SHARP UP-5700 Service Manual

SERVICE MANUAL
POS TERMINAL
MODEL UP-5700
("U" & "A" version)
CONTENTS
WIRING DIAGRAM
CHAPTER 1. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
CHAPTER 2. OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
CHAPTER 3. SERVICE PRECAUTION. . . . . . . . . . . . . . . . . . . . . . 3-1
CHAPTER 4. DIAGNOSTICS SPECIFICATIONS . . . . . . . . . . . . . . 4- 1
CHAPTER 5. CIRCUIT DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . 5-1
CHAPTER 6. POWER SUPPLY UNIT. . . . . . . . . . . . . . . . . . . . . . . 6-1
CHAPTER 7. BIOS SET UP UTILITY . . . . . . . . . . . . . . . . . . . . . . . 7-1
CHAPTER 8. ABOUT UTILITY SOFTWARE AND OTHERS . . . . . 8-1
CHAPTER 9. CIRCUIT DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
CHAPTER 10. PWB LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
PARTS GUIDE
This document has been published to be used
SHARP CORPORATION
for after sales service only. The contents are subject to change without notice.
THE FOLLOWING CAUTION IS APPLICABLE IN THE UNITED STATES ONLY. “B A T T E R Y D I S P O S A L” “CONTAINS NICKEL-CADMIUM RECHARGEABLE BATTERY MUST BE RECYCLED OR DISPOSED OF PROPERLY. REMOVE THE BATTERY FROM THE PRODUCT AND CONTACT FEDERAL OR STATE ENVIRONMENTAL AGENCIES FOR INFORMATION ON RECYCLING AND DISPOSAL OPTIONS.”
The RBRCTM Seal
TM
The RBRC
Seal on the easily removabl e nick el-cadmium battery pack contained in our product indicates that SHARP is voluntarily participating in an industry program to collect and recycle these battery pac ks at the end of their useful life, when taken out of
TM
service within the United States. The RBRC
program provides a convenient alternative to placing spent nickel-cadmium battery packs into the trash or municipal waste stream, which is illegal in some areas.
TM
SHARP’s payments to RBRC
makes it easy for you to drop off the spent battery pack at local retailers of replacement nickel-cadmium batteries, or at authorized SHARP product service centers. You may also contact your local recycling center for information on where to return the spent battery pack. SHARP’s involvement in this program is part of its commitment to protecting our environment and conserving natural resources.
TM
(RBRC
is a trademark of the Rechargeable Battery Recycling Corporation.)
CHAPTER 1. SPECIFICATIONS
1. Appearance
Flat-panel LCD display with touch-sensitive overlay
Power switch
AC cord
Plug your POS terminal into a wall outlet before using.
Power switch
Set the power switch to the ON ( I ) position after plugging your POS terminal.
2. Rating
ITEM SPECIFICATIONS External dimensions 290 (W) ´ 365 (D) ´ 131 (H) mm Weight 5.5 kg Power source Official (normal) voltage and
Power consumption Operating: 43 W Working temperature and
humidity
frequency
0 to 40°C (32 to 104°F)
10 to 90%
3-3. PC system
ITEM SPECIFICATIONS NOTE CPU Pentium processor Chip set OPTI 82C700 VGA chip C&T T65550B Main memory
(for executing MS-DOS, Application software)
Video RAM 1 Mbytes EDO type BIOS ROM 512 Kbytes Flash ROM OS (MS-DOS) ROM 4 Mbytes Mask ROM ROM disk memo r y
(for stored Application software)
RAM disk memory (for POS data)
Key controller M38802 Super I/O M5113
Standard: 8 Mbytes EDO type
Max.: 40 Mbytes adding S.O.DIMM
Standard: 2 Mbytes Flash ROM
Max.: 6 Mbytes adding UP-F04RB
Standard: 1 Mbytes
Max.: 3 Mbytes adding UP-P02MB
3-4. Serial port
D-SUB 9-pin connector COM1 and COM2 are equipped. In order to supply +5V power, CI signal and +5V power supply of
COM1 and COM2 can be switched. 2 channels of RJ45 Connector COM port are equipped. COM3 and COM4 or original I/O address (COM5 and COM6) can be
selected as the 2 channels of RJ45 COM port.
COM1 & COM2: D-sub 9 pin
Pin No. Signal Function I/O
1 CD Data Carrier Detect I 2 RD Receive Data I 3 SD Send Data O 4 ER Data Terminal Ready O 5 SG Signal Ground — 6 DR Data set Ready I 7 RS Request to Send O 8 CS Clear to Send I 9 CI/+5V Ring Indicate / +5V I/–
3. Hardware
3-1. Display
ITEM SPECIFICATIONS NOTE
Type TFT color LCD with back
Screen size 10.4" Full screen Dot format 640 (W) ´ 480 (H) dots Dot size 0.33 ´ 0.33 mm Control VGA
3-2. Keyboard
ITEM SPECIFICATIONS NOTE
Type Touch key
Number of key positions
Control Mouse emulation
light
(Analog touch panel) 4096 (W) ´ 4096 (H)
positions
With 256 colors
COM3 or COM5: Modular jack RJ45 8 pin
Pin No. Signal Function I/O
1 RS Request to Send O 2 ER Data terminal Ready I 3 SD Send Data O 4 SG/(+5V) Signal Ground/(+5V) — 5 SG Signal Ground – 6 DR Receive Data I 7 DR Data set Ready I 8 CS Clear to Send I
1 – 1
COM4 or COM6: Modular jack RJ45 8 pin
Pin No. Signal Function I/O
1 RS Request to Send O 2 ER Data terminal Ready I 3 SD Send Data O 4 SG Signal Ground — 5 SG Signal Ground – 6 RD Receive Data I 7 DR Data set Ready I 8 CS Clear to Send I
3-5. Expansion slot
ITEM SPECIFICATIONS NOTE Type ISA bus Half size PC board Number of slots 2 slots Power consumption +5V/max. 1.0A
+12V/max. 0.05A
3-7. System switch
The system switch is used to preset for system configuration.
[Out line]
The system switch is consist of DIP switch and Jumper switch.
[DIP switch]
System switch
3-6. Shutdown switch
Shutdown switch used when the OS or application programs are straying and the system can not return to the normal state.
You must not use this shutdown switch when t he UP-5700 is running normally. Use this switch only when the main power source is not cut off even if the main unit power switch is set to OFF position. UP-5700 is turned OFF and the hardware is reset by turning the main power switch OFF and then pressing the shutdown switch.
123456
Shut down switch
123456
The PSC2 simply reads switched signals from the DIP switch as hardware. The meaning of DIP switch wholly depends on the soft­ware.
ON
123456
ON OFF
: Default setting
DSW-6
Function OFF (value = 1) ON (value = 0)
CMOS Initialize Not Initialize Initialize
DSW-5 DWS-4 Drive C:, D: & E: Setting
Drive C: Drive D: Drive E: SW-4 SW-5
Flash
PS RAM HDD
ROM
HDD
HDD PS RAM
PS RAM
Flash ROM
Flash ROMON(value = 0)
HDD
OFF
(value = 1)
ON
(value = 0)ON(value = 0)
OFF
(value = 1)ON(value = 0)
OFF
(value = 0)
OFF
(value = 1)
[Out line]
The shutdown switch is single shot type. (Normally OFF position) Push ON: This position is used to reset stand-by mode for power
supply unit when software hang up.
Release OFF: Usually the shutdown switch needs to be set to this
position when the UP-5700 is operated.
[Operating method]
The shutdown switch is a push switch. If it is push ON, UP-5700 performs to stop supplying the power when t he power switch is set into stand-by mode.
NOTE: The shutdown operation will be ignore when te power switch
is set into power-on position.
1 – 2
DSW-3
Function OFF (value = 1) ON (value = 0)
Boot Drive Drive A: Drive C:
DSW-2
Function OFF (value = 1) ON (value = 0)
Drive A: Device Mask ROM FDD
DSW-1
Function OFF (value = 1) ON (value = 0)
Floppy Disk
Controller
Not Exit Exit
[Jumper switch]
Jumper switches the following functions for UART1 and UART2 in the PSC2.
8 7
ON
OFF
SW Function OFF (value = 1) ON (value = 0)
7COM3 & COM4 IRQ
assign
8 G/A UART1&2
decode mode
COM3 = IRQ11 COM3 = IRQ4 COM4 = IRQ10 COM4 = IRQ3
COM3 & COM4 COM5 & COM6
When SW8 is set to ON, the setting of SW7 is not valid.
3-8. Power switch
[Out line]
The power switch has the positions ON and OFF (Stand-by) ON position: Usually the power switch needs to be set to t his posi-
tion when the POS-terminal is operated.
OFF position: This position is used to turn the stand-by mode. When
the power switch is set to this position, power supply stops automatically. But if the soft ware program con­trol the power supply to hold, even if the power switch is set into this position, power supplying will be kept until an software program allows power supply no to hold.
[Operating method]
The power switch is a seesaw switch, and it can be tipped toward the ON or OFF.
4. Software
4-1. Software Structure
The basic system software is mainly consisted of the following 3 modules.
(1) MS-DOS Version 6.22
The operating system (MS-DOS Version 6.22) is stored in MROM disk.
(2) Drivers
There are following types of drivers
· POS Device Driver (for Clerk, Buzzer, Drawer, Timer, MCR, Line
Display, Serial Port) POS device drivers adopt same control method as the control of former (ER-A850/A880) software.
· SRN Driver
· Touch Panel Driver
(3) POS Device Middleware
Middleware helps improve development of applications.
(4) Software Structure
Power switch
The power switch is used to turn the POS terminal on or stand-by If the communication function is used, the AC power can be turned off
by software operation for power saving after communication.
SRN Driver
Touch Panel Driver
Application
POS Device Mifddle Wsre
DOS Devlce Driver
MS-DOS Version 6.22
BIOS
Hardware
Provided from SHARP
POS Utillty
Standard PC Device Driver
(Local production)
SCSI
Ethernet
.......etc
1 – 3
4-2. Basic system software list
ITEM CONTENTS for UP-5700 for PC
BIOD (FROM)
· AT compatible system BIOS
· VGA BIOS for C&T65550 VGA LSI
· Standard SETUP program
· Flash Disk/MROM Disk/PSRAM Disk built-in control program
· Memory size/HDD type auto detect function
· No APM/PnP support
OS (MROM disk) MS-DOS Version 6.22 (Subset) Install program (MROM disk)
· System Install program
· APL Install program (for MS-DOS/Windows 95)
POS device driver · POS device driver
· SRN driver
· Touch panel driver (mouse emulation I/F only)
Middleware soft and application development tools
· POS device MiddleWare
· R/J Logo image loading utility program (MS-DOS/Windows 95)
· Touch panel calibration utility program (MS-DOS)
... These software are provided with FD from SHARP.
Please copy contents of FD provided from department to development PC. Install to UP-5700 by using APL Install Program from PC.
4-3. Memory map
0000000h
STD. 8MB
0800000h
+8MB
1000000h
1800000h
2800000h
(16MB)
+8MB
(24MB)
+32MB (40MB)
Memory is expandable up to 32MB using EMM386 in DOS.
00000h
9F4000h
A0000h
C0000h
CB000h
E8000h
100000h
MS-DOS
(25K)
Sharp Driver
(32K)
Free Conventional
(580K)
EBDA : 3K
VRAM 128K
VGA BIOS(40K)
UMB
(116K)
System BIOS
(96k)
HMA
64K
Not Use Middleware
POS Device 20K Touch Key 12k
(External BIOS
Data Area)
00000h
9F4000h
A0000h
C0000h CB000h
E8000h
100000h
MS-DOS
(25K)
Sharp Driver
(32K)
Middleware
(15K)
Free Conventional
(565K)
EBDA:3K
VRAM 128K
VGA BIOS(40K)
UMB
(116K)
System BIOS
(96k)
HMA
64K
Use Middleware
POS Device 20K Touch Key 12k
(External BIOS
Data Area)
1 – 4
CHAPTER 2. OPTIONS
1. System configuration
AT Keyboard
<supplied on site>
Drawer
<Option>
ER-03DW/
04W/05DW
Customer
Poll Display
<Option>
UP-P20DP
In-line Communication Connection
Incorporated in Main Unit
max.2
Additional
RAM Memory
<Option>
UP-P02MB
Additional
ROM Memory
<Option>
UP-F04RB
Additional DRAM
Memory
<supplied on site>
Magnetic
Card Reader
<Option>
UP-E12MR
Customer
Display
<Option>
ER-A8DP
HDD Unit
<supplied on site>
Master Machine
UP-5700
(RS-232)
RS232 Board
<Option> ER-A8RS
SRN Board
<Option>
ER-01IN-PC
Ethernet Board
<supplied on site>
Centronics Printer <supplied on site>
RS-232 Communication Connection
max.6
Hand Scanner
Remote Printer <Option> ER-01PU <supplied on site> TM-T80/85/295 ER-FBT40
<Option>
ER-A6HS1
Satellite Machine
UP-5700
2. Options
No. NAME MODEL NAME DESCRIPTION
1 Expansion RAM disk board UP-P02MB 2 Mbytes RAM board 2 Expansion ROM disk board UP-F04RB 4 Mbytes ROM board 3 Customer display ER-A8DP 1 line 7-segments display 4 Customer pole display UP-P20DP 2 line 20 digits dot display 5 MCR (Magnetic Card Reader) UP-E12MR for ISO 1 & 2 stripe card 6 Remote drawer ER-03DW
ER-04DW
ER-05DW 7 PC-SRN board ER-01IN-PC SRN communication board for ISA bus slot 8 RS232 & CENTRO I/F board ER-A8RS RS232 9 pins connector: 2 ports
CENTRONICS 25 pins connector: 1 port
9 Receipt/Journal printer ER-01PU 2 station (R/J) printer
10 Hand scanner ER-A6HS1 for reading bar code
2 – 1
3. Service options: None
No. NAME PARTS CODE
1 HDD kit
4. Service tools
No. NAME PARTS CODE PRICE DESCRIPTION
1 Service tool kit
2 Printer connector signal loop back connector 3 MCR test card 4 RS232 loop back connector 5 CPU/VGA PWB relay PWB 6 BIOS loading board 7 RS232 modular jack loop back connector 8 BIOS MASTER ROM 9 TOUCH PEN
*
1 Always use this pen for the TOUCH PANEL POSITION ADJUSTING UTILITY PROGRAM.
This pen is for K-PDA (ZR-xxxx series). If you use a ball-point pen or other pens whose point is hard, the surface of TOUCH PANEL may be damaged.
4-1. Service tool kit: DKIT-8656BHZZ
1) ISA checker
Used to repair or check the operation of the optional I/F.
· External view · Plan view
CW ISA checker
ISA relay board
RAM relay board (Not used for UP-5700) BR for ER-A8RS CENTRONICS connector BE for UP-E12MR BC for RS232 connector
CQ
CS for overwriting BIOS AZ for RJ45 connector (P) EP-ROM for overwriting BIOS
AG For TOUCH PANEL POSITION ADJUSTING
UTILITY PROGRAM *1
ISA bus connectors: Used to connect with the I/F PWB of ER-A8RS, ER-01IN-PC etc.
Test pins: Used to check the ISA bus signal.
LED circuit: Not used currently.
RAM1A
2 – 2
Connected to the ER-A850/A880 ISA bus connectors.
· Connection diagram
· Connection diagram
ER-A8RS (or ER-01IN-PC)
UP-5700 ISA bus connector
ISA checker
2) ISA relay board
Connected to the ISA checker for installation of the optional I/F hori­zontally and for repairing and checking the operation .
· External view
ER-A8RS (or ER-01IN-PC) solder side
ISA relay board
ISA PWB
ER-A8RS (or ER-01IN-PC) parts side
ISA checker
· Plan view
ISA bus connector: Used to check the ER-A8RS (or ER-01IN-PC) parts side.
ISA bus connector: Used to check the ER-A8RS (or ER-01IN-PC) solder side.
3) RAM PWB relay board (UP-5700: Not used)
· External view
· Plan view
Connected to the ISA bus connector of ISA checker.
2 – 3
4-2. Printer connector signal loop check cable:
UKOG-6717RCZZ
Connected to the centronics connector (25 pin) of the ER-A8RS, and used to check loop signals when executing diagnostics.
· External view
· Plan view and connection diagram
150±8
4-3. MCR test card: UKOG-6718RCZZ
Used when executing the diagnostics of the UP-E12MR.
·
· External view
4-4. RS232 loop back connector: UKOG-6705RCZZ
Connected to the RS232 connector (D-SUB 9 pin: COM1, COM2, COM3, COM4) of the UP-5700 and ER-A8RS, and used to check loop signals when executing diagnostics.
· Connection diagram
Signal name Pin No.
1STROBE­2DB0 3DB1 4DB2 5DB3 6DB4 7DB5 8DB6
9DB7 10ACK­11BUSY 12PE 13SLCT 14AUTOFD­15ERROR­16INIT­17SLCTIN-
18~25PE
· Connection diagram
Signal namePin No. 1 STROBE­2DB0 3DB1 4DB2 5DB3 6DB4 7DB5 8DB6 9DB7
10 ACK­11 BUSY 12 PE 13 SLCT 14 AUTOFD­15 ERROR­16 INIT­17 SLCTIN-
18~25 PE
CD 1pin RD 2pin TD 3pin
DTR 4pin GND 5pin DSR 6pin RTS 7pin CTS 8pin
RI 9pin
4-5. RS232 modular jack loop back connector:
UKOG-6729BHZZ
Connected to the RS232 connector (RJ45: COM5, COM6) of the UP-5700 and ER-A8RS, and used to check loop signals when exe­cuting diagnostics.
· Connection diagram
RTS
1pin
DTR
2pin
TD
3pin
GND
4pin
GND
5pin
RD
6pin
DSR
7pin
CTS
8pin
ER-A8RS
2 – 4
4-6. CPU/VGA PWB relay PWB: CKOG-6728BHZZ
The CPU PWB, you can check the soldered face of the CPU PWB by connecting the CPU PWB to the VGA PWB.
· External view
· Connection diagram
CPU/VGA PWB relay PWB
4-7. BIOS loading board: CKOG-6727BHZZ
The BIOS loading board: CKOG-6727BHZZ is a tool to write a BIOS ROM program in the F-ROM on the UP-5700’s main board. Use this PWB in the following cases:
· The F-ROM on the UP-5700’s main board is changed due to some
defect and a BIOS ROM program is written in the F-ROM.
· The BIOS ROM program in the F-ROM is overwritten due to the
version up of BIOS ROM program, etc.
Connected to the Option ROM/RAM disk connector (CN19) of the Main PWB.
· External view
Main PWB
CPU PWB
2 – 5
· Plan view
Writing BIOS ROM Program
1. Install the EP-ROM (master ROM): VHI27040RBH1A containing a BIOS program on the BIOS loading board: CKOG-6727RCZZ.
BIOS MASTER ROM
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
· Connection diagram
SW1
13
2 – 6
2. Set SW1 on the BIOS loading board to the side of pin 3.
4. Connect the BIOS loading board to the option ROM/RAM connec­tor CN19 on the main PWB, and then close the cabinet.
LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8
3. Open the upper cabinet.
SW1
SW1
1
3
LED9
5. Writing the BIOS ROM program starts by turning on the power switch on the right side.
For the status of LED on the special service PWB when a BIOS ROM program is being written, see the following table.
Writing is complete (automatic completion) when the green LED (LED9) on the BIOS loading board lights up.
SW1
1
3
6. After writing is complete, turn off the power switch on the right side to remove the BIOS loading board, and turn on the power switch on the left side again to check whether the BIOS program starts up normally or not.
2 – 7
LED DISPLAY STATUS
[ : ON (Lighting) — : OFF] <In normal operation>
LED1
(RED)
———— —————
———— ————
———
—————— ——————
———
————
LED2
(RED)
——— Programming: Bank0 D0000 h (64KB)
—— Programming: Bank1 D0000 h (64KB)
————— Verifying: Bank0 D0000 h (64KB)
—— —— Verifying: Bank1 D0000 h (64KB)
LED3
(RED)
—— Programming: Bank0 E0000 h (64KB) —— Programming: Bank0 F0000 h (64KB)
Programming: Bank1 E0000 h (64KB) — Programming: Bank1 F0000 h (64KB)
———— Verifying: Bank0 E0000 h (64KB) ———— Verifying: Bank0 F0000 h (64KB)
—— Verifying: Bank1 E0000 h (64KB) — —— Verifying: Bank1 F0000 h (64KB)
LED4
(RED)
LED5
(RED)
—— Verifying: Bank1 C0000 h (64KB)
LED6
(RED)
LED7
(RED)
————Start initializing
Erasing F-ROM (LED6: RED is blinking) ——— — Programming: Bank0 C0000 h (64KB)
Programming: Bank1 C0000 h (64KB)
Setting protection the F-ROM
LED8
(RED)
Start verifying the program in the F-ROM — Verifying: Bank0 C0000 h (64KB)
LED9
(GREEN)
Start of COPY FUNCTION
Start copy programming to F-ROM from EP­ROM
END of complete COPY FUNCTION
FUNCTION
<Erase ERROR in F-ROM>
LED1
(RED)
——
<Programming ERROR in F-ROM>
LED1
(RED)
<Verifying ERROR in F-ROM>
LED1
(RED)
LED2
(RED)
———— Device not ready
LED2
(RED)
——— Device not ready
LED2
(RED)
——— Device not ready while release the protection
LED3
(RED)
——— VPP error ——— Command sequence error
LED3
(RED)
—— VPP error —— Command sequence error
LED3
(RED)
—— Can not release the protection
LED4
(RED)
——
LED4
(RED)
LED4
(RED)
LED5
(RED)
LED5
(RED)
LED5
(RED)
LED6
(RED)
LED6
(RED)
LED6
(RED)
LED7
(RED)
LED7
(RED)
LED7
(RED)
LED8
(RED)
LED8
(RED)
LED8
(RED)
LED9
(GREEN)
LED9
(GREEN)
LED9
(GREEN)
FUNCTION
FUNCTION
FUNCTION
2 – 8
CHAPTER 3. SERVICE PRECAUTION
1. Conditions for soldering circuit parts
To solder the following parts manually, follow the conditions described below.
PARTS NAME PARTS CODE LOCATION CONDITIONS FOR SOLDERING
Ceramic oscillator
DIP SWITCH
MAIN PWB: X1 (8M) 270°/3sec. MAIN PWB: X2 (24M) MAIN PWB: X2 (7.37M) MAIN PWB: S3 3000°/3sec.
2. Cautions on handling CPU and POWER FAN
When removing or performing any other operation on the CPU and POWER FAN, be sure to handle them with care, because it may cause abnormal sound or deteriorate the performance while the CPU FAN is rotating if they are dropped or given heavy impact.
3. Note for handling of Touch panel
· The transparency of the touch panel should be vitally important.
Do not put finger prints or wat er print on the surface. Use clean finger such or gloves and masks.
· For handling, do not hold the transparent are, and do not hold the
heat seal connector section to assure reliability.
· Do not overlay touch panels. The edge may damage the surface.
· Do not put a heavy thing on the touch panel.
· Do not apply a strong shock, and do not drop it.
· When attaching the protection film again, carefully check for no
dirt. If there is any dirt, it is transferred.
· To clean dirt on the surface, use dry, soft cloth or a cloth immersed
in ethyl alcohol.
· Check that the housing does not give stress to the touch panel.
· Be careful not to touch the touch panel with tools.
· The heat seal section is easily disconnected. Be careful not to give
a stress to the heat seal section when installing.
· The touch panel is provided with an air groove to make the exter-
nal and the internal air pressure equal to each other. If water or oil is put around the air groove, it may penetrate inside. Be careful to keep the air groove away from water and oil.
· Input is performed with fingers. Do not use a hard thing for input-
ting.
4. Note for handling of LCD
· The LCD elements are made of glass. BE careful not to give them
strong mechanical shock, or they may be broken. Use extreme care not to break them.
· If the LCD element is broken and the liquid is leaked, do not lick it.
If the liquid is attached to your skin or cloth, immediately clean with soap.
· Use the unit under the rated conditions to prevent against damage.
· Be careful not to drop water or other liquid on the display surface.
· The reflection plate and the polarizing plate are easily scratched.
BE careful not to touch them with a hard thing such as glass, tweezers. Never hit, push, or rub the surface with hard things.
· When installing the unit, be careful not to apply stress to the LCD
module. If an excessive stress is applied, abnormal display or uneven color may result.
5. Cautions on handling connectors
When connecting or disconnecting the following connectors, follow the procedures below.
1)
PARTS NAME PARTS CODE LOCATION
FFC CONNECTOR
· How to Connect or Disconnect FFC
(1) Open the slider to unlock position
The slider will open only up to a fixed height (about 1.2mm). If you forcibly pull up the slider further, it may be dropped.
UNLOCK
Slider
MAIN PWB: CN12 KEY I/F PWB: CN8/CN10
3 – 1
1.2mm
(2) Insert the FFC
Insert the FFC firmly untill the FFC hits the bottom of the con­nector’s insulator.
FFC
(2) Insert the FFC
Insert the FFC firmly until the FFC hits the bottom of the connec­tor’s insulator.
FFC
FFC
CONNECTOR
FFC
CONNECTOR
FFC
CONNECTOR
(3) Close the slider to lock position
Insert the FFC and then push the slider downward.
FFC
Slider
LOCK
(4) To pull out the FFC, unlock the slider to pull it out in the same
procedures as (1).
· Replacement parts required when the OCNCW7218RC3J’s
slider is broken Forcibly pulling up the slider further may cause the slider to drop and to be broken in the worst case. You can change this slider part only .
PARTS NAME PARTS CODE
SLIDER
2)
PARTS NAME PARTS CODE LOCATION
FFC CONNECTOR
LCD RELAY PWB: CN1
FFC
CONNECTOR
FFC
CONNECTOR
FFC
CONNECTOR
(3) Close the slider to lock position
Insert the FFC and then push the slider downward.
FFC
FFC
(4) To pull out the FFC, unlock the slider to pull it out in the same
procedures as (1).
6. AT Keyboard usable for UP-5700
Do not use the following keyboards because they do not work when connected to the UP-5700. The UP-5700 can be externally connected to a keyboard. The UP-5700’s key BIOS conforms to the PC standard, but this BIOS’s operation is not assured for some keyboards. Some keyboards may cause operation errors due to delicate timing. It is currently found out that t he following models of keyboards may malfunction. When selecting a keyboard to be connected, operate the keyboard in advance to check that it correctly works.
· Japanese keyboard (106 keys)
Manufactured by IBM: TYPE/MODEL5576-B01 FRUPN66G0507
· English keyboard (101 keys)
Manufactured by NMB Technologies Inc.: Model: RT6651T+
· How to Insert FFC
(1) Open the slider to unlock position
Open the slider upwards up to an angle of 60 degrees. If the slider does not fully open, the FFC can not be smoothly inserted.
3 – 2
CHAPTER 4. UP-5700 DIAGNOSTICS SPECIFICATIONS
CONTENT
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. System configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. Service diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3-1. Service diagnostics getting started . . . . . . . . . . . . . . . . . . 1
3-2. Selection menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3-3. RAM Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1) D-RAM Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2) Standard RAM Disk Check . . . . . . . . . . . . . . . . . . . . 2
3) OPTION RAM DISK Check . . . . . . . . . . . . . . . . . . . . 3
3-4. ROM Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1) DOS ROM Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2) BIOS ROM Check . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3) Standrad FLASH ROM Check . . . . . . . . . . . . . . . . . . 4
4) Option FLASH ROM Check . . . . . . . . . . . . . . . . . . . . 4
3-5. Real time clock & CMOS RAM Diagnostics . . . . . . . . . . . 4
1) Real time clock Check . . . . . . . . . . . . . . . . . . . . . . . . 4
2) CMOS RAM Check . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3-6. Touch Panel Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 5
1) Controller Diag Test . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2) Touch Key Pad Test . . . . . . . . . . . . . . . . . . . . . . . . . 5
3) Linearity Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-7. Clerk Key Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1) Clerk Key Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-8. Printer Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1) PARALLEL1 Loop Check. . . . . . . . . . . . . . . . . . . . . . 6
2) PARALLEL2 Loop Check. . . . . . . . . . . . . . . . . . . . . . 7
3) PARALLEL3 Loop Check. . . . . . . . . . . . . . . . . . . . . . 7
4) PARALLEL1 Print Check . . . . . . . . . . . . . . . . . . . . . . 8
5) PARALLEL2 Print Check . . . . . . . . . . . . . . . . . . . . . . 8
6) PARALLEL3 Print Check . . . . . . . . . . . . . . . . . . . . . . 8
3-9. Serial I/O Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1) COM1 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2) COM2 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3) COM3 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4) COM4 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5) COM5 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
6) COM6 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3-10. Liquid Crystal Display Diagnostics . . . . . . . . . . . . . . . . . . 9
1) Liquid Crystal Display Check . . . . . . . . . . . . . . . . . . . 9
3-11. Rear Display Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 10
1) Rear Display Check . . . . . . . . . . . . . . . . . . . . . . . . . 10
3-12. SHARP Retail Network Diagnostics . . . . . . . . . . . . . . . . 11
1) SRN Self Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2) SRN Flag Send Check. . . . . . . . . . . . . . . . . . . . . . . 12
3) SRN Data Send Check . . . . . . . . . . . . . . . . . . . . . . 12
4) Data Transmission Check . . . . . . . . . . . . . . . . . . . . 12
3-13. Magnetic Card Reader Diagnostics . . . . . . . . . . . . . . . . 13
1) Magnetic Card Reader Check . . . . . . . . . . . . . . . . . 13
3-14. System Switch Diagnostics. . . . . . . . . . . . . . . . . . . . . . . 14
1) System Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3-15. Drawer Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1) Drawer 1 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2) Drawer 2 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3-16. Pole Display Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . 14
3-17. IDE I/F & HARD DISK Diagnostics. . . . . . . . . . . . . . . . . 15
[READ MODE TEST] . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1) Drive Status display. . . . . . . . . . . . . . . . . . . . . . . . . 15
2) Sequential Seek Test. . . . . . . . . . . . . . . . . . . . . . . . 15
3) Random Seek Test . . . . . . . . . . . . . . . . . . . . . . . . . 16
4) Seek&Read Test . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5) Target Sector Read Test . . . . . . . . . . . . . . . . . . . . . 16
6) HD Dump Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7) Error lnformation Display . . . . . . . . . . . . . . . . . . . . . 17
8) Contoroller check Test. . . . . . . . . . . . . . . . . . . . . . . 18
[WRITE MODE TEST] . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9) Seek&Write/Read-Verify Test . . . . . . . . . . . . . . . . . 18
10) Target Sector Write/Read-Verify Test . . . . . . . . . . . 19
11) HDPatch Test (Utility) . . . . . . . . . . . . . . . . . . . . . . . 19
12) Error Logging Area Clear. . . . . . . . . . . . . . . . . . . . . 19
13) Error table display . . . . . . . . . . . . . . . . . . . . . . . . . . 19
14) Other Supplemental Items. . . . . . . . . . . . . . . . . . . . 19
15) Error Content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
16) Error Information Storing Area Description . . . . . . . 20
3-18. FAN & LCD ON/OFF Diagnostics. . . . . . . . . . . . . . . . . . 20
1) FAN & LCD ON/OFF Check . . . . . . . . . . . . . . . . . . 20
3-19. Power Hold Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 20
1) Power Hold Check. . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cautions:
The diagnostic program has been installed on the F-ROM disk when it is shipped from the factory.
Application software is also installed on the F-ROM disk. Therefore, the application software must be installed along with the diagnostic program.
Starting up the diagnostic program with application software in­stalled
(1) Executing the di agnostic program by starting up the BIOS-ROM
(MASK ROM)
1) Switch the system switch DSW-2 and DSW-3 as follows:
ON
123456
ON OFF
DSW-3
Function OFF (value = 1) ON (value = 0)
Boot Drive Drive A: Drive C:
DSW-2
Function OFF (value = 1) ON (value = 0)
Drive A: Device Mask ROM FDD
(Set these switches to start-up from the BIOS-ROM (MASK ROM).)
2) Connect the AT keyboard.
3) Turn the main power ON to start up the BIOS-ROM (MASK ROM). Then, the incorporated system installer utility will start up.
4) Press the "ESC" key of AT key, and then select the "EXIT" from the menu display to end the system installer utility.
5) "C<" (DOS prompt) is displayed. Input "C<" to start up the service diagnostic.
(2) Executing t he diagnostic program when start ing up an application
software
1) Connect the AT keyboard.
2) Turn the main power ON to press "F8" AT key, and then start up the system without executing the content of "CONFIG.SYS" and "AUTOEXEC.BAT".
3) "C<" (DOS prompt) is displayed. Input "C<" to start up the service diagnostic.
4 – 1
1. General
This diagnostic program is used to check the PWB’s, the process, and the machine of UP-5700 series in a simplified manner.
This test program is supplied with floppy disks.
Parts code: UKOG-6731BHZZ
2. System configuration
The system requires the UP-5700 body, HDD or FDD, and the AT keyboard for diagnostic operations.
3. Service diagnostics
3-1. Service diagnostics getting started
Getting start e d:
Execute "SRV.BAT" by entering the command with the AT key as follows:
C > SRV ¿
"C >" is the DOS prompt. (when the diagnostic program is on C drive.)
Do not use other device drivers when using this program. To operate other applications after performing this program, restart
the machine.
3-2. Selection menu
The diagnostics menu is started and the following menu is displayed. The highlighted cursor is moved by the cursor keys (UP and DOWN ¯) of the AT keyboard. Move the cursor to the desired item, and press Enter key to execute the selected diagnostics program. When the selected diagnostics program is completed, the display returns to the menu screen. Select "Diagnostics End" and press Enter key to termi­nate the diagnostics.
UP-5700 Service-man Diagnostics
RAM Diagnostics
ROM Diagnostics Real time clock & CMOS RAM Diagnostics
Touch Panel Diagnostics Clerk Key Diagnostics
Printer Diagnostics Serial I/O Diagnostics LCD (Liquid Crystal Display) Diagnostics Rear Display Diagnostics SRN (SHARP Retail Network) Diagnostics MCR (Magnetic Card Reader) Diagnostics System Switch Diagnostics Drawer Diagnostics Pole Display Diagnostics
IDE I/F & Controller Diagnostics FAN&LCD ON/OFF Diagnostics Power Hold Diagnostics
Diagnostics End
Version 1.00d
3-3. RAM Diagnostics
This program is used to test the standard memory, the extension memory, and the RAM disk.
When this program is selected, the following menu is displayed. The highlighted cursor is moved by the cursor keys (UP and DOWN
¯) of the AT keyboard. Move the cursor to the desired item, and press Enter key to execute the selected diagnostics program.
When the selected diagnostics program is completed, the display returns to the menu screen. Pressing Esc key returns to the service diagnostics menu.
RAM Diagnostics
D-RAM Check
Standard RAM Disk Check Option RAM Disk Check
1) D-RAM Check
Check content All memory areas are checked in the unit of 64KB. The check
procedures are as follows:
i. Test data 5555H is written to all the test areas.
ii. Test data and read data are compared for each word, If it is
O.K., test data AAAAH is written to the test area.
iii. Test data and read data are compared for each word, If it is
O.K., test data 5555H is written to the test area.
iv. Test data 0000H is written to all the test areas.
v. Test data and read data are compared for each word, If it is
O.K., test data FFFFH is written to the test area.
vi. Test data and read data are compared for each word, If it is
O.K., test data 0000H is written to the test area.
When an error occurs during the test, the error address and data are displayed and the test is stopped.
For the extension memory test, the value set in the setup are read and test is made to the area in the increment of 64KB.
Display
D-RAM Check
Main memory size : 640KB PASS !!(or ERROR !!) Extended memory size : xxxxKB PASS !!(or ERROR !!)
Error Address xxxxxxH Write Data xxxxH Read Data xxxxH
As the extension memory size, the value set in the setup is dis­played. The error address and the error data are displayed only when an error occurs. (When no error occurs, they are not dis­played.)
Terminating method After completion of the test, press Esc key to terminate the test.
4 – 2
2) Standard RAM Disk Check
Check content For the standard RAM disk area (BANK 000H ~ 03FH), each test
area of bank size 16KB is checked. The bank base address of RAM is set to 0D4000H and after. The check procedures are as follows:
i. Write different data to the following address with Word. After
completion of writing, BANK 03FH 0D4000H data read verify check is made. (Data in the written area are saved in the main memory.) If it is OK, the following t est is executed. In case of an error, the error display is made and the test is terminated.
Write address Write data BANK BFH (extension) 0D4000H BF40H BANK 7FH (extension) 0D4000H 7F80H
BANK 3FH (standard) 0D4000H 3FC0H
ii. The test area data is saved to the main memory.
iii. Test data 5555H is written to all the test areas.
iv. Test data and read data are compared for each word, If i t is
O.K., test data AAAAH is written to the te st area.
v. Test data and read data are compared for each word, If it is
O.K., test data 5555H is written to the test area.
vi. Test data 0000H is written to all the test areas.
vii. Test data and read data are compared for each word, If it is
O.K., test data FFFFH is written to the test area.
viii. Test data and read data are compared for each word, I f it is
O.K., test data 0000H are written to the test area.
ix. The saved data are written to the test areas.
When an error occurs during the test, the error address and dat a are displayed and the test is stopped.
Display
Standard RAM Disk Check
Standard RAM Disk size : 1024KB PASS !!(or ERROR !!)
Error Address xxxxxxH Write Data xxxxH Read Data xxxxH
v. Test data 5555H is written to the test area.
vi. Test data and read data are compared. If is OK, test data
AAAAH is written to the test area.
vii. Test data and read data are compared for each word, If it is
O.K., test data 5555H is written to the test area.
viii. Test data and read data are compared for each word, If it is
O.K., test data 0000H is written to all the test areas.
ix. Test data and read data are compared for each word. If it is
OK, test data FFFFH is written to the test area.
x. Test data and read data are compared for each word. If it is
OK, test data 0000H is written to the test area.
xi. The saved data is written to the test areas.
When an error occurs during the test, the error address and data are displayed and the test is stopped.
Display
Option RAM disk Check
Extended RAM Disk size : 1024KB PASS !!(or ERROR !!)
Error Address xxxxxxH Write Data xxxxH Read Data xxxxH
The error address and the error data are displayed only when an error occurs. (If no error occurs, they are not displayed.)
Terminating method After the test result is displayed, press Esc key to terminate the
test.
3-4. ROM Diagnostics
DOS ROM, BIOS ROM, standard flash ROM, and option flash ROM are tested.
The following menu is displayed. The highlighted cursor is moved by the cursor keys (UP and DOWN ¯) of the AT keyboard. Move the cursor to the desired item, and press Enter key to execute the se­lected diagnostics program. When the selected diagnostics program is completed, the display returns to the menu screen. Pressing Esc key returns to the service diagnostics menu.
The error address and the error data are displayed only when an error occurs. (If no error occurs, they are not displayed.)
Terminating method After the test result is di splayed, press Esc key to terminate the
test.
3) OPTION RAM Disk Check
Check content For the standard RAM disk area (BANK 040H ~ BANK 0BFH),
each test area of bank size 16KB is checked. The bank base address of RAM is set to 0D4000H and after. The check proce­dures are as follows:
i. Write different data to each address with Word similarly to the
Standard RAM Disk Check. After completion of writing, BANK 0BFH 0D4000H data read verify check is made. (Data in the written area are saved in the main memory.) If it is OK, the following test is executed. In case of an error, the error dis­play is made and the test is terminated.
ii. Test data 55AAH is written to BANK 040H 0D4000H.
iii. BANK 040H 0D4000H is read and compared with 55AAH. If
both data are correct, the following test is executed. If not, "Extended RAM Disk size: 0KB" is displayed and the test is terminated.
iv. The test area data is saved to the main memory.
ROM Diagnostics
DOS ROM Check
BIOS ROM Check Standard FLASH ROM Check Option FLASH ROM Check
1) DOS ROM Check
Check content Sum check is made for DOS ROM (BANK 000H ~ 0FFH). All data
bytes are added. If the check sum is 10H, it is normal. The ROM version is displayed.
Display
DOS ROM Check
Sum Check : PASS !!(or ERROR !!)
ROM Version : VHILH****
The version is displayed.
Terminating method After the test result is displayed, press Esc key to terminate,
4 – 3
2) BIOS ROM Check
Check content The BIOS ROM version is displayed. Display
BIOS ROM Check
Version - ROM : SHUP****
The version is displayed.
Terminating method After the test result is displayed, press Esc key to terminate,
3) Standard FLASH ROM Check
Check content Write and read are performed for the standard FLASH ROM area
(BANK 200H ~ 27FH) to make verify check. The check proce­dures are as follows:
· The ID code, the manufacture, and the device signature code
are read and displayed.
· The ROM size is specified and the following display is made to
allow the user to select whether to perform verify check or not.
Terminating method After the test result is displayed, press Esc key to terminate,
4) Option FLASH ROM Check
Check content Write read verify check or read check is performed for the option
FLASH ROM area (BANK 280H – 3FFH). The check procedures are as follows:
· The ID code, the manufacture, and the device signature code
are read in BANK 280H ~ 2FFH, BANK 300H ~ 37FH, and BANK 380H ~ 3FFH to check that the proper value is read or not.
· If the proper value is read, the ROM size is specified and the
following display is made to allow the user to select whether to perform verify check or not.
Option Flash ROM Check
Option Flash ROM Size : 4096KB Write Read Verify chek YESNO<- CAUTION!!
Device ID = **** Manu facture ID = ****
All filesin Option Flash ROM Disk will be destroyed.
Are you sure?
If the proper value is not read, the following display is made. (Esc key)
Changed depending on the capacity.
<-(Read Only)
The cursor is on this side (Default).
Standard Flash ROM Check
Standard Flash ROM Size : 2048KB Write Read Verify chek YES
Device ID = **** Manu facture ID = ****
All filesin Standard Flash ROM Disk will be destroyed.
Are you sure?
NO
<- CAUTION!!
The cursor is on this side (Default).
If the proper value is not read, the f ollowing display is made. (Esc key)
Standard Flash ROM Check
ERROR! Device is not installed or not work properly.
· Move cursor to select "YES", and the message in ( ) will be
displayed.
· If the verify check is made, the test area is first erased.
· Increment data for each byte is written to all the test areas.
· (Example: "0001h", "0202h", "0405h", --- "0E0Fh", --- "FEFFh"
The two left digits are the lower address, and t he two right
address are the upper address.)
· Read verify check is performed.
Final display
Standard Flash ROM Check
Standrd Flash ROM Size : 2048KB Write Read Verify chek : PASS!! (or ERROR!!)
ERROR ADDRESS BANK XXXH,XXXXXXH WRITE DATA XXXXH READ DATA XXXXH
Device ID = **** Manu facture ID = ****
Option Flash ROM Check
ERROR! Device is not installed or not work properly.
When "YES" is selected
· Move cursor to select "YES", and the message in ( ) will be
displayed.
· If the verify check is made, the test area is first erased.
· Increment data for each byte is written to all the test areas.
· (Example: "0001h", "0203h", "0405h", ××× "0E0Fh", ××× "FEFFh"
The two left digits are the lower address, and the two right
address are the upper address.)
· Read verify check is performed.
When "NO" is selected
· When "NO" is selected, read check is performed for the above
increment data. Therefore, the option FLASH ROM to be tested must be passed by write read verify check once.
Final display
Option Flash ROM Check
Option Flash ROM Size : 2048KB Write Read Verify chek : PASS!! (or ERROR!!)
ERROR ADDRESS BANK XXXH,XXXXXXH WRITE DATA XXXXH READ DATA XXXXH
Device ID = **** Manu facture ID = ****
Terminating method After the test result is displayed, press Esc key to terminate.
4 – 4
3-5. Real time clock & CMOS RAM Diagnostics
RTC and CMOS RAM check is performed. The following menu is displayed. The highlighted cursor is moved by
the cursor keys (UP and DOWN ¯) of the AT keyboard. Move the cursor to the desired item, and press Enter key to execute the se­lected diagnostics program. When the selected diagnostics program is completed, the display returns to t he menu screen. Pressing Esc key returns to the service diagnostics menu.
Real time clock & CMOS RAM Diagnostics
Real time clock Check
CMOS RAM Check
1) Real time clock Check
Check content RTC timer function and RTC clock function are tested. In RTC timer check, the RTC timer is set so that an interrupt is
generated after 2 sec and check that the interrupt is performed properly. In RTC clock check, the RTC clock is set to 23:59;58, 31/Dec/1989, and check that the clock shows 0:0:0, 1/Jan/ 1990 after 2 sec.
Display
Real time clock Check
RTC Timer Check : PASS !!(or ERROR !!) RTC Clock Check : PASS !!(or ERROR !!)
Terminating method After the test result is displayed, press Esc key to terminate,
2) CMOS RAM Check
Check content Read/write check is performed for CMOS-RAM when setting up.
The check procedures are as follows:
i. Test address data is saved to the main memory.
ii. Test data 55H is written to the test address.
iii. Test data and read data are compared, and test data AAH is
written to the test address.
iv. Test data and read data are compared.
v. The saved test data is written to the test area.
vi. The address is incremented until it becomes 3FH.
If POFF interruption is generated during the test, the test is stopped and the saved data is written to the test area within 50ms.
Display
The error address and the error bit are displayed only when an error occurs. (When no error occurs, they are not displayed.)
Terminating method After the test result is displayed, press Esc key to terminate.
3-6. Touch Panel Diagnostics
The touch panel and its controller are checked. Communication with the controller is performed by 8250 built in the gate array PSC2.
The controller diag check, the touch keypad test, and the linearity test are performed.
The initial disp la y is as fo ll o w s :
Touch Panel Diagnostics
Controller Diag Test
Touch Key Pad Test Line arity
1) Controller Diag Test
Check content After initializing the controller, the diag command is executed. The
procedures are as follows:
· One byte of dummy data (FFh) is sent and waiting of 100ms is
made.
· The reset command (80h) is sent and waiting for the end code
(2 bytes: 90h and 00h) from the controller is made.
· The diag command (2 bytes: 89h, any one-byte data) is exe-
cuted, and waiting for the end code (3 bytes: 90h, return code, any one-byte data) is made.
· The error display is made with the return code.
To exit from the controller diag test. press Esc key during wait­ing for the end code response.
Return code Content
0Ah ROM error
0Bh RAM error 0Ch Panel voltage error 0Dh Reserve
0Eh E
0Fh E
10h E
Display
Controller Diag Test
Pass!! ROM Error!!
or
RAM Error!! PANEL Voltage Error!!
2
E PROM Write Error!!
2
E PROM Read Error!!
2
E PROM SUM Error!!
2
PROM write error
2
PROM read error
2
PROM check sum error
Error!! Error!!
CMOS-RAM Check
RTC RAM Check : PASS !!(or ERROR !!)
Error Address xxxxxH Write Data xxH Read Data xxH
Terminating method After the test result is displayed, press Esc key to terminate,
4 – 5
2) Touch Key Pad Test
Check content The driver function call is used.
is displayed at the four corners of the LCD sequentially.
(In the sequence of upper right, upper left, lower left, lower right.) When
is touched by the operator, it turns to .
Display
3-7. Clerk Key Diagnostics
The clerk key input test is performed. Pressing Esc key returns to the serviceman diagnostics menu.
1) Clerk Key Check
Check content Key code inserted to the clerk key switch is displayed in decimal. Display
Touch Key Pad Test
Touch Cursor !!
Terminating method Touch all the four
or press Esc key to terminate.
3) Linearity test
Check content Red lines are displayed at the both sides of the blue line at the
center. The operator must touch the blue l ine without t ouching the red lines.
The touched part of the blue line is changed to white. If the red line is touched, an error message is issued.
Display
About 2cm
Linearity Test
Complete! (Error!!)
Displayed after termination.
About 1cm
Clerk Key Check
Clerk Key Code : xx
The clerk code is displayed at XX. Terminating method. Press Esc key to terminate.
3-8. Printer Diagnostics
Parallel interface (standard) and ER-A8RS parallel interface (option) are tested.
Here, parallel interface on the main body is mentioned as PARAL­LEL1, and parallel interface on ER-A8RS as PARALLEL 2/3.
The following menu is displayed. The highlighted cursor is moved by the cursor keys (UP and DOWN
¯) of the AT keyboard. Move the cursor to the desired item, and press Enter key to execute the selected diagnostics program.
When the selected diagnostics program is completed, the display returns to the menu screen. Pressing Esc key returns to the service­man diagnostics menu.
Printer Diagnostics
Standard Option(ER-A8RS)
Red line
Terminating method Press Esc key to terminate,
Blue line
Red line
PARALLEL 1 Loop Check
PARALLEL 1 Print Check
PARALLEL2 Loop Check PARALLEL3 Loop Check
PARALLEL2 Print Check PARALLEL3 Print Check
1) PARALLEL1 Loop Check
Check content Loop check is made for the standard I/O address 378H ~ 37FH.
(PARALLEL1) In the loop check, a normally-operating ER-A8RS is inserted and
the loop cable (UKOG-6717RCZZ) of the following wiring diagram is connected with PARALLEL1 and PARALLEL3 (ER-A8RS) for testing. Set the jumper on the PWB during test as follows:
4 – 6
Signal name
STROBE-
DB0 DB1 DB2 DB3 DB4 DB5 DB6
DB7 ACK­BUSY
PE
SLCT
AUTOFD-
ERROR-
INIT-
SLCTIN-
GND
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17
18~2
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17
18~2
Loop cable (UKOG-6717RCZZ) wiring diagram
Signal namePin No.
STROBE-
ACK­BUSY
SLCT
AUTOFD-
ERROR-
INIT-
SLCTIN-
GND
DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7
PE
2) PARALLEL2 Loop Check
Check content The loop check is performed for ER-A8RS I/O address 278H ~
27FH (PARALLEL2), In the loop check, the loop cable shown in Fig, 3-4 is connected with PARALLEL2 (ER-A8RS) and PARAL­LEL1 for testing. Set the jumper on the PWB during the test as shown in Fig. 3-6.
J3J8J4J5J6
J7
10
UP-5700 : PARALLEL1 INPUT MODE
A8RS : PARALEL2 OUTPUT MODE
J9
L
H
J10
57
I
12
O
J18
J11
J12
J13
J14
J15
J16
J17
J3J8J4J5J6
J7
10
UP-5700 : PARALLEL1 OUTPUT MODE
A8RS : PARALLEL3 INPUT MODE
J9
J10
I
L
H
57
O
J18
J11
Opposite ER-A8RS setting
Jumper pin setting diagram
Display
PARALLEL1 Loop Check
ACK- Signal : PASS !!(or ERROR !!) BUSY Signal : PASS !!(or ERROR !!) PE Signal : PASS !!(or ERROR !!) SLCT Signal : PASS !!(or ERROR !!) ERROR- Signal : PASS !!(or ERROR !!)
STROBE- Signal : PASS !!(or ERROR !!) AUTOFD- Signal : PASS !!(or ERROR !!)
INIT- Signal : PASS !!(or ERROR !!) SLCTIN- Signal : PASS !!(or ERROR !!) INTERRUPT : IRQ X (or ERROR !!) DATA Bus : PASS !!(or ERROR !!)
J12
J13
J14
J15
J16
J17
Setting of ER-A8RS to be tested
Fig. 3-6 Jumper pin setting
Display
PARALLEL2 Loop Check
12
ACK- Signal : PASS !!(or ERROR !!) BUSY Signal : PASS !!(or ERROR !!) PE Signal : PASS !!(or ERROR !!) SLCT Signal : PASS !!(or ERROR !!) ERROR- Signal : PASS !!(or ERROR !!)
STROBE- Signal : PASS !!(or ERROR !!) AUTOFD- Signal : PASS !!(or ERROR !!)
INIT- Signal : PASS !!(or ERROR !!) SLCTIN- Signal : PASS !!(or ERROR !!) INTERRUPT : IRQ X (or ERROR !!) DATA Bus : PASS !!(or ERROR !!)
The interruption level is displayed at XX. If no access is allowed to PARALLEL2, the following display is
made.
PARALLEL2 Loop Check
PARALLEL2 Channel Disabled
The interruption level is displayed at X. When no access is allowed to PARALLEL1, the following display
is made.
PARALLEL1 Loop Check
PARALLEL1 Channel Disabled
Terminating method. Press Esc key to terminate.
Terminating method. Press Esc key to terminate.
4 – 7
3) PARALLEL3 Loop Check
Check content The loop check is performed for ER-A8RS I/O address 3BCH ~
3BEH (PARALLEL3), In the loop check, the ER-A8RS to be con­nected is connected to the extension slot and the loop cable shown in Fig. 3-4 is connected with PARALLEL3 (ER-A8RS) and PARALLEL1 for testing. Set the jumper on the PWB during the test as shown in Fig. 3-6.
Display
PARALLEL1 Print Check
PARALLEL1 Channel Disabled
J3J8J4J5J6
J7
10
UP-5700 : PARALLEL1 OUTPUT MODE
A8RS : PARALEL3 INPUT MODE
J10
J9
L
H
57
I
12
O
J18
J11
J12
J13
J14
J15
J16
J17
Setting of ER-A8RS to be tested
Fig. 3-6 Jumper pin setting
Display
PARALLEL3 Loop Check
ACK- Signal : PASS !!(or ERROR !!) BUSY Signal : PASS !!(or ERROR !!) PE Signal : PASS !!(or ERROR !!) SLCT Signal : PASS !!(or ERROR !!) ERROR- Signal : PASS !!(or ERROR !!)
STROBE- Signal : PASS !!(or ERROR !!) AUTOFD- Signal : PASS !!(or ERROR !!)
INIT- Signal : PASS !!(or ERROR !!) SLCTIN- Signal : PASS !!(or ERROR !!) INTERRUPT : IRQ X (or ERROR !!) DATA Bus : PASS !!(or ERROR !!)
The interruption level is displayed at XX. If no access is allowed to PARALLEL3, the following display is
made.
PARALLEL3 Loop Check
PARALLEL3 Channel Disabled
"PARALLEL1 Channel Disabled" is displayed only when no ac­cess to PARALLEL1 is allowed.
Terminating method. Press Esc key to terminate.
5) PARALLEL2 Print Check
Check content The print check is performed for PARALLEL2 at I/O address 278H
~ 27Fh on the ER-A8RS. In the print check, set the short pin of the ER-A8RS to be tested
as shown in Fig. 3-9, and connect D-Sub 25 pin connector to the printer to allow to print for test.
J3J8J4J5J6
The test procedures are as follows:
i. Data of 55H is written to I/O address 278H, and the same
ii. Characters of 20H ~ 7FH (ASCII code) are printed and the
Display
J7
10
J10
J9
L
H
57
I
12
O
J18
J11
J12
J13
J14
J15
J16
J17
Fig. 3-9 Jumper pin setting
address is read. If the read data is not 55H, "PARALLEL2 Channel Disabled" is displayed and the following check is not performed.
line is changed. This procedure is repeated for 5 times.
Terminating method. Press Esc key to terminate.
4) PARALLEL1 Print Check
Check content The print check is performed for the standard port PARALLEL1 at
I/O address 378H ~ 37FH. In the print check, D-Sub 25 pin con­nector is connected with the printer to allow to print for test.
The test procedures are as follows:
i. Data of 55H is written to I/O address 378H, and the same
address is read. If the read data is not 55H, "PARALLEL1 Channel Disabled" is displayed and the following check i s not performed.
ii. Characters of 20H ~ 7FH (ASCII code) are printed and the
line is changed. This procedure is repeated for 5 times.
PARALLLEL2 Print Check
PARALLEL2 Channel Disabled
"PARALLEL2 Channel Disabled" is displayed only when no ac­cess to PARALLEL2 is allowed.
Terminating method. Press Esc key to terminate.
4 – 8
6) PARALLEL3 Print Check
Check content The print check is performed for PARALLEL3 at I/O address
3BCH ~ 3BEh on the ER-A8RS. In the print check, set the short pin of the ER-A8RS to be tested
as shown in Fig. 3-10, and connect D-Sub 25 pin connector to the printer to allow to print for test.
J3J8J4J5J6
The test procedures are as follows:
i. Data of 55H is written to I/O address 3BCH, and the same
ii. Characters of 20H ~ 7FH (ASCII code) are printed and the
Display
J7
10
J10
J9
L
H
57
I
12
O
J18
J11
J12
J13
J14
J15
J16
J17
Fig. 3-10 Jumper pin setting
address is read. If the read data is not 55H, "PARALLEL3 Channel Disabled" is displayed and the following check i s not performed.
line is changed. This procedure is repeated for 5 times.
RTS
1pin
DTR
2pin
TD
3pin
GND
4pin
GND
5pin
RD
6pin
DSR
7pin
CTS
8pin
Loop back connector (UKOG-6729BHZZ) wiring diagram
The UP-5700’s 9-pin D-sub ports are used as COM1 and 2. In addi­tion, the UP-5700’s RJ45 ports are used as COM3 and 4 or COM5 and 6 according to the setup. On the other hand, ER-A8RS is used by selecting either COM1 and 2 or COM3 and 4 according to the setup.
Therefore, when an ER-A8RS is used, you must set COM1, 2, 5, and 6 on the UP-5700 side, and set COM3 and 4 on the ER-A8RS side.
The following menu is displayed. The highlighted cursor is moved by the cursor keys (UP and DOWN
¯) of the AT keyboard. Move the cursor to the desired item, and press Enter key to execute the selected diagnostics program.
When the selected diagnostics program is completed, the display returns to the menu screen. Pressing Esc key returns to the service­man diagnostics menu.
Serial I/O Diagnostics
COM1 Check
COM2 Check COM3 Check COM4 Check COM5 Check COM6 Check
PARALLEL3 Print Check
PARALLEL3 Channel Disabled
"PARALLEL3 Channel Disabled" is displayed only when no ac­cess to PARALLEL3 is allowed.
Terminating method. Press Esc key to terminate.
3-9. Serial I/O Diagnostics
The serial interface of UP-5700 and the option PWB ER-A8RS is performed. To test the 9pin D-Sub port, connect the D-Sub loop back connector (UKOG-6705RCZZ).
To test the RJ45 port, connect the loop back connector (UKOG­6729BHZZ).
CD 1pin RD 2pin TD 3pin
DTR 4pin GND 5pin DSR 6pin RTS 7pin CTS 8pin
RI 9pin
Loop back connector (UKOG-6705RCZZ) wiring diagram
1) COM1 Check
Content The loop back check is performed for UART at I/O address 3F8H
~ 3FFH. The test procedures are as follows:
i. UART setting is made. If access is denied to UART at that
time, "COM1 Disabled" is displayed and the following check is not performed.
ii. RTS signal is turned on/off t o check that CD, CTS signal is
normally operating. In case of any abnormality, ERROR is displayed.
iii. DTR signal is turned on/off to check that DSR, RI signal is
normally operating. In case of any error, ERROR is displayed. When an error occurs in procedure i or ii, the following test is not performed.
iv. Set the baud rate to 19200bps asynchronous. 256 byte data
of 00H ~ FFH is transmitted from SD signal. Data received at RD signal is compared to check that the both are the same. If the outputted data is not returned for 5 sec or more, ERROR is displayed and the test is terminated.
v. An interruption signal is issued f rom UART and the number of
generated interruption request signal is displayed.
Display
Serial I/O COM1 Check
RTS - CD : PASS !!(or ERROR !!) RTS - CTS : PASS !!(or ERROR !!) DTR - DSR : PASS !!(or ERROR !!) DTR - RI : PASS !!(or ERROR !!) TD - RD : PASS !!(or ERROR !!) INTERRUPT : IRQ XX
4 – 9
The number of the interruption request signal is displayed at XX. If no access is allowed to COM1 UART, the following display is
made.
Serial I/O COM1 Check
COM1 Channel Disabled
Terminating method. Press Esc key to terminate.
2) COM2 Check
Check content The loop back check is performed for UART at I/ O address 2F8H
~ 2FFH. The check procedure, the display, and the terminating method are the same as COM1 Check.
3) COM3 Check
Check content The loop back check is performed for UART at I/ O address 3E8H.
When the ER-A8RS is assigned to COM3, the check procedure, display and terminating method are the same as COM1.
When the RJ-45 port of the UP-5700 main unit is assigned to COM3, the following points are different from COM1 Check :
Content
· RTS-CTS is not checked.
· DTR-RI is not checked.
Display
· RTS-CTS is not displayed.
· DTR-RI is not displayed.
COM3 is checked as well as COM1 except the above 2 points.
4) COM4 Check
Check content The loop back check is performed for UART at I/O address 2E8H
~ 2EFH. The check procedure, the display, and the terminating method are the same as COM3 Check.
5) COM5 Check
Check content The loop back check is performed for UART at I/O address (PSC2
base address) + (410H ~ 417H). The following points are different from COM1 Check:
Content
· RTS-CTS is not checked.
· DTR-RI is not checked.
Display
· RTS-CTS is not displayed.
· DTR-RI is not displayed.
COM5 is checked as well as COM1 except the above 2 points.
6) COM6 Check
Check content The loop back check is performed for UART at I/O address (PSC2
base address) + (418H ~ 41FH). The check procedure, the dis­play, and the terminating method are the same as COM5 Check.
3-10. Liquid Crystal Display Diagnostics
LCD test is performed. The following patterns are displayed in sequence. Pressing the space
bar proceeds the display. Pressing the space bar at the final pattern or pressing Esc key during the test, the display returns to the service diagnostics menu.
1) Liquid Crystal Display Check
Check content The test patterns are displayed in the following test procedures.
Pressing the space bar moves to the next pattern.
i. Black-and-white pattern in 1 dot interval
ii. Reversed pattern of pattern i.
iii. Vertical stripe pattern in 1 dot interval
iv. Reversed pattern of pattern iii.
v. Horizontal stripe pattern in 1 dot interval
4 – 10
vi. Reversed pattern of pattern v.
vii. "H" pattern (80 digits ´ 35 lines) In the 35th line, only 78 digits
of "H" are displayed. (The actual display range is 25 lines. Scroll for 10 lines to check.)
HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
viii. Gradation pattern from black to white in 16 gradations
Arrange RAMDAC register No. 0 ~ 255 from the upper left.
xii. Backlight OFF
The backlight is turned off without turning off the display. xiii. Backlight ON Terminating method Press the space bar or Esc key to terminate.
3-11. Rear Display Diagnostics
The display test of the option display ER-A8DP. The following patterns are displayed. Pressing Esc key returns to the
service diagnostics menu.
1) Rear Display Check
Check content The test patterns are displayed in the following procedures. Pressing the space bar moves to the next pattern.
i. The following test pattern is displayed.
ix. All white pattern
x. Color bar (16 colors)
Color bars of 16 colors are displayed.
Black
Blue
Green
Cyan
Red
Brown
White
Magenta
Gray
Light green
Light blue
Light cyan
Light red
Light magenta
xi. Color pattern (256 colors)
Color pattern of 256 colors is displayed. The displayed colors are default pallet.
Light yellow
ii. The test pattern of all digits ON is displayed.
Light white
Display
Rear Display Check
Terminating method Pressing Esc key clears the rear display and terminates the test.
4 – 11
3-12. SHARP Retail Network Diagnostics
The SRN interface option ER-01N-PC is tested. Set the ER-01IN-PC DIP switch and jumpers as shown below.
1 2 3 4 5 6 7 8
SW2-3 OFF
OFF
SW2
IRQ12
IRQ 10
111215
I/O address is different from ER-A850/880 SRN as shown in the table below.
Register (R/W) ER-01IN-PC
DRR/DWR 200
STR/ENR 201 ___/WCF 202
HEND/SYSF 203
___/SRCR 205
TNO/___ 204
The following composition is required for the test.
· ER-01N-PC
· Terminal resistor
· Branch (Main line) cable (only for data transmission)
The following menu is displayed.The highlighted cursor is moved by the cursor keys (UP and DOWN ¯) of the AT keyboard. Move the cursor to the desired item, and press Enter key to execute the se­lected diagnostics program. When the selected diagnostics program is completed, the display returns to t he menu screen. Pressing Esc key returns to the service diagnostics menu.
SRN (SHARP Retail Network) Diagnostics
Self Check
Flag Send Check Data Send Check Data Transmission Check (Satellite Machine) Data Transmission Check (Master Machine)
1) SRN Self Check
Check content The ROM check for SRN, the interruption by CTC, and carrier
sense are checked. In addition, ADLC functions and send/receive DMA check are made by means of the self l oop function of ADLC (MC6854). The other signals are also checked. The check proce­dures are as follows:
i. Diag 2 command is executed and the number of resending is
displayed.
ii. Diag 0 command is executed and the error status is dis-
played. The error status is as shown in the table below. When an error occurs in this test, the following test is not executed.
b7 An error is generated. (Error print is always "1.") b6 An unexpected interruption is made. b5 A collision occurs.
The interruption of transmission end (interruption of
b4
DMAC TC-UP) is not made. The interruption of carrier OFF is not made. The
b3
mirror image of carrier OFF shows carrier ON. The interruption of CTC. CH2, or CH3 (timer
b2
interruption) is not made. b1 ROM SUM CHECK ERROR b0 RAM ERROR
iii. Diag 1 command is executed and the error status is dis-
played. The error status is as shown in the figure below.
An error is generated. (Always 1 in case of error b7
print.) b6 An unexpected interruption is made.
Data transmitted by DMA is different from date b5
received. b4 The number of data received by DMA is abnormal.
The number of data transmitted by DMA is b3
abnormal. b2 An overrun error is generated. b1 An underrun error is generated.
An interruption of transmission end (interruption of b0
DNAC TC.UP) is not made.
iv. Diag command 5 is executed and the error status is dis-
played.The names of signals which are subject to t he check by diag 5 command and their directions are as shown in the table below.
Signal name Direction Power OFF interruption notice Host ® Controller Power ON intial iz i n g Host ® Controller Power ON continuation Host ® Controller Power OFF interruption process com-
plete
Host ¬ Controller
CH1 received data present Host ¬ Controller CH2 received data present Host ¬ Controller
Check that the target byte of two status (ST1 and ST2) ob­tained by diag 5 command is "0" for ST1 and "1" for ST2. (The other bits must be masked.) In the other cases, the error occurrence bit is "1" and the error status is displayed.The normal bits are "0."
The error status from the host to the controller is as shown in the table below.
b7 NC (Always displays "0.") b6 Service interruption notice b5 NC (Always displays "0.") b4 NC (Always displays "0.") b3 NC (Always displays "0.") b2 NC (Always displays "0.") b1 Power ON continuation b0 Power ON initializing
4 – 12
The error status from the controller to the host is as shown in the table below.
b7 NC (Always displays "0.") b6 NC (Always displays "0.") b5 NC (Always displays "0.") b4 CH2 data reception b3 CH1 data reception b2 Service interruption treatment end b1 NC (Always displays "0.") b0 NC (Always displays "0.")
Display
SRN Self Check
DATA RETRY CNT. = xxx ACK RETRY CNT. = xxx DIAG 0 : xxxxxxxx
DIAG 1 : xxxxxxxx
DIAG 5 H -> C : xxxxxxxx
DIAG 5 H <- C : xxxxxxxx
The number of resending is displayed in decimal.
In the sequence of b7, b6, --- b0 from the left. Error = 1, normal = 0
In the sequence of b7, b6, --- b0 from the left. Error = 1, normal = 0
In the sequence of b7, b6, --- b0 from the left. Error = 1, normal = 0
In the sequence of b7, b6, --- b0 from the left. Error = 1, normal = 0
Terminating method Press Esc key to terminate the check. When terminating the
check, reset the software of SRN inside the PSC.
2) SRN Flag Send Check
Check content Diag 3 command is executed and Flag (7EH) is continuously
transmitted. Display
SRN Flag Send Check
4) Data Transmission Check
Data transmission test is executed in an actually constructed system. The system is composed of one master machine and max. 15 satel­lite machines.
Precautions when starting the test
· When testing a set where SRN setting has been made, release the
SRN setting before starting this test.
· When testing in an already constructed system, disconnect the
SRN cable of the set which are not subject to the test or release the SRN setting. If not, data may be destroyed.
· Setting of the transmission test must be made after releasing the
SRN setting of all the sets in the system. Be sure to set the satellite machines then the master machine.
Setting procedure
i. Satellite machine setting
Select "Data Transmission Check (Satellite Machine)" in the menu. The Terminal number is read from the DIP SW1, (ER­01 IN) and the following procedures are performed. The fol­lowing display will be shown.
Data Transmission Check (Satellite Machine)
Terminal No. : xxx Data Sequence Number : 0000
If the Terminal No. is setting for 255(FF will be shown, and the following procedures are not per­formed. Change the terminal number, and press the ESC key, then the display will return to the service-man diagnostics menu screen.
Retry the check.
Data Transmission Check (Satellite Machine)
Change Terminal No.(Not Use No.255[FFH])
XXX shows the read Terminal No.
), the display below
H
Terminating method Press Esc key to terminate the check. When terminating the
check, reset the software of SRN inside the PSC.
3) SRN Data Send Check
Check content Diag 4 command is executed, and 256Byte of data 00H ~ FFH is
sent as one packet continuously at 1Mbps in the packet interval of
12.8msec. Display
SRN Data Send Check
Terminating method Press Esc key to terminate the check. When terminating the
check, reset the software of SRN inside the PSC.
ii. Master machine setting
a) Select "Data Transmission Check (Master Machine)" in
the menu. The Terminal number is read from the DIP SW1, and the following procedures are performed. The following display will be shown.
Data Transmission Check (Master Machine)
Master Terminal No. : xxx Input Satellite Terminal No. : 0000
If the Terminal No is setting for 255(FF
XXX shows the read Terminal No.
), the display
H
below will be shown. and the following procedures are not performed. Change the terminal number, and press the ESC key, then the display will return to the service diag­nostics menu screen.
Retry the check
Data Transmission Check (Master Machine)
Change Terminal No.(Not Use No.255[FFH])
b) Type the terminal No. (3-di git number of 000 ~ 254) of the
satellite which is connected to the master machine to be tested and press the Enter key. The display below will be shown.
4 – 13
Data Transmission Check (Master Machine)
Input Satellite Terminal No. : 0000 Input Satellite Terminal No.
XXX shows the read Terminal No.Master Terminal No. : xxx
XXX shows the entered Terminal No.
c) If two or more satellite machines are connected to the
master machine, type the all the terminal Nos. (3-digit numbers of 000 ~ 254) of the satellite machines as well and press the Enter key. After setting all the terminal Nos., press the Enter key, and the display below will be shown. Be careful not to use a same number to different ma­chines (either the master machine or the satellite ma­chines).
Data Transmission Check (Master Machine)
Master Terminal No. : xxx Input Satellite Terminal No. : xxx Input Satellite Terminal No. Data Sequence Number : 0000
d) With the above setting, data transmission is started be-
tween the master machine and the satellite machines.
Check content
i. The following format data composed of 2byte sequence No.
and 254byte AAH data is transmitted to t he satellite machine. The master machine displays the sequence No.
Test data format (1 packet 256 byte)
12345
XX XX AA AA AA
254 255 256
AA AA AA
Byte
XXXX: Sequence No. 2 byte (Binary, decimal number, 4 dig-
its)
AA: Transm itted data (AAH) x 254byte
ii. The satellite machine returns received data to the master
machine intact. The satellite machine displays the received sequence No.
iii. After reception of dat a, the master machine checks the se-
quence No. and 254byte AAH data. When an error occurs, the error code is displayed and the test is terminated. When two or more satellite machines are tested, procedures i and ii are repeated.When data transmission of all the sat ellite ma­chines is normal, the master machine increments the se­quence No. The above procedures of i, ii, and iii are repeated.
Error display
Data Transmission Check (Master Machine)
Input Master Terminal Number : xxx Input Satellite Terminal Number : xxx Input Satellite Terminal Number :
Data Sequence Number : xxxx IRC Error : xx
The error code is displayed.
The error codes are as shown in the table below.
01 Command abnormality (except for during transmission) 02 No received data
Received size exists.
03
Received data remains. Remote side not ready (when transmitting)
04
"NRDY" is sent back because the remote station is not ready for reception.
Reception buffer full (when transmitting)
05
The remote side controller reception buffer full
06 Resending error (when transmitting)
Retry over (5 times) when no answer Collision error (When transmitting)
When a collision occurs during data transmission, after
07
random time (0 ~ 255ms), retry over (16 times) when collision is made again.
Line busy time out Transmission cannot be made due to communication
08
among many poles, and time out of data transmission wait time is generated.
Reception size over (when receiving)
09
The reception buffer size is insufficient. Hard error
0A
Interface abnormality (No SRN interface or SRN controller abnormality)
Terminating method Press Esc key to terminate the check. When terminating the
check, reset the software of SRN inside the PSC.
3-13. Magnetic Card Reader Diagnostics
This test program reads the magnetic card of ISO7811/1-5 standard and displays the data.
Pressing Esc key returns to the service diagnostics menu.
1) Magnetic Card Reader Check
Check content The test program reads tracks 1 and 2 of the magnetic card (UKOG-
6718RCZZ) of ISO7811/1 ~ 5 standard, and displays the data in ASCII code. There are two kinds of data patterns to be read.
TRACK 1: IATA pattern
76 character 7bit/character (Max. 79 character)
TRACK 2: ABA data pattern
28 character, 5bit/character (Max. 40 character)
To read the card data, the following setting is performed.
· Mode set
46h is set to PSC2 channel 1 mode set register. (IATA, 6bit) 74h is set to PSC2 channel 2 mode set register. (ABA, 4bit)
· Start mark set
45h is set to PSC2 channel 1 start mark register. 0Bh is set to PSC2 channel 2 start mark register.
· Interrupt reset
Dummy data is written to PSC2 channel 2 start mark register.
· Interrupt mask cancel 01h is written to PSC2 MCR mask regis-
ter to cancel mask. In addition, setting for PSC2 extension interruption is per-
formed. When the card is scanned, the obtained data is written to the
FIFO buffer from the start mark to LRC in sequence. Then, the card data is read by interrupt process.
After reading data, the FIFO buffer is reset.
4 – 14
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