Sick V200, V300 User Manual

V200 Work Station Extended, V300 Work Station Extended
Safety camera system
OPERATING INSTRUCTIONS
en
Operating Instructions
V200/V300
This document is protected by th e law of copyright, whereby all rights established therein rem ain with the company SICK AG. Reproduction of this document or parts of thi s document is only permissible within the limits of the legal det ermination of Copyright Law. Alteration or abridgem ent of the document is not permitted wi thout the explicit written approval of the company SICK AG.
2 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/YT87/2016-03-29
Operating Instructions
V200/V300
Contents
Contents
1 About this document.................................................................................................... 5
1.1 Function of this document................................................................................5
1.2 Target group ..................................................................................................... 5
1.3 Information depth.............................................................................................5
1.4 Scope................................................................................................................6
1.5 Abbreviations used........................................................................................... 6
1.6 Symbols used ...................................................................................................6
2 On safety.......................................................................................................................8
2.1 Qualified safety personnel................................................................................8
2.2 Applications of the device.................................................................................9
2.3 Correct use ....................................................................................................... 9
2.4 General safety notes and protective measures..............................................10
2.5 Environmental protection ...............................................................................11
2.5.1 Disposal.........................................................................................11
2.5.2 Separation of materials.................................................................11
3 Product description....................................................................................................12
3.1 Special features..............................................................................................12
3.2 Operating principle of the device....................................................................12
3.3 Application examples......................................................................................13
3.4 Configurable functions....................................................................................14
3.4.1 Restart interlock............................................................................14
3.4.2 External device monitoring (EDM) .................................................15
3.5 Status indicators.............................................................................................16
3.5.1 Status LEDs of the V200/V300.....................................................16
3.5.2 Diagnostics LEDs of the V200/V300.............................................17
4 Mounting ....................................................................................................................18
4.1 Checking the dimensions of the protective field.............................................18
4.1.1 Protective field dimensions allowed at a resolution of
20 mm...........................................................................................18
4.1.2 Protective field dimensions allowed at a resolution of
24 mm...........................................................................................19
4.1.3 Protective field dimensions allowed at a resolution of
30 mm...........................................................................................19
4.2 Determining the minimum distance...............................................................20
4.2.1 Minimum distance according to EN ISO 13 855 and
EN ISO 13 857...............................................................................21
4.2.2 Minimum distance if OSHA and ANSI are applicable.....................23
4.3 Avoiding unmonitored areas...........................................................................24
4.4 Steps for mounting the safety camera system ...............................................26
4.4.1 Mounting on a frame.....................................................................27
4.4.2 Mounting in a frame......................................................................28
4.4.3 Mounting the reflective tape .........................................................29
5 Electrical installation.................................................................................................31
5.1 System connection M12 × 8 ...........................................................................32
5.2 Connecting the V200/V300 without external device monitoring (EDM), without internal restart interlock and without external key-operated
pushbutton for teach-in ..................................................................................33
8012227/YT87/2016-03-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 3
Contents
5.3 Connecting the V200/V300 with external device monitoring (EDM), with internal restart interlock and with external key-operated
pushbutton for teach-in.................................................................................. 33
5.4 Two V200/V300 with synchronisation........................................................... 35
5.5 Connection diagrams..................................................................................... 36
5.5.1 V200/V300 on UE410 Flexi with external device monitoring
(EDM) and with restart interlock both for V200/V300 as well
as for emergency switching off ..................................................... 36
5.5.2 V200/V300 on UE10-3OS with external device monitoring
(EDM) and internal restart interlock ............................................. 37
6 Application examples................................................................................................ 38
6.1 Application with one V200/V300................................................................... 38
6.2 Application with two V200/V300................................................................... 39
6.3 Application with safe access on three sides (ergonomic workplace
design)........................................................................................................... 40
6.4 Application with automatic material transport to the workstation................. 41
7 Commissioning.......................................................................................................... 42
7.1 Test notes ...................................................................................................... 42
7.2 Tests before the initial commissioning .......................................................... 42
7.3 Regular inspection of the protective device by qualified safety
personnel....................................................................................................... 42
7.4 Tests of the protective device by a specialist or authorised personnel.......... 43
Operating Instructions
V200/V300
8 Configuration............................................................................................................. 44
8.1 Teach-in ......................................................................................................... 44
8.2 Internal restart interlock ................................................................................ 46
8.3 External device monitoring............................................................................. 47
8.4 Locking the internal teach-in key ................................................................... 48
9 Care and maintenance .............................................................................................. 49
10 Fault diagnosis .......................................................................................................... 50
10.1 In the event of faults or errors ....................................................................... 50
10.2 SICK support.................................................................................................. 50
10.3 Warnings and error messages of the LEDs.................................................... 51
11 Technical specifications............................................................................................ 52
11.1 Data sheet ..................................................................................................... 52
11.2 Dimensional drawings.................................................................................... 56
11.2.1 Dimensional drawing V200/V300................................................ 56
11.2.2 Dimensional drawing, mounting kit .............................................. 57
12 Ordering information ................................................................................................. 58
12.1 Safety camera systems.................................................................................. 58
12.2 Accessories.................................................................................................... 59
13 Annex ......................................................................................................................... 60
13.1 Compliance with EU directives....................................................................... 60
13.2 Checklist for the manufacturer...................................................................... 61
13.3 List of tables .................................................................................................. 62
13.4 List of illustrations.......................................................................................... 62
4 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/YT87/2016-03-29
Operating Instructions Chapter 1
V200/V300
About this document

1 About this document

Please read this chapter carefully before working with the documentation and the V200 Work Station Extended or V300 Work Station Extended safety camera system, referred to in the following as V200/V300 for short.

1.1 Function of this document

These operating instructions are designed to address the technical personnel of the machine manufacturer or the machine operator in regards to safe mounting, installation,
configuration, electrical installation, commissioning, operation and maintenance of the V200/V300 safety camera system.
These operating instructions do not provide instructions for operating machines on which the safety camera system is, or will be, integrated. Information on this is to be found in the operating instructions for the machine.

1.2 Target group

Note
These operating instructions are addressed to planning engineers, machine designers and operators of plants and systems which are to be protected by one or several V200/V300
safety camera systems. It also addresses people who integrate the V200/V300 into a machine, initialise its use, or who are in charge of servicing and maintaining the device.

1.3 Information depth

These operating instructions contain the following information on the V200/V300 safety camera system:
mounting
electrical installation
commissioning
care and maintenance
Planning and using protective devices such as the V200/V300 also require specific technical skills which are not detailed in this documentation.
When operating the V200/V300, the national, local and statutory rules and regulations must be observed.
General information on accident prevention using opto-electronic protective devices can be found in the competence brochure “Guidelines Safe Machinery”.
Please refer also to the SICK homepage on the Internet at www.sick.com.
Here you will find information on:
application examples and application reports that supplement the application examples
in chapter 6
a list of frequently asked questions regarding the V200/V300
these operating instructions in different languages for viewing and printing
certificates on the prototype test, the EU declaration of conformity and other documents
fault diagnosis and troubleshooting
part numbers
conformity and approval
8012227/YT87/2016-03-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 5
Chapter 1 Operating Instructions
,O,
About this document
V200/V300

1.4 Scope

This document is an original document.
Notes
These operating instructions are only applicable to the V200/V300 safety camera system with one of the following entries on the type label in the field Operating Instructions:
8012225 XF85
8012225 YY28
8012225 YT87
This document is part of SICK part number 8012225 (operating instructions “V200/V300 – Safety camera system” in all available languages).

1.5 Abbreviations used

o
ANSI
EDM
ESPE
LED
OSSD
V200/V300
Recommendation
Note
ôFõ,ôKõ,ôJõ
Ê É Ë
> Take action …
American National Standards Institute
External device monitoring
Electro-sensitive protective equipment (e.g. V200/V300)
Light Emitting Diode
Output signal switching device = signal output from the protective device to the controller that is used to stop the dangerous movement
Short code for the V200 Work Station Extended/V300 Work Station Extended safety camera system

1.6 Symbols used

Recommendations are designed to give you some assistance in your decision-making process with respect to a certain function or a technical measure.
Refer to notes for special features of the device.
LED symbols describe the status of an LED. Examples:
o The LED is off.
O The LED is illuminated constantly.
ôFõ The LED flashes evenly (0.5 seconds on, 0.5 seconds off).
ôJõ The LED goes off briefly (0.9 seconds on, 0.1 seconds off, …). ôKõ The LED flashes with a short duty cycle (0.9 seconds off, 0.1 seconds on, …).
In combination with the LED symbols, these symbols identify which LED is described:
Ê O The LED “Stop” (OSSDs switched off) is illuminated constantly.
É ôFõ The LED “Warning” flashes. Ë o The LED “OK” (OSSDs switched on) is off.
Instructions for taking action are shown by an arrow. Read carefully and follow the instructions for action.
Warning!
a
WARNING
A warning notice indicates an actual or potential risk or health hazard. They are designed to help you to prevent accidents.
Read carefully and follow the warning notices!
6 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/YT87/2016-03-29
Operating Instructions Chapter 1
V200/V300
About this document
The term “dangerous state”
The dangerous state (standard term) of the machine is always shown in the drawings and diagrams of this document as a movement of a machine part. In practical operation, there may be a number of different dangerous states:
machine movements
electrical conductors
visible or invisible radiation
a combination of several risks and hazards
8012227/YT87/2016-03-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 7
Chapter 2 Operating Instructions
On safety
V200/V300

2 On safety

This chapter deals with your own safety and the safety of the equipment operators.
Please read this chapter carefully before working with the V200/V300 or with the
machine protected by the V200/V300.

2.1 Qualified safety personnel

The V200/V300 safety camera system must only be installed, commissioned and serviced by qualified safety personnel. Qualified safety personnel are defined as persons who
due to their specialist training and experience have adequate knowledge of the power-
driven equipment to be checked
and
have been instructed by the responsible machine owner in the operation of the machine
and the current valid safety guidelines
and
are sufficiently familiar with the applicable official health and work safety regulations,
directives and generally recognized engineering practice (e.g. DIN standards, VDE stipulations, engineering regulations from other EU member states) that they can assess the work safety aspects of the power-driven equipment
and
have access to these operating instructions and have read them.
As a rule these are qualified safety personnel from the ESPE manufacturer or also persons who have been appropriately trained at the ESPE manufacturer, are primarily involved in checking ESPE and are allocated the task by the organisation operating the ESPE.
8 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/YT87/2016-03-29
Operating Instructions Chapter 2
Tab.1:
Maximum protective
V200/V300
On safety

2.2 Applications of the device

The V200/V300 safety camera system is an item of electro-sensitive protective equipment (ESPE).
The V200/V300 safety camera system can be operated with 3 resolutions. Depending on the resolution used, the maximum protective field dimensions change:
field dimensions as a function of the resolution
a
WARNING
Protective field dimensions [m]Resolution
[mm]
20 0.40 × 0.40 1.00 × 1.00
24 0.40 × 0.40 1.20 × 1.20
30 0.60 × 0.60 1.50 × 1.50
The device is a Type 3 ESPE (V300 Work Station Extended) or a Type 2 (V200 Work Station Extended) according to IEC 61 496-1 and IEC/TR 61 496-4 and is therefore allowed for use with controls in category 3 according to EN ISO 13 849-1. The device is suitable for hazardous point protection (hand protection).
Access to the hazardous point must be allowed only through the protective field. As long as the hazardous point is occupied, the system must not start. Refer to section 3.3 “Application examples” on page 13 for an illustration of the protection modes.
Only use the safety camera system as an indirect protective measure!
An opto-electronic protective device provides indirect protection, e.g. by switching off the power at the source of the hazard. It cannot provide protection from parts thrown out, nor from emitted radiation. Transparent objects are not detected.
Minimum Maximum Note
On sizing the protective field the ratio for the lengths of the sides must be considered (see section 4.1 “Checking the dimensions of the protective field” on page 18 ff.)
Depending on the application, mechanical guards may be required in addition to the safety camera system.
The safety camera system is only intended for use in industrial environments. When used in residential areas it can cause radio interferences.

2.3 Correct use

The V200/V300 safety camera system must be used only as defined in section 2.2 “Applications of the device”. It must be used only by qualified personnel and only on the machine where it has been installed and initialised by qualified safety personnel in accordance with these operating instructions.
If the device is used for any other purposes or modified in any way — also during mounting and installation — any warranty claim against SICK AG shall become void.
8012227/YT87/2016-03-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 9
Chapter 2 Operating Instructions
On safety
V200/V300

2.4 General safety notes and protective measures

Pay attention to the safety notes!
a
WARNING
Please observe the following procedures in order to ensure the correct and safe use of the V200/V300 safety camera system.
The national/international rules and regulations apply to the installation, use and
periodic technical inspections of the safety camera system, in particular:
– Machinery Directive
– Work Equipment Directive
– the work safety regulations/safety rules
– other relevant safety regulations
Manufacturers and operators of the machine on which the safety camera system is used
are responsible for obtaining and observing all applicable safety regulations and rules.
The notices, in particular the test regulations (see section 7.1 “Test notes” on page 42)
of these operating instructions (e.g. on use, mounting, installation or integration into the existing machine controller) must be observed.
The tests must be carried out by qualified safety personnel or specially qualified and
authorised personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time.
Changes to the configuration of the devices can degrade the protective function. After
every change to the configuration you must therefore check the effectiveness of the protective device. The person who makes the change is also responsible for the correct protective function of the device.
The light beams from the camera may be deflected by reflective surfaces. This can
result in failure to identify an object. For this reason reflective surfaces on the reflective tape or in the protective field are not allowed.
The operating instructions must be made available to the operator of the machine where
the V200/V300 safety camera system is fitted. The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating instructions.
To meet the requirements of the relevant product standards (e.g. IEC 61 496-1), the
external voltage supply for the devices (SELV) must be able to bridge a brief mains failure of 20 ms. Power supplies according to EN 60 204-1 satisfy this requirement. Suitable power supplies are available as accessories from SICK (see section 12.2 “Accessories” on page 59).
10 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/YT87/2016-03-29
Operating Instructions Chapter 2
Tab.2:
Overview on disposal
V200/V300
On safety

2.5 Environmental protection

The V200/V300 safety camera system has been designed to minimise environmental impact. It uses only a minimum of power and natural resources.
At work, always act in an environmentally responsible manner.

2.5.1 Disposal

Always dispose of unserviceable or irreparable devices in compliance with local/
national rules and regulations with respect to waste disposal (e.g. European waste code 16 02 14).
Note
a
WARNING
We would be pleased to be of assistance to you on the disposal of these devices. Contact us.

2.5.2 Separation of materials

Only qualified safety personnel are allowed to separate materials!
Caution is required when dismantling devices. There is a risk of injuries.
Before you send the devices for appropriate recycling, it is necessary to separate the different materials in the V200/V300.
Separate the housing from the rest of the parts (in particular the circuit board).
Send the separated parts for recycling as appropriate:
by components
Components Disposal
Product
Housing Metal recycling (aluminium)
Circuit boards, cable, connector and electrical connecting pieces
Packaging
Cardboard, paper Paper/cardboard recycling
Polyethylene packaging Plastic recycling
Electronic recycling
8012227/YT87/2016-03-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 11
Chapter 3 Operating Instructions
Fig.1:
Operating principle
Camera
Reflective tape on the
members opposite the
Protective field
Machine
-
side moun
ting
Product description
V200/V300

3 Product description

This chapter provides information on the special features and properties of the V200/V300 safety camera system. It describes the construction and the operating principle of the device, in particular the different operating modes.
Please read this chapter before mounting, installing and commissioning the device.

3.1 Special features

V200 Work Station Extended: Type 2 ESPE according to IEC 61 496-1
V300 Work Station Extended: Type 3 ESPE according to IEC 61 496-1
complies with the requirements for the “Control reliable” safety level.
protective operation with either internal or external (realised on the machine)
restart interlock
facility for connecting a reset button
facility for connecting an external device monitoring (EDM)
status indication by LED
of the V200/V300

3.2 Operating principle of the device

profile
camera
12 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/YT87/2016-03-29
The V200/V300 safety camera system comprises a camera as well as a reflective tape with which the contour to be monitored is defined.
The camera monitors the area bounded by its field of view and the reflective tape – the protective field – for interruptions. If the V200/V300 detects an interruption in the shape of the protective field, the camera shuts down its safe outputs.
Please refer to chapter 11 “Technical specifications” on page 52 for the data sheet. Please refer to page 56 for the dimensional drawings.
Operating Instructions Chapter 3
Fig.2:
Hazardous point pro
-
Fig.4:
Hazardous point pro
-
V200/V300
Product description

3.3 Application examples

Note
tection with one V200/V300, mounting in the frame (left figure) Fig. 3: Hazardous point pro­tection with one V200/V300, mounting on the frame (right figure)
tection with two V200/V300, placement in opposite directions (left figure) Fig. 5: Hazardous point pro­tection with two V200/V300, placement at corner (right figure)
The mounting of the device is only shown schematically in the following figures for reasons of simplicity.
For correct mounting, pay attention to the notes in chapter 4 “Mounting” on page 18.
The V200/V300 safety camera system operates correctly as a protective device only if the following conditions are met:
The control of the machine must be electrical.
It must be possible to achieve a safe state on the machine at any time.
Camera and reflective tape must be so mounted that objects penetrating into the
hazardous area are safely identified by the V200/V300.
The reset button must be fitted outside the hazardous area such that it cannot be
operated by a person working inside the hazardous area. When operating the reset button, the operator must have full visual command of the hazardous area.
The statutory and local rules and regulations must be observed when installing and
using the device.
The necessary protective field dimensions must not exceed the permitted ratio for the
lengths of the sides (see section 4.1 “Checking the dimensions of the protective field” on page 18).
8012227/YT87/2016-03-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 13
Chapter 3 Operating Instructions
Fig.6:
Outline drawing of the
Product description
V200/V300

3.4 Configurable functions

This section describes the functions of the V200/V300 safety camera system that can be configured.
Test the protective device after any changes!
a
WARNING
protective operation
After each modification to the protective device or its connection, you must check the whole protective device for effectiveness (see section 7.1 “Test notes” on page 42).

3.4.1 Restart interlock

Notes
The V200/V300 has an internal restart interlock. The dangerous state of the machine (1) is interrupted on a protective field interruption (2), and is not re-enabled (3) until the operator presses the reset button.
If you use the V200/V300 without internal restart interlock, then you must implement
the restart interlock externally, i.e. machine-side.
Do not confuse the restart interlock with the starting interlock on the machine. The
starting interlock prevents the machine starting after switching on. The restart interlock prevents the machine starting again after an error or an interruption of the light path.
When using the V200/V300, you can implement the restart interlock in two different ways:
with the internal restart interlock of the V200/V300:
The V200/V300 controls the restart.
with the restart interlock of the machine (external):
The V200/V300 has no control over the restart.
14 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/YT87/2016-03-29
Operating Instructions Chapter 3
Tab.3:
Permissible restart
V200/V300
Product description
The possible combinations are shown in the following table:
interlock configurations on the V200/V300
a
WARNING
Restart interlock
of the V200/V300
Deactivated Deactivated Only if …
Deactivated Activated All
Activated Deactivated
Activated Activated
Always configure the application with restart interlock!
Ensure that there is always a restart interlock. The V200/V300 is unable to verify if the restart interlock of the machine is connected. If you deactivate both the internal and the external restart interlock, the users and operators of the machine will be at acute risk of injury.
Restart interlock
of the machine
Permissible
application
the safety camera system cannot be stood behind. Observe EN 60 204-1!
it is ensured no work clothing with reflectors is used.
Only if the safety camera system cannot be stood behind. Observe EN 60 204-1!
All. Restart interlock of the V200/V300 handles the reset function (see “Reset” below).
Recommendation
Reset
If you activate the restart interlock on the V200/V300 (internal) and also realise a restart interlock on the machine (external), then each restart interlock gets its own button.
When actuating the reset button (for the internal restart interlock) …
the V200/V300 activates the output signal switching devices.
switches the V200/V300 to green.
Only the external restart interlock prevents the machine from restarting. After pressing the reset button for the V200/V300, the operator must also press the restart button for the machine. If the reset button and the restart button are not pressed in the specified sequence, the dangerous state must remain disrupted.
The reset button prevents the accidental and inadvertent operation of the external restart button. The operator must first acknowledge the safe state with the reset button.
The electrical connection of the reset button is described in section 5.3 on page 33. The configuration of the internal restart interlock is described in section 8.2 “Internal restart interlock” on page 46.

3.4.2 External device monitoring (EDM)

The V200/V300 has external device monitoring. If you activate the external device monitoring, then the V200/V300 checks whether the contactors are actually de-energized when the protective device triggers. If, after an attempted Reset/restart, the EDM does not detect a response from the switched device within 300 ms, the EDM will deactivate the output signal switching devices again. In this case the safety camera system signals as follows:
The system remains at red. The status LED Ê O illuminates.
The status LED É ô Kõ flashes with a short duty cycle
The diagnostics LED 2 ôKõ flashes with a short duty cycle.
8012227/YT87/2016-03-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 15
Chapter 3 Operating Instructions
Fig.7:
Status LEDs
Tab.4:
Meaning of the status
Status LEDs
Internal
Product description
V200/V300
of the V200/V300
Note
If the system is unable to change to a safe operational state (e.g. after contactor failure), the system locks and shuts down completely (“lock-out”, see page 50). The electrical connection for the external device monitoring is described in section 5.3 on page 33. The configuration of the external device monitoring is described in chapter 8 “Configuration” on page 44.

3.5 Status indicators

The light emitting diodes (LEDs) on the V200/V300 signal its operating status.

3.5.1 Status LEDs of the V200/V300

Ê “Stop” É “Warning” Ë “OK”
teach-in key
LEDs of the V200/V300
Display Colour Meaning
Ê O
Red
OSSDs shut down (e.g. if object in protective field or “lock-out”)
Ë O
É O
Green OSSDs activated. Protective field unoccupied
Yellow
No valid configuration taught-in (default delivery status)
Perform the teach-in procedure (see section 8.1
“Teach-in” on page 44).
É ôFõ
Even flashing: reset required
Press the reset button.
É ôJõ
Warning
Carry out a fault diagnosis (see chapter 10 “Fault
diagnosis” on page 50).
É ôKõ
Error
Carry out a fault diagnosis (see chapter 10 “Fault
diagnosis” on page 50).
16 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/YT87/2016-03-29
Operating Instructions Chapter 3
Fig.8:
Diagnostics LEDs
Tab.5:
Meaning of the
Diagnostics LEDs
Allocation of the
diagnostics LEDs
to the protective
V200/V300
Product description

3.5.2 Diagnostics LEDs of the V200/V300

The camera indicates diagnostic information with the aid of four LEDs.
of the V200/V300
field sector
diagnostics LEDs
Display Meaning
O 1 … O 2 … O 3 … O 4
Power-up sequence: After switching on the V200/V300 and after each teach-in, the power up sequence runs. Starting with the diagnostics LED 1, the next diagnostics LED illuminates after one second and so on until all 4 diagnostics LEDs are illuminated.
o Protective field sector free
O
Interruption of the protective field in the allocated protective field sector (see Fig. 8). A protective field sector represents one quarter of the field of view of the V200/V300.
ôFõ Teach-in mode (see section 8.1 “Teach-in” on page 44)
ôJõ Warning (see chapter 10 “Fault diagnosis” on page 50)
ôKõ Error (see chapter 10 “Fault diagnosis” on page 50)
8012227/YT87/2016-03-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 17
Chapter 4 Operating Instructions
Tab.6:
Protective field
Mounting
V200/V300

4 Mounting

This chapter describes the preparation and completion of the mounting of the V200/V300 safety camera system. Mounting requires the following steps:
checking the dimensions of the protective field (see below)
determining the minimum distance (see page 20)
mounting of the camera (see page 24)
mounting the reflective tape (see page 29)
The following steps are necessary after mounting:
completing the electrical connections (see chapter 5 on page 31)
testing the installation (see section 7.1 on page 42)

4.1 Checking the dimensions of the protective field

Only use the V200/V300 safety camera system if the ratio allowed for the lengths of
a
WARNING
the sides of the protective field can be met!
If the maximum ratio of the lengths of the sides is exceeded, the safety camera system may not operate correctly. This would mean that the operator is at risk.
Note
dimensions allowed for a rectangular protective field at a resolution of 20 mm (intermediate values are allowed)
Applicable to all resolutions:
The ratio of the lengths of the sides of a protective field monitored must not exceed 2:1.
If you require a larger protective field than is possible with a single V200/V300, you can
mount two V200/V300 in parallel in opposite directions. In this way you can generate two overlapping protective fields (see 6.2 “Application with two V200/V300” on page 39).

4.1.1 Protective field dimensions allowed at a resolution of 20 mm

The lengths of the sides of a protective field monitored must not be shorter than 0.40 m and not longer than 1.00 m.
Shorter side of the
protective field
0.40 m … < 0.50 m = shorter side 2 × shorter side
0.50 m … ′ 1.00 m = shorter side 1.00 m
Example 1: The shorter side is 0.43 m long. Then the longer side must be at least 0.43 m and is allowed to be a maximum of 2 × 0.43 m = 0.86 m long.
Example 2: The shorter side is 0.78 m long. Then the longer side must be at least 0.78 m and is allowed to be a maximum of 1.00 m long.
Longer side of the protective field
Minimum Maximum
18 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/YT87/2016-03-29
Operating Instructions Chapter 4
Tab.7:
Protective field
Tab.8:
Protective field
V200/V300
Mounting

4.1.2 Protective field dimensions allowed at a resolution of 24 mm

The lengths of the sides of a protective field monitored must not be shorter than 0.40 m and not longer than 1.20 m.
dimensions allowed for a rectangular protective field at a resolution of 24 mm (intermediate values are allowed)
dimensions allowed for a rectangular protective field at a resolution of 30 mm (intermediate values are allowed)
Shorter side of the
protective field
Longer side of the protective field
Minimum Maximum
0.40 m … < 0.60 m = shorter side 2 × shorter side
0.60 m … ′ 1.20 m = shorter side 1.20 m
Example 1: The shorter side is 0.43 m long. Then the longer side must be at least 0.43 m and is allowed to be a maximum of 2 × 0.43 m = 0.86 m long.
Example 2: The shorter side is 0.78 m long. Then the longer side must be at least 0.78 m and is allowed to be a maximum of 1.20 m long.

4.1.3 Protective field dimensions allowed at a resolution of 30 mm

The lengths of the sides of a protective field monitored must not be shorter than 0.60 m and not longer than 1.50 m.
Shorter side of the
protective field
Longer side of the protective field
Minimum Maximum
0.60 m … < 0.75 m = shorter side 2 × shorter side
0.75 m … ′ 1.50 m = shorter side 1.50 m
Example 1: The shorter side is 0.63 m long. Then the longer side must be at least 0.63 m and is allowed to be a maximum of 2 × 0.63 m = 1.26 m long.
Example 2: The shorter side is 0.78 m long. Then the longer side must be at least 0.78 m and is allowed to be a maximum of 1.50 m long.
8012227/YT87/2016-03-29 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 19
Chapter 4 Operating Instructions
subsidiary will be pleased to assist you with the
Fig.9:
Minimum distance
Hazardous
Minimum dis ta
nce S (D
)
All-round
S (Ds)
Mounting
V200/V300

4.2 Determining the minimum distance

The safety camera system must be mounted with an adequate minimum distance between the protective field and the hazardous point. This minimum distance ensures that the hazardous point can only be reached after the dangerous state of the machine has been completely stopped.
No protective function without sufficient minimum distance!
a
WARNING
The reliable protective effect of the safety camera system depends on the safety camera system being mounted with the correct minimum distance from the hazardous point.
from the hazardous point
a
WARNING
Note
If mounted vertically, the protective field is from the centre of the camera lens to the edge of the reflective tape that is closest to the hazardous point. (The reference point for the minimum distance S is therefore not the middle of the reflective tape. Cf. Fig. 9.)
s
Protective field
height
point
reflective tape
If the protective field is at an angle, pay special attention to the minimum distance!
Ensure the necessary minimum distance between the access point and the hazardous point is met at all parts of the protective field at an angle.
Note that different rules may apply to the calculation of
the minimum distance for protective fields at an angle.
Your SICK-
implementation of special applications.
20 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8012227/YT87/2016-03-29
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