up operation/ Normal operation

Contactor control

2)8)

2)

Signaling contact Line contactor

Type

Typ. voltage/limit values

1)

OI+24 V

+21 V ...30 V/RE = 1.5 kΩ

I

+13 V ...30 V/RE = 1.5 kΩ

I

NC

+30 V/1 A (111–113) 1–ph. 250 V AC/50 V DC/

7)

2 A max 17 V DC/3 mA min

Max.

cross–section

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

Terminals

available in

I/R, UE, MM

I/R, UE

NO

AS1 AS2

NS1 NS2

X172 X172

X171 X171

Signaling contact Start inhibit (term.112)INC

Coil contact for line

OI+24 V 1.5 mm

supply, pre–charging

250V AC/1A/50V DC/2A max 5 V DC/10 mA min

1.5 mm

2 2

I/R

I/R, UE

contactor

1950X221

X221

Enable voltage ref. potential Control contact for fast

OI0 V

0 V

1.5 mm

2

PR

discharge

Notes:

1) I = Input, O = Output, NC = NC contact, NO = NO contact (for signal: closed = high, open = low)

2) T erminal19 is the reference ground (this is connected inside the module to general reference ground X131/terminal 15 with 10 k). Terminal 15 may not be connected to PE or to terminal 19. Do not connect external voltage sources to terminal 15! Terminal 19 can be connected to X131 .

3) I/R = Infeed/regenerative feedback module; UE = Uncontrolled infeed; MM= Monitoring module; PR = Pulsed resistor module

4)The 1st data is valid with cable lug. The 2nd data is valid for finely–stranded conductor without end sleeve.

5)The grounding bar is used to ground the DC link M bus via 100 kΩ (this should be preferably inserted, for non–grounded line supplies, always insert).

6)RESET = Reset the fault memory, edge–triggered for the complete drive group (terminal R→ terminal15 = RESET)

7) Terminals 111–213, positive opening NC contact (for I/R 16 kW and UE 10kW only from Order No.[MLFB] 6SN114–101–0). Terminals 111–113, NC contact, not positively driven

8)Max. current load, terminal 9 – terminal 19: 0.5 A

3)

NE

NE/3-15

Supply Infeed (NE)

3.2 Terminals, UE module 5/10 kW

Table 3-2 Terminal functions

10.00

07.94

NE

Term.

Desig–

No.

nation

U1

X1 Line supply I 3–ph. 400 V AC/480 V 4 mm

Function

Type

1)

Typ. voltage limiting values Max. cross–section

V1

W1

PE1

–

Protective conductor

I

0 V

2

finely stranded

without end sleeve

2

6 mm

with cable lug

Thread M5

PE2

P600

M600 M500

P500

1U1 2U1

1V1

2V1 1W1 2W1

5.3

5.2

5.1 nc

74

73.2

73.1 72

63

64 19

9 9

R

X131 X351

X181 X181 X181 X181 X181 X181 X181 X181

X121A X121A X121A X121A

X121B X121B X121B X121B

X141A X141A X141A X141A X141A X141A

Electronics M Equipment bus Grounding bar

3)

DC link DC link

DC link power supply DC link power supply Output L1 Input L1 Output L2 Input L2 Output L3 Input L3

Relay contact Group signal I2t/motor temp.

Relay signal Ready/ Fault

Pulse enable FR+ FR+ Drive enable RESET

2)

2)4)

2)

FR–, reference ground, enable si-

I

0 V

I/O

Various

I/O

–300 V

I/O

+300 V

I/O

–300 V

I

–300 V

I

+300 V

O

3–ph. 400 V AC/480 V

I

3–ph. 400 V AC/480 V

O

3–ph. 400 V AC/480 V

I

3–ph. 400 V AC/480 V

O

3–ph. 400 V AC/480 V

I

3–ph. 400 V AC/480 V

NC

1–ph. 50 V DC/0.5 A/12 VA

NO

max

I

1–ph. 5 V DC/3 mA min

NC

1–ph. 250 V AC/50 V DC/2 A

I

max

I

NO

1–ph. 5 V DC/3 mA min

I

+13 V ...30 V/R

O

+24 V

O

+24 V

I

+13 V ...30 V/R

I

0/+24 V

O

0 V

= 1.5 kΩ

E

= 1.5 kΩ

E

Thread M4

34 core ribbon cable

Busbar

Busbar Busbar

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

gnal voltage

111

213

112

48

NS1 NS2

15

9

X161 X161

X141B X141B X141B X141B X141B X141B

Signaling contact Line contactor

FR+ 2)4) Setting–up/standard operation Contactor control

2)

Coil contact for line, pre–charging contactor

M

INC1–ph. 250 V AC/50 V DC/2 A

1–ph. 17 V DC/3 mA min

O

2)

+24 V

I

+13 V ...30 V/R

I

+13 V ...30 V/R

O

+24 V

I

0/+24 V

O

0 V

= 1.5 kΩ

E

= 1.5 kΩ

E

1.5 mm

2 2

2 2 2 2 2 2

Notes:

1)I = Input, O = Output, NC = NC contact, NO = NO contact (for signal: closed = high, open= low)

2)T erminal 19 is the reference terminal (this is connected inside the module to general reference ground X131 with 10 k) .

3)The grounding bar is used to ground the DC link M busbar through 100 kΩ (this should be preferably inserted; always insert for non–grounded line supplies).

4)Max. current load, terminal 9 – terminal 19: 1 A

NE/3-16



SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

Feed Modules(VS)

1 Short Commissioning, Standard Settings VS/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Tachometer adaptation for motors with tachometer voltages 3 16.5 V

at rated speed VS/1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Current controller settings VS/1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Speed Controller Optimization VS/2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Tachometer calibration VS/2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Setting the proportional gain Kp without adaptation VS/2-19. . . . . . . . . . . . . . .

2.3 Setting the integral action time TN without adaptation VS/2-20. . . . . . . . . . . . .

2.4 Integral action time with adaptation (if required) VS/2-21. . . . . . . . . . . . . . . . . .

2.5 P gain with adaptation (only user–friendly interface) VS/2-22. . . . . . . . . . . . . .

2.6 Setting the adaptation range (generally not required) VS/2-23. . . . . . . . . . . . .

2.7 I–component speed controller limiting VS/2-23. . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8 Drift compensation (offset) VS/2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VS

3 Supplementary Commissioning Functions VS/3-25. . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Setting elements with the standard interface VS/3-25. . . . . . . . . . . . . . . . . . . . .

3.1.1 Dimensioning the setting elements (Standard interface) VS/3-27. . . . . . . . . . .

3.2 Setting elements with user–friendly interface VS/3-29. . . . . . . . . . . . . . . . . . . .

4 Setpoint Interfaces VS/4-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Commissioning with the MSD Option VS/5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Pre–settings VS/5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.1 Settings with the control board withdrawn VS/5-35. . . . . . . . . . . . . . . . . . . . . . .

5.1.2 Settings in operation VS/5-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Analog outputs VS/5-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Free for Expansions VS/6-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Powering–Up VS/7-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Service and Diagnostics VS/8-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 Test sockets and display elements of the feed modules VS/8-47. . . . . . . . . . .

8.1.1 User–friendly interface VS/8-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1.2 Standard interface VS/8-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 Troubleshooting VS/8-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VS–i

VS

9 Attachments VS/9-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 Terminals VS/9-51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Layout diagram MSD option board VS/9-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 Layout diagram, parameter board VS/9-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4 Layout diagram, standard interface VS/9-55. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.5 Layout diagram, speed control loop (user–friendly interface) VS/9-56. . . . . . .

9.6 Motor encoder, assignment of X311/X313 (1st/2nd axis) VS/9-57. . . . . . . . . .

10.00

07.94

VS–ii

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

Feed Modules (VS)

1 Short Commissioning, Standard Settings

Short Commissioning, Standard Settings

The setting elements for the user–friendly interface are provided on the parameter board, and for the standard interface on the control (refer to Section 9 Attachment). For a standard commissioning procedure, the tachometer adaptation, current normalization and current controller gain parameters should be set.

Commissioning stages of the FD modules with the user–friendly and standard interface

Commissioning is sub–divided into various stages; after the standard settings have been made, an additional commissioning stage can follow, or the unit can be powered–up.

Short commissioning, standard settings

Speed controller optimization

Sec. 1

Sec. 2

1

VS

Supplementary functions

Setpoint interfaces

Service and diagnostics

Attachment

Commissioning with MSD option

Sec. 3

Sec. 4

Sec. 5

Powering–up, Sec. 7

Sec. 8

Sec. 9

VS/1-3

Feed Modules (VS)

1.2 Current controller settings

1.1 Tachometer adaptation for motors with tachometer

voltages ≤ 16.5 V at rated speed

Only involves motors 1FT503–AF71 and 1FT504–AF71

10.00

07.94

VS

User–friendly and standard interface

All three contacts of switch S1 (S4 for a 2nd axis standard interface) = ON In addition, discrete resistors can be used for calibration, refer to Sections

3.1 - 3.2.

1.2 Current controller settings

The settings for the current limit and current controller gain Kp(I) can be taken from the adaptation tables, Table 1-3 up to Table1-9. The values can be determined according to the formulas if the required feed module/motor combination cannot be found.

User–friendly interface

Standard interface

Parameter board, switch S2

Control board, switch S2 (S5 for a 2nd axis)

Note

The following setting values apply for both control versions unless specific differences are referred to in individual cases.

Actual value normalization

Table 1-1 Current limit

S2.x

or

S5.x

to ON

(%) 100 85 68 61 50 46 41 39 36 34 30 29 26 25 24 23

– 2 3 234 2

Current limit =

The current limit must be at least reduced to the peak value permitted for the particular motor. This may have to be further reduced depending on the mechanical system.

I

(set maximum current)

max

I

(peak power module current)

limit

2

434

5 25352 3 4

4

2

3

5

3

4

5

[%] 100

2 3 4 5

VS/1-4

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

Current controller gain Kp(I)

Table 1-2 Current controller gain

Kp(I) < I

max

L

D

Feed Modules (VS)

1.2 Current controller settings

I

 L

max

A

40 = selected max. current of the axis in A = rotating field inductance of the motor in mH

(refer to the Planning Guide, AC Motors for Feed and Main Spindle Drives)

S2.x or S5.x to ON

Kp(I) 0.5 1 2 2.5 4 4.5 5.5 6 6.5 7.5 8 9.5 11 11.5

User–friendly interface

– 6 7 6

The current controller gain setting range can be additionally increased using R15 on the parameter board.

8 6

7

8

9 6

8

7

6

8

9

7 9

7

9

8 9

The following formula is valid for S2.6 to S2.9 closed (ON):

Kp(I)  11.5

1230 

R15

Adaptation tables

Table 1-3 Adaptation table for 6SN112–1A00–0HA1 4/8 A power module

Servomotor Current limit

1FT... M

5034–AK71 0.5 0.93 6000 x o x o 3.68 o x o o 2.0 5036–AK71 0.75 1.4 6000 o x o o 5.44 o x o o 2.0 5042–AF71

5042–AK71 5044–AF71

5044–AK71 5046–AF71 2.6 3.0 3000 o o o o 8.0 o x o o 2.0 5062–AC71

5062–AF71 5062–AG71 5062–AK71

5064–AC71 4.5 2.7 2000 o o o o 8.0 o x o x 7.5 5066–AC71 6.5 3.9 2000 o o o o 8.0 x o x o 4.5 5070–AC71

5070–AF71 5070–AG71

5071–AC71 4.5 2.9 2000 o o o o 8.0 x x o x 8.0

[Nm] I

o

0.66

1.3

2.2

3.0

[A] n

o

0.75

1.2

1.5

2.3

1.3

2.0

2.7

3.9

1.8

2.6

3.6

rated

[RPM]

3000 6000

2000 3000 4000 6000

2000 3000 4000

Contacts

2 3 4 5

xxoxoox

ooxoooo

o

x o o o

o o o

o

1)

I

[A]

max

2.72

o

4.88xxxxoooo

5.44

o

8.0

o

5.44

o

8.0

o

8.0

o

8.0

o

8.0

o

8.0

o

8.0

Current controller gain

Contacts

6 7 8 9

xxxooooo2.5

x

x o o x

x o x

x

o

x

o

x

o

x

Kp(I)

x x o o

x x o

6 7 8 9

2.5

1.0

11.5

7.5

4.0

1.0

11.5

7.5

4.5

VS

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

1) The specified value is the maximum permissible current of the particular power module/motor combination. It may be necessary to reduce the specified value depending on the driven mechanical systems.

VS/1-5

VS

Feed Modules (VS)

10.00

1.2 Current controller settings

Table 1-4 Adaptation table for 6SN112–1A00–0AA1 7.5/15 A power modules

Servomotor Current limit

1FT... M

5034–AK71 0.5 0.93 6000 o x x x 3.68 o x o o 2.0 5036–AK71 0.75 1.4 6000 o o o x 5.44 o x o o 2.0 5042–AF71

5042–AK71 5044–AF71

5044–AK71 5046–AF71

5046–AK71 5062–AC71

5062–AF71 5062–AG71 5062–AK71

5064–AC71 5064–AF71 5064–AG71

5066–AC71 5066–AF71

5070–AC71 5070–AF71 5070–AG71 5070–AK71

5071–AC71 5071–AF71 5071–AG71

5072–AC71 10.0 6.1 2000 o o o o 15.0 x x o x 8.0 5073–AC71

5073–AF71 5100–AC71 10.0 6.2 2000 o o o o 15.0 o x x o 5.5

[Nm] I

o

0.66

1.3

2.6

2.2

4.5

6.5

3.0

4.5

7.0

[A] n

o

0.75

1.2

1.5

2.3

3.0

4.7

1.3

2.0

2.7

3.9

2.7

4.1

5.5

3.9

6.0

1.8

2.6

3.6

5.3

2.9

4.3

5.2

4.3

6.4

rated

[RPM]

3000 6000

2000 3000 4000 6000

2000 3000 4000

2000 3000

2000 3000 4000 6000

2000 3000 4000

2000 3000

Contacts

2 3 4 5

xxxxxox

xxxxxoo

xoooooo

x

o o o o

o o o

ooooooo

o o o o

x o o

ooooooo

o

x

o

x

o

x

o

1)

I

[A]

max

3.45

x

4.5

5.85

o

9.15oooxxooo

12.7

o

15.0oxooxooo

x

5.1

o

7.5

o

10.2

o

15.0

o

10.2

o

15.0

o

15.0

o

15.0ooooxxxo

o

7.5

o

10.2

o

15.0

o

15.0

o

12.7

o

15.0

o

15.0

o

15.0ooooxxxo

Current controller gain

Contacts

6 7 8 9

oooxxooo4.0

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

07.94

Kp(I)

2.0

4.0

2.0

4.0

1.0

11.0

6.5

5.5

2.5

9.5

6.5

2.5

9.5

4.0

11.5

9.5

8.0

4.0

11.5

6.5

4.5

9.5

4.0

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

1) The specified value is the maximum permissible current of the particular power module/motor combination. It may be necessary to reduce the specified value depending on the driven mechanical systems.

VS/1-6

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

Feed Modules (VS)

1.2 Current controller settings

Table 1-5 Adaptation table for 6SN112–1A00–0BA1 12.5/25 A power modules

Servomotor Current limit

1FT... M

5036–AK71 0.75 1.4 6000 x x x x 5.75 o x o o 2.0 5044–AF71

5044–AK71 5046–AF71

5046–AK71 5062–AC71

5062–AF71 5062–AG71 5062–AK71

5064–AC71 5064–AF71 5064–AG71 5064–AK71

5066–AC71 5066–AF71 5066–AG71 5066–AK71

5070–AC71 5070–AF71 5070–AG71 5070–AK71

5071–AC71 5071–AF71 5071–AG71 5071–AK71

5072–AC71 5072–AF71 5072–AG71

5073–AC71 5073–AF71 5073–AG71 5073–AK71

5074–AC71 14.0 8.5 2000 o o o o 25.0 x x o x 8.0 5076–AC71 18.0 11.5 2000 o o o o 25.0 o x x o 5.5 5100–AC71

5100–AF71 5100–AG71

5101–AC71 15.0 9.4 2000 o o o o 25.0 o x x o 5.5 5102–AA71 27.0 9.9 1200 o o o o 25.0 x x o x 8.0 5103–AC71 19.0 12.0 2000 o o o o 25.0 o o x o 4.0

[Nm] I

o

1.3

2.6

2.2

4.5

6.5

3.0

4.5

10.0

7.0

10.0

[A] n

o

1.5

2.3

3.0

4.7

1.3

2.0

2.7

3.9

2.7

4.1

5.5

8.0

3.9

6.0

7.9

11.6

1.8

2.6

3.6

5.3

2.9

4.3

5.2

7.9

6.1

9.1

12.0

4.3

6.4

8.1

12.5

6.2

9.2

12.5

rated

[RPM]

3000 6000

2000 3000 4000 6000

2000 3000 4000

2000 3000 4000 6000

2000 3000 4000

Contacts

2 3 4 5

ooxoxox

oooxxoo

x

x x x x

x o o o

o o o o

o x o o

o o o o

o o o

o o o o

o o o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

I

[A]

max

6.0

x

9.0

12.5

o

17.0oooxxooo

x

5.75

x

8.5

o

10.25

o

15.75

o

10.25

o

17.0

o

25.0

o

25.0

o

17.0

o

25.0

o

25.0

o

25.0

x

7.5

o

11.5

o

17.0

o

25.0

o

12.5

o

17.0

o

25.0

o

25.0

o

25.0

o

25.0

o

25.0

o

17.0

o

25.0

o

25.0

o

25.0

o

25.0

o

25.0

o

25.0

Current controller gain

Contacts

6 7 8 9

oooxxooo4.0

x

x x o x

o x x o

x o o x

x x x x

x o x

o x x x

o o x

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

Kp(I)

x x o o

x x x x

x x x o

x x o

x x o o

x o o

2.0

4.0

2.0

11.5

8.0

5.5

2.5

11.5

6.5

5.5

2.5

9.5

6.5

2.5

2.0

11.5

11.0

9.5

6.5

11.5

8.0

2.5

11.5

6.0

2.5

9.5

6.5

4.5

1.0

9.5

4.0

2.5

VS

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

1) The specified value is the maximum permissible current of the particular power module/motor combination. It may be necessary to reduce the specified value depending on the driven mechanical systems.

VS/1-7

VS

Feed Modules (VS)

10.00

1.2 Current controller settings

Table 1-6 Adaptation table for 6SN112–1A00–0CA1 25/50 A power modules

Servomotor Current limit

1FT... M

5044–AK71 1.3 2.3 6000 o o x x 13.0 x x o o 2.5 5046–AF71

5046–AK71 5062–AG71

5062–AK71 5064–AC71

5064–AF71 5064–AG71 5064–AK71

5066–AC71 5066–AF71 5066–AG71 5066–AK71

5070–AF71 5070–AG71 5070–AK71

5071–AC71 5071–AF71 5071–AG71 5071–AK71

5072–AC71 5072–AF71 5072–AG71 5072–AK71

5073–AC71 5073–AF71 5073–AG71 5073–AK71

5074–AC71 5074–AF71 5074–AG71 5074–AK71

5076–AC71 5076–AF71 5076–AG71

5100–AC71 5100–AF71 5100–AG71 5100–AK71

5101–AC71 5101–AF71 5101–AG71

5102–AA71 5102–AC71 5102–AF71

[Nm] I

o

2.6

2.2

4.5

6.5

3.0

4.5

10.0

7.0

14.0

18.0

10.0

15.0

27.0

[A] n

o

3.0

4.7

2.7

3.9

2.7

4.1

5.5

8.0

3.9

6.0

7.9

11.6

2.6

3.6

5.3

2.9

4.3

5.2

7.9

6.1

9.1

12.0

17.5

4.3

6.4

8.1

12.5

8.5

13.0

16.5

25.0

11.5

16.5

21.5

6.2

9.2

12.5

18.0

9.4

14.5

17.5

9.9

16.5

25.0

rated

[RPM]

3000 6000

4000 6000

2000 3000 4000 6000

3000 4000 6000

2000 3000 4000 6000

2000 3000 4000

2000 3000 4000 6000

2000 3000 4000

1200 2000 3000

Contacts

2 3 4 5

ooxooxx

xooxxxx

o

o x o o

x x o o

o x o

o o o o

o x o o

o x x o

x o o o

o o o

x x o o

x o o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

I

[A]

max

15.0

o

25.0oxoxxooo

13.0

o

19.5xxoooxxo

x

13.0

o

19.5

o

25.0

o

34.0

o

19.5

o

30.5

o

34.0

o

50.0

x

12.0

x

17.0

o

25.0

x

13.0

o

20.5

o

25.0

o

34.0

o

25.0

o

42.5

o

50.0

o

50.0

o

20.5

o

30.5

o

42.5

o

50.0

o

42.5

o

50.0

o

50.0

o

50.0

o

50.0

o

50.0

o

50.0

o

30.5

o

42.5

o

50.0

o

50.0

o

42.5

o

50.0

o

50.0

o

42.5

o

50.0

o

50.0

Current controller gain

Contacts

6 7 8 9

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

07.94

Kp(I)

4.0

2.5

6.5

4.5

11.5

8.0

5.5

2.5

11.5

8.0

4.5

4.0

11.5

9.5

6.5

11.5

9.5

8.0

4.0

11.5

9.5

6.5

2.5

11.5

8.0

7.5

2.5

11.5

6.5

4.5

1.0

11.0

4.5

2.5

11.5

6.5

4.5

2.5

9.5

4.5

2.5

11.5

6.5

2.5

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

1) The specified value is the maximum permissible current of the particular power module/motor combination. It may be necessary to reduce the specified value depending on the driven mechanical systems.

VS/1-8

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

Feed Modules (VS)

1.2 Current controller settings

Table 1-6 Adaptation table for 6SN112–1AA00–0CA1 25/50 A power modules, continued

Servomotor Current limit

1FT... M

5103–AC71 5103–AF71 5103–AG71

5104–AA71 5104–AC71

5106–AA71 45.0 17.0 1200 o o o o 50.0 x x o x 8.0 5108–AA71 55.0 20.5 1200 o o o o 50.0 x o o x 6.5 5132–AA71 60.0 22.5 1200 o o o o 50.0 o x o x 7.5

[Nm] I

o

19.0

37.0

[A] n

o

12.0

17.5

23.0

14.0

22.5

rated

[RPM]

2000 3000 4000

1200 2000

Contacts 2 3 4 5 o

o o o

ooooooo

o

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

1)

I

[A]

max

o

50.0

o

50.0

o

50.0

o

50.0xoxoxxxo

Current controller gain

Contacts 6 7 8 9 x

x x o

o

x

o

x

o

Kp(I)

o o x

8.0

2.5

2.0

11.5

4.0

VS

1) The specified value is the maximum permissible current of the particular power module/motor combination. It may be necessary to reduce the specified value depending on the driven mechanical systems.

VS/1-9

Feed Modules (VS)

1.2 Current controller settings

Table 1-7 Adaptation table for 6SN112–1AA00–0DA1 40/80 A power modules

Servomotor Current limit

1FT M

4101–SK71 4101–SN71

4102–SG71 33.0 35.0 4000 o o o o 80.0 o o x o 4.0 5046–AK71 2.6 4.7 6000 o x o x 24.0 x x o o 2.5 5062–AK71 2.2 3.9 6000 o x x x 19.2 o o x o 4.0 5064–AF71

5064–AG71 5064–AK71

5066–AC71 5066–AF71 5066–AG71 5066–AK71

5070–AK71 3.0 5.3 6000 o x o x 24.0 x o o x 6.5 5071–AF71

5071–AG71 5071–AK71

5072–AC71 5072–AF71 5072–AG71 5072–AK71

5073–AC71 5073–AF71 5073–AG71 5073–AK71

5074–AC71 5074–AF71 5074–AG71 5074–AK71 5074–SG71 5074–SK71

5076–AC71 5076–AF71 5076–AG71 5076–AK71 5076–SG71

5100–AC71 5100–AF71 5100–AG71 5100–AK71

5101–AC71 5101–AF71 5101–AG71 5101–AK71

[Nm] I

o

20.0

4.5

6.5

4.5

10.0

7.0

14.0

16.0

18.0

20.5

10.0

15.0

[A] n

o

33.0

39.0

4.1

5.5

8.0

3.9

6.0

7.9

11.6

4.3

5.2

7.9

6.1

9.1

12.0

17.5

4.3

6.4

8.1

12.5

8.5

13.0

16.5

25.0

19.0

28.0

11.5

16.5

21.5

32.0

24.5

6.2

9.2

12.5

18.0

9.4

14.5

17.5

26.5

rated

[RPM]

6000 8000

3000 4000 6000

2000 3000 4000 6000

3000 4000 6000

2000 3000 4000 6000

2000 3000 4000 6000 4000 6000

2000 3000 4000 6000 4000

2000 3000 4000 6000

Contacts 2 3 4 5 ooooooo

o

x o o

o o o o

o x o

o o o o

o x o o

o o o o o o

x x o o o

x o o o

o o o o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

I

[A]

max

80.0

o

80.0oxxooooo

x

19.2

x

28.8

o

40.0

x

19.2

x

28.2

o

40.0

o

54.4

x

20.8

x

27.2

o

40.0

x

28.8

o

40.0

o

54.4

o

80.0

x

20.8

o

31.2

o

40.0

o

54.4

o

40.0

o

54.4

o

80.0

o

80.0

o

80.0

o

80.0

o

48.8

o

68.0

o

80.0

o

80.0

o

80.0

o

31.2

o

40.0

o

54.4

o

80.0

o

40.0

o

54.4

o

80.0

o

80.0

Current controller gain

Contacts

6 7 8 9

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

10.00

07.94

Kp(I)

2.0

1.0

8.0

6.5

4.0

11.5

8.0

6.0

4.5

9.5

8.0

4.5

11.5

9.5

7.5

5.5

11.5

8.0

6.5

2.5

11.5

7.5

6.5

2.5

6.0

2.5

11.0

6.5

4.5

2.0

4.0

11.5

6.5

5.5

4.0

8.0

5.5

4.5

2.0

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

1) he specified value is the maximum permissible current of the particular power module/motor combination. It may be necessary to reduce the specified value depending on the driven mechanical systems.

VS/1-10

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

Feed Modules (VS)

1.2 Current controller settings

Table 1-7 Adaptation table for 6SN112–1AA00–0DA1 40/80 A power modules, continued

Servomotor Current limit

1FT M

5102–AA71 5102–AC71 5102–AF71 5102–AG71

5103–AC71 5103–AF71 5103–AG71

5104–AA71 5104–AC71 5104–AF71

5106–AA71 5106–AC71

5108–AA71 5108–AC71

5132–AA71 5132–AC71 5132–SA71

5134–AA71 5134–SA71

5136–AA71 85.0 31.5 1200 o o o o 80.0 o x o x 7.5 5138–AA71 105.0 39.0 1200 o o o o 80.0 o o o x 6.0

[Nm] I

o

27.0

19.0

37.0

45.0

55.0

60.0

70.0

75.0

90.0

[A] n

o

9.9

16.5

25.0

31.5

12.0

17.5

23.0

14.0

22.5

34.0

17.0

26.8

20.5

32.5

22.5

35.5

26.0

28.0

34.0

rated

[RPM]

1200 2000 3000 4000

2000 3000 4000

1200 2000 3000

1200 2000

1200 2000 1200

1200 1200

Contacts 2 3 4 5 o

o o o o

o o o

ooooooo

o o o

ooooooo

x

o

x

o

x

o

1)

I

[A]

max

o

40.0

o

80.0

o

80.0

o

80.0

o

54.4

o

80.0

o

80.0

o

54.4

o

80.0

o

80.0

o

80.0xoxxxxxo

80.0

o

80.0xxxoxxxo

o

80.0

o

80.0

o

80.0

o

80.0ooooxxxx

Current controller gain

Contacts 6 7 8 9 x

x o o x

x o x

x x x

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

Kp(I)

x x o o

x x o

x o x

11.5

9.5

4.0

2.5

8.0

6.0

2.5

11.5

6.5

2.5

11.5

5.5

11.5

4.5

11.5

4.5

11.5

9.5

VS

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

1) he specified value is the maximum permissible current of the particular power module/motor combination. It may be necessary to reduce the specified value depending on the driven mechanical systems.

VS/1-11

VS

Feed Modules (VS)

1.2 Current controller settings

Table 1-8 Adaptation table for 6SN112–1AA00–0EA1 80/160 A power modules

Servomotor Current limit

1FT M

4101–SK71 4101–SN71

4102–SG71 4102–SK71

4104–SG71 4104–SK71

4106–SG71 59.0 56.0 4000 o o o o 160.0 x o x o 4.5 5064–AK71 4.5 8.0 6000 o o x x 41.6 x o x o 4.5 5066–AG71

5066–AK71 5071–AK71 4.5 7.9 6000 o x x x 38.4 x o x o 4.5 5072–AF71

5072–AG71 5072–AK71

5073–AG71 5073–AK71

5074–AC71 5074–AF71 5074–AG71 5074–AK71 5074–SG71 5074–SK71

5076–AC71 5076–AF71 5076–AG71 5076–AK71 5076–SG71 5076–SK71

5100–AF71 5100–AG71 5100–AK71

5101–AC71 5101–AF71 5101–AG71 5101–AK71

5102–AA71 5102–AC71 5102–AF71 5102–AG71 5102–SF71 5102–SG71

5103–AC71 5103–AF71 5103–AG71

[Nm] I

o

20.0

33.0

45.0

6.5

10.0

7.0

14.0

16.0

18.0

20.5

10.0

15.0

27.0

34.0

19.0

[A] n

o

33.0

39.0

35.0

47.0

46.0

60.0

7.9

11.6

9.1

12.0

17.5

8.1

12.5

8.5

13.0

16.5

25.0

19.0

28.0

11.5

16.5

21.5

32.0

24.5

36.0

9.2

12.5

18.0

9.4

14.5

17.5

26.5

9.9

16.5

25.0

31.5

39.5

12.0

17.5

23.0

rated

[RPM]

6000 8000

4000 6000

3000 4000 6000

4000 6000

2000 3000 4000 6000 4000 6000

3000 4000 6000

2000 3000 4000 6000

1200 2000 3000 4000 3000 4000

2000 3000 4000

Contacts 2 3 4 5 oooooooo160.0

oooooooo160.0

ooxoxox

o

o o o

oooxxxx

o o o x o x

o x o o o o

x x o

o o o x

x o o o o o

o o o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

I

[A]

max

160.0xxoxxooo

160.0xxxooxxo

160.0oxxxxooo

38.4

x

57.6oxoooxxo

x

41.6

x

57.6

o

80.0

41.6

o

65.5xooooxxo

x

41.6

o

65.6

o

80.0

o

97.6

o

80.0

o

97.0

x

48.0

o

73.6

o

108.8

o

160.0

o

108.8

o

160.0

x

46.4

o

62.4

o

80.0

x

41.6

o

65.6

o

80.0

o

136.0

x

46.4

o

80.0

o

108.8

o

160.0

o

108.8

o

160.0

x

57.6

o

80.0

o

108.8

6 7 8 9

o x o

x x x x o x

o o x o o o

x x o

o x x o

x o o o x x

x o x

Current controller gain

Contacts

o

x x x

x x o x x x

o x o o x o

x o o

o o o o

x o x x o o

x o o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

10.00

07.94

Kp(I)

4.5

2.5

8.0

4.5

5.5

2.5

6.0

4.5

9.5

8.0

5.5

6.5

4.0

11.5

8.0

6.5

2.5

5.5

2.5

9.5

7.5

6.5

4.0

5.5

4.0

8.0

6.5

4.0

9.5

6.5

4.5

4.0

11.5

9.5

5.5

4.5

8.0

6.0

4.5

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

1) he specified value is the maximum permissible current of the particular power module/motor combination. It may be necessary to reduce the specified value depending on the driven mechanical systems.

VS/1-12

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

1.2 Current controller settings

Table 1-8 Adaptation table for 6SN112–1AA00–0EA1 80/160 A power modules, continued

1)

I

[A]

max

o

62.4

o

108.8

o

160.0

o

160.0

o

80.0

o

108.0

o

160.0

o

160.0

o

80.0

o

160.0

o

160.0

o

108.8

o

160.0

o

160.0

o

108.8

o

160.0

o

160.0

o

108.8

o

160.0

o

108.8

o

160.0

o

136.0

o

160.0

o

136.0

o

160.0

160.0xxxxxxxx

6 7 8 9 x

o x o

x o x o

x o o

x x o x x x

x x x x

1FT M

5104–AA71 5104–AC71 5104–AF71 5104–SF71

5106–AA71 5106–AC71 5106–AF71 5106–SF71

5108–AA71 5108–AC71 5108–AF71

5132–AA71 5132–AC71 5132–AF71 5132–SA71 5132–SC71 5132–SF71

5134–AA71 5134–AC71 5134–SA71 5134–SC71

5136–AA71 5136–AC71 5136–SA71 5136–SC71

5138–AA71 5138–SA71

Servomotor Current limit

[Nm] I

o

37.0

48.0

45.0

57.0

55.0

60.0

70.0

75.0

90.0

85.0

110.0

105.0

140.0

[A] n

o

14.0

22.5

34.0

44.0

17.0

26.8

42.5

54.0

20.5

32.5

50.5

22.5

35.5

47.5

26.0

41.0

55.5

28.0

47.0

34.0

56.0

31.5

47.5

41.0

61.5

39.0

52.0

rated

[RPM]

1200 2000 3000 3000

1200 2000 3000

1200 2000 3000 1200 2000 3000

1200 2000 1200 2000

1200 1200

Contacts 2 3 4 5 x

x o o o

o o o o

o o o

o o o o o o

o o o o

x o x o

oooooooo160.0

x

o

x

o

x

o

x

o

x

o

x

o

x

o

Feed Modules (VS)

Current controller gain

Contacts

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

Kp(I)

x

11.5

x

9.5

x

6.5

o

5.5

x

11.5

x

7.5

o

4.5

o

4.0

x

11.5

x

9.5

o

4.0

x

11.5

x

8.0

o

5.5

x

11.5

x

8.0

o

5.5

x

11.5

o

6.5

x

11.5

x

6.5

x

11.5

x

6.5

x

11.5

o

6.5

11.5

VS

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

1) he specified value is the maximum permissible current of the particular power module/motor combination. It may be necessary to reduce the specified value depending on the driven mechanical systems.

VS/1-13

VS

Feed Modules (VS)

1.2 Current controller settings

Table 1-9 Adaptation table for 6SN112–1AA00–0FA1 100/200 A power modules

Servomotor Current limit

1FT M

4101–SK71 4101–SN71

4102–SG71 4102–SK71

4104–SG71 4104–SK71

4106–SG71 59.0 56.0 4000 o o o o 200.0 o x x o 5.5 5066–AK71 6.5 11.6 6000 o x o x 60.0 x o x o 4.5 5072–AG71

5072–AK71 5073–AK71 7.0 12.5 6000 o x o x 60.0 o o x o 4.0 5074–AF71

5074–AG71 5074–AK71 5074–SG71 5074–SK71

5076–AC71 5076–AF71 5076–AG71 5076–AK71 5076–SG71 5076–SK71

5100–AF71 5100–AG71 5100–AK71

5101–AC71 5101–AF71 5101–AG71 5101–AK71

5102–AA71 5102–AC71 5102–AF71 5102–AG71 5102–SF71 5102–SG71

5103–AC71 5103–AF71 5103–AG71

5104–AA71 5104–AC71 5104–AF71 5104–SF71

5106–AA71 5106–AC71 5106–AF71 5106–SF71

[Nm] I

o

20.0

33.0

45.0

10.0

14.0

16.0

18.0

20.5

10.0

15.0

27.0

34.0

19.0

37.0

48.0

45.0

57.0

[A] n

o

33.0

39.0

35.0

47.0

46.0

60.0

12.0

17.5

13.0

16.5

25.0

19.0

28.0

11.5

16.5

21.5

32.0

24.5

36.0

9.2

12.5

18.0

9.4

14.5

17.5

26.5

9.9

16.5

25.0

31.5

39.5

12.0

17.5

23.0

14.0

22.5

34.0

44.0

17.0

26.8

42.5

54.0

rated

[RPM]

6000 8000

4000 6000

3000 4000 6000 4000 6000

2000 3000 4000 6000 4000 6000

3000 4000 6000

2000 3000 4000 6000

1200 2000 3000 4000 3000 4000

2000 3000 4000

1200 2000 3000 3000

Contacts 2 3 4 5 oxxooooo136.0

xooooooo170.0

oooooooo200.0

ooxxoxx

o

x o o o o

o x o o o o

x o x

x o x o

x x o o x o

o x x

o o o o

x x o o

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

I

[A]

max

170.0xxxxoooo

200.0oooxxxxo

200.0xxoxooxo

60.0

o

82.0xoxxoxxo

x

60.0

o

82.0

o

100.0

o

82.0

o

100.0

x

52.0

o

78.0

o

100.0

o

136.0

o

100.0

o

136.0

x

46.0

x

60.0

o

92.0

x

46.0

x

60.0

o

92.0

o

136.0

x

46.0

o

78.0

o

100.0

o

136.0

o

122.0

o

136.0

x

60.0

o

92.0

o

122.0

x

60.0

o

100.0

o

136.0

o

136.0

o

78.0

o

122.0

o

200.0

o

200.0

6 7 8 9

x x x o x

x x o x x x

x o x

o o o o

x o x x o o

o x o

x x o x

Current controller gain

Contacts

x

o o x o x

x x x x o x

x o o

o o o o

x o o o x o

o o x

x x x o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

10.00

07.94

Kp(I)

2.5

2.0

9.5

5.5

6.5

2.5

8.0

5.5

8.0

6.5

2.5

6.0

2.5

11.5

8.0

5.5

2.5

4.5

2.5

8.0

6.0

4.5

9.5

6.0

4.0

11.5

9.5

4.5

5.5

4.0

9.5

6.5

5.5

11.5

8.0

5.5

4.5

11.5

8.0

5.5

4.5

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

1) he specified value is the maximum permissible current of the particular power module/motor combination. It may be necessary to reduce the specified value depending on the driven mechanical systems.

VS/1-14

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

1.2 Current controller settings

Table 1-9 Adaptation table for 6SN112–1AA00–0FA1 100/200 A power modules, continued

1)

I

[A]

max

o

92.0

o

136.0

o

200.0

o

100.0

o

170.0

o

200.0

o

100.0

o

170.0

o

200.0

o

122.0

o

200.0

o

122.0

o

200.0

o

136.0

o

200.0

o

136.0

o

200.0

170.0xxxxxxxx

6 7 8 9 x

x x

x o x x o x

x x x x

Current controller gain

1FT M

5108–AA71 5108–AC71 5108–AF71

5132–AA71 5132–AC71 5132–AF71 5132–SA71 5132–SC71 5132–SF71

5134–AA71 5134–AC71 5134–SA71 5134–SC71

5136–AA71 5136–AC71 5136–SA71 5136–SC71

5138–AA71 5138–SA71

Servomotor Current limit

[Nm] I

o

55.0

60.0

70.0

75.0

90.0

85.0

110.0

105.0

140.0

[A] n

o

20.5

32.5

50.5

22.5

35.5

47.5

26.0

41.0

55.5

28.0

47.0

34.0

56.0

31.5

47.5

41.0

61.5

39.0

52.0

rated

[RPM]

1200 2000 3000

1200 2000 3000 1200 2000 3000

1200 2000 1200 2000

1200 1200

Contacts 2 3 4 5 x

o o o

o x o o x o

x o x o

o o o o

xxoooooo170.0

x

o

x

o

x

o

x

o

x

o

x

o

x

o

Feed Modules (VS)

Contacts

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

Kp(I)

x

11.5

x

8.0

o

4.5

x

11.5

x

9.5

x

6.5

x

11.5

x

9.5

x

6.5

x

11.5

x

8.0

x

11.5

x

8.0

x

11.5

x

8.0

x

11.5

x

8.0

11.5

VS

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

1) he specified value is the maximum permissible current of the particular power module/motor combination. It may be necessary to reduce the specified value depending on the driven mechanical systems.

VS/1-15



VS

Feed Modules (VS)

1.2 Current controller settings

Space for notes

10.00

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VS/1-16

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

07.94

Feed Modules (VS)

2 Speed Controller Optimization

Speed Controller Optimization

The additional smoothing functions in the controller loop (to dampen mechanical resonance points) are described in Section 3. Proceed as follows when optimizing the speed:

1. Tachometer calibration

2. Gain Kp

3. Integral action time T

4. Adaptation T

5. I component limiting (if necessary)

6. Drif compensation (offset) The unit must be powered–up to optimize the speed controller, regarding

Sections 2.1, 2.2, 2.3 and 2.8. Therefore observe Section 7 “Powering–up”.

The potentiometer scaling is defined as follows (in the setting tables):

7

6

5

4

3

N

9

9/

8

10

8

0/1

2

1

N

The setting shown in the diagram corresponds to 7 scale sections.

10

0

2

VS

(if necessary)

VS/2-17

Feed Modules (VS)

2.1 Tachometer calibration

For motors with a tachometer voltage ≤ 16.5 V, proceed as described in Section 1.1.

Potentiometer Setting range

T

0.7 n

rated

 n

act N

 2.2 n

10.00

07.94

rated

VS

/ n

2.2

act

2

1.8

1.6

1.4

1.2

1

0.8

0.6 0 1 2345678910

Tachometer potentiometer (scaling)

n

act N

Fig. 2-1 Tachometer calibration

Extended setting range using R3 and R10 (only for the user–friendly interface).

Function Component Value

n n

act N act N

> 0.7 n < 2.2 n

rated rated

Increase R3 0 Ω (as supplied)

Insert R10 Open–circuit (as supplied)

VS/2-18

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

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Feed Modules (VS)

2.2 Setting the proportional gain Kp without adaptation

The proportional gain Kp of the speed controller can be set using potentiometer Kp. The range can be extended, if required using a fixed resistor R50 (only user–friendly interface; R50 = 68 kΩ (when supplied)). The gain, set using the Kp potentiometer is additionally influenced by the setting of the T meter.

Kp

170 160

potentio-

N

Potentiometer T

N

VS

140

120

100

80

60

40

20

0

0 1 2345678910

Setting, potentiometer Kp

Fig. 2-2 Proportional gain Kp as a function of the Kp potentiometer and TN potent.

Right– hand end stop

Center Left–hand

end stop

VS/2-19

VS

Feed Modules (VS)

2.3 Setting the integral action time TN without adaptation

Speed controller integral action time is set using potentiometer TN, the range can be extended, when required, using C2 (only for the user–friendly interface).

TN in ms

45 40

30

20

10

0

0 1 2345678910

Setting, potentiometer T

10.00

07.94

N

Fig. 2-3 Integral action time TN as a function of potentiometer T

N

VS/2-20

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

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07.94

Feed Modules (VS)

2.4 Integral action time with adaptation (if required)

Resistor R34 (only for the user–friendly interface) or switch S3.5 (S6.5 for the 2nd axis) for the standard interface is used to activate and pre–set the adaptation.

R34 = open R34 = inserted

T

N

R34 + pot. ADAPT

T

Nadapt

n Adaptation fully effective

Fig. 2-4 Adaptation of the integral action time

x2

Adaptation inactive (as supplied) Adaptation operates according to the following diagrams

n Transition range

x1

Adaptation ineffective

Pot. T

VS

N

n

x

n

Fig. 2-5 Inter–dependency of adaptation T

= n

+ n

x

set

T

Nadapt/TN

0.9

0.7

0.5

0.3

0.1 0



act

0 1 2345678910

Potentiometer setting ADAPT

R34 = 10 k R34 = 0 

or standard interface

N

VS/2-21

Feed Modules (VS)

2.5 P gain with adaptation (only user–friendly interface)

Important

!

Offsets can occur in the transition range.

R38 is used to activate and pre–set adaptation (if required):

03.96

07.94

VS

R38 = open R38 = inserted

Kp

adapt

R38

Kp

Adaptation fully effective

Fig. 2-6 Proportional gain Kp as a function of the speed

x

= n

Kp

35

set

adapt

+ n

/Kp



ist

n

Adaptation inactive (as supplied) Adaptation operates according to the following diagrams

R50 + pot. Kp

n

x2

Transition range

n

x1

Adaptation ineffective

n

x

VS/2-22

25

15

5 0

0 500 1000 1500 2000 2500

Fixed resistor R38 in 

Fig. 2-7 Adaptation Kp as a function of R38 in the “adaptation fully effective” range

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

Feed Modules (VS)

2.8 Drift compensation (offset)

2.6 Setting the adaptation range (generally not required)

The adaptation range can be set via the following resistors: R40 User–friendly interface

R543 Standard interface 1st axis (Order No.[MLFB[ 6SN1118–0AD11–0AA1) R544 Standard interface 2nd axis (Order No.[MLFB] 6SN1118–0AE11–0AA1)

R = open R = inserted

R40 in k

150

130

Adap-

110

tation fully

90

effective

70

50

30

10

0

0 50 100 150 200 250 300 350 400

Fig. 2-8 Adaptation range

x

= n

set

+ n

act



n

Max. adaptation range (as supplied) Adaptation, reduced acc. to the following diagram

Transition range

Adaptation ineffective

VS

nx in mV

2.7 I–component speed controller limiting

R52 User–friendly interface R547 Standard interface, 1st axis (from Order No. 6SN1118–0AD11–0AA1) R550 Standard interface, 2nd axis (from Order No. 6SN1118–0AE11–0AA1)

R = open–circuit R = 0 Ω

I–component fully effective (as supplied) I–component, not effective

As limit for the speed controller I component, between 100 kΩ and 2 MΩ can be set for R52, e.g. for slip–stick effects.

2.8 Drift compensation (offset)

This is calibrated using a potentiometer for n short–circuited)

Potentiometer drift Control range 30 mV

set

= 0 (terminal 56 and terminal14



VS/2-23

VS

Feed Modules (VS)

2.8 Drift compensation (offset)

Space for notes

10.00

07.94

VS/2-24

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

12.9404.97

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Feed Modules (VS)

3.1 Setting elements with the standard interface

Supplementary Commissioning Functions

3.1 Setting elements with the standard interface

Setting elements, switches S2 and S3 or S5 and S6 for the 2nd axis

Contacts, S2/S5

10 x DIL

1 Motor, clockwise direction of

2...5 Current normalization

6...9 Current controller gain (0.5) 10 Closed–loop speed controlled

Contacts S3/S6

8 x DIL

1 Speed setpt. smoothing W/out smoothing1)with T= 2.2 ms 2 Speed actual value

3 Speed contr. smoothing W/out smoothing1)with T= 370 µs 4 Current setpt. smoothing W/out smoothing1)with T= 110 µs 5 Speed contr. adaptation OFF 6 Ready/fault 7 Master/slave 8 Current–contr. operation With I component W/out I

rotation for a positive speed setpoint (motor shaft drive end) at terminal 56/14

(I

=100 %)

max

operation

smoothing

OFF ON

Motor, counter–clockwise di- rection rotation for a positive

speed setpoint (motor shaft drive end) at terminal 56/14

1)

Function OFF ON

2)

3)4)

Current normalization (I

=23 %)

max

1)

Current controller gain (11.5) Closed–loop current controlled

operation

W/out smoothing1)with T= 280 µs

1)

Ready signal

1)

Master

1)

ON T Fault signal Slave

component

3

VS

4)

1)

1) Status as supplied

2) Important! This acts on the BB relay of the NE/monitoring module. If the user–friendly and standard interface are operated together, or the standard interface alone, then if the enable is not present or there is a fault of the standard axes, the BB relay of the NE module drops–out.

3) Function only for a 2–axis version

4) Slave axis must be operated in the closed–loop current controlled mode with enabled I component.

VS/3-25

VS

Feed Modules (VS)

04.97

07.94

3.1 Setting elements with the standard interface

The following supplementary functions can be set by mounting wired components on the basic board (from Order No.[MLFB] 6SN11 18–0AD11–0AA1 (1 axis) or from Order No.[MLFB] 6SN11 18–0AE11–0AA1 (2 axes).

Function BKZ axis1 BKZ axis 2 Value range

Smoothing, speed controller C231 C235 0 ... 100nF Smoothing, n Smoothing, n Smoothing I Timer stage ”speed controller at its end-

stop” Tachometer adaptation R539, R540, R541 R536, R537. R538 0 ...  k, 0.1%, 25ppm/K Clock cycle frequency, PB M R542 R542 62 k ...  Adaptation range R543 R544 0 ...  k Speed setpoint adaptation R545 R546 0 ...  k Limit, speed controller I–component R547 R550  100 k ... 2 M Electr. weight equalization pos./neg. R548/R549 R551/R552 20 k ... 

Response threshold I2t monitoring

set act

set

C232 C236 0 ... 2.2 F C233 C237 0 ... 100nF C234 C238 0 ... 100nF C239 C240 0 ... 2.2 F

R553 R554 0 ...  k

Note Important

Axial metal film resistors, packaging type 0204 (RM 7.62 mm) or radial MKT capacitors (RM 5.08 mm) should be mounted at the mounting locations provided. When adapting the tachometer, it should be noted that the (3) resistors have a relative accuracy of 0.1% with respect to one another and a Tk of < 25 ppm/K.

The board can be damaged if incorrect materials are used. Only trained personnel may carry–out any soldering work on the board (maintai-

ning the ESD Guidelines).

VS/3-26

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

04.97

07.94

Feed Modules (VS)

3.1 Setting elements with the standard interface

3.1.1 Dimensioning the setting elements (Standard interface)

a) Smoothing functions

Speed controller: T=C231(C235)  78 k

n

: T=C232(C236)  10 k

set

: T=C233(C236)  10 k (dep. on the tacho. pot. setting)

n

act

I

: T=C234(C238)  5 k

set

b) Timer, ”speed controller at its endstop”

The monitoring time is, as standard 230 ms, and when required can be increased by mounting C239 (C240). In this case, the following relationship exists:

T

=

Zst

c) Tachometer adaptation

The following equivalent circuit diagram is valid for the individual tachometer voltages:

V

Tach

4 k

d) Clock cycle frequency PBM

If noise problems develop (a motor which whistles), the clock cycle frequency of the PWM inverter can be adapted for both axes together (Fig. 3–1).

However, it must be taken into account that the available current ( In, I is reduced when the clock cycle freq. is increased (ref. to PJU Section 4.1).

2

The I max. ambient temperature of 40C. If these values are exceeded (pulse frequency and/or ambient temperature), the response threshold must be adapted (refer to Fig. 3-2).

C239 (C240)

1.15 +

(

R

20 k

t limiting is designed for a factory–set pulse frequency of 3.3 kHz and a

F

x

V

Tach X

8 k

200 ms

)

The tachometer voltage V rated speed, which provides a voltage V V. Different values can be used corresponding to this criteria for a rated motor speed which deviates significantly from the useful speed. The following formula applies:

V

5k 

Rx=

1–

Tach

(

V

TachX

V

1



Tach

4

(

V

TachX

is generally 40 V at

Tach

–7.5 k

)

][

)

TachX

of 10

max

VS

)

8.0

7.5

7.0

6.5

6.0

5.5

5.0

4.5

Frequency [kHz]

4.0

3.5

3.0

2.5 0

10 100 1000

Frequency

Typ. value, series

Fig. 3-1 Clock–cycle frequency of the PWM inverter

R542 [k]

10000

VS/3-27

Feed Modules (VS)

3.1 Setting elements with the standard interface

e) Speed setpoint adaptation

If the adjustment range of the tachometer potentiometer (for low speed ranges) is not sufficient, then the speed setpoint can be adapted using the setpoint voltage divider. The following circuit diagram applies:

04.9704.97

07.94

VS

N

set

20 k 20 k

R

x

N controller

virt. M

The following relationship is obtained for R545 (R546):

n

required

Rx=10k



n

– n

rated

required

f) Limiting, I component, speed controller (refer to 2.7)

The maximum I component of the speed controller can be limited by inserting R547 (R550).

g) Electronic weight equalization

The value to be set for the electronic weight equalization is obtained from the current setpoint I enbled at standstill (N

10V

R=

I

setGwa

 10k

which can be measured at test socket T with the axis

setGwa,

=0):

set

Caution: I

 5V  R  20 k!

setGwa

After the resistor has been inserted, the value, with the axis inhibited, must be able to be measured at test socket T with the same sign (polarity).

2

h) Response threshold I

t monitoring

The I2t monitoring limits the current setpoint to the thermally permissible value. The response threshold is 55% of the peak power module current, and can be reduced, corresponding to the following characteristic by inserting R553 (R554):

Response threshold I2t monitoring

60

50

40

30

20

Response threshold [% I_limit]

10

0

1 10 100

Fig. 3-2 Response threshold I2t monitoring

R553 (R554) [k]

1000

VS/3-28

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

04.97

07.94

3.2 Setting elements with user–friendly interface

Setting elements on the parameter board; Terminal = H → connected to terminal 9, terminal = L →open–circuit.

Function Component(s) Effect

Ready/fault relay terminal 672/673/674

Speed/current control (permanently set via switch)

Speed/current controlled (selected via terminal)

Supplementary setpoint 1 via terminal 22 = H

Supplementary setpoint 2 via terminal 23 = H

Current–controlled operation with/without I component

Controller and pulse inhibit via term. 65 R13 = open (as supplied)

Master-/slave oper.: master operation

slave operation R44 = 0 Ω, R1 + R42 = open,

Timer, speed controller at its endstop

Monitoring, speed controller at its endstop

Direction of rotation reversal (direction of rotation for a positive setpoint at terminal 56/14)

Speed controller smoothing C3 (as supplied = open) τ = C3  68 kΩ Speed setpoint smoothing C4 (as supplied = open) τ = C4  10 kΩ Speed actual value smoothing C5 (as supplied = open) τ = C5  5 kΩ Current setpoint smoothing C6 (as supplied = open) τ = C6  1 kΩ Speed setpoint adaptation

(only terminal 56/14) Current setpoint adaptation R42 (as supplied = 0 Ω) Travel to fixed endstop (fixed setting via

R12)

2)

R33 = 0 Ω (as supplied) R33 = open

S2: 10 = OFF (as supplied) S2: 10 = ON

R14 = 0 Ω1); Term.22 = L R14 = 0 Ω; Term.22 = H

R17 (as supplied = open) R16 (as supplied = open) R18 (as supplied = open)

R21 (as supplied = open) R19 (as supplied = open) R22 (as supplied = open)

R1 = 0 Ω (as supplied) R1 = open

R13 = 0 Ω R42 + R44 = 0 Ω, S2: 10 = OFF Master operation, term. 258 = output

S2: 10 = ON R54 = 360 kΩ (as supplied)

R54, as selected

R32 = 0 Ω (as supplied) R32 = open

S2: 1 = ON (as supplied) S2: 1 = OFF

R5 = 20 kΩ (as supplied)

R12 acc. to Fig. 3–3 Condition: term. 96 connected to terminal 44

2)

Ready signal Fault signal

Speed–controlled Current–controlled

Voltage divider at 10 V Voltage divider at –10 V Voltage divider at the reference point

I component inhibited P I component active PI

Delayed Instantaneous

Slave operation, term. 258 = input

t = 230 ms

R54 [kΩ] =

Monitoring active Monitoring inactive

Motor counter–clockwise rotation, motor drive shaft end Motor clockwise direction of rotation, motor drive shaft end

|100%  n

I

10 V

set

Limiting according to Fig. 3–3 speed controller monitoring inactive

t [ms]

0.56

ACT N

Feed Modules (VS)

VS

– 47

|=11 ... 5V

1) As supplied: R14 = open N

2) R=

set

10 V

N

rated



()

N

max

– 0.5



40k

VS/3-29

VS

Feed Modules (VS)

3.2 Setting elements with user–friendly interface

Function Component(s) Effect

Travel to fixed endstop (variable via term. 96)

Setting–up operation (central via term. 112 on the NE module)

Current reduction after the timer, speed controller at endstop, has expired

Current reduction after the I2t timer has expired

Response threshold I2t R9 = 30 kΩ (as supplied)

Electronic weight equalization R46 + R48 = open (as supplied)

Tachometer adaptation

Clock cycle frequency R542 Refer to Fig. 3-1

1)

R12 = open (as supplied) Volt. at term. 96 acc. to Fig. 3-4

R12 acc. to Fig. 3-3 KL112 = open (as supplied term. 112 connected to terminal 9)

R2 acc. to Fig. 3-5 R32 = open

R2 = open (as supplied) R32 = open

R9 acc. to Fig. 3-6

R46 for neg. I–set at socket T R48 for pos. I–set at socket T

R6, R7, R8 tolerance  0.1%

Limiting acc. to Fig. 3-4, Speed controller monitoring inactive

Limiting acc. to Fig. 3-3, Speed controller monitoring inactive

Reduction, acc. to Fig. 3-5 speed controller monitoring disabled

S1 duty = 1.1 I

S1 duty = 1.1 I Limiting, acc. to 3-6

No weight equalization Supplementary I set according to Fig. 3-7 Supplementary I set according to Fig. 3-7

5 k 

[

Rx=

1–

1

rated

(

4

V

Tach



04.97

07.94

]

–7.5 k

TachX

V

TachX

)

U

V

Tach

(

I

[%]

set

I

max

100

90 80

70 60

50 40

30 20

10

0

0.1 1.0 10.0 100.0 1000.0 R12 [k]

Fig. 3-3 Current setpoint limiting as a function of R12, 30 V  terminal 96  12 V

Limit value 1%

1) refer to VS/Section 3.1.1

VS/3-30

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

04.97

07.94

100

90 80

70 60 50

I

set max

Feed Modules (VS)

3.2 Setting elements with user–friendly interface

[%]

40 30 20 10

0

1 3

0

Fig. 3-4 Current setpoint limiting as a function of the voltage at 96 (R12 = open)

I

set

I

max

100

90 80 70 60

50 40 30 20 10

Initial

0

value

1.0

1%

2

[%]

4

6 875 9 10

10.0 100.0

Final value 1%

V

term.96

R2 [kΩ]

VS

[V]

Fig. 3-5 Current setpoint limiting as a function of R2

VS/3-31

VS

Feed Modules (VS)

3.2 Setting elements with user–friendly interface

I

cont.

[%]

I

rated

110 100

90 80 70 60 50 40

30 20 10

0

10.0 100.0

Inadmissible range

04.97

07.94

1000.0

R9 [kΩ]

Fig. 3-6 Response threshold, I2t monitoring as a function of R9

I

Weightequal./Imax

1.0

0.8

0.6

0.4

0.3

0.2

0.1

0.08

0.06

0.04

0.03

0.02

0.01 5

6.8 10 15 22 27 394756

5.6

Fig. 3-7 Supplementary current setpoint for electronic weight equalization

Inadmissible range

68

150 220 390

100

470

R46 or R48 [k]

680 1000

Inverter clock cycle frequency PBM

When noise problems develop (the motor makes a whistling sound), the clock cycle frequency of the PWM inverter can be changed by inserting R369 on the basic board.

However, it should be noted, that the available current (I

, I

n

max

) is reduced

when the clock cycle frequency is increased (refer to PJU Section 4.1)

The I2t limiting is designed for a factory–set pulse frequency of 3.3 kHz and a max. ambient temperature of 40 C. If this value is exceeded (pulse frequency and/or ambient temperature), the response threshold must be changed (refer to Fig. 3-2). The characteristic according to Fig. 3-1 applies.

VS/3-32

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SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

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Feed Modules (VS)

4 Setpoint Interfaces

Setpoint Interfaces

Definitions:

Optimum, taking into account the properties of the setpoint input

X

Possible Not permitted, also in some cases not possible

Table 4-1 Main setpoint – supplementary setpoints

Operating mode Setpoint Terminal

Speed controlled

Current controlled Slave I controlled Main setpoint X

current setpoint input MSD option Main setpoint X

MSD operation MSD option Main setpoint X

C axis

Main setpoint X Suppl. setpoint X X X X Main setpoint X Suppl. setpoint X

Suppl. setpoint

Suppl. setpoint X X

56/14

Terminal

24/20

Int. setpoint term. 22

Int. setpoint term. 23

SocketNZTerminal

4

VS

258

Table 4-2 Motor direction of rotation for a positive setpoint and S2.1 = ON

Mode Term. 56/14 Term. 24/20 T erm. 22 Term. 23 Socket NZ Master/slave

Speed–controlled Left Right

Current–controlled Right

When viewing the motor shaft drive end

R16/18 right R19/22 right R17/18 left R21/22 left R16/18 right R19/22 right R17/18 left R21/22 left

Left

Term. 258

Right

(slave)

VS/4-33



VS

Feed Modules (VS) 4 Setpoint Interfaces

Space for notes

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Feed Modules (VS)

5.1 Pre–settings

Commissioning with the MSD Option

Control parameter settings for C–axis operation on the parameter board, control parameters for MSD operation on the option board.

The components which can be modified for the MSD option are mounted on solder pins (layout, refer to Section 9).

The scale divisions of the potentiometers (in the setting tables) are defined as follows:

9/ 10

9

8

5.1 Pre–settings

10

8

7

6

0

0/1

1

2

3

4

5

4

5

The setting shown in the diagram corresponds to 7 scale units.

5

VS

Warning

!

Changes on the parameter board: Remove R4, R5 and R54, if required, C4 (not mounted when supplied). Undesirable axis motion can occur if this information is not observed!

5.1.1 Settings with the control board withdrawn

Ramp–up time

Table 5-1 Ramp–up time from 0 V to 10 V in s via terminal 56/14, setting via potentiometer

Terminal 102 open 0.01 0.11 0.21 0.31 0.4 0.5 0.6 0.7 0.8 0.9 1.11 Terminal 102 at

terminal 9

The ramp–up time range via R20 can be changed by modifying R27/R60.

R20 and terminal 102

0 1 2 3 4 5 6 7 8 9 10

0.1 1.08 2.07 3.06 4.04 5.03 6.02 7.01 8.01 9.04 11.05

VS/5-35

Feed Modules (VS)

5.1 Pre–settings

Torque limiting

04.97

07.94

VS

I/I

max

R76

100

13

23 70 100

Fig. 5-1 Torque limiting

Table 5-2 Suitable start of the “constant power” range referred to

Potentiometer

R214

Start of the range in %

Table 5-3 Deviations of the selected power to the constant power at the point

n

= 10 V in % via R214

max

0 1 2 3 4 5 6 7 8 9 10

70 65 60 55 50 45 40 35 30 26 22

n

in % via R213

max

“Constant power”

R214

range

R213

n/n

rated

R225

in %

Potentiometer

R213

Start of the range in %

Table 5-4 Constant torque limiting I

R76 in kΩ 3 4.3 6.2 8.2 11 15 18 22 27 36

I

in % 10 20 30 40 50 60 70 80 90 100

set/Imax

0 1 2 3 4 5 6 7 8 9 10

+20 0 –20

in % via R76 (solder pins), R76 is open

when the equipment is supplied

set/Imax

Intermediate values are determined using interpolation

Table 5-5 Speed–dependent torque limiting I

R225 in kΩ 2.4 4.7 7.5 11 16 22 30 47 70 100

I

set/Imax

12% I

set/Imax

R226 = 20 kΩ

in % 1 10 20 30 40 50 60 70 80 85

is set as standard. Intermediate values are obtained using

in % via R225 (solder pins) for

set/Imax

interpolation.

VS/5-36

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

04.97

07.94

Normalization of the M/P display

Feed Modules (VS)

5.1 Pre–settings

Table 5-6 Normalization via potentiometer R903 (as supplied, factor = 1)

Pot. R903 0 1 2 3 4 5 6 7 8 9 10

Normalization factor

3 2.8 2.6 2.4 2.2 2.0 1.8 1.6 1.4 1.2 1

Relay function, output of two limit value stages

The terminal is selected using 0 Ω resistors

Term.110

R170 R106

Fig. 5-2 Relay functions

Term.108 Term.115 T.114 T.216 Term.214 T.127 Term.126

R171

|I

act

|> I

1)

R108

1)

2)

x

|n

R107

act

|< n

R105

R103 R97

3)

min

VS

1)

R104

3)

|n

|< n

act

x

R99

1)

R98

1)

3)

n

= n

act

set

1) As supplied

2) Relay drops–out

3) Relay pulss–in if the function is fulfilled.

VS/5-37

Feed Modules (VS)

5.1 Pre–settings

Table 5-7 Limit value functions

04.97

07.94

VS

Limit va-

Range Settings via fixed values

lue stage

Smoothing for relay bounce = C87

I

I

act

x

Pot. R211

4.5 %...100 %

Suppression: n

step 31 mV,

set

R180 = 0 Ω

hysteresis = 10 mV,

R179 = 2 kΩ

Pot. R211 0 1 2 3 4 5 6 7 8 9 10

Ix =in % 100 90 81 71 62 52 43 33 24 14 4.5

Smoothing for relay bounce = C68,

n

n

act

n

Pot. R10

mi

0.3 %...1.7 % n

max

Hysteresis 400 mV (as supplied), Inactive for C axis: R100 = 0 Ω (as supplied) R274 = 300 kΩ corr. to 20 mV hysteresis

Pot. R10 0 1 2 3 4 5 6 7 8 9 10

n

=in % 0.3 0.44 0.58 0.73 0.87 1.02 1.16 1.31 1.45 1.59 1.74

min

n

n

act

Pot. R43

x

3 %...100 % n

max

Smoothing for relay bounce = C68

Pot. R43 0 1 2 3 4 5 6 7 8 9 10

nx=in % 3.4 13 23 34 44 54 64 74 84 94 104

Monitoring threshold: n

– diff20 mV,

n n

set = set

*

Only in MSD operation

set

R179 = 2 kΩ Hysteresis = 10 mV , R180 = 0 Ω Extension = 32 ms, C20 = 1 µF

Functions via fixed values

Table 5-8 Settings via fixed values

Function Component(s) Effect

Ramp–function generator tracking R270 = 0 Ω (as supplied)

R270 = open Speed setpoint smoothing C40 τ [ms] = 10  C40 [µF] Correction setpoint for MSD opera-

tion (Terminal 65 brakes to the setpoint terminal 24)

2)

R900 + R901 = open (as supplied)

R900 + 901 = 40 kΩ

Current actual value/power display R160 = open, R207 = 1 kΩ (as supplied)

R160 = 1 kΩ, R207 = open C axis/MSD operation

Setpoint MSD: term. 56/14

Terminal 61 = open

Terminal 61 at terminal 9 Setpoint C axis: term.24/20 or Fixed setpt. via term. 22 or term. 23

Changeover speed, term. 61 R77/78

.

R77

1)

Changeover speed =

2)

Warning: The pulses are only cancelled after the n

!

(47000 – R78 . 15)

.

R77

47 k + R78 . (R77 + 47 k)

[%]

threshold has been fallen below!

off

Tracking active Tracking inactive

No correction setpoint Correction setpoint via term. 24/20

M/P display I

 display

act

MSD operation C axis operation Changeover, refer to Fig. 5–3

1)

VS/5-38

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

04.97

07.94

Feed Modules (VS)

5.1 Pre–settings

Changing–over parameters for C–axis operation

Speed

n1

Changeover speed

n2

n1 = MSD speed n2 = C–axis speed

Fig. 5-3 Changeover, terminal 61

MSD oper.

Term.61=open

Braking range Term. 61 = H (with respect to term. 9)

 Control parameters, drift setting, setpoint input  Adaptation enable  Switch–in 200 ms timer stage

Parameter changeover point

R77 and R78

t

VS

 Inhibit several relay functions  Inhibit the n

5.1.2 Settings in operation

Setting rule

1. The C axis parameters are set on the parameter board (tachometer, TN, KP, drift).

C–axis parameters, refer to the speed controller optimization, VS/Section 2

2. MSD parameters are set using potentiometers located at the front of the option board:

Pot. R44 0 2345678 10

Pot. R35=left Pot. R35=right215

Fig. 5-4 Extending the integral action time using potentiometer R44 and the influence of

potentiometer R35 on the parameter board, TN extended by a factor

shutdown

off

1

9

1 1

VS/5-39

Feed Modules (VS)

5.1 Pre–settings

04.97

07.94

VS

Table 5-9 Reducing the proportional gain using potentiometer R45 and the influence of

Pot. R45 0 1 2 3 4 5 6 7 8 9 10

Pot. R25

Table 5-10 Lowest speed before the controller and pulse inhibit (braking to n

n

as %

off

of n

max

Table 5-11 Drift compensation using potentiometer R96 for n

Potentiometer R96 Control range 30 mV

potentiometer R25 on the parameter board, Kp reduction in %

left 33.1 29.5 26.3 23.3 20.4 17.5 14.6 11.5 8.2 4.5 0.1

center 90.9 89.4 87.8 85.9 83.7 81 77.5 72.4 64.4 48.7 1.5

right 95.1 94.3 93.3 92.3 90.9 89.3 87 83.7 77.9 65 2.8

for terminal

64/65 → pulse cancellation) via potentiometer R1

0 1 2 3 4 5 6 7 8 9 10

0.34 0.47 0.61 0.74 0.88 1.02 1.15 1.29 1.42 1.56 1.69

= 0

set

off

VS/5-40

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

04.97

07.94

5.2 Analog outputs

Speed actual value Term. 75 Non–normalized speed actual value such as

Power display (utilization) Term. 162 M/P display (as supplied) Fig. 5–5, display

Current actual value Term. 162 I

Feed Modules (VS)

5.2 Analog outputs

Function Terminal Limitation

test socket ”X”

M/P , Table 5–6 , normalization

 display by changing–over components

act

(Table 5–8, settings via fixed values)

VS

M display P display

Fig. 5-5 Display M/P

n

act

M/P display

I

act

t

MP

[]

= I

max

/

M

maxPmax



VS/5-41

VS

Feed Modules (VS)

5.2 Analog outputs

Space for notes

10.00

07.94

VS/5-42

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

07.94

Feed Modules (VS)

6 Free for Expansions

Free for Expansions

6



VS

VS/6-43

VS

Feed Modules (VS) 6 Free for Expansions

Space for notes

10.00

07.94

VS/6-44

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

Feed Modules (VS)

7 Powering–Up

Powering–Up

Main breaker: OPEN

Adapt the module to the motor, Standard settings, refer to VS/Section 1

Start–up with battery box

 Connect term. 48, 64, 65, 663 to term. 9  Switch (open) between term. 63 + term. 9  Term. 56/14 at the battery box

Main breaker: ON

Set the setpoint from the battery box to

0 V

7

VS

Check the connection, motor/PWM inverter:

 L1, L2, L3 cyclically interchanged?  Cable for the power connection  Cable for the rotor position and tachometer

Briefly enable terminal 65 (jog)

Does the

motor

accelerate?

no

 Enter a low setpoint (e.g. 0.1 V)  Briefly enable terminal 65

Does the drive run continuously?

yes

1

Main breaker: OPEN

Open the connection between terminal 63 and terminal 9

yes  fault

no  fault

VS/7-45

Feed Modules (VS) 7 Powering–Up

07.94

1

Enable terminal 65

VS

Optimize the speed controller or set known

values, Section 2

Inhibit terminal 65

Start–up completed

Inhibit (de–energize) terminal 63!

Main breaker: OPEN

 Open the connection between term.64, term. 65

and term. 9

 Disconnect the battery box from terminal 56/14



VS/7-46

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

03.96

07.94

Feed Modules (VS)

8.1 Test sockets and display elements of the feed modules

Service and Diagnostics

8

8.1 Test sockets and display elements of the feed modules

8.1.1 User–friendly interface

Test sockets

X

W

M

R T

NZ

Speed setpoint (output) Current setpoint (output) Supplementary speed setpoint/supplementary

current setpoint 2) (input)

Reference ground (output) Current actual value 10 V corresponds to the

selected I Speed actual value 10 V at the rated speed

(1FT503/4–0AF71: 11 V) (output)

max

(output)

1)

VS

All outputs have a 1 k output resistance

Fig. 8-1 Test sockets, user–friendly interface

Operating display

Par. board inserted no yes yes yes yes yes Pulse enable 663 – no no yes yes yes Controller enable 65 – no yes no yes yes Current controlled no no no no no yes

Closed–loop speed controlled operation (standard operation)

1) Setting value I

2) Closed–loop speed/current controlled depending on the operating mode

, refer to VS/Section 1.2

max

VS/8-47

VS

Feed Modules (VS)

8.1 Test sockets and display elements of the feed modules

Fault display

Faule

I2t monitoring or heatsink overtemperature

Rotor position encoder

Speed controller at its endstop

Tachometer monitoring

I

= 0 X

act

Motor overtemperature

5 V undervoltage (5 V level faulted)

Effect: Current

Signal NE: T. 5.x – T. 5.x – – – – – Signal FD: T. 291 T. 297+

X X

X

limiting

Pulse cancel– lation

T. 672/ T. 674

T. 5.x T. 294

Pulse cancel– lation

T. 297+ T. 672/ T. 674

X X X

Pulse cancellation

T. 672/ T. 674

Pulse cancel– lation

T. 288+ T. 672/ T. 674

Pulse cancel– lation

T. 288+ T. 672/ T. 674

03.96

07.94

X

Pulse cancel– lation

T. 672/ T. 674

1)

Sequence when the temperature or I2t monitoring responds

2

 I

t monitoring:

– min. 250 ms before the limiting becomes active, a pre–alarm is output at terminal 5.x of the NE

module (this is not saved)

– when the limiting becomes active, fault 1 is displayed and a signal is output at term. 291 (saved)

 Heatsink overtemperature monitoring:

– when the heatsink shutdown temperature is reached, a pre–alarm is output at terminal 5.x of the

NE module (this is not saved)

– after typ. 4 s, the pulses are inhibited, fault 1 is displayed and a signal is output at terminal 291 +

terminal 672/terminal 674 (this is saved)

Motor overtemperature

The SIMODRIVE 611 feed modules with closed–loop control for 1FT5 servomotors are equipped with an evaluation circuit for the PTC thermistors integrated in the motor windings.

The monitoring combination is intended to protect the motors against inadmissibly high winding temperatures (trip temperature, 150

As the drive shouldn’t randomly intervene in the machining process, when the response temperature is reached, this is only output as signal (no trip) at the SIMODRIVE 611 via the single fault signal, terminals 289/294/296 (this is saved) or centrally via terminals 5.1, 5.2 and 5.3 of the infeed module (this is saved).

There is no internal system response to protect the motor. In the adaptation control, the user must ensure that there is adequate thermal recovery time for the motor immediately after the signal is output The motor should, if required, be immediately powered–down.

It is not permissible to delay this. If the motor is not thermally monitored, then the complete drive could be destroyed when an overload

condition develops, or if the drive converter has been overdimensioned.



C).

1) Depending on the operating mode (ready/fault signal)

VS/8-48

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

03.9604.97

07.94

8.1.2 Standard interface

Test sockets and fault displays

W T H2/M

Feed Modules (VS)

8.1 Test sockets and display elements of the feed modules

Current actual value 10 V at I

Current setpoint 10 V at I Red LED: ”Motor encoder fault”

tachometer fault, rotor position encoder fault

max

M X H1/A

All of the outputs have a 10 k output resistance

Fig. 8-2 Test sockets, standard interface

Red LED: ”Axis fault”

Speed controller at its endstop Heatsink temperature Motor overtemperature I2t monitoring

Speed actual value 10 V at the rated speed (1FT503/4–0AF71: 11 V)

General reference ground

Sequence when the temperature or I2t monitoring responds

2

 I

t monitoring

– A pre–alarm is output at terminal 5.x of the NE module min. 250 ms before the limiting becomes

active (this is saved)

– Fault H1 is displayed when the limiting becomes active.

 Heatsink temperature monitoring:

– When the heatsink shutdown (trip) temperature is reached, a pre–alarm is output at terminal 5.x

of the NE module (this is not saved)

– After typ. 4 s, the pulses are inhibited, fault H1 is displayed and a signal is output at

term. 72/term. 73/term. 74 of the NE module (this is saved)

Motor overtemperature

The SIMODRIVE 611 feed modules with closed–loop control for 1FT5 servomotors are equipped with an evaluation circuit for the PTC thermistors integrated in the motor windings.

The monitoring combination is intended to protect the motors against inadmissibly high winding temperatures (trip temperature, 150

As the drive shouldn’t randomly intervene in the machining process, when the response temperature is reached, this is only output as signal (no trip) at the SIMODRIVE 611 or centrally via terminals 5.1, 5.2 and

5.3 of the infeed module (this is saved). There is no internal system response to protect the motor. In the adaptation control, the user must ensure

that there is adequate thermal recovery time for the motor immediately after the signal is output The motor should, if required, be immediately powered–down.

It is not permissible to delay this. If the motor is not thermally monitored, then the complete drive could be destroyed when an overload

condition develops, or if the drive converter has been overdimensioned.



C).

VS

VS/8-49

Feed Modules (VS)

8.2 Troubleshooting

Table 8-1 Troubleshooting

03.9604.97

07.94

VS

Fault, user-friendly

interface

1 H1 RMS torque too high? Ambient temperature 40 C? 2 H2 Actual value cable and shield connection correctly connected?

3 H1 Motor overloaded, RMS torque too high? 4 H2 Refer to F2 5 H1 Axis mechanically locked? RMS torque too high? 6 H1 Motor incorrectly connected? External moment of inertia too high?

7 – Motor feeder cable interrupted, motor cable short–circuit/ground fault

F – 5V level fault  replace module

Fault, standard

interface

Possible fault cause

Encoder in the motor defective?

RMS torque too high (mechanically locked)?

(Vce monitoring saved up to POWER–ON) Fault cannot be removed → replace the module



VS/8-50

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

07.94

Feed Modules (VS)04.97

9.1 Terminals

Attachments

9.1 Terminals

Table 9-1 User–friendly interface

Term.

U2 V2 W2

PE1 PE2

P600 M600

Designa-

No.

tion

X151/351

56

X321

2)

14

X321

AS1

X331

AS2

X331

663

X331

9

X331

65

X331

9

X331

22

X331

23

X331

2)

20

X331

24

X331

6)

96

X331

6)

44

X331

6)

6

X331

6)

258

X331

6)

16

X331

289

X341

288

X341

290

X341

291

X341

293

X341

294

X341

296

X341

297

X341

299

X341

672

X341

673

X341

674

X341 X311 Motor encoder

Function

Motor connection

Protective conductor Protective conductor

DC link (DC link) DC link (DC link) Equipment bus

Speed setpoint 1 Differential input

Checkb. sig. contact (feedback) Relay , start inhibit

Pulse enable

3)

Enable voltage Controller enable Enable voltage Select int. fixed setpoint 13)/ current–controlled operation Select in. fixed setpoint 2

Speed setpoint 2/current setpoint Differential input

Current setpoint limiting Electronics voltage Integrator inhibit, speed controller Current setpoint (master/slave) Norm. current actual value

Relay signals, center contact

Speed controller at its endstop I2t monitoring Motor overtemperature Tacho./rotor pos. encoder fault

Ready/fault signal

3)5)

9

Type

Type voltage/limit values

1)

O 3–ph. 0...450 V AC

II0 V

0 V

I/O

+300 V

I/O

–300 V

I/O

II0V... ± 10V

7)

NC max. 250VAC/1A, 30 VDC/2A 1.5 mm

I

+21...30 V

O

3)

I

O

I I

+24 V +13...30 V +24 V +13...30 V

+13...30 V

II0V...±10 V (340 µs smoothing)

I

0...±30 V

O

–15 V/10 mA

I

+13...30 V

I/O

0 V...±10 V

O

0 V...±10 V/Ri=1 kΩ

4)

I

NO

max. 30 V/1 A

NC

max. 30 V/1 A

NO

max. 30 V/1 A

NC

max. 30 V/1 A

NO

max. 30 V/1 A

NC

max. 30 V/1 A

NO

max. 30 V/1 A

NC

max. 30 V/1 A 30 V/1 A

30 V/1 A 30 V/1 A

4)

NO

I

NC

Max. cross–

acc. to the Plan-

ning Guide

Ribbon cable

7)

section

Stud Stud

Busbar Busbar

1.5 mm

VS

2 2

2

2 2 2 2 2

2 2

2 2 2 2

2 2 2 2 2 2 2 2 2

2 2 2

1) I=Input, O=Output, NC=NC contact, NO=NO contact (for signal: closed=high, open=low)

2) Reference point of the differential input

3) Reference ground, terminal19 (this is not connected with the general reference ground, terminal 15)

4) Voltage refer to PE potential

5) Refer to NE– Section 3.1 ... 3.2

6) Reference ground is terminal 15 on the NE module.

7) The common mode range of the diff. input is 24V with respect to PE potential, and this may never be exceeded.

VS/9-51

Feed Modules (VS) 04.97

07.94

9.1 Terminals

Table 9-2 MSD option (only possible for user–friendly interface)

VS

Term.

102 61 75 162

110 108 115 114 216 214 127 126

No.

2)

3)

2)

3)

Designa-

tion

X312 X312 X312 X312

X322 X322 X322 X322 X322 X322 X322 X322

TH = 1 : 10 C–axis operation n

act

5)

P

act/Iact

I

I

act

x

n

n

act

n

n

act

n

set=

set*

Table 9-3 Standard interface

Term.

No.

Designa-

tion

U2 V2

Motor connection

W2 PE1

PE2 P600

M600

AS1 AS2 663

6)

9

56.1

14.1

65.1

6)

9

22.1

6)

9

56.2

14.2

65.2

6)

9

22.2

6)

9

X151/351 X321

X321 X321 X321

X331 X331 X331 X331 X331 X331

X332 X332 X332 X332 X332 X332

Protective conductor Protective conductor

DC link DC link Equipment bus

Checkb. sig. contact, relay, start inhibit Pulse enable Enable voltage

Speed setpoint/current setpoint (differential input) Controller enable Enable voltage Select, I controller Enable voltage

Function Type

NO/NC

min

x

NO/NC NO/NC NO/NC

Function

2)

1)

Typ. voltage/limit values

I

+13 V ...30 V/RE = 1.5 kΩ

I

+13 V ...30 V/RE = 1.5 kΩ

O

0 V...10 V

O

0 V...

10 V

4)

30 V/1.0 A max

I

30 V/1.0 A max

4)

30 V/1.0 A max

I

30 V/1.0 A max

4)

30 V/1.0 A max

I

30 V/1.0 A max

4)

30 V/1.0 A max

I

30 V/1.0 A max

Type

Typ. voltage/limit values

1)

O 3–ph. 0...450 V AC

II0 V

0 V

I/O

+300 V

I/O

–300 V

I/O

NC

250 V AC/1 A, 30 V DC/2A

I

+21 V ...30 V

O

+24 V

I

0 V...10 V I I

+13 V ...30 V

O

+24 V I

+13 V ...30 V

O

+24 V I

0 V...10 V I I

+13 V ...30 V

A

+24 V I

+13 V ...30 V

A

+24 V

Max. cross–

section

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

Max. cross–

section

Acc, to the Plan-

ning Guide

Stud Stud

Busbar Busbar

Ribbon cable

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

7)

1.5 mm

2 2 2 2 2

2 2 2 2 2 2

1) I=Input, O=Output, NC=NC contact, NO=NO contact (for signal: closed=high, open=low)

2) Reference ground term.19 (this is not connected to the general reference ground, terminal 15)

3) Reference ground is terminal 15 at the NE module.

4) Can be optionally changed–over using jumpers

5) The power display is set as standard

6) Refer to NE– Section 3.1 ... 3.2

7) The common mode range of the diff. input is 24V with respect to PE potential, and this may never be exceeded.

VS/9-52

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

07.94

9.2 Layout diagram MSD option board

Feed Modules (VS)

R96

R239

X312 X322

R2 R5

1

V30V29

C59

V31 V32

C61

R170

R171

R105

R106

R107

R103

R104

R99

R97

R98

R108

R48

R906

3 2 1

R45

V39

N6

N8

V20

R44

R1

V43V19 V18

R102

C28X2

R27

R77

R78

R76

R226

R225

N8

N1

N3

N14

R157

X5

X6

X11

X12

C87

R901

N5

N17

N18

V45

V47

V8

V35

V1

C68

R900

R161 R16

3 2 1

R214

C39

C38

C37

R285

R92 R93

N10

VS

49

50

+

R284

X305

N5

1

2

N4

R111 R112

C22

R164

C64

U6

C8

U2

R10

3 2 1 3 2 1

C18

U3

U1

C4

X7

X8

N12

N11

X3

X4

N7N13

6.23

R125R124

U4

R85R80

3 2 1

R213

3 2 1

R33R31

C20

R180

R100

R274

R20R43

N16

C40

R179

V9

V10 V14

V21 V22

V6 V4

V52

R101

X1

R60

U5

U7

K4

1

5

V12

K3

1

5

V17 V42

K2

1

5

K1

5

1

C5

X9

C5

X10

R270

R207

R160

R902

R903

3 2 1

C41

R211

Fig. 9-1 Layout diagram MSD option board

The capacitors are assigned to the adjacent solder pins.

VS/9-53

Feed Modules (VS)

9.3 Layout diagram, parameter board

07.94

VS

R1

X50 X55

R2

Drift

Tach.

Kp(N)

T

N

Adapt

R11

R25

R35

R36

X51 X56

R3

X52 X57

R20

C1C2

S1

C3

R4

X53 X58

R5

X54 X59

R6

R7

R8

Fig. 9-2 Layout diagram, parameter board

X60 X69

X61 X70

X62 X71

X84 X83

R9

R10

R12

R13

12 10

R14 R15 R16 R17 R18 R19 R21

1

R22 R23 R24 R26 R27 R28 R29 R30 R31 R32 R33

C4

6

C5

X88 X87 X86 X85

S2

C8

X72

X81

R34 R37 R38 R39 R40 R41 R42 R43 R44 R45 R46 R47 R48 R49 R50 R51 R52 R53 R54

X82

X304

X91

VS/9-54

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

07.94

9.4 Layout diagram, standard interface

B

1

9A1

9

X311

15

8

X321

X331

B1

A1

S4

X1

R536 R537 R538 R540 R539 R541

S1

Feed Modules (VS)04.97

R543 R544

VS

R476

R478

R479

R472

R482

R481

with connected components

View of the component side (side 2)

R483

R473

R484

X37

X35

R550

X36

X34

R546

R547

R551

R552

R545

C235

R549

R548

C237

C231

C233

C236

R556

C232

C240

C239

C238

C234

R553 R554

R555

X301

B

R542

A

2 4 6 8 10 12 14 16

1

2

X351

Fig. 9-3 Layout diagram, standard interface

VS/9-55

VS

Feed Modules (VS) 04.97

07.94

9.5 Layout diagram, speed control loop (user–friendly interface)

MSD operation via terminal 24/20

For the correction setpoint function, 40 kOhm

resistors must be inserted for R900 and R901

1) R900 series = open correction setpoint in

n.B. = not inserted

PARAMETER BOARD

Fig. 9-4 Layout diagram, speed control loop

VS/9-56

OPTION BOARD MSD

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

07.94

Feed Modules (VS)04.97

9.6 Motor encoder, assignment of X311/X313 (1st/2nd axis)

PIN assignment connecting cable motor feed control

Table 9-4 Pin assignment, connecting cable

Signal Encoder connector Feed control

RLG S 113 RLG T 25

RLG R 36

P15 44

Ground 52

Tach. M 614

Tach. T 77

Shield 8 1/9

PTC 911 PTC 10 12

Tach. R 11 8

Tach. S 12 15

VS

For terminating connectors for axes which are not used – type Sub Min D 15–pin (socket) connect pin13 to pin 2 and pin 11 to pin 12.



VS/9-57

VS

Feed Modules (VS)

9.6 Motor encoder, assignment of X311/X313 (1st/2nd axis)

Space for notes

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07.94

VS/9-58

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

Index

10.00

07.94

Feed Modules (VS)

Index

A

Actual value normalization, VS/1-4 Adaptation tables, VS/1-5

C

C–axis operation, VS/5-39 Changeover parameter for C–axis operation,

VS/5-39

Commissioning

Commissioning stages, VS/1-3 Short commissioning, VS/1-3 Standard commissioning, VS/1-3

with the MSD option, VS/5-35 Current controller gain, VS/1-5 Current controller settings, VS/1-4

D

Diagnostics, VS/8-47 Drift compensation, VS/2-23

Layout diagram, parameter board, VS/9-54 Layout diagram, speed control loop, VS/9-56 Layout diagram, standard interface, VS/9-55 Limit value stages, VS/5-37

M

Master/slave, VS/3-29 MSD option board, VS/9-53

N

Normalization of the M/P display, VS/5-37

O

Operating display, VS/8-47

P

Parameter board, VS/9-54 Pin asignment X311 and X313, VS/9-57 Proportional gain Kp with adaptation, VS/2-22 Proportional gain kp without adaptation, VS/2-19

VS

E

Electronic weight equalization, VS/3-30, VS/3-32

F

Fault display, VS/8-48 Functions via fixed values, VS/5-38

G

Gain Kp with adaptation, VS/2-22

I

I–component limiting, VS/2-23 Integral action time with adaptation, VS/2-21

K

Kp gain without adaptation, VS/2-19

L

Layout diagram MSD option board, VS/9-53

R

Ramp–up time, VS/5-35

S

Service and diagnostics, VS/8-47 Setting elements

with standard interface, VS/3-25

with user–friendly interface, VS/3-29 Settings via fixed values, VS/5-38 Speed control loop, VS/9-56 Standard commissioning, VS/1-3 Standard interface, VS/1-4, VS/9-55 Standard settings, VS/1-3 Supplementary setpoint, VS/3-29

T

Tachometer adaptation, VS/1-4 Tachometer calibration, VS/2-18 Test sockets and display elements

standard interface, VS/8-49

user–friendly interface, VS/8-47 Timer, VS/3-29 Torque limiting, VS/5-36 Travel to fixed endstop, VS/3-29 Troubleshooting, VS/8-50

VS/i-1

VS

Index

Feed Modules (VS)

U

User–friendly interface, VS/1-4

W

Weight equalization, VS/3-30

10.00

07.94

VS/i-2

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

Feed Modules, Resolver Control (VR)

1 Short Start–Up, Standard Settings VR/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Pole numbers VR/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Speed actual value normalization [RPM] VR/1-4. . . . . . . . . . . . . . . . . . . . . . . .

1.3 Current controller settings VR/1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Speed Controller Optimization VR/2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Tachometer calibration VR/2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Setting the proportional gain Kp VR/2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Setting the integral action time TN VR/2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Drift compensation (offset) VR/2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Start–Up, Supplementary Functions VR/3-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Position processing VR/3-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Current setpoint limiting VR/3-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VR

3.3 Other functions VR/3-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Operating feed modules without a connected motor VR/3-18. . . . . . . . . . . . . .

4 Setpoint Interfaces VR/4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Overview VR/4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 External speed setpoint smoothing VR/4-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Free for Expansions VR/5-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Free for Expansions VR/6-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Powering–Up VR/7-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Service and Diagnostics VR/8-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Attachments VR/9-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 Terminals VR/9-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Layout diagrams VR/9-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1 Layout diagram, resolver control VR/9-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.2 Layout diagram, DIL switch VR/9-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 Connector assignment VR/9-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3.1 X311/X312, encoder interface axis 1/axis 2 VR/9-33. . . . . . . . . . . . . . . . . . . . . .

9.3.2 X391/X392, angular encoder interface, axis 1/axis 2 VR/9-34. . . . . . . . . . . . . .

VR–i

12.94

07.94

VR

Start–up stages of the VSA modules, resolver control

Start–up is divided into various steps. After the standard settings have been made, an additional start–up stage can be made before the equipment can be powered–up.

Brief Start–up Standard settings

Speed Controller Optimization

Supplementary Functions

Setpoint Interfaces

Powering–up, Sect. 7

Service and Diagnostics

Sect. 1

Sect. 2

Sect. 3

Sect. 4

Sect. 8

Attachments

Sect. 9

VR–ii

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

Feed Modules, Resolver Control (VR)

1.1 Pole numbers

Short Start–Up, Standard Settings

The setting elements (switches) are provided on the board and must be set when installing the control board into the power module.

1

1.1 Pole numbers

Important

!

Table 1-1 Pole numbers

2p motor

Axis 1 S1.x ON – 1 2 1+2 S1.x ON – 3 4 3+4 Axis 2 S2.x ON – 1 2 1+2 S2.x ON – 3 4 3+4

The pole pair numbers for the motor and resolver must be set before commissioning the system. Otherwise, the drive will not run.

Axis 1: DIL switch, S1 contacts 1–4 Axis 2: DIL switch, S2 contacts 1–4

2 4 6 8 2p resolver 2 4 6 8

VR

The pole (pair) numbers of the motors are dependent on the shaft height.

Table 1-2 Pole numbers of 1FT6 motors

Shaft height 36 48 63 80 100 132 Order No.

[MLFB]

Pole number 2p 4 4 6 8 8 6

Table 1-3 Pole numbers of 1FK6 motors

Shaft heights 36 48 63 80 100 Order No.

[MLFB]

Pole number 2p 6 6 6 6 8

The pole (pair) number of the standard resolver is 2p=2. The pole pair number of the resolver is specified on the motor rating plate.

1FT6031 1FT6034

1FK6032 1FK6040

1FT6041 1FT6044

1FK6042

1FT6061 1FT6062 1FT6064

1FK6060 1FK6063

1FT6081 1FT6082 1FT6084 1FT6086

1FT6102 1FT6105 1FT6108

1FK6080 1FK6083

1FT6132 1FT6134 1FT6136

1FK6100 1FK6101 1FK6103

VR/1-3

Feed Modules, Resolver Control (VR)

1.2 Speed actual value normalization [RPM]

These normalizations are valid for standard resolver pole number 2p=2. We recommend that the correct normalization is set up to the rated motor

speed. For motors with rated speeds of 4500 RPM, we recommend that that normaliztion is set, which is the closest to the required system–rated speed.

For motors with rated speed 1500 RPM, the normalization should be set for 2000 RPM.

Axis 1: DIL switch S4 contacts 1–4 Axis 2: DIL switch S4 contacts 5–8

Table 1-4 Speed normalization

10.00

07.94

VR

n

rated

Axis 1 S4.x ON – 1+3 2+4 1+2+3+4 Axis 2 S4.x ON – 5+7 6+8 5+6+7+8

Refer to Section 2.1 for more detailed information about the speed ranges which can be set.

2000 3000 3000 6000

alternatively possible

VR/1-4

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

10.00

07.94

1.3 Current controller settings

Feed Modules, Resolver Control (VR)

1.3 Current controller settings

DIL switch

Axis 1: DIL switch S3 Axis 2: DIL switch S6

Current actual va-

I

(selected value)

lue normalization

Current limit

=

max

I

limit (power module)

[%]

Imax must be reduced as a minimum to the peak current permitted for the motor.

Table 1-5 Current actual value normalization [%]

I

MAX/ILIMIT

Axis 1 S3.x ON – 1+2 Axis 2 S6.x ON – 1+2

[%] 100 70

Current controller

I

gain

Kp (I)

I

max *

<

25

L

A

=

current limit * L

limit *

25

VR

A

Imax = selected maximum current (RMS value) of the axis in A LA = rotating inductance of the motor in mH (RMS value) (refer to the Planning Guide, AC Motors for Feed and Main Spindle Drives). Round–off calculated values to a selectable value!

Table 1-6 Current controller gain Kp (I)

Kp(I)

Axis 1 S3.x ON

Axis 2 S6.x ON

Adaptation tables

1 2 3 4 5 6 7.5 8.5 9.5 10.5 11.5 12.5 13.5 14.5 16

– 3+7 4+8 3+4

Definition: o = Contact in the basic OFFsetting

7+8

+

5+9 3+5

7+9

4+5 8+9

3+4+

+

5+7+

8+9

3+4+

+

5+7+

8+9

+

x = Contact in the ON setting

3+6

+

7+10

3+6

+

7+10

4+6

+

8+10

4+6

+

8+10

3+4+ 6+7+ 8+10

5+6

+

9+10

5+6

+

9+10

3+5+ 6+7+

9+10

3+5+ 6+7+

9+10

4+5+ 6+8+ 9+10

3+4+ 5+6+ 7+8+ 9+10

VR/1-5

[Nm]

[Α]

[Nm]

[Α]

Feed Modules, Resolver Control (VR)

1.3 Current controller settings

Table 1-7 Adaptation table for 6SN112–1A00–0HA1 power modules, 3/6 A resolver control

10.00

07.94

VR

1FT

Servomotor

M

[Nm] I

M

o

60Κ

[Α] n

I

o

60Κ

n

rated

[RPM]

Curr. act. value norm. Axis 1: S3 Axis 2: S6

Contact I

Contact

1+2

I

max

[%]

Current controller gain Kp(I) Axis 1: S3 Axis 2: S6

Contacts

3+7 4+8 5+9 6+10

Kp(I)

6031–4AK 0.83 1.2 6000 x 70 o o x o 5.0 6034–4AK 1.65 2.15 6000 o 100 x x o o 4.0 6041–4AF 2.15 1.55 3000 o 100 o x o x 10.5 6041–4AK 2.15 2.55 6000 o 100 x x o o 4.0 6044–4AF 4.15 2.50 3000 o 100 o x x o 7.5 6061–6AC 3.30 1.60 2000 o 100 x x x x 16.0 6061–6AF 3.30 2.25 3000 o 100 x x x o 8.5 6062–6AC 5.00 2.30 2000 o 100 x x o x 11.5

1FK

M

[Nm] I

M

o

60Κ

[Α] n

I

o

60Κ

n

rated

[RPM]

Contact I

Contact

1+2

I

max

[%]

Contacts

3+7 4+8 5+9 6+10

Kp(I)

6032–6AK 0.90 1.40 6000 o 100 x x o o 4.0 6040–6AF 1.30 1.10 3000 x 70 x o x o 6.0 6040–6AK 1.3 2.2 6000 0 100 x 0 0 0 2.0 6042–6AF 2.65 2.20 3000 o 100 x x o o 4.0

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

VR/1-6

SIMODRIVE 611 analog Start–Up Guide (IAA) – 10.00 Edition

siemens 611 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual