Shimano ST-RX815, SW-R9150, SM-EW90-A, SM-EW90-B, EW-RS910 Dealer's Manual

...

(English)

DM-RX815-00

Dealer’s Manual

ROAD MTB Trekking

City Touring/ Comfort Bike

SHIMANO GRX

ST-RX815

FD-RX815 RD-RX815 RD-RX817

SHIMANO

SW-R9150 SM-EW90-A SM-EW90-B EW-RS910

EW-WU111

URBAN SPORT E-BIKE

RX815 series

SM-EWC2 SM-JC40 SM-JC41

SM-BTR1 BT-DN110 BT-DN110-A BM-DN100

SM-BA01 SM-BCR1 SM-BCR2 SM-BCC1

EW-SD50 EW-SD50-I EW-JC130

CONTENTS .................................................................................2

IMPORTANT NOTICE ..................................................................6

TO ENSURE SAFETY ................................................................... 7

LIST OF TOOLS TO BE USED ....................................................26

INSTALLATION/REMOVAL .......................................................29

OVERALL WIRING DIAGRAM (external battery speciﬁcations) .........29

• Wiring example for installing junction [B] on the outside .................................................. 29

• Wiring example for installing junction [B] on the inside ..................................................... 32

OVERALL WIRING DIAGRAM (built-in battery speciﬁcations) ..........34

• Wiring example for installing junction [A] on the outside .................................................. 34

• Wiring example for installing junction [A] on the inside .................................................... 35

Wiring diagram around the cockpit ....................................................37

• Wiring example for installing junction [A] on the outside .................................................. 37

• Wiring example for installing junction [A] inside the handlebar........................................ 38

• Wiring example for installing junction [A] inside the frame ............................................... 39

Handling electric wires ........................................................................40

• Connecting the electric wire .................................................................................................. 40

• Disconnecting the electric wire ............................................................................................. 41

• Insertion direction of the electric wires for built-in use ...................................................... 42

• Finishing for external wiring ................................................................................................. 42

• Finishing for internal wiring .................................................................................................. 44

Temporarily installing the dual control lever ..................................... 46

• ST-RX815.................................................................................................................................. 46

Installing the shifting switches ...........................................................50

• SW-R9150 ................................................................................................................................ 50

Installing junction [A] ..........................................................................54

• External type ........................................................................................................................... 54

• Built-in bar end type .............................................................................................................. 57

• Built-in frame type ................................................................................................................. 62

Installing the wireless unit ..................................................................63

Temporarily installing the front derailleur ......................................... 65

• When there is a mounting boss on the seat tube ................................................................ 65

• When there is no mounting boss on the seat tube .............................................................. 66

• Connecting the electric wire .................................................................................................. 69

Installing the rear derailleur ................................................................71

• Standard type ......................................................................................................................... 71

• Direct mount type .................................................................................................................. 73

• Connecting the electric wire .................................................................................................. 75

Installing the battery ...........................................................................76

• Installing the external battery ............................................................................................... 76

• Installing the built-in battery ................................................................................................ 84

Installing junction [B] ........................................................................... 87

• External type ........................................................................................................................... 87

• Built-in type ............................................................................................................................ 90

Checking connections ..........................................................................93

Securing the front derailleur ............................................................... 94

• Preparations ............................................................................................................................ 94

• Securing the front derailleur ................................................................................................. 96

Installing the disc brake rotor .............................................................99

Installing the brake caliper .................................................................. 99

Installing the brake hose ..................................................................... 99

• Overview of the easy hose joint system ................................................................................ 99

• Checking the length of the hose ......................................................................................... 100

• Cutting the hose ................................................................................................................... 101

• Connecting the hose ............................................................................................................ 107

Securing the dual control lever ......................................................... 112

HOW TO OPERATE .................................................................113

Gear position control .........................................................................113

• Points to remember when shifting the front ..................................................................... 113

• Points to remember during rear gear shifting ................................................................... 114

ADJUSTMENT ........................................................................115

Installing the chain .............................................................................115

Checking the chain length ................................................................. 115

Adjusting the rear derailleur ............................................................. 117

• Adjusting the end adjustment screw .................................................................................. 117

• Gear shifting adjustment in adjustment mode .................................................................. 119

• Adjusting the stopper bolt .................................................................................................. 121

Adjusting the front derailleur ...........................................................123

• Checking bolt positions ........................................................................................................ 123

• Adjusting the top side .......................................................................................................... 124

• Adjusting the lowest position in adjustment mode ........................................................... 125

• Adjusting the top position in adjustment mode ................................................................ 127

Adjusting the dual control lever .......................................................130

• Adjusting the reach .............................................................................................................. 130

• Adjusting the free stroke ..................................................................................................... 131

Charging the battery ...........................................................133

External type ...................................................................................... 133

Built-in type ........................................................................................ 134

CONNECTION AND COMMUNICATION WITH DEVICES ......... 138

E-TUBE PROJECT .................................................................................138

• System requirements ............................................................................................................ 138

About wireless functions ...................................................................139

• Compatible cycle computers ................................................................................................ 139

• Functions ............................................................................................................................... 139

Items conﬁgurable in E-TUBE PROJECT ............................................139

Shift mode setting (synchronized shift) ...........................................140

• Semi-synchronized shift ....................................................................................................... 140

• Synchronized shift ................................................................................................................ 142

MAINTENANCE ......................................................................143

Replacing the brake pads ..................................................................143

SHIMANO genuine mineral oil replacement ....................................143

• Draining the mineral oil ....................................................................................................... 143

• Adding mineral oil and bleeding air ................................................................................... 148

Replacing the brake hose ..................................................................164

• Checking and cutting the hose length ................................................................................ 164

• Installing the brake hose (lever side) .................................................................................. 165

• Installing the brake hose (caliper side) ............................................................................... 168

Adjustment when the pistons are not operating correctly ............170

Replacing the bracket cover .............................................................. 170

Replacing the pulleys ......................................................................... 172

Applying grease to the chain stabilizer ............................................173

Adjusting friction ...............................................................................176

• RD-RX815 .............................................................................................................................. 176

• RD-RX817 .............................................................................................................................. 180

Replacement of the plate and the plate tension spring .................183

• Removal ................................................................................................................................ 183

• Installation ............................................................................................................................ 186

IMPORTANT NOTICE

• This dealer's manual is intended primarily for use by professional bicycle mechanics.

Users who are not professionally trained for bicycle assembly should not attempt to install the components themselves using the dealer's manuals. If any part of the information on the manual is unclear to you, do not proceed with the installation. Instead, contact your place of purchase or a bicycle dealer for their assistance.

• Make sure to read all owner's manuals included with products.

• Do not disassemble or modify the product other than as stated in the information contained in this dealer's manual.

• All owner's manuals and dealer's manuals can be viewed on-line on our website (http:// si.shimano.com).

• For consumers who do not have easy access to the internet, please contact a SHIMANO distributor or any of the SHIMANO ofﬁces to obtain a hardcopy of the user's manual.

• Please observe the appropriate rules and regulations of the country, state or region in which you conduct your business as a dealer.

• The Bluetooth Inc., and are used under a licensing agreement by SHIMANO INC.

Other trademarks and trade names belong to their respective owners.

wordmark and logo are registered trademarks owned by Bluetooth SIG,

For safety, be sure to read this dealer's manual thoroughly before use, and follow it for correct use.

The following instructions must be observed at all times in order to prevent personal injury

and physical damage to equipment and surroundings.

The instructions are classiﬁed according to the degree of danger or damage which may occur

if the product is used incorrectly.

DANGER

WARNING

CAUTION

Failure to follow the instructions will result in death or serious

injury.

Failure to follow the instructions could result in death or

serious injury.

Failure to follow the instructions could cause personal injury or

physical damage to equipment and surroundings.

TO ENSURE SAFETY

DANGER

Be sure to also inform users of the following:

 Lithium-ion battery

Be sure to observe the following instructions in order to avoid burns or other injury from ﬂuid leakage, overheating, ﬁre, or explosion.

• Use the designated battery charger to charge the battery. If any non-speciﬁed items are used, ﬁre, overheating or leakage may occur.

• Do not heat the battery or throw it into ﬁre. If this is not observed, ﬁre or bursting may occur.

• Do not deform, modify, disassemble or apply solder directly to the battery. Do not use or leave the battery in places which may exceed 60°C in temperature, such as places which are exposed to direct sunlight, inside vehicles on hot days or near stoves. If this is not observed, leakages, overheating or bursting may cause ﬁre, burns, or other injuries.

• Do not connect the (+) and (-) terminals with metallic objects. Do not carry or store the battery together with metallic objects such as necklaces or hairpins. If this is not observed, short-circuits, overheating, burns or other injury may occur.

• If any liquid leaking from the battery gets into the eyes, immediately wash the affected area with clean water without rubbing the eyes, and then seek medical attention.

 Battery charger/Battery charger cord

Be sure to observe the following instructions in order to avoid burns or other injury from ﬂuid leakage, overheating, ﬁre, or explosion.

• Do not get the battery charger wet or use it while it is wet, and do not touch or hold it with wet hands. If this is not observed, problems with operation or electric shocks may occur.

• Do not use the battery charger when it is covered with a cloth or other material. If this is not observed, heat may build up and the case may become deformed, or ﬁre, ignition, or overheating may occur.

• Do not disassemble or modify the battery charger. If this is not observed, electric shocks or injury may occur.

• Use the battery charger at the speciﬁed power supply voltage only. If a power supply voltage other than that speciﬁed is used, ﬁre, destruction, smoke, overheating, electric shocks or burns may occur.

TO ENSURE SAFETY

• Do not touch the metallic parts of the device or the power plug on the AC adapter or other parts if there is a lightning storm. If lightning strikes, electric shocks may occur.

 SM-BCR2: Battery charger for SM-BTR2/BT-DN110/BT-DN110-A

• Use an AC adapter with a USB port that has a voltage of 5.0Vdc and a current equal to or higher than 1.0Adc. If the one with a current lower than 1.0 A is used, the AC adapter may heat up, potentially causing a ﬁre, smoke, overheating, destruction, electric shock, or burns.

WARNING

• Be sure to follow the instructions provided in the owner's manuals when installing the product.

It is recommended to use SHIMANO genuine parts only. If parts such as bolts and nuts become loose or damaged, or if adjustments are not carried out correctly, the bicycle may suddenly fall over, which may cause serious injury.

•

• This dealer's manual is for use with the SHIMANO GRX RX815 series (electronic gear

• After reading the dealer's manual thoroughly, keep it in a safe place for later reference.

Be sure to wear safety glasses or goggles to protect your eyes while performing maintenance tasks such as replacing parts.

shifting system) only.

For information on products not explained in this manual, search for the model on our website (http://si.shimano.com).

Be sure to also inform users of the following:

• Intervals between maintenance depend on the use and riding circumstances. Clean the chain with an appropriate chain cleaner regularly. Never use alkali based or acid based solvents such as rust cleaners. If those solvents are used the chain might break and cause serious injury.

• Check that the wheels are fastened securely before riding the bicycle. If the wheels are loose in any way, they may come off the bicycle and cause serious injury.

• Check the chain for any damage (deformation or crack), skipping, or other abnormalities such as unintended gear shifting. If any problems are found, consult your place of purchase or a distributor.

• The chain may break, and you may fall.

• Be careful not to let the hemming of your clothes get caught in the chain while riding. Otherwise, you may fall off the bicycle.

TO ENSURE SAFETY

 About the multi-shifting function

• Connecting this system to E-TUBE PROJECT and switching [Multi shift mode setting] to [ON] will allow you to continuously shift gears while the shifting switch is held down. When modifying this setting, carefully read "Items conﬁgurable in E-TUBE PROJECT" in this dealer's manual.

 Gear-shifting interval

• [Gear-shifting interval] can be set to one of ﬁve levels as a multi-shifting function setting in E-TUBE PROJECT: [Very Fast], [Fast], [Normal], [Slow], or [Very Slow] (Default: [Normal]).

• A faster [Gear-shifting interval] setting will result in faster gear shifting. The rider can quickly adjust the traveling speed and the speed at which the front chainwheel turns ("cadence" below) in response to changes in riding conditions.

However, if a gear shifting operation is performed at an insufﬁcient cadence when the system is set to a fast gear-shifting interval, the chain may be unable to follow the movement of the rear derailleur, resulting in the following problems.

– The chain may slip over the tip of the cassette sprocket teeth

– The cassette sprocket may deform

– The chain may break

• Fully understand the features of the gear-shifting interval, and then set the gear-shifting interval according to the riding conditions, such as the terrain and the riding style of the rider.

Gear-shifting interval

Fast setting

Slow setting

• Quick multi-shifting is possible

• The rider can quickly adjust the

cadence or traveling speed in

response to changes in the riding

conditions

• Gear shifting can be performed

reliably

Beneﬁts Drawbacks

• A high cadence is required when

gear shifting

• Unintended over-shifting occurs

easily

• Gear shifting takes some time

 Lithium-ion battery

• Do not place the battery into fresh water or sea water, and do not allow the battery terminals to get wet. If this is not observed, ﬁre, bursting, ignition, or overheating may occur.

• Do not use the battery if it has any noticeable scratches or other external damage. If this is not observed, bursting, overheating or problems with operation may occur.

TO ENSURE SAFETY

• Do not throw or subject the battery to strong shock. If this is not observed, bursting, overheating or problems with operation may occur.

• Do not use the battery if leakages, discoloration, deformation or any other abnormalities occur. If this is not observed, bursting, overheating or problems with operation may occur.

• If any battery ﬂuid gets on your skin or clothes, wash it off immediately with clean water. The leaked ﬂuid may damage your skin.

• The operating temperature ranges for the battery are given below. Do not use the battery in temperatures outside these ranges. If it is used or stored in temperatures which are outside these ranges, ﬁre, injury or problems with operation may occur.

1. During discharge: -10°C - 50°C

2. During charging: 0°C - 45°C

SM-BTR1: Lithium-ion battery (external type)

• If the battery does not become fully charged within the charging time, stop charging. If this is not observed, ﬁre, bursting, ignition, or overheating may occur.

SM-BTR2/BT-DN110/BT-DN110-A: Lithium-ion battery (built-in type)

• If the battery does not become fully charged after 4 hours, stop charging. If this is not observed, ﬁre, bursting, ignition, or overheating may occur.

 Battery charger/Battery charger cord

SM-BCR1: Battery charger for SM-BTR1

• Hold the power plug when connecting or disconnecting from the electrical outlet. Failure to do so may cause a ﬁre or electric shock.

• If the following occurs, stop using the device and contact your place of purchase. A ﬁre or electric shock may occur.

* If heat or acrid-smelling smoke is coming out from the power plug.

* There is a bad connection inside the power plug.

• Do not overload the electrical outlet with appliances beyond its rated capacity, and use only a 100 - 240 V AC electrical outlet. If the electrical outlet is overloaded by connecting too many appliances using adapters, overheating resulting in ﬁre may occur.

• Do not damage the power cord or power plug. (Do not damage, modify, let near hot objects, bend, twist or pull them; do not place heavy objects on top or bundle them tightly.) If they are used while damaged, ﬁre, electric shocks or short-circuits may occur.

• Do not use the battery charger with commercially-available electrical transformers designed for overseas use (travel converters), as they may damage the battery charger.

• Always be sure to insert the power plug as far as it will go. If this is not observed, ﬁre may occur.

TO ENSURE SAFETY

SM-BCR2: Battery charger for SM-BTR2/BT-DN110/BT-DN110-A

• Do not use any USB cable other than the USB cable which is supplied with the PC linkage device. This may cause a charging error, ﬁre, or failure to connect to PC due to overheating.

• Do not connect the battery charger to PC when it is on standby. This may cause a PC failure depending on its speciﬁcations.

• When connecting or disconnecting the USB cable or the charging cable, be sure to hold the cable by the plug. Failure to do so may cause a ﬁre or electric shock.

If the following occurs, stop using the device and contact your place of purchase. A ﬁre or electric shock may occur.

* If heat or acrid-smelling smoke is coming out from the power plug.

* There is a bad connection inside the power plug.

• If it thunders while charging with an AC adapter with a USB port, do not touch the device, bicycle, or the AC adapter. If lightning strikes, electric shocks may occur.

• Use an AC adapter with a USB port that has a voltage of 5.0Vdc and a current equal to or higher than 1.0Adc. If the one with a current lower than 1.0Adc is used, a charging error may occur or the AC adapter may heat up, leading to a ﬁre.

• Do not use a USB hub when connecting the cable to a computer USB port. This may cause a charging error or ﬁre due to overheating.

• Be careful not to damage the charging cable. (Do not damage, modify, let near hot objects, bend, twist or pull them; do not place heavy objects on top or bundle them tightly.) If they are used while damaged, ﬁre, electric shocks or short-circuits may occur.

 Brake

• Each bicycle may handle slightly differently depending on the model. Therefore, be sure to learn the proper braking technique (including brake lever pressure and bicycle control characteristics) and operation of your bicycle. Improper use of your bicycle's brake system may result in a loss of control or a fall, which could lead to severe injury. For proper operation, consult a professional bicycle dealer or the bicycle's owner's manual. It is also important to practice riding and braking, etc.

• If the front brake is applied too strongly, the front wheel may lock and the bicycle may fall forward, and serious injury may result.

• Always make sure that the front and rear brakes are working correctly before riding the bicycle.

• The required braking distance will be longer during wet weather. Reduce your speed and apply the brakes early and gently.

TO ENSURE SAFETY

• If the road surface is wet, the tires will skid more easily. If the tires skid, you may fall off the bicycle; therefore, to avoid this, reduce your speed and apply the brakes early and gently.

 Hydraulic disc brake

• Please make sure to keep your ﬁngers away from the rotating disc brake rotor. The disc brake rotor is sharp enough to inﬂict severe injury to your ﬁngers if caught in the openings of the disc brake rotor while it is moving.

• The calipers and disc brake rotor will become hot when the brakes are operated; do not touch them while riding or immediately after dismounting from the bicycle. Otherwise, you may get burned.

• Be careful not to allow any oil or grease to get onto the disc brake rotor and brake pads. Otherwise, the brakes may not work correctly.

• If any oil or grease does get on the brake pads, you should consult a place of purchase or a distributor. Otherwise, the brakes may not work correctly.

• If noise occurs during brake operation, the brake pads may

0.5 mm2 mm

have been worn down to the usable limit. Check that the brake system temperature has cooled down sufﬁciently, and then check the thickness of the brake pad. If the thickness is 0.5 mm or less, the brake pad needs to be replaced with a new one. Consult a place of purchase or a distributor.

• If the disc brake rotor is cracked or deformed, immediately stop using the brakes and consult a place of purchase or a distributor.

• If the disc brake rotor becomes worn down to a thickness of 1.5 mm or less, or if the aluminum surface appears, immediately stop using the brakes and consult a place of purchase or a distributor. The disc brake rotor may break, and you may fall off the bicycle.

• Vapor lock may occur if the brakes are applied continuously; therefore, please refrain from doing this.

Vapor lock occurs when the oil inside the brake system becomes heated, which causes the water or air bubbles inside the brake system to expand. This can then result in a sudden increase in the brake lever stroke.

• The disc brake is not designed to work when the bicycle is upside down. If the bicycle is turned upside down or on its side, the brake may not work correctly, and a serious accident could occur. Before riding the bicycle, be sure to depress the brake lever a few times to check that the brakes operate normally. If the brakes do not operate normally, stop using the brakes and consult a place of purchase or a distributor.

TO ENSURE SAFETY

• If you feel no resistance when depressing the brake lever, immediately stop using the brakes and consult a place of purchase or a distributor.

• If ﬂuid leaks occur, immediately stop using the brakes and consult a place of purchase or a distributor.

For installation to the bicycle, and maintenance:

• When the shifting switch is operated, the powerful motor which drives the front derailleur will operate to the shifting position without stopping, so be careful not to get your ﬁngers caught.

 Hydraulic disc brake

• Please make sure to keep your ﬁngers away from the rotating disc brake rotor during installation or maintenance of the wheel. The disc brake rotor is sharp enough to inﬂict severe injury to your ﬁngers if caught in the openings of the disc brake rotor while it is moving.

• If the disc brake rotor is cracked or warped, be sure to replace the disc brake rotor with a new one.

• If the disc brake rotor becomes worn down to a thickness of 1.5 mm or if the aluminum surface becomes visible on one side, be sure to replace the disc brake rotor with a new one.

• Check that the brake system has cooled down sufﬁciently before attempting brake system maintenance.

• Use only SHIMANO genuine mineral oil. If other types of oil are used, it may cause problems with brake operation, and cause vapor lock or the brake system to be unusable

• Be sure to use only oil from a freshly-opened container, and do not re-use oil which has been drained from the bleed nipple. Old or reused oil may contain water, which could cause vapor lock in the brake system.

• Be careful not to let water or air bubbles get into the brake system. Otherwise, vapor lock may occur. Be particularly careful when removing the cover of the reservoir tank.

• If cutting the hose in order to adjust the length of the brake hose, or when changing over the brake hose from left to right or vice versa, be sure to bleed the air from the hose according to the steps in "Adding mineral oil and bleeding air".

TO ENSURE SAFETY

• When turning the bicycle upside down or on its side, the brake system may have some air bubbles inside the reservoir tank which are still there when the bleed screw is closed, or which accumulate in various parts of the brake system when it is used for long periods. This disc brake system is not designed to work with the bicycle upside down. If the bicycle is turned upside down or on its side, any air bubbles inside the reservoir tank may move in the direction of the calipers and if the bicycle is ridden in this condition, there is a danger that the brakes may not operate and a serious accident could occur. If the bicycle has been turned upside down or on its side, be sure to operate the brake lever a few times to check that the brakes operate normally before riding the bicycle, and if the brakes do not operate normally, adjust them according to the following procedure.

If brake does not seem to work (feels sluggish) when the brake lever is depressed

Set the bleed section of the brake lever so that it is parallel to the ground, and then gently depress the brake lever several times and wait for the air bubbles to return to the reservoir tank. If the brakes lever still feels sluggish, bleed the air (refer to "Adding mineral oil and bleeding air").

• If the quick release lever on the hub is on the same side as the disc brake rotor, they may interfere with each other, which is dangerous, so check that they do not.

• SHIMANO disc brake systems are not compatible with tandem bicycles. Because tandem bicycles are heavier, the stress on the brake system increases during brake operation. If hydraulic disc brakes are used with tandem bicycles, the oil temperature will become too high and vapor locks or ruptures in the brake hoses may occur, causing the brakes to fail.

• When installing the brake caliper using bolt

Bolt ﬁxing pin

ﬁxing pins, be sure to use mounting bolts of the appropriate length.

If not, the bolt ﬁxing pins may not be securely fastened, and the bolts may fall out.

 Brake hose

• After installing the brake hose to the brake unit, adding SHIMANO genuine mineral oil and bleeding air bubbles, depress the brake lever several times to check that the brakes are operating normally and there are no ﬂuid leaks from the hose or the system.

TO ENSURE SAFETY

Cut end

• The connector insert is for this brake hose only. Use an appropriate connector insert according to the following table. Use of a connector insert incompatible with the brake hose may cause ﬂuid leaks.

Model number Length Color

SM-BH90-JK-SSR 11.2 mm Silver

• Do not reuse the olive or the connector insert when reinstalling. A damaged or reused olive, or connector insert, may not provide a secure brake hose connection, possibly causing the brake hose to disconnect from the calipers or brake lever.

If the brake hose becomes disconnected, there is a danger that the brakes may suddenly stop working.

Connecting bolt

Connector insert

Olive

Brake hose

• Cut the brake hose so that the cut end is perpendicular to the length of the hose. If the brake hose is cut at an angle, ﬂuid leaks may result.

90°

 Points to note about the handlebars

EW-RS910 (Built-in bar end type)

• Handle inner diameter: ø20.5 - 21.5 mm

• Handle outer diameter: ø23.8 - 24.2 mm

CAUTION

Be sure to also inform users of the following:

 Lithium-ion battery

• Store the battery in a safe place away from the reach of infants and pets.

TO ENSURE SAFETY

SM-BTR1: Lithium-ion battery (external type)

• When you do not use the battery for a long period, remove and charge the battery before storage.

SM-BTR2/BT-DN110/BT-DN110-A: Lithium-ion battery (built-in type)

• When you do not use the battery for a long period, charge the battery before storage.

 Battery charger/Battery charger cord

SM-BCR1: Battery charger for SM-BTR1

• Disconnect the power plug from the electrical outlet before cleaning the battery charger.

SM-BCR2: Battery charger for SM-BTR2/BT-DN110/BT-DN110-A

• Disconnect the USB cable or the charging cable when performing maintenance.

 Hydraulic disc brake

Cautions on SHIMANO genuine mineral oil

• Contact with eyes may result in irritation. In the event of contact with eye, wash with water and seek medical attention immediately.

• Contact with skin may cause a rash and discomfort. In the event of contact with skin, wash well with soap and water.

• Inhalation of SHIMANO genuine mineral oil mist or vapors may cause nausea. Cover your nose and mouth with a respirator type mask and use in a well-ventilated area. If SHIMANO genuine mineral oil vapor is inhaled, go immediately to an area with fresh air and cover up with a blanket. Stay warm and calm, and seek professional medical advice.

Burn-in period

• Disc brakes have a burn-in period, and the braking force will gradually increase as the burn-in period progresses. Make sure that you are aware of any such increases in braking force when using the brakes during the burn-in period.

For installation to the bicycle, and maintenance:

 Hydraulic disc brake

Handling SHIMANO genuine mineral oil

• Contact with eyes may result in irritation. Use safety glasses when handling, and avoid contact with eyes.

In the event of contact with eye, wash with water and seek medical attention immediately.

• Contact with skin may cause a rash and discomfort. Use gloves when handling.

In the event of contact with skin, wash well with soap and water.

TO ENSURE SAFETY

• Do not drink. May cause vomiting or diarrhea.

• Keep out of reach of children.

• Do not cut, let near heat, weld or pressurize the mineral oil container, as this may cause explosion or ﬁre.

• Disposal of Used Oil: Follow local county and/or state codes for disposal.

• Storage method: Keep the container sealed to prevent foreign objects and moisture from getting inside, and store it in a cool, dark area away from direct sunlight or heat.

Keep from heat or ﬂame, Petroleum Class III, Danger level III

Brake hose

• When cutting the brake hose, handle the knife carefully so as not to cause injury.

• Be careful to avoid injury from the olive.

NOTICE

Be sure to also inform users of the following:

• Be sure to rotate the crank while performing all switch operations related to gear shifting.

• This is a small waterproof connector, so do not repeatedly connect and disconnect the electric wire too often. It may impair the function.

• Be careful not to let water get into the E-TUBE port area.

• The components are designed to be fully waterproofed to withstand wet weather riding conditions; however, do not deliberately place them into water.

• Do not clean the bicycle with a high-pressure washer. If water gets into any of the components, operating problems or rusting may result.

• Be sure to keep turning the crank during gear shifting operations.

• Handle the product carefully, and avoid subjecting it to any strong shocks.

• Do not use thinners or similar substances to clean the products. Such substances may damage the surfaces.

• If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.

TO ENSURE SAFETY

• Keep away from magnetic objects. If this is not observed, problems with operation may occur.

If the product includes a magnet, make sure to use the included magnet to install it in the speciﬁed location.

• Contact the place of purchase for updates of the component software. The most up-to- date information is available on the SHIMANO website.

• Products are not guaranteed against natural wear and deterioration from normal use and aging.

• For maximum performance we highly recommend SHIMANO lubricants and maintenance products.

 Lithium-ion battery

• Lithium-ion batteries are recyclable, valuable resources.

For information on used batteries, contact the place of purchase or a distributor.

• Charging can be carried out at any time regardless of the amount of charge remaining. Always be sure to use the special battery charger to charge the battery until it is fully recharged.

• The battery is not fully charged at the time of purchase. Before riding, be sure to fully charge the battery.

• If the battery has become completely empty, charge it as soon as possible. If you leave the battery without charging it, it will cause the battery to deteriorate.

• The battery is an exhaustible item. The battery will gradually lose its capacity to charge after repeated use. If the length of time that the battery can be used becomes extremely short, it has probably reached the end of its life, and so you will need to purchase a new battery.

• The life of the battery will vary depending on factors such as the storage method, the usage conditions, the surrounding environment and the characteristics of the individual battery pack.

• If storing the battery away for a long period, remove it when the battery level is 50% or higher or when the green indicator is illuminating in order to prolong its useful life; and it is recommended that you charge the battery about every six months.

• If the storage temperature is high, the performance of the battery is reduced, and its useable time will be shorter. When you use the battery after a long storage period, store the battery indoors where the battery will not be exposed to direct sunlight or rain.

• If the ambient temperature is low, the battery's usable time will be shorter.

TO ENSURE SAFETY

SM-BTR1: Lithium-ion battery (external type)

• When storing the battery away, remove the battery from the bicycle and install the terminal cover ﬁrst.

• The charging time is approximately 1.5 hours. (Note that the actual time will vary depending on the remaining battery charge.)

• If the battery feels difﬁcult to insert or remove, apply speciﬁed grease (premium grease) to the part that touches the O-ring at the side.

SM-BTR2/BT-DN110/BT-DN110-A: Lithium-ion battery (built-in type)

• After removing the battery from the bicycle for storage, install a dummy plug.

• The charging time of an AC adapter with a USB port is approximately 1.5 hours, and that of a computer USB port type is approximately 3 hours. (Note that the actual time will vary depending on the remaining battery charge. Depending on the speciﬁcations of the AC adapter, recharging via the AC adapter may require as much time (about 3 hours) as recharging via PC.)

 Battery charger/Battery charger cord

• Use this instrument under the direction of a safety supervisor or the directions for use. Do not allow physically, sensory, or mentally impaired persons, inexperienced persons, or persons with no required knowledge, including children, to use the product.

• Do not allow children to play near the product.

Disposal information for countries outside the European Union

This symbol is only valid within the European Union.

Contact the place of purchase or a distributor for advice on disposing.

• Charge the battery indoors to avoid exposure to rain or wind.

• Do not use outdoors or in environments with high humidity.

• Do not place the battery charger on dusty ﬂoors when using it.

• Place the battery charger on a stable surface such as a table when using it.

• Do not place any objects on top of the battery charger or its cable.

• Do not bundle the cables.

• Do not hold the battery charger by the cables when carrying it.

• Do not apply excessive tension to the cables.

• Do not wash the battery charger or wipe it using detergents.

TO ENSURE SAFETY

SM-BCR2: Battery charger/PC linkage device for SM-BTR2/BT-DN110/BT-DN110-A

• Connect the PC linkage device directly to the USB port on a PC, without using an intermediate device such as a USB hub.

• Do not ride the bicycle while the PC linkage device and cable are still connected to it.

• Do not connect two or more of the same units to the same connection point. If this is not done, the units may not operate correctly.

• Do not connect or disconnect the units again while unit recognition is in progress or after recognition is complete. If this is not done, the units may not operate correctly.

Check the procedures which are given in the user's manual for the E-TUBE PROJECT when connecting and disconnecting units.

• The tightness of the PC link cable will tend to drop after repeated connections and disconnections. If this happens, replace the cable.

• Do not connect two or more PC linkage devices at the same time. If two or more PC linkage device units are connected, they will not operate correctly. In addition, the PC may need to be restarted if operating errors occur.

• PC linkage devices cannot be used while the battery charger is connected.

 Rear derailleur

• If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.

• If the chain keeps skipping, ask the place of purchase to replace the gears and the chain.

• If there is a large gap in the pulleys which causes a lot of noise, ask the place of purchase to replace the pulleys.

• The gears should be periodically washed with a neutral detergent. In addition, cleaning the chain with neutral detergent and lubricating it can be an effective way of extending the life of the gears and the chain.

• If looseness in the links is so great that gear shifting adjustments cannot be made, replace the derailleur.

 Hydraulic disc brake

• When the bicycle wheel has been removed, it is recommended that pad spacers are installed. Do not depress the brake lever while the wheel is removed. If the brake lever is depressed without the pad spacers installed, the pistons will protrude further than normal. If that happens, consult the place of purchase.

• Use soapy water and a dry cloth when cleaning and carrying out maintenance of the brake system. Do not use commercially available brake cleaners or silencing agents, as they can cause damage to parts such as seals.

TO ENSURE SAFETY

 Wireless unit

• If using EW-WU111, use it together as a set with one of the following units.

External type: BM-DN100, built-in type: BT-DN110/BT-DN110-A

• This is a small waterproof connector, so do not repeatedly connect and disconnect the electric wire too often. It may impair the function.

• Be careful not to let water get into the E-TUBE port area.

• The components are designed to be fully waterproofed to withstand wet weather riding conditions; however, do not deliberately place them into water.

• Do not clean the bicycle with a high-pressure washer. If water gets into any of the components, operating problems or rusting may result.

• Handle the product carefully, and avoid subjecting it to any strong shocks.

• As shown in the ﬁgure, install the product so that it does not reach the side of the bicycle body.

Otherwise, it could be damaged if the bicycle tips over and it is pinched between the frame and curb.

• Do not use thinners or similar substances to clean the products. Such substances may damage the surfaces.

• Do not leave the product in an area exposed to strong sunlight for an extended period of time.

• Do not disassemble the product as it cannot be reassembled.

• When cleaning the product, use a cloth moistened with a diluted neutral detergent.

• Contact the place of purchase for updates of the component software. The most up-to- date information is available on the SHIMANO website.

For installation to the bicycle, and maintenance:

• Be sure to attach dummy plugs to any unused E-TUBE ports.

• Be sure to use SHIMANO original tool TL-EW02 to remove the electric wires.

TO ENSURE SAFETY

• The motor unit cannot be disassembled and repaired.

• Contact SHIMANO for information regarding the shipment of the battery charger to South Korea and Malaysia.

• Use a brake hose/outer casing which still has some length to spare even when the handlebars are turned all the way to either side. Furthermore, check that the shifting lever does not touch the bicycle frame when the handlebars are turned all the way to either side.

• Use the speciﬁed cable for smooth operation.

• The clamp band, clamp bolt, and clamp nut are not compatible with other products. Do not use them in combination with components used with other products.

 Electric wires/Electric wire covers

• Secure the electric wires with a zip tie so that they do not interfere with the gears or tires.

• The strength of the adhesive is fairly weak to prevent the paint on the frame from being peeled off when removing the electric wire cover, such as when replacing the electric wires. If the electric wire cover is peeled off, replace it with a new one. When removing the electric wire cover, do not peel it off too vigorously. Otherwise, the paint on the frame will peel off, too.

• Do not remove the wire holders which are attached to the built-in type electric wires (EW-SD50-I). The wire holders prevent the electric wires from moving inside the frame.

• When installing to the bicycle, do not forcibly bend the electric wire plug. It may result in poor contact.

 Rear derailleur

• Be sure to adjust the top adjustment bolt and the low adjustment bolt according to the instructions given in the adjustment section.

If these are not adjusted, the chain may become clamped between the spokes and the largest sprocket and the wheel may lock, or the chain may slip onto the small sprocket.

• Periodically clean the derailleur and lubricate all moving parts (mechanism and pulleys).

• If gear shifting adjustments cannot be carried out, check the degree of parallelism of the dropout.

• The guide pulley and tension pulley have an arrow on one side to indicate the direction of rotation. When installing the pulleys, install so that the surfaces with arrows are on the inner side when looking from the outer side of the derailleur.

TO ENSURE SAFETY

 Hydraulic disc brake

• If the brake caliper mounting boss and the dropout are not of standard dimensions, the disc brake rotor and caliper may touch.

• When the bicycle wheel has been removed, it is recommended that pad spacers are installed. The pad spacers will prevent the piston from coming out if the brake lever is depressed while the wheel is removed.

• If the brake lever is depressed without the pad spacers installed, the pistons will protrude further than is normal. Use a slotted screwdriver or other tool to push open the brake pads, while being careful not to damage the surfaces of the brake pads. (If the brake pads are not installed, use a ﬂat-shaped tool to push the pistons straight back in, while being careful not to damage them.)

If it is difﬁcult to push the brake pads or pistons back, remove the bleed screws and then try again. (Note that some oil may overﬂow from the reservoir tank at this time.)

• Use isopropyl alcohol, soapy water or a dry cloth when cleaning and carrying out maintenance of the brake system. Do not use commercially available brake cleaners or silencing agents. Such substances can cause damage to parts such as seals.

• If the disc brake rotor is worn, cracked or warped, it should be replaced.

 Dual control lever

• Dummy plugs are installed at the time of shipment from the factory. Do not remove them except when necessary.

• When routing the electric wires, take care to ensure that they do not interfere with the brake levers.

The actual product may differ from the illustration because this manual is intended mainly to explain the procedures for using the product.

For installation to the bicycle:

 Notes on reinstalling and replacing components

• When the product is reassembled or replaced, it is automatically recognized by the system to allow operation according to the settings.

• If the system does not operate after reassembly and replacement, follow the system power reset procedure below to check the operation.

• If the component conﬁguration changes or a malfunction is observed, use the E-TUBE PROJECT software to update the ﬁrmware of each component to the latest version and perform a check again. Also, make sure that the E-TUBE PROJECT software is the latest version. If the software is not the latest version, component compatibility or product functionality may suffer.

TO ENSURE SAFETY

Be sure to also inform users of the following:

 About used batteries

• Lithium-ion batteries are recyclable, valuable resources.

For information on used batteries, contact the place of purchase or a distributor.

 About system power reset

• When the system fails to operate, it may be recovered by resetting the system power.

• After the battery is removed, approximately 1 minute is usually required for the system power to reset.

In the case of using SM-BTR1

• Remove the battery from the battery mount. After approximately 1 minute, install the battery.

If using SM-BTR2/BT-DN110/BT-DN110-A

• Disconnect the plug from SM-BTR2/BT-DN110/BT-DN110-A. After approximately 1 minute, insert the plug.

 Connection and communication with PC

• PC linkage devices can be used to connect a PC to the bicycle (system or components), and an E-TUBE PROJECT can be used to carry out tasks such as customizing single components or the whole system and updating their ﬁrmware.

If your versions of E-TUBE PROJECT software and ﬁrmware for each component are not up to date there could be problems operating the bicycle. Check the software version and update it to the latest one.

PC linkage device E-TUBE PROJECT Firmware

SM-BMR2/SM-BTR2

BT-DN110/BT-

DN110-A/BM-DN100

SM-PCE1/SM-BCR2 Version 3.4.0 or later

Version 3.0.0 or later

Version 4.0.0 or later

TO ENSURE SAFETY

 Connection and communication with smartphone or tablet

• E-TUBE PROJECT for smartphones/tablets can be used to carry out tasks such as updating ﬁrmware and customizing single components or the whole system, after connecting the bicycle (system or components) to a smartphone or tablet via Bluetooth® LE.

– E-TUBE PROJECT: Application for smartphones/tablets

– Firmware: Software inside each component

• Disconnect the Bluetooth LE connection when not using E-TUBE PROJECT for smartphones/tablets.

Using a wireless unit without disconnecting the Bluetooth LE connection could increase battery consumption.

About compatibility with E-TUBE

• Check the following website for information on compatibility with each unit and functional limitations.

(http://e-tubeproject.shimano.com/guide/#guide_list)

LIST OF TOOLS TO BE USED

The following tools are needed for installation, adjustment, and maintenance purposes.

Junction [A]

Tool

TL-EW02

2 mm hexagon wrench

Junction [B]

Tool

TL-EW02

Wireless unit

Battery, battery mount

3 mm hexagon wrench

Tool

TL-EW02

Tool

TL-EW02

2 mm hexagon wrench

2.5 mm hexagon wrench

3 mm hexagon wrench

Snap ring pliers (with a claw diameter 2 mm or less)

LIST OF TOOLS TO BE USED

Dual control lever, shifting switch

TL-EW02

SM-DISC

TL-BH62

2 mm hexagon wrench

2.5 mm hexagon wrench

5 mm hexagon wrench

Tool

Front derailleur

7 mm socket wrench

8 mm spanner

Tool

TL-EW02

2 mm hexagon wrench

5 mm hexagon wrench

LIST OF TOOLS TO BE USED

Rear derailleur

Tool

TL-EW02

2 mm hexagon wrench

3 mm hexagon wrench

4 mm hexagon wrench

5 mm hexagon wrench

Screwdriver [#2]

Hexalobular [#30]

5.5 mm spanner

INSTALLATION/REMOVAL

OVERALL WIRING DIAGRAM (external battery speciﬁcations)

INSTALLATION/REMOVAL

OVERALL WIRING DIAGRAM (external battery speciﬁcations)

When routing wires through the inside of the frame, be sure to do so before installing each component. The wiring diagram for using an external battery is shown below.

NOTICE

• When passing the wires through the inside of the frame, especially when pulling junction [B] into the frame, it is necessary to ﬁnish wiring and check the connection before installing the bottom bracket. This is particularly important when you use a press-ﬁt bottom bracket.

Wiring example for installing junction [B] on the outside

In this wiring example, junction [B] is located on the lower side of the frame. In many cases, most of the wiring will be external.

` When using junction [A] on the outside

Use an external type junction [A]. In this wiring example, all electric wires are external.

(C)

(H)

(I)

(J)

(E) (F)

(G)

(D)

(A)

(B)

Wiring component parts

(A)

(C)

Battery mount: SM-BMR2/BM-DN100

Junction [A]: SM-EW90-A/SM-EW90-B

(B)

(D)

Lithium-ion battery (external type):

SM-BTR1

Junction [B]: SM-JC40

INSTALLATION/REMOVAL

Built-in bar end type

OVERALL WIRING DIAGRAM (external battery speciﬁcations)

Electric wire (EW-SD50)

(E)

(F)

(G)

(H)

(I)

(J)

From battery mount to junction [B]

From front derailleur to junction [B]

From rear derailleur to junction [B]

From dual control lever to junction [A]

From junction [A] to junction [B] (J) ≤ 1,400 mm

(E) + (F) ≤ 900 mm

(E) + (G) ≤ 1,100 mm

(H), (I) ≤ 500 mm

` When using junction [A] on the inside

Use a built-in type junction [A]. In this wiring example, some of the wiring will be inside the handlebar.

The wireless unit can be used to send the current gear position and other information to an external device.

(F)

(A)

(G)

(H)

(E)

(B)

Wiring component parts

(A)

(C)

Battery mount: SM-BMR2/BM-DN100

Junction [A]: EW-RS910 (Built-in bar end

type/built-in frame type)

(I)

(D)

Built-in frame type

(F)

(E)

(C)

(B)

(D)

Lithium-ion battery (external type):

SM-BTR1

Junction [B]: SM-JC40

(C)

(J)

(E)

Wireless unit: EW-WU111

(F)

Branch type junction: EW-JC130

+ 162 hidden pages

Shimano ST-RX815, SW-R9150, SM-EW90-A, SM-EW90-B, EW-RS910 Dealer's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

IMPORTANT NOTICE

TO ENSURE SAFETY

LIST OF TOOLS TO BE USED

INSTALLATION/REMOVAL

Wiring example for installing junction [B] on the outside