Shop Fox M1113 User guide

Page 1
READ THIS FIRST
Model M1113
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 5/22 and Owner's Manual Revised 1/10
Phone #: (360) 734-3482 • Tech Support: techsupport@woodstockint.com • Web: www.woodstockint.com
We made the following change to this machine since the manual was printed:
Table and components have changed.
Aside from the information contained in this update, all other content in the owner's manual is applicable and MUST be read and understood for your own safety.
New Table & Rear Rail
Revised Specifications
Product Dimensions
Weight .............................................. 385 lbs.
Shipping Dimensions
Weight .............................................. 430 lbs.
Old Table & Rear Rail
Table Information
Table Width ........................................... 20 in.
Table Thickness ................................... 1
COPYRIGHT © MAY, 2022 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
9
16 in.
Printed in Taiwan#22328JP
Page 2
Revised Parts
Model M1113 (Mfd. Since 05/22)
175
102
174
165V2
176
173
103
122
103
172
171
170
151
179
142V2
160
153V2
161
178
151
138V2
137V2
103
219
218
216V2
200V3
REF PAR T # DESCRIPTION REF PAR T # DESCRIPTION
102 XM1113102 LOCK WASHER 1/4 171 XM1113171 HEX BO LT 5/16-18 X 1 103 XM1113103 FLAT WASHER 1/4 172 XM1113172 TABLE SUPPORT PLATE 122 XM1113122 FLAT WASHER 5/16 173 XM1113173 HEX BO LT 1/4-20 X 1/2 137V2 XM1113137V2 HEX BO LT 1/4-20 X 5/8 V2. 05.22 174 XM1113174 BUSH ING 7/16 X 9/16 138V2 XM1113138V2 REAR RAI L V2.05.22 175 XM1113175 LOCK NUT 5/16-18 142V2 XM1113142V2 TAB LE 19MM T-SLOT V2. 05.22 176 XM1113176 SUPPORT PLATE BRACKET 151 XM1113151 FLAT WASHER 3/8 178 XM1113178 REAR RAIL L-BRACKET 153V2 XM1113153V2 TAB LE TR UNNION KNOB 3/8-16 V2.05. 22 179 XM1113179 SET SCREW M4-.7 X 6 160 XM1113160 RAIL KNOB 5/16-18 X 5/8 200V3 X M1113200V3 FENCE ASSY V3. 05.22 161 XM1113161 SQUARE NUT 5/16-18 216V2 X M1113216V2 CAP SCREW M6-1 X 16 V2.05.22 165V2 XM1113165V2 HEX BO LT 1/4-20 X 5/8 V2. 05.22 218 XM1113218 FLAT WASHER 1/4 170 XM1113170 KNOB BOLT 3/8-16 X 1-1/4, 6-LOBE, D2-1/2 219 XM1113219 H EX NUT M6-1
-2-
Page 3
Model M1113 (Mfd. Since 05/22)
(Replaces Page 10)
Inventory
This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. The following is a description of the main components shipped with the Model M1113.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.
Main Components: (Figure 1) Qty
A. Table .........................................................1
B. Fence Assembly ............................................1
C. Front Rail ...................................................1
D. Rear Rail ....................................................1
E. Miter Gauge ................................................1
F. Fence Holder ...............................................1
G. Miter Gauge Holder .......................................1
H. Table Insert .................................................1
I. Front L-Brackets ...........................................2
J. Rear L-Brackets ............................................2
A
E
H I
B
C
D
F
G
J
Fasteners, Tools, & Miscellaneous: (Figure 2) Qty
3
K. Knobs L. Flat Washers M. Knobs N. Square Nuts
8"-16 (Table Trunnion) ...........................2
3
5
16"-18 x 5⁄8" (L-Bracket to Rail) ................4
8" (Table Trunnion) ......................2
5
16" (L-Bracket to Rail) ...................4
O. Guide Blocks (Blade Guides) .............................6
1
P. Thumb Screws
4"-20 x 1⁄2" (Blade Guides) ...........6
Q. Scale (Front Rail) ..........................................1
1
R. Hex Bolts S. Flat Washers T. Hex Bolts U. Lock Washers V. Flat Washers
4"-20 x 5⁄8" (L-Brackets to Table) .........4
1
4" (L-Brackets to Table) ................4
1
4"-20 x 1⁄2" (Support Bracket to Table) ..2
1
4" (Support Bracket to Table) .........2
1
4" (Support Bracket to Table) .........2
W. Hex Wrenches 2, 3mm ............................. 1 each
X. Flat Wrench 12/14mm ....................................1
Figure 1. Main component inventory.
K
L
N
Q
P
O
R
S
T
U
V
W
X
Figure 2. Fasteners, tools, &
miscellaneous item inventory.
M
-3-
Page 4
Assembly
To assemble bandsaw, do these steps:
1. Place bandsaw table upside down on a flat surface
(preferably a workbench) and make sure table trun­nion mounting bolts (see Figure 3) are tight.
Model M1113 (Mfd. Since 05/22)(Replaces Pages 14—16)
x 6
Figure 3. Table trunnion mounting bolts.
2. Remove table pin from table slot, fit table around
blade, and rest table trunnions on trunnion base, making sure trunnion bolts extend through bottom of trunnion base, as illustrated in Figure 4.
3
3. Install (2) table trunnion knobs and (2)
8" flat
washers onto the trunnion bolts (see Figure 4).
4. Tilt table to about 45°, then tighten both table
trunnion knobs.
5. Loosen table support lock knob, then raise and
attach support plate bracket to bottom of table with
1
4"-20 x 1⁄2" hex bolts, (2) 1⁄4" lock washers, and
(2)
1
4" flat washers (see Figure 5).
(2)
6. Lower table, tighten table trunnion knobs, then
tighten table support lock knob.
7. Place table insert in center of the table, so it sits
flush with table top surface.
Table
Table Trunnion
Trunnion Base
Trunnion Bolt
Flat Washer
Trunnion Knob
Figure 4. Example of trunnion components.
Support Plate
x 2
Bracket
8. Insert table pin into the end of table slot. Figure 5. Location of table support plate
bracket.
-4-
Page 5
Model M1113 (Mfd. Since 05/22)
9. Attach front rail brackets to front of table with (2)
1
4"-20 x 5⁄8" hex bolts and (2) 1⁄4" flat washers, as
shown in Figure 6.
10. Insert (2) rail knobs through front fence brackets,
5
then thread (2)
16"-18 square nuts onto the ends of
the knobs a couple of turns (see Figure 6).
11. Slide front fence rail T-slot over square nuts, as
shown in Figure 7.
x 2
Front Rail
Brackets
Figure 6. Rail brackets attached to table.
12. Position right end of front fence rail about 39⁄16" to
the right of L-bracket center, as shown in Figure 8, then tighten knobs.
13. Attach rear rail L-brackets to back of table with (2)
1
4"-20 x 5⁄8" hex bolts and (2) 1⁄4" flat washers, as
shown in Figure 9.
14. Install knobs, square nuts, and rear rail following
the same procedure described in Steps 1011, then tighten both knobs.
Figure 7. Front fence rail attached.
39⁄16"
Figure 8. Front fence rail position.
Rear Rail
Brackets
x 2
-5-
Figure 9. Rear rail brackets.
Page 6
15. Position rear rail even with front rail, then tighten
000
0
Pencil Mark
Left "0"
knobs (see Figure 10).
16. Pull fence handle up and place fence on front fence rail, as shown in Figure 11.
17. Slide fence against blade.
Model M1113 (Mfd. Since 05/22)
Rear Rail
Knobs
Figure 10. Rear rail installed.
18. Use a sharp pencil to mark fence rail where fence
scale indicator on right-hand side is pointing (see Figure 12). This mark will indicate where to align the 0" mark when you install the scale in Step 20.
19. Remove fence from front rail.
20. Carefully install adhesive-backed scale on front
fence rail, as shown in Figure 13.
Note: Line the left 0" mark on the scale with the
pencil mark made in Step 18.
Figure 11. Installing fence onto rails.
Mark Here
Figure 12. Scale marking location.
Figure 13. Scale installed on front fence
rail.
-6-
Page 7
Model M1113 (Mfd. Since 05/22)
21. Insert guide blocks into upper and lower blade guide assemblies, making sure they are at least a from the blade (for now), then secure them with (6)
1
4"-20 x 1⁄2" thumb screws, as shown in Figure 14.
22. Attach miter gauge and fence holders to spine of
the bandsaw, as shown in Figure 15, using hex bolts already installed in bandsaw spine.
1
8" away
Thumb Screw
Guide
Block
Figure 14. Blade guide installation.
Dust Collection
Recommended CFM at each Dust Port: ..........400 CFM
If cutting both wood and metal, connect this machine to a shop vacuum rather than a dust collector. Most dust collectors are not designed to capture metal shavings and doing so may lead to a fire from wood dust contacting hot metal cuttings or sparks from metal pieces hitting a dust collector impeller.
Figure 15. Miter gauge and fence holders
installed.
Figure 16. Dust hoses connected to dust
ports.
-7-
Mixing wood and metal cuttings may cause a fire. Do not collect metal shavings in a wood dust collector. Instead, use a shop vacuum to collect metal shavings.
Page 8
Table Tilt
Model M1113 (Mfd. Since 05/22)
To tilt the table, do these steps:
1. Loosen table support lock knob, then loosen two trunnion knobs underneath table (see Figure 17).
2. Tilt table to the desired angle (refer to the angle
gauge on the front table trunnion).
3. Tighten both table-tunnion knobs, then tighten table support lock knob.
Table Stop Adjustment
Table Trunnion
Knob (1 of 2)
Table Support
Lock Knob
Figure 17. Location of table tilt controls.
NOTICE
The table stop bolt must be removed to tilt the table left of 0°.
An adjustable table stop bolt allows the table to easily
return to 90˚ after tilting.
To set table stop so table is 90˚ to blade, do these steps:
1. Make sure blade is correctly tensioned as described in Blade Tensioning instructions on Page 19 in Manual.
2. DISCONNECT MACHINE FROM POWER!
3. Loosen table support lock knob, then two table trun- nion knobs (see Figure 18).
4. Loosen hex nut that locks table stop bolt in place.
5. Raise upper blade guide assembly and place a 6"
machinist’s square or tri-square on table next to blade, as illustrated in Figure 19. Adjust table stop
bolt to raise or lower table until table is 90˚ to
blade.
6. Tighten table trunnion knobs and lock the table stop bolt by tightening the hex nut against the machine body. Ensure bolt does not turn by holding it with
another wrench while tightening hex nut.
Trunnion Knob
(1 of 2)
Table Support
Lock Knob
Figure 18. Location of table tilting
components.
Blade
Square
Table
Table
Stop Bolt
7. Tighten table support lock knob.
Figure 19. Example of table 90° to blade.
-8-
Page 9
READ THIS FIRST
201V2 XM1113201V2 FENCE BO DY 635MM BLA CK V 2.03. 17
166
138
Model M1113
***IMPORTANT UPDATE***
Applies to Models Mfd. Since 3/17
and Owner's Manual Revised 1/10
Phone #: (360) 734-3482 • Tech Support: techsupport@woodstockint.com • Web: www.woodstockint.com
We made the following changes to this machine since the manual was printed:
Changed power inverter (VFD), motor switch, and fence color and length.
Updated inventory.
Updated wiring diagram.
Aside from the information contained in this update, all other content in the owner's manual is applicable and MUST be read and understood for your own safety.
IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further questions, contact our Technical Support.
Fasteners, Tools, & Miscellaneous: Qty
A. Cap Screws 1⁄4"-20 x 5⁄8" (Rear Rail/Table) .... 2
B. Cap Screws 1⁄4"-20 x 5⁄8" (L-Brackets/Table) .. 2
C. Guide Blocks (Blade Guides) ..................... 6
D. Thumb Screws 1⁄4"-20 x 1⁄2" (Blade Guides) ... 6
A
C
D
B
Revised Specifications
Inver ter (VFD) Type..............Rhymebu s R M6S2 1-PH
Inverter (VFD) Size..................................1 HP
New PartsNew Inventory
63V2
71V2
69V2
74V3
201V2
165
REF PART # DESCRIPTIO N
63V2 XM1113063V2 SW IT CH COVER V2.05. 20 69V2 XM1113069V2 CONTRO LLER C OVER PL ATE V 2.05. 20 71V2 XM1113071V2 MOT OR INVER TER SW ITCH V 2.05. 20 74V3 XM1113074V3 INVERTER RH YMEB US RM6S2 1-PH V3. 05.20 137 X M1113137 CAP SC REW 1/4-20 X 5/8 165 X M1113165 CAP SC REW 1/4-20 X 5/8
137
COPYRIGHT © MARCH, 2017 BY WOODSTOCK INTERNATIONAL, INC. REVISED MAY, 2020 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan#18883BL
Page 10
Model M1113 (Mfd. Since 3/17)
V2 Inverter & SwitchV3 Inverter & Switch
Revised Electrical Component Wiring
Figure 58. Motor junction box wiring.
Figure 61. Power switch.
Figure 62. Variable speed dial.Figure 59. Motor switch.
Figure 60. Inverter/controller box terminal
blocks (left side).
-2-
Figure 63. Inverter/controller box terminal
blocks (right side).
Page 11
Model M1113 (Mfd. Since 3/17)
START
STOP
FAST
SLOW
MOTOR
SWITCH
KP-603A
(from behind)
Wt
Bk
(Replaces Page 45 in Manual)
Wiring Diagram
SPEED DIAL
(from behind)
Rd
Read
Manual
STOP
Before Wiring
R/L1 U V W P PRS/L2
Bk Bk
(from behind)
Wt
Gn Gn
Wt
RHYMEBUS
RM6S2-2001B1
INVERTER/CONTROLLER BOX
POWER SWITCH
Ground
220V
Single-Phase
Gn
Hot
Wt
220
Bk
VAC
Hot
G
6-15 Plug
Power
(As Recommended)
Tc
Tb Ta AI X6 X4 X2
Rd
Bk
GND V+ X5 X3 X1
W
Wt
U
V
Gn
Ground
The motor wiring shown here is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.
-3-
Page 12
MODEL M1113
18" WOOD/METAL BANDSAW
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 2/08)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © OCTOBER, 2007 BY WOODSTOCK INTERNATIONAL, INC., REVISED JANUARY, 2010 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
#9997TR
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
Page 13
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 14
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
SAFETY ...............................................6
Standard Safety Instructions ................... 6
Additional Safety for Bandsaws ................ 8
ELECTRICAL .........................................9
220V Operation ................................... 9
Extension Cords .................................. 9
Electrical Specifications ........................ 9
SETUP .............................................. 10
Inventory ........................................ 10
Machine Placement ............................ 11
Cleaning Machine ............................... 11
Lifting & Moving ................................ 12
Mounting to Shop Floor ........................ 13
Assembly ......................................... 14
Dust Collection ................................. 16
Blade Tracking .................................. 17
Test Run .......................................... 18
Blade Tensioning ................................ 19
Support Bearing Adjustment.................. 20
Blade Guide Adjustment ...................... 21
Table Stop Adjustment ........................ 22
Table Tilt Scale Calibration ................... 22
Table Alignment ................................ 23
Fence Alignment................................ 23
ACCESSORIES ...................................... 36
MAINTENANCE .................................... 37
Schedule ......................................... 37
Cleaning ......................................... 37
Table & Base .................................... 37
Redressing Rubber Tires ....................... 37
SERVICE ............................................ 38
General .......................................... 38
Servicing V-Belts ................................ 38
Shimming Table ................................. 40
Blade Lead ...................................... 40
Wheel Alignment ............................... 42
Electrical Component Wiring ................. 44
Wiring Diagram ................................. 45
Troubleshooting ................................. 46
PARTS .............................................. 48
Bandsaw Body Breakdown .................... 48
Bandsaw Body Parts List ...................... 49
Table & Guides Breakdown ................... 50
Table & Guides Parts List ..................... 51
Fence Breakdown .............................. 52
Label Placement ............................... 53
SAFETYINTRODUCTION
SET UPELECTRICAL MAINTENANCE
OPERATIONS
OPERATIONS....................................... 24
General .......................................... 24
Basic Controls ................................... 24
Workpiece Inspection (Wood) ................ 25
Workpiece Inspection (Metal) ................ 26
Cutting Overview ............................... 27
Table Tilt ........................................ 27
Guide Post ....................................... 28
Rip Cutting ...................................... 28
Crosscutting ..................................... 29
Resawing ......................................... 29
Cutting Curves .................................. 30
Stacked Cuts .................................... 30
Blade Characteristics (Wood Cutting) ....... 31
Blade Selection (Metal Cutting) ............. 33
Blade Changes .................................. 34
Fence Scale Calibration ....................... 35
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
SERVICE PARTS
Page 15
Model M1113 (Mfg. Since 2/08)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox. biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
-2-
Page 16
Model M1113 (Mfg. Since 2/08)
SHOP FOX® WOOD/METAL BANDSAW
Product Dimensions
Weight.......................................................................................................... 314 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................ 40 x 31 x 76 in.
Footprint (Length x Width)......................................................................... 26-1/2 x 20 in.
Shipping Dimensions
Type.................................................................................................. Wood Slat Crate
Content........................................................................................................ Machine
Weight.......................................................................................................... 327 lbs.
Length x Width x Height........................................................................... 19 x 33 x 79 in.
Must Ship Upright................................................................................................. N/A
INTRODUCTION
MODEL M1113
Electrical
Power Requirement.................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage................................................................................................. 220V
Full-Load Current Rating........................................................................................... 5A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 16 AWG
Plug Included........................................................................................................ No
Recommended Plug Type........................................................................................ 6-15
Switch Type............................................ ON/OFF Push Button Switch w/Large Shut-Off Paddle
Inverter Type.............................................................................. Rhymebus RM5G-200V 1
Inverter Size....................................................................................................... 1 HP
Motors
Main
Type............................................................................................ TEFC Induction
Horsepower.............................................................................................. 1.5 HP
Phase.................................................................................................... 3-Phase
Amps........................................................................................................... 5A
Speed.................................................................................................. 1725 RPM
Power Transfer ................................................................................... V-Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
Main Specifications
Operation Info
Blade Speeds.................................................................... 150 — 3000 (Variable) FPM
Std. Blade Length....................................................................................... 133 in.
-3-
Page 17
INTRODUCTION
Model M1113 (Mfg. Since 2/08)
Cutting Capacities
Cutting Height............................................................................................ 12 in.
Cutting Capacity Left of Blade.................................................................... 17-1/2 in.
Construction
Table............................................................................. Precision-Ground Cast Iron
Upper Wheel...................................................................... Fully Balanced Aluminum
Lower Wheel...................................................................... Fully Balanced Aluminum
Tire....................................................................................................... Rubber
Body......................................................................................................... Steel
Base......................................................................................................... Steel
Wheel Cover............................................................................................... Steel
Paint............................................................................................ Powder Coated
Other
Wheel Size................................................................................................ 18 in.
Table Info
Table Tilt - Left/Right................................................................ 45 Right, 5 Left deg.
Table Size Length........................................................................................ 24 in.
Table Size Width......................................................................................... 18 in.
Table Size Thickness................................................................................. 1-3/4 in.
Floor To Cutting Area Height..................................................................... 37-1/4 in.
Other
Country Of Origin ............................................................................................. Taiwan
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ...................................................................... 1 Hour
Serial Number Location ............................................ ID Label on Center of Upper Wheel Cover
Sound Rating .................................................................................................... 74 dB
ISO 9001 Factory ................................................................................................... No
CSA Certified ....................................................................................................... No
Features
Precision-ground cast iron table Variable frequency drive speed control Left and right table tilting control Upper and lower blade guides Rack and pinion adjustment on upper blade guide support Fully balanced cast iron wheels w/rubber tires Quick release blade tension Steel guide blocks Two dust ports Wheel brush on lower wheel Blade tension scale with magnified cursor Twin drive belts Includes rip fence and miter gauge Rip fence comes with right and left reading indicators, T-slots, dead lift quick release
-4-
Page 18
Model M1113 (Mfg. Since 2/08)
Controls and Features
A
INTRODUCTION
N
J
K
B
D
E
F
H
A. Blade Tension Lever B. Blade Guide Elevation Handwheel C. Blade Guide Elevation Lock Knob D. Motor Switch E. Speed Dial F. Power Switch G. Upper Blade Guide Assembly H. Fence
C
L
G
I
M
I. Miter Gauge J. Blade Tension Scale K. Blade Tracking Knobs L. Upper 4" Dust Port M. Lower 4" Dust Port N. Fence Holder O. Miter Gauge Holder P. Lower Wheel Adjustment Hub
O
P
-5-
Page 19
Model M1113 (Mfg. Since 2/08)
SAFETY
READ MANUAL BEFORE OPERATING MACHINE.
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
SAFETY
NOTICE
RESULT IN PERSONAL INJURY.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery.
Standard Safety Instructions
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious
injury hazards to untrained users.
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye­glasses only have impact resistant lenses—they are NOT safety glasses.
3. ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause
permanent hearing damage.
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip footwear.
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.
Be mentally alert at all times when running machinery.
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood.
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.
-6-
Page 20
Model M1113 (Mfg. Since 2/08)
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to a complete stop before leaving machine unattended.
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-
heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is in OFF position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.
SAFETY
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts.
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.
22. DO NOT OVERREACH. Keep proper footing and balance at all times.
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-
tions that cause the workpiece to "kickback."
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.
25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust.
-7-
Page 21
Model M1113 (Mfg. Since 2/08)
Additional Safety for Bandsaws
READ and understand this entire instruction manual before using this machine.
SAFETY
1. BLADE CONDITION. Do not operate with a dull, cracked, or badly worn blade. Dull blades require
more effort to use and are difficult to control. Inspect blades for cracks and missing teeth before each use, and replace if necessary.
2. HAND PLACEMENT. Never position fingers or thumbs in line with the cut. Serious personal injury
could occur.
3. GUARDS. Do not operate this bandsaw without the blade guard in place.
4. BLADE REPLACEMENT. When replacing blades, make sure the teeth face down, toward the front
of the saw and the blade is properly tensioned before operating.
Serious personal injury may occur if safety and operational information is not understood and fol­lowed. DO NOT risk your safety by not reading!
USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.
5. WORKPIECE HANDLING. Never hold small workpieces with your fingers when cutting. Always sup-
port/feed the workpiece with a push stick, table support, vise, or some type of clamping fixture.
6. CUTTING TECHNIQUES. Plan your cuts carefully. DO NOT back the workpiece away from the blade
while the saw is running. If you need to back the work out, turn the bandsaw OFF and wait for the blade to come to a complete stop. DO NOT twist or put excessive stress on the blade while backing work away.
7. BLADE SPEED. Allow blade to reach full speed before cutting.
8. LEAVING WORK AREA. Never leave a machine running while unattended. Allow the bandsaw to
come to a complete stop before leaving unattended.
9. FEED RATE. Always feed stock evenly and smoothly. DO NOT force or twist blade while cutting,
especially when sawing tight curves.
10. MAINTENANCE/SERVICE. Do all inspections, adjustments, and maintenance with the machine
turned OFF and disconnected from the power source.
11. BLADE CONTROL. Do not attempt to stop or slow the blade with your hand or a workpiece. Allow
the blade to stop on its own.
12. EXPERIENCING DIFFICULTIES. If you experience difficulties performing the intended operation,
stop using the machine and contact our Technical Support Department at (570) 546-9663.
-8-
Page 22
Model M1113 (Mfg. Since 2/08)
ELECTRICAL
The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so in the "Test Run" portion of this manual.
220V Operation
The Model M1113 operates on 220V single-phase power. We recommend connecting this machine to a dedicated circuit with a verified ground, using the circuit size given below. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes. This machine must be connected to a grounded circuit!
A plug is not supplied with this machine. See below for the recommended plug type for this machine.
If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir­cuit, you may create a fire or circuit overload hazard— consult a qualified electrician to reduce this risk.
Extension Cords
We do not recommend using an extension cord; however, if you have no alternative, use the following guidelines:
220V
Current Carrying Prongs
6-15 PLUG
Figure 1. 6-15 plug and receptacle.
DO NOT work on your electrical system if you are unsure about electrical codes and wiring! Seek assistance from a qualified electrician. Ignoring this warning can cause electrocution, fire, or machine damage.
GROUNDED
6-15 RECEPTACLE
Grounding Prong
ELECTRICAL
Use a cord rated for Standard Service (S).
Do not use an extension cord longer than 50 feet.
Ensure that the cord has a ground wire and pin.
Use the gauge size listed below as a minimum.
Electrical Specifications
Operating Voltage Amp Draw Min. Circuit Size Recommended Plug Extension Cord
220V Single-Phase 5 Amps 15A NEMA 6-15 (not incl.) 14 Gauge
-9-
Page 23
SETUP
Inventory
This machine has been carefully packaged for safe trans­portation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. The following is a description of the main components shipped with the Model M1113.
Note: If you can't find an item on this list, check the mounting location on the machine or examine the pack­aging materials carefully. Occasionally we pre-install cer­tain components for safer shipping.
Main Components: (Figure 2) Qty
A. Table .........................................................1
B. Table Extension ............................................1
C. Table Insert .................................................1
D. Rear Rail ....................................................1
E. L-Brackets ..................................................2
F. Front Rail ...................................................1
SETUP
G. Fence Assembly ............................................1
H. Miter Gauge Holder .......................................1
I. Miter Gauge ................................................1
Model M1113 (Mfg. Since 2/08)
Keep machine disconnected from power until instructed otherwise.
Fasteners, Tools, & Miscellaneous: (Figure 3) Qty
Hex Bolts
Hex Nuts
Flat Washers
Knobs
Cap Screws M6-1 x 16 (Rear Rail to Table) ............2
Cap Screws M6-1 x 16 (L-Brackets to Table) ..........2
Knobs
T-Slot Nuts
Scale (Front Rail) ..........................................1
Guide Blocks (Blade Guides) .............................6
Thumb Screws
Hex Wrenches 3 and 5mm ........................1 each
Flat Wrench 12/14mm ....................................1
5
16"-18 x 2" (Table Extension) ...............2
5
16"-18 (Table Extension) .....................2
5
3
8"-16 (Table Trunnion) ...........................2
5
16"-18 x 5⁄8" (L-Bracket to Front Rail) ........2
16" (Table Extension) ....................4
5
16" (L-Bracket to Front Rail) .............2
1
4"-20 x 1⁄2" (Blade Guides) ...........6
Figure 2. Main component inventory.
Figure 3. Fasteners, tools, &
miscellaneous item inventory.
-10-
Page 24
Model M1113 (Mfg. Since 2/08)
30-3/4"
40"
Machine Placement
Floor Load: This machine distributes a
heavy load in a small footprint. Some residential floors may require additional bracing to support both machine, operator, and material to be processed.
Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your bandsaw. Refer to Figure 4.
Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain.
Electrical: Place the machine near a power source to avoid long runs of power cords strung across your shop. Refer to the Electrical section on Page 9 for information on minimum circuit requirements.
Cleaning Machine
The table and other unpainted parts of your machine type are coated with a waxy grease that protects them from corrosion during ship­ment. Clean this grease off with a solvent clean­er or citrus-based degreaser. DO NOT use chlo­rine-based solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish.
NEVER clean with gasoline or other petroleum­based solvents. Most have low flash points, which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored!
SETUP
Figure 4. Model M1113 working clearances.
-11-
Page 25
Model M1113 (Mfg. Since 2/08)
Lifting & Moving
Lifting and moving this bandsaw is most safely done using a forklift. The upper frame is angled at the lifting area, so we recommend making a lifting block, as shown in Figure 5, to balance the machine when lifting.
If using a forklift is not an option, then the machine can be moved with a heavy-duty dolly and at least three strong people. Heavy-duty dollies can be easily purchased at your local hardware store or rented.
To lift and move the bandsaw with a forklift, do these steps:
1. Make the lifting block shown in Figure xx to ensure
that the machine remains balanced when lifted and does not swing.
2. Place the lifting block under the upper frame, as shown in Figure 6.
3. Either place the forks directly against the lifting
SETUP
block, or place straps under the lifting block and around the upper frame.
STEP 1 STEP 2
Qty = 2
2x4
161⁄2"
STEP 3 STEP 4
Figure 5. Making a lifting block.
Lifting with Forklift
Forks
1"
2nd Cut
Lifting
Block
SCRAP
1st Cut
21⁄2"
Note: If you are using lifting straps, you must
remove the blade and upper wheel to avoid damag­ing the machine. The upper wheel is easily removed by removing the hex nut from the center and sliding the wheel off.
To lift and move the bandsaw with three strong people and a dolly, do these steps:
1. Carefully "walk" (pivot the bandsaw in alternating
steps) off of the shipping pallet and onto the shop floor.
2. Place the dolly under the machine and move it into place, having two extra people steady the machine the entire time so that it does not tip over.
Lifting with Forklift
and Straps
Figure 6. Lifting machine with a forklift.
This is a heavy machine that cannot be safely moved alone. Tipping this machine onto yourself or another per­son will cause serious personal injury. Use extreme caution when moving this machine without a forklift and only get help from strong, capable people.
-12-
Page 26
Model M1113 (Mfg. Since 2/08)
Mounting to Shop Floor
Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mount­ing hardware is not included. Generally, you can either bolt your machine to the floor or mount it on machine mounts. Both options are described below. Whichever option you choose, it will be necessary to use a precison level to level your machine.
Bolting to Concrete Floors
Lag shield anchors with lag bolts and anchor studs (Figure 7) are two popular methods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application. Figure 8 shows the mounting locations for this machine.
Anchor Stud
Lag Screw and Anchor
Figure 7. Typical fasteners for mounting
to concrete floors.
SETUP
NOTICE
Anchor studs are stronger and more permanent alter­natives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine at a later point.
Base Mounting Locations
(3 of 4 shown)
Figure 8. Location of machine base
mounting locations.
-13-
Page 27
Model M1113 (Mfg. Since 2/08)
Assembly
To assemble the bandsaw, do these steps:
1. Place the bandsaw table upside down on a flat sur-
face (preferably a workbench) and make sure the table trunnion mounting bolts (Figure 9) are tight.
2. Attach the table extension to the table with the two
5
16-18 x 2" hex bolts, two 5⁄16-18 hex nuts, and four
5
16" flat washers, as shown in Figure 10. Make sure
that the table and table extension are firmly pressed against the flat surface and tighten the bolts/nuts.
3. Remove the table pin from the table slot, fit the table around the blade, and rest the table trunnions on the trunnion base, making sure the trunnion bolts extend through the bottom of the trunnion base.
SETUP
Table Trunnion Mounting Bolts
Figure 9. Table trunnion mounting bolts.
Table Extension
4. Thread the two table trunnion knobs onto the trun­nion bolts, as illustrated in Figure 11.
5. Adjust the table stop bolt (Figure 12) so the table is approximately perpendicular to the blade. (Precise adjustment of the table stop bolt will be covered later.)
Figure 10. Table extension attached to
table on flat surface.
Table
Table Trunnion
Trunnion Base
Trunnion Bolt
Trunnion Knob
Figure 11. Installing the table on trunnion
base.
Table Stop
Bolt
6. Place the table insert in the center of the table, so it sits flush with the table top surface.
7. Insert the table pin into the end of the table slot.
-14-
Figure 12. Table stop bolt.
Page 28
Model M1113 (Mfg. Since 2/08)
8. Attach the rear fence rail to the backside of the bandsaw table with two M6-1 x 6 cap screws, as shown in Figure 13.
9. Attach the rail brackets to the front of the table with the two M6-1 x 16 cap screws, as shown in
Figure 14.
Figure 13. Rear fence rail attached to
table.
10. Insert the rail bracket knobs through the front fence rail brackets, then thread the T-nuts onto the ends of the knobs a couple of turns.
11. Slide the front fence rail T-slot over the T-nuts, as shown in Figure 15, then position the front fence rail brackets even with the rear fence rail, and tighten the knobs.
12. Pull the fence handle up and place the fence on the front fence rail, as shown in Figure 16.
SETUP
Rail
Brackets
Figure 14. Rail brackets attached to table.
Rail Bracket Knobs
Figure 15. Front fence rail attached.
13. Slide the fence against the blade.
Figure 16. Installing fence onto rails.
-15-
Page 29
14. Use a sharp pencil to mark the fence rail where the fence scale indicator on the right-hand side is point­ing (there is a gap just behind the indicator plate where you can mark the rail). This mark will indicate where to align the 0" mark when you install the scale in Step 16.
15. Remove the fence from the front rail.
16. Carefully install the adhesive-backed scale on the
front fence rail, as shown in Figure 17, so the 0" mark on the scale lines up with the pencil mark made in Step 14.
17. Insert the guide blocks into the upper and lower blade guide assemblies, making sure they are at least a secure them with the six as shown in Figure 18.
1
8" away from the blade (for now), then
1
4"-20 x 1⁄2" thumb screws,
Model M1113 (Mfg. Since 2/08)
Figure 17. Scale installed on front fence
rail.
Thumb Screw
18. Attach the miter gauge holder to the spine of the
SETUP
bandsaw, as shown in Figure 19, using the cap screws already installed in the bandsaw spine.
19. Insert the miter gauge in the holder holder, as shown in Figure 19.
Dust Collection
Recommended CFM at each Dust Port: ......... 400 CFM
Connect this machine to a shop vacuum rather than a dust collector. Most dust collectors are not designed to capture metal shavings and doing so may lead to a fire. If you are in doubt about the capabilities of your shop vacuum or dust collector, refer the owner's manual before connecting it to this machine.
This saw creates substantial amounts of fine dust while operating. Failure to use a vacuum system can result in respiratory illness.
Guide
Block
Figure 18. Blade guide installation.
Figure 19. Miter gauge holder attached
with miter gauge inserted.
ONLY connect this machine to a shop vacuum. A wood dust collector is not designed for metal chips, which may spark and cause a fire.
-16-
Figure 20. Dust port connected to dust
collection system.
Page 30
Model M1113 (Mfg. Since 2/08)
Blade Tracking
"Blade Tracking" is how and where the blade rides on the wheels. When tracking correctly, the blade rides on the peak of the wheel crowns. Blade tracking is primarily con­trolled by adjusting the upper wheel tilt, also known as "Center Tracking."
Another way to track the blade is known as "Coplanar Tracking." Coplanar tracking involves positioning the wheels so they are parallel and aligned (see Wheel Alignment on Page 42). When wheels are coplanar, vibra­tion and heat are reduced during operation. The wheels on the Model M1113 are factory aligned, but should be checked to ensure optimum results.
To center track the blade:
1. DISCONNECT BANDSAW FROM POWER!
2. Adjust the upper/lower blade guides and support
bearings away from the blade.
3. Open the upper wheel cover.
4. Rotate the blade tension lever to adjust the blade
tension until the indicator on the blade tension scale matches the size of blade installed (see Page 19).
5. Spin the upper wheel by hand at least three times to see how the blade rides on the crown of the wheel. Refer to Figure 21 for an illustration of this concept.
— If the blade rides on the peak of the upper wheel
crown, then the bandsaw is already tracked prop­erly and no additional adjustments are needed. Skip to Step 9.
— If the blade does not ride in the peak of the upper
wheel crown, then continue with the next step.
NOTICE
Changes in the blade tension may change the blade tracking.
SETUP
Blade Centered
on Peak of Crown
Blade
Centered
on Wheel
6. Loosen the lock nuts on the blade tracking knob threads so the knobs will rotate for adjustments.
7. Spin the upper wheel with one hand and rotate the blade tracking knobs evenly with the other hand to make the blade ride on the center of the bandsaw wheel tire.
8. When the blade consistently rides on the center of the wheel, tighten the knob thread lock nuts.
9. Close the upper wheel cover.
-17-
CENTER TRACKING
Figure 21. Center tracking profiles.
Page 31
Test Run
Once the assembly is complete, test run the machine to make sure it runs properly for regular operations.
The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety dis­abling mechanism on the switch works correctly.
Model M1113 (Mfg. Since 2/08)
If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 46. If you still cannot remedy a problem, contact our Tech Support at (360) 734-3482 for assistance.
To test run the machine, do these steps:
1. Connect the machine to the power source.
2. Make sure you understand the safety instructions
at the beginning of the manual, and verify that the machine is setup properly.
SETUP
3. Ensure all tools and objects used during setup are cleared away from the machine.
4. Press the green ON button on the power switch, then press the ON key on the motor switch to start the machine.
— When operating correctly, the machine runs
smoothly with little or vibration or rubbing noise.
Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses to reduce the risk of injury.
DO NOT investigate problems or adjust the machine while it is running. Wait until the machine is turned OFF, unplugged and all working parts have come to a complete stop before proceeding!
— Investigate and correct strange noises or vibrations
before operating the machine further. Always dis­connect the machine from power when investigat­ing or correcting potential problems.
5. Turn the machine OFF.
6. Insert the switch disabling pin through the green ON button, as shown in Figure 22.
7. Press the ON button to test the disabling feature on
the switch.
— If the machine does not start, the switch disabling
feature is working as designed.
— If the machine starts, immediately stop the
machine or disconnect the power. The switch dis­abling feature is not working correctly. Call Tech Support for help.
-18-
Switch
Disabling Pin
Figure 22. Switch disabling pin inserted
into ON button.
Page 32
Model M1113 (Mfg. Since 2/08)
Blade Tensioning
A properly tensioned blade is essential for making accu­rate cuts and is a prerequisite for making many bandsaw adjustments. The blade tension is adjusted by rotating the blade tension lever.
To tension the bandsaw blade:
1. Make sure you have performed the Test Run instruc-
tions on the previous page and you are certain that the blade is tracking properly.
2. With the blade tension lever in the down (engaged) position, adjust the blade tension until the indicator on the blade tension scale (Figure 23) matches the size of blade installed on the bandsaw.
Note: Because each blade is different and all blades
stretch, this scale is only an approximation. Always measure blades from the tip of the tooth to the back of the blade.
3. Turn the bandsaw ON.
4. Release the tension one quarter of a turn at a time.
When the bandsaw blade starts to flutter, stop decreasing the tension.
5. Now, slowly increase the tension until the blade stops fluttering, then tighten the tension one more quarter of a turn.
6. Turn the bandsaw OFF and read the tension gauge. Use the reading as a guide when tensioning that blade in the future.
Blade Tension
Lever
Blade Tension Scale
Figure 23. Blade tension scale.
SETUP
NOTICE
To reduce blade stretching, remove the tension from the blade when not in use.
NOTICE
After blade tension and tracking are set correctly, properly adjust the upper/ lower support bearings and guide-block assemblies into position before operat­ing machine.
Note: Do not rely on this measurement for long
periods of time because the blade will stretch with use, making the tension gauge slightly inaccurate.
-19-
Page 33
Model M1113 (Mfg. Since 2/08)
Bandsaw
Support Bearing
Adjustment
The support bearings are positioned behind the blade for support during cutting operations. Proper adjustment of the support bearings is an important part of making accu­rate cuts and also keeps the blade teeth from hitting the blade guides during cuts.
To adjust the support bearings, do these steps:
1. Make sure that the blade is tracking properly and
that it is correctly tensioned.
2. DISCONNECT BANDSAW FROM POWER!
3. Familiarize yourself with the support bearing con- trols shown in Figure 24.
4. Remove the blade guard.
5. Loosen the cap screw shown in Figure 24.
SETUP
6. Look at the face of the support bearing and rotate the blade guide assembly side-to-side, until the blade is perpendicular with the face of the support bearing, as illustrated in Figure 25.
Cap Screw
Support Bearing
Figure 24. Support bearing controls.
Figure 25. Blade should be perpendicular
(90˚) to the face of the support bearing.
Lock Lever
Blade
Support
Bearing
0.016''
7. Tighten the cap screw.
8. Loosen the lock lever on the support bearing adjust-
ment shaft.
9. Position the support bearing approximately 0.016" away from the back of the blade as illustrated in Figure 26. To quickly gauge this setting, fold a dol­lar bill in half twice (when folded tightly, four thick­nesses of a dollar bill is approximately 0.016"). Place the folded dollar bill between the support bearing and the blade as shown in Figure 27.
10. Tighten the lock lever to lock the support bearing in place.
NOTICE
Whenever changing a blade or adjusting tension and tracking, the upper and lower blade support bearings and guide-blocks must be re-adjusted before cutting operations.
Figure 26. Blade should be aligned
approximately 0.016" away from the
bearing edge.
-20-
Figure 27. Dollar bill folded twice to make
a quick 0.016" gauge.
Page 34
Model M1113 (Mfg. Since 2/08)
Blade
Gullets
Blade Guide
Blade Guide Adjustment
The blade guides provide side-to-side support to help keep the blade straight while cutting. The blade guides adjust in two ways—forward/backward and side-to-side. Properly adjusted blade guides are essential to making accurate cuts.
To adjust the upper and lower blade guides, do these steps:
1. Make sure the blade tracks properly and is correctly
tensioned.
NOTICE
Whenever changing a blade or adjust­ing tension and tracking, the upper and lower blade guides and guide-blocks must be re-adjusted before cutting operations.
2. DISCONNECT BANDSAW FROM POWER!
3. Familiarize yourself with the blade guide controls shown in Figure 28.
4. Loosen the lateral adjustment thumb screw.
5. Slide the guide assembly so the front edges of the
blade guides are just behind the blade gullets as illustrated in Figure 29, then tighten the lateral adjustment thumb screw.
NOTICE
If the blade guides contact the blade teeth dur­ing operations, the tooth set on the blade will be ruined.
6. Loosen the blade guides.
Blade Guide
Thumb Screws
Figure 28. Blade guide controls.
Adjustment
Lock Lever
Blade Guide
Thumb Screws
Lateral
SETUP
7. Fold a crisp dollar bill in half and place it over the blade (between the blade guides and the blade), as shown in Figure 30.
8. Lightly pinch the dollar bill against the blade with the blade guides, then tighten the blade guide thumb screws.
9. Remove the dollar bill, then re-install the blade guard.
NOTICE
The blade guides should not touch the blade after the dollar bill is removed.
-21-
Figure 29. Lateral adjustment of blade
guides.
Figure 30. Blade guides against both sides
of blade.
Page 35
Table Stop Adjustment
An adjustable table stop allows the table to easily return
to 90˚ after tilting.
Model M1113 (Mfg. Since 2/08)
To set the table stop so the table is 90˚ to the blade, do these steps:
1. Make sure the blade is correctly tensioned as described in the Blade Tensioning instructions on Page 19.
2. DISCONNECT BANDSAW FROM POWER!
3. Loosen the two table trunnion knobs.
4. Loosen the hex nut that locks the table stop bolt in
place.
5. Raise the upper blade guide assembly and place a 6" machinist’s square or try-square on the table next to the side of the blade as illustrated in Figure 31. Adjust the table stop bolt to raise or lower the table
SETUP
until the table is 90˚ to the blade.
6. Secure the knobs and lock the table stop bolt by tightening the hex nut against the casting. Ensure
that the bolt does not turn by holding it with anoth­er wrench while tightening the hex nut.
Blade
Square
Table
Figure 31. Squaring table to blade.
Table Tilt Scale
Calibration
The pointer on the table tilt scale (Figure 32) must be calibrated in order for the scale reading to be accurate.
To calibrate the pointer on the table tilt scale, do these steps:
1. Make sure the blade is tensioned/tracking correctly
and that the table is 90˚ to the blade (this proce­dure should be already completed with the Table
Stop Adjustment instructions).
2. Loosen the pointer screw.
3. Align the tip of the pointer with the 0˚ mark on the
table tilt scale.
4. Tighten the pointer screw.
Pointer
Figure 32. Table tilt scale.
-22-
Page 36
Model M1113 (Mfg. Since 2/08)
Table Alignment
To ensure cutting accuracy when the table is first installed, align the table so the miter slot is parallel to the bandsaw blade. This procedure works best with the
largest blade that the machine accepts.
To align the miter slot parallel to the bandsaw blade, do these steps:
1. Make sure the blade is correctly tracked and ten-
sioned.
2. DISCONNECT BANDSAW FROM POWER!
3. Loosen the trunnion bolts that secure the trunnions
to the table.
4. Place an accurate straightedge along the blade. The straightedge should lightly touch both the front and back of the blade (the flat part only) without touch­ing the blade teeth.
5. Use a fine ruler to gauge the distance between the straightedge and the miter slot. The distance you measure should be the same at both the front and back ends of the miter slot, as indicated by positions "A" and "B" in Figure 33.
6. Adjust the table until the distance between the blade and miter slot is equal at both ends.
A
Miter Slot
Parallel
with Blade
when A = B
Straightedge
B
Figure 33. Checking if miter slot is
parallel to blade.
SETUP
7. Tighten the trunnion bolts.
Fence Alignment
To align the fence parallel with the miter slot, do these steps:
1. Mount the fence on the right-hand side of the blade,
at the edge of the miter slot, then lock it in place.
2. Loosen the two cap screws that mount the front rail brackets to the table.
3. Shim between the front rail brackets and table to make the fence parallel with the miter slot.
Tip: Shim stock works well for this, but small pieces
of paper can also work in a pinch.
4. Tighten the front rail mounting bolts.
-23-
NOTICE
Adjusting the fence parallel to the miter slot does not guarantee straight cuts. The miter slot may need to be adjusted parallel to the blade. Refer to the Table Alignment instructions.
Page 37
OPERATIONS
General
This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incor­rectly.
The instructions in this section are written with the under­standing that the operator has the necessary knowledge and skills to operate this machine. If at any time you are
experiencing difficulties performing any operation, stop using the machine!
If you are an inexperienced operator, we strongly recom­mend that you read books, trade articles, or seek training from an experienced bandsaw operator before performing any unfamiliar operations. Above all, your safety should
come first!
Model M1113 (Mfg. Since 2/08)
READ and understand this entire instruc­tion manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading!
Basic Controls
Motor Switch: Starts and stops the motor. Only works
after the power switch has been reset and turned ON.
Speed Dial: Adjusts the speed of the motor, which is dis­played in FPM on the digital display.
Power Switch: Turns power ON/OFF to the motor switch.
OPERATIONS
OFF button must be reset (by pushing it all the way in) before power will turn ON again.
Blade Tension Lever: Increases/decreases blade tension when rotated. Quickly releases blade tension when piv­oted up.
Blade Guide Elevation Handwheel: Raises/lowers the upper blade guide assembly when rotated. The blade guide assembly should always be no farther than 1" above the workpiece when cutting.
Motor
Switch
Digital
Display
Speed Dial
Power
Switch
Figure 34. Motor, speed, and power
controls.
Blade Tension
Lever
Blade Guide
Elevation
Handwheel
-24-
Blade Guide
Assembly
Figure 35. Blade tension/guide post
controls.
Page 38
Model M1113 (Mfg. Since 2/08)
Workpiece Inspection
(Wood)
Some wood workpieces are not safe to cut or may require modification before they are safe to cut.
Before cutting wood, get in the habit of inspecting all workpieces for the following:
Foreign Objects (Figure 36): Nails, staples, dirt,
rocks and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, do NOT cut the workpiece.
Large/Loose Knots: Loose knots can become dis­lodged during the cutting operation. Large knots can cause blade damage. Choose workpieces that do not have large/loose knots or plan ahead to avoid cut­ting through them.
Wet or "Green" Stock: Cutting wood with a moisture content over 20% causes unnecessary wear on the blade and yields poor results.
Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and can move unpredict­ably when being cut. DO NOT cut excessively warped wood.
Minor Warping: Workpieces with slight cupping can be safely supported if the cupped side faces the table or fence, as shown in Figure 37. On the con­trary, a workpiece supported on the bowed side will rock during a cut, leading to loss of control.
Figure 36. Choosing wood without
embedded foreign objects embedded.
OPERATIONS
Cut with
this side
against fence
Because of its unpredicatable nature, use extreme caution if cutting warped stock. The difference between acceptable and unacceptable warped stock varies from machine to machine. If you are in doubt, square-up the stock first or do not cut it.
-25-
Cut with this side
down
Figure 37. Cutting wood with minor
warping.
Page 39
Workpiece Inspection
(Metal)
Some metal workpieces are not safe to cut with a verti­cal metal cutting bandsaw; instead, a different tool or machine should be used to do the cutting.
Before cutting, inspect the stock for any of the follow­ing conditions and take the necessary precautions:
Small or Thin Workpieces: Small or thin workpieces are dangerous to cut if held by hand—avoid cut­ting these workpieces possible. If you must cut a small or thin workpiece, attach it to or clamp it between larger scrap pieces that will both support the workpiece through the cut and keep your fingers away from the blade. Some thin sheet metals will not with withstand the forces from this bandsaw dur­ing cutting; instead, use a shear, nibblers, or sheet metal nippers to cut these pieces.
Model M1113 (Mfg. Since 2/08)
Round or Unstable Workpieces: Workpieces that cannot be properly supported or stablized without a vise should not be cut on a vertical metal-cutting bandsaw. Examples are chains, cables, round or oblong-shaped workpieces, workpieces with internal or built-in moving or rotating parts, etc.
Material Hardness: Always factor in the hardness of the any metal before cutting it. Hardened met­als will take longer to cut, may require lubrication,
OPERATIONS
and may require a different type of blade in order to efficiently cut them.
Tanks, Cylinders, Containers, Valves, Etc: Cutting into containers that are pressurized or contain gasses or liquids can cause explosions, fires, caustic burns, or machine damage. Avoid cutting any of these types of containers unless you have verified that the con­tainer is empty and it can be properly supported during a cut.
Magnesium: Pure magnesium burns easily. Cutting magnesium with a dull blade can create enough fric­tion to ignite the small magnesium chips into a fire. Avoid cutting magnesium if possible.
Beryllium: Beryllium dust is toxic. Always wear a respirator when cutting Beryllium or any alloys con­taining Beryllium. Also wear the respirator when cleaning Beryllium dust and chips from the cutting area.
-26-
Page 40
Model M1113 (Mfg. Since 2/08)
Cutting Overview
The bandsaw is capable of performing the following cuts:
• Miters
• Angles
Compound Angles
• Resawing
• Ripping
• Crosscutting
Simple and Complex Curves
Duplicate Parts
• Circles
Beveled Curves
Basic Cutting Tips
Keep the upper blade guide assembly adjusted to within 1" of the workpiece.
Replace, sharpen, and clean blades as necessary. Make adjustments periodically to keep the saw run­ning in top condition.
Use light and even pressure while cutting. Light con­tact with the blade makes it easier to follow lines and prevents extra friction, which reduces blade life.
Avoid twisting the blade when cutting around tight corners. Allow the blade to saw around the corners.
Misusing the saw or using incorrect techniques is unsafe and results in poor cuts. Remember—the blade does the cutting with the operator’s guidance.
Do not start the machine with the workpiece touch­ing the blade.
ELECTROCUTION HAZARD This bandsaw is not designed to be used with water soluable cutting fluid or coolant when cutting metals. Instead, use a small amount of oil­based lubricant.
Chips are width of tooth, thin, curled, and silvery: Optimum speed and feed rate.
Chips are silvery, thin, small, or powdery: Increase feed rate; decrease blade speed.
OPERATIONS
When cutting metal, pay attention to the character­istics of the chips when cutting—they are good indi­cators of proper blade speed and feed rate. Figure 38 shows the basic metal chip characteristics and what they mean.
Table Tilt
To tilt the table, do these steps:
1. Loosen the two trunnion knobs underneath the table.
2. Tilt the table to the desired angle. (Refer to the
angle gauge on the front table trunnion.)
3. Retighten both table-tunnion knobs.
-27-
Chips are large, curled, blue or brown, or smoking: Decrease feed rate; increase blade speed.
Figure 38. Reading metal chip
characteristics.
NOTICE
The table stop must be removed to tilt the table left of 0°.
Page 41
Guide Post
The guide post (shown in Figure 39) connects the upper blade guide assembly to the bandsaw. The guidepost allows the blade guide assembly to move up or down to be as close to the workpiece as possible. In order to cut accurately and safely, the bottom of the blade guide assembly must be no more than 1" above the workpiece at all times—this positioning provides the greatest blade sup­port and minimizes the amount of moving blade exposed to the operator.
Model M1113 (Mfg. Since 2/08)
Guide Post Handwheel
To adjust the blade guide assembly on the guide post (the bandsaw must be turned OFF), do these steps:
1. Make sure that the blade tension, blade tracking,
support bearing, and blade guides are adjusted cor­rectly.
2. Loosen the guide post lock knob shown in Figure 39.
3. Use the guide post handwheel to raise/lower the
guide post so the bottom of the blade guide assem­bly is less than 1" from the top of the workpiece.
4. Lock the guide post with the lock knob.
Rip Cutting
When cutting solid wood, "Rip Cutting" means cutting with the grain. For plywood or metal, rip cutting simply means
OPERATIONS
cutting down the length of the workpiece.
To make a rip cut, do these steps:
Blade
Guard
Figure 39. Guide post controls.
Guide Post Lock Knob
Guide Post
Blade Guide
Assembly
1. Adjust the fence to match the width of the cut on your workpiece, then lock the fence in place.
2. Adjust the blade guide assembly to less than 1" above the workpiece.
3. After all safety precautions have been met, turn the bandsaw ON. Slowly feed the workpiece into the blade and continue with the cut until the blade is completely through the workpiece. Figure 40 shows a typical ripping operation.
Note: If you cut narrow pieces, use a push stick to
protect your fingers.
-28-
Figure 40. Typical rip cut.
NEVER place fingers or hands in the line of cut. If you slip, your hands or fingers may go into the blade. ALWAYS use a push stick when ripping narrow pieces. Failure to follow these warn­ings may result in serious personal injury!
Page 42
Model M1113 (Mfg. Since 2/08)
Crosscutting
"Crosscutting" means cutting across the grain of wood. For plywood or metal, crosscutting simply means cutting across the width of the workpiece.
To make a 90˚ crosscut, do these steps:
1. Move the fence out of the way, adjust the blade
guide assembly to to less than 1" above the workpiece, and make sure the miter gauge is set to 90°.
2. Mark the workpiece on the edge where you want to begin the cut, place the workpiece evenly against the miter gauge, and align the mark with the blade.
3. After all safety precautions have been met, turn the bandsaw ON. Slowly feed the workpiece into the blade and continue the cut until the blade is all the way through the workpiece. Figure 41 shows a typi­cal crosscutting operation.
Figure 41. Typical crosscutting operation.
Resawing
"Resawing" (Figure 42) is cutting a workpiece into two or more thinner workpieces. Use the widest blade pos­sible when resawing—a wide blade cuts straighter and is less prone to blade lead (see Page 40). For most applica­tions, use a blade with a hook- or skip-tooth style. Choose blades with fewer teeth-per-inch (from 3 to 6), because they offer larger gullet capacities for clearing sawdust, reducing heat buildup and reducing strain on the motor.
To resaw a workpiece, do these steps:
1. Verify that the bandsaw is setup properly and that
the table is perpendicular to the blade.
2. Use the widest blade your bandsaw will accept. Note: The blade must also be sharp and clean.
3. Adjust the fence to the desired width of cut, and
lock it in place. (Support the ends of the board if necessary.)
Because of its unpredicatable nature, use extreme caution if cutting warped stock. The difference between accept­able and unacceptable warped stock varies from machine to machine. If you are in doubt, square-up the stock first or do not cut it.
NOTICE
The scale on the front rail will NOT be accurate when using the resaw fence.
OPERATIONS
4. Turn the bandsaw ON.
5. Using push paddles and a push stick, maintain
workpiece pressure against the fence and table, and slowly feed the workpiece into the moving blade until the blade is completely through the workpiece (see Figure 42).
Figure 42. Typical resawing operation.
-29-
Page 43
Cutting Curves
Model M1113 (Mfg. Since 2/08)
When cutting curves, simultaneously feed and turn the stock carefully so the blade follows the layout line with­out twisting. If a curve is so abrupt that it is necessary to repeatedly back up and cut a new kerf, use a narrower blade, a blade with more TPI (teeth per inch), or make more relief cuts.
Relief cuts are made through the waste portion of the workpiece and stop at the layout line. Relief cuts reduce the chance that the blade will be pinched or twisted dur­ing the cut.
Stacked Cuts
One of the benefits of a bandsaw is its ability to cut mul­tiple copies of a particular shape by stacking workpieces together and cutting them as one. Before making stacked cuts, ensure that both the table and the blade are prop­erly adjusted to 90°; otherwise, any error will be com­pounded.
To complete a stacked cut, do these steps:
The list below shows the minimum radius that can be cut by common blade widths.
Width Radius
1
8" .....................1⁄8"
3
16" ....................3⁄8"
1
4'' .....................5⁄8''
3
8'' .................... 11⁄4''
1
2'' .................... 21⁄2''
5
8'' .................... 33⁄4''
3
4'' .................... 51⁄2''
Figure 43. Blade width radii.
1. Align your pieces from top-to-bottom to ensure that
each piece has adequate scrap to provide a clean, unhampered cut.
2. Secure all the pieces together in a manner that will not interfere with the cutting. For wood, hot glue on
OPERATIONS
the edges works well, as do brad nails through the waste portion. (Be careful not to cut into the brads or you may break the blade!)
3. On the face of the top piece, mark the shape you intend to cut.
4. Make relief cuts perpendicular to the outline of your intended shape in areas where changes in blade direction could cause the blade to bind.
5. Cut the stack of pieces as though you were cut­ting a single piece. Follow your layout line with the blade kerf on the waste side of your line as shown in
Figure 44.
Figure 44. Typical stacked cut.
-30-
Page 44
Model M1113 (Mfg. Since 2/08)
Blade Characteristics
(Wood Cutting)
Blade Length
Measured by the circumference, blade lengths are usually unique to the brand of your bandsaw and the distance between wheels. This saw uses 133" long blades.
Blade Width
Measured from the back of the blade to the tip of the blade tooth (the widest point), blade width is often the first consideration given to blade selection. Blade width dictates the largest and smallest curve that can be cut, as well as how accurately it can cut a straight line.
1
This saw uses blades from pick the size of blade that best suits your application.
8" to 11⁄4" in width. Always
Curve Cutting: Use the chart in Figure 43 to deter­mine the correct blade for curve cutting. Determine the smallest radius curve that will be cut on your workpiece and use the corresponding blade width.
Straight Cutting: Use the largest width blade that you own. Large blades excel at cutting straight lines and are less prone to wander.
Tooth Style
Figure 45 illustrates the three main tooth styles:
Raker: Considered to be the standard because the tooth size and shape are the same as the tooth gullet. The teeth on raker blades usually are very numerous, have no angle, and produce cuts by scraping the material; these characteristics result in very smooth cuts, but do not cut fast and generate more heat than other types while cutting.
Skip: Similar to a raker blade that is missing every other tooth. Because of the design, skip toothed blades have a much larger gullet than raker blades, and therefore, cut faster and generate less heat. However, these blades also leave a rougher cut than raker blades.
Hook: The teeth have a positive angle (downward) which makes them dig into the material, and the gullets are usually rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick material.
OPERATIONS
Raker Skip Hook
Figure 45. Raker, Skip & Hook tooth
styles.
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Page 45
Tooth Pitch
Usually measured as TPI (teeth per inch), tooth pitch determines the size/number of the teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster. As a general rule, choose blades that will have at least three teeth in the material at all times. Use fine pitched blades on harder woods and coarse pitched blades on softer woods.
Blade Care
A bandsaw blade is a delicate piece of steel that is sub­jected to tremendous strain. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation. Be sure to select blades with the proper width, style, and pitch for each application. The wrong choice of blades will often produce unnecessary heat which will shorten the life of your blade.
Model M1113 (Mfg. Since 2/08)
A clean blade will perform much better than a dirty blade. Dirty or gummed up blades pass through the cut­ting material with much more resistance than clean blades. This extra resistance also causes unnecessary heat. Resin/pitch dissolving cleaners are excellent for cleaning dirty blades.
Blade Breakage
Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw
OPERATIONS
blades must endure. Blade breakage is also due to avoid­able circumstances. Avoidable breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides.
The most common causes of blade breakage are:
Faulty alignment/adjustment of the guides.
Forcing/twisting a wide blade around a short radius.
Feeding the workpiece too fast.
Dull teeth or damaged tooth set.
Overtensioned blade.
Top blade guide assembly set too high above the workpiece.
Using a blade with a lumpy or improperly finished braze or weld.
Continuously running the bandsaw when not in use.
Leaving blade tensioned when not in use.
Using the wrong TPI for the workpiece thickness. (The general rule of thumb is three teeth in the workpiece at all times.)
-32-
Page 46
Model M1113 (Mfg. Since 2/08)
Blade Selection
(Metal Cutting)
Selecting the right blade for the job depends on a variety of factors, such as the type of mate­rial being cut, hardness of the material, material shape machine capability, and operator tech­nique.
The chart below is a basic starting point for choosing a blade type based on teeth per inch (TPI) for variable tooth pitch blades and for standard raker type bi-metal blades/HSS blades. However, for exact specifications of bandsaw blades, contact the blade manufacturer.
To select the correct blade TPI, do these steps:
1. Measure the material thickness.
2. Refer to the "Material Width/Diameter" row of the blade selection chart in Figure 46 and read across to find the workpiece
thickness you need to cut.
3. Compare the "Material Shapes" row to the material to be cut.
4. In the applicable row, read across to the right and find the box where the row and column intersect. Listed in the box is the minimum TPI recommended for the vari­able tooth pitch blades.
5. The "Cutting Speed Rate Recommendation" section of the charts offers guidelines for various metals, given in feet per minute (speed FPM) and meters per minute in parenthesis. Choose the speed closest to the number shown in the chart.
Material Width/Diameter
Material Shapes
TOOTH SELECTION
mm
50
5/8
4/6
inch
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
CUTTING SPEED RATE RECOMMENDATION
Material
Carbon
Steel
Angle
Steel
Thin
Tube
Aluminum
Alloy
Copper
Alloy
Speed FPM
(M/Min)
196~354
(60) (108)
180~220
(54) (67)
180~220
(54) (67)
220~534
(67) (163)
229~482
(70) (147)
Teeth Per Inch Variable Pitch Blades
75 100 150 200 250 300 350 400
203
(62)
203
(62)
3/4
Mold Steel
Hardened
Tool Steel
Stainless
CR Stainless
Alloy Steel
Water
Steel
Steel
1.4/2.5
Speed FPM
(M/Min)
111~321
(34) (98)
246
(75)
242
(75)
85
(26)
85-203
(26) (62)
2/3
1.5/.8
Free Machining
Stainless Steel
Gray
Cast Iron
Ductile
Austenitic
Cast Iron
Malleable
Cast Iron
Plastics
3/4
4/6
3/4
2/3
2/3 1.4/2.5
Material Material Material
Tool Steel
High-Speed
Tool Steel
Cold-Work Tool Steel
Hot-Work
Tool Steel
Oil-Hardened
Tool Steel
Speed FPM
(M/Min)
75~118
(25) (36)
95~213
(29) (65)
203~213
(62) (65)
450
1.5/.8
Speed FPM
(M/Min)
150~203
(46) (62)
108~225
(33) (75)
65~85
(20) (26)
321
(98)
220
(67)
OPERATIONS
Figure 46. Blade selection and speed chart.
-33-
Page 47
Blade Changes
To replace the blade, do these steps:
1. DISCONNECT BANDSAW FROM POWER!
2. Release the tension lever.
3. Remove the table insert and the table pin. Adjust
the upper and lower guide blocks away from the blade.
4. Open the upper and lower wheel covers and slide the blade off both wheels.
5. Rotate the blade 90˚ and slide it through the slot in
the table.
6. Slide the new blade through the table slot, ensuring that the teeth are pointing down toward the table.
If the teeth will not point downward in any orienta­tion, the blade is inside-out. Put on heavy gloves, remove the blade, and twist it rightside-out.
Model M1113 (Mfg. Since 2/08)
Always disconnect power to the machine when changing blades. Failure to do this may result in serious personal injury.
7. Slip the blade through the guides, and mount it over
the upper and lower wheels.
8. Apply tension.
9. Turn the tension knob until proper blade tension has
been reached according to the blade thickness scale shown in Figure 47.
OPERATIONS
10. Check and adjust the tracking (Page 17).
11. Adjust the upper/lower guide blocks and the support bearings (Pages 20 and 21).
12. Close the wheel covers.
13. Replace the table insert and table pin, being sure
not to use excessive force when inserting the table pin.
All saw blades are dangerous and may cause personal injury. To reduce the risk of being injured, wear leather gloves when handling saw blades.
Tension Scale
Figure 47. Tensioner adjustment.
-34-
Page 48
Model M1113 (Mfg. Since 2/08)
Fence Scale Calibration
You may need to recalibrate the fence scale after chang­ing or adjusting the blade, or if the scale is not producing accurate cuts. Recalibrate the fence scale by adjusting the hairline indicator on the fence and testing your adjust­ment by cutting a piece of scrap wood.
To calibrate the scale, do these steps:
1. Set the fence anywhere along the scale and locate a
piece of scrap wood with at least one straight edge.
Note: Joint the edge with a jointer (if needed) to
make the edge straight.
2. Hold the straight edge of the workpiece firmly against the fence, and feed the workpiece through the saw blade with a push stick.
3. Measure the width of the cut workpiece. The width of the workpiece should match the reading on the fence scale.
4. If the reading on the scale is not the same as the width of the cut workpiece, loosen the screw on the magnifying window (Figure 48), and adjust it to match the width of the cut workpiece.
5. Tighten the screw; the scale is now correctly cali­brated.
OPERATIONS
Figure 48. Scale calibration screws.
-35-
Page 49
Model M1113 (Mfg. Since 2/08)
ACCESSORIES
The following accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-545­8420 or at sales@woodstockint.com.
Model D2058A Shop Fox Super Heavy-Duty Mobile Base
Supports your machine so you can move it easily and lock it in place. Designed for long term and frequent moving of heavy machinery. All Shop Fox are strong enough to move heavy machines on a con­tinual basis. The stands are adjustable to fit a variety of machines and can be leveled without the use of shims or tools.
Adjustable Mobile Bases
Model W1054 Dust Collection Kit #1
Contains everything needed for a single machine hookup, including simple and concise instructions. Includes a 4" x 10' black plastic hose, a universal 4" dust hood, and two 4" wire hose clamps.
OPERATIONS
Model D3096 Shop Fox Featherboard
Reduce the risk of kickback and achieve consistent feed­ing results with these Shop Fox featherboards. Fits stan-
3
8" x 3⁄4" miter gauge slots.
dard
Model D3122 Shop Fox Push Stick
This essential safety item keeps hands at a safe distance from blades and cutters while still maintaining control of the workpiece against machine fences. A true neces­sity when running narrow stock. The durable handle is designed for maximum control. Measures 13 Super ergonomic design!
1
2" overall.
D3122
D3096
-36-
Page 50
Model M1113 (Mfg. Since 2/08)
MAINTENANCE
Schedule
For optimum performance from your machine, follow this maintenance schedule:
Daily
Check/correct loose mounting bolts.
Check/correct damaged saw blade.
Check/correct worn or damaged wires.
Correct any other unsafe condition.
Monthly
Check for V-belt tension, damage, or wear.
Remove blade and thoroughly clean all built-up saw­dust from the rubber tires on the wheels.
Clean/vacuum dust buildup from inside cabinet and off motor.
Cleaning
Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If resin has built up, use a resin dissolving cleaner to remove it.
Once a month, remove the blade and thoroughly clean all built-up sawdust from the rubber tires on the wheels.
Table & Base
As the bandsaw ages, the rubber tires on the wheels may need to be redressed if they harden or glaze over. Redressing the rubber tires improves blade tracking and reduces vibration/blade lead.
If the rubber tires become too worn, then blade tracking will become extremely difficult. At that point, redressing will no longer be effective and the rubber tires must be replaced.
MAKE SURE that your machine is unplugged during all maintenance pro­cedures! If this warning is ignored, seri­ous personal injury may occur.
Redressing Rubber
Tires
MAINTENANCE
Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep tables rust-free with regular applications of general lubricants such as G96® Gun Treatment, SLIPIT®, or Boeshield® T-9.
If the table becomes difficult to tilt, remove it and lubricate the trunnions and the slides in the trunnion base with a general lubricant.
To redress the rubber tires, do these steps:
1. DISCONNECT BANDSAW FROM POWER!
2. Put on heavy leather gloves.
3. Remove the blade.
4. Clean any built-up sawdust from the rubber
tires.
5. Hold 100 grit sandpaper against the rub­ber tire and rotate the wheel by hand. Only redress the rubber enough to expose a fresh rubber surface.
-37-
Page 51
SERVICE
General
This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.
If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to:
tech-support@shopfox.biz.
Servicing V-Belts
To ensure optimum power transfer from the motor to the blade, the V-belts must be in good condition and operate under proper tension. Check belt tension at least every 3 months—more often if the bandsaw is used daily. V-belts stretch with use and must be periodically re-tensioned.
Model M1113 (Mfg. Since 2/08)
MAKE SURE that your machine is unplugged during all service proce­dures! If this warning is ignored, seri­ous personal injury may occur.
Wheel Pulley
Accessing V-Belts
1. DISCONNECT BANDSAW FROM POWER!
2. Remove the bandsaw blade.
3. Remove the lower wheel by removing the hex bolt at
the center of the wheel, then sliding the wheel off the shaft. (The hex nut has left handed threads, so you must turn it clockwise to loosen it.) You now have access to the V-belts for inspection or service (see
Figure 49).
Checking V-Belts
1. Follow all previous instructions for Accessing V­Belts.
2. Push the center of each V-belt (Figure 50), using
moderate force. Deflection should be about If deflection is more than (Page 39) before doing Step 4.
SERVICE
3. Use a flashlight to inspect the belt. If a V-belt is cracked, frayed, or glazed, replace it soon.
1
4", tension that V-belt
1
4".
Motor
Pulley
Figure 49. Pulleys and V-belts.
Deflection
1
4"
Pulley
Idler
Pulley
Pulley
4. Replace the pulley cover, lower wheel, and blade; then close the lower wheel cover.
-38-
Figure 50. Belt deflection.
Page 52
Model M1113 (Mfg. Since 2/08)
Tensioning/Replacing V-Belts
1. Follow all previous instructions for Accessing V­Belts.
2. Loosen the motor mount bolts shown in Figure 51.
3. Loosen the idler pulley mounting nut behind the cap
shown in Figure 52.
— If you only need to retension the V-belts, skip to
Step 6.
— If you need to replace the V-belts, continue with
Step 4.
4. Pivot the motor and slide the idler pulley to loosen
the V-belts.
5. Remove old V-belts and install the new V-belts.
6. Slide the idler pulley down to tighten the lower
wheel V-belt, hold pressure on the idler pulley, then tighten the mounting nut.
Motor
Hinge Bolt
Motor
Adjustment
Bolt
Figure 51. Motor mount bolts.
Idler Pulley
Mounting
Nut
(behind cap)
7. Check the wheel pulley V-belt for correct tension. Retension if necessary before continuing.
8. Pivot the motor to tighten the motor V-belt, hold pressure on the motor, then tighten the motor adjustment bolt.
9. Check the motor V-belt for correct tension. Retension if necessary before continuing.
10. When the belt tension is correct, tighten the motor hinge bolt.
11. Replace the pulley cover, lower wheel, and blade; then close the lower wheel cover.
Figure 52. Location of idler pulley
mounting nut.
SERVICE
-39-
Page 53
Shimming Table
To ensure accuracy when cutting stacked workpieces, the
table should be 90˚ to the back of the blade as shown in
Figure 53. If the table is not perpendicular to the back of the blade, the table needs to be shimmed.
Shims can be made of any durable object that can be sandwiched between the table and the trunnions. We rec­ommend using shim washers or shim stock because of the wide range of available thicknesses. These items can be purchased at your local hardware store.
Model M1113 (Mfg. Since 2/08)
Blade
Square
To shim the table, do these steps:
1. Make sure that the blade is tracking properly and
that it is correctly tensioned.
2. DISCONNECT BANDSAW FROM POWER!
3. Loosen the trunnion bolts that secure the trunnions
to the table.
4. Shim between the table and the two trunnions to move the table in the desired direction.
5. Follow the Aligning Table instructions on Page 23 to complete this procedure.
Blade Lead
"Blade Lead" means that the blade does not cut straight when using the fence or miter gauge (see Figure 54). This is a common condition with all bandsaws. Worn or dam­aged blades may cause lead and replacing them will fix the problem. Still, if your bandsaw is setup correctly and lead occurs, compensate for it by skewing the fence.
Table
Figure 53. Squaring table to blade back.
To correct blade lead, do the following steps and make a test cut before skewing the fence:
1. Ensure that you have proper blade tension (refer to Page 19).
2. Ensure that the blade guides are adjusted correctly
SERVICE
(refer to Pages 20 & 21).
3. Ensure that the miter slot or fence is parallel to the blade (refer to Page 23).
Figure 54. Blade leading away from line of
cut.
-40-
Page 54
Model M1113 (Mfg. Since 2/08)
To skew your fence, do these steps:
3
1. Cut a piece of scrap wood approximately x 3" wide x 17" long. On a wide face of the board, draw a straight line parallel to the long edge.
2. Slide the fence out of the way and cut free-hand along the line. Stop at the halfway point. Turn the bandsaw OFF and wait for the blade to stop.
3. Clamp the board to the bandsaw table without mov­ing it. Now slide the fence over to the board so it barely touches one end of the board.
4. Loosen the two cap screws that mount the front rail brackets to the table.
5. Shim between the front rail brackets and the table as necessary to make the fence parallel to the edge of the scrap piece.
4" thick
To compensate for lead when making straight crosscuts with the miter gauge, do these steps:
1. Set the miter gauge to 90° and verify that the gauge
body is square to the miter bar, using a 90° square.
2. On a scrap piece of wood, mark a line that is per­pendicular to the front edge of the workpiece.
3. Starting where the line begins, cut the board by pushing it through the blade with the miter gauge.
4. Loosen the table trunnion mounting bolts, and shift the table to compensate for the blade lead.
5. Repeat Steps 1 & 2 until the blade cuts straight when wood is pushed through with the miter gauge.
NOTICE
If the table is shifted, the fence will be affected since it is attached.
NOTICE
Lead adjustments will change when new blades are mounted on the saw.
SERVICE
-41-
Page 55
Wheel Alignment
When wheels are aligned, or coplanar, the bandsaw cuts straighter, with much less vibration, heat, and blade wear because the blade is automatically balanced on the wheel.
See Figure 55 to better understand coplanarity.
If your bandsaw develops tracking problems that can't be fixed by adjusting the upper wheel tracking knobs, then check the wheel alignment before taking any other steps.
Model M1113 (Mfg. Since 2/08)
Coplanar
Parallel, Not
Coplanar
Verifying Upper/Lower Wheels are Coplanar
1. DISCONNECT BANDSAW FROM POWER!
2. With the blade on and properly tensioned, hold
a straightedge or a self-made "coplanarity gauge" (Figure 55) close to the center of both wheels. Make sure the straightedge or gauge fully extends across the wheels as shown in Figure 55.
— If the wheels are coplanar, the straightedge will
evenly touch the top and bottom of both wheels.
— If the wheels are not coplanar, place the straight-
edge on the lower wheel first (ensuring that it touches both the top and bottom rim), then adjust the upper wheel tracking knob to make the upper wheel parallel with the lower wheel.
— If the straightedge does not touch both wheels
evenly, the upper wheel needs to be shimmed or the lower wheel needs to be adjusted.
Gauge
Contacts Top
And Bottom of
Both Wheels
Coplanarity Gauge
Not Parallel
Not Coplanar
Adjust
Tracking Knob
Shimming Upper Wheel
1. DISCONNECT BANDSAW FROM POWER!
2. Make sure the top wheel is adjusted parallel with
the bottom wheel.
3. With the straightedge touching both points of the wheel that does not need to be adjusted, measure the distance away from the incorrect wheel with a fine ruler (see Figure 56).
4. Remove the blade from the saw, then remove the
SERVICE
wheel that needs to be shimmed.
5. Determine how many shim washers you need to com­pensate for the distance measured in Step 3 and place them on the wheel shaft.
6. Replace the wheel, the original washers, and the securing nut.
Figure 55. Coplanar diagram.
Figure 56. Measuring wheel difference.
-42-
Page 56
Model M1113 (Mfg. Since 2/08)
7. Tighten the blade, then check the wheels. (Coplanar wheels may pull out of alignment when the blade is tightened.)
8. When the wheels are coplanar, place a mark on each wheel where you held the straightedge. This assures repeated accuracy every time you adjust your wheels.
Note: When wheels are properly coplanar, the blade
may not be centered on the crown of the wheel, but it will be balanced.
Adjusting Lower Wheel
Only do this procedure if you cannot make the wheels coplanar with the tracking knob or by shimming the upper wheel. Make sure the upper wheel is adjusted as close as possible to being coplanar with the lower wheel before beginning. Do this procedure with the blade fully ten­sioned.
To adjust the lower wheel, do these steps:
1. DISCONNECT BANDSAW FROM POWER!
2. Loosen the four hex bolts on the lower wheel adjust- ment hub (Figure 57).
3. Rotate the wheel adjustment sleeves to tilt the
lower wheel as necessary to make it coplanar with the upper wheel.
4. Tighten the hex bolts to lock the wheel adjustment sleeves in position.
Wheel
Adjustment
Sleeve
Hex Bolt
Figure 57. Wheel adjustment hub.
SERVICE
-43-
Page 57
Model M1113 (Mfg. Since 2/08)
Electrical Component Wiring
Figure 58. Motor junction box wiring.
Figure 59. Motor switch.
Figure 60. Power switch.
Figure 61. Variable speed dial.
SERVICE
Figure 62. Inverter/controller box terminal blocks.
-44-
Page 58
Model M1113 (Mfg. Since 2/08)
START
STOP
FAST
SLOW
REWIRE
Wt
Bk Bk
Wiring Diagram
MOTOR
SWITCH
SPEED DIAL
(from behind)
Rd
Bk
POWER SWITCH
(from behind)
SHOCK HAZARD! Disconnect power before servicing electrical parts. Touching electrified parts will result in severe burns, electrocution, or death.
COLOR KEY
BLACK
WHITE
GREEN
RED
YELLOW
Bk
Wt
Gn
Rd
Yl
FWD
Wt Wt
Gn Gn
Gn Gn
Bk Bk
Yl
X2
X6
X5
COM
REV
C0M
X1
Wt
Rd
AM+
Y1
X4
Y2
CME
X3
INVERTER/CONTROLLER BOX
FM+
Ground
220V
Single-Phase
Gn
G
Power
Hot
Wt
220
Bk
VAC
Hot
6-15 Plug
(As Recommended)
Wt
1.5HP
MOTOR
Wt
Rd
U
V
220V, 3-PH
Gn
Ground
SERVICE
STUVW
Vin
Iin
12V
GND
Tc1
R
Tb1
Ta1
Ta2
Tc2
Bk
W
RM5G
RHYM
The motor wiring shown here is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.
-45-
Page 59
Model M1113 (Mfg. Since 2/08)
Troubleshooting
This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and
moving parts have come to a complete stop!
Motor & Electrical
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Machine does not start or a breaker trips.
1. OFF button has not been reset.
2. Plug/receptacle is at fault or wired incorrectly.
3. Motor connection wired incorrect­ly.
4. Wall fuse/circuit breaker is blown/ tripped.
1. Lift paddle and press OFF button down completely until it clicks.
2. Test for good contacts; correct the wiring.
3. Correct motor wiring connections.
4. Ensure circuit size is suitable for this machine; replace weak breaker.
Machine stalls or is under­powered.
Machine has vibration or noisy operation.
SERVICE
5. Power supply switched OFF or is at fault.
6. Wiring is open/has high resistance.
7. Motor ON button or ON/OFF switch is at fault.
8. Inverter/Controller box is at fault.
9. Motor is at fault.
1. Feed rate/cutting speed too fast for task.
2. Machine is undersized for the task.
3. Blade is slipping on wheels.
4. Motor connection is wired incor­rectly.
5. Plug/receptacle is at fault.
6. Pulley/sprocket slipping on shaft.
7. Motor is at fault.
1. Motor or component is loose.
2. Blade weld is at fault or teeth are broken.
3. Blade is at fault.
4. V-belt worn or loose.
5. Pulley is loose.
6. Motor mount loose/broken.
7. Machine is incorrectly mounted or sits unevenly.
8. Motor fan is rubbing on fan cover.
9. Motor bearings are at fault.
5. Ensure power supply is switch on; ensure power sup­ply has the correct voltage.
6. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary.
7. Replace faulty ON button or ON/OFF switch.
8. Inspect inverter/controller box; replace if faulty.
9. Test/repair/replace.
1. Decrease feed rate/cutting speed.
2. Use sharp blade with lower TPI; reduce the feed rate/depth of cut.
3. Adjust blade tracking and tension to factory specifi­cations.
4. Correct motor wiring connections.
5. Test for good contacts; correct the wiring.
6. Replace loose pulley/shaft.
7. Test/repair/replace.
1. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid.
2. Replace blade.
3. Replace warped, bent, or twisted blade; resharpen dull blade.
4. Inspect/replace belt.
5. Realign/replace shaft, pulley, setscrew, and key as required.
6. Tighten/replace.
7. Tighten/replace anchor studs in floor; relocate/shim machine.
8. Replace dented fan cover; replace loose/damaged fan.
9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
-46-
Page 60
Model M1113 (Mfg. Since 2/08)
Cutting Operations
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Machine slows when oper­ating.
Ticking sound when the saw is running.
Blade contacting table insert.
Vibration when cutting. 1. Loose or damaged blade.
Burn marks on the edge of the cut.
Rough or poor quality cuts.
Sawdust buildup inside cabinet.
Blade wanders or doesn't cut straight.
Cuts are not square (verti­cally).
Metal chips are silvery, thin, small, or powdery.
Metal chips are large, curled, blue/brown or smoking.
1. Feeding workpiece too fast.
2. Blade is dull.
1. Blade weld contacting guide/support bearings (a light tick is normal).
2. Blade weld may be failing.
1. Insert installed upside down or back­wards.
2. Table improperly mounted or aligned.
2. Sawdust buildup on wheels.
1. Too much side pressure when feeding workpiece; blade is binding.
2. Blade too wide for size of radius being cut.
1. Feeding workpiece too fast.
2. Blade guides adjusted incorrectly.
1. Clogged dust port.
2. Low CFM (airflow) from the shop vacuum.
1. Blade lead.
2. Sawdust buildup on wheels.
1. Table tilt is not adjusted to 0˚
or positive stop has moved out of adjustment.
2. Table tilt scale pointer is not cali­brated.
3. Table is not square to the blade.
1. Feed rate too slow.
2. Blade speed too fast.
1. Feed rate too fast.
2. Blade speed too slow.
1. Reduce feed rate.
2. Replace blade (Page 34).
1. Use file or stone to smooth and round the back of the blade; slightly loosen the blade guides.
2. Inspect and replace blade if necessary (Page 34).
1. Re-install insert a different way.
2. Align table (Page 23).
1. Tighten or replace blade (Page 34).
2. Clean all sawdust from rubber tires on wheels.
1. Feed workpiece straight into the blade. See Basic Cutting Tips on Page 27.
2. Install a smaller width blade/increase blade ten­sion. See Page 34 or 19.
1. Reduce feed rate.
2. Re-adjust all blade guides and support bearings.
1. Clean out dust port.
2. Two options:
—Check dust hoses for leaks or clogs. —Connect saw to a more powerful shop vacuum.
1. Refer to Blade Lead on Page 40.
2. Clean all sawdust from rubber tires on wheels.
1. Adjust table tilt to 0˚; readjust positive stop if
necessary (Page 22).
2. Calibrate table tilt scale pointer to 0˚ (Page 22).
3. Shim table (Page 40).
1. Increase feed rate.
2. Decrease blade speed.
1. Decrease feed rate.
2. Increase blade speed.
Miscellaneous
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
Blade tension scale is grossly inaccurate.
Wheel is noisy. 1. Wheel bearing is worn out.
Blade does not track con­sistently, correctly, or at all.
1. The spring in the blade tension mechanism has lost its "spring." This is caused by not releasing the blade tension when not in use or frequently over-tensioning the bandsaw.
2. Belt is too tight (lower wheel).
1. Wheels are not coplanar or aligned with each other.
2. Rubber tires on wheels are worn out.
-47-
1. Replace spring in the blade tension mechanism, then take better care of the bandsaw by releasing tension when not in use and not over-tensioning the blade.
1. Replace the wheel bearing.
2. Check/loosen the belt tension (Page 38).
1. Adjust wheels to be coplanar/aligned with each other (Page 42).
2. Redress the rubber tires on the wheels (Page 37); replace the rubber tires on the wheels.
SERVICE
Page 61
Bandsaw Body Breakdown
V1 = Models Manufactured Before 02/08 V2 = Models Manufactured Since 02/08
36
35
1V1
1V2
34
63
37
71
64
72
38
65
2
39
73
33
43
66
32
40
41
42
74
68
67
31
3
4
34
30V1
30V2
27
69
PARTS
38
39
60
22
77
70
26V1
76
26V2
75
25
10V1
70
23V1
10V2
82
81
44 45
46
46-2
80
79
23BV2
Model M1113 (Mfg. Since 2/08)
60
61
62
46-1
60
47
24
58
48V1
48V2
49
50
52V2
19V1
53
51
54
55
19V2
78
23AV2
51
52V1
21V1
21V2
20V1
59-4
59-3
59-2
59-1
59
49
56
7
57
56
10
6V1
5
6V2
7V1
8V1
7V2
8V2
9
10V1
10V2
7V1
7V2
13
11
12
14
24
9
18
17
16
15
PARTS
-48-
Page 62
Model M1113 (Mfg. Since 2/08)
Bandsaw Body Parts List
V1 = Models Manufactured Before 02/08 V2 = Models Manufactured Since 02/08
REF PART # DESCRIPTION REF PART # DESCRIPTION
1V1 XM1113001 BODY V1.05.07 42 XM1113042 HEX NUT 3/8-16 1V2 XM1113001V2 BODY V2.02.08 43 XM1113043 HEX BOLT 3/8-16 X 4 2 XM1113002 BLADE TENSION HANDLE 44 XM1113044 COVER 3 XM1113003 TENSION HANDLE WASHER 45 XM1113045 HEX NUT 3/4-16 4 XM1113004 UPPER WHEEL BRACKET 46 XM1113046 HEX BOLT 5/16-18 X 1-1/2 5 XM1113005 HEX BOLT M8-1.25 X 100 46-1 XM1113046-1 HEX NUT 5/16-18 6V1 XM1113006 UPPER WHEEL SHAFT 15MM V1.05.07 46-2 XM1113046-2 FLAT WASHER 5/16 6V2 XM1113006V2 UPPER WHEEL SHAFT 17MM V2.02.08 47 XM1113047 ADJUSTING SCREW 7V1 XM1113007 BALL BEARING 6202ZZ 48V1 XM1113048 BEARING HOUSING V1.05.07 7V2 XM1113007V2 BALL BEARING 6203ZZ 48V2 XM1113048V2 BEARING HOUSING V2.02.08 8V1 XM1113008 UPPER WHEEL ALUMINUM V1.05.07 49 XM1113049 HEX NUT 5/8-11 8V2 XM1113008V2 UPPER WHEEL CAST IRON V2.02.08 50 XM1113050 V-BELT A-41 4L410 9 XM1113009 TIRE 51 XM1113051 SET SCREW 1/4-20 X 3/8 10V1 XM1113010 INT RETAINING RING 35MM 52V1 XM1113052 WHEEL PULLEY V1.05.07 10V2 XM1113010V2 INT RETAINING RING 40MM 52V2 XM1113052V2 WHEEL PULLEY 25MM V2.02.08 11 XM1113011 LOCK NUT 1/2-20 53 XM1113053 IDLER PULLEY 12 XM1113012 SAW BLADE 133" X 1/2" 6-TPI HOOK-TOOTH 54 XM1113054 MOTOR PULLEY 13 XM1113013 WHEEL GUARD HINGE PIN 55 XM1113055 V-BELT A-30 4L300 14 XM1113014 UPPER WHEEL GUARD 56 XM1113056 EXT RETAINING RING 15MM 15 XM1113015 LOWER GUARD 57 XM1113057 IDLER PULLEY SHAFT 16 XM1113016 CAP SCREW 1/4-20 X 3/4 58 XM1113058 FLAT WASHER 5/8 17 XM1113017 HEX NUT 1/4-20 59 XM1113059 MOTOR 1.5HP 220V 3-PH 18 XM1113018 HEX NUT 3/4-10 (LH) 59-1 XM1113059-1 JUNCTION BOX REAR COVER 19V1 XM1113019 LOWER WHEEL ALUMINUM V1.05.07 59-2 XM1113059-2 JUNCTION BOX FRONT COVER 19V2 XM1113019V2 LOWER WHEEL CAST IRON V2.02.08 59-3 XM1113059-3 PHLP HD SCR 10-24 X 1/4 20V1 XM1113020 SPACER 59-4 XM1113059-4 TERMINAL BLOCK C-CIRCUIT 21V1 XM1113021 LOWER WHEEL SHAFT V1.05.07 60 XM1113060 FLAT WASHER 3/8 21V2 XM1113021V2 LOWER WHEEL SHAFT 25MM V2.02.08 61 XM1113061 SPECIAL SCREW 3/8-16 X 1-1/4 22 XM1113022 HEX NUT 3/8-16 62 XM1113062 HEX BOLT 3/8-16 X 2-1/2 23V1 XM1113023 BALL BEARING 6204ZZ 63 XM1113063 SWITCH COVER 23AV2 XM1113023AV2 BALL BEARING 6205ZZ 64 XM1113064 PHLP HD SCR M4-.7 X 6 23BV2 XM1113023BV2 BALL BEARING 6005ZZ 65 XM1113065 PHLP HD SCR M3-.5 X 18 24 XM1113024 KEY 5 X 5 X 25 66 XM1113066 PHLP HD SCR M4-.7 X 18 25 XM1113025 HEX NUT M8-1.25 67 XM1113067 PHLP HD SCR 1/4-20 X 1/2 26V1 XM1113026 LOCK WASHER 1/2 68 XM1113068 PHLP HD SCR 10-24 X 3/4 26V2 XM1113026V2 LOCK WASHER 5/8 69 XM1113069 CONTROLLER COVER PLATE 27 XM1113027 CORD 4-WIRE 16AWG 70 XM1113070 HEX NUT 10-24 30V1 XM1113030 LOCK NUT 1/2-20 71 XM1113071 MOTOR INVERTER SWITCH 30V2 XM1113030V2 LOCK NUT 5/8-18 72 XM1113072 SPEED DIAL 31 XM1113031 PLATE NUT 73 XM1113073 SWITCH W/LARGE STOP 32 XM1113032 BLADE TENSION POINTER 74 XM1113074 INVERTER RHYMEBUS RMG-5 1HP 33 XM1113033 COMPRESSION SPRING 75 XM1113075 HEX BOLT 5/16-18 X 1 34 XM1113034 STRAIN RELIEF 76 XM1113076 HEX NUT 5/16-18 35 XM1113035 HEX NUT 5/16-18 77 XM1113077 BRUSH BASE 36 XM1113036 BLADE TRACKING KNOB 78 XM1113078 PHLP HD SCR 10-24 X 1-1/2 37 XM1113037 POWER CORD 3-WIRE 16AWG 79 XM1113079 BRUSH 38 XM1113038 DOOR COVER KNOB 80 XM1113080 HEX BOLT 1/4-20 X 1/2 39 XM1113039 CAP SCREW 1/4-20 X 3/4 81 XM1113081 LOCK WASHER 1/4 40 XM1113040 CORD 3-WIRE 16AWG 82 XM1113082 FLAT WASHER 1/4 41 XM1113041 PIN 6MM
-49-
PARTS
Page 63
Model M1113 (Mfg. Since 2/08)
Table & Guides Breakdown
111
107
108
109
110
112
113
167
162
102
103
101
104
101
164
122
102
103
120
121
115
122
119
123
114
130
131
117
129
105
114
115
116
128
141
132
127
133
126
142
125
102
134
103
135
124
143
101
144
136
136
137
138
139
140
106
131
105
158
161
160
130
159
129
128
157
114
154
165
155
166
156
146
147
148
149
150
151
152
153
140-1
140-2
154
140-4
140-5
PARTS
-50-
Page 64
Model M1113 (Mfg. Since 2/08)
Table & Guides Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 XPB51 HEX BOLT 1/4-20 X 3/8 136 XPS01 PHLP HD SCR 10-24 X 1/2 102 XPLW02 LOCK WASHER 1/4 137 XPCAP06 CAP SCREW 1/4-20 X 1 103 XPW06 FLAT WASHER 1/4 138 XM1113138 REAR RAIL 104 XM1113104 GUIDE BAR COVER 139 XM1113139 TABLE PIN 105 XPTS001 THUMB SCREW 1/4-20 X 1/2 140 XM1113140 GAUGE 106 XM1113106 FENCE SCALE 140-1 XM1113140-1 MITER GAUGE HANDLE 107 XM1113107 GUIDE BAR 140-2 XM1113140-2 MITER GAUGE BODY 108 XM1113108 GUIDE BAR BRACKET 140-4 XM1113140-4 MITER GAUGE POINTER 109 XPW07 FLAT WASHER 5/16 140-5 XM1113140-5 MITER GAUGE BAR 110 XPLW01 LOCK WASHER 5/16 141 XM1113141 TABLE INSERT 111 XPB32 HEX BOLT 5/16-18 X 5/8 142 XM1113142 TABLE 19MM T-SLOT 112 XM1113112 HANDWHEEL SHAFT 143 XM1113143 GUIDE BAR SCALE 113 XM1113113 HANDWHEEL 144 XM1113144 POINTER PLATE 114 XPSS11 SET SCREW 1/4-20 X 1/4 146 XPB35 HEX BOLT 3/8-16 X 2-1/2 115 XPR47M EXT RETAINING RING 13MM 147 XM1113147 CLAMP SHOE 116 XM1113116 BALL 148 XM1113148 TRUNNION 117 XM1113117 COMPRESSION SPRING 149 XPB07 HEX BOLT 5/16-18 X 3/4 119 XM1113119 GUIDE BAR KNOB 5/16-18 X 2 150 XPB58 HEX BOLT 3/8-16 X 2 120 XM1113120 GEAR 151 XPW02 FLAT WASHER 3/8 121 XM1113121 EXTENSION TABLE 152 XM1113152 TABLE BRACKET 122 XPW07 FLAT WASHER 5/16 153 XM1113153 TABLE TRUNNION KNOB 3/8-16 123 XPB06 HEX BOLT 5/16-18 X 2 154 XPS18 PHLP HD SCR 10-24 X 1/4 124 XM1113124 BLADE COVER 155 XM1113155 TABLE TILT POINTER 125 XM1113125 LOCK LEVER 1/4-20 X 3/4 156 XM1113156 TABLE TILT SCALE 126 XPCAP05 CAP SCREW 1/4-20 X 3/4 157 XM1113157 LOWER SUPPORT BRACKET 127 XM1113127 GUIDE POST BRACKET 158 XM1113158 BLADE GUIDE HOLDER BOTTOM 128 XM1113128 SUPPORT BEARING SHAFT 159 XPB05 HEX BOLT 1/4-20 X 3/4 129 P6200ZZ BALL BEARING 6200ZZ 160 XM1113160 RAIL KNOB 5/16-18 X 5/8 130 XPR01M EXT RETAINING RING 10MM 161 XPSN01 SQUARE NUT 3/8-16 131 XM1113131 BLADE GUIDE BLOCK 162 XM1113162 FRONT RAIL 132 XM1113132 BLADE GUIDE HOLDER TOP 164 XPN02 HEX NUT 5/16-18 133 XPCAP06 CAP SCREW 1/4-20 X 1 165 XPCAP06 CAP SCREW 1/4-20 X 1 134 XM1113134 GUIDE POST 166 XM1113166 L-BRACKET 135 XM1113135 GUIDE HEIGHT POINTER 167 XM1113167 HANDWHEEL HANDLE
-51-
PARTS
Page 65
Fence Breakdown
Model M1113 (Mfg. Since 2/08)
210
209
204
207
208
205
206
203
211
212
202
205
213
201
217
216
203
215
206
207
214
200
REF PART # DESCRIPTION REF PART # DESCRIPTION
200 XM1113200 FENCE ASSY 209 XM1113209 PIN 6 X 43 201 XM1113201 FENCE BODY 210 XM1113210 PLATE 202 XPCAP64M CAP SCREW M10-1.5 X 25 211 XM1113211 FENCE LOCK HANDLE 203 XPBHS11M BUTTON HD CAP SCR M6-1 X 10 212 XPN03M HEX NUT M8-1.25 204 XM1113204 FENCE BASE 213 XM1113213 LOCK MECHANISM 205 XPSS11 SET SCREW 1/4-20 X 1/4 214 XM1113214 BEARING SHAFT 206 XPR01M EXT RETAINING RING 10MM 215 XM1113215 FENCE SCALE INDICATOR PLATE 207 XP6200 BALL BEARING 6200ZZ 216 XPCAP04M CAP SCREW M6-1 X 10 208 XM1113208 ECCENTRIC SHAFT 217 XM1113217 RUNNER
PARTS
-52-
Page 66
Model M1113 (Mfg. Since 2/08)
Label Placement
Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www. shopfoxtools.com to order new labels.
301
314
302
313
303
304
305
306
307
309
308
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 XM1113301 BLADE TENSION SCALE 308 XM1113308 MODEL NUMBER LABEL 302 XLABEL-06 GLASSES RESPIRATOR LABEL 309 XM1113309 DECORATIVE BLACK STRIPE 303 XLABEL-12 READ MANUAL LABEL 310 XLABEL-04 ELECTRICITY LABEL 304 XM1113304 MOTOR ON/OFF LABEL 311 XLABEL-05 DOOR CLOSED LABEL 305 XM1113305 VARIABLE SPEED LABEL 312 XLABEL-02B UNPLUG POWER LABEL 306 XM1113306 BLADE SPEED CHART LABEL 313 XM1113313 MACHINE ID LABEL 307 XPPAINT-1 SHOP FOX WHITE PAINT 314 XM1113314 SHOP FOX LOGO PLATE
311
312
311
310
-53-
PARTS
Page 67
Model M1113 (Mfg. Since 2/08)
Page 68
Model M1113 (Mfg. Since 2/08)
Warranty Registration
Name ___________________________________________________________________________________
Street __________________________________________________________________________________
City _________________________ State ___________________________ Zip ________________________
Phone # ______________________ Email___________________________Invoice # ___________________
Model #_________Serial #______________Dealer Name__________________Purchase Date___________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? _____ Advertisement _____ Friend ____ Local Store _____ Mail Order Catalog _____ Website ____ Other:
2. How long have you been a woodworker/metalworker? _____ 0-2 Years _____ 2-8 Years ____ 8-20 Years _____ 20+ Years
3. How many of your machines or tools are Shop Fox? _____ 0-2 _____ 3-5 ____ 6-9 _____ 10+
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4. Do you think your machine represents a good value? _____ Yes ____ No
5. Would you recommend Shop Fox products to a friend? _____ Yes ____ No
6. What is your age group?
_____ 20-29 _____ 30-39 ____ 40-49 _____ 50-59 _____ 60-69 ____ 70+
7. What is your annual household income? _____ $20,000-$29,000 _____ $30,000-$39,000 ____ $40,000-$49,000 _____ $50,000-$59,000 _____ $60,000-$69,000 ____ $70,000+
8. Which of the following magazines do you subscribe to?
____ Cabinet Maker ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Modeltec ____ Old House Journal
____ Popular Mechanics ____ Popular Science ____ Popular Woodworking ____ Practical Homeowner ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News
____ Today’s Homeowner ____ Wood ____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
9. Comments: __________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
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Place
Stamp
Here
WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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WARRANTY
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the Shop Fox machine or machine part, which in normal use has proven to be defective, provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.
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