siemens 611 User Manual

SIMODRIVE 611 Analog System Transistor PWM Inverters for

AC Feed Drives and AC Main Spindle Drives

Installation and Start–up Guide 04.97 Edition

Service Documentation

Foreword

SIMODRIVE 611 Analog System Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives

Start–Up Guide

Service Documentation

General information

Supply infeed

Feed modules

Feed modules, resolver control

Main spindle modules

Induction motor modules

AL

NE

VS

VR

HS

AM

Valid for

Equipment series 6SN11–

Spare parts

Complete index

ES

04.97 Edition

Overview of SINUMERIK 840D/810D/FM–NC Documentation (08.97)

General Documentation

SINUMERIK

840D/810D/ FM–NC

Brochure Catalog

SINUMERIK

840D/810D/ FM–NC/61 1

Ordering Info. NC 60.1 Technical Info. NC 60.2

User Documentation

SINUMERIK

840D/810D/ FM–NC

Operator’s Guide

– Short Guide – Operator’s Guide

ProgrammingGuide

– Short Guide – Fundamentals – Advanced – Cycles – Measuring Cycles

SINUMERIK

840D/810D/ FM–NC

SINUMERIK

SIROTEC

SIMODRIVE

Accessories

Catalog Accessories NC–Z

SINUMERIK

810D

Operator’s Guide – MANUALTURN – SHOPMILL

User Documentation

SINUMERIK

840D/810D/ FM–NC

AUTOTURN – Short Guide – Programming (Part 1) – Setup (Part 2)

SINUMERIK

840D/810D/ FM–NC

– Unit Operator Panel – HPU

Manufacturer / Service Documentation

SINUMERIK

810D

Description of Functions – MANUALTURN – SHOPMILL

SINUMERIK

840D/810D/ FM–NC

Description of Functions

Synchronous actions

Wood, Glass, Ceramics

SINUMERIK

840D/810D/ FM–NC

Diagnostics GuideOperator’s Guide

SINUMERIK

840D/810D

Description of Functions

Computer LInk

Manufacturer / Service Documentation

SINUMERIK SINUMERIK

840D/810D/ FM–NC

Manual Configuring (HW)

– FM–NC – 810D

Manual Operator Components

(HW)

– 840D

Manufacturer / Service Documentation

SINUMERIK

840D/810D

Description of Functions

Tool Management

SINUMERIK

840D/810D/ FM–NC

Description of Functions Operator Interface

OP 030

SINUMERIK

840D/810D

Description of Functions Operator Interface

HPU

Electronic Documentation

SIMODRIVE SINUMERIK

611D 840D/810D

Description of Functions

Drive Functions

SINUMERIK

840D/810D/ FM–NC

Description of Functions

– Basic Machine – Extended Functions – Special Functions

SIMODRIVE SINUMERIK

Description of Functions SINUMERIK

Safety Integrated

SINUMERIK

840D/810D/ FM–NC

Configuring KIt

MMC100/101 – Configuring Syntax – Development Kit

SINUMERIK

840D

Description of Functions

Digitizing

SINUMERIK

840D/810D/ FM–NC

Screen Kit

MMC100/101 SW Update and Configuration

SIMODRIVE SINUMERIK

Installation & Start-up Guide

– FM–NC – 810D – 840D/611D

SIMODRIVE SINUMERIK

840D/810D FM–NC 611D

Lists

SINUMERIK SIMODRIVE

840D/810D/ FM–NC 611, Motors

DOC ON CD

The SINUMERIK System

y

3ls

SIMODRIVE documentation

Edition coding

Brief details of this edition and previous editions are listed below The status of each edition is shown by the code in the ”Remarks” column.

Status code in the ”Remarks” column:

A New documentation.. . . .

B Unrevised reprint with new Order No.. . . .

C Revised edition with new status . . . .

If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.

07.94 6SN1197–0AA60–0BP0 A

10.94 6SN1197–0AA60–0BP1 C

12.94 6SN1197–0AA60–0BP2 C

03.96 6SN1197–0AA60–0BP3 C

04.97 6SN1197–0AA60–0BP4 C

Dieses Buch ist Bestandteil der Dokumentation auf CD–ROM (DOCONCD)

09.97 6FC5 198–6CA00–0AG0 (840C Read) C

09.97 6FC5 198–6CB00–0AG0 (840C Print) C

09.97 6FC5 198–6CC00–0AG0 (840C Net) C

09.97 6FC5 298–4CA00–0AG0 (840D Read) C

09.97 6FC5 298–4CB00–0AG0 (840D Print) C

09.97 6FC5 298–4CC00–0AG0 (840D Net) C

Functions may be executable in the control but are not described in

this documentation. No claims can be made on these functions if This publication was produced on Interleaf V 5.4 The reproduction, transmission or use of this document or its

contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.



included with a new shipment or when involved with service.

We have checked the contents of this document to ensure that they

coincide with the described hardware and software. The information

in this document is regularly checked and necessary corrections are

included in reprints. We are thankful for any recommendations for

improvement.

Subject to change without prior notice.

Order No. 6SN1197–0AA60–0BP4 Printed in the Federal Republic of German

Siemens–Aktiengesellschaft

Definitions

07.94

Qualified personal

For the purpose of these Instructions and product labels, a ”qualified person” is someone who is familiar with the installation, mounting, start–up and operation of the equipment and the hazards involved. He or she must have the following qualifications:

 Trained and authorized to energize, de–energize, clear, ground and tag cir-

cuits and equipment in accordance with established safety procedures.

 Trained in the proper care and use of protective equipment in accordance

with established safety procedures.

 Trained in rendering first aid.

Danger

!

This symbol in the document indicates death, severe personal injury or substantial property damage will result if proper precautions are not taken.

Warning

!

This symbol appears in the document, if death, severe personal injury or property damage can result if proper precautions are not taken.

Caution

This symbol appears in the document indicating that minor personal injury or material damage can result if proper precautions are not taken.

Wichtig

This symbol appears in the documentation if a particular issue is significant.

Note

For the purposes of these Instructions, ”Note” indicates information about the product or the respective part of the Instruction Manual which is essential to highlight.

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Warning

!

Operational electrical equipment has parts and components which are at hazardous voltage levels.

Incorrect handling of these units, i. e. not observing the warning information, can therefore lead to death, severe bodily injury or significant material damage.

Only appropriately qualified personal may commission/start–up this equipment. This personal must have in–depth knowledge regarding all of the warning infor-

mation and service measures according to this Manual. Perfect, save and reliable operation of this equipment assumes that it has been

professionally transported, stored, mounted and installed as well as careful operator control and service.

Hazardous axis motion can occur when working with the equipment.

Note

When handling cables observe the following

 they must not be damaged  they must not be strained and  they must not come into contact with rotating components.

Note

It is not permissible to connect SIMODRIVE equipment to a supply system with ELCBs (this restriction is permitted according to DIN VDE 0160, Section 6.5). When operational, protection against direct contact is provided in a form to allow the unit to be used in enclosed electrical equipment rooms (DIN VDE 0558 Part 1 / 07.87, Section 5.4.3.2.4).

In compliance with DIN VDE 0160 / 05.88, all SIMODRIVE units are subject to a high–voltage test at the time of routine testing. If the electrical equipment of industrial tools is subject to a high–voltage test, all connections must be disconnected so that sensitive electronic components in the SIMODRIVE converter are not damage (permissible according to DIN VDE 01 13 / 06.93, Part 1, Section 20.4).

Warning

!

Start–up/commissioning is absolutely prohibited until it has been ensured that the machine in which the components described here are to be installed, fulfills the regulations/specifications of the Directive 89/392/EWG.

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Warning

!

The information and instructions in all of the documentation supplied and any other instructions must always be observed to eliminate hazardous situations and damage.

S For special versions of the machines and equipment, the information in the

associated catalogs and quotations applies.

S Further, all of the relevant national, local and plant/system–specific

regulations and specifications must be taken into account.

S All work should be undertaken with the system in a no–voltage

condition!

Warning

!

Before commissioning 61 1D, it should be checked that the encoder cable does not have a ground fault. If ground faults occur, for loads which exert a force on the drive, uncontrolled movement could occur. This no longer occurs for 6SN1118–0DV2V–0AA0, Version B.

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ESD information

Electro– Static Devices

Components which can be destroyed by electrostatic discharge are individual components, integrated circuits, or boards, which when handled, tested, or transported, could be destroyed by electrostatic fields or electrostatic discharge. These components are designated as ESDS (ElectroStatic Discharge Sensitive Devices).

Handling ESDS boards:

S The human body , working area and packing should be well grounded when

handling ESDS components!

S Electronic boards should only be touched when absolutely necessary . S Components may only be touched, if

– you are continuously grounded through an ESDS wristlet, – you are wearing ESDS shoes or ESDS shoe grounding strips in con-

junction with an ESDS floor surface.

S Boards may only be placed on conductive surfaces

(desk with ESDS surface, conductive ESDS foam rubber, ESDS packing bag, ESDS transport containers).

S Boards may not be brought close to data terminals, monitors or television

sets (a minimum of 10 cm should be kept between the board and the screen).

S Boards may not be brought into contact with materials which can be char-

ged–up and which are highly insulating, e. g. plastic foils, insulating desktops, articles of clothing manufactured from man–made fibers.

S Measuring work may only be carried out on the boards if

– the measuring equipment is grounded (e. g. via the protective conduc-

tor) or

– for floating measuring equipment, the probe is briefly discharged before

making measurements (e. g. a bare control housing is touched).

S Only hold the control modules at the front panel

Note

Start–up software is available for starting–up/commissioning the main spindle– and induction motor modules.

Start–up software Order No.: 6SN1 153–2AX10–VABV Documentation Order No.: 6SN1 197–0AA30–0VPV

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Handling

Check list

SINUMERIK and SIMODRIVE

Enhanced productivity as a result of fast, reliable commissioning

Sophisticated industrial electronics, as are involved here, have to be handled especially carefully . We regularly evaluate and investigate equipment which is returned and in so doing we have identified some of the main fault causes, which in some cases results from incorrect handling during commissioning and troubleshooting.

The following check list should help you to simply commission the components we have supplied and guarantee a high availability when used in conjunction with your product or equipment.

 Observe all of the ESD measures when handling components.  Tighten–up all bolts and screws to the specified torque. Pay special atten-

tion to the DC link bolt connections (1.8 Nm tightening torque).

 Correctly insert all connectors and lock/screw into place.  Screw the control components into the power module.  Observe the power–on sequence in the Planning Guide.

If the unit is frequently powered–down and up, the DC link charge circuit is locked–out. The DC link can only be charged again after it has cooled down for several minutes with the supply off.

 Are there line supply/motor contactors connected to the drive converter?

These are only switched in a no–current condition.

 Ground all components and connect all of the shields. Connection X131 is

grounded.

 Observe the load capability of the central power supply .  Only discharge the unit at the DC link buses through a minimum of 10 Ω.  In operation, units with hard disks may only be stressed with a of max. 1 g

(read/write error; defective).

 Use the correct software for the particular unit.  Are OEM components (ISA–/PCMCIA card) used? Their current drain must

lie within the specified values.

 CRT monitors may not be subject to magnetic fields (e.g. power supply unit

coils).

 When commissioning and fault finding, always proceed in a modular step–

by–step fashion.This means: First commission the central controller and line supply module, then connect–up and commission the components one after another.

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S The units are designed for the specified mechanical, climatic and electrical

ambient conditions. None of the limit values may be exceeded, neither in operation nor during transport. Please pay specific attention to the following:

– line supply conditions – pollutants – damaging gases – climatic ambient conditions – storage/transport – shock stressing – vibration stressing – ambient temperature

Further information

Further detailed information is provided in the Planning Guides and Installation Start–up Guides associated with our products.

J

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General information (AL)

1 Permissible combinations of inverter modules

and control cards AL/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AL

AL–i

AL

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o

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(AL)

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1 Permissible combinations of inverter modules and control modules

Permissible combinations of inverter

General

AL

modules and control cards

Table 1-1 Selection table to set the current controller referred to the resulting inverter currents

Feed/main spindle controls with analog setpoint interface

SIMODRIVE 611 components

Feed drive control, analog

1–axis, user–friendly interfac

Parameter board, feed drive, analog user– friendly

6SN1114–0AA01–0AA0

Main spindle option, feed drive, analog, user– friendly

6SN1114–0AA02–0AAV

8A inverter module

6SN112V–1AA0V–0HAV

15A inverter module

6SN112V–1AA0V–0AAV

25A inverter module

6SN112V–1AA0V–0BAV

50A inverter module

6SN112V–1AA0V–0CAV

80A inverter module

6SN112V–1AA0V–0DAV

120A inverter module

6SN112V–1AA0V–0GAV

108A inverter module

6SN112V–1AA0V–0LAV

160A inverter module

6SN112V–1AA0V–0EAV

200A inverter module

6SN112V–1AA0V–0FAV

6SN1118–0AA11–0AA0

Feed drive control, analog

necessary _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____

possible _____ _____ _____ _____ _____ _____ _____ _____ _____ _____ _____

FD: 4/8A

FD:

7.5/15A

FD:

12.5/25A

FD: 25/50A

FD: 40/80A

FD: 80/160A

FD: 100/200A

FD: 4/8A

FD:

7.5/15A

FD:

12.5/25A

FD: 25/50A

FD: 40/80A

_____ _____ _____ _____ _____ MSD:

FD: 80/160A

FD: 100/200A

Feed drive control, analog

1–axis, standard interface

6SN1118–0AD11–0AA0

_____ FD–R:

_____ _____ _____ MSD:

Feed drive resolver contr.,anal.6SN1118–0BJ11–0AA0

1–axis, standard interface

2–axis, standard interface

6SN1118–0AE11–0AA0

3/6A

5/10A

9/18A

18/36A

28/56A

Feed drive resolver contr.,anal.6SN1118–0BK11–0AA0

_____ _____ _____ _____ IM:

_____ MSD:

2–axis, standard interface

no direct meas. system

Main spindle drive control, ana

6SN1121–0BA11–0AA0

Main spindle drive control, ana

24/32/32A

30/40/51A

45/60/76A

60/80/ 102A

85/111/ 127A

MSD: 24/32/32A

MSD: 30/40/51A

MSD: 45/60/76A

MSD: 60/80/ 102A

MSD: 85/111/ 127A

Main spindle drive contr., anal.external position output

dir. meas. system, TTL signals

6SN1121–0BA12–0AA0y

MSD: 24/32/32A

MSD: 30/40/51A

MSD: 45/60/76A

MSD: 60/80/ 102A

MSD: 85/111/ 127A

6SN1121–0BA13–0AA0

1

Induction motor control, anal.

Fixed setpoints, mot. pot.

6SN1122–0BA11–0AA0

Induction motor control, anal–

anal. speed, fixed setp., mot.p

6SN1122–0BA12–0AA

3/3/3 A

5/5/8 A

8/10/16A

IM: 24/32/32A

IM: 30/40/51A

IM: 45/60/76A

IM: 60/80/ 102A

IM: 85/111/ 127A

IM: 3/3/3 A

IM: 5/5/8 A

IM: 8/10/16A

IM: 24/32/32A

IM: 30/40/51A

IM: 45/60/76A

IM: 60/80/ 102A

IM: 85/111/ 127A

Main spindle drive control, ana

6SN1121–0BA11–0AA1

Induction motor control, analog

6SN1122–0BA11–0AA1

_____ IM:

MSD: 24/32/32A

MSD: 30/40/51A

MSD: 45/60/76A

MSD: 60/80/ 102A

MSD: 85/111/ 127A

3/3/3 A

5/5/8 A

8/10/16A

IM: 24/32/32A

IM: 30/40/51A

IM: 45/60/76A

IM: 60/80/ 102A

IM: 85/111/ 127A

AL/1-3

AL

(AL)

1 Permissible combinations of inverter modules and control modules General

Table 1-1 Selection table to set the current controller referred to the resulting inverter currents

Vorschub–/Hauptspindelregelungen mit analoger Sollwertschnittstelle

SIMODRIVE 611 components

Feed drive control, analog

6SN1118–0AA11–0AA0

200A inverter module pipe connection

6SN112V–1AA0V–0FAV

300A inverter module

6SN112V–1AA0V–0JAV

400A inverter module

6SN112V–1AA0V–0KA0

2x8A inverter module

6SN112V–1AB0V–0HA0

2x15A inverter module

6SN112V–1AB0V–0AA0

2x25A inverter module

6SN112V–1AB0V–0BAV

2x50A inverter module

6SN112V–1AB0V–0CAV

1–axis, user–friendly interface

Feed drive control, analog

FD: 100/200A

_____ _____ _____ _____ _____ MSD:

_____ _____ FD:

Feed drive control, analog

1–axis, standard interface

6SN1118–0AD11–0AA0

_____ _____ _____ MSD:

2x4/8A

2x7.5/15A

2x12.5/25 A

2x25/50A

Feed drive resolver contr.,anal.

2–axis, standard interface

6SN1118–0AE11–0AA0

_____ FD–R:

Feed drive resolver contr.,anal.

6SN1118–0BK11–0AA0

2–axis, standard interface

6SN1118–0BJ11–0AA0

1–axis, standard interface

2x3/6A

2x5/10A

2x9/18A

2x18/36A

no direct meas. system

Main spindle drive control, anal

6SN1121–0BA11–0AA0

Main spindle drive control, anal

85/110/12 7A

120/150/1 93A

200/250/2 57A

MSD: 85/110/12 7A

MSD: 120/150/1 93A

MSD: 200/250/2 57A

_____ _____ _____ _____ _____ _____ _____

Main spindle drive contr., anal.

dir. meas. system, TTL signals

external position output

6SN1121–0BA12–0AA0y

MSD: 85/110/12 7A

MSD: 120/150/1 93A

MSD: 200/250/2 57A

6SN1121–0BA13–0AA0

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Induction motor control, anal.

Fixed setpoints, mot. pot.

6SN1122–0BA11–0AA0

Induction motor control, anal–

anal. speed, fixed setp., mot.pot.

6SN1122–0BA12–0AA

IM: 85/110/12 7A

IM: 120/150/1 93A

IM: 200/250/2 57A

IM: 85/110/12 7A

IM: 120/150/1 93A

IM: 200/250/2 57A

Main spindle drive control, anal

IM: 85/110/12 7A

IM: 120/150/1 93A

IM: 200/250/2 57A

Induction motor control, analog

IM: 85/110/12 7A

IM: 120/150/1 93A

IM: 200/250/2 57A

6SN1122–0BA11–0AA1

6SN1121–0BA11–0AA1

This Start–Up Guide is valid for the following drive modules:

6SN1 130–1AA11–0VA0 1–axis feed drive module, user–friendly interface 6SN1 130–1AA12–0VA0 1–axis feed drive module, user–friendly interface

with main spindle drive option 6SN1 130–1AD11–0VA0 1–axis feed drive module, standard interface 6SN1 130–1AE11–0VA0 2–axis feed drive module, standard interface 6SN1 135–1BA1 V–0VA0 MSD module 6SN1 140–1BA1 V–0VA0 IM module

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1 Permissible combinations of inverter modules and control modules

General

AL

Note

The document describes all of the steps necessary to commission an installed SIMODRIVE drive group. Please refer to the associated Planning Guides for additional technical information, e.g. regarding

S ambient conditions S recommended circuits S connecting diagrams S dimension sheets/dimension drawings

Please refer to the associate Planning Guide: SIMODRIVE 611

Transistor PWM Inverters for AC Feed Drives and AC Main Spindle Drives Order No.: 6SN1197–0AA00–0VPV

SIMODRIVE AC Motors for Feed– and Main Spindle Drives Order No.: 6SN1197–0AA20–0VPV

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(AL)

1 Permissible combinations of inverter modules and control modules General

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SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

Supply infeed (NE)

1 Standard settings, NE modules (UE and I/R modules), monitoring and

pulsed resistor modules NE/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Maintenance and diagnostics NE/2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Terminals and relay functions NE/2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Appendix NE/3-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Connecting terminals NE, monitoring and pulsed resistor modules NE/3-12. .

3.2 Connecting terminals, UE module 5/10 kW NE/3-14. . . . . . . . . . . . . . . . . . . . . .

NE

NE–i

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1 Standard settings, NE modules, monitoring and pulsed resistor modules

Supply infeed (NE

Standard settings, NE modules (UE and I/R modules), monitoring and pulsed resistor modules

Wichtig

!

Observe the information for sinusoidal current control for I/R modules!

A switch S1 is provided on the upper side of the NE and monitoring module to set the following functions:



S1

1)

1 2 3

4 5

6

V

supply

Ready signal Regenerative feedback on Standard, refer to S1.1

Control infeed

Square–wave current control

=415V



10%

ON: OFF:



=415V

=480V

10%

V

DClink

1)

+6%–10%

=625 V

V

supply

Fault message Regen. feedback off

V

Supply

Controlled infeed off

Sinusoidal current control

V

DC link

1

=600 V



NE

1)

Standard setting

Fig. 1-1 DIL switch S1

Wichtig

!

1)

Only possible for I/R modules, monitoring thresholds are increased for all NE modules

For I/R modules Order No. 6SN1 14 V–1VV0V–0VV1 the basic setting is for sinusoidal control (closed–loop). Observe the information/instructions, Page NE1–3!

Wichtig

Before the equipment is powered–up or down using the main switch or a line contactor, terminal 63 (pulse enable) and/or terminal 48 (start terminal, contactor control) should be de–energized or disconnected!

NE/1-3

)

1 Standard settings, NE modules, monitoring and pulsed resistor modules Supply infeed (NE

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NE

Switch S 1.1 :

Switch S 1.2 :

OFF: I/R module V

UE module V monitoring thresholds: (I/R, UE–, monitoring modules) pulsed resistor V

>> =710V;

DC link

ON: I/R module V

UE module V Monitoring thresholds: (I/R–, UE–, monitoring modules) pulsed resistor on =670V; pulsed resistor off =640V V

>> =740V;

DC link

=400V10%; V

supply

=400V10%; V

supply

on =644V; pulsed resistor off =618V

=415V10%; V

supply

=415V10%; V

supply

OFF: Ready signal (X111 ready relay)

For S1.2=OFF, the relay switches if the following conditions are fulfilled:

– internal main contactor CLOSED (terminals NS1–NS2 connected, terminal 48 enabled)

– terminal 63,64=ENERGIZED

– no fault present (also not on feed drive 611A Standard,

or 611D drives)

– feed drive with standard interface or resolver for setting

”Ready” is enabled (terminals 663,65)

ON: Fault message (X111 ready relay)

For S1.2=ON, the relay switches if the following

conditions are fulfilled:

– internal main contactor CLOSED (terminals NS1–NS2 connected, terminal 48 enabled)

– no fault present (also not on feed drive 611A Standard,

or 611D drives)

– feed drive with standard interface or resolver for setting

”ready” is enabled (terminals 663,65);

DC link

=600V

=1.35*V

=625V

=1.35*V

supply

Switch S 1.3 :

Switch S 1.4 :

OFF: Standard setting, regenerative feedback active

I/R modules are capable of regenerative feedback

UE modules: The pulsed resistor in the module is effective

ON: Regenerative feedback switched–out (disabled)

I/R module: Regenerative feedback operation is inhibited

UE modules: The pulsed resistor in the module is not

effective

Comment: This function is only effective for UE 10 kW from

MLFB (Order No.): 6SN1146–1AC00–0AA1 (however, not for UE 28kW)

OFF: Standard setting for all NE modules, refer to S1.1 ON: V

Comment: Uncontrolled operation in the infeed direction.

(only valid for Order No. 6SN114V–1 VV0V–0 VV1

=480V+6%–10%; V

supply

Monitoring thresholds: (I/R, UE, monitoring modules)

pulsed resistor on =744V; pulsed resistor off =718V

V

>> =795V .

DC link

=1.35*V

in the infeed direction

supply

NE/1-4

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.97

07.94

1 Standard settings, NE modules, monitoring and pulsed resistor modules

Supply infeed (NE

Note

Only in conjunction with power modules, Order No. (6SN114V–1VV0 V–0VV1). For motors with shaft height <100: Utilization max. up to 60 k values. Please observe the Planning Guide, Motors. S1.4 ON overwrites the functions of S1.5 and S1.1 .

NE

Switch S 1.5 :

Switch S 1.6 :

I/R

16 kW

6SN114 V–

1B

V01–0BA1

HF reactor

16 kW

6SN1111–

0AA00–0BA0

Line filter for

sinusoidal current

16 kW

6SN1111–

0AA01–2BA0

1B

0AA00–0CA0

1)

Line filter for

sinusoidal current

0AA01–2CA0

This function is only available in conjunction with I/R modules Order No. :6SN114V–1 VV0V–0 VV1

OFF: Standard setting, controlled infeed active. ON: Uncontrolled operation in the infeed direction V

Regenerative feedback operation is initiated at V DC link=600 or 625V ,

depending on the setting of S1.1 .

DC link

=1.35*V

supply .

OFF: Square–wave current control (square–wave current is drawn from the

line supply)

ON: This function is only available in conjunction with I/R modules

6SN114 V–1VV0V–0 VV1

Sinusoidal current control (sinusoidal current is drawn from the line

supply)

Sinusoidal current is only permissible if the following secondary conditions are fulfilled :

I/R

36 kW

6SN114 V–

V02–0CA1

HF reactor

36 kW

6SN1111–

36 kW

6SN1111–

1)

sinusoidal current

I/R

55 kW

6SN114 V–

1B

V0V–0DA1

HF reactor

55 kW

6SN1111–

0AA00–0DA0

Line filter for

55 kW

6SN1111–

0AA01–2DA0

6SN114 V–

1BB00–0EA1

HF reactor

0AA00–1EA0

1)

Line filter for

sinusoidal current

0AA01–2EA0

I/R

80 kW

80kW

6SN1111–

80 kW

6SN1111–

6SN114 V–

1BB01–0FA1

0AA00–1FA0

1)

Line filter for

sinusoidal current

0AA01–2FA0

I/R

120 kW

HF reactor

120kW

6SN1111–

1)

120 kW

6SN1111–

Wichtig

!

1)

In the sinusoidal line supply filters, contrary to the square–wave current filter modules, there is no HF commutating reactor. The HF commutating reactor must be separately mounted.

For all of the combinations not listed here, only square–wave current control is permissible.

J

NE/1-5

NE

)

1 Standard settings, NE modules, monitoring and pulsed resistor modules Supply infeed (NE

04.97

07.94

NE/1-6

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.97

g

07.94

2 Service and dia

Supply infeed (NE

nostics

Service and diagnostics

Display elements of the monitoring– and NE modules

12

34

56

1 LED, red – 2 LED, red – 5 V voltage level faulted 3 LED green – external enable signals not available

4 LED yellow – DC link charged 5 LED, red – line supply fault (single– or multi–phase supply failure at the

6 LED red – DC link overvoltage

15 V electronics power supply faulted

(terminal 63 and/or terminal 64 missing)

terminals U1, V1, W1)

– commutating reactor either not available or incorrectly selected,

– fault level of the line supply or transformer too low

possible causes: Regenerative feedback off, setting–up operation,

line supply fault, for UE pulsed–resistor not operational, line supply

voltage too high, dynamic overload condition

2

1)

NE

Effects: 1 red LED bright: Pulses for the complete drive group are canceled 2 red LED bright: Pulses for the complete drive group are canceled 4 yellow LED dark: xxxx 5 red LED bright: 1) Only the I/R module pulses are canceled (regenerative feedback

no longer possible. Axes first continue to run. Ready relay drops–out 6 red LED bright: Pulses for the complete drive group are canceled



1) Line supply fault identification time approx. 30ms

Line supply fault is identified for a three–phase voltage < 280V . For 1–phase supply failure, the drive axes pulses are canceled after approx. 1 min. (latched signal) valid for Order No. 6SN1114

V–1VV0V–0VV1

NE/2-7

NE

)

2.1 Terminal and relay functions Supply infeed (NE

2.1 Terminals and relay functions

S X111: READY RELAY:

– terminals 72 – 73.1: NO contact in the quiescent state – terminals 73.2 – 74: NC contact in the quiescent state

For S1.2=OFF, the relay switches if the following conditions are fulfilled: – internal main contactor CLOSED (terminals NS1–NS2 connected, terminal 48 enabled) – terminals 63, 64 =ENERGIZED – no fault present (also not on feed drive 611A Standard, or 611D drives) – feed drive with Standard interface or resolver is enabled for the ”ready” setting (terminals 663, 65) For S1.2=ON, the relay switches if the following conditions are fulfilled: – internal main contactor CLOSED (terminal NS1–NS2 connected, terminal 48 enabled) – no fault present (also not on feed drive 611A Standard, and 611D drives) – feed drive with Standard interface or resolver enabled for this ”ready” setting (terminals 663, 65).

S X121: I

S X171: T erminal NS1–NS2 (coil circuit of the internal line supply– and pre–charging contac-

2

t_alarm and motor overtemperature:

terminal 5.1 – 5.2: NO contact in the quiescent state terminal 5.1 – 5.3: NC contact in the quiescent state This relay switches, if: – the > heatsink temperature monitoring responds at the I/R – the > motor temperature monitoring responds at the 611D feed drive

> heatsink temperature monitoring responds

– at the feed drive 611A user–friendly

> motor temperature monitoring responds > heatsink temperature monitoring responds

2

t–temperature monitoring responds (non–latching)

> I

– at 611A Standard

> Motor temperature monitoring responds > heatsink temperature monitoring responds

tor): – is used to electrically isolate from the line supply (signal contact, terminals 111–213 must be interrogated) – may only be switched if terminal 48 is open–circuit (without any restriction from Order No. 6SN114V–1VV01–0VVV for 10, 16 and 55kW, from Order No. 6SN114V–1VV02–0VVV for 36kW, all 80 and 120kW)

04.97

07.94

NE/2-8

S terminal 48: Start

– has the highest priority – Sequence: Pre–charging ON interrogation V

> 500ms pre–charging contactor OUT, interrogation whether

–

OUT, main contactor IN

DC link

>1s internal enable signals (for I/R and module group)

– saved during pre–charging

S terminal 63: Pulse enable

– has the highest priority for pulse enable of all the modules – acts instantaneously (without delay)

S Terminal 64: Drive enable

– acts instantaneously on all modules – when the signal is withdrawn, n

> for main spindle drive / induction motor module 611 A, the pulses are canceled after a speed, which can be set, is fallen below. The drive is braked along the ramp.

is set to 0 for all drives, and

set

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

310V and V

DC link

√2*V

supply

–50V

)

04.97

07.94

2.1 Terminal and relay functions Supply infeed (NE

> for feed drives 611 A, after the selected timer stages have expired

(as supplied: 240ms) all of the controllers and pulses are inhibited. The drive

brakes along the current limit. > for 611D drives, the pulses are deleted after a selectable speed has been fallen below and/or a time which can be set, has expired. The drive brakes along the set limits. (For spindles, a ramp can be achieved via regenerative limiting [kW])

NE

S terminal 112: Setting–up operation (V

– the V – regenerative feedback is not possible, i.e. when braking, V – this function is interrogated with the start inhibit signal, terminal AS1–AS2.

– closed–loop control is inhibited

DC link

3–ph. 24V AC or 34 V DC)

min

DC link

can be >600V!

Caution

!

For induction motors, even for low V

high speeds can be reached!

DC link,

S terminals AS1–AS2: start inhibit signal

– terminals AS1–AS2 closed means ”start inhibit is effective” (setting–up operation)

S terminals 111, 113, 213: signal contact, internal line contactor

– terminals 111 – 1 13: NO contact – terminals 111 – 213: NC contact (for I/R 16kW and UE 10kW only from

Order No. 6SN114V–1 VV01–0 VVV )

S terminal 19: FR–:

– reference ground, enable voltage – floating (connected to the general reference ground, terminal 15 via 10kΩ) – it is not permissible to connect terminal 19 with terminal 15 (connect to PE rail or X131)

S terminal 9: FR+:

– 24V enable voltage – max. load capability of the power supply:500mA (corresponds to 8 slots;1 optocoupler input

requires 12mA)

S X 141: electronic voltages:

– terminal 7: P24 +20.4 to 28.8V / 50mA – terminal 45: P15 +15V / 10mA – terminal 44: N15 –15V / 10mA – terminal 10: N24 –20.4 to 28.8V / 50mA – terminal 15: M 0V – it is not permissible to connect terminal 15 to PE (ground loop) – it is not permissible to connect terminal 15 with terminal 19

(short–circuit via reactor, which internally connects terminal 15 with X131)

S terminal L1–L2 for 80kW and 120kW – I/R

– is used to supply the coil of the internal line contactor – is supplied directly at the line supply with 2–ph. 400V AC (not between I/R and reactor) – fuse: I

 4 A, type gL

N

S Fan connection for 80 and 120kW I/R

– 3–ph. 360 to 510V AC , 45–65 Hz directly at the line supply (not between the I/R and reactor) – observe the rotating field (phase sequence)! – fuse: I

 1.5 A (motor protection circuit–breaker)

N

NE/2-9

NE

)

2.1 Terminal and relay functions Supply infeed (NE

S 6 – conductor connection with additional connection of the power supply at the DC

link: – for this operating mode, terminals 2U1, 2V1 and 2W1 of the power supply must be supplied with the line supply voltage between the series reactor and I/R, otherwise the power supply will be destroyed! This is also valid for the monitoring modules!

S Monitoring module with line supply connection and additional connection of the power sup-

ply to the DC link: – for this operating mode, terminals 2U1, 2V1 and 2W1 of the power supply must be supplied with the line supply voltage between the series reactor and I/R, as otherwise the power supply will be destroyed. – terminal 63 must be switched via the ready relay of the I/R in order to prevent the module, to the right of the monitoring module, starting during pre–charging.

04.97

07.94

Diagnostic instructions

If a line supply fault is displayed or if the yellow LED is dark, the overvoltage limiting module must be checked. Procedure:

1. Power–down the drive converter (into a no–voltage condition)

2. Remove the overvoltage limiting module and insert connector X181 on the NE module.

If the NE module functions, then the overvoltage limiting module is defect and must be replaced. Otherwise, check the line supply and if required, also the NE module/drive group.

Note

In this way, operation can be continued, but without overvoltage protection.

3. Insert the overvoltage limiting module 566018.9415.00 up to its end stop, and insert

connector X181 on the overvoltage limiting module.

J

NE/2-10

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

)

3.1 Connecting terminals NE, monitoring and pulsed resistor modules Supply infeed (NE

Appendix

3

Note

When using non–PELV circuits at terminals AS1, AS2, terminal 11 1, terminal 113, terminal 213, connector coding must be used to prevent the connector being interchanged (refer to EN 60204–1 Section 6.4) refer to Catalog NC 60.1 for the Order No. of the coding connector. Only PELV circuits may be connected at terminal 19.

NE

NE/3-11

)

3.1 Connecting terminals NE, monitoring and pulsed resistor modules Supply infeed (NE

3.1 Connecting terminals NE, monitoring and pulsed resistor modules

04.97

07.94

NE

Table 3-1 T erminal functions

No.

U1

Desi-

gna-

Function

tion

Supply I 3–ph. 400 V AC Refer to the Plan-

Term.

V1

W1

L1 L2

PE

P600

M600

Supply connection for contactor

Protective conductor DC link DC link

Grounding bar

P600

M600

1R, 2R,

DC link DC link

Internal resistor connection

3R

X131 Electronics M I/O 0 V 16mm2/10mm X351 Equipment bus I/O Various Ribbon cable I/R, UE, MM, PR

M500

X181

DC link power supply

P500

X181

DC link power supply

1U1

X181 2U1 1V1 2V1

1W1 2W1

7 45 44 10 15

R

5.3

5.2

5.1 63

9

9 64 19

Output L1

X181

Input L1

X181

Output L2

X181

Input L2

X181

Output L3

X181

Input L3

X141

P24

X141

P15

X141

N15

X141

N24

X141

M

X141

RESET

X121 X121 X121 X121

Pulse enable

X121

Enable voltage

X121

Enable voltage2)8)

X121

Drive enable Enable voltage, refe-

6)

Relay contacts Group message

2

t/motor temp.

I

2)

rence potential

5)

2)8)

Typ

e

Typ. voltage/limit values

1)

II2–ph. 400 V AC dir. at supply

L1, L2, L3, refer to Sec. 9.2

I

0 V

I/O

+300 V

I/O

–300 V

Max. cross–sec-

tion

ning Guide

16mm2/10mm 16mm2/10mm

2 4) 2 4)

Bolt Busbar Busbar

Terminals availa-

I/R, UE

I/R 80/104 kW,

120/156 kW

I/R, UE, MM, PR

I/O –300 V Busbar I/R, UE

II+300 V

–300 V

16mm2/10mm 16mm2/10mm

I/O 300 V 16mm2/10mm

2 4) 2 4)

2 4)

MM

PR

2 4)

I/R, UE, MM

I

600 V DC

I

600 V DC

O

3–ph. 400 V AC

I

3–ph. 400 V AC

O

3–ph. 400 V AC

I

3–ph. 400 V AC

O

3–ph. 400 V AC

I

3–ph. 400 V AC

O

+20.4...28.8 V/50 mA

O

+15 V/10 mA

O

–15 V/10 mA

O

–20.4...28.8 V/50 mA

O

0 V

I

Term.15/R

NC

50 V DC/0.5 A/12 VA max

NO

5 V DC/3 mA min

E

I

+13 V ...30 V/R

I

+24 V

A

+24 V

A

+13 V ...30 V/R

I

0 V

= 10 kΩ

= 1.5 kΩ

E

= 1.5 kΩ

E

1.5 mm

2

2 2 2 2 2 2

2 2 2 2 2 2 2 2

I/R, UE, MM

ble in

3)

NE/3-12

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

2)

)

04.97

07.94

Table 3-1 Terminal functions

3.1 Connecting terminals NE, monitoring and pulsed resistor modules Supply infeed (NE

Term.

No.

74

73.2

73.1 72

112

48

111 213

113

nc

Desi-

gna-

Function

tion

X111 X111 X111 X111

Relay contact Ready signal

X111 X111

9

X161

Enable voltage Setting–up operation/

X161

2)8)

Standard operation Contactor control

X161 X161 X161

X161

Signaling contacts Line contactor

2)

Typ

e

Typ. voltage/limit values

1)

NC

I

1–ph. 250V AC/50V DC

I

/2A max

5V DC/3mA min

NO

OI+24 V

+21 V ...30 V/R

I

+13 V ...30 V/RE = 1.5 kΩ

I

NC

+30 V/1 A (111–113) 1–ph. 250 V AC/50 V DC/

7)

2 A max 17 V DC/3 mA min

= 1.5 kΩ

E

Max. cross–sec-

tion

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

Terminals availa-

ble in

3)

I/R, UE, MM

I/R, UE

NO

AS1 AS2

X172

Signaling contact

X172

Start inhibit (termi-

INC250V AC/1A/50V DC/2A max

5 V DC/10 mA min

1.5 mm

2 2

I/R

nal112)

NS1 NS2

X171

Coil contact for line–,

X171

pre–charging contac-

OI+24 V 1.5 mm

1.5 mm

2 2

I/R, UE

tor

1950X221

X221

Enable voltage Reference potential Control contact for fast

OI0 V

0 V

1.5 mm

2

PR

discharge



1) I = Input, O = Output, NC = NC contact, NO = NO contact (for signal: Closed= high/open= low)

2) Terminal 19 is the reference ground (is connected inside the module with 10 k to the general reference ground X131/terminal 15). It is not

permissible to connect terminal 15 to PE or to terminal 19. Donot connect external voltage sources to terminal 15! Termi-

nal 19 can be

connected with X131.

3) I/R = infeed/regenerative feedback module; UE = uncontrolled infeed; monitoring module; PW = pulsed–resistor module

4)The 1st number is valid for cable lugs. The second number is valid for finely–stranded conductors without connector sleeves.

5)The grounding bar is used to ground the DC link M bus via 100 kΩ (it should preferably always be inserted for non–grounded supply networks).

6)RESET = resets the fault memory, edge triggered for the complete drive group (terminal R→ terminal 15 = RESET)

7) terminal 1 11–213 positively–driven NC contact (for I/R 16 kW and UE 10kW , only from MLFB (Order No.

6SN114 V–1VV0 1–0 VVV).

Terminal 111–113, NO contact, not positively driven

8)max. current load of terminals 9–19: 0.5A

NE

NE/3-13

)

3.2 Connectin

g

terminals, UE module 5/10 kW

Supply infeed (NE

3.2 Connecting terminals, UE module 5/10 kW

Table 3-2 T erminal functions

04.97

07.94

NE

Term.

No.

Desi-

gnation

U1

X1 Supply I 3–ph. 400 V AC 4 mm

Function

Typ

e

Typ. voltage/limit values Max. cross–section

1)

V1

without connector sleeves

W1

PE1

–

Protective conductor

I

0 V

PE2

P600

M600 M500

P500

1U1 2U1 1V1

2V1 1W1 2W1

5.3

5.2

5.1 nc

74

73.2

73.1 72

63

64 19

9 9

R

X131 X351

X181 X181 X181 X181 X181 X181 X181 X181

X121A X121A X121A X121A

X121B X121B X121B X121B

X141A X141A X141A X141A X141A X141A

Electronics M Equipment bus Grounding bar

3)

DC link DC link

DC link power supply DC link power supply Output L1 Input L1 Output L2 Input L2 Output L3 Input L3

Relay contact Group signal

2

t/motor temperature

I

Relay signal Ready/ fault

Pulse enable FR+2)4)

2)

FR+ Drive enable RESET

2)

4)

2)

FR–, reference ground, enable

I

0 V

I/O

Various

I/O

–300 V

I/O

+300 V

I/O

–300 V

I

–300 V

I

+300 V

O

3–ph. 400 V AC

I

3–ph. 400 V AC

O

3–ph. 400 V AC

I

3–ph. 400 V AC

O

3–ph. 400 V AC

I

3–ph. 400 V AC

NC

50 V DC/0.5 A/12 VA max

NO

5 V DC/3 mA min

I

NC

1–ph. 250 V AC/50 V DC/2 A

I

max

I

5 V DC/3 mA min

NO

I

+13 V ...30 V/R

O

+24 V

O

+24 V

I

+13 V ...30 V/R 0/+24 V

I

0 V

O

E

= 1.5 kΩ

voltage

111

213

112

48

NS1 NS2

15

9

X161 X161

X141B X141B X141B X141B X141B X141B

Signaling contact Line contactor

FR+2)4) Setting–up/standard operation Contactor control

2)

Coil contact for the line supply pre–charging contactor

M

INC1–ph. 250 V AC/50 V DC/2 A

17 V DC/3 mA min

O

2)

+24 V

I

+13 V ...30 V/R +13 V ...30 V/R

I

+24 V

O

0/+24 V

I

0 V

O

= 1.5 kΩ

E

= 1.5 kΩ

E



1)I = Input, O = Output, NC = NC contact, NO = NO contact (for signal: Closed= high/open= low)

2)Terminal 19 is the reference terminal (connected in the module to general reference ground X131 with 10 k).

3)The grounding bar is used to ground the DC link M bar via 100 kΩ (this should always be inserted for non–grounded supply networks).

4)max. current loading of terminals 9 – 19: A1

2

finely stranded

2

with cable lug

6 mm

M5 thread M4 thread

34–pin ribbon cable

Busbar

Busbar Busbar

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

NE/3-14

J

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

Feed modules (VS)

1 Short start–up, standard settings VS/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Tachometer adaptation for motors with tachometer voltages 3

16.5 V at rated speed VS/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Current controller settings VS/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Speed controller optimization VS/2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Tachometer adjustment VS/2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Setting the proportional gain Kp without adaptation VS/2-18. . . . . . . . . . . . . . .

2.3 Setting the integral action time TN without adaptation VS/2-19. . . . . . . . . . . . .

2.4 Integral action time with adaptation (if required) VS/2-20. . . . . . . . . . . . . . . . . .

2.5 Proportional gain with adaptation (only user–friendly interface) VS/2-21. . . . .

2.6 Setting the adaptation range (generally not required) VS/2-22. . . . . . . . . . . . . .

2.7 I component limiting of the speed controller VS/2-22. . . . . . . . . . . . . . . . . . . . . .

2.8 Drift offset VS/2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VS

3 Start–up, supplementary functions VS/3-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Setting elements with standard interface VS/3-25. . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Dimensioning the setting elements (standard interface) VS/3-26. . . . . . . . . . . .

3.2 Setting elements with user–friendly interface VS/3-29. . . . . . . . . . . . . . . . . . . . .

4 Setpoint interfaces VS/4-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Start–up with main spindle drive option VS/5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Pre–settings VS/5-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.1 Settings with the control board removed VS/5-35. . . . . . . . . . . . . . . . . . . . . . . . .

5.1.2 Settings in operation VS/5-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Analog outputs VS/5-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Free for supplementary texts VS/6-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Power–on VS/7-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Maintenance and diagnostics VS/8-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1 Test sockets and display elements of the feed modules VS/8-45. . . . . . . . . . . .

8.1.1 User–friendly interface VS/8-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1.2 Standard interface VS/8-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 Troubleshooting VS/8-48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VS–i

9 Appendix VS/9-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 Connecting terminals VS/9-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Block diagram, MSD option board VS/9-52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 Block diagram, parameter board VS/9-53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4 Block diagram, standard interface VS/9-54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.94

07.94

VS

Start–up steps of the feed drive modules with user–friendly– and standard interface

Short start–up Standard settings

Service and diagnostics

Start–up is sub–divided into steps; after the standard setting, this can be followed by an additional start–up step or the drive converter powered–up.

Sect. 1

Speed controller optimization

Supplementary functions

Setpoint interfaces

Start–up with main spind. drive option

Power.–up, Sect. 7

Appendix

Sect. 2

Sect. 3

Sect. 4

Sect. 5

Sect. 8

Sect. 9

VS–ii

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

)

7

1 Short start–up, standard settings04.9

Feed modules (VS

Short start–up, standard settings

The setting elements for the user–friendly interface are located on the parameter board, for the standard interface, on the control (refer to Section 9 Appendix). The tachometer adaptation, current normalization and current controller gain parameters should be set for a standard start–up.

1

1.1 Tachometer adaptation for motors with tachometer vol-

tages ≤ 16.5 V at rated speed

Only for 1FT503V–VAF71 and 1FT504V–VAF71 motors

User–friendly– and standard interface

All three contacts, switch S1 (S4 for the 2nd axis standard interface) = ON Further, an adjustment can be made using discrete resistors, refer to Section 3.1 - 3.2.

1.2 Current controller settings

VS

User–friendly interface

Standard interface

The settings for the current limit and current controller gain Kp(I) can be taken from the adaptation tables, Table 1-3 up to Table 1-9. If the required feed module/motor combination cannot be found, the values can be determined using the associated formulas.

Parameter board, switch S2

Control board, switch S2 (S5 for 2nd axis)

Note

The following setting values are valid for both control versions, as long as, in individual cases, specific reference is not made to differences.

VS/1-3

)

7

1.2 Current controller settings Feed modules (VS

Current actual value normalization

Table 1-1 Current limit

Current limit

(adjusted maximum current)

I

max

=

I

(peak current of the power module)

limit

[%]

04.9

07.94

VS

S2.x

or

S5.x

to ON

(%) 100 85 68 61 50 46 41 39 36 34 30 29 26 24 23

– 2 3 2

4 2

3

2

4

5 2 3 4

3

2

4

5

3 5

3

5

4 5

The current limit must be reduced at least to the peak value permitted for the motor. It may be necessary to reduce it still further depending on the mechanical system which is driven.

Current controller

 L

gain Kp(I)

Table 1-2 Current controller gain

S2.x and S5.x to ON

Kp(I) 0.5 1 2 2.5 4 4.5 5.5 6 6.5 7.5 8 9.5 11 11.5

– 6 7 6

Kp(I) t

I

max

L

A

I

max

A

40

=maximum axis current set in A =motor winding inductance in mH (refer to the configuringguide, AC motors for feed– and main spindledrives)

8 6

7

8

9 6

8

7

6

9

8

7

9

7 8 9

2 3 4 5

6 7 8 9

User–friendly interface

VS/1-4

The setting range of the current controller gain can be additionally increased using R15 on the parameter board.

The following formula is valid for S2.6 to S2.9 closed (ON):

Kp(I) + 11, 5)

1230 

R15

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

1FT

M

[Nm]

I

[A]

n

[RPM]

I

[A]

K (I)

)

04.9

7

03.96

07.94

1.2 Current controller settings Feed modules (VS

Adaptation tables

Table 1-3 Adaptation table for feed module 4/8 A

Servomotor Current limit

...

5034–V AK71 0.5 0.93 6000 x o x o 3.68 o x o o 2.0 5036–V AK71 0.75 1.4 6000 o x o o 5.44 o x o o 2.0 5042–V AF71

5042–V AK71 5044–V AF71

5044–V AK71 5046–V AF71 2.6 3.0 3000 o o o o 8.0 o x o o 2.0 5062–V AC71

5062–V AF71 5062–V AG71 5062–V AK71

5064–V AC71 4.5 2.7 2000 o o o o 8.0 o x o x 7.5 5066–V AC71 6.5 3.9 2000 o o o o 8.0 x o x o 4.5 5070–V AC71

5070–V AF71 5070–V AG71

5071–V AC71 4.5 2.9 2000 o o o o 8.0 x x o x 8.0

o

0.66

1.3

2.2

3.0

Definition: o = Contact in the basic OFF setting

x = Contact in the ON setting

o

0.75

1.2

1.5

2.3

1.3

2.0

2.7

3.9

1.8

2.6

3.6

rated

3000 6000

2000 3000 4000 6000

2000 3000 4000

Contacts

2 3 4 5

xxoxoox

ooxoooo

o

x

o

1)

max

2.72

o

4.88xxxxoooo

5.44

o

8.0

o

o o o o

o o o

5.44

o

8.0

o

8.0

o

8.0

o

8.0

o

8.0

o

8.0

Current controller gain

Contacts

6 7 8 9

xxxooooo2.5

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

p

VS

2.5

1.0

11.5

7.5

4.0

1.0

11.5

7.5

4.5

1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system.

VS/1-5

VS

1FT

M

[Nm]

I

[A]

n

[RPM]

I

[A]

K (I)

)

7

1.2 Current controller settings

03.96

Feed modules (VS

Table 1-4 Adaptation table for feed module 7.5/15 A

Servomotor

...

5034–V AK71 0.5 0.93 6000 o x x x 3.68 o x o o 2.0 5036–V AK71 0.75 1.4 6000 o o o x 5.44 o x o o 2.0 5042–V AF71

5042–V AK71 5044–V AF71

5044–V AK71 5046–V AF71

5046–V AK71 5062–V AC71

5062–V AF71 5062–V AG71 5062–V AK71

5064–V AC71 5064–V AF71 5064–V AG71

5066–V AC71 5066–V AF71

5070–V AC71 5070–V AF71 5070–V AG71 5070–V AK71

5071–V AC71 5071–V AF71 5071–V AG71

5072–V AC71 10.0 6.1 2000 o o o o 15.0 x x o x 8.0 5073–V AC71

5073–V AF71 5100–V AC71 10.0 6.2 2000 o o o o 15.0 o x x o 5.5

o

0.66

1.3

2.6

2.2

4.5

6.5

3.0

4.5

7.0

o

0.75

1.2

1.5

2.3

3.0

4.7

1.3

2.0

2.7

3.9

2.7

4.1

5.5

3.9

6.0

1.8

2.6

3.6

5.3

2.9

4.3

5.2

4.3

6.4

rated

3000 6000

2000 3000 4000 6000

2000 3000 4000

2000 3000

2000 3000 4000 6000

2000 3000 4000

2000 3000

Current limit

Contacts

2 3 4 5

xxxxxox

xxxxxoo

xoooooo

x

o o o o

o o o

ooooooo

o o o o

x o o

ooooooo

o

x

o

x

o

x

o

1)

max

3.45

x

4.5

5.85

o

9.15oooxxooo

12.7

o

15.0oxooxooo

x

5.1

o

7.5

o

10.2

o

15.0

o

10.2

o

15.0

o

15.0

o

15.0ooooxxxo

o

7.5

o

10.2

o

15.0

o

15.0

o

12.7

o

15.0

o

15.0

o

15.0ooooxxxo

Current controller gain

Contacts

6 7 8 9

oooxxooo4.0

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

04.9

07.94

p

2.0

4.0

2.0

4.0

1.0

11.0

6.5

5.5

2.5

9.5

6.5

2.5

9.5

4.0

11.5

9.5

8.0

4.0

11.5

6.5

4.5

9.5

4.0

1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system.

VS/1-6

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

1FT

M

[Nm]

I

[A]

n

[RPM]

I

[A]

K (I)

)

04.9

7

03.96

07.94

1.2 Current controller settings Feed modules (VS

Table 1-5 Adaptation table for feed module 12.5/25 A

Servomotor

...

5036–V AK71 0.75 1.4 6000 x x x x 5.75 o x o o 2.0 5044–V AF71

5044–V AK71 5046–V AF71

5046–V AK71 5062–V AC71

5062–V AF71 5062–V AG71 5062–V AK71

5064–V AC71 5064–V AF71 5064–V AG71 5064–V AK71

5066–V AC71 5066–V AF71 5066–V AG71 5066–V AK71

5070–V AC71 5070–V AF71 5070–V AG71 5070–V AK71

5071–V AC71 5071–V AF71 5071–V AG71 5071–V AK71

5072–V AC71 5072–V AF71 5072–V AG71

5073–V AC71 5073–V AF71 5073–V AG71 5073–V AK71

5074–V AC71 14.0 8.5 2000 o o o o 25.0 x x o x 8.0 5076–V AC71 18.0 1 1.5 2000 o o o o 25.0 o x x o 5.5 5100–V AC71

5100–V AF71 5100–V AG71

5101–V AC71 15.0 9.4 2000 o o o o 25.0 o x x o 5.5 5102–V AA71 27.0 9.9 1200 o o o o 25.0 x x o x 8.0 5103–V AC71 19.0 12.0 2000 o o o o 25.0 o o x o 4.0

o

1.3

2.6

2.2

4.5

6.5

3.0

4.5

10.0

7.0

10.0

o

1.5

2.3

3.0

4.7

1.3

2.0

2.7

3.9

2.7

4.1

5.5

8.0

3.9

6.0

7.9

11.6

1.8

2.6

3.6

5.3

2.9

4.3

5.2

7.9

6.1

9.1

12.0

4.3

6.4

8.1

12.5

6.2

9.2

12.5

rated

3000 6000

2000 3000 4000 6000

2000 3000 4000

2000 3000 4000 6000

2000 3000 4000

Current limit

Contacts

2 3 4 5

ooxoxox

oooxxoo

x

x x x x

x o o o

o o o o

o x o o

o o o o

o o o

o o o o

o o o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

max

6.0

x

9.0

12.5

o

17.0oooxxooo

x

5.75

x

8.5

o

10.25

o

15.75

o

10.25

o

17.0

o

25.0

o

25.0

o

17.0

o

25.0

o

25.0

o

25.0

x

7.5

o

11.5

o

17.0

o

25.0

o

12.5

o

17.0

o

25.0

o

25.0

o

25.0

o

25.0

o

25.0

o

17.0

o

25.0

o

25.0

o

25.0

o

25.0

o

25.0

o

25.0

Current controller gain

Contacts

6 7 8 9

oooxxooo4.0

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

p

2.0

4.0

2.0

11.5

8.0

5.5

2.5

11.5

6.5

5.5

2.5

9.5

6.5

2.5

2.0

11.5

11.0

9.5

6.5

11.5

8.0

2.5

11.5

6.0

2.5

9.5

6.5

4.5

1.0

9.5

4.0

2.5

VS

1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system.

VS/1-7

VS

1FT

M

[Nm]

I

[A]

n

[RPM]

I

[A]

K (I)

)

7

1.2 Current controller settings

03.96

Feed modules (VS

Table 1-6 Adaptation table for feed module 25/50 A

Servomotor

...

5044–V AK71 1.3 2.3 6000 o o x x 13.0 x x o o 2.5 5046–V AF71

5046–V AK71 5062–V AG71

5062–V AK71 5064–V AC71

5064–V AF71 5064–V AG71 5064–V AK71

5066–V AC71 5066–V AF71 5066–V AG71 5066–V AK71

5070–V AF71 5070–V AG71 5070–V AK71

5071–V AC71 5071–V AF71 5071–V AG71 5071–V AK71

5072–V AC71 5072–V AF71 5072–V AG71 5072–V AK71

5073–V AC71 5073–V AF71 5073–V AG71 5073–V AK71

5074–V AC71 5074–V AF71 5074–V AG71 5074–V AK71

5076–V AC71 5076–V AF71 5076–V AG71

5100–V AC71 5100–V AF71 5100–V AG71 5100–V AK71

5101–V AC71 5101–V AF71 5101–V AG71

5102–V AA71 5102–V AC71 5102–V AF71

o

2.6

2.2

4.5

6.5

3.0

4.5

10.0

7.0

14.0

18.0

10.0

15.0

27.0

o

3.0

4.7

2.7

3.9

2.7

4.1

5.5

8.0

3.9

6.0

7.9

11.6

2.6

3.6

5.3

2.9

4.3

5.2

7.9

6.1

9.1

12.0

17.5

4.3

6.4

8.1

12.5

8.5

13.0

16.5

25.0

11.5

16.5

21.5

6.2

9.2

12.5

18.0

9.4

14.5

17.5

9.9

16.5

25.0

rated

3000 6000

4000 6000

2000 3000 4000 6000

3000 4000 6000

2000 3000 4000 6000

2000 3000 4000

2000 3000 4000 6000

2000 3000 4000

1200 2000 3000

Current limit

Contacts

2 3 4 5

ooxooxx

xooxxxx

o

o x o o

x x o o

o x o

o o o o

o x o o

o x x o

x o o o

o o o

x x o o

x o o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

max

15.0

o

25.0oxoxxooo

13.0

o

19.5xxoooxxo

x

13.0

o

19.5

o

25.0

o

34.0

o

19.5

o

30.5

o

34.0

o

50.0

x

12.0

x

17.0

o

25.0

x

13.0

o

20.5

o

25.0

o

34.0

o

25.0

o

42.5

o

50.0

o

50.0

o

20.5

o

30.5

o

42.5

o

50.0

o

42.5

o

50.0

o

50.0

o

50.0

o

50.0

o

50.0

o

50.0

o

30.5

o

42.5

o

50.0

o

50.0

o

42.5

o

50.0

o

50.0

o

42.5

o

50.0

o

50.0

Current controller gain

Contacts

6 7 8 9

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

04.9

07.94

p

4.0

2.5

6.5

4.5

11.5

8.0

5.5

2.5

11.5

8.0

4.5

4.0

11.5

9.5

6.5

11.5

9.5

8.0

4.0

11.5

9.5

6.5

2.5

11.5

8.0

7.5

2.5

11.5

6.5

4.5

1.0

11.0

4.5

2.5

11.5

6.5

4.5

2.5

9.5

4.5

2.5

11.5

6.5

2.5

1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system.

VS/1-8

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

1FT

M

[Nm]

I

[A]

n

[RPM]

I

[A]

K (I)

)

04.9

7

03.96

07.94

1.2 Current controller settings Feed modules (VS

Table 1-6 adaptation table for feed module 25/50 A

Servomotor

...

5103–V AC71 5103–V AF71 5103–V AG71

5104–V AA71 5104–V AC71

5106–V AA71 45.0 17.0 1200 o o o o 50.0 x x o x 8.0 5108–V AA71 55.0 20.5 1200 o o o o 50.0 x o o x 6.5 5132–V AA71 60.0 22.5 1200 o o o o 50.0 o x o x 7.5

o

19.0

37.0

o

12.0

17.5

23.0

14.0

22.5

rated

2000 3000 4000

1200 2000

Current limit

Contacts 2 3 4 5 o

o o o

ooooooo

o

1)

max

o

50.0

o

50.0

o

50.0

o

50.0xoxoxxxo

Current controller gain

Contacts 6 7 8 9 x

x

o

x

o

x

o

x

p

8.0

2.5

2.0

11.5

4.0

VS

1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system.

VS/1-9

1FT

M

[Nm]

I

[A]

n

[RPM]

I

[A]

K (I)

1.2 Current controller settings

(VS)

03.96

Feed modules

Table 1-7 Adaptation table for feed module 40/80 A

Servomotor

o

4101–VSK71 4101–VSN71

4102–VSG71 33.0 35.0 4000 o o o o 80.0 o o x o 4.0 5046–V AK71 2.6 4.7 6000 o x o x 24.0 x x o o 2.5 5062–V AK71 2.2 3.9 6000 o x x x 19.2 o o x o 4.0 5064–V AF71

5064–V AG71 5064–V AK71

5066–V AC71 5066–V AF71 5066–V AG71 5066–V AK71

5070–V AK71 3.0 5.3 6000 o x o x 24.0 x o o x 6.5 5071–V AF71

5071–V AG71 5071–V AK71

5072–V AC71 5072–V AF71 5072–V AG71 5072–V AK71

5073–V AC71 5073–V AF71 5073–V AG71 5073–V AK71

5074–V AC71 5074–V AF71 5074–V AG71 5074–V AK71 5074–VSG71 5074–VSK71

5076–V AC71 5076–V AF71 5076–V AG71 5076–V AK71 5076–VSG71

5100–V AC71 5100–V AF71 5100–V AG71 5100–V AK71

5101–V AC71 5101–V AF71 5101–V AG71 5101–V AK71

20.0

4.5

6.5

4.5

10.0

7.0

14.0

16.0

18.0

20.5

10.0

15.0

o

33.0

39.0

4.1

5.5

8.0

3.9

6.0

7.9

11.6

4.3

5.2

7.9

6.1

9.1

12.0

17.5

4.3

6.4

8.1

12.5

8.5

13.0

16.5

25.0

19.0

28.0

11.5

16.5

21.5

32.0

24.5

6.2

9.2

12.5

18.0

9.4

14.5

17.5

26.5

rated

6000 8000

3000 4000 6000

2000 3000 4000 6000

3000 4000 6000

2000 3000 4000 6000

2000 3000 4000 6000 4000 6000

2000 3000 4000 6000 4000

2000 3000 4000 6000

Current limit

Contacts 2 3 4 5 ooooooo

o

x o o

o o o o

o x o

o o o o

o x o o

o o o o o o

x x o o o

x o o o

o o o o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

max

80.0

o

80.0oxxooooo

x

19.2

x

28.8

o

40.0

x

19.2

x

28.2

o

40.0

o

54.4

x

20.8

x

27.2

o

40.0

x

28.8

o

40.0

o

54.4

o

80.0

x

20.8

o

31.2

o

40.0

o

54.4

o

40.0

o

54.4

o

80.0

o

80.0

o

80.0

o

80.0

o

48.8

o

68.0

o

80.0

o

80.0

o

80.0

o

31.2

o

40.0

o

54.4

o

80.0

o

40.0

o

54.4

o

80.0

o

80.0

Current controller gain

Contacts

6 7 8 9

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

07.94

p

2.0

1.0

8.0

6.5

4.0

11.5

8.0

6.0

4.5

9.5

8.0

4.5

11.5

9.5

7.5

5.5

11.5

8.0

6.5

2.5

11.5

7.5

6.5

2.5

6.0

2.5

11.0

6.5

4.5

2.0

4.0

11.5

6.5

5.5

4.0

8.0

5.5

4.5

2.0

1) The specified value is the maximum permisisble current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system.

VS/1-10

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

1FT

M

[Nm]

I

[A]

n

[RPM]

I

[A]

K (I)

(VS)

03.96

07.94

1.2 Current controller settings Feed modules

Table 1-7 Adaptation table for feed module 40/80 A

Servomotor

o

5102–V AA71 5102–V AC71 5102–V AF71 5102–V AG71

5103–V AC71 5103–V AF71 5103–V AG71

5104–V AA71 5104–V AC71 5104–V AF71

5106–V AA71 5106–V AC71

5108–V AA71 5108–V AC71

5132–V AA71 5132–V AC71 5132–VSA71

5134–V AA71 5134–VSA71

5136–V AA71 85.0 31.5 1200 o o o o 80.0 o x o x 7.5 5138–V AA71 105.0 39.0 1200 o o o o 80.0 o o o x 6.0

27.0

19.0

37.0

45.0

55.0

60.0

70.0

75.0

90.0

o

9.9

16.5

25.0

31.5

12.0

17.5

23.0

14.0

22.5

34.0

17.0

26.8

20.5

32.5

22.5

35.5

26.0

28.0

34.0

rated

1200 2000 3000 4000

2000 3000 4000

1200 2000 3000

1200 2000

1200 2000 1200

1200 1200

Current limit

Contacts 2 3 4 5 o

o o o o

o o o

ooooooo

o o o

ooooooo

x

o

x

o

x

o

1)

max

o

40.0

o

80.0

o

80.0

o

80.0

o

54.4

o

80.0

o

80.0

o

54.4

o

80.0

o

80.0

o

80.0xoxxxxxo

80.0

o

80.0xxxoxxxo

o

80.0

o

80.0

o

80.0

o

80.0ooooxxxx

Current controller gain

Contacts 6 7 8 9 x

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

p

11.5

9.5

4.0

2.5

8.0

6.0

2.5

11.5

6.5

2.5

11.5

5.5

11.5

4.5

11.5

4.5

11.5

9.5

VS

1) The specified value is the maximum permisisble current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system.

VS/1-11

VS

1FT

M

[Nm]

I

[A]

n

[RPM]

I

[A]

K (I)

(VS)

1.2 Current controller settings

03.96

Feed modules

Table 1-8 Adaptation table for feed module 80/160 A

Servomotor

o

4101–VSK71 4101–VSN71

4102–VSG71 4102–VSK71

4104–VSG71 4104–VSK71

4106–VSG71 59.0 56.0 4000 o o o o 160.0 x o x o 4.5 5064–V AK71 4.5 8.0 6000 o o x x 41.6 x o x o 4.5 5066–V AG71

5066–V AK71 5071–V AK71 4.5 7.9 6000 o x x x 38.4 x o x o 4.5 5072–V AF71

5072–V AG71 5072–V AK71

5073–V AG71 5073–V AK71

5074–V AC71 5074–V AF71 5074–V AG71 5074–V AK71 5074–VSG71 5074–VSK71

5076–V AC71 5076–V AF71 5076–V AG71 5076–V AK71 5076–VSG71 5076–VSK71

5100–V AF71 5100–V AG71 5100–V AK71

5101–V AC71 5101–V AF71 5101–V AG71 5101–V AK71

5102–V AA71 5102–V AC71 5102–V AF71 5102–V AG71 5102–VSF71 5102–VSG71

5103–V AC71 5103–V AF71 5103–V AG71

20.0

33.0

45.0

6.5

10.0

7.0

14.0

16.0

18.0

20.5

10.0

15.0

27.0

34.0

19.0

o

33.0

39.0

35.0

47.0

46.0

60.0

7.9

11.6

9.1

12.0

17.5

8.1

12.5

8.5

13.0

16.5

25.0

19.0

28.0

11.5

16.5

21.5

32.0

24.5

36.0

9.2

12.5

18.0

9.4

14.5

17.5

26.5

9.9

16.5

25.0

31.5

39.5

12.0

17.5

23.0

rated

6000 8000

4000 6000

3000 4000 6000

4000 6000

2000 3000 4000 6000 4000 6000

3000 4000 6000

2000 3000 4000 6000

1200 2000 3000 4000 3000 4000

2000 3000 4000

Current limit

Contacts 2 3 4 5 oooooooo160.0

oooooooo160.0

ooxoxox

o

o o o

oooxxxx

o o o x o x

o x o o o o

x x o

o o o x

x o o o o o

o o o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

max

160.0xxoxxooo

160.0xxxooxxo

160.0oxxxxooo

38.4

x

57.6oxoooxxo

x

41.6

x

57.6

o

80.0

41.6

o

65.5xooooxxo

x

41.6

o

65.6

o

80.0

o

97.6

o

80.0

o

97.0

x

48.0

o

73.6

o

108.8

o

160.0

o

108.8

o

160.0

x

46.4

o

62.4

o

80.0

x

41.6

o

65.6

o

80.0

o

136.0

x

46.4

o

80.0

o

108.8

o

160.0

o

108.8

o

160.0

x

57.6

o

80.0

o

108.8

6 7 8 9

o x o

x x x x o x

o o x o o o

x x o

o x x o

x o o o x x

x o x

Current controller gain

Contacts

o

x x x

x x o x x x

o x o o x o

x o o

o o o o

x o x x o o

x o o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

07.94

p

4.5

2.5

8.0

4.5

5.5

2.5

6.0

4.5

9.5

8.0

5.5

6.5

4.0

11.5

8.0

6.5

2.5

5.5

2.5

9.5

7.5

6.5

4.0

5.5

4.0

8.0

6.5

4.0

9.5

6.5

4.5

4.0

11.5

9.5

5.5

4.5

8.0

6.0

4.5

1) The specified value is the maximum permisisble current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system.

VS/1-12

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

1FT

M

[Nm]

I

[A]

n

[RPM]

I

[A]

K (I)

(VS)

03.96

07.94

Table 1-8 Adaptation table for feed module 80/160 A

Servomotor

5104–V AA71 5104–V AC71 5104–V AF71 5104–VSF71

5106–V AA71 5106–V AC71 5106–V AF71 5106–VSF71

5108–V AA71 5108–V AC71 5108–V AF71

5132–V AA71 5132–V AC71 5132–V AF71 5132–VSA71 5132–VSC71 5132–VSF71

5134–V AA71 5134–V AC71 5134–VSA71 5134–VSC71

5136–V AA71 5136–V AC71 5136–VSA71 5136–VSC71

5138–V AA71 5138–VSA71

o

37.0

48.0

45.0

57.0

55.0

60.0

70.0

75.0

90.0

85.0

110.0

105.0

140.0

o

14.0

22.5

34.0

44.0

17.0

26.8

42.5

54.0

20.5

32.5

50.5

22.5

35.5

47.5

26.0

41.0

55.5

28.0

47.0

34.0

56.0

31.5

47.5

41.0

61.5

39.0

52.0

rated

1200 2000 3000 3000

1200 2000 3000

1200 2000 3000 1200 2000 3000

1200 2000 1200 2000

1200 1200

1.2 Current controller settings

Current limit

Contacts 2 3 4 5 x

x o o o

o o o o

o o o

o o o o o o

o o o o

x o x o

oooooooo160.0

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

max

o

62.4

o

108.8

o

160.0

o

160.0

o

80.0

o

108.0

o

160.0

o

160.0

o

80.0

o

160.0

o

160.0

o

108.8

o

160.0

o

160.0

o

108.8

o

160.0

o

160.0

o

108.8

o

160.0

o

108.8

o

160.0

o

136.0

o

160.0

o

136.0

o

160.0

160.0xxxxxxxx

Feed modules

Current controller gain

Contacts 6 7 8 9 x

x o x o

x o o

x x o x x x

x x x x

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

p

x

11.5

x

9.5

x

6.5

o

5.5

x

11.5

x

7.5

o

4.5

o

4.0

x

11.5

x

9.5

o

4.0

x

11.5

x

8.0

o

5.5

x

11.5

x

8.0

o

5.5

x

11.5

o

6.5

x

11.5

x

6.5

x

11.5

x

6.5

x

11.5

o

6.5

11.5

VS

1) The specified value is the maximum permisisble current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system.

VS/1-13

VS

1FT

M

[Nm]

I

[A]

n

[RPM]

I

[A]

K (I)

(VS)

1.2 Current controller settings

03.96

Feed modules

Table 1-9 Adaptation table for feed module 100/200 A

Servomotor

o

4101–VSK71 4101–VSN71

4102–VSG71 4102–VSK71

4104–VSG71 4104–VSK71

4106–VSG71 59.0 56.0 4000 o o o o 200.0 o x x o 5.5 5066–V AK71 6.5 11.6 6000 o x o x 60.0 x o x o 4.5 5072–V AG71

5072–V AK71 5073–V AK71 7.0 12.5 6000 o x o x 60.0 o o x o 4.0 5074–V AF71

5074–V AG71 5074–V AK71 5074–VSG71 5074–VSK71

5076–V AC71 5076–V AF71 5076–V AG71 5076–V AK71 5076–VSG71 5076–VSK71

5100–V AF71 5100–V AG71 5100–V AK71

5101–V AC71 5101–V AF71 5101–V AG71 5101–V AK71

5102–V AA71 5102–V AC71 5102–V AF71 5102–V AG71 5102–VSF71 5102–VSG71

5103–V AC71 5103–V AF71 5103–V AG71

5104–V AA71 5104–V AC71 5104–V AF71 5104–VSF71

5106–V AA71 5106–V AC71 5106–V AF71 5106–VSF71

20.0

33.0

45.0

10.0

14.0

16.0

18.0

20.5

10.0

15.0

27.0

34.0

19.0

37.0

48.0

45.0

57.0

o

33.0

39.0

35.0

47.0

46.0

60.0

12.0

17.5

13.0

16.5

25.0

19.0

28.0

11.5

16.5

21.5

32.0

24.5

36.0

9.2

12.5

18.0

9.4

14.5

17.5

26.5

9.9

16.5

25.0

31.5

39.5

12.0

17.5

23.0

14.0

22.5

34.0

44.0

17.0

26.8

42.5

54.0

rated

6000 8000

4000 6000

3000 4000 6000 4000 6000

2000 3000 4000 6000 4000 6000

3000 4000 6000

2000 3000 4000 6000

1200 2000 3000 4000 3000 4000

2000 3000 4000

1200 2000 3000 3000

Current limit

Contacts 2 3 4 5 oxxooooo136.0

xooooooo170.0

oooooooo200.0

ooxxoxx

o

x o o o o

o x o o o o

x o x

x o x o

x x o o x o

o x x

o o o o

x x o o

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

max

170.0xxxxoooo

200.0oooxxxxo

200.0xxoxooxo

60.0

o

82.0xoxxoxxo

x

60.0

o

82.0

o

100.0

o

82.0

o

100.0

x

52.0

o

78.0

o

100.0

o

136.0

o

100.0

o

136.0

x

46.0

x

60.0

o

92.0

x

46.0

x

60.0

o

92.0

o

136.0

x

46.0

o

78.0

o

100.0

o

136.0

o

122.0

o

136.0

x

60.0

o

92.0

o

122.0

x

60.0

o

100.0

o

136.0

o

136.0

o

78.0

o

122.0

o

200.0

o

200.0

6 7 8 9

x x x o x

x x o x x x

x o x

o o o o

x o x x o o

o x o

x x o x

Current controller gain

Contacts

x

o o x o x

x x x x o x

x o o

o o o o

x o o o x o

o o x

x x x o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

07.94

p

2.5

2.0

9.5

5.5

6.5

2.5

8.0

5.5

8.0

6.5

2.5

6.0

2.5

11.5

8.0

5.5

2.5

4.5

2.5

8.0

6.0

4.5

9.5

6.0

4.0

11.5

9.5

4.5

5.5

4.0

9.5

6.5

5.5

11.5

8.0

5.5

4.5

11.5

8.0

5.5

4.5

1) The specified value is the maximum permisisble current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system.

VS/1-14

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

1FT

M

[Nm]

I

[A]

n

[RPM]

I

[A]

K (I)

(VS)

03.96

07.94

Table 1-9 Adaptation table for feed module 100/200 A

Servomotor

5108–V AA71 5108–V AC71 5108–V AF71

5132–V AA71 5132–V AC71 5132–V AF71 5132–VSA71 5132–VSC71 5132–VSF71

5134–V AA71 5134–V AC71 5134–VSA71 5134–VSC71

5136–V AA71 5136–V AC71 5136–VSA71 5136–VSC71

5138–V AA71 5138–VSA71

o

55.0

60.0

70.0

75.0

90.0

85.0

110.0

105.0

140.0

o

20.5

32.5

50.5

22.5

35.5

47.5

26.0

41.0

55.5

28.0

47.0

34.0

56.0

31.5

47.5

41.0

61.5

39.0

52.0

rated

1200 2000 3000

1200 2000 3000 1200 2000 3000

1200 2000 1200 2000

1200 1200

1.2 Current controller settings

Current limit

Contacts 2 3 4 5 x

o o o

o x o o x o

x o x o

o o o o

xxoooooo170.0

x

o

x

o

x

o

x

o

x

o

x

o

x

o

1)

max

o

92.0

o

136.0

o

200.0

o

100.0

o

170.0

o

200.0

o

100.0

o

170.0

o

200.0

o

122.0

o

200.0

o

122.0

o

200.0

o

136.0

o

200.0

o

136.0

o

200.0

170.0xxxxxxxx

Feed modules

Current controller gain

Contacts 6 7 8 9 x

x x x

x o x x o x

x x x x

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

x

o

p

x

11.5

x

8.0

o

4.5

x

11.5

x

9.5

x

6.5

x

11.5

x

9.5

x

6.5

x

11.5

x

8.0

x

11.5

x

8.0

x

11.5

x

8.0

x

11.5

x

8.0

11.5

VS

1) The specified value is the maximum permissible current of the particular power module – motor combination. It may be necessary to reduce the specified value depending on the driven mechanical system.

J

VS/1-15

VS

(VS)

1.2 Current controller settings

Feed modules

07.94

VS/1-16

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

)

2 Speed controller optimization

Feed modules (VS

Speed controller optimization

The additional smoothing functions in the speed controller loop (damping mechanical resonance effects) are described in Section 3. Proceed as follows when optimizing the speed controller:

4. Tachometer adjustment

5. Gain Kp

6. Integral action time T

7. Adaptation T

8. I–component limiting (if required)

9. Drift compensation (offset) The unit must be powered–up to optimize the speed controller Sections 2.1, 2.2,

2.3 and 2.8. Therefore please refer to Section 7 ”Powering–up”.

The potentiometer scale divisions (in the setting tables) are defined as follows:

7

6

5

4

3

N

9

9/

8

10

8

0/1

2

1

N

The setting shown in the diagram corresponds to 7 scale divisions.

10

0

2

VS

(if required)

VS/2-17

)

2.1 Tachometer adjustment 04.9

7

07.94

Feed modules (VS

2.1 Tachometer adjustment

For motors with tachometer voltages ≤ 16.5 V, it is necessary to also proceed according to Section 1.1.

Potentiometer Setting range

rated

 2.2 n

T

0.7 n

act N

 2.2 n

rated

VS

/ n

2.2

act

2

1.8

1.6

1.4

1.2

1

0.8

0.6 0 1 234 5678 910

Tachometer potentiometer (scaled)

n

act N

Fig. 2-1 Tachometer adjustment

Extending the setting range using R3 and R10 (only for the user–friendly interface).

Function Component Mounted

n

act N

n

act N

> 0.7 n < 2.2 n

rated rated

Increase R3 0 Ω (as supplied)

Mount R10 Open (as supplied)

2.2 Setting the proportional gain Kp without adaptation

The proportional gain Kp of the speed controller can be set using potentiometer Kp. The range can be extended if required using the fixed resistor R50 (only for the user–friendly interface ; R50 = 68 kΩ (as supplied)). The gain, set using the Kp potentiometer is additionally influenced by the setting of potentiometer T

VS/2-18

.

N

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.9

7

07.94

2.3 Setting the integral action time T

without adaptation

Feed modules (VS

Kp

170 160

140

120

100

80

60

40

20

0

0 1 234 5678 910

Setting of pot. Kp

Potentiometer T

Right– hand endstop

Center Lefthand

endstop

N

VS

Fig. 2-2 Proportional gain Kp as a function of the Kp and T

potentiometers

N

2.3 Setting the integral action time TN without adaptation

The speed controller integral action time is set using potentiometer T range can be, if required, extended using C2 (only for the user–friendly interface).

TN in ms

45 40

30

20

10

0

0 1 234 5678910

Setting of pot. T

Fig. 2-3 Integral action time TN as a function of potentiometer T

N

the

N;

N

VS/2-19

)

7

2.4 Integral action time with adaptation (if required

)

Feed modules (VS

2.4 Integral action time with adaptation (if required)

Adaptation is activated and preset via R34 (only the user–friendly interface), and S3.5 (S6.5 for a 2nd axis) for the standard interface.

04.9

07.94

VS

R34 = open R34 = mounted

T

N

R34 + potentiometer ADAPT

T

Nadapt

n

act.

x2

j

Adaptation fully effective

Fig. 2-4 Integral action time dependency

n

= jn

x

setp.

+ n

Adaptation inactive (as supplied) Adaptation operates acc. to the following diagrams

n Transition range

x1

Potentiometer T

Adaptation ineffective

N

n

x

T

Nadapt/TN

0.9

0.7

0.5

0.3

0.1 0

0 1 234 5678 910

Setting of the ADAPT potentiometer

Fig. 2-5 Dependency of adaptation T

R34 = 10 k R34 = 0 

or standard interface

N

VS/2-20

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.9

7

07.94

2.5 Proportional gain with adaptation (only user–friendly interface) Feed modules (VS

2.5 Proportional gain with adaptation (only user–friendly interface)

Wichtig

!

Offsets can occur in the transition range.

Adaptation is activated and preset using R38 (if required):

R38 = open R38 = mounted

Kp

adapt

R38

Kp

Adaptation fully effective

Fig. 2-6 Proportional gain Kp as a function of the speed

n

= jn

x

setp.

+ n

act.

j

Adaptation inactive (as supplied) Adaptation operates acc. to the following diagrams

R50 + potentiometer Kp

n

x2

Transition range

n

x1

Adaptation ineffective

VS

n

x

/Kp

Kp

adapt

35

25

15

5 0

0 500 1000 1500 2000 2500

Fig. 2-7 Adaptation Kp as a function of R38 in the ”adaptation fully effective” range

Fixed resistor R38 in 

VS/2-21

)

7

2.6 Setting the adaptation range (generally not required

)

Feed modules (VS

2.6 Setting the adaptation range (generally not required)

The adaptation range can be set using the following resistors: R40 User–friendly interface

R543 Standard interface 1st axis (from Order No. 6SN1118–0AD11–0AA1) R544 Standard interface 2nd axis (from Order No. 6SN1118–0AE11–0AA1)

04.9

07.94

VS

Rj = open Rj = inserted

R40 in k

150

130

Adap

110

_ ta-

90

tion fully eff_

70

ective

50

30

10

0

0 50 100 150 200 250 300 350 400

Fig. 2-8 Adaptation range

n

x

= jn

setp.1

+ n

act.

j

Maximum adaptation range (as supplied) Adapt. reduced acc. to the following diagram

Transition range

Adap– tation ineffect– ive

n

x

in mV

2.7 I component limiting of the speed controller

R52 User–friendly interface R547 Standard interface 1st axis (from Order No. 6SN1118–0AD11–0AA1) R550 Standard interface 2nd axis (from Order No. 6SN1118–0AE11–0AA1)

VS/2-22

R52 = open

0 Ω

R52 =

R52 can be between 100 kΩ and 2 MΩ to limit the speed controller I component, e. g. for slipstick effects.

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

I component fully effective (as supplied) I component ineffective

)

04.9

7

03.96

07.94

2.8 Drift offset

Feed modules (VS

2.8 Drift offset

Adjusted using potentiometer for n

Potentiometer drift Control range 30 mV

= 0 (terminals 56 and 14 connected)

set

J

VS

VS/2-23

VS

)

7

2.8 Drift offset

Feed modules (VS

04.9

07.94

VS/2-24

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

)

3.1 Settings elements with standard interface12.9404.97 Feed modules (VS

Start–up, supplementary functions

3.1 Setting elements with standard interface

Setting elements, switch S2 and S3 or S5 and S6 for the 2nd axis

S2/S5 contacts

10 x DIL

1 Motor clockwise direction of

rotation for a positive speed setpoint (motor shaft, drive end) at terminal 56/14

2...5 Curr. normal. (I

6...9 Current controller gain (0.5) 10 Speed–controlled operation

S3/S6 contacts

8 x DIL

1 Speed setpoint smoo-

thing

2 Speed actual value

smoothing

3 Speed controller smoo-

thing

4 Current setpoint smoo-

thing 5 Speed contr. adaptation OFF 6 Ready/fault

7 Master/slave 8 Current–controlled opera-

tion

OFF ON

Motor counter–clockwise direction of rotation for a positive speed setpoint (motor shaft, drive end)

=100 %)

max

Function OFF ON

2)

3)4)

1)

Curr. normal. (I

1)

Current controller gain (11.5)

1)

Current–controlled operation

No smoothing

1)

Ready to run si-

1)

gnal

1)

Master With I component Without I compo-

1)

at terminal 56/14

max

1)

With τ = 2.2 ms

1)

With τ = 280 µs

1)

With τ = 370 µs

1)

With τ = 110 µs

ON Fault signal

Slave

nent

= 23 %)

4)

1)

3

VS

1) As supplied

2) Acts on the BB relay of the NE/monitoring module. If the user–friendly and standard interface are used together, or just the standard interface alone, then the BB relay on the NE module drops–out if there is no enable signal or a fault is present.

3) Function only for 2–axis version

4) The slave axis must be operated in the current–controlled mode with enabled I component.

VS/3-25

VS

)

7

3.1 Settings elements with standard interface 04.9

07.94

Feed modules (VS

The following supplementary functions can be set by mounting wired components onto the basic board. (from Order No. 6SN1 118–0AD11–0AA1 (1 axis) and from Order No. 6SN1 118–0AE11–0AA1 (2 axis) .

Function BKZ axis 1 BKZ axis 2 Value range

Smoothing, speed controller C231 C235 0 ... 100nF Smoothing n Smoothing n Smoothing n Timer ”speed controller at its endstop” C239 C240 0 ... 2.2 mF T achometer adaptation 539R, 540R, 541R R536, R537. R538 0 ... 1 kW, 0.1%, 25ppm/k Clock frequency PBM R542 R542 62 kW ... 1 Adaptation range R543 R544 0 ... 1 kW Speed setpoint adaptation R545 R546 0 ... 1 kW Limiting, speed controller I component R547 R550  100 kW ... 2 MW Electronic weight equalization, pos./neg. R548/R549 R551/R552 20 kW ... 1

Response threshold I2t monitoring

set act set

C232 C236 0 ... 2.2 mF C233 C237 0 ... 100nF C234 C238 0 ... 100nF

R553 R554 0 ... 1 kW

Axial metal film resistors, type of construction 0204 (RM 7.62 mm) and radial MKT capacitors (RM 5.08 mm) must be located at the positions provided. When adapting the tachometer , it should be observed that the resistors have a relative accuracy of 0.1% to one another and a Tk of < 25 ppm/k.

Note Important

The board could be damaged if the incorrect material is used Only suitably qualified personnel may carry–out soldering work on the board

(maintaining the ESD Guidelines).

3.1.1 Dimensioning the setting elements (standard interface)

a) Smoothing functions

Speed controller: T=C231(C235)78 kW

n

: T=C232(C236)10 kW

set

n

: T=C233(C236) 10 kW (dependent on the tachometer

act

: T=C234(C238)5 kW

I

set

b) timer, ”speed controller at its endstop”

The monitoring time is 230 ms as standard, and can be increased, when required, by mounting C239 (C240). The following simple relationship is valid:

T

=

+1.15

(

Zst

potentiometer setting)

C239 (C240)

mF

200 ms

)

VS/3-26

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.9

7

)

07.94

3.1.1 Dimensioning the setting elements (standard interface Feed modules (VS

c) Tachometer adaptation

The following equivalent circuit diagram is valid for the individual tachometer voltages:

The tachometer voltage V rated speed, which results in a voltage

V

tach.

R

x

20 k

4 k

d) clock frequency PBM

If noise problems occur (the motor makes a whistling sound), then the PWM inverter clock frequency can be changed for both axes together.(Fig. 3–1)

In this case, it must be observed that the available current ( I duced when the clock frequency is increased (refer to Pj, Section 4.1).

V

8 k

V. For a rated speed which significantly deviates from the rated motor speed, it is possible to re–dimension corresponding to this criterium. The following formula is valid:

tach.X

V

5k

Rx=

–1

tach.

(

V

tach.X

V

1

tach.



4

(

V

tach.X

is normally 40 V at

tach

–7.5k

)

tachoX

][

)

, I

n

max

of 10

) is re-

VS

2

The I

t limiting is set in the factory to a pulse frequency of 3.3 kHz and a maximum ambient temperature of 40 quency and/or ambient temperature), the response threshold must be adapted (refer to Fig. 3-2).



C. If these values are exceeded (pulse fre-

Fig. 3-1

VS/3-27

)

7

3.1.1 Dimensioning the setting elements (standard interface

)

Feed modules (VS

e) Speed setpoint adaptation

If the adjustment range of the tachometer potentiometer is not sufficient (for lower speed range), then the speed setpoint can be adapted via a setpoint voltage divider circuit. The following circuit diagram is valid:

04.9

04.97

07.94

VS

N

set

20 k

R

x

Speed controller

virt. M

The following relationship is obtained for R545 (R546):

n

Rx=10k

required



n

– n

rated

required

f) Limiting, speed controller I component (refer to2.7)

The maximum speed controller I component can be limited by mounting R547 (R550).

g) Electronic weight equalization

The value to be set for the electronic weight equalization is obtained from the current setpoint I to be enabled, at standstill (N

10V

R=

I

SetGwa



10k

which can be measured at the test socket T for the axis

setGwa

=0).

set

Caution: I

 5V  R 20 k!

SetGwa

After mounting, the value at test socket T must be able to be measured with the same polarity , with the axis inhibited.

h) Response threshold I

2

t monitoring limits the current setpoint to a thermally permissible value.

The I

2

t-monitoring

The response threshold is 55% of the power module peak current, and, when required, can be reduced corresponding to the following characteristic, by mounting R553 (R554):

Fig. 3-2

VS/3-28

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

Slave opera

)

04.9

7

07.94

3.2 Setting elements with user–friendly interface Feed modules (VS

3.2 Setting elements with user–friendly interface

Setting elements on the parameter board; terminal = H → jumpered with terminal 9, terminal = L → open.

Function Component(s) Effect

Ready/fault Relay terminal 672/673/674

Speed/current controlled (permanently selected via switch)

Speed/current controlled (selected via terminal)

Supplementary setpoint 1 via terminal 22 = H

Supplementary setpoint 2 via terminal 23 = H

Current–controlled operation with/ without I component

Controller– and pulse inhibit via terminal 65

Master-/slave operation: Master operation

p

tion

R33 = 0 Ω (as supplied) R33 = open

S2: 10 = OFF (as supplied) S2: 10 = ON

R14 = 0 Ω1); terminal 22 = L R14 = 0 Ω; terminal 22 = H

R16 (as supplied = open) R17 (as supplied = open) R18 (as supplied = open)

R21 (as supplied = open) R19 (as supplied = open) R22 (as supplied = open)

R1 = 0 Ω (as supplied) R1 = open

R13 = open (as supplied) R13 = 0 Ω

R42 + R44 = 0 Ω, S2: 10 = OFF Master operation, terminal 258 = out-

R44 = 0 Ω, R1 + R42 = open,

S2: 10 = ON

2)

Ready signal fault signal

Closed–loop speed control closed–loop current control

Voltage divider at 10 V Voltage divider at –10 V Voltage divider at the ref. point

I component inhibited P I component active PI

Delayed Instantaneous

put Slave operation, terminal 258 = input

VS

Timer, speed controller at its endstop

Monitoring, n controller at n stop Direction of rotation reversal

(direction of rotation for a positive setpoint at terminal 56/14)

Speed controller smoothing C3 (as supplied = open) τ = C3  68 kΩ Speed setpoint smoothing C4 (as supplied = open) τ = C4  10 kΩ Speed actual value smoothing C5 (as supplied = open) τ = C5  5 kΩ Current setpoint smoothing C6 (as supplied = open) τ = C6  1 kΩ

N

rated

max

2)

–

0.5

Speed setpoint adaptation (only terminal 56/14)

Current setpoint adaptation R42 (as supplied = 0 Ω) Travel to endstop

(set using R12)

1) As supplied: R14 = open N

set

2) R=

10V



()

R54 = 360 kΩ (as supplied) R54 as selected

R32 = 0 Ω (as supplied) R32 = open

S2: 1 = ON (as supplied) S2: 1 = OFF

R5 = 20 kΩ (as supplied)

R12 according to Fig. 3–3 Condition: Terminal 96 connected to terminal 44



40k

2)

t = 230 ms

R54 [kΩ] =

Monitoring active Monitoring inactive

Motor ccw, drive shaft end Motor cw, drive shaft end

|100%  n

I

set

Limiting according to Fig. 3–3 Speed controller monitoring inactive

ACTN

10 V

t [ms]

0.56

|=11 ... 5V

– 47

VS/3-29

)

7

3.2 Setting elements with user–friendly interface

Feed modules (VS

04.9

07.94

VS

Function

Travel to end stop (variable via terminal 96)

Setting–up operation (central, via terminal 112 on the NE module)

Current reduced after timer, n controller at end stop, has expired

Current reduced after the I2t timer has expired

Response threshold I2t R9 = 30 kΩ (as supplied)

Electronic weight equalization1)R46 + R48 = open (as supplied)

T achometer adaptation

Clock frequency R542 Refer to Fig.3-1

2)

I

set

I

max

100

90 80

70 60

50 40

30 20

10

Component(s) Effect

R12 = open (as supplied) voltage at terminal 96 according to Fig. 3-4

R12 according to Fig.KEIN MERKER terminal 112 = open (when supplied, terminal 112 to terminal 9)

R2 according to Fig. 3-5 R32 = open

R2 = open (as supplied) R32 = open

R9 according to Fig. 3-6

R46 for neg. I set at socket T R48 for pos. I set at socket T

R6, R7, R8 tolerance 0.1%

[%]

0

0.1 1.0 10.0 100.0 1000.0

Limiting acc. to Fig. 3-4, n–contr. monitoring inactive

Limiting according to Fig.KEIN MERKER, Speed controller monitoring inactive

Reduction acc. to Fig. 3-5 n–contr. monit. disabled

S1–duty = 1.1 I

S1–duty = 1.1 I Limiting acc. to Fig. 3-6

no weight equalization Suppl. I set acc. to Fig. 3-7 Suppl. I set acc. to Fig. 3-7

(

5k

Rx=

–1

1

4

V

rated

tach.



tach.X

V

tach.X

)

Final value 1%

R12 [k]

V

tach.

(

][

–7.5k

Fig. 3-3 Current setpoint limiting as a function R12, j30 Vj

1)

 terminal 96  j12 Vj

Warning

!

For version 4620087701.00 of the control board, for weight compensation, the internal current setpoint must be reduced via R42!

R42 [k] =

20  I weight equalization/I

1 – I weight compensation/I

max

For control boards, from version 4620087701.01 onwards, zero offset cannot be measured after R46 and R48 have been mounted and an axis enabled. If R46 and R48 have been correctly mounted according to Fig. 3-7, the offset must be able to be measured when the axis is inhibited.

2) Refer to Section 3.1.1

VS/3-30

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.9

7

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100

90 80

70 60

50

I

set

I

max

3.2 Setting elements with user–friendly interface Feed modules (VS

[%]

40 30 20

V

Final value 1%

T.96

[V]

R2 [kΩ]

10

0

1 3

0

Fig. 3-4 Current setpoint limiting as a function of the voltage at terminal 96 (R12=open)

I

set

I

max

100

90 80 70 60

50 40 30 20 10

Initial

0

value

1.0

1%

2

[%]

4

6 8

75

10.0 100.0

9 10

VS

Fig. 3-5 Current setpoint limiting as a function of R2

VS/3-31

VS

)

7

3.2 Setting elements with user–friendly interface Feed modules (VS

I

cont.

[%]

I

rated

110 100

90 80 70 60 50 40

30 20 10

0

10.0 100.0

Illegal area

04.9

07.94

1000.0

R9 [kΩ]

2

Fig. 3-6 Response threshold I

I

weight compensation/Imax

1.0

0.8

0.6

0.4

0.3

0.2

0.1

0.08

0.06

0.04

0.03

0.02

0.01 5

6.8 10 15 22 27 394756

5.6

Fig. 3-7 Supplementary current setpoint for electronic weight equalization

t monitoring as a function R9

Illegal area

100

68

150 220 390

470

R46 and R48 [k]

680 1000

Inverter clock frequency PBM

If noise problems occur (the motor makes a whistling sound), the PWM inverter clock frequency can be adapted by mounting R369 on the basic board.

, I

In this case, it must be observed that the available current (I

n

) is redu-

max

ced when the clock frequency is increased. (refer to Pj Section 4.1)

The I2t limiting is designed for a pulse frequency set in the factory to 3.3 kHz and a max. ambient temperature of 40



C. When this value is exceeded (pulse frequency and/or ambient temperature), the response threshold must be adapted (refer to Fig. 3-2). The characteristic is valid according to Fig. 3-1.

J

VS/3-32

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

S

d

C

d

C

o tion S eed controlled

ccw

cw

ccw

Current controlled

cw

)

4 Setpoint interfaces12.94

Feed modules (VS

Setpoint interfaces

Definitions:

Optimal, taking into account the setpoint input characteristics

X

Possible Not permissible, and to some extent also not possible

T able 4-1 Main setpoint–supplementary setpoints

Mode

peed controlle

urrent controlle

Slave, I controlled

urrent setpoint

input Main spindle drive

p Main spindle drive operation

Main spindle drive option C axis

Setpoint Term.56/14Term.24/2

Main setpoint Supplementary

setpoint Main setpoint X Supplementary

setpoint Main setpoint X

Supplementary setpoint

Main setpoint X Supplementary

setpoint

X

Int.

0

X X X X

setpoint

term.22

X

X X

Int.

setpoint

term.23

Socket

NZ

4

VS

Term.258

Table 4-2 Motor direction of rotation for a positive setpoint and S2.1 = ON

Mode

p

Term.56/14 Term.24/20 Term.22 Term.23 Socket NZ Master/slave

R16/18 cw R19/22 cw R17/18 ccw R21/22 ccw R16/18 cw R19/22 cw R17/18 ccw R21/22 ccw

When viewing the motor shaft, drive end

term.258

cw

(slave)

J

VS/4-33

VS

)

4 Setpoint interfaces Feed modules (VS

07.94

VS/4-34

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.9

7

07.94

5.1 Pre–settings

Feed modules (VS

Start–up with main spindle drive option

The settings for the control parameters for C–axis operation on the parameter board, control parameters for main spindle drive operation, on the option board.

The main spindle drive option components which have to be modified, are mounted on solder pins (layout, refer to Section 9).

The potentiometer scale divisions (in the setting tables) are defined as follows:

9/ 10

9

8

5.1 Pre–settings

10

8

7

6

0

0/1

1

2

3

4

5

4

5

The setting shown in the diagram corresponds to 7 scale divisions.

5

VS

Warning

!

Parameter board changes: Remove R4, R5 and R54 and, if necessary, C4 (when supplied this is not mounted). If this is not observed, it could result in undesirable axis motion!

5.1.1 Settings with the control board removed

Ramp–up time

Table 5-1 Ramp–up time from 0 V to 10 V in s via terminal 56/14, set using potentiometer

Term.102 open 0.01 0.11 0.21 0.31 0.4 0.5 0.6 0.7 0.8 0.9 1.11 Term.102 to

term. 9

The ramp–up time range via R20 can be changed by modifying R27/R60.

R20 and terminal 102

0 1 2 3 4 5 6 7 8 9 10

0.1 1.08 2.07 3.06 4.04 5.03 6.02 7.01 8.01 9.04 11.05

VS/5-35

)

7

5.1.1 Settings with the control board removed Feed modules (VS

Torque limiting

I/I

max

R76

100

”Constant power”

range

R213

04.9

07.94

VS

n/n

rated

R225

in %

max

13

23 70 100

Fig. 5-1 Torque limiting

T able 5-2 Adjustable start of the ”constant power” range referred to n

Pot. R214

Start of the range in %

Table 5-3 Deviations of the selected power to constant power at the point n

Pot. R213

Deviation in %

Table 5-4 Constant torque limiting I

% via R214

0 1 2 3 4 5 6 7 8 9 10

70 65 60 55 50 45 40 35 30 26 22

via R213

0 1 2 3 4 5 6 7 8 9 10

+20 0 –20

when supplied

R214

in % via R76 (solder pins), R76 is open

set/Imax

= 10 V in

in %

max

VS/5-36

R76 in kΩ 3 4.3 6.2 8.2 11 15 18 22 27 36

I

in % 10 20 30 40 50 60 70 80 90 100

set/Imax

Intermediate values can be determined by interpolating

Table 5-5 Speed–dependent torque limiting I

R225 in kΩ

I

set/Imax

12 % I

set/Imax

R226 = 20 kΩ

2.4 4.7 7.5 11 16 22 30 47 70 100

in % 1 10 20 30 40 50 60 70 80 85

are set as standard. Intermediate values are obtained by interpo-

in % via R225 (solder pins) for

set/Imax

lating.

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.9

7

07.94

Normalization ofjM/Pj display

5.1.1 Settings with the control board removed Feed modules (VS

Table 5-6 Normalization via potentiometer R903 (when supplied, factor = 1)

Relay function, limit value stage output

Pot. R903

Normalization Factor

0 1 2 3 4 5 6 7 8 9 10

3 2.8 2.6 2.4 2.2 2.0 1.8 1.6 1.4 1.2 1

Terminal selected using 0 Ω resistors

T.110

R170 R106

Fig. 5-2 Relay functions

T.108 T.115 T.114 T.216 T.214 T.127 T.126

1)

R108

1)

R171

|I

act

|> I

2)

x

|n

R107

act

|< n

min

1)

R105

R103 R97

1)

R104

3)

|n

act

|< n

3)

x

R99

VS

1)

R98

3)

n

= n

act

set

1) As supplied

2) Relay drops out

3) Relay pulls–in if the function is fulfilled.

VS/5-37

)

7

5.1.1 Settings with the control board removed Feed modules (VS

Table 5-7 Limit value functions

04.9

07.94

VS

Limit va-

lue stage

jI

juI

act

x

pot. R211

Pot. R211 0 1 2 3 4 5 6 7 8 9 10

Ix =in % 100 90 81 71 62 52 43 33 24 14 4.5

jn

jtn

act

mi

n

pot. R10

Pot. R10 0 1 2 3 4 5 6 7 8 9 10

n

=in % 0.3 0.44 0.58 0.73 0.87 1.02 1.16 1.31 1.45 1.59 1.74

min

jn

jtn

act

x

pot. R43

Pot. R43 0 1 2 3 4 5 6 7 8 9 10

nx=in % 3.4 13 23 34 44 54 64 74 84 94 104

n n

set = set

*

Only in main spindle operation

Range Settings via fixed values

4.5 %...100 %

0.3 %...1.7 % n

3 %...100 % n

max

Smoothing for relay contact bounce = C87 Suppressed: n

Smoothing for relay contact bounce = C68, 400 mV hysteresis (as supplied), inactive for C axis: R100 = 0 Ω (as supplied) R274 = 300 kΩ, corresponds to 20 mV hysteresis

Relay contact bounce smoothing = C68

Monitoring threshold:

– difft20 mV,

n

set

R179 = 2 kΩ hysteresis = 10 mV, R180 = 0 Ω extension = 32 ms, C20 = 1 µF

step u31 mV ,

set

R180 = 0 Ω hysteresis = 10 mV, R179 = 2 kΩ

Functions via fixed values

Table 5-8 Settings via fixed values

Function

Ramp–function generator tracking R270 = 0 Ω (as supplied)

Speed setpoint smoothing C40 τ [ms] = 10  C40 [µF] Correction setpoint for main spindle

operation (term.65 brakes to setpoint, term.24)

Current actual value/power display R160 = open, R207 = 1 kΩ (as supplied)

C–axis/main spindle drive op. setpoint, MSD: term.56/14 setpoint, C axis: term.24/20 or fixed setpoint via term.22 or term.23

Changeover speed, term.61 R77/78

1)

2)

Changeover speed =

Warning: The pulses are only canceled when the n

!

R77

R270 = open

R900 + R901 = open (as supplied) R900 + 901 = 40 kΩ

R160 = 1 kΩ, R207 = open Terminal 61 = open

Terminal 61 at term.9

.

R77

(47000 – R78 . 15)

. 47 k + R78 . (R77 + 47 k)

Component(s) Effect

Tracking active Tracking inactive

No correction setpoint Correction setpoint via T.24/20

jM/Pj–display

j–display

jI

act

Main spindle drive operation C–axis operation Changeover, refer to Fig. 5–3

1)

[%]

threshold is fallen below!

off

VS/5-38

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.9

7

07.94

5.1.1 Settings with the control board removed Feed modules (VS

Parameter changeover for C–axis operation

Speed

n1

Change– over speed

n2

n1 = main spindle drive speed n2 = C–axis speed

Fig. 5-3 Changeover function, terminal 61

MSD

operation

Term.61 =

open

Braking range Term.61 = H (w. r. t.

term.9)

Parameter changeover

point

 Closed–loop control parameters, drift setting, setpoint input  Adaptation enable  200 ms timer switched–in

R77 and R78

t

VS

 Several relay functions inhibited  n

shutdown inhibited

off

5.1.2 Settings in operation

Setting rule

1. Set the C–axis parameters via the parameter board (tachometer, TN, KP, drift).

C–axis parameters, refer to the speed controller optimization, Section 2

2. Set the main spindle drive parameters via potentiometers on the option board front panel:

Pot. R44 02345678 10

Pot. R35=ccw Pot. R35=cw215

Fig. 5-4 Extending the integral action time using pot. R44 and the influence of pot. R35

on the parameter board, extending T

1

by a specific factor

N

9

1 1

VS/5-39

5.2 Analog outputs

Potenti

meter R25

)

7

Feed modules (VS

04.9

07.94

VS

T able 5-9 Reducing the proportional gain with pot. R45 and the influence of pot. R25 on the

Pot. R45

o-

meter R25

T able 5-10 Lowest speed before controller and pulse inhibit (braking to n

n

as a %

off

of n

max

Table 5-11 Drift compensation via potentiometer R96 for n

Potentiometer R96

5.2 Analog outputs

parameter board, reduction of Kp in %

0 1 2 3 4 5 6 7 8 9 10

left 33.1 29.5 26.3 23.3 20.4 17.5 14.6 11.5 8.2 4.5 0.1

center 90.9 89.4 87.8 85.9 83.7 81 77.5 72.4 64.4 48.7 1.5

right 95.1 94.3 93.3 92.3 90.9 89.3 87 83.7 77.9 65 2.8

for terminal 64/65

→ pulse cancellation) via potentiometer R1

0 1 2 3 4 5 6 7 8 9 10

0.34 0.47 0.61 0.74 0.88 1.02 1.15 1.29 1.42 1.56 1.69

= 0

set

Control range 30 mV

off

Function Terminal Boundary condition

Speed actual value Term.75 Non–normalized speed actual value as for

Power display (utilization)

Current actual value Term.162 jI

M display P display

Fig. 5-5 M/Pjdisplay

Term.162 jM/Pj display (as supplied) Fig. 5–5, display-

n

act

M/P display

t

test socket ”X”

jM/Pj , Table 5–6, Normalization

j display by changing–over components

act

(Table 5–8, settings via fixed values)

MP

[]

= I

I

act

max

/

M

maxPmax

J

VS/5-40

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

)

Feed modules (VS

Free for supplementary texts

6

J

VS

VS/6-41

VS

)

07.94

Feed modules (VS

VS/6-42

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

)

7 Power –on

Feed modules (VS

Power–on

 Connect terminals 48, 63, 64, 663 to terminal

9

 Switch (open) between terminal 65 and ter-

minal 9

 Terminals 56/14 at the battery box

Set 0 V setpoint at the battery box

Main switch: OFF

Adapt the module to the motor, standard settings, Section 1

Start–up with battery box

Main switch: ON

7

VS

Check the motor–PWM inverter connection:

 L1, L2, L3 interchanged?  Cable for power connection  Cable for rotor position and tachometer

Briefly enable term.65 (inching)

Motor

accelerates?

No

 Enter a low setpoint

(e. g. 0.1 V)

 Briefly enable term.65

Does drive run continuously ?

Yes

1

Main switch: OFF

Open–up the connection between term.63 and term.9

Yes fault

No fault

VS/7-43

)

7 Power –on Feed modules (VS

07.94

1

Enable term.65

Optimize the speed controller or enter

experience values, Section 2

VS

Inhibit term.65

Start–up completed

Inhibit term.63!

Main switch: OFF

S Open the connection between term.64, 65 and terminal 9 S Remove the battery box from term.56/14

J

VS/7-44

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

03.96

y

07.94

8.1.1 User-friendl Feed modules (VS

interface

Maintenance and diagnostics

8

8.1 Test sockets and display elements of the feed modules

8.1.1 User–friendly interface

Test sockets

X

W

M

R T

NZ

Speed setpoint (output) Current setpoint (output) Supplementary speed setpoint / supplementary

current setpoint

Reference ground (output) Current actual value 10 V, corresponds to the set

(output)

I

max

Speed actual value10 V at rated speed (1FT503V/4V–0AF71: 11 V) (output)

2)

(input)

1)

VS

All outputs have a 1 kW output resistance

Fig. 8-1

Operating display

Par. board inserted No Yes Yes Yes Yes Yes Pulse enable 663 – No No Yes Yes Yes Controller enable 65 – No Yes No Yes Yes Current–controlled No No No No No Yes

Speed–controlled operation (standard operation)

1)

Setting value I

2)

Depending on the operating mode, speed–/current controlled

refer to Section 1.2

max

VS/8-45

VS

)

8.1.1 User-friendly interface Feed modules (VS

Fault display

Fault

I2t monitoring or heatsink temperature overtemp.

Rot. pos. encoder X Speed controller

at its limit Tachometer

monitoring I

= 0 X

act

Motor overtemp. X 5 V undervoltage (5

V faulted) Effect: Current li-

Signal, NE: Term. 5.x – Term. 5.x – – – – – Message FD: T.291 T.297+

X X

X

miting

Pulse cancel.

T.672/ T.674

T.5.x T.294

Pulse cancel.

T.297+ T.672/ T.674

X X X

Pulse cancel.

T.672/ T.674

Pulse cancel.

T.288+ T.672/ T.674

Pulse cancel.

T.288+ T.672/ T.674

03.96

07.94

X

Pulse cancellation

T.672/

1)

T.674

Sequence when the temperature– or I2t monitoring responds

2

 I

t monitoring:

– an alarm is issued at terminal 5.x of the NE module (non–latching) a minimum of 250 ms before

limiting is activated

– when limiting is activated, fault 1 is displayed and a signal is output at terminal 291 (latching)

 Heatsink temperature rise monitoring:

– an alarm is issued at terminal 5.x of the NE module when the heatsink shutdown temperature is

reached (non–latching)

– the pulses are inhibited, fault 1 is displayed and a signal is output at terminal 291 + terminal

672/terminal 674 after typically 4 s (latching)

Motor overtemperature

SIMODRIVE 611 feed modules with closed–loop control for 1FT5 servomotors are equipped with an evaluation circuit for the PTC thermistors integrated in the motor windings.

The motors are protected from inadmissible high winding temperatures with the monitoring combination (tripping temperature 150

As the drive shouldn’t unpredictably intervene in the machining process, the trip is only signaled to the SIMODRIVE 611 via individual fault signal terminal 289/294/296 (latching) or centrally via terminals 5.1,

5.2 and 5.3 of the infeed module (latching) when the response temperature is reached (the drive is not shutdown).

There is no internal system response to protect the motor. The user must ensure that the motor can thermally recover after the signal has been issued, by appropriately configuring the adaptation control. In this case, it may be required to immediately shutdown the motor.



C).

1) Depending on the mode (ready/fault signal)

VS/8-46

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.9

7

03.96

07.94

8.1.2 Standard interface Feed modules (VS

Continued: Motor overtemperature

A delay time is not permissible. If the motor is not thermally monitored, when an overload situation occurs or if the drive converter was over

dimensioned, the complete drive could be destroyed.

8.1.2 Standard interface

Test sockets and fault displays

W T H2/M

Current actual value 10 V for I

Current setpoint 10 V at I

Red LED:”Motor encoder fault”

Tach. fault, rotor position encoder

fault

max

VS

M X H1/A

All outputs have a 10 k output resistance

Fig. 8-2

Red LED:”Axis fault”

Speed actual value (1FT503V/4V–0AF71:

general reference ground

Speed controller at its end stop Heatsink temperature Motor temperature rise

2

t monitoring

I

10 V at rated speed

11 V)

Sequence when the temperature– or I2t monitoring responds

2

S I

t–monitoring

– min. 250 ms before limiting starts, an alarm is issued at terminal 5.x of the NE module (non–lat-

ching)

– fault display H1 is output when limiting starts.

S Heatsink temperature monitoring:

– an alarm is issued at terminal 5.x of the NE module when the heatsink shutdown temperature is

reached (non–latching)

– the pulses are inhibited, fault H1 is displayed and a signal is issued at terminal 72/terminal

73/terminal 74 of the NE module after typically 4 s (latching)

Motor overtemperature

SIMODRIVE 611 feed modules with closed–loop control for 1FT5 servomotors are equipped with an evaluation circuit for the PTC thermistors integrated in the motor windings.

The motors are protected from inadmissible high winding temperatures with the monitoring combination (tripping temperature 150

As the drive shouldn’t unpredictably intervene in the machining process, the trip is only signaled to the SIMODRIVE 611 or centrally via terminals 5.1, 5.2 and 5.3 of the infeed module (latching) as signal when the response temperature is reached (the drive is not shutdown).

There is no internal system response to protect the motor. The user must ensure that the motor can thermally recover after the signal has been issued, by appropriately configuring the adaptation control. In this case, it may be required to immediately shutdown the motor.

A delay time is not permissible. If the motor is not thermally monitored, when an overload situation occurs or if the drive converter was over

dimensioned, the complete drive could be destroyed.



C).

VS/8-47

)

7

8.2 Troubleshootin

g

Feed modules (VS

8.2 T roubleshooting

Table 8-1 Troubleshooting

04.9

03.96

07.94

VS

Fault, user–

friendly interface

1 H1 RMS torque too high? ambient temp.40 _C? 2 H2 Actual value cable and shield correctly connected? Motor encoder

3 H1 Motor overloaded, RMS torque too high? 4 H2 Refer to F2 5 H1 Axis mechanically locked? RMS torque too high? 6 H1 Motor incorrectly connected? External moment of inertia too high?

7 – Motor feeder interrupted, motor feeder , short–circuit/ground fault

F – 5V level faulted ! replace module

Fault, standard

interface

Possible fault cause

defective?

RMS to high (mechanically locked)?

(Vce monitoring stored up to POWER–ON)? Fault cannot be removed → replace module

J

VS/8-48

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.9

7

07.94

9.1 Connecting terminals Feed modules (VS

Appendix

9.1 Connecting terminals

Table 9-1 User–friendly interface

Term.

U2 V2 W2

PE1 PE2

P600 M600

Desig. Function

No.

Motor connection

Protective conductor Protective conductor

DC link DC link Equipment bus

Speed setpoint 1 Differential input

Checkback contact Relay, start inhibit

Pulse enable Enable voltage Controller enable Enable voltage Select int. fixed setpoint 1 3)/ current–controlled operation Select int. fixed setpoint 2

Speed setpoint 2/current setpoint, different input

Current setpoint limiting Electronics voltage Integrator inhibit, n controller Current setpoint (master/slave) Norm. current actual value

Relay signals, center contact

Speed controller at its limit I2t monitoring Motor temperature rise T achometer/rotor position enco-

der fault

56 14

AS1 AS2

20 24

96 44

6 258 16

663

9 65 9 22

23

289 288 290 291 293 294 296 297 299

X151/ 351

2)

X321

2)

X321 X331

X331 X331

X331 X331 X331 X331

X331

2)

X331

2)

X331

6)

X331

6)

X331

6)

X331

6)

X331

6)

X331 X341

X341 X341 X341 X341 X341 X341 X341 X341

3)

3)5)

3)

3)5)

3)

Typ

e

I/O I/O I/O

NC max. 250VAC/1A, 30 VDC/2A 1.5 mm

I/O

NO NC NO NC NO NC NO NC

Typ. voltage/limit values

1)

O 3–ph. 0...450 V AC

II0 V

0 V +300 V

–300 V

II0V ... ± 10V

I

+21...30 V

O

+24 V

I

+13...30 V

O

+24 V

I

+13...30 V

E

+13...30 V

II0V ...± 10 V (340 µs smoothing)

I

0...±30 V

O

–15 V/10 mA

I

+13...30 V 0 V...±10 V

O

0 V...±10 V/R

4)

I

max. 30 V/1 A max. 30 V/1 A max. 30 V/1 A max. 30 V/1 A max. 30 V/1 A max. 30 V/1 A max. 30 V/1 A max. 30 V/1 A

7)

=1 kΩ

i

Max. cross–sec-

tion

According to the

Planning Guide

Bolt Bolt

Busbar Busbar

Ribbon cable

1.5 mm

7)

1.5 mm

9

VS

2 2

2

2 2 2 2 2

2 2

2 2 2 2

2 2 2 2 2 2 2 2 2

1) I = input, O = output, NC = NC contact, NO = NO contact (for signal: Closed=high, open=low)

2) Reference point of the differential input

3) Reference ground terminal 19 (not connected with general reference ground terminal 15)

4) Voltage referred to PE potential

5) Refer to NE Section 3.1 ... 3.2

6) Terminal T.15 on the NE module is the reference ground.

7) The common–mode range of the differential input is 24V with respect to the PE potential and may never be exceeded.

VS/9-49

)

7

9.1 Connecting terminals

Feed modules (VS

Table 9-1 User–friendly interface

04.9

07.94

VS

Term.

1) I = input, O = output, NC = NC contact, NO = NO contact (for signal: Closed=high, open=low)

2) Reference point of the differential input

3) Reference ground terminal 19 (not connected with general reference ground terminal 15)

4) Voltage referred to PE potential

Desig. Function

No.

672

X341

673

X341

674

X341 X311 Motor encoder

Ready fault signal

Typ

e

NO NC

Typ. voltage/limit values

1)

4)

I

30 V/1 A 30 V/1 A 30 V/1 A

Max. cross–sec-

tion

2

1.5 mm

2

1.5 mm

2

1.5 mm

VS/9-50

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.9

7

07.94

9.1 Connecting terminals Feed modules (VS

Table 9-2

Term.

No.

2)

102

2)

61

3)

75

3)

162 110

108 115 114 216 214 127 126

Main spindle drive option (only possible for user–friendly interface)

Desig. Function Type

X312 X312 X312 X312

X322 X322 X322 X322 X322 X322 X322 X322

TH = 1 : 10 C–axis operation n

act

5)

P

act/Iact

jI

juI

act

x

jn

jtn

act

min

jn

jtn

act

x

n

set=

set*

Table 9-3 Standard interface

Term.

No.

Desig. Function

U2 V2

Motor connection

W2 PE1

PE2 P600

M600

AS1 AS2 663

6)

9

56.1

14.1

65.1

6)

9

22.1

6)

9

56.2

14.2

65.2

6)

9

22.2

6)

9

X151/351 X321

X321 X321 X321

X331 X331 X331 X331 X331 X331

X332 X332 X332 X332 X332 X332

Protective conductor Protective conductor

DC link DC link Equipment bus

Checkback signal contact Relay, start inhibit Pulse enable Enable voltage

Speed setpoint/current setpoint (differential input) Controller enable Enable voltage Select I controller Enable voltage

Max. cross–sec-

tion

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

Max. cross–sec-

tion

VS

I

I O O

NO/NC

I

NO/NC

I

NO/NC

I

NO/NC

I

1)

Typ. voltage/limit values

+13 V ...30 V/RE = 1.5 kΩ +13 V ...30 V/R

10 V

0 V...

10 V

0 V...

4)

30 V/1.0 A max 30 V/1.0 A max

4)

30 V/1.0 A max 30 V/1.0 A max

4)

30 V/1.0 A max 30 V/1.0 A max

4)

30 V/1.0 A max 30 V/1.0 A max

Type

Typ. voltage/limit values

1)

= 1.5 kΩ

E

According to the

O 3–ph. 0...450 V AC

II0 V

0 V

I/O

+300 V

I/O

–300 V

I/O

NC

250 V AC/1 A, 30 V DC/2A

2)

I

O

I I I

O

I

O

I I I

O

I

O

+21 V ...30 V +24 V

0 V...10 V +13 V ...30 V

+24 V +13 V ...30 V +24 V

0 V...10 V +13 V ...30 V

+24 V +13 V ...30 V +24 V

7)

Planning Guide

Bolt Bolt

Busbar Busbar

Ribbon cable

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

2

1.5 mm

1) I = input, O = output, NC = NC contact, NO = NO contact (for signal: Closed=high, open=low)

2) Reference ground terminal 19 (not connected with general reference ground terminal 15)

3) Terminal 15 on the NE module is the reference ground.

4) Can be optionally changed–over using jumpers

5) The power display is set as standard

6) refer to NE Section 3.1 ... 3.2

7) The common mode range of the differential input is "24V with respect to the PE potential and may never be exceeded.

VS/9-51

)

9.2 Block diagram, MSD option board

Feed modules (VS

9.2 Block diagram, MSD option board

07.94

VS

R96

R239

X312 X322

R2 R5

1

V30V29

C59

V31 V32

C61

R170

R171

R105

R106

R107

R103

R104

R99

R97

R98

R108

R48

R906

3 2 1

R45

V39

N6

N8

V20

R44

R1

V43V19 V18

R102

C28X2

R27

R77

R78

R76

R226

R225

N8

N1

N3

N14

R157

X5

X6

X11

X12

C87

R901

N5

N17

N18

V45

V47

V8

V35

V1

C68

R900

R161 R16

3 2 1

R214

C39

C38

C37

R285

R92 R93

N10

49

50

+

R284

X305

N5

1

2

N4

R111 R112

C22

R164

C64

U6

C8

U2

R10

3 2 1 3 2 1

C18

U3

U1

C4

X7

X8

N12

N11

X3

X4

N7N13

6.23

R125R124

R85R80

3 2 1

R213

3 2 1

R33R31

C20

R180

U4

R100

R274

R20R43

N16

C40

R179

V9

V10 V14

V21 V22

V6

V4

V52

R101

X1

R60

U5

U7

K4

5

1

C5

R270

R207

R160

R902

R903

K3

5 K2

5 K1

5

C5

3 2 1

R211

V12

V17 V42

X9

X10

C41

Fig. 9-1 Block diagram MSD option board

The capacitors are assigned to the adjacent solder pins.

VS/9-52

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

)

9.3 Block diagram, parameter board

R1

Drift

Tacho meter

Kp(N)

T

N

Adapt

R11 R25

R35

R36

X50 X55

R2

X51 X56

R3

X52 X57

R20

C1

C2

S1

C3

R4

X53 X58

R5

X54 X59

X60 X69

X61 X70

R6

X62 X71

R7

X83

R8

X84

R9

R10

R12

C4

6

C5

X88 X87 X86 X85

S2

1

12 10

C8

9.3 Block diagram, parameter board Feed modules (VS

X72

R13 R14 R15 R16 R17 R18 R19

R21 R22 R23 R24 R26 R27 R28 R29 R30 R31 R32 R33

X81

R34 R37 R38 R39 R40 R41 R42 R43 R44 R45 R46 R47 R48 R49 R50 R51 R52 R53 R54

X82

X304

X91

VS

Fig. 9-2 Block diagram, parameter board

VS/9-53

VS

)

7

9.4 Block diagram, standard interface 04.9 Feed modules (VS

07.94

9.4 Block diagram, standard interface

VS/9-54

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

Feed modules, resolver control (VR)

1 Short start–up, standard settings VR/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Pole numbers VR/1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Speed actual value normalization [RPM] VR/1-4. . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Current controller settings VR/1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Optimization, speed controller VR/2-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 Tachometer adjustment VR/2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Setting the proportional gain Kp VR/2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VR

2.3 Setting the integral action time T

2.4 Drift offset VR/2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Start–up, supplementary functions VR/3-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Position processing VR/3-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Current setpoint limiting VR/3-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Other functions VR/3-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 Operating feed modules without connected motor VR/3-20. . . . . . . . . . . . . . . .

4 Setpoint interfaces VR/4-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Overview VR/4-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 External speed setpoint smoothing VR/4-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 Free for expansions VR/5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 Free for expansions VR/6-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Power–up VR/7-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 Maintenance and diagnostics VR/8-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Appendix VR/9-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 T erminals VR/9-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2 Block diagrams VR/9-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.1 Block diagram, resolver control VR/9-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.2.2 Block diagram, DIL switch VR/9-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

N

VR/2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3 Connector assignment VR/9-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3.1 X311/X312, encoder interface, axis 1/axis 2 VR/9-35. . . . . . . . . . . . . . . . . . . . . .

9.3.2 X391/X392, WSG interface, axis 1/axis 2 VR/9-35. . . . . . . . . . . . . . . . . . . . . . . .

VR–i

Start–up steps for feed drive modules, resolver control

07.94

Start–up is sub–divided into steps, after the standard setting, other start–up steps can follow, or the equipment can be powered–up.

12.94

VR

Short start–up standard settings

Optimization, speed controller

Supplementary functions

Service and diagnostics

Appendix

Setpoint interfaces

Sect. 1

Sect. 2

Sect. 3

Sect. 4

Power.–up, Sect. 7

Sect. 8

Sect. 9

VR–ii

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

)

1.1 Pole numbers

Feed modules, resolver control (VR

Short start–up, standard settings

The setting elements (switches) are located on the board, and must be set before the control card is installed in the inverter module.

1

1.1 Pole numbers

Wichtig

!

Table 1-1 Pole numbers

2p motor

Axis 1 S1.x ON – 1 2 1+2 S1.x ON – 3 4 3+4 Axis 2 S2.x ON – 1 2 1+2 S2.x ON – 3 4 3+4

The pole (pair) numbers for the motor and resolver must be set before start–up. Otherwise, the drive will be locked.

Axis 1: DIL switch S1, contacts 1–4 Axis 2: DIL switch S2, contacts 1–4

2 4 6 8 2p resolver 2 4 6 8

VR

The pole pair numbers of the motors are dependent on the shaft height.

Table 1-2 Pole numbers of 1FT6 motors

Shaft height Pole No. 2P 4 4 6 8 8 6

Table 1-3 Pole numbers of 1FK6 motors

Shaft height Pole No. 2P 6 6 6 6 8

The pole (pair) number of the standard resolver is 2p=2. The pole (pair) number of the resolver is specified on the motor rating plate.

36 48 63 80 100 132

36 48 63 80 100

VR/1-3

)

7

1.2 Speed actual value normalization [RPM] Feed modules, resolver control (VR

1.2 Speed actual value normalization [RPM]

These normalizations are valid for standard resolver pole numbers, 2p=2.

 Normalization for special pole numbers, 2p=4, 6, 8, on request

It is recommended that normalization is set up for the motor rated speed. For motors with rated speeds 4500 RPM it is recommended that the normalization is set, which is closest to the required rated system speed.

For motors with rated speed 1500 RPM, the 2000 RPM normalization should be set.

Axis 1: DIL switch S4, contacts 1–4 Axis 2: DIL switch S4 contacts 5–8

Table 1-4 Speed normalization

04.9

07.94

VR

n

rated

Axis 1 S4.x ON – 1+3 2+4 1+2+3+4 Axis 2 S4.x ON – 5+7 6+8 5+6+7+8

Refer to Section 2.1 for more detailed information regarding the speed ranges which can be set.

2000 3000 3000 6000

Optionally possible

VR/1-4

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

)

04.9

7

07.94

1.3 Current controller settings

Feed modules, resolver control (VR

DIL switch

Axis 1: DIL switch S3 Axis 2: DIL switch S6

Current actual va-

I

(set value)

lue normalization

Current limit

=

max

I

Limit (power module)

[%]

Imax must be reduced down to at least the peak current permitted for the motor.

Table 1-5 Current actual value normalization [%]

I

MAX/ILIMIT

[%] 100 70

Axis 1 S3.x ON – 1+2 Axis 2 S6.x ON – 1+2

Current controller

I

gain

Kp(I)

I

max *

<

25

L

A

=

Imax = set maximum current (RMS value) of the axis in A LA = rotating field inductance of the motor in mH (RMS value) (refer to the Planning Guide, AC Motors for Feed– and Main Spindle Drives). Round–off the calculated values to values which can be set!

Current limit* L

Limit*

25

VR

A

Table 1-6 Current controller gain Kp (I)

Kp(I)

Axis 1 S3.x ON – 3+7 4+8 3+4

Axis 2 S6.x ON – 3+7 4+8 3+4

Adaptation tables

1 2 3 4 5 6 7.5 8.5 9.5 10.5 11.5 12.5 13.5 14.5 16

Definition: o = Contact in the basic OFF setting

7+8

+

5+9 3+5

7+9

4+5 8+9

3+4+

+

5+7+

8+9

3+4+

+

5+7+

8+9

+

x = Contact in the ON setting

3+6

+

7+10

3+6

+

7+10

4+6

8+10

4+6

8+10

3+4+

5+6

3+5+

4+5+

+

6+7+

+

9+10

5+6

+

9+10

6+7+ 9+10

3+5+ 6+7+ 9+10

8+10

3+4+

+

6+7+

8+10

6+8+ 9+10

4+5+ 6+8+ 9+10

3+4+ 5+6+ 7+8+

9+10

3+4+ 5+6+ 7+8+

9+10

VR/1-5

1FT

o

rated

max

K (I)

1FK

K (I)

)

7

1.3 Current controller settings Feed modules, resolver control (VR

Table 1-7 Adaptation tables for feed modules, resolver control 3/6A

04.9

07.94

VR

Servomotor

M

[Nm] I

o

60Κ

[Α] n

o

60Κ

Current act. val. normaliz. Axis 1: S3 Axis 2: S6

rated

[RPM] 1+2

Contact I

max

[%]

Current controller gain Kp(I) Axis 1: S3 Axis 2: S6

Contact

3+7 4+8 5+9 6+10

p

6031–4AK 0.83 1.2 6000 x 70 o o x o 5.0 6034–4AK 1.65 2.15 6000 o 100 x x o o 4.0

6041–4AF 2.15 1.55 3000 o 100 o x o x 10.5

6041–4AK 2.15 2.55 6000 o 100 x x o o 4.0

6044–4AF 4.15 2.50 3000 o 100 o x x o 7.5

6061–6AC 3.30 1.60 2000 o 100 x x x x 16.0

6061–6AF 3.30 2.25 3000 o 100 x x x o 8.5

6062–6AC 5.00 2.30 2000 o 100 x x o x 11.5

M

[Nm] I

o

60Κ 60Κ [RPM] 1+2 [%]

[Α] n

o

rated

Contact I

max

3+7 4+8 5+9 6+10

Contact

p

6032–6AK 0.90 1.40 6000 o 100 x x o o 4.0

6040–6AF 1.30 1.10 3000 x 70 x o x o 6.0

6040–6AK 1.3 2.2 6000 0 100 x 0 0 0 2.0

6042–6AF 2.65 2.20 3000 o 100 x x o o 4.0

VR/1-6

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

1FT

o

rated

max

K (I)

1FK

K (I)

)

04.9

7

07.94

Table 1-8 Adaptation table for feed modules, resolver control 5/10 A

1.3 Current controller settings

Feed modules, resolver control (VR

Servomotor

M

[Nm] I

o

60Κ

[Α] n

o

60Κ

Current act. val. normaliz. Axis 1: S3 Axis 2: S6

rated

[RPM] 1+2

Contact I

max

[%]

Current controller gain Kp(I) Axis 1: S3 Axis 2: S6

Contact

3+7 4+8 5+9 6+10

p

6034–4AK 1.65 2.15 6000 x 70 o o x o 5.0

6041–4AF 2.15 1.55 3000 x 70 o x x x 14.5

6041–4AK 2.15 2.55 6000 o 100 o x x o 7.5

6044–4AF 4.15 2.50 3000 o 100 x o x x 13.5

6044–4AK 4.15 4.85 6000 o 100 x x o o 4.0

6061–6AF 3.30 2.25 3000 o 100 x x x x 16.0 6061–6AH 3.30 3.35 4500 o 100 o x x o 7.5 6061–6AK 3.30 4.10 6000 o 100 x x o o 4.0 6062–6AC 5.00 2.30 2000 x 70 x x x x 16.0

6062–6AF 5.00 3.40 3000 o 100 o x o x 10.5 6062–6AH 5.00 4.80 4500 o 100 o o x o 5.0 6062–6AK 5.00 6.40 6000 o 100 o x o o 3.0 6064–6AC 7.90 3.50 2000 o 100 o x x x 14.5

6064–6AF 7.90 5.00 3000 o 100 o x x o 7.5 6081–8AC 6.60 3.40 2000 o 100 x o x x 13.5

VR

M

[Nm] I

o

60Κ 60Κ [RPM] 1+2 [%]

[Α] n

o

rated

Contact I

max

3+7 4+8 5+9 6+10

Contact

p

6040–6AK 1.30 2.20 6000 x 70 o x o o 3.0

6042–6AF 2.65 2.20 3000 o 100 o x x o 7.5

6060–6AF 5.00 3.60 3000 o 100 o x x o 7.5

6080–6AF 6.60 4.50 3000 o 100 o x x o 7.5

VR/1-7

1FT

o

rated

max

K (I)

1FK

K (I)

)

7

1.3 Current controller settings Feed modules, resolver control (VR

Table 1-9 Adaptation table for feed modules, resolver control 9/18 A

04.9

07.94

VR

Servomotor

M

[Nm] I

o

60Κ

[Α] n

o

60Κ

Current act. val. normaliz. Axis 1: S3 Axis 2: S6

rated

[RPM] 1+2

Contact I

max

[%]

Current controller gain Kp(I) Axis 1: S3 Axis 2: S6

Contact

3+7 4+8 5+9 6+10

p

6044–4AK 4.15 4.85 6000 o 100 x o x o 6.0

6061–6AF 3.30 2.25 3000 x 70 x x x x 16.0 6061–6AH 3.30 3.25 4500 o 100 x x o x 11.5 6061–6AK 3.30 4.10 6000 o 100 o x x o 7.5

6062–6AF 5.00 3.40 3000 o 100 x x x x 16.0 6062–6AH 5.00 4.80 4500 o 100 x x x o 8.5 6062–6AK 5.00 6.40 6000 o 100 o o x o 5.0 6064–6AC 7.90 3.50 2000 x 70 x x x x 16.0

6064–6AF 7.90 5.00 3000 o 100 o o x x 12.5 6064–6AH 7.90 7.60 4500 o 100 o o x o 5.0 6064–6AK 7.90 9.90 6000 o 100 o x o o 3.0 6081–8AC 6.60 3.40 2000 x 70 x x x x 16.0

6081–8AF 6.60 4.90 3000 o 100 o x o x 10.5 6081–8AH 6.60 7.40 4500 o 100 o o x o 5.0 6081–8AK 6.60 9.40 6000 o 100 o x o o 3.0 6082–8AC 10.40 5.50 2000 o 100 o x x x 14.5

6082–8AF 10.40 8.20 3000 o 100 x o x o 6.0 6084–8AC 16.20 7.55 2000 o 100 o x o x 10.5 6084–8AK 16.20 20.50 6000 o 100 o o o o 1.0 6102–8AB 22.40 7.40 1500 o 100 o o x x 12.5

M

[Nm] I

o

60Κ 60Κ [RPM] 1+2 [%]

[Α] n

o

rated

Contact I

max

3+7 4+8 5+9 6+10

Contact

p

6060–6AF 5.00 3.60 3000 x 70 x o o x 9.5 6063–6AF 9.10 6.60 3000 o 100 x o x o 6.0 6080–6AF 6.60 4.50 3000 o 100 o o x x 12.5 6083–6AF 13.30 8.50 3000 o 100 o x x o 7.5 6100–8AF 15.00 10.20 3000 o 100 o x o o 3.0

VR/1-8

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

1FT

o

rated

max

K (I)

1FK

K (I)

)

04.9

7

07.94

Table 1-10 Adaptation table for feed modules, resolver control 18/36 A

1.3 Current controller settings

Feed modules, resolver control (VR

Servomotor

M

[Nm] I

o

60Κ

[Α] n

o

60Κ

Current act. val. normaliz. Axis 1: S3 Axis 2: S6

rated

[RPM] 1+2

Contact I

max

[%]

Current controller gain Kp(I) Axis 1: S3 Axis 2: S6

Contact

3+7 4+8 5+9 6+10

p

6062–6AH 5.00 4.80 4500 x 70 x x o x 11.5 6062–6AK 5.00 6.40 6000 o 100 x o o x 9.5

6064–6AF 7.90 5.00 3000 x 70 x x x x 16.0

6064–6AH 7.90 7.60 4500 o 100 o x o x 10.5 6064–6AK 7.90 9.90 6000 o 100 x o x o 6.0 6081–8AH 6.60 7.40 4500 o 100 o x o x 10.5 6081–8AK 6.60 9.40 6000 o 100 x o x o 6.0

6082–8AF 10.40 8.20 3000 o 100 x o x x 13.5

6082–8AH 10.40 12.20 4500 o 100 x o x o 6.0 6082–8AK 10.40 14.65 6000 o 100 x x o o 4.0 6084–8AC 16.20 7.55 2000 x 70 o x x x 14.5

6084–8AF 16.20 11.30 3000 o 100 x o o x 9.5

6084–8AH 16.20 16.70 4500 o 100 x x o o 4.0 6084–8AK 16.20 20.50 6000 o 100 o x o o 3.0 6086–8AC 22.40 10.00 2000 o 100 x x x x 16.0

6086–8AF 22.40 14.40 3000 o 100 x x x o 8.5

6086–8AH 22.40 20.40 4500 o 100 x x o o 4.0 6102–8AB 22.40 7.40 1500 x 70 x x x x 16.0 6102–8AC 22.40 10.20 2000 o 100 x o x x 13.5

6102–8AF 22.40 14.20 3000 o 100 o x x o 7.5

6102–8AH 22.40 20.60 4500 o 100 o x o o 3.0 6105–8AB 41.50 13.80 1500 o 100 o x x x 14.5 6105–8AC 41.50 18.40 2000 o 100 x x x o 8.5

6084–8SF 22.00 16.30 3000 o 100 x x x o 8.5

VR

M

[Nm] I

o

60Κ 60Κ [RPM] 1+2 [%]

[Α] n

o

rated

Contact I

max

3+7 4+8 5+9 6+10

Contact

6063–6AF 9.10 6.60 3000 x 70 o x x o 7.5 6083–6AF 13.30 8.50 3000 o 100 x o x x 13.5 6100–8AF 15.00 10.20 3000 o 100 x o x o 6.0 6101–8AF 22.40 14.40 3000 o 100 o o x o 5.0 6103–8AF 30.00 19.00 3000 o 100 o x o o 3.0

p

VR/1-9

1FT

o

rated

max

K (I)

)

1.3 Current controller settings Feed modules, resolver control (VR

Table 1-11 Adaptation table for feed modules, resolver control 28/56 A

07.94

VR

Servomotor

M

[Nm] I

o

60Κ

[Α] n

o

60Κ

Current act. val. normaliz. Axis 1: S3 Axis 2: S6

rated

[RPM] 1+2

Contact I

max

[%]

Current controller gain Kp(I) Axis 1: S3 Axis 2: S6

Contact

3+7 4+8 5+9 6+10

p

6062–6AK 5.00 6.40 6000 x 70 x x o x 11.5 6064–6AH 7.90 7.60 4500

X

70 x x o x 11.5 6064–6AK 7.90 9.90 6000 o 100 x o o x 9.5 6081–8AK 6.60 9.40 6000 x 70 x o x o 6.0

6082–8AF 10.40 8.20 3000 x 70 o x x x 14.5 6082–8AH 10.40 12.20 4500 o 100 x x o x 11.5 6082–8AK 10.40 14.65 6000 o 100 x o x o 6.0

6084–8AF 16.20 11.30 3000 o 100 x x x x 16.0 6084–8AH 16.20 16.70 4500 o 100 x o x o 6.0 6084–8AK 16.20 20.50 6000 o 100 o o x o 5.0 6086–8AC 22.40 10.00 2000 x 70 x x x x 16.0

6086–8AF 22.40 14.40 3000 o 100 x o o x 9.5 6086–8AH 22.40 20.40 4500 o 100 x o x o 6.0 6102–8AC 22.40 10.20 2000 x 70 x x x x 16.0

6102–8AF 22.40 14.20 3000 o 100 x x o x 11.5 6102–8AH 22.40 20.60 4500 o 100 o o x o 5.0 6105–8AB 41.50 13.80 1500 x 70 x x x x 16.0 6105–8AC 41.50 18.40 2000 o 100 x o x x 13.5

6105–8AF 41.50 27.70 3000 o 100 x o x o 6.0 6108–8AB 58.00 18.50 1500 o 100 x x x x 16.0 6108–8AC 58.00 24.00 2000 o 100 x o o x 9.5 6132–6AB 62.00 18.50 1500 x 70 x x x x 16.0 6132–6AC 62.00 25.00 2000 o 100 o o x x 12.5

6132–6AF 62.00 37.00 3000 o 100 x o x o 6.0 6134–6AB 79.00 24.00 1500 o 100 x x x x 16.0 6134–6AC 79.00 31.50 2000 o 100 o x x x 14.5 6136–6AB 95.00 28.00 1500 o 100 o x x x 14.5

6084–8SF 22.00 16.30 3000 o 100 o x x x 14.5 6084–8SH 22.00 22.90 4500 o 100 x o x o 6.0 6084–8SK 22.00 31.00 6000 o 100 x x o o 4.0

6086–8SF 29.50 22.30 3000 o 100 x o o x 9.5 6105–8SC 50.00 25.00 2000 o 100 x x o x 11.5

VR/1-10

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

1FK

K (I)

)

1.3 Current controller settings

Feed modules, resolver control (VR

M

[Nm] I

o

60Κ 60Κ [RPM] 1+2 [%]

6083–6AF 13.30 8.50 3000 x 70 o x x x 14.5

6100–8AF 15.00 10.20 3000 x 70 o x x o 7.5

6101–8AF 22.40 14.40 3000 o 100 o x x o 7.5

6103–8AF 30.00 19.00 3000 o 100 o o x o 5.0

[Α] n

o

rated

Contact I

max

3+7 4+8 5+9 6+10

Contact

p

J

VR

VR/1-11

VR

)

1.3 Current controller settings Feed modules, resolver control (VR

07.94

VR/1-12

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

)

2 Optimization, speed controller

Feed modules, resolver control (VR

Optimization, speed controller

The additional smoothing functions in the speed controller loop (to dampen mechanical resonance effects) are described in Section 3. Proceed as follows when optimizing the speed controller:

1. Tachometer adjustment

2. Gain Kp

3. Integral action time T

4. Drift compensation (offset) The unit must be powered–up to optimize the speed controller. Therefore,

please observe Section 7 ”Powering–up”.

The potentiometer scale divisions (in the setting tables) are defined as follows:

9

9/

8

10

8

7

6

5

4

3

0/1

2

1

N

The setting shown in the diagram corresponds to 7 scale divisions.

10

0

2

VR

VR/2-13

VR

)

2.1 Tachometer adjustment Feed modules, resolver control (VR

2.1 Tachometer adjustment

The actual drive speed can, for a 10 V speed setpoint, be varied within the following range around the rated speed set as described under Section 1.2:

Potentiometer Setting range

T

The rated speeds, set according to Section 1.2 result in the following setting ranges for a

2)

10 V speed setpoint:

n

rated

2)

3510 RPM

to

0.6 n

03.96

07.94

rated

to

5400 RPM1760 RPM

 n

act N

 1.8 n

n

rated

10800 RPM

n

2)

1)

motor N

2)

motor N

1)

Rated motor speed

2)

Rated speeds which can be set using the resolver control

Fig. 2-1

rated

to

When reducing the speed setpoint, the setting range is also appropriately reduced. It is recommended, that motors with a 6000 RPM rated speed are operated

8 V speed setpoint, in order to limit the selectable maximum speed.

with a

Warning

!

Only the specified setting ranges are possible! The setting range and maximum speed setpoint must be defined, so that the maximum permissible speed of the motor is never exceeded. The maximum permissible motor speeds are specified in the Planning Guide.

3600 RPM1170 RPM

30001500 3000 60002000n

600045002000n

[RPM] [RPM]

VR/2-14

SIMODRIVE 611A Installation and Start–Up Guide/IAA/–04.97 Edition

07.94

)

7

2.2 Setting the proportional gain Kp

The proportional gain Kp of the speed controller can be set using potentiometer Kp. The gain, set with the Kp potentiometer is only insignificantly influenced by the setting of the T

Kp 170 160

140

120

potentiometers.

N

2.2 Setting the proportional gain Kp04.9 Feed modules, resolver control (VR

100

80

60

40

20

0

0 1 2 3 4 5 6 7 8 9 10

Setting, potentiometer Kp

Fig. 2-2 Proportional gain Kp as a function of the Kp potentiometer

If the electronic weight equalization is active (refer to Section 3.3) this proportional gain is increased by the following factor:

Kp (with weight equalization)

Kp

= 1+

I

weight equalization

I

Max

VR

VR/2-15

siemens 611 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual