siemens 611 User Manual

SIMODRIVE 611 Analog System Transistor PWM Inverters for

AC Feed Drives and AC Main Spindle Drives

Installation and Start–up Guide 04.97 Edition

Service Documentation

Foreword

SIMODRIVE 611 Analog System Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives

Start–Up Guide

Service Documentation

General information

Supply infeed

Feed modules

Feed modules, resolver control

Main spindle modules

Induction motor modules

Valid for

Equipment series 6SN11–

Spare parts

Complete index

04.97 Edition

Overview of SINUMERIK 840D/810D/FM–NC Documentation (08.97)

General Documentation

SINUMERIK

840D/810D/ FM–NC

Brochure Catalog

SINUMERIK

840D/810D/ FM–NC/61 1

Ordering Info. NC 60.1 Technical Info. NC 60.2

User Documentation

SINUMERIK

840D/810D/ FM–NC

Operator’s Guide

– Short Guide – Operator’s Guide

ProgrammingGuide

– Short Guide – Fundamentals – Advanced – Cycles – Measuring Cycles

SINUMERIK

840D/810D/ FM–NC

SINUMERIK

SIROTEC

SIMODRIVE

Accessories

Catalog Accessories NC–Z

SINUMERIK

810D

Operator’s Guide – MANUALTURN – SHOPMILL

User Documentation

SINUMERIK

840D/810D/ FM–NC

AUTOTURN – Short Guide – Programming (Part 1) – Setup (Part 2)

SINUMERIK

840D/810D/ FM–NC

– Unit Operator Panel – HPU

Manufacturer / Service Documentation

SINUMERIK

810D

Description of Functions – MANUALTURN – SHOPMILL

SINUMERIK

840D/810D/ FM–NC

Description of Functions

Synchronous actions

Wood, Glass, Ceramics

SINUMERIK

840D/810D/ FM–NC

Diagnostics GuideOperator’s Guide

SINUMERIK

840D/810D

Description of Functions

Computer LInk

Manufacturer / Service Documentation

SINUMERIK SINUMERIK

840D/810D/ FM–NC

Manual Configuring (HW)

– FM–NC – 810D

Manual Operator Components

(HW)

– 840D

Manufacturer / Service Documentation

SINUMERIK

840D/810D

Description of Functions

Tool Management

SINUMERIK

840D/810D/ FM–NC

Description of Functions Operator Interface

OP 030

SINUMERIK

840D/810D

Description of Functions Operator Interface

HPU

Electronic Documentation

SIMODRIVE SINUMERIK

611D 840D/810D

Description of Functions

Drive Functions

SINUMERIK

840D/810D/ FM–NC

Description of Functions

– Basic Machine – Extended Functions – Special Functions

SIMODRIVE SINUMERIK

Description of Functions SINUMERIK

Safety Integrated

SINUMERIK

840D/810D/ FM–NC

Configuring KIt

MMC100/101 – Configuring Syntax – Development Kit

SINUMERIK

840D

Description of Functions

Digitizing

SINUMERIK

840D/810D/ FM–NC

Screen Kit

MMC100/101 SW Update and Configuration

SIMODRIVE SINUMERIK

Installation & Start-up Guide

– FM–NC – 810D – 840D/611D

SIMODRIVE SINUMERIK

840D/810D FM–NC 611D

Lists

SINUMERIK SIMODRIVE

840D/810D/ FM–NC 611, Motors

DOC ON CD

The SINUMERIK System

3ls

SIMODRIVE documentation

Edition coding

Brief details of this edition and previous editions are listed below The status of each edition is shown by the code in the ”Remarks” column.

Status code in the ”Remarks” column:

A New documentation.. . . .

B Unrevised reprint with new Order No.. . . .

C Revised edition with new status . . . .

If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.

07.94 6SN1197–0AA60–0BP0 A

10.94 6SN1197–0AA60–0BP1 C

12.94 6SN1197–0AA60–0BP2 C

03.96 6SN1197–0AA60–0BP3 C

04.97 6SN1197–0AA60–0BP4 C

Dieses Buch ist Bestandteil der Dokumentation auf CD–ROM (DOCONCD)

09.97 6FC5 198–6CA00–0AG0 (840C Read) C

09.97 6FC5 198–6CB00–0AG0 (840C Print) C

09.97 6FC5 198–6CC00–0AG0 (840C Net) C

09.97 6FC5 298–4CA00–0AG0 (840D Read) C

09.97 6FC5 298–4CB00–0AG0 (840D Print) C

09.97 6FC5 298–4CC00–0AG0 (840D Net) C

Functions may be executable in the control but are not described in

this documentation. No claims can be made on these functions if This publication was produced on Interleaf V 5.4 The reproduction, transmission or use of this document or its

contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.



included with a new shipment or when involved with service.

We have checked the contents of this document to ensure that they

coincide with the described hardware and software. The information

in this document is regularly checked and necessary corrections are

included in reprints. We are thankful for any recommendations for

improvement.

Subject to change without prior notice.

Order No. 6SN1197–0AA60–0BP4 Printed in the Federal Republic of German

Siemens–Aktiengesellschaft

Definitions

07.94

Qualified personal

For the purpose of these Instructions and product labels, a ”qualified person” is someone who is familiar with the installation, mounting, start–up and operation of the equipment and the hazards involved. He or she must have the following qualifications:

 Trained and authorized to energize, de–energize, clear, ground and tag cir-

cuits and equipment in accordance with established safety procedures.

 Trained in the proper care and use of protective equipment in accordance

with established safety procedures.

 Trained in rendering first aid.

Danger

This symbol in the document indicates death, severe personal injury or substantial property damage will result if proper precautions are not taken.

Warning

This symbol appears in the document, if death, severe personal injury or property damage can result if proper precautions are not taken.

Caution

This symbol appears in the document indicating that minor personal injury or material damage can result if proper precautions are not taken.

Wichtig

This symbol appears in the documentation if a particular issue is significant.

Note

For the purposes of these Instructions, ”Note” indicates information about the product or the respective part of the Instruction Manual which is essential to highlight.

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

Warning

Operational electrical equipment has parts and components which are at hazardous voltage levels.

Incorrect handling of these units, i. e. not observing the warning information, can therefore lead to death, severe bodily injury or significant material damage.

Only appropriately qualified personal may commission/start–up this equipment. This personal must have in–depth knowledge regarding all of the warning infor-

mation and service measures according to this Manual. Perfect, save and reliable operation of this equipment assumes that it has been

professionally transported, stored, mounted and installed as well as careful operator control and service.

Hazardous axis motion can occur when working with the equipment.

Note

When handling cables observe the following

 they must not be damaged  they must not be strained and  they must not come into contact with rotating components.

Note

It is not permissible to connect SIMODRIVE equipment to a supply system with ELCBs (this restriction is permitted according to DIN VDE 0160, Section 6.5). When operational, protection against direct contact is provided in a form to allow the unit to be used in enclosed electrical equipment rooms (DIN VDE 0558 Part 1 / 07.87, Section 5.4.3.2.4).

In compliance with DIN VDE 0160 / 05.88, all SIMODRIVE units are subject to a high–voltage test at the time of routine testing. If the electrical equipment of industrial tools is subject to a high–voltage test, all connections must be disconnected so that sensitive electronic components in the SIMODRIVE converter are not damage (permissible according to DIN VDE 01 13 / 06.93, Part 1, Section 20.4).

Warning

Start–up/commissioning is absolutely prohibited until it has been ensured that the machine in which the components described here are to be installed, fulfills the regulations/specifications of the Directive 89/392/EWG.

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Warning

The information and instructions in all of the documentation supplied and any other instructions must always be observed to eliminate hazardous situations and damage.

S For special versions of the machines and equipment, the information in the

associated catalogs and quotations applies.

S Further, all of the relevant national, local and plant/system–specific

regulations and specifications must be taken into account.

S All work should be undertaken with the system in a no–voltage

condition!

Warning

Before commissioning 61 1D, it should be checked that the encoder cable does not have a ground fault. If ground faults occur, for loads which exert a force on the drive, uncontrolled movement could occur. This no longer occurs for 6SN1118–0DV2V–0AA0, Version B.

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

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ESD information

Electro– Static Devices

Components which can be destroyed by electrostatic discharge are individual components, integrated circuits, or boards, which when handled, tested, or transported, could be destroyed by electrostatic fields or electrostatic discharge. These components are designated as ESDS (ElectroStatic Discharge Sensitive Devices).

Handling ESDS boards:

S The human body , working area and packing should be well grounded when

handling ESDS components!

S Electronic boards should only be touched when absolutely necessary . S Components may only be touched, if

– you are continuously grounded through an ESDS wristlet, – you are wearing ESDS shoes or ESDS shoe grounding strips in con-

junction with an ESDS floor surface.

S Boards may only be placed on conductive surfaces

(desk with ESDS surface, conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).

S Boards may not be brought close to data terminals, monitors or television

sets (a minimum of 10 cm should be kept between the board and the screen).

S Boards may not be brought into contact with materials which can be char-

ged–up and which are highly insulating, e. g. plastic foils, insulating desktops, articles of clothing manufactured from man–made fibers.

S Measuring work may only be carried out on the boards if

– the measuring equipment is grounded (e. g. via the protective conduc-

tor) or

– for floating measuring equipment, the probe is briefly discharged before

making measurements (e. g. a bare control housing is touched).

S Only hold the control modules at the front panel

Note

Start–up software is available for starting–up/commissioning the main spindle– and induction motor modules.

Start–up software Order No.: 6SN1 153–2AX10–VABV Documentation Order No.: 6SN1 197–0AA30–0VPV

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Handling

Check list

SINUMERIK and SIMODRIVE

Enhanced productivity as a result of fast, reliable commissioning

Sophisticated industrial electronics, as are involved here, have to be handled especially carefully . We regularly evaluate and investigate equipment which is returned and in so doing we have identified some of the main fault causes, which in some cases results from incorrect handling during commissioning and troubleshooting.

The following check list should help you to simply commission the components we have supplied and guarantee a high availability when used in conjunction with your product or equipment.

 Observe all of the ESD measures when handling components.  Tighten–up all bolts and screws to the specified torque. Pay special atten-

tion to the DC link bolt connections (1.8 Nm tightening torque).

 Correctly insert all connectors and lock/screw into place.  Screw the control components into the power module.  Observe the power–on sequence in the Planning Guide.

If the unit is frequently powered–down and up, the DC link charge circuit is locked–out. The DC link can only be charged again after it has cooled down for several minutes with the supply off.

 Are there line supply/motor contactors connected to the drive converter?

These are only switched in a no–current condition.

 Ground all components and connect all of the shields. Connection X131 is

grounded.

 Observe the load capability of the central power supply .  Only discharge the unit at the DC link buses through a minimum of 10 Ω.  In operation, units with hard disks may only be stressed with a of max. 1 g

(read/write error; defective).

 Use the correct software for the particular unit.  Are OEM components (ISA–/PCMCIA card) used? Their current drain must

lie within the specified values.

 CRT monitors may not be subject to magnetic fields (e.g. power supply unit

coils).

 When commissioning and fault finding, always proceed in a modular step–

by–step fashion.This means: First commission the central controller and line supply module, then connect–up and commission the components one after another.

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

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S The units are designed for the specified mechanical, climatic and electrical

ambient conditions. None of the limit values may be exceeded, neither in operation nor during transport. Please pay specific attention to the following:

– line supply conditions – pollutants – damaging gases – climatic ambient conditions – storage/transport – shock stressing – vibration stressing – ambient temperature

Further information

Further detailed information is provided in the Planning Guides and Installation Start–up Guides associated with our products.

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SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

General information (AL)

1 Permissible combinations of inverter modules

and control cards AL/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AL–i

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(AL)

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1 Permissible combinations of inverter modules and control modules

Permissible combinations of inverter

General

modules and control cards

Table 1-1 Selection table to set the current controller referred to the resulting inverter currents

Feed/main spindle controls with analog setpoint interface

SIMODRIVE 611 components

Feed drive control, analog

1–axis, user–friendly interfac

Parameter board, feed drive, analog user– friendly

6SN1114–0AA01–0AA0

Main spindle option, feed drive, analog, user– friendly

6SN1114–0AA02–0AAV

8A inverter module

6SN112V–1AA0V–0HAV

15A inverter module

6SN112V–1AA0V–0AAV

25A inverter module

6SN112V–1AA0V–0BAV

50A inverter module

6SN112V–1AA0V–0CAV

80A inverter module

6SN112V–1AA0V–0DAV

120A inverter module

6SN112V–1AA0V–0GAV

108A inverter module

6SN112V–1AA0V–0LAV

160A inverter module

6SN112V–1AA0V–0EAV

200A inverter module

6SN112V–1AA0V–0FAV

6SN1118–0AA11–0AA0

Feed drive control, analog

necessary _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____

possible _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____

FD: 4/8A

FD:

7.5/15A

FD:

12.5/25A

FD: 25/50A

FD: 40/80A

FD: 80/160A

FD: 100/200A

FD: 4/8A

FD:

7.5/15A

FD:

12.5/25A

FD: 25/50A

FD: 40/80A

_____ _____ _____ _____ _____ MSD:

FD: 80/160A

FD: 100/200A

Feed drive control, analog

1–axis, standard interface

6SN1118–0AD11–0AA0

_____ FD–R:

_____ _____ _____ MSD:

Feed drive resolver contr.,anal.6SN1118–0BJ11–0AA0

1–axis, standard interface

2–axis, standard interface

6SN1118–0AE11–0AA0

3/6A

5/10A

9/18A

18/36A

28/56A

Feed drive resolver contr.,anal.6SN1118–0BK11–0AA0

_____ _____ _____ _____ IM:

_____ MSD:

2–axis, standard interface

no direct meas. system

Main spindle drive control, ana

6SN1121–0BA11–0AA0

Main spindle drive control, ana

24/32/32A

30/40/51A

45/60/76A

60/80/ 102A

85/111/ 127A

MSD: 24/32/32A

MSD: 30/40/51A

MSD: 45/60/76A

MSD: 60/80/ 102A

MSD: 85/111/ 127A

Main spindle drive contr., anal.external position output

dir. meas. system, TTL signals

6SN1121–0BA12–0AA0y

MSD: 24/32/32A

MSD: 30/40/51A

MSD: 45/60/76A

MSD: 60/80/ 102A

MSD: 85/111/ 127A

6SN1121–0BA13–0AA0

Induction motor control, anal.

Fixed setpoints, mot. pot.

6SN1122–0BA11–0AA0

Induction motor control, anal–

anal. speed, fixed setp., mot.p

6SN1122–0BA12–0AA

3/3/3 A

5/5/8 A

8/10/16A

IM: 24/32/32A

IM: 30/40/51A

IM: 45/60/76A

IM: 60/80/ 102A

IM: 85/111/ 127A

IM: 3/3/3 A

IM: 5/5/8 A

IM: 8/10/16A

IM: 24/32/32A

IM: 30/40/51A

IM: 45/60/76A

IM: 60/80/ 102A

IM: 85/111/ 127A

Main spindle drive control, ana

6SN1121–0BA11–0AA1

Induction motor control, analog

6SN1122–0BA11–0AA1

_____ IM:

MSD: 24/32/32A

MSD: 30/40/51A

MSD: 45/60/76A

MSD: 60/80/ 102A

MSD: 85/111/ 127A

3/3/3 A

5/5/8 A

8/10/16A

IM: 24/32/32A

IM: 30/40/51A

IM: 45/60/76A

IM: 60/80/ 102A

IM: 85/111/ 127A

AL/1-3

(AL)

1 Permissible combinations of inverter modules and control modules General

Table 1-1 Selection table to set the current controller referred to the resulting inverter currents

Vorschub–/Hauptspindelregelungen mit analoger Sollwertschnittstelle

SIMODRIVE 611 components

Feed drive control, analog

6SN1118–0AA11–0AA0

200A inverter module pipe connection

6SN112V–1AA0V–0FAV

300A inverter module

6SN112V–1AA0V–0JAV

400A inverter module

6SN112V–1AA0V–0KA0

2x8A inverter module

6SN112V–1AB0V–0HA0

2x15A inverter module

6SN112V–1AB0V–0AA0

2x25A inverter module

6SN112V–1AB0V–0BAV

2x50A inverter module

6SN112V–1AB0V–0CAV

1–axis, user–friendly interface

Feed drive control, analog

FD: 100/200A

_____ _____ _____ _____ _____ MSD:

_____ _____ FD:

Feed drive control, analog

1–axis, standard interface

6SN1118–0AD11–0AA0

_____ _____ _____ MSD:

2x4/8A

2x7.5/15A

2x12.5/25 A

2x25/50A

Feed drive resolver contr.,anal.

2–axis, standard interface

6SN1118–0AE11–0AA0

_____ FD–R:

Feed drive resolver contr.,anal.

6SN1118–0BK11–0AA0

2–axis, standard interface

6SN1118–0BJ11–0AA0

1–axis, standard interface

2x3/6A

2x5/10A

2x9/18A

2x18/36A

no direct meas. system

Main spindle drive control, anal

6SN1121–0BA11–0AA0

Main spindle drive control, anal

85/110/12 7A

120/150/1 93A

200/250/2 57A

MSD: 85/110/12 7A

MSD: 120/150/1 93A

MSD: 200/250/2 57A

_____ _____ _____ _____ _____ _____ _____

Main spindle drive contr., anal.

dir. meas. system, TTL signals

external position output

6SN1121–0BA12–0AA0y

MSD: 85/110/12 7A

MSD: 120/150/1 93A

MSD: 200/250/2 57A

6SN1121–0BA13–0AA0

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Induction motor control, anal.

Fixed setpoints, mot. pot.

6SN1122–0BA11–0AA0

Induction motor control, anal–

anal. speed, fixed setp., mot.pot.

6SN1122–0BA12–0AA

IM: 85/110/12 7A

IM: 120/150/1 93A

IM: 200/250/2 57A

IM: 85/110/12 7A

IM: 120/150/1 93A

IM: 200/250/2 57A

Main spindle drive control, anal

IM: 85/110/12 7A

IM: 120/150/1 93A

IM: 200/250/2 57A

Induction motor control, analog

IM: 85/110/12 7A

IM: 120/150/1 93A

IM: 200/250/2 57A

6SN1122–0BA11–0AA1

6SN1121–0BA11–0AA1

This Start–Up Guide is valid for the following drive modules:

6SN1 130–1AA11–0VA0 1–axis feed drive module, user–friendly interface 6SN1 130–1AA12–0VA0 1–axis feed drive module, user–friendly interface

with main spindle drive option 6SN1 130–1AD11–0VA0 1–axis feed drive module, standard interface 6SN1 130–1AE11–0VA0 2–axis feed drive module, standard interface 6SN1 135–1BA1 V–0VA0 MSD module 6SN1 140–1BA1 V–0VA0 IM module

AL/1-4

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(AL)

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1 Permissible combinations of inverter modules and control modules

General

Note

The document describes all of the steps necessary to commission an installed SIMODRIVE drive group. Please refer to the associated Planning Guides for additional technical information, e.g. regarding

S ambient conditions S recommended circuits S connecting diagrams S dimension sheets/dimension drawings

Please refer to the associate Planning Guide: SIMODRIVE 611

Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives Order No.: 6SN1197–0AA00–0VPV

SIMODRIVE AC Motors for Feed– and Main Spindle Drives Order No.: 6SN1197–0AA20–0VPV

AL/1-5

(AL)

1 Permissible combinations of inverter modules and control modules General

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AL/1-6

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

Supply infeed (NE)

1 Standard settings, NE modules (UE and I/R modules), monitoring and

pulsed resistor modules NE/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Maintenance and diagnostics NE/2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Terminals and relay functions NE/2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Appendix NE/3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Connecting terminals NE, monitoring and pulsed resistor modules NE/3-12. .

3.2 Connecting terminals, UE module 5/10 kW NE/3-14. . . . . . . . . . . . . . . . . . . . . .

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1 Standard settings, NE modules, monitoring and pulsed resistor modules

Supply infeed (NE

Standard settings, NE modules (UE and I/R modules), monitoring and pulsed resistor modules

Wichtig

Observe the information for sinusoidal current control for I/R modules!

A switch S1 is provided on the upper side of the NE and monitoring module to set the following functions:



1 2 3

4 5

supply

Ready signal Regenerative feedback on Standard, refer to S1.1

Control infeed

Square–wave current control

=415V



10%

ON: OFF:



=415V

=480V

10%

DClink

+6%–10%

=625 V

supply

Fault message Regen. feedback off

Supply

Controlled infeed off

Sinusoidal current control

DC link

=600 V



Standard setting

Fig. 1-1 DIL switch S1

Wichtig

Only possible for I/R modules, monitoring thresholds are increased for all NE modules

For I/R modules Order No. 6SN1 14 V–1VV0V–0VV1 the basic setting is for sinusoidal control (closed–loop). Observe the information/instructions, Page NE1–3!

Wichtig

Before the equipment is powered–up or down using the main switch or a line contactor, terminal 63 (pulse enable) and/or terminal 48 (start terminal, contactor control) should be de–energized or disconnected!

NE/1-3

)

1 Standard settings, NE modules, monitoring and pulsed resistor modules Supply infeed (NE

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Switch S 1.1 :

Switch S 1.2 :

OFF: I/R module V

UE module V monitoring thresholds: (I/R, UE–, monitoring modules) pulsed resistor V

>> =710V;

DC link

ON: I/R module V

UE module V Monitoring thresholds: (I/R–, UE–, monitoring modules) pulsed resistor on =670V; pulsed resistor off =640V V

>> =740V;

DC link

=400V10%; V

supply

=400V10%; V

supply

on =644V; pulsed resistor off =618V

=415V10%; V

supply

=415V10%; V

supply

OFF: Ready signal (X111 ready relay)

For S1.2=OFF, the relay switches if the following conditions are fulfilled:

– internal main contactor CLOSED (terminals NS1–NS2 connected, terminal 48 enabled)

– terminal 63,64=ENERGIZED

– no fault present (also not on feed drive 611A Standard,

or 611D drives)

– feed drive with standard interface or resolver for setting

”Ready” is enabled (terminals 663,65)

ON: Fault message (X111 ready relay)

For S1.2=ON, the relay switches if the following

conditions are fulfilled:

– internal main contactor CLOSED (terminals NS1–NS2 connected, terminal 48 enabled)

– no fault present (also not on feed drive 611A Standard,

or 611D drives)

– feed drive with standard interface or resolver for setting

”ready” is enabled (terminals 663,65);

DC link

=600V

=1.35*V

=625V

=1.35*V

supply

Switch S 1.3 :

Switch S 1.4 :

OFF: Standard setting, regenerative feedback active

I/R modules are capable of regenerative feedback

UE modules: The pulsed resistor in the module is effective

ON: Regenerative feedback switched–out (disabled)

I/R module: Regenerative feedback operation is inhibited

UE modules: The pulsed resistor in the module is not

effective

Comment: This function is only effective for UE 10 kW from

MLFB (Order No.): 6SN1146–1AC00–0AA1 (however, not for UE 28kW)

OFF: Standard setting for all NE modules, refer to S1.1 ON: V

Comment: Uncontrolled operation in the infeed direction.

(only valid for Order No. 6SN114V–1 VV0V–0 VV1

=480V+6%–10%; V

supply

Monitoring thresholds: (I/R, UE, monitoring modules)

pulsed resistor on =744V; pulsed resistor off =718V

>> =795V .

DC link

=1.35*V

in the infeed direction

supply

NE/1-4

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1 Standard settings, NE modules, monitoring and pulsed resistor modules

Supply infeed (NE

Note

Only in conjunction with power modules, Order No. (6SN114V–1VV0 V–0VV1). For motors with shaft height <100: Utilization max. up to 60 k values. Please observe the Planning Guide, Motors. S1.4 ON overwrites the functions of S1.5 and S1.1 .

Switch S 1.5 :

Switch S 1.6 :

I/R

16 kW

6SN114 V–

V01–0BA1

HF reactor

16 kW

6SN1111–

0AA00–0BA0

Line filter for

sinusoidal current

16 kW

6SN1111–

0AA01–2BA0

0AA00–0CA0

Line filter for

sinusoidal current

0AA01–2CA0

This function is only available in conjunction with I/R modules Order No. :6SN114V–1 VV0V–0 VV1

OFF: Standard setting, controlled infeed active. ON: Uncontrolled operation in the infeed direction V

Regenerative feedback operation is initiated at V DC link=600 or 625V ,

depending on the setting of S1.1 .

DC link

=1.35*V

supply .

OFF: Square–wave current control (square–wave current is drawn from the

line supply)

ON: This function is only available in conjunction with I/R modules

6SN114 V–1VV0V–0 VV1

Sinusoidal current control (sinusoidal current is drawn from the line

supply)

Sinusoidal current is only permissible if the following secondary conditions are fulfilled :

I/R

36 kW

6SN114 V–

V02–0CA1

HF reactor

36 kW

6SN1111–

36 kW

6SN1111–

sinusoidal current

I/R

55 kW

6SN114 V–

V0V–0DA1

HF reactor

55 kW

6SN1111–

0AA00–0DA0

Line filter for

55 kW

6SN1111–

0AA01–2DA0

6SN114 V–

1BB00–0EA1

HF reactor

0AA00–1EA0

Line filter for

sinusoidal current

0AA01–2EA0

I/R

80 kW

80kW

6SN1111–

80 kW

6SN1111–

6SN114 V–

1BB01–0FA1

0AA00–1FA0

Line filter for

sinusoidal current

0AA01–2FA0

I/R

120 kW

HF reactor

120kW

6SN1111–

120 kW

6SN1111–

Wichtig

In the sinusoidal line supply filters, contrary to the square–wave current filter modules, there is no HF commutating reactor. The HF commutating reactor must be separately mounted.

For all of the combinations not listed here, only square–wave current control is permissible.

NE/1-5

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1 Standard settings, NE modules, monitoring and pulsed resistor modules Supply infeed (NE

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SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.97

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2 Service and dia

Supply infeed (NE

nostics

Service and diagnostics

Display elements of the monitoring– and NE modules

1 LED, red – 2 LED, red – 5 V voltage level faulted 3 LED green – external enable signals not available

4 LED yellow – DC link charged 5 LED, red – line supply fault (single– or multi–phase supply failure at the

6 LED red – DC link overvoltage

15 V electronics power supply faulted

(terminal 63 and/or terminal 64 missing)

terminals U1, V1, W1)

– commutating reactor either not available or incorrectly selected,

– fault level of the line supply or transformer too low

possible causes: Regenerative feedback off, setting–up operation,

line supply fault, for UE pulsed–resistor not operational, line supply

voltage too high, dynamic overload condition

Effects: 1 red LED bright: Pulses for the complete drive group are canceled 2 red LED bright: Pulses for the complete drive group are canceled 4 yellow LED dark: xxxx 5 red LED bright: 1) Only the I/R module pulses are canceled (regenerative feedback

no longer possible. Axes first continue to run. Ready relay drops–out 6 red LED bright: Pulses for the complete drive group are canceled



1) Line supply fault identification time approx. 30ms

Line supply fault is identified for a three–phase voltage < 280V . For 1–phase supply failure, the drive axes pulses are canceled after approx. 1 min. (latched signal) valid for Order No. 6SN1114

V–1VV0V–0VV1

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2.1 Terminal and relay functions Supply infeed (NE

2.1 Terminals and relay functions

S X111: READY RELAY:

– terminals 72 – 73.1: NO contact in the quiescent state – terminals 73.2 – 74: NC contact in the quiescent state

For S1.2=OFF, the relay switches if the following conditions are fulfilled: – internal main contactor CLOSED (terminals NS1–NS2 connected, terminal 48 enabled) – terminals 63, 64 =ENERGIZED – no fault present (also not on feed drive 611A Standard, or 611D drives) – feed drive with Standard interface or resolver is enabled for the ”ready” setting (terminals 663, 65) For S1.2=ON, the relay switches if the following conditions are fulfilled: – internal main contactor CLOSED (terminal NS1–NS2 connected, terminal 48 enabled) – no fault present (also not on feed drive 611A Standard, and 611D drives) – feed drive with Standard interface or resolver enabled for this ”ready” setting (terminals 663, 65).

S X121: I

S X171: T erminal NS1–NS2 (coil circuit of the internal line supply– and pre–charging contac-

t_alarm and motor overtemperature:

terminal 5.1 – 5.2: NO contact in the quiescent state terminal 5.1 – 5.3: NC contact in the quiescent state This relay switches, if: – the > heatsink temperature monitoring responds at the I/R – the > motor temperature monitoring responds at the 611D feed drive

> heatsink temperature monitoring responds

– at the feed drive 611A user–friendly

> motor temperature monitoring responds > heatsink temperature monitoring responds

t–temperature monitoring responds (non–latching)

> I

– at 611A Standard

> Motor temperature monitoring responds > heatsink temperature monitoring responds

tor): – is used to electrically isolate from the line supply (signal contact, terminals 111–213 must be interrogated) – may only be switched if terminal 48 is open–circuit (without any restriction from Order No. 6SN114V–1VV01–0VVV for 10, 16 and 55kW, from Order No. 6SN114V–1VV02–0VVV for 36kW, all 80 and 120kW)

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S terminal 48: Start

– has the highest priority – Sequence: Pre–charging ON interrogation V

> 500ms pre–charging contactor OUT, interrogation whether

–

OUT, main contactor IN

DC link

>1s internal enable signals (for I/R and module group)

– saved during pre–charging

S terminal 63: Pulse enable

– has the highest priority for pulse enable of all the modules – acts instantaneously (without delay)

S Terminal 64: Drive enable

– acts instantaneously on all modules – when the signal is withdrawn, n

> for main spindle drive / induction motor module 611 A, the pulses are canceled after a speed, which can be set, is fallen below. The drive is braked along the ramp.

is set to 0 for all drives, and

set

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

310V and V

DC link

√2*V

supply

–50V

)

04.97

07.94

2.1 Terminal and relay functions Supply infeed (NE

> for feed drives 611 A, after the selected timer stages have expired

(as supplied: 240ms) all of the controllers and pulses are inhibited. The drive

brakes along the current limit. > for 611D drives, the pulses are deleted after a selectable speed has been fallen below and/or a time which can be set, has expired. The drive brakes along the set limits. (For spindles, a ramp can be achieved via regenerative limiting [kW])

S terminal 112: Setting–up operation (V

– the V – regenerative feedback is not possible, i.e. when braking, V – this function is interrogated with the start inhibit signal, terminal AS1–AS2.

– closed–loop control is inhibited

DC link

3–ph. 24V AC or 34 V DC)

min

DC link

can be >600V!

Caution

For induction motors, even for low V

high speeds can be reached!

DC link,

S terminals AS1–AS2: start inhibit signal

– terminals AS1–AS2 closed means ”start inhibit is effective” (setting–up operation)

S terminals 111, 113, 213: signal contact, internal line contactor

– terminals 111 – 1 13: NO contact – terminals 111 – 213: NC contact (for I/R 16kW and UE 10kW only from

Order No. 6SN114V–1 VV01–0 VVV )

S terminal 19: FR–:

– reference ground, enable voltage – floating (connected to the general reference ground, terminal 15 via 10kΩ) – it is not permissible to connect terminal 19 with terminal 15 (connect to PE rail or X131)

S terminal 9: FR+:

– 24V enable voltage – max. load capability of the power supply:500mA (corresponds to 8 slots;1 optocoupler input

requires 12mA)

S X 141: electronic voltages:

– terminal 7: P24 +20.4 to 28.8V / 50mA – terminal 45: P15 +15V / 10mA – terminal 44: N15 –15V / 10mA – terminal 10: N24 –20.4 to 28.8V / 50mA – terminal 15: M 0V – it is not permissible to connect terminal 15 to PE (ground loop) – it is not permissible to connect terminal 15 with terminal 19

(short–circuit via reactor, which internally connects terminal 15 with X131)

S terminal L1–L2 for 80kW and 120kW – I/R

– is used to supply the coil of the internal line contactor – is supplied directly at the line supply with 2–ph. 400V AC (not between I/R and reactor) – fuse: I

 4 A, type gL

S Fan connection for 80 and 120kW I/R

– 3–ph. 360 to 510V AC , 45–65 Hz directly at the line supply (not between the I/R and reactor) – observe the rotating field (phase sequence)! – fuse: I

 1.5 A (motor protection circuit–breaker)

NE/2-9

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2.1 Terminal and relay functions Supply infeed (NE

S 6 – conductor connection with additional connection of the power supply at the DC

link: – for this operating mode, terminals 2U1, 2V1 and 2W1 of the power supply must be supplied with the line supply voltage between the series reactor and I/R, otherwise the power supply will be destroyed! This is also valid for the monitoring modules!

S Monitoring module with line supply connection and additional connection of the power sup-

ply to the DC link: – for this operating mode, terminals 2U1, 2V1 and 2W1 of the power supply must be supplied with the line supply voltage between the series reactor and I/R, as otherwise the power supply will be destroyed. – terminal 63 must be switched via the ready relay of the I/R in order to prevent the module, to the right of the monitoring module, starting during pre–charging.

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Diagnostic instructions

If a line supply fault is displayed or if the yellow LED is dark, the overvoltage limiting module must be checked. Procedure:

1. Power–down the drive converter (into a no–voltage condition)

2. Remove the overvoltage limiting module and insert connector X181 on the NE module.

If the NE module functions, then the overvoltage limiting module is defect and must be replaced. Otherwise, check the line supply and if required, also the NE module/drive group.

Note

In this way, operation can be continued, but without overvoltage protection.

3. Insert the overvoltage limiting module 566018.9415.00 up to its end stop, and insert

connector X181 on the overvoltage limiting module.

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SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

)

3.1 Connecting terminals NE, monitoring and pulsed resistor modules Supply infeed (NE

Appendix

Note

When using non–PELV circuits at terminals AS1, AS2, terminal 11 1, terminal 113, terminal 213, connector coding must be used to prevent the connector being interchanged (refer to EN 60204–1 Section 6.4) refer to Catalog NC 60.1 for the Order No. of the coding connector. Only PELV circuits may be connected at terminal 19.

NE/3-11

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3.1 Connecting terminals NE, monitoring and pulsed resistor modules Supply infeed (NE

3.1 Connecting terminals NE, monitoring and pulsed resistor modules

04.97

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Table 3-1 T erminal functions

No.

Desi-

gna-

Function

tion

Supply I 3–ph. 400 V AC Refer to the Plan-

Term.

L1 L2

P600

M600

Supply connection for contactor

Protective conductor DC link DC link

Grounding bar

P600

M600

1R, 2R,

DC link DC link

Internal resistor connection

X131 Electronics M I/O 0 V 16mm2/10mm X351 Equipment bus I/O Various Ribbon cable I/R, UE, MM, PR

M500

X181

DC link power supply

P500

X181

DC link power supply

1U1

X181 2U1 1V1 2V1

1W1 2W1

7 45 44 10 15

5.3

5.2

5.1 63

9 64 19

Output L1

X181

Input L1

X181

Output L2

X181

Input L2

X181

Output L3

X181

Input L3

X141

P24

X141

P15

X141

N15

X141

N24

X141

RESET

X121 X121 X121 X121

Pulse enable

X121

Enable voltage

X121

Enable voltage2)8)

X121

Drive enable Enable voltage, refe-

Relay contacts Group message

t/motor temp.

rence potential

2)8)

Typ

Typ. voltage/limit values

II2–ph. 400 V AC dir. at supply

L1, L2, L3, refer to Sec. 9.2

0 V

I/O

+300 V

I/O

–300 V

Max. cross–sec-

tion

ning Guide

16mm2/10mm 16mm2/10mm

2 4) 2 4)

Bolt Busbar Busbar

Terminals availa-

I/R, UE

I/R 80/104 kW,

120/156 kW

I/R, UE, MM, PR

I/O –300 V Busbar I/R, UE

II+300 V

–300 V

16mm2/10mm 16mm2/10mm

I/O 300 V 16mm2/10mm

2 4) 2 4)

2 4)

I/R, UE, MM

600 V DC

3–ph. 400 V AC

+20.4...28.8 V/50 mA

+15 V/10 mA

–15 V/10 mA

–20.4...28.8 V/50 mA

0 V

Term.15/R

50 V DC/0.5 A/12 VA max

5 V DC/3 mA min

+13 V ...30 V/R

+24 V

+13 V ...30 V/R

0 V

= 10 kΩ

= 1.5 kΩ

1.5 mm

2 2 2 2 2 2

2 2 2 2 2 2 2 2

I/R, UE, MM

ble in

NE/3-12

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.97

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Table 3-1 Terminal functions

3.1 Connecting terminals NE, monitoring and pulsed resistor modules Supply infeed (NE

Term.

No.

73.2

73.1 72

112

111 213

113

Desi-

gna-

Function

tion

X111 X111 X111 X111

Relay contact Ready signal

X111 X111

X161

Enable voltage Setting–up operation/

X161

2)8)

Standard operation Contactor control

X161 X161 X161

X161

Signaling contacts Line contactor

Typ

Typ. voltage/limit values

1–ph. 250V AC/50V DC

/2A max

5V DC/3mA min

OI+24 V

+21 V ...30 V/R

+13 V ...30 V/RE = 1.5 kΩ

+30 V/1 A (111–113) 1–ph. 250 V AC/50 V DC/

2 A max 17 V DC/3 mA min

= 1.5 kΩ

Max. cross–sec-

tion

1.5 mm

Terminals availa-

ble in

I/R, UE, MM

I/R, UE

AS1 AS2

X172

Signaling contact

X172

Start inhibit (termi-

INC250V AC/1A/50V DC/2A max

5 V DC/10 mA min

1.5 mm

2 2

I/R

nal112)

NS1 NS2

X171

Coil contact for line–,

X171

pre–charging contac-

OI+24 V 1.5 mm

1.5 mm

2 2

I/R, UE

tor

1950X221

X221

Enable voltage Reference potential Control contact for fast

OI0 V

0 V

1.5 mm

discharge



1) I = Input, O = Output, NC = NC contact, NO = NO contact (for signal: Closed= high/open= low)

2) Terminal 19 is the reference ground (is connected inside the module with 10 k to the general reference ground X131/terminal 15). It is not

permissible to connect terminal 15 to PE or to terminal 19. Donot connect external voltage sources to terminal 15! Termi-

nal 19 can be

connected with X131.

3) I/R = infeed/regenerative feedback module; UE = uncontrolled infeed; monitoring module; PW = pulsed–resistor module

4)The 1st number is valid for cable lugs. The second number is valid for finely–stranded conductors without connector sleeves.

5)The grounding bar is used to ground the DC link M bus via 100 kΩ (it should preferably always be inserted for non–grounded supply networks).

6)RESET = resets the fault memory, edge triggered for the complete drive group (terminal R→ terminal 15 = RESET)

7) terminal 1 11–213 positively–driven NC contact (for I/R 16 kW and UE 10kW , only from MLFB (Order No.

6SN114 V–1VV0 1–0 VVV).

Terminal 111–113, NO contact, not positively driven

8)max. current load of terminals 9–19: 0.5A

NE/3-13

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siemens 611 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual