SHARP UP-600 Service Manual

SERVICE MANUAL

MODEL UP-600

SRV Ke y : LKGIM7113RCZZ PRINTER : DP-750 (For "U & A" version)

CONTENTS

CHAPTER 1. SPECIFICATIONS ................................................................1 - 1

CHAPTER 2 . OPTIONS..................... .............. .............. .............. ...............2 - 1

CHAPTER 3. SERVICE PRECAUTION......................................................3 - 1

CHAPTER 4. SR V. RESET AND M ASTER RESET....................................... 4 - 1

CHAPTER 5. DIAGNOSTICS SPECIFICATIONS.......................................5 - 1

CHAPTER 6. CIRCUIT DESCRIPTION ......................................................6 - 1

CHAPTER 7. TCP/IP I/F PWB DESCRIPTION...........................................7 - 1

CHAPTER 8. CIRCUIT DIAGRAM..............................................................8 - 1

CHAPTER 9. PWB LAYOUT.......................................................................9 - 1

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only. The contents are subject to change without notice.

CHAPTER 1. SPECIFICATION

1. APPEARANCE

External view

Front view

Journal cover Receipt paper

Ribbon cover

Drawer

Drawer lock

Rear view

Validation opening

Printer cover lock

2. RATING

External dimensions : With a drawer

Weight : With a drawer 16.4kg Power source 120V AC Power consumption Stand-by : 16 W

Working temperatures 0 to 40 °C

445 (W) x 485 (D) x 312 (H) mm

10%, 60Hz

Operating : 57 W (max.)

3. KEYBOARD

1) STANDARD KEYBOARD LAYOUT

PRICE

CHANGE

5 4 3 2 1

9 8 7 6

MISC FUNC

CONV

TAX

RFND

CANCEL

TAX

SHIFT

VOID

RCPT

PAGE

PAGE DOWN

ENTER

#/TM

CASH

FOR

7 4 1

PLU/UPC

89 56 2

Customer display (Pop-up type)

Operator display

Contrast control

Power switch

Mode switch

Keyboard

AMT

INQ

SHIFT

TEND

18 12 11

MDSE

AUTO

CHK#CH

SBTL

CA/AT

SBTL

2) KEY TOP NAME

Standard key top

KEY TOP DESCRIPTION

0-9,00 Numeric keys

Decimal Point key

CL Clear key

@/FOR Multiplication key

RECEIPT

JOURNAL

PAGE UP Page up key

PAGE DOWN Page down key

CANCEL Cancel key

ENTER Enter key

RFND Refund Key RCPT Receipt print Key

TAX SHIFT Tax 1 shift key

VOID Void Key PLU/UPC PLU/UPC code entry key AUTO1, 2 Automatic sequencing 1 and 2 keys

MISC FUNC Miscellaneous function key

CONV# Currency conversion menu key

CHK# Check Menu Key

CH# Charge Menu Key

SBTL Subtotal Key

CA/AT Cash / amount tendered key

(Dept) 1 to 22 Department 1 to 22 Keys

CASH# Cashier number entry FS SHIFT Food stamp shift key FS TEND Food stamp tender key

NS No sale key

TAX Manual tax key

NEXT $ Next higher dollar key

MDSE SBTL Merchandise subtotal key

AMT Amount entry key

#/TM Non-add code/Date & Time display key

INQ Inquiry key

PRICE CHANGE UPC price change key

Receipt paper feed key Journal paper feed key

Cursor keys

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Optional key top

KEY TOP DESCRIPTION

000 Numeric Key

(D-PLU) 1 to 123 Direct PLU 1 to 123 Keys

(Dept) 21 to 99 Department 21 to 99 Keys

%1 to 5 Percent 1 to 5 keys (-)1 to 5 Discount 1 to 5 keys

CH1 to 9 Charge 1 to 9 keys

CASH MENU Cash menu key

FUNC. MENU Function menu key

RP SEND Remote printer send key

GRT EX Gratuity exempt key

CA2 to 5 Cash 2 to 5 keys

CONV1 to 4 Conversion 1 to 4 keys

RA1 to 2 Received-on-Account 1 and 2 keys PO1 to 2 Paid out key 1 and 2 keys

AUTO3 to 25 Automatic sequencing 3 and 25 keys

CHK1 to 5 Check 1 to 5 keys

P1 to 6 Price level shift 1 to 6 keys

LEVEL1 to 5 Menu level shift 1 to 5 keys

GD1 to 3 SHIFT Group discount shift 1 to 3 keys

CASH TIP Cash tip key

CHARGE TIP Charge tip key

TIP PAID Tip paid key

EAT IN1 to 3 Eat in 1 to 3 keys

TAX2 to 4 SHIFT Tax 2 to 4 shift keys

SCALE Scale e n try key

OPEN TARE Tare entry key

BAL Balance ke y

DEPOSIT Deposit key

DEPOSIT RF Deposit refund key

DEPT# Department number key

BACK SPACE Back space key

TRANS OUT Transfer out key

TRANS IN Transfer in key

RCP SW Receipt ON/OFF key

WASTE Waste mode key

BS Bill separation key BT Bill totalize / bill transfer key (CHECK-ADD)

PRINT Val idation print key

BILL Bill print key

PAST VOID Past void key

SBTL VOID Subtotal void key

GDSC %1 to %3 Group discount %1 to 3 keys

COVER CNT Cover count key

N.C New check key

KEY TOP DESCRIPTION

C_NEXT Condiments next key

EDIT TIP Edit tip key

RP ROUND Repeat round key

PLU MENU1 to 50 PLU menu 1 to 50 keys

MACRO1 to 4 Macro 1 to 4 keys

UPSIZE Upsize key

CAP.1 to 10 Data capture 1 to 10 keys

GLU RECALL Table # recall key

MSG1 to 5 Message 1 to 5 keys

MSG# Message menu Key

DELETE Delete key

TRAY SBTL Tray subtotal key

RTN Return key

GAS SBTL Gasoline sales subtotal key

REPEAT Repeat key

IND. PAYMENT Individual payment key

CUST Customer code entry key BIRTH Birthday entry key

TABLE # Table no. (seat no.) entry key VOID MENU Void menu key RFND SALE Refund sale key

P-SHIFT# Price shift menu key

FINAL Tentative finalization key

LEVEL# PLU level shift menu key

SRVC Service key

GLU Guest Look-up key

3) PROGRAMMING KEY LAYOUT

3. DISPLAY

FOR

7 4 1

89 56 2

B C D

T U V

CA/AT

: The shaded area contains the character keys which are

used for programming characters.

KEY TOP DESCRIPTION

SHIFT Used for programming characters.

Entering upper-case letters

You can enter an upper-case letter by using this key. Press this key just before you enter the upper-case letter. You should press this key each time you enter an upper-case letter.

DC Used for programming characters.

Entering double-size characters

This key toggles the double-size character mode and the normal-size character mode. The default is the normal-size character mode. When the double-size character mode is selected, the letter "W" appears at the bottom of the display.

INS Used for programming characters.

To select a text editing mode

Toggles between the insert mode ("_") and the overwrite mode ("■").

DEL Used for programming characters.

To delete a character or figure

Deletes a character or figure in the cursor position.

BACK SPACE Used for programming characters.

To delete a character or figure

Backs up the cursor for deleting the character or figure at the left of the cursor. When your POS terminal is in the insert mode, this key deletes the character or the value at the cursor position.

Used to move the cursor.

ENTER Used to program each setting.

TL Used to finalize programming.

CANCEL Used to cancel programming and to get back to

the previous screen.

RECORD

Used to go back to the previous record, e.g. from the department 2 programming window back to the department 1 programming window.

RECORD

Used to go to the next record, for example, in order to program unit prices for sequential departments.

PAGE DOWN Used to scroll the window to go to the next page.

PAGE UP Used to scroll the window to go back to the

previous page.

CL Used to clear the last setting you have

programmed or clear the error state. Used to toggle between two or more options.

SBTL Used to list those options which you can toggle by

] key.

the [

RECALL Used to call up a desired code.

Numeric keys Used for entering figures.

SBTL

1) OPERATOR DISPLAY

•

Screen example 1 (REG mode)

Server code

Scroll guidance:

Mode name

Time

Numeric entry

Price level shift indicator (P1-P6)

PLU level shift indicator (L1-L5)

When a transaction information occupies more than 5 lines, scroll key(s) appears to indicate you can scroll to the direction.

Status area 1: Sales information

area: Sales information you have just entered such as items and prices will appear between 2nd line and 6th line. Total is always appear at 7th line.

Status area 2:

: Shows the PLU/UPC price level

currently selected.

: Shows the PLU level currently se-

lected.

Receipt shift indicator (r) : Shows the receipt shift status. Stock alarm indicator ( ! ) : Appears when the stock of the PLU

which you entered is zero, negative or reaches the minimum stock.

Electronic message indicator (M)

Receipt ON/OFF status indicator (R)

: Appears when an electronic mail is

received. (Status 1 area)

: Appears when the receipt ON-OFF

function signs OFF.

Sentinel mark (X) : Appears in the lower right corner of

the screen when the cash in drawer exceeds a programmed sentinel amount. The sentinel check is performed for the total cash in drawer.

• Screen example 2 (PGM mode)

Programming item information area

Programming area: Programmable items are listed.

Caps lock indicator (A/a):

Double-size character mode indicator (W): Appears when the double-size character mode is selected during text programming.

The upper-case letter “A” appears when caps lock is on, and the lower-case letter “a” appears when caps lock is off during text programming.

Screen save mod e

When you want to save the electric power or save the display’s life, use the screen save function. This function can turn the LCD off when a server does not operate the POS terminal for an extended period of time. You can program the time for which your POS terminal should keep the normal status (in which the backlight is "ON") before it goes into the screen save mode. To go back to the normal mode, press any key.

Device type LCD display Dot format 320(W) x 240(H) Full dot Dot size 0.24 (W) x 0.21 (H) mm Dot space 0.02 mm Dot color White Back color Dark blue

2) DISPLAY ADJUSTMENT (OPERATION DISPLAY)

You can adjust the contrast of the display by using the contrast control, and also you can adjust the display angle. Pull up t he tab, the display will head up.

Tab Contrast control

Turning the control backwards darkens the display and turning it forwards lightens the display.

The backlight in the display is a consumable part. When the LCD display may no longer be adjusted and becomes darker, you should change the backlight.

3) CUSTOMER DISPLAY (Pop-up-type)

• Manager key (MA)

• Operator key (OP)

• Submanager key (SM)

• Service key (SRV)

SRV

The mode switch has these settings: OFF: This mode locks all register operations.

No change occurs to register data.

OP X/Z: This setting allows cashiers/clerks to take X or Z reports for

their sales information. (This setting may be used only when your register has been programmed for "OP X/Z mode available" in the PGM2 mode.)

REG: For entering sales PGM1: To program those items that need to be changed often:

e.g., unit prices of departments, PLUs or UPCs, and percentages

PGM2: To program all PGM1 items and those items that do not

require frequent changes: e.g., date, time, or a variety of register functions

MGR: For manager’s and submanager’s entries

The manager can use this mode to make entries that are not permitted to be made by cashiers/servers -for example, after-transaction voiding and override entry.

X1/Z1: To take the X/Z report for various daily totals X2/Z2: To take the X/Z report for various periodic (weekly or

monthly) consolidation

4. KEYS AND SWITCHES

1) MODE SWITCH AND MODE KEYS

MA SM

X / Z

REG

MGR

1/Z1

X2/Z

OFF

PGM

2) DRAWER LOCK KEY

This key locks and unlocks the drawer. To lock it, turn 90 degrees counterclockwise. To unlock it, turn 90 degrees clockwise.

SK1-2

4) PRINTER COVER LOCK KEY

This key locks and unlocks the printer cover. To lock it, turn 90 degrees counterclockwise. To unlock, turn 90 degrees clockwise.

5. PRINTER (DP-750)

1) SPECIFICATIONS

Part number: DP-750

•

• No. of stations: 2

• Printing system: Mechanical serial dot

• Direction of printing: Bidirectional

• Printing capacity: Receipt – 24 characters

Journal – 24 characters Validation – 55 characters (one line only)

• Character size: 1.36 (W) 2.75 (H) mm at 7 7 dots

Print pitch:

Column distance 1.59 mm Row distance 4.23 mm

• Total number of dots: Receipt – 108 dots/216 positions

Journal – 108 dots/216 positions Validation – 248 dots/495 positions

• Font: 7 7 dots (including half dot)

Space between characters – 1 dot (2 positions)

• Distance between dots: 0.353 mm (H) 0.353 mm (W)

• Print speed: Approx. 3.0 lines/sec.

• Paper feed speed: Receipt – Approx. 30 lines/sec.

Journal – Approx. 30 lines/sec.

• Reliability: MCBF – 4 million lines (excluding the

print head) Head life – 50 million characters (at 4

dots/1 character/1 pin)

• Validation form sensor: Not available

2) PRINTING AREA

Receipt/journal

87.08

3.56 3.56 3.56

37.87

4.2

44.5± 0.5

RECEIPT JOURNAL

Fig. 5-1

37.87

44.5± 0.5

3.56

Unit : mm

3) PAPER

•

Paper roll dimensions: 44.5 0.5mm in width, 83mm in diameter

• Paper quality: Journal/ Receipt

Bond paper (paper thickness: 0.06 to

0.09mm, paper weight: 52.3 to 64g/m Validation form

Thickness: 0.07 to 0.14mm Size:130mm or more (W)

70mm or more (H)

4) INKING

•

Ink supply system: Ink ribbon

• Form: Cartridge/Endless ribbon

• Specification: Material – Nylon

• Ribbon life: Approx. 6 million characters

• Print color: Purple

5) LOGO STAMP : None

6) CUTTER

• Method: Manual

6. DRAWER

1) SPECIFICATION

(1) Drawer box and drawer

Model name SK-460 Size 445 (W) x 464 (L) x 118 (H) Color GRAY 368 Material Metal Bell — Release lever Standard equipment; Front key Drawer open sensor Standard equipment

2) MONEY CASE

U version A version Separation from the drawer Allowed Separation of the coin compartments from the money case Bill separator No Standard (1 pcs) Number of compartments 7B/5C 4B/8C

Allowed Allowed

Disallowed Disallowed

Bill separator

)

Validation form

87.0 (PRINT AREA)

130

Fig. 5-2

Unit : mm

3) LOCK

Location of the lock Front Method of locking and unlocking

Key No. SK1-2

Locking: Insert the drawer lock key into

Unlocking: Insert the drawer lock key into

A version : 4B/8CU version : 7B/5C

the lock and turn it 90 degrees counterclockwise.

the lock and turn it 90 degrees clockwise.

7. RS232 INTERFACE

This machine has two RS232 standard ports for communication to PC, Hand scanner (ER-A6HS1) and etc.

1) PORT 1 (CH1) (CN402)

Connector type: D-SUB 9pin Data rate: max. 38,400 bps

/CD

1 2

/ER

4 5

GND

/DR

/RS

/CS

VCC(+5V)

/CI

S401

2) PORT2 (CH2) (CN403)

Connector type: Modular jack RJ45 8pin Data rate: max. 115,200 bps

/RS

1 2

/ER

SD 4 5

GND

/DR

/CS

S404

S403

GND

VCC (+5V)

3) OPTIONAL DEVICES THAT CAN BE CONNECTED

Standard port Option port (ER-A5RS) Port No. Port1: CH1 Port2: CH2 Port3: Port4: Type D-SUB 9pin Moduler RJ45 D-SUB 9pin D-SUB 9pin CI/+5V selectable ER-A6HS1 (+5V necessary) Scanner (+5V not necessary) Modem – PC Printer, Scale POS utility, 02fd.exe – ––

––– –––

The ER-A6HS1 cannot be connected to port 2, 3 and 4 because it requires +5V.

The modem cannot be connected to port 2 because it uses a different signal line.

For the modular RJ45 to D-Sub 9pin conversion cable, see the following.

Moduler RJ45 D-sub 9pin

S404

S403

VCC (+5V)

/RS /ER

GND

RD /DR /CS

/RS

1 2 3 4 5 6 7 8

(Open)

7 4

/ER

/CD

1 5

GND

/RS

/CS

/CI

GND

Symbol/PartsCod)

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2. SALES OPTIONS

No. CLASSIFICATION COMPONENT NAME MODEL NAME REMARK

1 Memory Expansion RAM board UP-S02MB 2M bytes PS-RAM board

UP-S04MB 4M bytes PS-RAM board 2 Display Remote display (Pole type) UP-P16DP 11-Dig.7-Seg. + 16-Dig.Dot 3 Drawer Remote drawer ER-03DW 7B/5C coin case

ER-04DW 5B/5C coin case 4 On-line function RS232 I/F board ER-A5RS 2 ports RS232 I/F 5 Card reader MCR (Magnetic Card Reader) UP-E13MR ISO Type 1 : 3 stripe card 6 Scanner Bar code hand scanner ER-A6HS1 7 Expansion key kit Key top kit ER-11KT7 1

ER-12KT7 1

ER-22KT7 2

Dummy key kit ER-11DK7G 1

ER-51DK7G 5

1 Key top kit 2 Key top kit 2 Key top kit 1 Dummy key kit 1 Dummy key kit

3. LOCAL PURCHASE OPTIONS

No. COMPONENT NAME MODEL NAME REMARK

1 External printers TM-T88/85, TM-T88 (2), TM-T80

2 Slip printer TM-295 3Scale I/F 4 Coin dispenser 5 Color kitchen monitor 6 CAT terminal

1: Please consult with your Sharp regional sales manager.

TM-U200, TM-300

4. SERVI C E OP TIO N S

No. NAME PARTS CODE PRICE DESCRIPTION

1 Mode key grip cover 2 Drip proof mode switch cover 3 Drip proof keyboard cover 4 Text preset keyboard cover

AX For MA key only BA BF BH

5. SERVICE TOOLS

No. NAME PARTS CODE PRICE DESCRIPTION

1 Service key 2 RS232 Loop Back Connector 3 RS232 modular Loop Back Connector 4 Expansion PWB for option board 5 MCR test card 6 Key top remover 7 Key top inst. Jig

AF BC For RS232 D-SUB 9pin connector BC For RS232 RJ45 Modular jack connector BU Fo r ER-A5 RS BL For UP-E13MR AX BB For 2 2 key top

6. SUPPLIES

No. NAME PARTS CODE PRICE DESCRIPTION

1 Roll paper 2 Ink libbon

AR 5 roll/pack AZ Purple

7. HOW TO USE SERVICE TOOLS

1) EXPANSION PWB : CKOG-6708RCZZ

•

External view

Purpose 1 : Used f or servicing and repairing of options (such as the

ER-A5RS) which are connected with the main body option connector.

[Procedure 1]

Use an insulator base as shown in the shaded section when performing servicing.

Main PWB

UP-600

Expansion PWB (CKOG-6708RCZZ)

ER-A5RS PWB

Loop back connectors UKOG-6705RCZZ

Base

2) MCR TEST CARD : UKOG-2357RCZZ

•

Used when executing the diagnostics of the UP-E13MR.

• External view

To check the option I/F PWB from the solder side, connect the I/ F PWB to OPTCN2. To check from the parts side, connect to OPTCN3.

(Note) The option I/F PWB should be held horizontally so that no

excessive stress is applied to connecting section

[Procedure 2]

Pop up

String

UP-600

Expansion PWB

Main PWB

Control ROM

(CKOG-6708RCZZ)

ER-A5RS PWB

Put a string between the pop up and the option PWB. Adjust the length of the string so that the CKOG-6708RCZZ and the option PWB are not binding. Once verified, then you may proceed with performing service.

Loop back connectors UKOG-6705RCZZ

CHAPTER 3. SERVICE PRECAUTION

1. IPL (Initial Program Loading) FUNCTION

1) INTRODUCTION

The application software of the UP-600 is written in the flash ROM. In the following cases, writing of the application software into the flash ROM is required.

• When the flash ROM is replaced with a new one. The service part

flash ROM does not include the application software in it.

• When IPL writing is required because of a change in the software.

The service part of the main PWB unit includes the flash ROM with the application software written in it, and there is no need for writing the application software when replacing the main PWB unit.

2) IPL PROCEDURE

There are two ways for the IPL procedures.

• IPL from P-ROM

• IPL from PC communication (Please refer to the next section)

The detailed descriptions on the above procedures are given below.

3) IPL FROM P-ROM

Master ROM-1 : VHI27801RAS1A Master ROM-2 : VHI27801RAT1A

Before installation, turn off the power switch on the UP-600 and unplug the AC cord from the AC outlet.

1. Insert a screwdriver into the sl it on the right side of the lower cabinet to remove the option RAM case.

4. Place the mode key to any position except OFF or SRV’.

5. Turn on the power switch of the UP-600.

6. The following display is shown and the IPL procedure is started. When the procedure is completed, the message of "Completed" is shown.

IPL from PROM Version check… Erase …

IPL write start

26 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F Verify …

Completed.

IPL write completed

2. IPL switch (SW301) on the IPL ROM PWB: Set the IPL switch (SW301) to the ON position.

3. Install the ROMs into the IC sockets on the IPL ROM PWB as shown below.

ROM1 ROM2

7. Turn off the power switch of UP-600.

8. Remove to the ROMs from the IPL ROM PWB.

9. IPL switch (SW301) on the IPL ROM PWB: Set the IPL switch (SW301) to the OFF position.

10. Perform one of the master reset procedures.

SW301

ROM1 ROM2

on off

Symbol/PartsCod)

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

2. UP-600 UTILITY TOOLS

1) OUTLINE

This Specification document describes the explanation about " POSUTILITYTOOL.EXE and "02FD.EXE".

"POSUTILITYTOOL.EXE"and "02FD.EXE" works on Windows 95/98 of PC and they have the following Functions by connecting UP-600 with RS232.

POSUTILITYTOOL.EXE : IPL of UP-600 Program Object 02FD.EXE : All RAM Data Upload/Download

(PC software tool instead of the current ER-02FD.)

3) PROCEDURE

3) -1. POS UTILITY

2) CONNECTION

PC and UP-600 are connected by RS232. Connect the CH2 port of the UP-600 t o the RS-232 interface of the

PC.

VCC (+5V)

S404

S403

UP-600:CH2

GND

D-SUB 9pin - D-SUB 9pin cable

RS232 Cable Connecting:

[PC]

D-sub 9pin

7 4 3

1 5

GND

6 8 9

D-sub 9pin

/RS

/ER

4 3

/CD

GND

5 2

/DR

/CS

/CI

D-SUB 9pin - modular RJ-45 conversion cable

[UP-600]

(Open)

Moduler RJ45

/RS

/ER

3 4

GND

/DR

/CS

7 4 3

1 5 2

6 8 9

No Procedure on P.C. side No Procedure on UP-600 side

1 Install the "POSUTILITYTOOL.EXE" on the P.C.

2 Turn OFF the power. 3 Select "IPL Mode".

Set the "IPL Switch" (SW302) of the UP-600 to "ON".

on off

4 Turn ON the power. 5 Starting of "IPL Mode".

The UP-600 displays "IPL from Serial I/O"

IPL from Serial I/O

on off

SW302

6 Connect the P.C. and the UP-600 (CH2) via RS232. (Fig 1)

No Procedure on P.C. side No Procedure on UP-600 side

7 Execute the "POSUTILITUTOOL.EXE" on the P.C.

*Please close all other applications while using this utility.

8 Select the ROM object Files by clicking the "Add Files.." button.

9 Push the "SEND" button.

Program data is sent to the UP-600 automatically.

10 When data sending is completed,

the initial Window is shown after "Complete" window.

Program data is received from the P.C. automatically.

The UP-600 displays.

IPL from Serial I/O Connected IRDA 115200 21 22 23 24 25 26 27 28

The UP-600 displays

"Completed."

IPL from Serial I/O Connected IRDA 115200 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F Completed.

IPL from Serial I/O Connected IRDA 115200 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F Completed.

11 Turn OFF the power.

Select "Normal Mode".

Set the "IPL swit ch" to "OFF". (Ref. Hardware manual)

13 Execute the "Service Reset" on UP-600.

3) -2. 02FD

No Procedure on P.C. side No Procedure on UP-600 side

1 Install the "02FD.EXE" on the P.C.

ALL RAM Data UpLoad : Go to "2" ALL RAM Data DownLoad : Go to "9"

2 ALL RAM Data UpLoad

Connect the P.C. and the UP-600 (CH2) via RS232. (Fig 1)

4 Execute the "02FD.EXE" on the P.C.

*Please close all other applications while using this utility.

2 Enter the SRV mode.

Select " 2 SETTING ". Select " 14 BACKUP SEND"

3 The UP-600 displays

BACKUP SEND

SEND DATA ALL RAM

SPEED PROGRAMMED SPEED

5 Set the Communication method by pushing the "Setting" Button.

Push the "OK" Button.

6 Push the "Receive Start" Button.

And Select the Receiving File.

7 Communication starts. 7 Push CA/AT key. The UP-600 displays

SENDING 00000

8 The UpLoad is completed.

The initial Window is shown.

8 The UpLoad is completed.

The SETTING menu is shown.

Push the "Exit" Button.

9 ALL RAM Data UpLoad

Connect the P.C. and the UP-600 (CH2) via RS232. (Fig 1)

9 Enter the SRV mode.

Select " 2 SETTING". Select " 15 BACKUP RECEIVE"

10 The UP-600 displays

BACKUP RECEIVE

SPEED PROGRAMMED SPEED

Push the CA/AT key.

No Procedure on P.C. side No Procedure on UP-600 side 11 Execute the "02FD.EXE" on the P.C.

*Please close all other applications while using this utility.

12 Set the Communication method by pushing the "Setting" Button.

Push The "OK" Button.

13 Push the "Transmit Start" Button.

And Select the Sending File.

14 Communication starts. 14 The UP-600 displays

15 The DownLoad is completed.

The initial Window is shown. Push the "Exit" Button.

3. NOTE FOR HANDLING OF LCD

• The LCD elements are made of glass. Use extreme care when

handling the LCD. Any strong shock applied to the LCD can cause damage.

• If the LCD element is broken and the liquid has leaked, do not

come in contact with it. If the liquid is attached to your skin or cloth, immediately clean with soap.

• Use the unit under the rated conditions to prevent against damage.

• Be careful not to drop water or other liquids on the display surface.

• The reflection plate and the polarizing plate are easily scratched.

Be careful not to touch them with hard objects such as glass, tweezers, etc. Never hit, push, or rub the surface with hard objects.

• When installing t he unit, be careful not t o apply stress to the LCD

module. If excessive stress is applied, abnormal display or uneven color may result.

RECEIVING 00000

15 The DownLoad is completed.

The SETTING menu is shown.

16 Execute the " Service Reset " on the UP-600

CHAPTER 4. SRV. RESET AND MASTER RESET

The SRV key is used for operating in the SRV mode.

1. SRV. RESET (Program Loop Reset)

Procedure

• Method 1

1) Turn off the AC switch.

2) Set the mode switch to (SRV’) position.

3) Turn on the AC switch.

4) Turn to (SRV) position from (SRV’) position.

• Method 2

1) Set the mode switch to PGM2 position.

2) Turn off the AC switch.

3) While holding down the JOURNAL FEED and RECEIPT FEED keys, turn on the AC switch.

Note: When disassembling and reassembling always power up us-

ing method 1 only. Method 2 will not reset the CKDC9.

Note: SRV programming job#926-B must be set to a "4" to allow the

PGM program loop reset.

PRG. RESET

MRS-2 (Master resetting 2)

Used to clear all memory and keyboard contents. This reset returns all programming back to defaults. The keyboard

must be entered by hand. This reset is used if an application needs a different keyboard layout

other than that supplied by a normal MRS-1.

Procedure

1) Turn off the AC switch.

2) Set the MODE switch to the (SRV’) position.

3) Turn on the AC switch.

4) While holding down the JOURNAL FEED and RECEIPT FEED keys, turn to the (SRV) position from the (SRV’) position.

5) Key position assignment:

After the execution of a MRS-2, only the RECEIPT FEED and JOURNAL FEED keys can remain effective on key assignment. Any key can be assigned on any key position on the main keyboard.

[key setup procedure]

Disable

Free key setup complete.

MRS-2 executed Key position set Free key

2. MASTER RESET (All memory clea r)

There are three possible methods to perform a master reset.

MRS-1 (Master resetting 1)

Used to clear all memory contents and return the machine back to its initial setting s .

Returns the keyboard to the default layout.

Procedure

1) Turn off the AC switch.

2) Set the MODE switch to the (SRV’) position.

3) Turn on the AC switch.

4) While holding down the JOURNAL FEED key, turn to the (SRV) position from the (SRV’) position.

MASTER RESET

NOTES:

*1: When the 0 key is pressed, t he key of the key number on the

display is disabled.

*2: Push the key on the position to be assigned. With this, the key of

the key number on the display is assigned to that key position.

*3: When relocating the keyboard, the PGM 1/2 modes use the

standard key layout.

Key No.

001 002 012 022 003 013 023 004 014 005 015 006 016 007 017 008 018 009 019 010 020

Key

name

Key No.

011 021

Key

name

Key

No.

Key

name

Symbol/PartsCod)

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

MRS-3 (Master resetting 3)

Master resetting 3 requires the entry of Seri al No. data in addition to Master resetting 2.

After completion of the MRS-3, the following operations and programming will be inhibited.

1. GT programming.

2. All memory download via RS-232.

3. GT resets with Z report. (Z report can be made, but the GT will not be reset.)

Procedure

1) Turn off the AC switch.

2) Set the reset switch to the "SRV" position.

3) Turn on the AC switch.

4) While holding down the JOURNAL FEED key and MRS-3 key,

turn to the (SRV) position from the (SRV’) position.

MRS-3 key : UP-600=[CANCEL] key

UP-700=[PLU72] key

5) The product serial No. input window is displayed as shown

below. DISPLAY:

SERIAL No. 00000000

Enter the product serial No. of this POS and enter the [CA/AT] key.

6) Key position assignment:

After the execution of MRS-3, only the RECEIPT FEED and JOURNAL FEED keys can remain effective on key assignment. Any key can be assigned on any key position on the main keyboard.

[key setup procedure]

Disable

Free key setup complete.

MRS-2 executed Key position set Free key

MASTER RESET

NOTES:

*1: When the 0 key is pressed, t he key of the key number on the

display is disabled.

*2: Push the key on the position to be assigned. With this, the key of

the key number on the display is assigned to that key position.

*3: When relocating the keyboard, the PGM 1/2 modes the use

standard key layout.

Key

No. 001 002 012 022 003 013 023 004 014 005 015 006 016 007 017 008 018 009 019 010 020

Key

name

Key No.

Key

name

Key No.

011 021

Key

name

CHAPTER 5. DIAGNOSTICS SPECIFICATIONS

1. GENERAL DESCRIPTION

This Diag Program consists of a number of Diag. programs for the UP-600, which facilitate the PWB check, process check and the operation check of the system during servicing.

The Service Diag. programs are all contained in the standard ROM.

2. SYSTEM COMPOSITION

UP-600 only

UP-600

Fig 2-1. Service

3. DIAG.

Starting the Diag. Program

The Diag. Program is written on the external ROM, which is executed by the CPU (H8/510) and runs on the following conditions:

The logic power supply is normal. (+5V, VCKDC, POFF, +24V)

Both the I/O pins of the CPU and the CPU internal logic are normal, and the CKDC9 and MPCA9, system bus, and standard ROM/RAM are normal.

1) EXECUTING DIAG PROGRAM

To start the Diag. Program, enter the SRV mode. Select the option item DIAGNOSTICS from the MENU using the cursor keys and press the ENTER key.

The DIAG. MAIN MENU appears on the screen as shown below. The cursor is displayed in reverse video and can be moved using the up/down arrow keys. Move the cursor to the menu item you want and press the ENTER key to execute the corresponding Diag. program. When each Diag. program is completed, the screen returns to the DIAG. MAIN MENU. Press the CANCEL key to exit the Diag. Program and the screen returns to the SRV mode menu screen.

UP-600 DIAG V1.0A PRODUCT&TEST

RAM&ROM&SSP CLOCK&KEY&SWITCH SERIAL I/O DISPLAY&PRINTER MCR&DRAWER TCP/IP

2) RAM & ROM & SSP DIAGNOSITCS

This program tests the standard RAM, expanded RAM, standard and service ROMs, and SSp circuit. RAM&ROM&SSP is selected on the MAIN MENU, the following sub-menu screen appears. The cursor shown in reverse video can be moved using the up/down arrow keys. Move the cursor to the menu item you want and press the ENTER key to execute the corresponding program. Press the CANCEL key to return the screen to this submenu.

RAM&ROM&SSP DIAG Standard RAM Check UP-S04MB Check UP-S02MB Check Standard ROM Check Service ROM Check SSP Check

2)-1. Standard RAM check

Checking The program performs the following checks on the standard

512KB of RAM. Data in memory remains unchanged before and after the checks.

The following operations are performed for the memory addresses to be checked (780000H - 7FFFFFH). PASS1 : Save data in memory PASS2 : Write data "0000H" PASS3 : Read and compare data "0000H" and write data "5555H". PASS4 : Read and compare data "5555H" and write data "AAAAH" PASS5 : Read and compare data "AAAAH" PASS6 : Return data into memory

If any comparison is not normal during the check sequence from PASS 1 through 6, the error message appears.

If any error is not found up to the final address, the sequence ends normally.

Then, another round of address checks is carried out using the above check sequence

If an error occurs, the error message appears and the check stops. The read/write of the address where the error occurs is repeated.

Check point address = 780000H, 780001H

780002H, 780004H 780008H, 780010H 780020H, 780040H 780080H, 780100H 780200H, 780400H 780800H, 781000H 782000H, 784000H 788000H, 790000H 7A0000H, 7C0000H

Symbol/PartsCod)

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Display The capacity checked is displayed in units of 64KB.

Standard RAM Check 512KB:PASS!!(or ERROR!!) Error:XXXXXXH Write:XXXXH Read:XXXXH

The error address and bit are displayed only when an error occurs (They are not displayed if there is no error.)

How to exit the program You can exit the program by pressing the CANCEL key after the

results are displayed.

2)-2. UP-S02MB Check

Checking The program checks for the presence of the UP-S02MB in the

following procedure. Data in memory remains unchanged before and after checking.

i. Write 55AAH in 9FFFFEH.

ii. Read 9FFFFEH and compare the data with 55AAH. If both

data are correct and BFFFFEH is the same as 55AAH, the following tests are performed. If not correct, the message

"0KB: ERROR!!" appears and checking ends. The following checks are performed on the UP-S02MB. The following operations are performed for the address space to

be checked (800000H - 9FFFFFH). PASS1 : Save data in memory. PASS2 : Write data "0000H". PASS3 : Read and compare data "0000H" and write data "5555H". PASS4 : Read and compare data "5555H" and write data "AAAAH". PASS5 : Read and compare data "AAAAH". PASS6 : Return data into memory.

If any comparison is not normal during the check sequence from PASS 1 through 6, the error message appears.

If any error is not found up to the final address, the sequence ends normally.

Then, another round of address checks is carried out using the above check sequence.

If an error occurs, the error message appears and the checking stops. The read/write of the address where the error occurs is repeated.

Check point address = 800000H, 800001H

800002H, 800004H 800008H, 800010H 800020H, 800040H 800080H, 800100H 800200H, 800400H 800800H, 801000H 802000H, 804000H 808000H, 810000H 820000H, 840000H 880000H, 900000H

Display The capacity checked is displayed in units of 64KB.

UP-S02MB Check 2048KB:PASS!!(or ERROR!!) Error:XXXXXXH Write:XXXXH Read:XXXXH

The error address and bit are displayed only when an error occurs (They are not displayed if there is no error.)

How to exit the program You can exit the program by pressing the CANCEL key after the

results are displayed..

2)-3. UP-S04MB Check

Checking The program checks for the presence of the UP-S04MB in the

following procedure. Data in memory remains unchanged before and after checking.

i. After writing 55AAH in BFFFFEH, write AA55H in 9FFFFEH.

ii. Read BFFFFEH and compare the data with 55AAH. Data in

BFFFEH is correct, the following checks are perf ormed. Data read is AA55H, the message "UP-S02MB!!" appears and the check ends. If the data read is not either 55AAH or AA55H, the

message "0KB:ERROR!!" appears and the check ends. The following checks are performed on the UP-S04MB. The following operations are performed for the address space to

be checked (800000H - BFFFFFH). PASS1 : Save data in memory. PASS2 : Write data "0000H". PASS3 : Read and compare data "0000H" and write data "5555H". PASS4 : Read and compare data "5555H" and write data "AAAAH". PASS5 : Read and compare data "AAAAH". PASS6 : Return data into memory.

If any comparison is not normal during the check sequence from PASS 1 through 6, the error message appears.

If any error is not found up to the final address, the sequence ends normally.

Then, another round of address checks is carried out in the above check sequence.

If an error occurs, the error message appears and the checking stops. The read/write of the address where the error occurs is repeated.

Check point address = 800000H, 800001H

800002H, 800004H 800008H, 800010H 800020H, 800040H 800080H, 800100H 800200H, 800400H 800800H, 801000H 802000H, 804000H 808000H, 810000H 820000H, 840000H 880000H, 900000H A00000H

Display The capacity checked is displayed in units of 64KB.

UP-S04MB Check 4096KB:PASS!!(or ERROR!!) Error:XXXXXXH Write:XXXXH Read:XXXXH

The error address and bit are displayed only when an error occurs (They are not displayed if there is no error.)

How to exit the program You can exit the program by pressing the CANCEL key after the

results are displayed.

2)-4. Standard ROM Check

Checking The standard ROM area (200000H - 3FFFFFH) is added in units

of bytes. When the lowest 2 digits of the result is 20H, it is regarded as normal.

In addition, the ROM version and model name code stored in the addresses 31FFE0H - 31FFFFH where the ROM version and checksum correction data are stored are displayed. Data (ASCII) is stored in the following formats:

31FFE0H~31FFEFH : Model name CODE (Example: "UP-600",

to be displayed until DATA becomes 00H.) 31FFF0H~31FFF9H : 27801R****(****=PROGRAM VERSION) 31FFFAH~31FFFBH : BLOCK NO.("20"~"3F") 31FFFCH : TERMINATOR ("=") 31FFFDH~31FFFEH : BLOCK VERSION (Example: "00") 31FFFFH : CHECK SUM correction DATA

FLASH ROM used as the standard ROM has 64K-byte-unit rewrite BLOCKs. To perform VERSION management in the BLOCK unit, these BLOCKs have the same 16 byte organizati on as those after the previous 31FFF0H and arranged every 64KBYTE. At this time, the checksum for each BLOCK is corrected to be 01H so that the entire 2MBYTE become a total of 20H.

Regarding the display of the PROGRAM VERSION, the FLASH write MASTER EPROM has 8Mbits chips to allow management of the block units of the chip. The PROGRAM VERSION stored in blocks at 21H and 31H are displayed.

0 PAGE (BLOCK) where the IPL is stored, displays the PROGRAM VERSION of the IPL to make it possible to manage individual programs.

Display The capacity checked is displayed in units of 64KB.

Service ROM Check PASS!!(or ERROR!!) APL: 27801R****

27801R****

IPL:**

JOURNAL print

BLOCK Version. 20=** 21=** 22=** 23=** 24=** 25=** 26=** 27=**

. . . . . . . . . . .

3C=** 3D=** 3E=** 3F=**

How to exit the program You can exit the program by pressing the CANCEL key after the

result of checking is displayed.

2)-5. SERVICE ROM Check

Checking The SERVICE ROM area composed of two EPROMs (D00000H -

EFFFFFH) is added in units of bytes for each chip. If the lowest 2 digits are 10H, it is regarded as normal.

In addition, the ROM version and model name code stored in the addresses D1FFE0H - D1FFFFH where the ROM version and checksum correction data are stored are displayed. Data (ASCII) is stored in the following formats: D1FFE0H~D1FFEFH : Model name CODE(Example: "UP-600",

to be displayed until data is 00H.) D1FFF0H~D1FFF9H : 27801R****(****=PROGRA M VERS I ON) D1FFFAH~D1FFFBH : BLOCK NO.("20"~"2F") D1FFFCH : TERMINATOR("=") D1FFFDH~D1FFFEH : BLOCK VERSION(Example:"00") D1FFFFH : CHECK SUM correction DATA

This SERVICE ROM is used to write data into FLASH ROM and if any error occurs during rewriting of the FLASH ROM, it is not possible to resume operations. Its configuration is the same as the standard ROM.

0 PAGE (BLOCK) where the IPL is stored displays the PROGRAM VERSION of the IPL to make it possible to manage individual programs.

Display The capacity checked is displayed in units of 64KB.

Service ROM Check ROM1:PASS!!(or ERROR!!) ROM2:PASS!!(or ERROR!!) APL: 27801R****

27801R****

IPL:**

JOURNAL print

BLOCK Version. 20=** 21=** 22=** 23=** 24=** 25=** 26=** 27=**

. . . . . . . . . . .

3C=** 3D=** 3E=** 3F=**

How to exit the program You can exit the program by pressing the CANCEL key after the

result of checking is displayed.

2)-6. SSP Check

Checking When started, this check program automatically sets the test SSP,

performs the SSP check and displays the results. The SSP check sets check d ata in the empty space in t he SSP

entry register. After checking is completed, only the check data is erased. Any setting remains intact before and after this check program is executed.

Display

SSP Check PASS!!(or ERROR!!)

How to exit the program You can exit the program by pressing the CANCEL key after the

results are checking is displayed.

3) TIMER & KEYBOARD & CLERK SWITCH DIAGNOSTICS

This program checks the operation of t he CKDC’s clock crystal, keyboard and tests the clerk switch and mode switch.

You can return to the Diag menu screen by pressing the CANCEL key.

3)-4. Mode Switch Check

Checking The mode switch position code is displayed in a hexadecimal

number. SRV:0, PGM2:1, PGM1:2, OFF:E, OP X/Z:3, REG:4, MGR:5, X1/Z1:6, X2/Z2:7

Intermediate code:E, Multiple error F

4) RS232 I/F DIAGNOSTICS

The program tests the RS232 interface for the main PWB and the optional board ER-A5RS. Attach a 9-pin D-sub loop back connector (UKOG-6717RCZZ) wired as shown in Fig. 3-11, to the port you are going to test.

1pinCD 2pinRD 3pinSD 4pinER 5pinGND 6pinDR 7pinRS 8pinCS 9pinCI

Fig. 3-11. Wiring diagram of loop back connector (UKOG-6717RCZZ) The following menu appears on the screen. The cursor shown in

reverse video can be moved using the up/down arrow keys. Move the cursor to the menu item you want to execute and select by pressing the Enter key to the corresponding Diag. Program. Press the CANCEL key to return the screen to this submenu.

When setting the channel for the RS232 interface, do not set more than two ports to the same channel . The UP-600 accommodates up to one ER-A5RS board, but use caution not to allow each port to have the same channel; otherwise the hardware might be destroyed.

3)-1. Timer Check

Checking Check the operation of the CKDC9’s clock crystal. The area showing "YY/MM/DD & MM:HH" is continuously dis-

played. Check whether the display blinks in black and white every

0.5 seconds and the time shown is updated.

3)-2. Keyboard Check

Checking The program checks the input through the keyboard of the UP-

600. A 3-digit position code corresponding to a key pressed appears on

the screen, along with a catch sound.

3)-3. Clerk SW Check (Not for U version)

Checking The code of the key inserted into t he cl erk key switch appears in a

decimal number.

RS232 I/F DIAG CH1 Check CH8 Check

When Diag. is started, the channel check is performed and only the channels already set appear on screen.

Note: The channel numbers displayed are logical numbers on soft-

ware, In practical terms, CH1 means the CH1 of the rear connector of the POS and CH8 means the CH2 of the rear connector of the POS. If options are installed, only the ones (CH2

- CH7) which have been set will be added and displayed.

4)-1. CHANNEL Check

Checking The screen shows only the channels for which have been set and

are connected to the ECR. Compare the channels shown on the screen and the settings of the channel setting DIP SW of the RS232 interface board.

The RS232 on the main PWB of the UP-600 is fixed to CH1 and CH8. It is therefore necessary for the ER-A5RS to set the channel to CH2 - CH7. (Ref) ER-A5RS channel settings ("1" = SW OFF, "0" = SW ON)

ER-A5RS CON3 (RSCN1)

S1-1 S1-2 S1-3 CHANNEL

0 0 0 Disabled 0 0 1 No setting allowed (Standard RS) 0 1 0 CHANNEL 2 0 1 1 CHANNEL 3 1 0 0 CHANNEL 4 1 0 1 CHANNEL 5 1 1 0 CHANNEL 6 1 1 1 CHANNEL 7

ER-A5RS CON4 (RSCN2)

S1-4 S1-5 S1-6 CHANNEL

0 0 0 Disabled 0 0 1 No setting is allowed (Standard RS) 0 1 0 CHANNEL 2 0 1 1 CHANNEL 3 1 0 0 CHANNEL 4 1 0 1 CHANNEL 5 1 1 0 CHANNEL 6 1 1 1 CHANNEL 7

How to exit the program Press the CANCEL key to exit the program.

4)-2. CH1 Check

Checking If any channel is not set, the error message (ERROR: CHx) ap-

pears. When the channel is set, the following checks are performed.

i. Control signal check

ERn RSn DRn Cin CDn CSn OFF OFF OFF OFF OFF OFF OFF ON OFF OFF ON ON

ON OFF ON ON OFF OFF ON ON ON ON ON ON

The program performs the read checks of the above inputs and interrupt checks of CS, CI, and CD.

During the read check, ER and RS are changed over in the above order, checking the logic of DR, CI, CD and CS.

If the check result does not agree with the logic in the table, the error message appears. "ON" in the table means active low and "OFF" means active high.

In the interrupt check, the CS, CI and CD interrupts are permitted one by one (The mask is canceled.).

The error message appears if an interrupt does not occur when each signal is active or if an interrupt occurs when each signal is not active.

Four cycles of the above check is performed.

ii. Data transfer check

As check data, loop back data transfer of 256 bytes of 00H - 0FFH is performed. The baud rate is 38400 bps.

iii. TIMER CHECK (RS232 ON BOARD TIMER) Before starting the check ii, perform the RCVDT start of the timer

you want to check and set to 5 ms. Make sure::

• No TRQ- is generated during the implementation of check ii.

• TRQ- is generated at 5 ms after check ii is completed.

Display

RS232 CH1 Check PASS!!(or ERROR!!)

Details of the errors are printed on the journal.

ERROR

No.

1 ER-DR : ERROR ER-DR LOOP ERROR 2 ER-CI : ERROR ER-CI LOOP ERROR 3 RS-CD : ERROR RS-CD LOOP ERROR 4 RS-CS : ERROR RS-CS LOOP ERROR 5 CI INT : ERROR No CI interrupt occurs. 6 CD INT : ERROR No CD interrupt occurs. 7 CS INT : ERROR No CD interrupt occurs. 8 TXEMP : ERROR TXEMP is not set. 9 TXEMP INT : ERROR TXEMP interrupt does not

10 TXRDY : ERROR TXRDY is not set. 11 TXRDY INT : ERROR TXRDY interrupt does not

12 RCVRDY : ERROR RCVRDY is not set.

13 RCVRDY INT : ERROR RCVRDY interrupt does not

14 SD-RD : ERROR SD-RD LOOP ERROR

15 SD-RD : ERROR SD-RD LOOP ERROR

16 TIMER : ERROR TIMER ERROR

17 TIMER INT : ERROR TRQ1- interrupt does not

How to exit the program Press the CANCEL key to exit the program.

ERROR print Details of ERROR

occur.

(Not possible to receive. TRQ- occurs during the implementation of check ii.)

occur.

(DATA ERROR)

(After check ii is completed)

occur.

4)-3. CH2 Check

Checking The procedure for checking, display and the method of exiting the

programs are the same as for the CH1 check.

4)-4. CH3 Check

Checking The procedure for checking, display and the method of exiting the

program are the same as for the CH1 check.

4)-5. CH4 Check

Checking The procedure for checking, display and the method of exiting the

program are the same as for the CH1 check.

4)-6. CH5 Check

Checking The procedure for checking, display and the mothod of exiting the

programs are the same as for the CH1 check.

4)-7. CH6 Check

Checking The procedure for checking, display and the method of exiting the

programs are the same as for the CH1 check.

4)-8. CH7 Check

Checking The procedure for checking, display and the method of exiting the

programs are the same as for the CH1 check.

4)-9. CH8 Check

For checking CH8, the following loop-back connector is used.

1pinRS 2pinER 3pinSD 4pinCI/CD 5pinGND 6pinRD 7pinDR 8pinCS

Checking The following checks are performed.

i. Control signal check

ER8 RS8 DR8 Ci8 CD8 CS8 OFF OFF OFF OFF OFF OFF OFF ON OFF

ON OFF ON ON ON ON

The program performs the read checks of the above inputs. During the read check, ER and RS are changed over in the above

order, checking the logic of DR, CI, CD and CS. If the logic is different from those listed in the table, the error

message appears.

OFF

PATTERN 1

ER8 RS8 CI 8 CD8 OFF ON OFF OFF

ON OFF OFF OFF ON ON OFF OFF

"No Connect" is displayed on the next line of PASS!!. PATTERN 2

ER8 RS8 CI 8 CD8 OFF ON OFF OFF

ON OFF ON OFF ON ON ON OFF

"CI Connect is displayed on the next line of PASS!! PATTERN 3

ER8 RS8 CI 8 CD8 OFF ON OFF OFF

ON OFF OFF ON ON ON OFF ON

"CD Connect! is displayed on the next line of PASS!! If the logic is different from t hose in PATTERN 1 - 3, the error message appears. "ON" means active low and "OFF" active high. The above checks are repeated for four cycles.

ii. Data transfer check

As check data, loop back data transfer of 256 bytes of 00H - 0FFH is performed, the baud rate is set for115200 bps.

Display

RS232 CH8 Check PASS!!(or ERROR!!) CD Connect(or CI

Details of the errors are printed on the journal.

ERROR

No.

1 ER-DR : ERROR ER-DR LOOP ERROR 2 ER-CI : ERROR ER-CI LOOP ERROR 3 RS-CD : ERROR RS-CD LOOP ERROR 4 RS-CS : ERROR RS-CS LOOP ERROR 5 6 7 8 TXEMP : ERROR TXEMP is not set. 9 TXEMP INT : ERROR TXEMP interrupt does not

10 TXRDY : ERROR TXRDY is not set. 11 TXRDY INT : ERROR TXRDY interrupt does not

ERROR print Details of ERROR

Connect, No Connect

occur.

)

ERROR

No.

ERROR print Details of ERROR

12 RCVRDY : ERROR RCVRDY is not set.

(Not possible to receive. TRQoccurs during the implementation of check ii.)

13 RCVRDY INT : ERROR RCVRDY interrupt does not

occur.

14 SD-RD : ERROR SD-RD LOOP ERROR

(DATA ERROR)

15 SD-RD : ERROR SD-RD LOOP ERROR

(DATA ERROR, FRAMING

ERROR, and others) 16 17 18 CI : ERROR The logic of C1 is ON, but

different from those in 1~3. 19 CD : ERROR The logic of CD is ON, but

different from those in 1~3.

How to exit the program. Press the CANCEL key to exit the program.

5) LCD/POPUP/POLE DISPLAY & PRINTER DIAGNOSTICS

The program tests the LCD, popup and pole displays of the UP-600. The following menu appears on the screen. The cursor shown in

reverse video can be moved using the up/down arrow keys. Move the cursor to the menu item you want to execute and select by pressing the Enter key to execute the corresponding Diag. program. You can return the screen to this submenu by pressing the CANCEL key.

ii. Reverse-videoed test pattern of i

iii. Vertical stripe pattern with 1-dot spacing

iv. Reverse-videoed test pattern of iii

v. Horizontal stripe pattern with 1-dot spacing

DISPLAY&PRINTER DIAG LCD Check POPUP Check POLE Check PRINTER Check PRINTER CG Check PES&NES SENSOR Check Dot pulse adjustment

The test program displays the following test patterns in the order shown. You can move to the next pattern by pressing the ENTER key.

You can return the screen to this submenu by pressing the ENTER key when the final test pattern is shown on the screen or by pressing the CANCEL key during the implementation of the check.

5)-1. Liquid Crystal Display Check

Checking The screen shows the following test patterns. Press the ENTER

key to move to the next test pattern.

i. Black and white checkered pattern with 1-dot spacing.

vi. Reserve-videoed test pattern of v

vii. The outermost periphery of LCD’s active area is displayed in

1-dot line.

viii. "H" pattern. "H" is displayed in 20 digits and 8 lines.

"H" is displayed in 19 digits only in the 8th line.

HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHH

How to exit the program. You can exit the program by pressing the ENTER key when the

final test pattern is shown on the screen or by pressing the CANCEL key during checking.

5)-2. Pole Display Check

Checking The screen shows the following test patt erns in the order given

below. Press the ENTER key to move to the next pattern.

i. The following test patterns are displayed.

5)-4. PRINTER Check

Checking The printer prints on the RECEIPT/JOURNAL PRINTER. Display

PRINTER Check

DOT DISPLAY 7SEG DISPLAY::

0123456789;AaBbC

0. 1. 2. 3. 4. 5. 6. 7. 8. 9. -.

ii. The test pattern where all digits are turned ON is displayed.

Display

POLE Display Check

How to exit the program. You can return to the Diag. submenu by pressing t he ENTER key

after the 2nd test pattern where all digits are turned ON and are displayed. Or press the CANCEL key to erase the screen to exit the program.

5)-3. Popup Display Check

Checking The screen shows the following test patt erns in the order given

below. Press ENTER to move to the next pattern.

i. The following test patterns are displayed.

ii. The test pattern where all digits are turned ON is displayed.

Display

JOURNAL/RECEIPT print "Z" 24 digits are printed in 5 lines.

RECEIPT

ZZZZZZZZZZZZZZZZZZZZZZZZ ZZZZZZZZZZZZZZZZZZZZZZZZ ZZZZZZZZZZZZZZZZZZZZZZZZ ZZZZZZZZZZZZZZZZZZZZZZZZ ZZZZZZZZZZZZZZZZZZZZZZZZ

LOGO

ZZZZZZZZZZZZZZZZZZZZZZZZ ZZZZZZZZZZZZZZZZZZZZZZZZ ZZZZZZZZZZZZZZZZZZZZZZZZ ZZZZZZZZZZZZZZZZZZZZZZZZ ZZZZZZZZZZZZZZZZZZZZZZZZ

JOURNAL

How to exit the program One second after printing is completed, the screen returns to the

PRINTER Check of the DISPLAY & PRINTER MENU.

5)-5. PRINTER CG Check

Checking The printer prints the built-in CG onto the RECEIPT/JOURNAL

PRINTER. Standard characters are printed in 16 characters/line and ex-

tended ASCII characters (enlarged characters) are printed in 8 characters/line.

The standard characters are printed first, followed by the extended ASCII characters.

Check the outputted print to see if CG is correctly printed. Display

POPUP Display Check

How to exit the program You can return to the Diag. submenu by pressing t he ENTER key

after the 2nd test pattern where all digits are turned ON and are displayed. Or press the CANCEL key to erase the screen to exit the program.

PRINTER CG Check

How to exit the program. Press the CANCEL key to exit the program after 1 cycle of printing

is completed.

5)-6. PES & NES SENSOR Check

Checking The screen displays the operating status of the paper end sensor

and paper near end sensor of the receipt/journal printer. Display

PES&NES SENSOR Check NES : 0 (or 1) RPES : 0 (or 1) JPES : 0 (or 1) OPBS : 0 (or 1)

6) TCP/IP STACK NETWORK DIAGNOSTICS

The program performs the TCP/IP stack test. The test requirements are as follows:

• UP-600

• 10BASE-T cable (for d a ta tra n sfer testing)

• HUB (for loop back test and data transfer test where 2 or more

units are used.)

The following menu appears. The cursor shown in reverse video can be moved using the up/down arrow keys. Move the cursor to the menu item you want to execute and press t he ENTER key to execute the corresponding check program. After the selected Diag. program is completed, the screen returns to this menu.

Press the CANCEL key to return the screen to the Diag. submenu.

Display Status Description NES 0 Senses the near end of the journal paper roll.

Does not sense the near end of the journal

paper roll.

RPES 0 Senses the end of the receipt paper roll.

1 Does not sense the end of the receipt paper roll.

JPES 0 Senses the end of the journal paper roll.

1 Does not sense the end of the journal paper roll.

OPBS 0 IPL ROM PWB connected

1 IPL ROM PWB not connected

How to exit the program Press the CANCEL key to exit the program.

5)-7. DOT PULSE Adjustment

Checking The dot width adjustment circuit controls the pulse width of the

current which is added to the printer dot head in response to fluctuations n supply voltage. If the circuit is replaced with a new one for any reason such as repair, the dot pulse width needs to be adjusted using the 200K’s knob VR1. When the DOT PULSE Adjustment is executed, the dot pulse "PE" is outputted without printing.

Display

DOT PULSE Adjustment

TCP/IP DIAG SELF Check LOOPBACK Check MAC ADDR&FIRM Ver. Read MAC ADDR&FIRM WRITE DATA Trans.(MA) DATA Trans.(SA)

6)-1. SELF Check

Checking The program executes Diag’s built in TCP/IP stack board and

displays the results.

i. Execute the flash memory test command and display the re-

sult.

ii. Execute the SRAM test command and display the result. iii. Execute the dual-port RAM test and display the result. iv. Execute the interrupt test command and display the result. The information inside the error status is as follows:

b7 Reserved ("0" is always displayed) b6 Reserved ( "0" is always displayed) b5 Reserved ("0" is always displayed) b4 Reserved ( "0" is always displayed) b3 HR_RST : If /INTHR cannot be canceled b2 HR_ACK:If /INTHR does not enter after waiting for 10 ms b1 HW_RST : If /INTHW cannot be canceled b0 Reserved ("0" is always displayed)

How to exit the program Press the CANCEL key to exit the program.

Display

SELF Check FLASH : PASS (or ERROR) SRAM : PASS (or ERROR) XXXXXXXX : XX : XX

DPRAM : PASS (or ERROR) XXXXXXXX : XX : XX INTERRUPT : PASS (or ERROR) XXXXXXXX

How to exit the program. Press the CANCEL key to exit the program.

When an error occurs, the address and data are displayed.

When an error occurs, the data is displayed.

6)-2. LOOPBACK Check

Checking Install a straight cable between the RJ45 connector and the HUB

and execute the loop back test command to send and receive 1 packet of data.

Display

LOOPBACK Check LOOPBACK : PASS (or ERROR) LOOPBACK ERROR LANC ERROR

How to exit the program Press the CANCEL key to exit the program.

Displayed when an error occurs.

Input : DUAL PORT RAM (800000H‘)

08 00 1F XX YY ZZ

MAC ADDRESS (XX, YY, ZZ are converted to 16 hexadecimal numbers.)

Output : DUAL PORT RAM (800800H‘)

During writing

I P L 0 0 0 7 0 0

When writing is completed (The same applies when the copy is skipped at the first verification.)

I P L 0 0 0 7 O K

When the writing process ends with an error.

I P L 0 0 0 7 N G

6)-3. MAC ADDRESS&FIRM Ver. read Check

Checking The program reads the version of the MAC address and firmware

and displays the result. Display

MAC ADDR&FIRM Ver. Read MAC ADDRESS : XX XX XX XX XX XX FIRMWARE VERSION :

XXXXXXXXXX

How to exit the program Press the CANCEL key to exit the program.

6)-4. MAC ADDRESS&FIRM write UTILITY

Operation This utility writes the MAC address and firmware.

(Procedure) Install the master EPROM on the TCP/IP board and turn the IPL

switch on the board to the "program write mode." Turn on the ECR. The IPL program on the TCP/IP board starts. Input 3 sets of 3-digit decimal num bers through the keyboard of

the ECR and press the ENTER key. Following the SHARP maker code (08, 00, 1F), the 3 sets of

numbers input through the keyboard are converted into hexadecimal numbers. The program then writes a total of 6 bytes of MAC address into dual port RAM (800000H - ).

Turn off the power supply. Remove the EPROM from the TCP/IP board and turn the IPL

switch to the "normal mode."

Data of 6 bytes is displayed.

10 digits are displayed.

Display

MAC ADDR&FIRM Write MAC ADDRESS

Decimal numbers are input through keyboard.

AAA BBB CCC 08 00 1F XX YY ZZ TCP/IP FIRM CHANGE

Data of 6 bytes is displayed as hexadecimal numbers

IPL 00-07 XX (XX : 00~07 OK or NG)

TCP/IP FIRM CHANGE :

ERASE 00-07 00

COPY 00-05 00

FIRM CHANGE PASS!!

While the address and firmware are being rewritten, the message A and then B appears.

When the address and firmware have been rewritten, the message C is displayed.

The following screen appears when the IPL switch is not turned to the write mode.

MAC ADDR&FIRM Write CHANGE IPL SW!!

How to exit the program. Press the CANCEL key to exit the program.

After rewriting, make sure to turn the power off and then turn it on again.

6)-5. Data Transmission Check

The program performs a data transfer test using an actual established system.

The system consists of 1 master machine and up to 63 satellite machines. Cautions to be taken when starting the test.

• If this test is performed on the ECRs set for LAN, cancel the

settings before starting the test.

• If this test is performed using an established system, disconnect

the LAN cables from the ECRs you do not want to test or cancel their LAN settings. If the test is performed with those ECRs set for LAN, their data might be destroyed.

• After canceling the LAN settings of all ECRs on the system, set

them for the data transfer test. Set the satellite machines first, and then set the master machine.

• The Diag of the UP-600 uses a private IP address. Each IP ad-

dress is unique on the Internet. When building a private network, you should be careful not to allow your internal packet used for your own network to leak to t he Internet, because it might cause confusion. The Internet Assigned Numbers Authority (IANA) specifies IP addresses that can be used without registration. These addresses can only be used within a private network and are not route controlled between sites of the Internet.

Class A : 10.x.x.x Class B : 172.16.x.x 172.31.x.x

Class C : 192.168.0.x?192.168.255.x It is strongly recommended to use addresses within the above range when building a private network.

In this Diag. program, the following private IP addresses are assigned to the terminal Nos. (1 - 64).

TERMINAL NO.1 = 192.168.0.1

TERMINAL NO.2 = 192.168.0.2

......

TERMINAL NO.31 = 192.168.0.63

TERMINAL NO.32 = 192.168.0.64 Setting

i. Setting satellite machines.

On the menu screen, select DATA Trans. (SA). The screen is shown below.

DATA Trans.(SA) INPUT SA T-NO.

Enter the terminal No. of the machine you are going to test (a 2-digit number from 1 - 32) + Enter. The screen looks like this:

DATA Trans.(SA) INPUT SA T-NO. : XX DATA SEQ.NO. : 0000

Enter a number within the range from 1 64.

The terminal No. you entered is displayed.

i. Setting the master machine.

On the menu screen, select DATA Trans. (MA). The screen looks like this:

DATA Trans.(MA) INPUT MA T-NO. :

Enter a number within a range from 1~64.

Enter the terminal No. of the machine you want to test (a 2-digit number from 1 - 64)+ Enter. The screen looks like this:

DATA Trans.(MA) INPUT MA T-NO. : XX INPUT SA T-NO. :

The terminal No. you entered is displayed.

Enter the terminal No. (a 2-digit number from 1 -64) of the satellite machines which are connected to the test machine + Enter. The screen looks like this:

The terminal No. of DATA Trans.(MA) INPUT MA T-NO. : XX INPUT SA T-NO. : XX( or XXXX)

the master machine

you entered is

displayed.

The terminal No. of

the satellite machine

you entered is

displayed.

When performing the test with multiple satellite machines, type their terminal numbers (2-digit numbers within the range from 1~64) and press Enter. In addition, you specify the satellite machines using the area specification function without typing terminal numbers. This is achieved by typing the first terminal number (2 digits) and the last terminal number (2 digits) of the satellite machines and then press Enter. For example, if you want to specify the terminal numbers of satellite machines from 5 to 15, type "0515" for T-No. and press Enter. When executing, press the Enter key without typing the terminal numbers. The display appears like this: Note that the terminal numbers of the master machine and satellite machines should not be the same. When the terminal numbers are to be specified using the area specification function, any terminal number that is used for the master machine will be excluded from the specification of satellite machine terminal numbers.

INPUT MA T-NO. : XX

The terminal No. of the master machine you entered is displayed.

DATA SEQ.NO. : 0000

With the above setting, data transfer is performed bet ween the master machine and the satellite machines.

Checking

i. The master machine sends data of the following form at con-

sisting of 2-byte sequence No. and 254-byte AAH data to the satellite machine. The master machine displays the sequence Nos.

Test data format (1 packet: 256 bytes)

12345 254255256byte

XX XX AA AA AA AA AA AA

7) MCR & DRAWER Diagnostics

The program checks the MCR and drawer. The following menu appears on screen. The cursor shown in reverse video can be moved using the up/down

arrow keys. Move the cursor to the m enu item you want to execute and select by pressing the ENTER key to execute the corresponding program. Press the CANCEL key to return the screen to this submenu.

XXXX : Sequence No. 2 bytes (4-digit binary coded decimal

number)

AA : Transfer (AAH) ~ 254 bytes

ii. The satellite machine returns the data it has received, to the

master machine as it is. The satellite machine displays the sequence No. on the screen.

iii. The master machine receives the data and then checks the

sequence Nos. and 254-byte AAH data. If an error occurs, the master machine displays an error code and ends the test. If there are multiple satellite machines, steps i and ii are repeated.

The master machine advances the sequence No. when data is transferred successfully between it and the satellite machines.

Steps i - iii are repeated.

Error display

The following error codes are used (same as for TCP/IP HANDLER)

01 Command error (excluding the time when data is sent) 02 No data received 03 Received data size present

Received data left

04 Receiving station not ready for receiving (when sending)

"NRDY" is returned because the receiving station is not ready for receiving.

05 Receiving buffer full(when sending)

The receiving side’s controller receive buffer is full.

06 Resend error(When sending)

The number of retries exceeds the setting (5 times) when no response is obtained.

07 Collision error (When sending)

If a collision occurs

08 Line busy time out

Data cannot be sent due to multiple stations communicating

09 Receiving data size over (when receiving)

Insufficient size of receiving buffer.

0A Hardware error

Interface error (No SRN interface or defective SRN controller)

MCR&DRAWER Check MCR Check DRAWER 1 Check DRAWER 2 Check

7)-1. Magnetic Card Reader Check

The program performs the read test of an optional UP-E13MR. The test program reads a magnet card using the ISO7811/1-5 stand-

ard and prints data on the journal. Press the CANCEL key to return the screen to the submenu.

Checking The program reads tracks 1 - 3 of a magnet card using the

ISO7811/1‘5 standard and prints the data using ASCII codes. JOURNAL print

MCR Check TRACK1: XXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXX

TRACK2: XXXXXXXXXXXXXXXXXXXXXXXXXXX TRACK3: XXXXXXXXXXXXXXXXXXXXXXXXXXX

Data read by the MCR is printed in the areas XXXXX. If an error occurs, the following error codes are displayed. Until the program is terminated, the error code is repeated, standing by for reading.

Display

MCR Check TRACK1 : BUFFER EMPTY TRACK2 : MCR ERROR

TRACK3 : PASS

How to exit the program.

Press the CANCEL key to exit the program.

Receive data is empty

Data error after detecting card.

Data has been read successfully.

How to exit the program Press the CANCEL key to exit the program.

7)-2. Drawer 1 Check

Checking

The program turns on the drawer 1 solenoid, senses the value of the drawer open sensor every 100 ms, and displays the operating status.

Display

DRAWER 1 Check

Open Sensor : OPEN (or CLOSE)

420 410

400 390 380

370 360

350

Transmission width (µs)

340

330 320

410

370

330

±3µs (Allowance)

How to exit the program

Press the CANCEL key to exit the program.

7)-3. Drawer 2 Check

Checking

The program turns on the drawer 2 solenoid, senses the value of the drawer to open the sensor every 100ms, and displays the operating status. The procedure for displaying the menu and exiting the program are the same as for the drawer 1 check.

8) Dot Pulse Adjustment:

R/J printer dot pulse width adjustment

The dot pulse width adjust circuit is provided to control the width of the current applied to the dot head of the printer, according to a supply voltage fluctuation.

When the circuit is changed by repair work, the dot pul se width needs to be adjusted using the 200k pot VR2.

Display

Dot pulse adjustment

2221.6 23 24 25 26 26.4

Drive voltage (V)

TRG

PwPt4µsec

Pd is adjusted to 373±3µsec. when Vp is +24.0V.

1000µsec

D1 1SS355

C59 10000pF

+24V

D2 E102

ZD5 UDZ4.3B

R135

TRG

R263

+24V

VCC

R81

130K"F"

VCC

VR2

200K

10K

Q5 KRC106S

How to exit the program. Press the CANCEL key to exit the program.

VCC

R137

R136

62K

+24V

IC10B

BA10393F

3.3K

+ 91 hidden pages