Shop fox M1110 User Manual

MODEL M1110 

MILLING MACHINE 

W/DOVETAIL COLUMN

#9074CR

OWNER'S MANUAL

Phone: [phone] • Online Technical Support: [e-mail]

COPYRIGHT © MAY, 2007 BY WOODSTOCK INTERNATIONAL, INC. REVISED DECEMBER 2007.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

Printed in China

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Contents

INTRODUCTION ...................................... 2

Woodstock Technical Support .................. 2

Machine Specifications .......................... 3

Identification ..................................... 5

SAFETY ................................................ 6

Safety Instructions for Machinery ............. 6

Additional Safety for Milling Machines ........ 8

ELECTRICAL ..........................................9

110V Operation ................................... 9

Extension Cords .................................. 9

Electrical Specifications ........................ 9

SETUP ............................................... 10

Unpacking ....................................... 10

Inventory ........................................ 10

Machine Placement ............................ 11

Cleaning Machine ............................... 11

Bench Mounting................................. 12

Test Run and Spindle Break-In ............... 13

OPERATIONS ........................................ 14

General .......................................... 14

Spindle Height Control ........................ 15

Table Travel ..................................... 15

Headstock Travel ............................... 16

Drill Chuck....................................... 17

R-8 Collets ....................................... 18

Control Panel ................................... 19

Power Shutdown ................................ 19

Calculating Spindle RPM ...................... 20

Milling/Drilling .................................. 21

Tapping........................................... 21

Accessories ...................................... 22

MAINTENANCE ..................................... 24

Basic Schedule .................................. 24

General Lubrication ............................ 24

Cutting Fluids ................................... 25

SERVICE ............................................. 26

Troubleshooting ................................. 26

Gibs and Backlash .............................. 27

Service Lubrication ............................ 29

Replacing Motor Brushes and Fuse .......... 30

Electrical Components ........................ 31

Wiring Diagram ................................ 32

Headstock ....................................... 33

Column, Table, and Column .................. 34

Label Placement ............................... 38

SAFETYINTRODUCTION

SET UPELECTRICAL MAINTENANCE

OPERATIONS

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

SERVICE PARTS

M1110 Mill with Dovetail Column

INTRODUCTION

INTRODUCTION

Woodstock Technical Support

Your new SHOP FOX® Mill with Dovetail Column has been specially designed to provide many years of
trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program
assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at [phone] or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:

Woodstock International, Inc.

Attn: Technical Documentation Manager

P.O. Box 2309

Bellingham, WA 98227

Email: [e-mail]

-2-

M1110 Mill with Dovetail Column

Continued on next page

MACHINE 

SPECIFICATIONS

Phone #: [phone] • Online Tech Support: [e-mail] • Web: www.shopfox.biz

MODEL M1110 

MILLING MACHINE WITH DOVETAIL COLUMN

INTRODUCTION

Motor:

Type .......................................................................... 110V Universal Motor

Horsepower ....................................................................................

Amps ............................................................................................ 7 Amp

Phase ............................................................................................Single

Speed ..................................................................................... 0-37 25 R PM

Cycle ............................................................................................. 60 Hz

Power Transfer ........................................................................ Cogged Belt

Bearings ......................................................... Sealed, Permanently Lubricated

Product Dimensions:

Weight ........................................................................................ 364 lbs.

Length/Width/Height ..................................................... 27"L x 30"W x 33

Foot Print (Length/Width) ................................................................ 16" x 13"

Shipping Dimensions:

Type ..................................................................................... Wood Crate

Content .......................................................................................Machine

Weight ........................................................................................ 445 lbs.

Length/Width/Height .........................................................33"L x 32"W x 42"H

Electrical:

Specifications

Machine

3

⁄4 HP

3

⁄4"H

Switch ............................................................................ Forward/Reverse

Switch Voltage .................................................................................. 110V

Cord Length ..................................................................................... 7 ft.

Cord Gauge ................................................................................. 16 gauge

Recommended Circuit Size .................................................................15 Amp

Plug ........................................................................................ NE MA 5 -15

Power Supply ....................................................................110V, Si ngle-Phase

-3-

General:

M1110 Mill with Dovetail Column

INTRODUCTION

Spindle Travel ................................................................................. 85mm

7

Drawbar ................................................................................

⁄16" x 20 TPI

Spindle Taper .......................................................................................R8

Swing ............................................................................................... 18"

7

Longitudinal Table Travel ..................................................................... 15

Cross Table Travel .............................................................................. 5

Head Travel .....................................................................................14

3

7

⁄8"
⁄4"
⁄8"

Max. Distance Spindle To Column ............................................................... 8"

3

Max. Distance Spindle To Table ..............................................................14

⁄4"

Max. Drilling Capacity ............................................................................. 1"

Max. End Mill Capacity ............................................................................ 1"

Max. Face Mill Capacity ........................................................................... 2"

Spindle Speed Range .................................... Low: 0-1000 RPM, High: 0-2000 RPM

Quill Diameter ................................................................................. 60mm

Table:

5

Table Length ....................................................................................21

Table Widt h ...................................................................................... 6

Table Thickness ................................................................................. 1

1

1

⁄8"
⁄4"
⁄2"

No. of T-Slots ........................................................................................ 3

T-Slot Width ................................................................................... 0.470"

T-Slot Height ................................................................................... 0.750"

11

T-Slot Centers ................................................................................. 1

Stud Size ..........................................................................................

Lead Screw Diameter ...........................................................................

⁄16"

3

⁄8"

5

⁄8"

Lead Screw TPI ..................................................................................... 12

Lead Screw Length ............................................................................... 26"

Construction:

Spindle Housing Construction ............................................................ Cast Iron

Table Construction .................................................... Surface Ground Cast Iron

Head Construction ......................................................................... Cast Iron

Column Construction .................................................. Surface Ground Cast Iron

Base Construction .........................................................................Cast Iron

Paint ............................................................................................ Epoxy

Features:

3-16mm Drill Chuck with Key R-8/JT-6 Arbor
Leveling Feet
Manual Micro Depth Adjustment
Dovetailed Table Ways
Dovetailed Column Ways
High Low Range All-Steel Gearbox
Spindle Rotation Reversing Switch

-4-

M1110 Mill with Dovetail Column

INTRODUCTION

Identification

A

U

T

S

R

O

B

Q

P

C

D

F

E

G

N

M

L

K

Figure 1. M1110 Identification.

A. Safety Cap and Drawbar
B. High-Low Gearbox Shifter Knob
C. Motor Speed Dial
D. Spindle Forward Reverse Switch
E. Column/Headstock Lock Lever
F. Main Power Switch
G. Power Cord
H. Longitudinal (X-Axis) Handwheel
I. Cast-Iron Base
J. Vertical (Z-Axis) Handwheel
K. Cross (Y-Axis) Handwheel

H

I

J

L. Adjustable Foot
M. Table Locks
N. Longitudinal Scale
O. Milling Table
P. Quill Feed Handles
Q. Drill Chuck
R. Quill lock lever
S. Heavy-Duty Cast-Iron Headstock
T. Belt/Electrical Safety Cover Box
U. Emergency Stop Button

-5-

M1110 Mill with Dovetail Column

SAFETY

For Your Own Safety, Read Instruction Manual

SAFETY

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.

NOTICE

Before Operating this Machine

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

This symbol is used to alert the user to useful information about
proper operation of the machine.

Safety Instructions for Machinery

1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents seri-

ous injury hazards to untrained users.

2. ALWAYS USE ANSI APPROVED SAFETY GOGGLES WHEN OPERATING MACHINERY. Everyday eye-
glasses only have impact resistant lenses, they are NOT safety goggles.

3. ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES
DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.

4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause

permanent hearing damage.

5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which
may get caught in moving parts. Wear protective hair covering to contain long hair and wear non­slip footwear.

6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.

Be mentally alert at all times when running machinery.

-6-

M1110 Mill with Dovetail Column

7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY.
Make sure operation instructions are safe and clearly understood.

8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the
work area.

9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.

10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come

to a complete stop before leaving machine unattended.

11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or
where any flammable or noxious fumes may exist.

12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.

13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords

overheat and lose power. Replace extension cords if they become damaged. DO NOT use exten­sion cords for 220V machinery.

SAFETY

14.

ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is

OFF

in

15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.

17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting

wrenches before turning machinery ON.

18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment

of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect
machine operation. Repair or replace damaged parts.

19. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was

designed.

20. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured
workpiece protects your hands and frees both hands to operate the machine.

21. DO NOT OVERREACH. Keep proper footing and balance at all times.

22. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-

tions that cause the workpiece to "kickback."

position before reconnecting.

23. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and
animals, especially fine dust. Make sure you know the hazards associated with the type of dust
you will be exposed to and always wear a respirator approved for that type of dust.

-7-

M1110 Mill with Dovetail Column

Additional Safety for Milling Machines

SAFETY

1. UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls.

2. SAFETY ACCESSORIES. Always use the chip guard in addition to your safety goggles when milling to

prevent bodily injury.

3. HOLDING WORK. Before starting the machine, be certain the workpiece has been properly
clamped to the table. NEVER hold the workpiece by hand when using the mill.

4. CHUCK KEY SAFETY. Always remove your chuck key, drawbar wrench, and any service tools imme­diately after use.

5. SPINDLE SPEEDS. Select the spindle speed that is appropriate for the type of work and material.
Allow the mill to gain full speed before beginning a cut.

READ and understand this
entire instruction manual
before using this machine.
Serious personal injury
may occur if safety and
operational information is
not understood and fol­lowed. DO NOT risk your
safety by not reading!

USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.

6. SPINDLE DIRECTION CHANGES. Never reverse spindle direction when milling or boring.

7. BE ATTENTIVE. DO NOT leave mill running unattended for any reason.

8. MACHINE CARE AND MAINTENANCE. Never operate the mill with damaged or worn parts. Maintain

your mill in proper working condition. Perform routine inspections and maintenance promptly. Put
away adjustment tools after use.

9. DISCONNECT POWER. Make sure the mill is turned OFF, disconnected from its power source, and
all moving parts have come to a complete stop before starting any inspection, adjustment, or
maintenance procedure.

10. AVOIDING ENTANGLEMENT. Keep loose clothing articles such as sleeves, belts or jewelry items
away from the mill spindle. Never wear gloves when operating the mill.

11. CUTTING TOOL INSPECTION. Inspect drills and end mills for sharpness, chips, or cracks before
each use. Replace dull, chipped, or cracked cutting tools immediately. Handle new cutting tools
with care. Leading edges are very sharp and can cause lacerations.

12. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the
intended operation, stop using the machine! Contact our Technical Support at [phone].

-8-

M1110 Mill with Dovetail Column

ELECTRICAL

The machine must be properly set up before it is
safe to operate. DO NOT connect this machine to the
power source until instructed to do so in the "Test
Run" portion of this manual.

110V Operation

The Model M1110 operates on a 110V power supply. We
recommend connecting this machine to a dedicated cir­cuit with a verified ground, using the circuit size below as
a minimum. Never replace a circuit breaker with one of
higher amperage without consulting a qualified electrician
to ensure compliance with wiring codes.

This machine must be grounded! The electrical cord sup­plied with this machine comes with a grounding pin. If
your outlet does not accommodate a ground pin, have it
replaced by a qualified electrician.

If you are unsure about the wiring codes in your area
or you plan to connect your machine to a shared cir­cuit, you may create a fire or circuit overload hazard—
consult a qualified electrician to reduce this risk.

Extension Cords

ELECTRICAL

Figure 2. 5-15 plug and receptacle.

DO NOT work on your electrical system
if you are unsure about electrical
codes and wiring! Seek assistance from
a qualified electrician. Ignoring this
warning can cause electrocution, fire,
or machine damage.

We do not recommend using an extension cord; however,
if you have no alternative, use the following guidelines:

• Use a cord rated for Standard Service (S).

• Do not use an extension cord longer than 50 feet.

• Ensure that the cord has a ground wire and pin.

• Use the gauge size listed below as a minimum.

Electrical Specifications

Operating Voltage Amp Draw Min. Circuit Size Plug/Receptacle Extension Cord

110V Operation 7 Amps 15A NEM A 5 -15 14 Gauge

-9-

SETUP

Unpacking

This machine has been carefully packaged for safe trans­portation. If you notice the machine has been damaged
during shipping, please contact your authorized Shop Fox
dealer immediately.

Inventory

The following is a description of the main components
shipped with the Model M1110. Lay the components out to
inventory them.

Note: If you can't find an item on this list, check the
mounting location on the machine or examine the pack­aging materials carefully. Occasionally we pre-install cer­tain components for safer shipping.

M1110 Mill with Dovetail Column

Keep machine disconnected from
power until instructed otherwise.

A

SETUP

Box Inventory (Figures 3 & 4) Qty

A. Assembled Mill/Drill .......................................1

B. Drill Chuck and JT6 x R8 Arbor ..........................1

C. Oil Bottle ...................................................1

D. Open-End Wrenches 8-10, 12-14, 17-19mm .......1 ea

E. Lower Spindle Wrench ....................................1

F. Adjustable Cast-Iron Feet ................................4

G. T-nuts ........................................................2

H. Chuck Key ...................................................1

I. Hex Wrench Set 3,4,5, and 6mm ...................1 ea

B

Figure 3. M1110 out of the crate.

D

C

F

G

H

E

I

-10-

Figure 4. Inventory.

M1110 Mill with Dovetail Column

Machine Placement

• Bench Load: This machine distributes

a heavy load in a small footprint. Some
workbenches or tool tables may require
additional bracing to support both machine
and workpiece.

• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your mill.

• Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.

• Electrical: Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.

Cleaning Machine

The table and other unpainted parts of your
machine type are coated with a waxy grease
that protects them from corrosion during ship­ment. Clean this grease off with a solvent clean­er or citrus-based degreaser. DO NOT use chlo­rine-based solvents such as brake parts cleaner
or acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.

NEVER use gasoline or
other petroleum-based
solvents to clean with.
Most have low flash
points, which make them
extremely flammable.
A risk of explosion and
burning exists if these
products are used. Serious
personal injury may occur
if this warning is ignored!

SETUP

USE helpers or power
lifting equipment to lift
this mill. Otherwise, seri­ous personal injury may
occ u r.

MAKE your shop “child
safe.” Ensure that your
workplace is inaccessible
to youngsters by closing
and locking all entrances
when you are away. NEVER
allow untrained visitors in
your shop when assem­bling, adjusting or operat­ing equipment.

ALWAYS work in well­ventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.

-11-

Bench Mounting

Mill Base

Workbench

Bolt

Flat
Washer

Flat Washer

Lock Washer

Hex Nut

Four leveling feet have been included with your mill.
However, for greater safety and better performance, your
mill should be bolted to a workbench to provide maxi­mum rigidity and safety.

Secured Mounting

To mount the mill to the workbench, do these steps:

1. Determine the best position for the mill on the

workbench.

Note: For the best performance, make sure the

cross feed and the longitudinal handwheels extend
out beyond the edge of the table surface. This will
allow unrestricted handwheel operation.

2. Mark your hole locations using the mounting holes in
the base as a guide.

M1110 Mill with Dovetail Column

Figure 5. Minimum working clearances and

mill mounting bolt pattern.

3. Drill the holes needed in the workbench.

SETUP

4. Using appropriate power lifting equipment, place the
mill on the workbench.

5. Place a precision level on the mill table and shim
the mill until it is level side-to-side and front-to-

back.

6. Bolt the mill base to the top of the workbench
(Figure 6).

Unsecured Mounting

To setup the mill for temporary mounting, do these
steps:

1. Using appropriate power lifting equipment, tilt the

mill and install the four feet into the base.

2. Place the mill on the workbench.

3. Place your precision level on the mill table.

Figure 6. Example of a through mount

setup.

4. Loosen the hex nut(s), as shown in Figure 7, and turn

5. Retighten the hex nuts.

the feet until the mill is level side-to-side and front­to-back.

-12-

Figure 7. Leveling the mill.