Siemens 6ES7134-4NB01-0AB0, 2AI TC HF User Manual

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Page 1

SIMATIC ET 200S distributed I/O 2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

_____________

Preface

Properties

Parameters

Diagnostics

Analog value representation

Connecting

SIMATIC

ET 200S distributed I/O 2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

Manual

04/2007

A5E01076892-01

Page 2

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into

account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage

Note the following:

WARNING

This device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Automation and Drives Postfach 48 48 90327 NÜRNBERG GERMANY

Ordernumber: A5E01076892-01 Ⓟ 09/2007

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2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Preface

Purpose of the manual

This manual supplements the

ET 200S Distributed I/O System

Operating Instructions.

General functions for the ET 200S are described in the

ET 200S Distributed I/O System

Operating Instructions. The information in this document along with the operating instructions enables you to

commission the ET 200S.

Basic knowledge requirements

To understand these operating instructions you should have general knowledge of automation engineering.

Scope of the manual

This manual applies to this ET 200S module. It describes the components that are valid at the time of publication.

Recycling and disposal

Thanks to the fact that it is low in contaminants, this ET 200S module is recyclable. For environmentally compliant recycling and disposal of your electronic waste, please contact a company certified for the disposal of electronic waste.

Additional support

If you have any questions relating to the products described in these operating instructions, and do not find the answers in this document, please contact your local Siemens representative.

http://www.siemens.com/automation/partner The portal to our technical documentation for the various SIMATIC products and systems is

available at: http://www.siemens.com/automation/simatic/portal The online catalog and ordering system are available at:

http://www.siemens.com/automation/mall

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Preface

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

4 Manual, 04/2007, A5E01076892-01

Training center

We offer courses to help you get started with the ET 200S and the SIMATIC S7 automation system. Please contact your regional training center or the central training center in D 90327, Nuremberg, Germany. Phone: +49 (911) 895-3200.

http://www.siemens.com/sitrain

Technical Support

You can reach technical support for all A&D projects

● using the support request web form: http://www.siemens.com/automation/support-request

● Phone: + 49 180 5050 222

● Fax: + 49 180 5050 223

For more information about our technical support, refer to our Web site at http://www.siemens.de/automation/service

Service & Support on the Internet

In addition to our documentation services, you can also make use of our comprehensive online knowledge base on the Internet.

http://www.siemens.com/automation/service&support There you will find:

● Our Newsletter, which constantly provides you with the latest information about your products.

● The right documentation for you using our Service & Support search engine.

● The bulletin board, a worldwide knowledge exchange for users and experts.

● Your local contact for Automation & Drives in our contact database.

● Information about on-site services, repairs, spare parts. Lots more can be found on our "Services" pages.

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2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Table of contents

Preface ...................................................................................................................................................... 3

1 Properties ..................................................................................................................................................

1.1 2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) ....................................................

2 Parameters..............................................................................................................................................

2.1 Parameters...................................................................................................................................

2.2 Parameter description..................................................................................................................

3 Diagnostics..............................................................................................................................................

3.1 Diagnostics using LED display.....................................................................................................

3.2 Error types....................................................................................................................................

4 Analog value representation....................................................................................................................

4.1 Introduction ..................................................................................................................................

4.2 Analog value representation for measuring range with SIMATIC S7 ..........................................

4.3 Measuring ranges ........................................................................................................................

4.3.1 Measuring ranges for thermocouples ..........................................................................................

4.3.2 Voltage measuring ranges...........................................................................................................

4.4 Effect on analog value representation .........................................................................................

4.4.1 Effect of the supply voltage and the operating state on analog input values ..............................

4.4.2 Effect of the value range on the 2AI TC HF analog input............................................................

5 Connecting ..............................................................................................................................................

5.1 Connecting measuring sensors ...................................................................................................

5.2 Connecting thermocouples ..........................................................................................................

5.3 Wiring unused channels on analog input modules ......................................................................

5.4 Using the shield connection .....................................................................................................

3332

Index........................................................................................................................................................

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Table of contents

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

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2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Properties

1.1 2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

Properties

● 2 inputs for thermocouple or voltage measurement

● Input ranges:

– Voltage measurement: ± 80 mV, resolution 15 bits + sign – Thermocouples: Types E, N, J, K, L, S, R, B, T, C, resolution 15 bits + sign

● Isolated from the load voltage L+

● Linearization of the sensor characteristic curves

● Permitted common-mode voltage 140 VDC/100 VAC

● Internal reference junction in connection with TM-E15S24-AT or TM-E15C24-AT

General terminal assignment

Terminal assignment for 2AI TC HF (6ES7134-4NB01-0AB0) Terminal Assignment Terminal Assignment Notes 1 M

5 M

2 M

6 M

• M

: Measuring line positive, channel n

• M

: Measuring line negative, channel n

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Properties

1.1 2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

8 Manual, 04/2007, A5E01076892-01

Usable terminal modules

Usable terminal modules for 2AI TC HF (6ES7134-4NB01-0AB0)

TM-E15C24-AT (6ES7193-4CL30-0AA0)

Spring terminal

TM-E15S24-AT (6ES7193-4CL20-0AA0)

Screw-type terminal

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Properties

1.1 2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

2AI TC HF technical specifications (6ES7134-4NB01-0AB0)

Dimensions and weight Width (mm) 15 Weight Approx. 40 g

Module-specific data Supports isochronous operation no Number of inputs 2 Cable length

• Shielded

Max. 50 m Parameter length 4 bytes Address space 4 bytes

Voltages, currents, potentials

Rated load voltage L+ (from the power module) 24 VDC

• Reverse polarity protection

Yes Electrical isolation

• Between the channels and backplane bus

Yes

• Between the channels and load voltage L+

Yes

• Between the channels

No Permissible potential difference

• Between M

ANA

and the central grounding point

iso

)

75 VDC / 60 VAC

• Between the inputs and M

ANA

(UCM)

140 VDC / 100 VAC Insulation tested 500 VDC Current consumption

• From load voltage L+

Max. 30 mA Power dissipation of the module Typically 0.6 W

Status, interrupts, diagnostics

Diagnostics function

• Group error

Red "SF" LED

• Diagnostic functions readable

Yes

Analog value generation Measuring principle Integrative Integration time/conversion time/resolution per

channel:

• Integration time can be assigned parameters

Yes

• Interference frequency suppression in Hz

60 50

• Integration time in ms

16,7 20

• Basic conversion time incl. integration time in

66 80

• Additional conversion time for wire break

check diagnosis in ms

5 5

• Cycle time in ms

Number of active channels per module x conversion time

• Resolution (including overrange)

15 bits plus sign

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Properties

1.1 2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

10 Manual, 04/2007, A5E01076892-01

Suppression of interference, limits of error

Noise suppression for f = n x (f1 ± 1 %), (f1 = interference frequency)

• Common-mode interference (USS)

• Series-mode interference

(peak interference value < rated value of input range)

min. 90 dB min. 70 dB

Crosstalk between the inputs Min. -50 dB Operational limit for ±80 mV (over the entire

temperature range with reference to the input range)

± 0,1 %

Operational limit for thermocouples (over the entire temperature range with reference to the input range)1

± 1.5 K

Operational limit for thermocouple type C (in the entire temperature range with reference to the input range)1

± 7 K

Basic error limit for ±80 mV (operational limit at 25 °C with reference to the input range)

± 0,05 %

Basic error limit for thermocouples (operational limit at 25 °C with reference to input range)1

± 1 K

Basic error limit for thermocouples of type C (operational limit at 25 °C with reference to the input range)1

± 5 K

Temperature error (with reference to the input range)

± 0.005 %/K

Linearity error (with reference to the input range) ± 0,01 % Repeatability

(in steady state at 25°C with reference to input range)

± 0,05 %

Overall error limits using internal compensation

• Operational limit (in the entire temperature range with a static, thermal state, ambient temperature change < 0.3 K/min)

± 2.5 K

• Basic error limit (operational limit at 25°C with a static, thermal state, ambient temperature change < 0.3 K/min)

± 1.5 K

Data for selecting a sensor

Input range (rated value)/input resistance

• Voltage

± 80m V/min. 1 MΩ

• Thermocouple

Type E, N, J, K, L, S, R, B, T, C/min. 1 MΩ Permitted input voltage (destruction limit) ± 20 V, continuous Connection of the sensors

• For measuring voltage

Supported Characteristic curve linearization Yes, can be assigned parameters for type E, N,

J, K, L, S, R, B, T, C as per IEC 584

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Properties

1.1 2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Temperature compensation

• Internal temperature compensation

Possible with TM-E15S24-ATTM-E15C24-AT

• External temperature compensation by looping a compensating box into the measuring circuit

Possible, one external compensating box per channel

Smoothing of the measured values Yes, can be assigned parameters in 4 steps by

means of digital filtering

Step

None Weak Medium Strong

Time constant 1 x cycle time 4 x cycle time 32 x cycle time 64 x cycle time

The specified error limits apply starting with the following temperatures:

• Thermocouple Type T: -200°C

• Thermocouple Type K: -100°C

• Thermocouple Type B: +700°C

• Thermocouple Type N: -150°C

• Thermocouple Type E: -150°C

• Thermocouple Type R: +200°C

• Thermocouple Type S: +100°C

In the case of thermocouple Type C: ± 8 K

In the case of thermocouple Type C: ± 6 K

Compensation of thermocouples with a compensating box

As well as the error limits of the 2AI TC HF electronic module (see Table "Technical specifications 2AI TC HF (6ES7134-4NB01-0AB0)" in this chapter) you must also take the accuracy of the compensating box into account.

Internal compensation with TM-E 15S24-AT or TM-E15C24-AT

Factors affecting the accuracy of the temperature measurement

The connected channel with internal compensation must be assigned parameters separately.

Rules on using internal temperature compensation

Don't insert the 2AI TC HF directly next to a power module with high incoming current (> 3 A). An incoming current of 10 A can result in a further ± 2 K error.

The station must be in a static state1 to ensure that the specified accuracy is achieved.

Accuracy is achieved 30 minutes after the static state has been achieved.

Additional technical specifications for the error limits of the 2AI TC HF

The overall malfunction of the channel is caused by the combination of the input error and the internal compensation error.

The static state is defined by an almost constant ambient temperature (no draft, for example, in a

closed cabinet!)

Page 12

Properties

1.1 2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

12 Manual, 04/2007, A5E01076892-01

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2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Parameters

2.1 Parameters

Table 2-1 Parameters for analog input module

2AI TC HF Range of values Default setting Applicability

Group diagnostics (parameter assignment error, internal error)

• Disable

• Enable

Disable Module

Diagnostics: Overflow/underflow

• Disable

• Enable

Disable Module

Diagnostics: Wire-break check *

• Disable

• Enable

Disable Channel

Smoothing

• None

• Weak

• Medium

• Strong

None Channel

Temperature unit

• Celsius

• Fahrenheit

Celsius Module

Comparison point

• None

• Yes (i.e., internal)

None Channel

Type/range of measurement

• Deactivated

• Voltage ±80 mV

• TC-EL Type T (Cu-CuNi)

• TC-EL Type K (NiCr-Ni)

• TC-EL Type B (PtRh-PtRh)

• TC-EL Type C (WRe-WRe)

• TC-EL Type N (NiCrSi-NiSi)

• TC-EL Type E (NiCr-CuNi)

• TC-EL Type R (PtRh-Pt)

• TC-EL Type S (PtRh-Pt)

• TC-EL Type J (Fe-Cu-Ni)

• TC-EL Type L (Fe-Cu-Ni)

TC-EL Type K (NiCr-Ni)

Channel

Only with thermocouples. A parameter assignment error occurs when the wire break diagnostics are enabled in the

voltage measuring range. The module does not start up.

Page 14

Parameters

2.2 Parameter description

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

14 Manual, 04/2007, A5E01076892-01

2.2 Parameter description

Smoothing

The individual measured values are smoothed by digital filtering. The smoothing can be adjusted in four steps, in which the smoothing factor k multiplied with cycle time of the electronic module equals the time constant of the smoothing filter. The greater the smoothing, the greater the time constant of the filter.

The following diagrams show the step response with the various smoothing factors in relation to the number of module cycles.

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Figure 2-1 Smoothing with the 2AI TC HF

Page 15

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Diagnostics

3.1 Diagnostics using LED display

LED display

① Batch error (red)

Status and error displays

Event (LED)

Cause Remedy

On No configuration or incorrect

module plugged in. No load voltage.present There is a diagnostic message.

Check the parameter assignment. Check the load voltage. Evaluate the diagnostics.

Page 16

Diagnostics

3.2 Error types

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

16 Manual, 04/2007, A5E01076892-01

3.2 Error types

Analog input module error types

Table 3-1 Error types

Error type Meaning Remedy

16D 10000: Parameter

assignment error

Module cannot use the parameter for the channel:

Inserted module does not match the one configured.

Incorrect parameter assignment.

Correct the configuration (align actual and set configuration).

Correct the parameter assignment (wire break diagnostics only parameterized for the permitted measuring ranges).

9D 01001: Error Internal module error

(diagnostic message at channel 0 applies to the entire module)

Replace the module.

7D 00111: Upper limit

exceeded

Value is above the overshoot range.

Correct the module/final controlling element tuning.

8D 01000: Lower limit

value undershot

Value is below the underrange. Correct the module/final

controlling element tuning.

6D 00110:

Open circuit

Line to the encoder interrupted.

Correct the process wiring.

21D 10101:

Reference channel error

Error on the reference channel Check the reference module

Page 17

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Analog value representation

4.1 Introduction

Electronic modules with analog outputs

With the electronic module with analog inputs, continuously variable signals, such as those occurring in temperature measurement and resistance measurement, can be acquired, evaluated, and converted to digital values for further processing.

4.2 Analog value representation for measuring range with SIMATIC S7

Analog value representation

With the same nominal range, the digitized analog value is the same for input and output values. Analog values are represented in two's complement.

The following table shows the analog value representation of the analog electronic modules.

Table 4-1 Analog value representation (SIMATIC S7 format)

Resolution Analog value Bit number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Significance of the bits S 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20

Sign

The sign (S) of the analog value is always in bit number 15:

● "0" → +

● "1" → –

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Analog value representation

4.2 Analog value representation for measuring range with SIMATIC S7

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

18 Manual, 04/2007, A5E01076892-01

Output value

The following table shows the representation of the binary analog values and the corresponding decimal and hexadecimal representation of the units of the analog values.

The table below shows the resolutions 11, 12, 13, and 15 bit + sign. Each analog value is entered left aligned in the ACCU. The bits marked with "x" are set to "0".

Table 4-2 Output values (SIMATIC S7 format)

Units Analog value

Resolution in bits

Decimal Hexadecimal High byte Low byte 11+S 16 10H S 0 0 0 0 0 0 0 0 0 1 x x x x 12+S 8 8H S 0 0 0 0 0 0 0 0 0 0 1 x x x 13+S 4 4H S 0 0 0 0 0 0 0 0 0 0 0 1 x x

15 + sign 1 1H S 0 0 0 0 0 0 0 0 0 0 0 0 0 1

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Analog value representation

4.3 Measuring ranges

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

4.3 Measuring ranges

4.3.1 Measuring ranges for thermocouples

Introduction

The following tables contain the digitized analog values for the measuring ranges of the analog input modules.

Since the binary representation of the analog values is always the same, these tables only compare the measuring ranges with the units.

Measuring range for thermocouple: Type B

Table 4-3 SIMATIC S7 format: Type B measuring range in °C and °F

Units Units Type B in °C

Decimal Hexadecima

Type B in °F

Decimal Hexadeci

mal

Range

> 2070,0 32767 7FFFH > 3276,6 32767 7FFFH Overflow

2070,0

1820,1

20700

18201

50DC

4719

3276,6

2786,6

32766

27866

7FFE

6CDA

Overshoot range

1820,0

0,0

18200

4718

0000

2786,5

27865

320

6CD9

0140

Nominal range

-0,1 :

-120,0

-1 :

-1200

FFFFH

FB50H

31,9

-184,0

319

-1840

013FH

F8D0H

Underrange

< -120,0 -32768 8000H < -184,0 -32768 8000H Underflow

Page 20

Analog value representation

4.3 Measuring ranges

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

20 Manual, 04/2007, A5E01076892-01

Measuring range for thermocouple: Type C

Table 4-4 SIMATIC S7 format: Type C measuring range in °C and °F

Units Units

Type C in °C

Decimal Hexadecima

Type C in °F

Decimal Hexadeci

mal

Range

> 2500,0 32767 7FFFH > 3276,6 32767 7FFFH Overflow

2500,0

2315,1

25000

23151

61A8

5A6F

3276,6

2786,6

32766

27866

7FFE

6CDA

Overshoot range

2315,0

0,0

23150

5A6E

0000

2786,5

32,0

27865

320

6CD9

0140

Nominal range

0,1

-120,0

-1 :

-1200

FFFF

FB50

31,9

-184,0

319

-1840

013F

F8D0

Underrange

< -120,0 -32768 8000H < -184,0 -32768 8000H Underflow

Measuring range for thermocouple Type E

Table 4-5 SIMATIC S7 format: Type E measuring range in °C and °F

Units Units

Type E in °C

Decimal Hexadecima

Type E in °F

Decimal Hexadeci

mal

Range

> 1200,0 32767 7FFFH > 2192,0 32767 7FFFH Overflow

1200,0

1000,1

12000

10001

2EE0H

2711H

2192,0

1832,1

21920

18321

55A0H

4791H

Overshoot range

1000,0

-270,0

10000

-2700

2710

F574

1832,0

-454,0

18320

-4540

4790

EE44

Nominal range

< -270,0 - 32768 8000H < -454,0 - 32768 8000H Underflow

Page 21

Analog value representation

4.3 Measuring ranges

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Measuring range for thermocouple Type J

Table 4-6 SIMATIC S7 format: Type J measuring range in °C and °F

Units Units

Type J in °C

Decimal Hexadecima

Type J in °F

Decimal Hexadeci

mal

Range

> 1450,0 32767 7FFFH > 2642,0 32767 7FFFH Overflow

1450,0

1200,1

14500

12010

38A4

2EEA

2642,0

2192,1

26420

21921

6734

55A1

Overshoot range

1200,0

-210,0

12000

-2100

2EE0

F7CC

2192,0

-346,0

21920

-3460

55A0

F27C

Nominal range

< -210,0 - 32768 8000H < -346,0 - 32768 8000H Underflow

Measuring range for thermocouple Type K

Table 4-7 SIMATIC S7 format: Type K measuring range in °C and °F

Units Units

Type K in °C

Decimal Hexadecima

Type K in °F

Decimal Hexadeci

mal

Range

> 1622,0 32767 7FFFH > 2951,6 32767 7FFFH Overflow

1622,0

1372,1

16220

13721

3F5C

3599

2951,6

2501,7

29516

25062

734C

61B9

Overshoot range

1372,0

-270,0

13720

-2700

3589H

F574H

2501,6

-454,0

25061

-4540

61B8H

EE44H

Nominal range

< -270,0 - 32768 8000H < -454,0 - 32768 8000H Underflow

Page 22

Analog value representation

4.3 Measuring ranges

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

22 Manual, 04/2007, A5E01076892-01

Measuring range for thermocouple Type L

Table 4-8 SIMATIC S7 format: Type L measuring range in °C and °F

Units Units

Type L in °C

Decimal Hexadecima

Type L in °F

Decimal Hexadeci

mal

Range

> 1150,0 32767 7FFFH > 2102,0 32767 7FFFH Overflow

1150,0

900,1

11500

9001

2CEC

2329

2102,0

1652,1

21020

16521

521C

4089

Overshoot range

900,0

-200,0

9000

-2000

2328

F830

1652,0

-328,0

16520

-3280

4088

F330

Nominal range

< -200,0 -32768 8000H < -328,0 -32768 8000H Underflow

Measuring range for thermocouple Type N

Table 4-9 SIMATIC S7 format: Type N measuring range in °C and °F

Units Units

Type N in °C

Decimal Hexadecima

Type N in °F

Decimal Hexadeci

mal

Range

> 1550,0 32767 7FFFH > 2822,0 32767 7FFFH Overflow

1550,0

1300,1

15500

13001

3C8C

32C9

2822,0

2372,1

28220

23721

6E3C

5CA9

Overshoot range

1300,0

-270,0

13000

-2700

32C8H

F574H

2372,0

-454,0

23720

-4540

5CA8H

EE44H

Nominal range

< -270,0 -32768 8000H -32768 8000H <EE44H Underflow

Page 23

Analog value representation

4.3 Measuring ranges

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Measuring range for thermocouple Types R, S

Table 4-10 SIMATIC S7 format: Type R, S measuring range in °C and °F

Units Units

Type R, S in °C

Decimal Hexadecima

Type R, S in °F

Decimal Hexadeci

mal

Range

> 2019,0 32767 7FFFH > 3276,6 32767 7FFFH Overflow

2019,0

1769,1

20190

17691

4EDE

451B

3276,6

3216,3

32766

32163

7FFE

7DA3

Overshoot range

1769,0

-50,0

17690

-500

451A

FE0C

3216,2

-58,0

32162

-580

7DA2

FDBC

Nominal range

-50,1 :

-170,0

-510 :

-1700

FE0B

F95C

-58,1 :

-274,0

-581 :

-2740

FDBB

F54C

Underrange

< -170,0 -32768 8000H < -274,0 -32768 8000H Underflow

Measuring range for thermocouple Type T

Table 4-11 SIMATIC S7 format: Type T measuring range in °C and °F

Units Units

Type T in °C

Decimal Hexadecima

Type T in °F

Decimal Hexadeci

mal

Range

> 540,0 32767 7FFFH > 1004,0 32767 7FFFH Overflow

540,0

400,1

5400

4001

1518H

0FA1H

1004,0

752,1

10040

7521

2738H

1DC1H

Overshoot range

400,0

-270,0

4000

-2700

0FA0

F574

752,0

-454,0

7520

-4540

1D60

EE44

Nominal range

< -270,0 -32768 8000H < -454,0 -32768 8000H Underflow

Page 24

Analog value representation

4.3 Measuring ranges

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

24 Manual, 04/2007, A5E01076892-01

4.3.2 Voltage measuring ranges

Voltage measuring ranges: ±80 mV

Table 4-12 SIMATIC S7 format: Measuring range ±80 mV

Units

Measuring range ±80 mV

Decimal Hexadecimal

Range

> 94,071 32767 7FFFH Overflow

94,071

80,003

32511

27649

7EFF

6C01

Overshoot range

80,000 60,000

-60,000

-80,000

27648 20736

-20736

-27648

6C00

5100

AF00

9400

Nominal range

-80,003 :

-94,074

-27649 :

-32512

93FF

8100

Underrange

< -94,074 -32768 8000H Underflow

Measured values in the event of a wire break, depending on the diagnostics enabled for voltage measurement

In the case of the measuring ranges for types B, C, E, J, K, L, N, R, S, and T thermocouples, the following additional information applies:

Table 4-13 Measured values in the event of a wire break, depending on the diagnostics enabled for voltage measurement

Measured values

Format Parameter assignment

Decimal Hexadecimal

Description

• "Wire-break check" diagnostics enabled

32767 7FFFH

• "Open circuit" diagnostic message

• "Overflow/underflow" diagnostics

disabled

-32767 8000

• Measured value after leaving the underrange

• "Lower limit value undershot" diagnostic message

• "Wire-break check" diagnostics disabled

--- ---

• Open input: Undefined measured value

Page 25

Analog value representation

4.4 Effect on analog value representation

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

4.4 Effect on analog value representation

4.4.1 Effect of the supply voltage and the operating state on analog input values

The input values of the analog modules are dependent on the supply voltage for electronics/encoders and on the operating state of the PLC (CPU of the DP master). This is illustrated by the table below.

Table 4-14 Relationship between the analog input values for the operating state of the PLC (CPU of

the DP master) and the supply voltage L+

Operating state of the PLC

(CPU of the DP master)

Supply voltage L+ on

ET 200S (power

module)

Input value of the electronic module with

analog inputs (evaluation possible on the

CPU of the DP master) Process values L+ present 7FFFH until first conversion after startup, or

after assignment of parameters for the module is completed.

POWER ON RUN

L+ missing 7FFF

L+ present Process value POWER ON STOP L+ missing 7FFF

L+ present - POWER OFF L+ missing -

4.4.2 Effect of the value range on the 2AI TC HF analog input

The way electronic modules respond to analog inputs depends on where the input values fall within the value range. This is illustrated by the table below.

Table 4-15 Response of the analog modules, depending on where the analog input value falls within the range of values

Measured value within ... Input value in SIMATIC S7 format Input value in SIMATIC S5 format Nominal range Measured value Measured value Over-/underrange Measured value Measured value Overflow 7FFFH End of the overshoot range +1 plus

overflow bit

Underflow 8000H End of the underrange -1 plus overflow

bit

Prior to parameter assignment, or incorrect parameter assignment

7FFFH 7FFFH

Page 26

Analog value representation

4.4 Effect on analog value representation

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0)

26 Manual, 04/2007, A5E01076892-01

Page 27

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Connecting

5.1 Connecting measuring sensors

Introduction

You can connect encoders with voltage signals and thermocouples to the 2AI TC HF analog input module.

In this chapter you will find out how to connect the measuring encoders and what to watch out for when doing so.

Cables for analog signals

You should use shielded and twisted-pair cables for the analog signals. This reduces the effect of interference. You should ground the shield of the analog cables at both ends. If there are differences in potential between the cable ends, an equipotential bonding current that may interfere with the analog signals will flow across the shield. If this is the case, you should only ground the shield at one end of the cable.

Analog input modules

The analog input modules are electrically isolated:

● Between the logic and backplane bus

● Between the load voltage and the channels. – Electrical isolation: No link between M

ANA

and the central grounding point (U

ISO

)

Note Ensure that this difference in potential U

ISO

does not exceed the permitted value. If there is a possibility of exceeding the permitted value, establish a connection between terminal M

ANA

and the central grounding point.

Connecting measuring encoders to analog inputs

There can be only a limited potential difference UCM (common mode) between the measuring lines M- of the input channels and the reference point of the measuring circuit M

ANA

. To ensure that the permitted value is not exceeded, you must take different steps depending on the whether the encoders are isolated or non-isolated. The steps you have to take are described in this chapter.

Page 28

Connecting

5.1 Connecting measuring sensors

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28 Manual, 04/2007, A5E01076892-01

Abbreviations used

The meanings of the abbreviations in the figures below are as follows:

M+: Measuring line (positive) M- Measuring line (negative) M Ground connection L+ Rated load voltage 24 V DC U

Potential difference between inputs and reference potential of the measuring

circuit M

ANA

ISO

Potential difference between M- and central grounding point

Isolated measuring encoders

The isolated measuring encoders are not connected to the local ground potential. These can be potential-free. Depending on local conditions or interference, potential differences U

(static or dynamic) can occur between the measuring lines M- of the input channels and the reference point of the measuring circuit M

ANA

The permitted value for U

must not be exceeded, even in environments with strong EMC

interference. The following schematic representation illustrates the connection of isolated measuring

encoders to the optically isolated analog input modules.

0 

0 

/ 

0 

0 

0 

$'8 

,62



① Logic ② Backplane bus ③ Ground bus ④ Central grounding point ⑤ Isolated measuring encoders

Page 29

Connecting

5.1 Connecting measuring sensors

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Non-isolated measuring encoders

The non-isolated measuring encoders are connected to the local ground potential. You must connect M

ANA

to the ground potential. Depending on local conditions or interference,

potential differences U

(static or dynamic) can occur between the locally distributed

measuring points. If the permitted value for U

is exceeded, there must be equipotential bonding conductors

between the measuring points. The following schematic representation illustrates the connection of non-isolated measuring

encoders to an optically isolated analog input module.

0 

0 

/ 

0 

0 

0 

$'8 

,62



① Logic ② Backplane bus ③ Ground bus ④ Equipotential bonding conductor ⑤ Non-isolated measuring encoders

Non-isolated thermocouples

When using non-isolated thermocouples, you must comply with the permitted common mode voltage.

Page 30

Connecting

5.2 Connecting thermocouples

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30 Manual, 04/2007, A5E01076892-01

5.2 Connecting thermocouples

Introduction

This section contains additional information on connecting thermocouples.

Compensation of the comparison point temperature

There are various ways of obtaining the comparison point temperature in order to get an absolute temperature value from the temperature difference between the comparison point and the measuring point.

Table 5-1 Compensation of the comparison point temperature

Option Description Comparison point parameters

No compensation It is not just the temperature of the measuring

point that you need to record: The temperature of the comparison point (transition from Cu line to thermocouple line) also affects the thermoelectromotive force. The measured value on its own is incorrect.

None

Using a compensating box on the supply lines of a single thermocouple

You compensate using a compensating box. The compensating box is the transition point from the Cu line to the thermocouple line. No further processing is necessary using the 2AI TC ST.

None

Internal compensation in the case of the 2AI TC HF

There is a temperature sensor in the TM-E15S24AT and TM-E15C24-AT terminal modules. The temperature sensor reports the temperature of the terminals to the 2AI TC HF. This value is then calculated together with the measured value from the channel of the electronic module.

• 2AI TC HF: Reference junction: Yes

Extension to a comparison point

The thermocouples can be extended from their connection point by means of compensating lines to the comparison point (transition to Cu line) or the compensating box. The comparison point can also be an ET 200S terminal module.

The compensating lines are made of the same material as the wires of the thermocouple. The supply lines are made of copper. Ensure the correct polarity when connecting.

Page 31

Connecting

5.3 Wiring unused channels on analog input modules

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Using a compensating box

The effect of the temperature on the comparison point of a thermocouple (such as a terminal box) can be adjusted with a compensating box.

The compensating box contains a bridge circuit that is adjusted for a certain comparison point temperature (compensating temperature). You connect the thermocouples or their compensating lines to the compensating box. The compensating box then forms the comparison point.

If the actual reference temperature differs from the compensating temperature, the temperature-dependent bridge resistance changes. A positive or negative compensation voltage occurs; this is added to the thermo-electromotive force.

Compensating boxes with a comparison point temperature of 0°C must be used for the compensation of the analog input modules.

Note:

● The power supply to the compensating box must be isolated.

● The power supply unit must have adequate interference filtering (by means of a grounded shielding winding, for example).

5.3 Wiring unused channels on analog input modules

Rules

Pay attention to the following instructions when wiring unused channels:

● "Deactivate" unused input channels when assigning parameters.

● A deactivated channel always returns the value 7FFF

● The module cycle time is halved with the 2AI TC HF standard module.

● To adhere to the permissible potential differences (U

), you must wire jumpers on the

terminal module for the unused channels.

TM connecting terminal

Channel 0 Channel 1

Analog input module

1 2 3 4 5 6 7 8

2AI TC HF

Page 32

Connecting

5.4 Using the shield connection

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32 Manual, 04/2007, A5E01076892-01

5.4 Using the shield connection

Rules

To prevent interference we recommend the following for analog electronic modules:

● Use shielded wires to the sensors and actuators.

● Lay out the wire shields on the shield connection.

● Connect the shield connection to the ground bus with low impedance.

Page 33

2AI TC HF analog electronic module (6ES7134-4NB01-0AB0) Manual, 04/2007, A5E01076892-01

Index

2AI TC HF analog electronic module

Block diagram,

Properties,

Technical data,

Terminal assignment,

Analog input modules

Error types,

Analog value representation,

For thermocouples,

20, 21, 22, 23

Basic knowledge requirements, 3

Cables for analog signals, 27 Compensation of the comparison point temperature,

Connecting,

27, 30

Connecting measuring encoders to analog inputs,

Disposal, 3

Internet

Service & Support,

Isolated measuring encoders,

LED display, 15

Measured value resolution, 18 Measuring ranges with SIMATIC S7,

Non-isolated measuring encoders, 29 Non-isolated thermocouples,

Recycling, 3 Response of the analog modules,

During operation,

When faults occur,

Scope

Manual,

Service & Support,

Shield connection,

Smoothing,

Technical Support, 4 Thermocouples,

Training center,

Page 34

Index

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34 Manual, 04/2007, A5E01076892-01