Siemens 331-2856, 332-2856 AP 331-3 User Manual

POWERS™ Controls
Technical Instructions
Document No. 155-029P25
AP 331-3
December 3, 2004
331-2793 Actuator
Description
Features
331-2857 Actuator
with Clevis and Pin
The POWERS Controls No. 6 Pneumatic Damper Actuator is a heavy-duty, rolling diaphragm, spring return actuator designed to drive large dampers, centrifugal refrigeration inlet vanes, and other applications requiring a large, effective diaphragm area and long stroke.
All metal body construction
Replaceable ozone-resistant, silicone rubber, rolling diaphragm
Pivot mounting for extended shaft or frame mounting
Positioning relay (optional)
Adjustable forward travel stops (optional)
331-3012 Extended Shaft and Frame
Mounting
Product Numbers
Application
Three spring ranges for sequencing with other control devices
See Table 1.
The No. 6 Pneumatic Damper Actuator controls outdoor, return air, exhaust, face and bypass, and fan discharge dampers. It is recommended for heavy-duty applications using multi-section dampers where either unison or sequence operation is required.
Certain actuators in Table 1 are UL Recognized Components for fire/smoke applications under category EMKU2. This category covers pneumatic damper actuators used on fire dampers and leakage rated dampers.
Siemens Building Technologies, Inc.
Technical Instructions POWERS™ Controls No. 6 Pneumatic Damper Actuator Document No. 155-029P25 December 3, 2004
Table 1. Product Numbers for No. 6 Pneumatic Damper Actuators.
Description
Actuator, integral pivot Pivot 331-2793 331-2794
Actuator, integral pivot and forward travel stops (Figure
1)
Actuator with clevis for frame mounting (Figure 2) or remote extended shaft mounting (Figure 3)
Actuator with clevis and positioning relay (Figure 16)
Actuator, integral pivot with pivot post 3
Actuator, integral pivot with pivot post and positioning
3
relay
(Figure 16)
1
UL Recognized Components for Fire/Smoke Applications.
2
Also order frame mounting kit accessories.
3
Mounted on plate for extended shaft with clevis and crank for 3/8-inch (10-mm), 7/16-inch (11-mm), or 1/2-inch
Mounting Style
Pivot — 331-2796 331-2988
Pivot
Pivot
Extended Shaft 331-3012 331-3013
Extended Shaft with Positioning Relay
3-8 psi
(21-55 kPa)
2
2
331-2857 331-2858
— — 332-2856
— — 332-3011
Product Numbers
Nominal Spring Range
3-13 psi
(21-90 kPa)
(55-90 kPa)
331-3060
331-28561
331-30111
8-13 psi
1
(13-mm) diameter shaft. Parts for frame mounting (blade drive) included with kit.
NOTE: When the actuator is ordered with universal mounting, the mounting plate, pivot post and hardware, clevis,
damper crank, rocker arm, and all screws/nuts are included. Order other frame mounting accessories as required, if not supplied by damper manufacturer.
Specifications
Effective diaphragm area 17.9 inches2 (115 cm2) Stroke 4 inch (102 mm) Housing Aluminum Stem Type 416 stainless steel Diaphragm Ozone-resistant silicone rubber Spring Steel Bearing Bronze oilite Maximum air pressure 30 psig (210 kPa) Nominal spring ranges 3 to 8 psi (21 to 55 kPa)
3 to 13 psi (21 to 90 kPa) 8 to 13 psi (55 to 90 kPa)
Ambient temperature range Operation -20°F to 200°F (-29°C to 93°C)
Air connection 1/8-inch NPT Type of mounting Pivot, universal (extended shaft or
frame mount) Thrust and torque rating See Table 2 Dimensions See Figure 13 through Figure 16 Shipping Weight 9 lb (4.08 kg) Agency Approvals Complies with UL555 and UL555S
Page 2 Siemens Building Technologies, Inc.
POWERS™ Controls No. 6 Pneumatic Damper Actuator Technical Instructions Document No. 155-029P25 December 3, 2004
Accessories
Service Kits
Damper shaft extension kits: 1/2-inch (13-mm) diameter, 2-1/4 inch (57-mm) rod 331-631 (See TB-128 POWERS™ Controls Damper Shaft Extension Technical Bulletin 155-205P25)
1/2-inch (13-mm) diameter, 9-inch (229-mm) long hollow rod 333-184 1/2-inch (13-mm) diameter, 9-inch (229-mm) long rod 333-042 1–inch (25–mm) diameter 11-5/8 inch (295-mm) long (Ruskin) 333–194 Damper shaft extension kit adapter - 3/8 inch (10 mm) diameter 331-632
(for use with Damper Shaft Extension Kit 333-042) Actuator shaft extensions: 10-1/8 inch (257-mm) long 331-434A Adapter kit for 1/2-inch NPT pipe 333-030 Cranks - damper shaft: 3/8-inch (10-mm) - 1/2-inch (13-mm) diameter, Selectable radius 331-941 5/8-inch (16-mm) diameter 333-182 3/4-inch (19-mm) diameter 333-183 1-inch (25-mm) diameter 333-181 Cast iron crank with set screws 333-078 Linkage kit, 4-inch (102-mm) link and crank 331-958 Universal mounting plate
3/4-inch shaft 331-623 1-inch shaft (use with 333-194) 331-623A
Flange bearing (1/2 inch, 13 mm) 331-862 (for 331-623 Universal Mounting Plate)
Right angle mounting plate 333-208 Remote mounting kit (extended shaft), Figure 3 331-618 Positioning relay 147-2000 Positioning relay mounting kit 147-276 Frame mounting kits
One-section damper (Figure 5) 751* Two-section damper (Figure 6) 752* * Order frame mounting kits and damper blade clip kit from
Arrow United Industries. Frame mounting lug 331-569 Mounting lug screws (three required for frame mounting lug) 034-123K Offset Mounting Bracket (Figure 14) 333-176 Travel Stop Kit (for model 3 and 4 actuators only) 333-197 Damper Blade Rocker Arm 333-034 Screws (two) 030 510J Nuts (two) 041-230J
Silicone diaphragms (package of five) 333-572
Siemens Building Technologies, Inc. Page 3
Technical Instructions POWERS™ Controls No. 6 Pneumatic Damper Actuator Document No. 155-029P25 December 3, 2004
Actuator Sizing
The quantity of actuators required depends on several torque factors. To determine the quantity of actuators required for the installation:
1. Obtain damper torque ratings (ft-lb/ft
2. Determine the area of the damper.
3. Calculate the total torque required to move the damper:
Total Torque = Torque Rating x Damper Area
4. Calculate the total quantity of actuators required:
Number of Total Damper Torque Required
Actuators
1
Safety Factor: When calculating the number of actuators required, a safety factor
=
1
× Actuator Torque (see Table 2)
SF
should be included for unaccountable variables such as slight misalignments, aging of the damper, etc. A suggested safety factor is 0.80 (or 80% of the rated torque).
See AB-300 Damper Actuator Sizing and Selection Application Bulletin in the HVAC
Systems/Controls Reference Data (125-1853) for additional sizing information. See TB-181 Powers™ Controls Maximum Thrust Ratings of Pneumatic Damper Actuators Technical Bulletin (155-219P25) for additional torque requirements.
Table 2. Thrust and Torque Rating.
Nominal
Spring Range
3-8 psi
(21-55 kPa)
3-13 psi
15psi
(103 kPa)
125 (556) 179 (796) 304
36 (160) 89 (396) 214 (952) 54 (240) 50 (5.6) 75 (8.5) 75 (8.5) 75 (8.5)
Maximum Thrust lb. (N) Torque Rating* lb-in (Nm)
Full Stroke Forward 2-Position Operation
Spring Return
18 psi
(124 kPa)
25 psi
(172 kPa)
(No Stroke)
0 psi (0 kPa)
54 (240) 50 (5.6) 75 (8.5) 75 (8.5) 75 (8.5)
(1352)
(21-90 kPa)
8-13 psi
36 (160) 89 (396) 214 (952) 144 (640) 50 (5.6) 202 (22.8) 202 (22.8) 202 (22.8)
(55-90 kPa)
* With maximum hysteresis of 2.5 psi (17.2 kPa) @ 90° rotation.
2
) from the damper manufacturer.
Gradual
Operation
15 psi
(103 kPa)
or Positioner
18 psi
(124 kPa)
25 psi
(172 kPa)
Page 4 Siemens Building Technologies, Inc.
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