Shop fox W1675 User Manual

MODEL W1675
13" Portable Planer
INSTRUCTION MANUAL
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz
COPYRIGHT © NOVEMBER, 2002 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement, and other masonry products.
Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
TABLE OF CONTENTS
PAGE
INTRODUCTION ................................................................................2
About Your New Planer ..............................................................................2
Woodstock Service and Support....................................................................2
Warranty and Returns ................................................................................3
Specifications ..........................................................................................3
SAFETY FIRST..................................................................................4
Standard Safety Instructions ....................................................................4-5
ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS ....................................6
Avoiding Potential Injuries ........................................................................7
ELECTRICAL ....................................................................................8
110V Operation ........................................................................................8
Extension Cords........................................................................................8
Grounding ..............................................................................................8
ASSEMBLY ......................................................................................9
Unpacking ..............................................................................................9
Box Contents ..........................................................................................9
Shop Preparation ......................................................................................9
Cleaning Machine ....................................................................................10
Beginning ..............................................................................................10
Mounting ..............................................................................................11
Handwheel ............................................................................................12
Dust Port ..............................................................................................12
ADJUSTMENTS ..............................................................................13
Controls ................................................................................................13
Turning / Changing Knives ........................................................................14
Extension Tables ....................................................................................17
OPERATIONS..................................................................................18
Starting the Planer ..................................................................................18
Basic Operations ....................................................................................19
Troubleshooting......................................................................................21
MAINTENANCE................................................................................22
Lubrication ............................................................................................22
General ................................................................................................22
Brush Replacement..................................................................................22
Table and Base ......................................................................................22
CLOSURE ......................................................................................23
Parts Breakdown and Parts List ..............................................................24-27
Your Notes ............................................................................................28
ASSEMBLY OPERATIONS
ADJUSTMENTSSAFETYINTRODUCTION
MAINTENANCE
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
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PARTS
INTRODUCTION
Your new SHOP FOX®Planer has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
The Model W1675 is a great portable planer that packs an impressive punch for its size. Unlike most planers of similar size, the Model W1675 takes stock to a maximum width of 13" which further expands your planing capabilities. The Model W1675 has many features and gives excellent planing results and years of service.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is our intent to make sure all the information necessary for safety, ease of assembly, practical use and durability of this product be included.
If you should have any comments regarding this manual, please feel free to contact us at:
INTRODUCTION
About Your New Planer
Woodstock International, Inc.
Attn: Technical Department
P.O. Box 2309
Bellingham, WA 98227
Woodstock Service and Support
We stand behind our machines! In the event that a defect is found, parts are missing or questions arise about your machine, please contact Woodstock International Service and Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz send out parts or arrange warranty returns.
. Our knowledgeable staff will help you troubleshoot problems,
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Warranty and Returns
Woodstock International, Inc. warrants all SHOP FOX®machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or to repairs or alterations made or specifically authorized by anyone other than Woodstock International, Inc.
INTRODUCTION
Woodstock International, Inc. will repair or replace, at its expense and at its option, the machine or machine part which in normal use has proven to be defective, provided that the original owner returns the product prepaid to the facility designated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
SHOP FOX
SHOP FOX
®
factory service center or authorized repair
SHOP FOX
®
machinery meets high quality and durability
®
machinery complies with
SHOP FOX
®
Specifications
Motor Size ..................................................................2 HP, 110V, Universal
Amperage Draw ....................................................................................15
Maximum Width of Cut ..........................................................................13"
Maximum Depth of Cut at 13" Width ........................................................
Maximum Depth of Cut at 5" Width ..........................................................
Maximum Cutting Height..........................................................................6"
Minimum Stock Length ............................................................................6"
Cutterhead ..............................................................2 Knife, 1
Cutterhead Speed ........................................................................9000 RPM
Cuts Per Minute ..............................................................................18,000
Feed Rate ....................................................................................26 FPM
Machine Weight ..............................................................................93 lbs
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29
32" Diameter
1
16"
1
8"
SAFETY FIRST!
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY.
SAFETY
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and/or damage to the machinery.
This symbol is used to alert the user to useful information about proper
NOTICE
operation of the equipment.
Standard Safety Instructions
limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future reference.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three­hole grounded electrical outlet or grounded extension cord. If using an adapter to aid in accommodating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles that meet the national safety standards, while operating this machine.
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments. Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the “OFF” position before connecting power to machine.
8. Keep work area clean, free of clutter, grease, etc.
9. Keep children and visitors away. Visitors should be kept a safe distance away while operating unit.
10. Childproof workshop with padlocks, master switches or by removing starter keys.
11. Disconnect machine when cleaning, adjusting or servicing.
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12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed.
13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.
14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied up,
etc.
15. Remove adjusting keys and wrenches. Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have been removed.
16.Use proper extension cord. Examine the
16.
extension cord to ensure it is in good condition. Use correct length and gauge of extension cord needed for your particular needs. The amp rating of the motor can be found on its nameplate. If the motor is dual voltage, be sure to use the amp rating for the voltage you will be using. If you use an extension cord with an undersized gauge or one that is too long, excessive heat will be generated within the circuit increasing the chance of a fire or damage to the circuit. Always use an extension cord that uses a ground pin and connected ground wire. Immediately replace a damaged extension cord.
TABLE 1 to determine the
Extension Cord Requirements
TABLE 1
Length and Gauge
Amp Rating 25ft 50ft 100ft
0-6 #18 #16 #16 7-10 #18 #16 #14 11-12 #16 #16 #14 13-16 #14 #12 #12 17-20 #12 #12 #10 21-30 #10 #10 No
SAFETY
17. Keep proper footing and balance at all times.
18. Do not leave machine unattended. Wait until it comes to a complete stop before leaving the area.
19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructions
in the manual.
20. Keep machine away from open flame.
Operating machines near pilot lights and/or open flames creates a high risk if dust is dispersed in the area. Dust particles and an ignition source may cause an explosion. Do not operate the machine in high-risk areas, including but not limited to, those mentioned above.
21.If at any time you are experiencing
difficulties performing the intended operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.
22. Habits—good and bad—are hard to break.
Develop good habits in your shop and safety will become second-nature to you.
Always wear safety glasses or goggles when operating equipment. Operating this equipment creates the potential for flying debris that can cause eye injury. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).
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ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS
SAFETY
1. ALWAYS make sure the planer is on firm ground and is stable before operating. Immediately fix or
2. ALWAYS inspect the workpiece before running it through the planer. Do not plane stock with loose
3. ALWAYS make sure that all components of the planer are adjusted to their proper specifications
4. ALWAYS use the help of another person or some type of support fixture when planing long stock.
MODEL W1675
13" Portable Planer
INSTRUCTION MANUAL
Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com
COPYRIGHT © July, 2002 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
Read and understand this entire instruction manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. Do not risk your safety by not reading!
Use this and other machinery with caution and respect and always consider safety first, as it applies to your individual working conditions. Remember, no list of safety guidelines can be complete and every shop environment is different. Failure to follow guidelines can result in serious personal injury, damage to equipment and/or poor work results.
shim the planer if it rocks or wobbles.
knots, nails, staples, dirt or other foreign objects. Always reject the wood or correct the problems with the wood before planing.
before planing stock.
5. ALWAYS stand clear of the workpiece when you are feeding it into the planer; otherwise, the workpiece could possibly kick back and hit you or bystanders.
6. ALWAYS operate the planer with sharp and undamaged knives to achieve safe operation and quality planing results.
7. ALWAYS plane wood, never plane any material other than wood like particle board, MDF, or other wood products that are not natural wood grain. This planer is designed for wood only.
8. ALWAYS plane with multiple light cuts rather than excessively deep cuts.
9. ALWAYS wear hearing and eye protection and a dust mask when operating the planer.
10. NEVER attempt to free a stalled workpiece while the planer is powered on and plugged in.
11. ABSOLUTELY NEVER reach inside the planer or open the top cover while the planer is powered on
and/or plugged in.
12. NEVER plane wood that is less than 6" long or less than
1
4" thick.
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AVOIDING POTENTIAL INJURIES
SAFETY
Figure 1. DO NOT place hands inside planer
when operating.
Figure 3. DO NOT stand directly behind
workpiece line of travel.
Figure 2. Feed wood by hand only until planer
feed roller begins to pull wood inside planer.
Figure 4. Stand out of the way of the workpiece
line of travel.
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ELECTRICAL
The SHOP FOX®W1675 is prewired for 110 volts. The 2 HP motor draws approximately 15 amps. Choose an outlet with 15 amp circuit breaker or fuse protection. Remember circuits
SAFETY
being used by other machines at the same time add to the total electrical load being applied by this machine. Add up the amperage load ratings of all machines on the circuit. If this total amperage load exceeds the amperage rating of the circuit breaker or fuse, use a different circuit with a higher amperage rating.
DO NOT modify an existing low-amperage circuit by only replacing the circuit breaker with a breaker rated for a higher amperage. The breaker and the complete circuit must be replaced by a qualified electrician.
110V Operation
Grounding
Any electrical outlet and circuit that you plug your machine into must be grounded. Serious injury and/or fire may occur if this warning is ignored!
Ground this machine! The electrical cord supplied with the Model W1675 comes with a grounding pin. Do not remove the pin if your outlet does not accept a ground pin, see Figure
5. Have the outlet box replaced by a qualified electrician or have an appropriate adapter installed.
NOTICE
Make sure when using an adapter, the adapter is grounded.
Extension Cords
Using extension cords with an undersized gauge or one that is too long, generates heat in the cord that may cause fire or circuit damage. If you must use an extension cord, use the guidelines below and correct cord length and gauge. The amp rating of the motor is 15 amps and can be found on its nameplate.
•Use a cord rated for Hard Service (Grade S)
•Use a cord that is 100 feet or less only
•Use a cord with a ground wire and pin
•Use only undamaged cords
Extension Cord Requirements
Amp Rating 25ft 50ft 100ft
0-6 #18 #16 #16 7-10 #18 #16 #14 11-12 #16 #16 #14 13-16 #14 #12 #12 17-20 #12 #12 #10 21-30 #10 #10 No
TABLE 2 to determine the
TABLE 2
Length and Gauge
Remember, an adapter with a grounding wire does not guarantee the machine will be grounded. A ground source must always be verified in the electrical circuit within the wall or conduit.
Figure 5. Never remove grounding pin.
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ASSEMBLY
Unpacking
Get assistance before starting assembly. The Model W1675 Planer is a heavy load at 93 pounds.
The planer is carefully packed. However, if it is damaged or is missing any parts, please contact Woodstock International Service and Support at 1-360-734-3482 or send e-mail to: tech-support@shopfox.biz
.
Box Contents
Layout and inventory the parts shipped with your Planer. See Figure 6. This will help with machine assembly.
Item Qty.
Planer Unit 1 Handwheel 1 Magnets 2 T-Handle Allen
®
Allen Flat/Lock Washer 1 Dust Port 1 Phillips
Screw 1
®
®
Wrench 1
Screws 3
Shop Preparation
Always make sure that all entrances to your shop are locked or that machines are equipped with safety lock-out devices to protect curious children or visitors from serious injury. Never allow unsupervised people in your shop who have not been fully trained!
Planer Location: Make sure that where
ever you operate the planer, you face the planer toward an area where if a work piece should be projected, bystanders will not be struck with the workpiece. Take all necessary safety precautions.
Working Clearances: Consider your existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your planer.
Lighting: Make sure the lighting is bright enough to eliminate shadows and prevent eye strain.
ASSEMBLY
Planer
Dust Port
®
Phillips
Screw
T-Handle
Flat/Lock
Washers
®
Allen Screw
Figure 6. Planer components removed from the
box and laid out for identification.
Handwheel
Allen
Wrench
Magnets
Outlets: Electrical circuits must be dedicated and/or large enough to handle the amperage requirements of the machinery. Electrical outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets or circuits and read and understand this manual.
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