In the interests of user-safety (Required by saf ety regulations in some countries) the set should be restored
to its original condition and only parts identical to those specified should be used.
XV-C100U
OUTLINE
The power unit and ballast unit of this model have been modified as follows in the course of production.
This Service Manual covers the processes before and after the power and ballast units have been modified.
MODEL & UNITOLDNEWNumbers of units produced
XV-C100U (U.S.A)
POWER UNITRDENC0272CEZZ DSETU1796FMV31~29 OLD
BALLAST UNITRDENC0271CEZZ DSETU1802FMV330~ NEW
XV-C100U (Canada)
POWER UNITDSETU1796FMV3 ←1~ NEW
BALLAST UNITDSETU1802FMV3 ←
PACKING PARTS ......................................... 82
• PACKING OF THE SET ................................... 83
SHARP CORPORATION
This document has been published to be used for
after sales service only.
1
The contents are subject to change without notice.
XV-C100U
Specifications
2
XV-C100U
2
2
2
IMPORTANT SERVICE SAFETY NOTES
Ë
Service work should be performed only by qualified service technicians who are thoroughly
familiar with all safety checks and servicing guidelines as follows:
WARNING
1. For continued safety, no modification of any circuit
should be attempted.
2. Disconnect AC power before servicing.
BEFORE RETURNING THE PROJECTOR:
(Fire & Shock Hazard)
Before returning the projector to the user, perform
the following safety checks:
1. Inspect lead wires are not pinched between the
chassis and other metal parts of the projector.
2. Inspect all protective devices such as non-metallic
control knobs, insulating materials, cabinet backs,
adjustment and compartment covers or shields,
isolation resistor-capacity networks, mechanical
insulators, etc.
3. To be sure that no shock hazard exists, check for
current leakage in the following manner:
» Plug the AC cord directly into a 120-volt AC outlet,
(Do not use an isolation transformer for this test).
» Using two clip leads, connect a 1.5k ohm, 10 watt
resistor paralleled by a 0.15µF capacitor in parallel
between all exposed metal cabinet parts and earth
ground.
» Use an AC voltmeter with sensitivity of 5000 ohm per
volt., or higher , sensitivity to measure the AC voltage
drop across the resistor (See Diagram).
» All checks must be repeated with the AC plug
connection reversed. (If necessary, a non-polarized
adapter plug must be used only for the purpose of
completing these checks.)
Any reading of 0.3 volts RMS (this corresponds to
0.2 milliamp. A C.) or more is e xcessive and indicates
a potential shock hazard which must be corrected
before returning the unit to the owner.
Many electrical and mechanical parts in LCD Projector
have special safety-related characteristics.
These characteristics are often not evident from visual
inspection, nor can protection afforded by them be
necessarily increased by using replacement components
rated for higher voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this manual; electrical
components having such features are identified b y “å”
and shaded areas in the Replacement Parts Lists and
Schematic Diagrams. For continued protection,
replacement parts must be identical to those used in the
original circuit. The use of a substitute replacement parts
which do not have the same safety characteristics as
the factory recommended replacement parts shown in
this service manual, may create shock, fire or other
hazards.
AVIS POUR LA SECURITE
De nombreuses pièces, électriques et mécaniques, dans
les projecteur à LCD présentent des caractéristiques
spéciales relatives à la sécurité, qui ne sont souvent
pas évidentes à vue.
Le degré de protection ne peut pas être nécessairement
augmentée en utilisant des pièces de remplacement
étalonnées pour haute tension, puissance, etc.
Les pièces de remplacement qui présentent ces
caractéristiques sont identifiées dans ce manuel;
les pièces électriques qui présentent ces particular ités
sont identifiées par la marque “å” et hachurées dans la
liste des pièces de remplacement et les diagrammes
schématiques. Pour assurer la protection, ces pièces
doivent être identiques à celles utilisées dans le circuit
d’origine. L’utilisation de pièces qui n’ont pas les mêmes
caractéristiques que les pièces recommandées par
l’usine, indiquées dans ce manuel, peut provoquer des
électrocutions, incendies ou autres accidents.
The light source, metal halide lamp, in the LCD
projector emits small amounts of UV-Radiation.
AV OID DIRECT EYE AND SKIN EXPOSURE.
To ensure safety please adhere to the following:
1. Be sure to wear sun-glasses when servicing the
projector with the lamp
turned “on” and the top
enclosure removed.
2. Do not operate the lamp outside of the lamp housing.
UV-RADIATION PRECAUTION
UV-Radiation and Medium Pressure
Lamp Precautions
1. Be sure to disconnect the AC plug when replacing
the lamp.
2. Allow one hour for the unit to cool down before
servicing.
3. Replace only with same type lamp. Type
CLMPF0053DE05 rated 65V/155W.
4. The lamp emits small amounts of UV-Radiation,
avoid direct-eye contact.
5. The medium pressure lamp involves a risk of
explosion. Be sure to follow installation instructions
described below and handle the lamp with care.
Ë
Lamp Replacement
Note:
Since the lamp reaches a very high temperature
during units operation replacement of the lamp
should be done at least one hour after the power
has been turned off. (to allow the lamp to cool off.)
Installing the new lamp, make sure not to touch the
lamp (bulb) replace the lamp by holding its reflector
3. Do not operate for more than 2 hours with the
enclosure removed.
2.
[Use original replacement only.]
Lamp
1
Reflector
2
DANGER ! –– Never turn the power on without the
lamp to avoid electric-shock or damage of the de vices
since the stabilizer generates high voltages at its
start.
La source de lumière, la lampe métal halide, dans le
projecteur LCD émet de petites quantités de radiation
UV.
EVITEZ TOUTE EXPOSITION DIRECTE
DES YEUX ET DE LA PEAU.
Pour votre sécurité, nous vous prions de respecter
les points suivants:
NOTE POUR LE PERSONNEL D’ENTRETIEN
PRECAUTION POUR LES RADIATIONS UV
Précautions pour les radiations UV
et la lampe moyenne pression
1. Toujours débrancher la fiche AC lors du
remplacement de la lampe.
2. Laisser l’unité refroidir pendant une heure avant de
procéder à l’entretien.
3. Ne remplacer qu’avec une lampe du même type.
Type CLMPF0053DE05 caractéristique 65V/155W.
1. Toujours porter des lunettes de soleil lors d’un
entretien du projecteur
avec la lampe allumée
et le haut du coffret retiré.
4. La lampe émet de petites quantités de radiation UV -éviter tout contact direct avec les yeux.
5. La lampe moyenne pression implique un risque
d’explosion. Toujours suivre les instructions
d’installation décrites ci-dessous et manipuler la
lampe avec soin.
2. Ne pas faire fonctionner la lampe à l’extérieur du
boîtier de lampe.
Ë
Remplacement de la lampe
Remarque:
Comme la lampe devient très chaude pendant le
fonctionnement de l’unité, son remplacement ne doit
être effectué au moins une heure après avoir coupé
l’alimentation (pour permettre à la lampe de refroidir).
En installant la nouvelle lampe, s’assurer de ne pas
toucher la lampe (ampoule). Remplacer la lampe en
3. Ne pas faire fonctionner plus de 2 heures avec le
coffret retiré.
tenant son réflecteur 2.
[N’utiliser qu’un remplacement d’origine.]
Lampe
1
2
Reflecteur
DANGER ! –– Ne jamais mettre sous tension sans
la lampe pour éviter un choc électrique ou des
dommages des appareils car le stabilisateur génère
de hautes tensions à sa mise en route.
5
XV-C100U
2
WARNING:High brightness light source. Do not stare into the beam of light, or view directl y . Be especially
careful that children do not stare directly into the beam of light.
WARNING: To reduce the risk of fire or electric shock, do not expose this product to rain or moisture.
CAUTION
RISK OF ELECTRIC
SHOCK.
DO NOT OPEN.
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,
DO NOT REMOVE CABINET.
NO USER-SERVICEABLE PARTS.
REFER SERVICING TO QUALIFIED SERVICE
PERSONNEL.
The lightning flash with arrowhead symbol,
within an equilateral triangle, is intended to alert
the user to the presence of uninsulated
"dangerous voltage" within the product's
enclosure that may be of sufficient magnitude
to constitute a risk or electric shock to persons.
The exclamation point within a triangle is
intended to alert the user to the presence of
important operating and maintenance
(servicing) instructions in the literature
accompanying the product.
WARNING: The bimetallic component has the primary conductive side exposed. Be very careful in
A VERTISSEMENT: Source lumineuse de grande intensité. Ne pas fixer le faisceau lumineux ou le regarder
directement. Veiller particulièrement à éviter que les enfants ne fixent directement le
faisceau lumineux.
AVERTISSEMENT: Afin d'éviter tout risque d'incendie ou d'électrocution, ne pas exposer cet appareil à
la pluie ou à l'humidité.
ATTENTION
RISQUE CHOC
ELECTRIQUE—
NE PAS OUVRIR.
ATTENTION: POUR EVITER TOUT RISQUE
D'ELECTROCUTION, NE PAS RETIRER LE CAPOT.
AUCUNE DES PIECES INTERIEURES N'EST REPARABLE
PAR L'UTILISATEUR. POUR TOUTE REPARATION,
S'ADRESSER A UN TECHNICIEN D'ENTRETIEN QU ALIFIE.
L'éclair terminé d'une flèche à l'intérieur d'un
triangle indique à l'utilisateur la présence à
l'intérieur de l'appareil d'une «tension
dangereuse» non isolée ayant une amplitude
suffisante pour provoquer une électrocution.
Le point d'exclamation à l'intérieur d'un triangle
indique que des instructions de fonctionnement
et d'entretien importantes sont détaillées dans
les documents fournis avec l'appareil.
A VER TISSEMENT : La composante bimétallique dispose du conducteur primaire dénudé. Faire attention
lors de la manipulation de cette composante sous tension.
6
Location of Controls
XV-C100U
7
XV-C100U
Remote Control Operation
8
Dimensions
XV-C100U
9
XV-C100U
Rear Cabinet
1-4
1-5
REMOVAL OF MAJOR COMPONENTS
1. Removing the cabinets
1-1. Remove the screw and detach the lamp cage cover.
1-2. Remove the two lock screws (two 4-mm screws) off the lamp/cage module unit.
1-3. Turn the lens shift dial until the lens comes to almost the center of the lens hole in the front cabinet.
1-4. Remove the six screws (six 3-mm tapping screws) off the rear cabinet.
1-5. Remove the M3 tapping screw off the sub unit cover.
1-1
Lamp Cage Cover
1-2
Lamp/Cage Module Unit
1-3
1-6. Remove the air filter cover.
1-7. Remove the five tapping screws off the bottom cabinet.
1-7
Bottom Cabinet
1-6
Air Filter Cover
1-7
10
Top Cabinet
1-8
1-10
(PE)
XV-C100U
1-8. Now lift the top cabinet further up and
disconnect the leaf switch connectors (LL) as
well as the operation key unit flat cable (KE).
The top cabinet is now free.
1-9. Disconnect the connector (PE) of the AC cord
(that runs through the rear cabinet) from the
ballast unit. Detach the rear cabinet.
1-10. Remove the spacer.
1-11. Remove the screws off the lens Cover.
1-12. Disconnect the speaker connector (SP) and
remove the three lock screws. Remove the
screw off the ground lead. Now detach the side
cover.
Rear Cabinet
1-9
1-12
1-11
Lens Cover
Reassembling procedure
1. Fit the lens cover and the side cover to the bottom panel. Tighten up the related screws.
2. Set the top cabinet over the bottom cabinet.
3. Tighten up the M3 tapping screw into the sub unit cover.
(SP)
Side Cover
1-12
4. Press the rear cabinet against the top and bottom cabinets to fit them together.
5. Tighten up the screws into the rear cabinet. Use the six 3-mm tapping screws.
6. Tighten up the tapping screws to fix the top and bottom cabinets.
7. Put the lamp/cage module unit into position. Tighten up the two 4-mm screws.
8. Place the lamp cage cover and tighten up the screws.
11
XV-C100U
2. Removing the PWBs
2-1. Slide out the power unit, ballast unit, main unit in their directions of arrow. Disconnect the connectors.
2-2. Remove the three screws, peel off the two pieces of tape, and take out the operation key unit.
2-3. Remove the screws off the control unit and R/C Receiver unit and sub unit. Disconnect the connectors.
2-4. Remove the button cover.
3. Removing the LCD module unit
3-1. Remove the screw off the panel cover. Take out the panel cover.
3-2. Pull up the LCD module unit slowly out of position.
2-2
Operation Key Unit
Panel Cover
3-2
2-3
2-3
3-1
LCD
Module Unit
R/C Receiver
Unit
Control Unit
2-1
2-4
Ballast Unit
2-3
Top Cabinet
2-1
Power Unit
Main Unit
Sub Unit Cover
2-3
12
2-1
Sub Unit
XV-C100U
4. Removing the optics mechanism assembly
4-1. Remove the four screws off the optics mechanism assembly. Detach the assembly from the bottom cabinet.
4-2. Remove the four screws off the intake duct assembly. Detach the intake duct assembly from the bottom
cabinet.
4-3. Remove the two screws off the cooling fan.
5.Removing the lamp
5-1. Remove the three countersunk lock screws off
the upper and lower lamp cases.
5-2. Remove the lock screw and the nut off the lamp
terminal.
5-3. Release the lamp lock spring off the hook below
the lower lamp case. Take out the lamp/mirror
assembly.
5-2
Lamp/Mirror
Ass’y
Lower Lamp Case
5-3
4-3
5-2
Lamp/Cage
Module Unit
Upper Lamp
Case
5-1
5-1
5-1
Optics Mecha
Ass’y
Bottom Cabinet Ass’y
Cooling Fan
(Exhaust Vent)
4-2
4-1
Intake Duct Ass’y
13
XV-C100U
Optical unit
RLCDP0088CEZZ
PCAPH1061CESB
Lens cap
OPTICAL SYSTEM
Polarizer Input plate
PFiLW0164CEZZ
PFiLW0202CEZZ
LCD
PFiLW0194CEZZ
Heat Management plate
UV/IR filter
PFiLW0200CEZZ
PLNS-0124CEZZ
Projection lens
Ë
Cleaning the lenses and reflectors
Diffraction grating
1. Lens cleaner
• Cleaning liquid:
Change the mixture ratio of alcohol and ether depending on ambient
temperatures. Make sure that the liquid evaporates from the lens
surface immediately after you rub it: This is the best ratio. The more
ether is used, the quicker the liquid evaporates.
• Method:
Use well-washed bleached cotton cloth or cleaning paper available
on the market. Damp the bleached cotton cloth with the liquid, and
hold the lens sandwiched in the cloth with your thumb and the index
finger. Tur n the lens and wipe the surface clean from the center
outward to collect dust. Be careful not to rub the coated surface too
strong.
CLMPF0053DE05
Lamp/Mirror Ass'y
14
Ë
Controlling the total operating hours of the lamp
The following control is carried out when the lamp has been used for 1,900 hours and 2,000 hours.
1. After 1,900-hour use
When the power is turned on, "LAMP" appears in the on-screen display for about 1 minute (flashing in yellow)
and the lamp LED indicator lights up in red.
When the 1,900-hour point comes up during use of the unit, the "LAMP" display starts flashing in yellow on the
screen for 1 minute at the very 1,900-hour point.
Now the lamp LED indicator changes from green to red.
2. After 2,000-hour use
When the power is turned on, "LAMP" appears in the on-screen display for 5 minutes (flashing in red) and the
lamp LED indicator lights up in red. Five min utes thereafter , the po wer turns itself off and the unit is interrupted.
When the 2,000-hour point comes up during use of the unit, the "LAMP" display starts flashing in red on the
screen for 5 minutes at the very 2,000-hour point. Five minutes later, the power turns itself off and the unit is
interrupted. (The lamp LED indicator stays red since the 1,900-hour point.)
If you try to turn on the power twice after the 2,000-hour point, the unit remains off.
3. When the 2000-hour point comes up, take the following steps.
Replace the lamp with new one. While holding down both the "VOLUME "" and "SELECT/ADJ "" Keys on the
unit, turn on the main power switch (located on the back of the unit). The lamp operating hourmeter is now reset
to zero. Tur n on the unit and make sure the time display shows "0000H".
XV-C100U
4. Displaying the total operating hours of the lamp
Change the STATUS3 data settings: PICTURE at 0, BRIGHT at MAX, COLOR at MIN, TINT at MIN, and
SHARPNESS at MAX. Hold down the SOUND DOWN and ENTER keys for longer than 2 seconds. By doing
this, the total operating hours will be displayed on the screen.
TIME
0000H
TOTAL TIME
0000H
15
XV-C100U
ADJ IN (adjustment input) FUNCTION
1. Keys used for the adjustments
On the sub PWB:S2001
Control keys:[ENTER], [MENU], [SELECT/ADJ.'], [SELECT/ADJ."], [VOLUME+]
2. Operation
Press S2001 to call up the ADJ IN mode.
Use the [SELECT/ADJ. '] and [SELECT/ADJ."] keys to select an adjustment group, and press the
[ENTER] key.
Use the [SELECT/ADJ. '] and [SELECT/ADJ."] keys again to select an adjustment subject, and
press the [ENTER] key.
The [SELECT/ADJ. '] and [SELECT/ADJ."] keys are also used to make adjustments.
Each time the [ENTER] key is pressed on the ADJ IN screen, the adjustment subjects of a group are
changed one by one. (Pressing the [VOLUME + ] key changes the subjects in the reverse order.)
When the [MENU] key is pressed, the previous group appears on the screen.
Press S2001 again to go out of the ADJ IN mode.
Group
Adjustment
subjects
VIDEO 1
H-CENT
P-H-CENT
CONT
BRIGHT
SUB-R
SUB-G
SUB-B
VIDEO 2
SUB-BIAS
R-BIAS
B-BIAS
R-DRIVE
B-DRIVE
TINT
COLOR
P-COLOR
S-COLOR
VIDEO 3
GAMMA1
GAMMA2
AGCADJ
T-BRT
VIDEO 4
C-CONT
C-BRIGHT
C-COLOR
C-TINT
C-H-CENT
C-PH-CENT
SET
HL
The adjustment group "LINE" is not used here.
Do not feed the signal when the adjustment group "N • W" is used.
N • W
RED
GREEN
BLUE
N • W
LINE
AUTO
OFF TIMER
TEMP1
TEMP2
FACTORY SET4
TEST
TIME1
TIME2
16
3. Adjustment subjects
VIDEO 1
H-CENTNTSC horizontal position adjustment
P-H-CENTPAL horizontal position adjustment
CONTSub-contrast adjustment
BRIGHTBrightness adjustment
SUB-RNot used, just to be 0 (zero)
SUB-GNot used, just to be 0 (zero)
SUB-BNot used, just to be 0 (zero)