SHARP UP5350UB, UP-5350 Service Manual

SERVICE MANUAL

POS TERMINAL

MODEL UP-5350

"U" Version "UB" Version

Color of Cabinet parts Gray 282 (light gray) Gray 35 (dark gray)

CONTENTS

■INTRODUCTION Explanation of modifications

CHAPTER 1. SPECIFICATIONS..................................................................1 - 1

CHAPTER 2. OPTIONS................................................................................2 - 1

CHAPTER 3. SERVICE P RE CA UT ION........................................................3 - 1

CHAPTER 4. UP-535 0 D IAGNOSTICS SPECIFIC ATIONS.........................4 - 1

CHAPTER 5. CIRCUIT DE SC RIPTION........................................................5 - 1

CHAPTER 6. BIOS SETU P UTILITY............................................................6 - 1

CHAPTER 7. ABOUT UTILITY SOFTWARE AND OTHER S.......................7 - 1

CHAPTER 8. CIRCUIT DIA GR AM................................................................8 - 1

CHAPTER 9. PWB LAYOU T.........................................................................9 - 1

PARTS GUIDE

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

This document has been published to be used

SHARP CORPORATION

for after sales service only. The contents are subject to chang e w ithout notice.

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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BATTERY DISPOSAL

Contains Nickel Metal Hydride Battery. Must be Disposed of Properly.

Contact Local Environmental Officials for Disposal Instructions.

■INTRODUCTION Explanation of modifications

Changes in association with production discontinuance of NeoMagic Graphics Controller

1. APPLICABLE MODELS

MODEL NAME VERSION:CABINET COLOR PRODUCTION PERIOD

UP-5350 U : Gray282 (Light gray) From Oct. 2000 UP-5350 UB : Gray3.5 (Dark gray) New products (1st lot produced in Oct.)

2. OUTLINE

In association with production di scontinuance of NeoMag ic Grap hi cs Controllers, Silicon Motion Inc. Graphics Controllers will be incorporated.

OLD NEW

PARTS CODE

SOURCE MAKER NeoMagic Silicon Motion Inc

Along with this change, a new function is also add ed so th at th e sta nd ard intern al FDD may become detachable. For this new function, refer to item 3-4 ).

3. DESCRIPTIONS OF CHANGE

As a result of the Graphics Controller change, those changes described in items 1) - 5) will also be im pl emented.

1) VGA PWB UNIT change

As a result of the Graphics Controller change, the VGA PWB UNIT will also be changed.

PARTS NAME OLD NEW

VGA PWB UNIT

2) MAIN PWB UNIT change

In parallel with the VGA PWB unit change, the Main PWB unit will also be changed as follows:

PARTS NAME OLD NEW

MAIN PWB UNIT

• IRQ5 will be assign ed to the new Graphics Controller,

CHIPSET signal (PIRQ5) and No. 77 pin of VGA PWB UNIT connector (CN11) will be conn ecte d.

3) BIOS ROM Change

Since the BIOS PROGRAM must be updated from Version 1.0A to Version 1 .0B to sup port the new Grap hics Cont roll er, the BI OS MASTER ROM will be change d a s fol lo ws:

PARTS NAME OLD NEW BIOS MASTER

ROM

You can check the BIOS version in the following system start up screen, which is displayed when unit is powered on.

(Version 1.0A) (Version 1.0B)

Old BIOS Version 1.0A

Phoenix NoteBIOS

SHARP POS Terminal Firmware Version 1.0A 0000640K System RAM Passed

0031744K Extended RAM Passed 0512K Cache SRAM Passed Fixed Disk 0 : Identified

4.0.0

New BIOS Version 1.0B

Phoenix NoteBIOS

SHARP POS Terminal Firmware Version 1.0B 0000640K System RAM Passed

0031744K Extended RAM Passed 0512K Cache SRAM Passed Fixed Disk 0 : Identified

4.0.1

4) The SYSTEM SWITCH-1, will be enhanced.

The new BIOS al lows the standar d internal FDD to become detatchable, "FDD: Exist/Not Exist" will become selectable with SYSTEM SWITCH: DSW-1.

SYSTEM SWITCH:DSW-1

Function

FDD Exist Not exist

To detach the FDD drive, turn ON this SWITCH. *Important:The new BIOS may only be used on units using the Silicon

Motion video controller (Since Oct. production)

OFF

(value=1)

(value=0)

5) Software

A new Display driver will be released to support the Graphics Controller.

Windows 98 Second Edition

OLD NEW

FILE NAME DESCRIPTION FILE NAME DESCRIPTION NMGC5VD2.VxD VGA Virtual Device Driver SMVD D.VxD VG A Virtual Device Driver NMGC5VDD.VxD VGA Virtual Device Driver SMDRV.DRV VGA Device Driver NMGC5.DRV VGA Device Driver SMI.INF VGA Driver information file NMGC5VPM.DRV VGA Device Driver SMDD32.DLL VGA Driver library NMGC5.INF VGA Driver information file SMI.CAT VGA Driver catalog file NEOMAGIC.HLP VGA Driver help file NEOMAGIC.DLL VGA Driver library NMGC5_16.DLL VGA Driver library NMGC5_32.DLL VGA Driver library NMGCDD5.DLL VGA Driver library TSB.DLL VGA Driver library

Windows NT Workstation 4.0

OLD NEW

FILE NAME DESCRIPTION FILE NAME DESCRIPTION NEO20XX.SYS VGA Device Driver SMIMINI.SYS VGA Device Driver NEOMAFIC.INF VGA Driver information file SMISETUP.INF VGA Driver information file NEOMAGIC.HLP VGA Driver help file SMIDISP.DLL VGA Driver library NEO20XX.DLL VGA Driver library FRAMEBUF.DLL VGA Driver library NEOMAGIC.DLL VGA Driver library TSB.DLL VGA Driver library

4. COMPATIBILITY

1) Compatibility between new and old parts

The following parts must be used on ly in the fo llow in g co mbina t ions a s follo ws. N ew and Old parts can not to coexist in the sam e unit.

ITEM OLD NEW Remarks VGA PWB UNIT MAIN PWB UNIT (BIOS Version ) Version 1.0A Version 1.0B Refer to item 3-3). (SYSTEM SWITCH-1 function) Don’t care FDD:Exist / Not Exist Refer to item 3-4) Display driver OLD NEW Refer to item 3-5) IRQ restriction IRQ5 is availab le. IRQ 5 is use d b y System Refer to item 4-2)

When you service the units in the field, take special care not to install the combination of an old Main PWB and a new VGA PWB or a new Main PWB and an old VGA PWB. Please modify Main PWB’s in the following methods:

To modify Main PWB’s from old to new, please refer to item 5-1) please refer to item 5-1) How to modify old Main PWB’s to new Main PWB’s. With this modification implemented, old Main PWB’s function as new Main PWB’s.

To modify Main PWB’s from new to old, please refer to item 5-2) How to modify new Main PWB’s to old Main PWB’s With this modification implemented, new Main PWB’s function as old Main PWB’s.

Important: The old VGA PWB’s cannot be modified to the new VGA PWB’s, or vice ve rsa.

Refer to items 2 and 3-1). Refer to item 3-2).

2) IRQ signal compatibility

The old Graphics Controller does not use an IRQ, while the new Graphics Controller uses IRQ5. To avoid IRQ collisions, Please assign IRQ’s other than IRQ5 to the other devices. The following chart shows IRQ’s available to optional devices.

IRQ’s available to optional

devices.

IRQ7 LPT1 IRQ10 COM4 IRQ11 COM3 IRQ12 Ethernet/SCSI

Recommended devices for

UP-5350

5. HOW TO MODIFY MAIN PWB’s

1) How to modify old Main PWB’s to new MAIN PWB’s

A) Connect a jumper w ir e .

Connect the No. 77 pin of VGA Connector (CN11) on Main PWB side A to the solder pad (PAD2 in JR100) supplying IRQ5 on Main PWB side B by soldering a jumper wire. (For more information, refer to the PWB layout.)

B) Change a capaci tor.

Change the capacitance of the Capacitor C536 on the Main PWB B side from 0.1

0.1

F : VCKYTV1HF104Z -> 1000Pf VCKYTV1HB102K

C) Update the BIOS version.

Rewrite the BIOS to update the version to 1.0B to support the new Graphics Controller.

To rewrit e t he B IO S p rog r am, pl ea se ref e r t o p ag es 2-6 "W r iti ng BI OS ROM Program".

F to 1000 pF.

2) How to modify new Main PWB’s to old Main PWB’s

A) Modify BIOS program

Rewrite the BIOS to modify the version to 1.0A to support the old Graphics Controller.

There is no need to change the capacitor C536 to 0.1 To rewrite the BIOS program, refer to pages 2-6 "Writing BIOS ROM

Program".

3) PWB LAYOUT

12345678

(5/21)

VCC3

VCC2R5

1 3

JP501

FB560

BFD3580R2F

VCC3_GC

VCC5

2 1

IC34F

4069

13 12

IC34E

4069

IC34D

4069

9 8

IC34C

4069

5 6

14PIN --- VCC3

PCICLK2

R544

R14

10k

GND4GND11GND17GND

VCC5

PERR#

STOP#

RSTDRV#

VCC3_GC

PERR#

RSTDRV#

C546

120p

MK1492-04

R208

VCON

RXD7

22k

RXD7

PCICLK3

R545

C547

120p

FS32K

OSC32K

R1147R13

C20

27p

IC34B

4069

3 4

IC34A

VCC3

VR2

20k VR

BLON

PIRQ5

+12V

VR2-2

VR1

R580

20k VR

22.1kF

32.768KHz

C18

R209

1 2

18p

8.2k

Add

R207

4069

2.32kF

R9 10M

R12 470k

C19

15p

FS14M

FSCLK

CPUCLK

CLK_L2

R527

OSC14M

R18 33

R17 33

R15 33

R19 33

HOST210HOST312HOST4

F1(PEN)

EHOST1

14.3(OE)

XI2XO

IC39

R22

10M

C28

22p

B F

FB133

BLM21

VCC3

C/BE#0

C/BE#2

AD30

AD28

AD26

AD24

SDCLK6SDATA7PCISTP#16CPUS#15VDD1VDD20VDD26VDD_HOST1,29VDD_HOST3,4

R21

R20

MA-406

14.3181MHz

C27

22p

C221

1000p

C224

0.1u

C225

10u

B F

FB132

VCC_CPIO

VCC5

AD22

AD20

AD18

AD16

AD14

AD12

10k

R210

C25

C523

HOST5,7

BLM21

AD10

PCICLK

R16

C23

10p

HOST6,8(DS)

1000p

0.1u

120p

PCI(FS)

PCIF(LE)

PCI(SEL1)

PCI(CSSS)

48M/14M(SEL0)

TRDY#

FRAME#

BR36

10kX4

4 3 2 1

AD4

AD2

AD0

OSC14M

FRAME#

TRDY#

STOP#

10p

C24 2

C26

10p

R211 10k

C223 2

C220

5 6 7 8

AD8

AD6

4) CIRCUIT DIAGRAM

BR49

10kX4

VCC5

5 6 7 8

C/BE#

3 2 1 0

C/BE#[0..3]

1-1-5. VGA CONNECTOR

414243444546474849505152535455565758596061626364656667686970717273

123456789101112131415161718192021222324252627282930313233343536373839

CN11

VCC5

C/BE#3

C/BE#1

AD31

AD29

AD27

AD25

AD23

AD21

AD19

AD17

AD[0..31]

AD15

VCC5

AD13

AD11

AD5

AD3

AD1

OSC32K

BR38

10kX4

IRDY#

DEVSEL#

PCICLK2

4 3 2 1

IRDY#

DEVSEL#

AD9

AD7

5 6 7 8

CPAR

SERR#

VCC3

FANON

TXD7

FANON

7576777879

VR2-1

BGNT#

TXD7

BGNT#

BREQ#

+12V

R541

R540

IC34 : 7PIN --- GND

53489-0809

10k

VCC5

8 7 6 5 4

12345678

(6/21)

C548

X1 2X2

AD0

AD1

AD2

1,2,3

R581

4Q7Si9430

EXT

SHDN

32.768kHz

VCC2R5

C31

150u/6.3V OS(SL)

C32

OS(SL)

150u/6.3V

R25

100KF

R24

L3 39uH

OUT

150KF

5,6

7,8

SFPB72

GND

MAX1651

C549

TP2

GND

SQW

EXTRAM

MOT

INT#

RST#

R/W#

CS#

BQ3285ESS

18DS 17

15AS 14

2 1

RTC

VCC2

(VOUT1=1.9V)

R534

0.010

1/2W(RL3720W)

D501

SFPB54

L501

10uH

RCH-108

TG1

FLTCPL

RUN/SS1

SENSE+

IC506

C526

1000p

C525

180p

Q501B

10u/6.3V

(GRM225)

FDS8963A

Q501A

FDS8963A

C537

0.1u

SW1

BOOST1

SENSE-

VOSENSE1

R528

49.9kF

R535

VIN

BG1

FREQSET

STBYMD

VCC5

(VIN=5V)

C542

C543

220uF/4V OS(SP)

150uF/6.3V OS(SP)

C551

C552

10u/6.3V

(GRM225)

C539

0.1u C540

4.7u/16V

GRM230

D503

RB501V-40

D504

RB501V-40

C541

BG2

PGND

INTVCC

EXTVCC

FCB

ITH1

SGND

3.3VOUT

TP504

C530

1000p

C531

33p

VCC3

(VOUT2=3.3V)

R536

0.010

D502

SFPB54

Q502B

FDS8963A

Q502A

FDS8963A

C544

0.1u

BOOST2

ITH2

C533

C532

33p

1/2W(RL3720W)

L502

10uH

RCH-108

TG2

SW2

RUN/SS2

VCC5

VOSENSE2

SENSE2-

SENSE+

LTC1628CG

VRAM

C535

1000p

2 1

C534

R533

180p

63.4kF

C550

22u/10V

GRM235

C14

100u/10V OS(SA)

VCC5

C160

0.1u

R23

0.22F

V+

REF

IC41

C35

0.1u

C242

TP1

R166

10k

RCL#

VCC

RCL#

AD3

AD4

AD5

AD6

AD7

IC27

1-1-6. RTC

36kF

C524

R529

0.1u

PWRGOOD

15k

R530

C529

0.01u

C528

0.01u

15k

20kF

C536

R531

0.1u

R532

SD7

SD6

SD5

SD4

SD3

SD2

SD1

SD0

VCC5

R165

New

Old

1000pF

SD[0..7]

0.01µF

10k

RTCAS

RTCRD#

RTCWR#

IRQ8#

RSTDRV#

IRQ8#

RTCAS

RTCRD#

RTCWR#

RSTDRV#

8 7 6 5 4

CHAPTER 1. SPECIFICATIONS

1. APPEARANCE

Brightness control

Contrast control

Power switch

Operator display (touch panel)

Power indicator

Money checking space

Floppy disk drive

3-2. KEYBOARD

TOUCH PANEL

ITEM SPECIFICATIONS NOTE Type Touch key (Analog touch panel) Number of

key positions Control Mouse emulation

4096 (W) x 4096 (H) positio ns

POS KEY PAD

Option (UP-C30PK)

ITEM SPECIFICATION NOTE Type POS rising ke ybo ard Number of

keys

Key layout

Standard 27 keys

Numeric keys : 11 keys ( 1 to 9,0 an d 0 0) Capped keys : 16 keys (Key labels are local ly

purchased.)

Maximum 30 keys (6x5 matrix)

(Changing key layout by using ER-11KT7/12KT7/22KT7)

789

AC cord

AC CORD

Plug your POS terminal into a wall outlet before using.

POWER SWITCH

Set the power switch to the ON ( I ) position after plugging your POS terminal.

2. RATING

ITEM SPECIFICATIONS

External dimensions 11.8 (W) x 16.3 (D) x 13.3 (H) in. approximately

(298.5 (W) x 415 (D) x 337 (H) mm ) Weight Approximately 15.5lb. (7.0 kg) Power source 100 - 120V AC Power consumption Operating : 74W Working temperature

and humidity

32 to 104 °F (0 to 40°C)

10%, 60 Hz

3. HARDWARE

3-1. DISPLAY

ITEM SPECIFICATION NOTE

Type DSTN color LCD with back light High color(16bit)

display Screen size 12.1" full screen Dot format 800(W) x 3(RGB) x 600 (H) dots Dot size 0.0825 x RGB(W) x 0.28 25 (H) m m Control SVGA With 4MB

video RAM

456 123

000

3-3. PC SYSTEM

ITEM SPECIFICATIONS NOTE

CPU MMX Pentium

Chip set FireStar Plus:

Graphic controller VGAC:

Main memory (for executing MS-DOS, Application software)

Video RAM 4 Mbytes VGAC Embedded

BIOS ROM 512 Kbytes Flash ROM Keyboard controller M38802M270 Super I/O M5113 A2 POS system controller PSC2 : LZ9AM22

processor

82C700U3.2

SM712GM04 Standard : 32

Mbytes Max. : 96 Mbytes adding S.O.DIMM

266MHz

EDO type

SGRAM

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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3-4. SERIAL PORT

D-SUB 9-pin connector COM1 and COM2 are eq ui pped. In order to supply +5V power, CI signal and +5V power supply of COM1 and COM2 can be switched. 2 channels of RJ45 Connector COM port are equipped. COM3 and COM4 or original I/O address (COM5 and COM6) can be selected as the 2 channels of RJ45 COM port.

COM1 & COM2: D-sub 9 pin

Pin No. Signal Function I/O

1 CD Data Carrier Detect I 2 RD Receive Data I 3 SD Send Data O 4 ER Data Terminal Ready O 5 SG Signal Ground — 6 DR Data set Ready I 7 RS Request to Send O 8 CS Clear to Send I 9 CI/+5V Ring Indicate / +5V I/–

COM3 or COM5: Modular jack RJ45 8 pin

Pin No. Signal Function I/O

1 RS Request to Send O 2 ER Data terminal Ready I 3 SD Send Data O 4 SG/(+5V) Signal Ground/(+5V) — 5 SG Signal Ground — 6 RD Receive Data I 7 DR Data set Ready I 8 CS Clear to Send I

COM4 or COM6: Modular jack RJ45 8 pin

Pin No. Signal Function I/O

1 RS Request to Send O 2 ER Data terminal Ready I 3 SD Send Data O 4 SG Signal Ground — 5 SG Signal Ground — 6 RD Receive Data I 7 DR Data set Ready I 8 CS Clear to Send I

3-5. EXPANSION SLOT

ISA PC board can built in UP-5350 up to two. 5V PCI board can built in UP -5 350 instead of an ISA PC bo ard . This has to satisfy the power consum pti on .

3-6. SHUTDOWN SWITCH

The shutdown switch is used when the OS or applica tion programs are straying and the system can not return to the normal state.

You must not use this sh utdown s witch whe n the UP- 5350 is r unning normall y. Use th is swit ch only wh en the mai n power sour ce is n ot cut off even if the main unit power switch is set to OFF position. The UP-5350 is turned OFF and the hardware is reset by turning the main power switch OFF and th en pressing the shutdown sw itch .

12345678

Shut down switch

[OUT LINE]

The shutdown switch is a si ng le shu t type . (Normally OFF position) Push ON: This position is used to reset the stand-by mode for

power supply unit during softw are hang ups.

Release OFF: Usually the shutdown switch needs to be set to this

position when the UP-5350 is operating.

[OPERATING METHOD]

The shutdown switch is a push switch. If it is pushed to ON, the UP-5350 stops supplying the power when the power switch is set into stand-by mode.

NOTE:The shutdown operation will be ignored when the power switch

is set to power-on position.

ITEM SPECIFICATION NOTE Type ISA bus & PCI bus Power

consumption ISA board size Half size PC board ER-A8R S, etc. 5V PCI board size Short size PC board (Local

Quantity 2 slots 2 ISA or ISA + PCI

+5V max. 1.0A +12V max. 0.05A

procurement item)

3-7. SYSTEM SWITCH

The system switches are used to preset various system configurations.

[OUT LINE]

The system switches consists of DIP switche s.

[DIP SWITCH]

12345678

System switch

The PSC2 simply reads the switched signals from the DIP switch as hardware. The meaning of the switch settings are shown at the right.

1234567 8

ON OFF

: Default setting

DSW-8

Function

Serial3 & 4

decode mode

OFF

(value=1)

COM3 &

COM4

DSW-7

Function COM3 &

COM4 IRQ

assign

(Serial 3 & 4)

OFF

(value=1)

COM3=

IRQ11

COM4=

IRQ10

DSW-6

Function

CMOS

Initialize

OFF

(value=1)

Not Initialize

DSW-5 : Reserved (OFF) DSW-4 : Reserved (OFF) DSW-3

Function

Boot Drive

OFF

(value=1)

Drive A:

DSW-2 : Reserved (OFF) DSW-1

Function

Floppy Disk

Drive

OFF

(value=1)

Exit

ON (value=0)

COM5 &

COM6

ON (value=0)

COM3=

IRQ4

COM4=

IRQ3

ON (value=0)

Initialize

ON (value=0)

Drive C:

ON (value=0)

Not exit

Note : On the UP-5350, DSW-1, -2, -4, and -5 are ig no red .

3-8. POWER SWITCH

Power switch :

[OUT LINE]

The power switch has the positions ON and OFF (Stand-by) ON position: Usually the power switch needs to be set to this posi-

tion when the POS-terminal is operated .

OFF position: This position can be used to for the stand-by mode.

When the power switch is set to this position, the power supply stops automatically. But if the software program co ntrols the power supply t o hold, ev en if the power switch is set into this position, the power supply will stay on until the software program allows a power supply to turn OFF.

[OPERATING METHOD]

The power switch is a see-saw switch, and it can be tipped toward the ON or OFF position.

4. SOFTWARE

ITEM SPECIFICATION NOTE

OS provision The OS may be pre-installed.

Available OS Windows 98 Second Edi tio n

Windows NT Work station 4 . 0

Device drivers POS drivers POS device driver Provided from SHARP

Touch panel driver VGA device driver

Additional device driver

BIOS Written to the Flash ROM on the

Main PWB.

Utility software Touch panel calibration utility program Provided from SHARP

Double t a p setup u t il ity progra m POS print e r utility pro gram

Application software

CHAPTER 2. OPTIONS

1. SYSTEM CONFIGURATION

Additional DRAM

Memory

Magnetic

Card Reader

UP-E12MR2

Customer Display

UP-I20DP

HDD Unit

PC Keyboard

Drawer

ER-03DW/04W

Host

UP-5350

max.2

Incorporated in Main Unit

(Ethernet)

(RS-232)

RS232 Board

ER-A8RS

Built-in printer

UP-T80BP

In-line Communication Connection

Sub

UP-5350

RS-232 Communication Connection

max.6

Remote Printer

Local Printer <Option> ER-01PU <Local item>

Hand Scanner

ER-A6HS1

PC server

Kitchen video monitor

CAT/EFT

Scale

Customer

Poll Display

UP-P20DP

2. OPTIONS

No. NAME MODEL NAME DESCRRIPTION

1 Customer display UP-I20DP 2 line 20 digits dot display 2 Customer pole display UP-P20DP 2 line 20 digits dot display 3 MCR (Magnetic Card Reader) UP-E12MR2 for ISO 1 & 2 stripe card

Remote drawer ER-03DW 7B/5C

4 5 Receip t/Jou rnal printer ER-01PU 2 station (R/J) the rm al pri nte r 45mm width

6 Built-in printer UP-T80BP 1 station thermal printer 80mm width

RS232 & CENTRO I/F board ER-A8RS RS232 9 pins connector:2 ports

7 8 Han d sca nn er ER-A6HS1 for reading bar co de

9 Key pad UP-C30PK Std. 27 keys, Max. 30 keys

Key kit (Used for key pad : UP-C30PK) ER-11KT7 1 x 1 key top kit

ER-04DW 5B/5C

Centronics 25 pins connector : 1 port

ER-12KT7 1 x 2 key top kit ER-22KT7 2 x 2 key top kit

Coin dispenser

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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3. LOCALLY SUPPLIED OPTIONS

No. NAME DESCRIPTION NOTE

1 S.O.DIMM 144pin Small Outline DIMM Max. 64Mbytes *1 2 Hard disk drive 2.5 inch type *2 3 Ethernet Ethernet adapter *3 4 PC keyboard PS/2 type PC keyboard 5 Application softw are 6 Addition al de vice dri vers

*1 Extension RAM module

[Device] 144pin Small Outline DIMM (8Mbytes/16Mbytes/32Mby-

tes/64Mbytes)

[Outline] UP-5350 has a socket as Small Outline DIMM.

The following S.O.DIMM memory specification must be adhered to.

[Specification]

144pin S.O.DIMM

8 Mbytes 16 Mbytes 32 M byte s 64 Mbytes Type EDO type Access time 60 nsec.(or less) Power 3.3V Refresh cycle 1024/16 msec 2048/32 msec. 4096/64 msec. 4096/64 msec. Refresh type CBR Power consumption 700 mA (or less) Other 4 chips x 16Mbits

(1 Mwords x 16 bits)

8 chips x 16Mbits

(2 Mwords x 8 bits)

4 chips x 64Mbits

(4 Mwords x 16 bits)

8 chips x 64Mbits

(8 Mwords x 8 bits)

*2 Hard disk drive

[Device] 2.5 inch type Hard disk drive [Outline] It is necessary to satisfy with 2.5 inch Hard disk drive

specification as follows.

[Specification]

2.5 inch Hard disk drive

Type 1 Type 2 Maker Fujitsu Toshiba Model MHD2021AT MK4313MAT Capacity 2167 Mbytes 4327 Mbytes Interface ATA-4 ATA-4

*3 Ethernet

[Device] Ethernet adapter [Outline] It is necessary to satisfy the Ethernet adapter specifica-

tion as follows.

[Specification]

Ethernet adapter

Type 1 Type 2 Maker 3 Com 3Com Model EtheLink III ISA EtheLink III XL Speed 10 Mbps 10 Mbps, 100 Mbps Interface 16-Bit ISA 5V 32-Bit PCI

4. SERVI C E OP TIO N S

No NAME PARTS CODE PRICE DESCRIPTION

1 Connector cable for Dongle (LPT-1)

BL Relay line from Terminal to Dongle

5. SERVICE TOOLS

No. NAME PARTS CODE PRICE DESCRIPTION

1 Service tool kit

2 Printer con ne c tor signal loop back connector 3 MCR test card 4 RS232 loop back connector 5 BI OS loadin g board 6 RS232 mo du la r jack loop back connector 7 BIOS MASTER ROM 8 TOUCH PEN

CW ISA checker

ISA relay board BR for ER-A8RS CENTRONICS connector BE for UP-E12MR2 BC for RS232 connector CS for overwriting BIOS AZ for RJ45 connector

— EP-ROM for overwriting BIOS

5-1. SERVICE TOOL KIT: DKIT-8656BHZZ

1) ISA CHECKER

Used to repair or check the operation of th e o ption al I/F.

• Externa l view

• Plai n view

ISA bus connectors: Used to connect with the I/F PWB of ER-A8RS etc.

Test pins: Used to check the ISA bus signal.

LED circuit: Not used currently.

RAM1A

Connected to the UP-5350 ISA bus connectors.

• Connection diagram

ER-A8RS

UP-5350 ISA bus connector

ISA checker

2) ISA RELAY BOARD

Connected to the ISA checker for installation of the optional I/F horizontally and for repairing and checking the opera tio n .

• Externa l view

ER-A8RS solder side

ISA relay board

ISA PWB

ER-A8RS parts side

ISA checker

• Plai n view

ISA bus connector: Used to check the ER-A8RS parts side.

ISA bus connector: Used to check the ER-A8RS solder side.

Connected to the ISA bus connector of ISA checker.

5-2. PRINTER CONNECTOR SIGNAL LOOP CHECK

CABLE: UKOG-6717RCZZ

Connected to the centronics connector (25 pin) of the ER-A8RS, and is used to check loop signals wh en executing diagnostics.

• Externa l view

• Plan view and connection diagram

150±8

Signal name Pin No.

1STROBE2DB0 3DB1 4DB2 5DB3 6DB4 7DB5 8DB6

9DB7 10ACK11BUSY 12PE 13SLCT 14AUTOFD15ERROR16INIT17SLCTIN-

18~25PE

• Connection diagram

Signal namePin No. 1 STROBE2 DB0 3 DB1 4 DB2 5 DB3 6 DB4 7 DB5 8 DB6 9 DB7

10 ACK11 BUSY 12 PE 13 SLCT 14 AUTOFD15 ERROR16 INIT17 SLCTIN-

18~25 PE

5-4. RS232 LOOP BACK CONNECTOR:

UKOG-6705RCZZ

Connected to the RS232 connector (D-SUB 9 pin: COM1, COM2, COM3, COM4 ) of the UP-5350 and ER-A8RS, and used to check loop signals when executing diagnostics.

• Connection diagram

CD 1pin RD 2pin TD 3pin

DTR 4pin GND 5pin DSR 6pin RTS 7pin CTS 8pin

RI 9pin

5-5. RS232 MODULAR JACK LOOP BACK

CONNECTOR: UKOG-6729BHZZ

Connected to the RS232 connector (RJ45: COM3, COM4, COM5, COM6) of the UP-5350, and used to check loop signals when executing diagnostics.

• Connection diagram

RTS

1pin

DTR

2pin

3pin

GND

4pin

GND

5pin

6pin

DSR

7pin

CTS

8pin

5-3. MCR TEST CARD: UKOG-6718RCZZ

•

Used when executing the di agnostics of the UP-E12MR2.

• Externa l view

ER-A8RS

5-6. BIOS LOADING BOARD: CKOG-6727BHZZ

The BIOS load ing board: CKOG -6727BHZZ is a t ool to write a B IOS ROM progra m in the F-RO M on the UP-5 350’s main b oard. Use thi s PWB in the following cases:

• The F-ROM on the UP-5350’s main board becomes unreadable

and a BIOS ROM program must be written in the F-RO M.

• The BIOS ROM program in the F-ROM is overwritten due to the

BIOS ROM program of the version up, etc.

The BIOS load ing board is connecte d to the Option ROM/RAM dis k connector (CN5) of the Main PWB.

• Externa l view

• Plai n view

Writing BIOS ROM Program

NOTE: Remove all option boards from the ISA slots before writing on

the BIOS ROM.

1. Install the EP-ROM (master ROM): containing a BIOS program on the BIOS loading board: CKOG-6727RCZZ.

BIOS MASTER ROM

LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8

SW1

Caution: The AC power must be removed prior to installing the

BIOS loading board.

• Connection diagram

2. Set SW1 on the BIOS loading b oa rd to the side of pin 3. 3. Open the upper cabin et.

4. Connect the BIOS loading board to the option ROM/RAM connector CN5 on the main PWB , an d then close the cabinet.

LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8

SW1

5. Writing the BIOS ROM program starts by turning on the power switch on the right side.

To determi ne the status of t he LED lights on the special serv ice PWB when a BIOS ROM program is being written, see the table on the next page.

Writing is complete (automatic completion) when the green LED

SW1

(LED9) on the BIOS load ing board lights up.

6. After writing is complete, turn off the power switch on the right side to remove the BIOS loading board, and turn on the power switch on the left si de ag ai n to c he ck whe the r th e BI OS pr o gra m st art s up

LED9

normally or not.

SW1

LED DISPLAY STATUS

[ : ON (Lighting) — : OFF] <In normal operation>

LED1

(RED)

———— ————— ———— ————

—

———

—

—————— ——————

—

———

—

————

LED2

(RED)

——— ———

—— — — — Programming: Bank1 D0000 h (64KB)

————— ——

—— —— — — Verifying: Bank1 D0000 h (64KB)

LED3 (RED)

—— — — — Programming: Bank0 E0000 h (64 K B) —— ———

— ——— — ———

———— — — Verifying: Bank0 E0000 h (64KB) ———— — — Verifying: Bank0 F0000 h (64KB )

— —— — — Verifying: Bank1 E0000 h (64KB) — —— ——

LED4

(RED)

LED5

(RED)

—— ——

LED6

(RED)

————

— ——

LED7

(RED)

— — — Erasing F-ROM (LED6: RED is blinking) — — — Start copy programming to F-ROM from EP-ROM ———

———

LED8

(RED)

— — Start verifying the program in the F-ROM — — Verifying: Bank0 C0000 h (64KB)

LED9

(GREEN)

— Start of COPY FUNCTION

Start initializing

Programming: Bank0 C 0000 h (64KB) Programming: Bank0 D 0000 h (64KB)

Programming: Bank0 F 0 000 h (64KB) Programming: Bank1 C 0000 h (64KB)

Programming: Bank1 E0000 h (64KB) Programming: Bank1 F 0 000 h (64KB)

Verifying: Bank0 D0000 h (64 K B)

Verifying: Bank1 C0000 h (64 KB )

Verifying: Bank1 F0000 h (6 4KB ) Setting protection for F-ROM END of complete COPY FUNCTION

FUNCTION

LED1

(RED)

—

——

LED1

(RED)

—

LED1

(RED)

—

LED2

(RED)

———— — —

LED2

(RED)

——— — — Device not ready

LED2

(RED)

——— — —

LED3 (RED)

——— — — VPP error ——— — —

LED3 (RED)

—— — — —— — — Command sequen ce error

LED3 (RED)

—— — — Can not release the protection

LED4

(RED)

—— — —

LED4

(RED)

LED4

(RED)

LED5

(RED)

LED5

(RED)

LED5

(RED)

LED6

(RED)

LED6

(RED)

LED6

(RED)

LED7

(RED)

LED7

(RED)

LED7

(RED)

LED8

(RED)

LED8

(RED)

LED8

(RED)

LED9

(GREEN)

LED9

(GREEN)

LED9

(GREEN)

FUNCTION

Device not ready

Command sequence e rror

FUNCTION

VPP error

FUNCTION

Device not ready while releasing the protection

CHAPTER 3. SERVICE PRECAUTION

1. CONDITIONS FOR SOLDERING CIRCUIT PARTS

To solder the fo ll ow ing pa rt s m anu al ly , fol lo w the co ndi ti on s d esc ri be d below.

PARTS NAME PARTS CODE LOCATION CONDITIONS FOR SOLDERING

Ceramic oscillator

DIP SWITCH

TOUCH PANEL CONTROL PWB: X1 (8M) 270°C/3sec. MAIN PWB: X2 (24M) MAIN PWB: X2 (7.37M) SWITCH PWB: S2 300°C/3sec.

2. CAUTIONS ON HANDLING CPU AND POWER FAN

When removing or performing maintenance activities on the CPU and POWER FAN, be sure to handle them with care, because it may cause abnormal sounds or deteriorate th eir performance if th ey are dropped or exposed to a heavy impact.

3. NOTE FOR HANDLING OF TOUCH PANEL

• The transparency of the touch panel should be vitally important.

Use clean gloves and masks.

• For handling, do not hold the transparent area, and do not hold the

heat seal connector section to assure reliability.

• Do n ot o verl ay to uch panels. The edge ma y damage the surface.

• Do not place heavy things on the touch panel.

• Do not apply a strong shock, and do not drop it.

• When attaching the protection film again, carefully check for dirt. If

there is any dirt, it is transferred.

• To clean dirt on the surface, use a dry, soft cloth or a cloth im-

mersed in ethyl alcohol.

• Check that the housing does not give stress to the touch panel.

• Be care ful no t to to uch the touch panel with tools.

• Th e he at sea l se ctio n is easily disconnected. Be carefu l not to pl ace

stress to the heat seal section wh en installing.

• The touch panel is provided with an air groove to make the external

and the internal air pressure equal to each other. If water or oil is put around the air groove, it may penetrate inside. Be careful to keep the air groove away from water and oil.

• Do n ot u se sharp objects when making in pu t entrees.

4. NOTE FOR HANDLING OF LCD

• The LCD elements are made of glass. BE careful not to expose

them to strong mechanical shock, or they may be broken. Use extreme care not to break them.

• If the LCD element is broken and the liquid leaks, avoid contact with

your mouth or eyes . If th e liq uid co mes in c ontac t with y our s kin or clothes, immediately clean w ith soap.

• Use the unit under the rated conditions to prevent against damage.

• Be careful not to place water or o the r liquids on the display surface.

• The reflection plat e and the polarizing pl ate are easily scra tched.

BE careful not to touch them with a hard object such as glass, tweezers etc. Never hit, push, or rub the surface with hard objects.

• When installing the unit, be careful not to apply stress to the LCD

module. If excessive stress is applied, abnormal display or uneven color may result.

5. CAUTIONS ON HANDLING CONNECTORS

When connec ti ng or d is c onn ec ti ng the fol l owi ng co nnec to r s, fol l ow th e procedures below.

PARTS NAME PARTS CODE LOCATION

FFC CONNECTOR

How to insert FFC

(1) Pull the slider to the unlock position.

LCD RELAY PWB: CN6

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

-->

(2) Open the slider upwards.

(3) Inserting the FFC

Insert the FFC firmly until the FFC hits the bottom of the connector’s insulator.

FFC

FFC FFC FFC

CONNECTOR CONNECTOR CONNECTOR

(4) Close the slider to the lock position

FFC

6. PS2 Keyboard usable f or UP- 5 35 0

The UP-5350 can be e xtern al ly co nn ected to a keyboard. The UP-5350’s key BIOS conforms to the PC standard, but this BIOS’s operation is not compatible for some keyboards. Some keyboards may cause operation errors due to delicate timing and conflicts. It is currently found that the following models of keyboards may malfunction. When selecting a keyboard to be connected, test the keyboard in advance to check that it correctly wo rks.

• Japa nese keyboard (106 keys)

Manufactured by IBM: TYPE/MODEL5576-B01 FRUPN66G0507

• English keyboard (101 keys)

Manufactured by NMB Technologies Inc.: Model: RT6651T+

CHAPTER 4. UP-5350 DIAGNOSTICS SPECIFICATIONS

CONTENT

1. General ...................................................................................... 4-1

2. System configura tion .................................................................4-1

3. Service diagnostics ...................................................................4-1

3-1. Service diagnostics getting started .................................4-1

3-2. Selection menu ................................................................ 4-2

3-3. RAM Diagnostics ............................................................. 4-2

1) D-RAM Check ......................................................... 4-2

3-4. ROM Diagnostics ............................................................ 4-2

1) BIOS ROM Check ................................................... 4-2

3-5. Real time clock & CMOS RAM Diagnostics .................... 4-2

1) Real time clock Check ............................................4-2

2) CMOS RAM Check ................................................. 4-3

3-6. Touch Panel Diagnostics ................................................ 4-3

1) Controller Diagnostics Test .....................................4-3

2) Touch Key Pad Test ...............................................4-3

3) Linearity Test ........................................................... 4-3

3-7. Key Pad Diagnostics ....................................................... 4-4

1) Key Pad Check ....................................................... 4-4

3-8. Clerk Key Diagnostics ..................................................... 4-4

1) Clerk Key Check ..................................................... 4-4

3-9. Printer Diagnostics .......................................................... 4-4

1) PARALLEL1 Loop Check ....................................... 4-5

2) PARALLEL2 Loop Check ....................................... 4-5

3) PARALLEL3 Loop Check ....................................... 4-6

4) PARALLEL1 Print Check ........................................ 4-6

5) PARALLEL2 Print Check ........................................ 4-6

6) PARALLEL3 Print Check ........................................ 4-7

7) UP-T80BP Test ....................................................... 4-7

3-10. Serial I/O Diagnostics ......................................................4-7

1) COM1 Check .......................................................... 4-8

2) COM2 Check .......................................................... 4-8

3) COM3 Check .......................................................... 4-8

4) COM4 Check .......................................................... 4-8

5) COM5 Check .......................................................... 4-8

6) COM6 Check .......................................................... 4-8

3-11. Liquid Crystal Display Diagnostics .................................. 4-8

1) Liquid Crystal Display Check .................................. 4-9

3-12. Magnetic Card Reader Diagnostics .............................. 4-10

1) Magnetic Card Reader Check .............................. 4-10

3-13. System Switch Diagnostics ........................................... 4-10

1) System Switch ...................................................... 4-10

3-14. Drawer Diagnostics ....................................................... 4-10

1) Drawer 1 Check .................................................... 4-10

2) Drawer 2 Check .................................................... 4-11

3-15. Option Display Diagno stics ........................................... 4-11

3-16. IDE I/F & HARD DISK Diagnostics ............................... 4-11

[READ MODE TEST] .................................................... 4-11

1) Drive Status display .............................................. 4-11

2) Sequential Seek Test ............................................ 4-11

3) Random Seek Test ............................................... 4-12

4) Seek & Read Test ................................................. 4-12

5) Target Sector Read Test ...................................... 4-13

6) HD Dump Test ...................................................... 4-13

■ DIAGNOSTICS PROGRAM: CREATING AN

Before ex e cut i ng t he Di ag no st ic pr o gra m, cr e ate th e MS- DO S s ta r tin g media and copy the Diagnostics program onto it.

How to create an MS-DOS starting media

1. GENERAL

This diagnostic program is used to check the PWB’s, the process, and the machine of UP-5350 series in a simplified manner. This test program is supplied with floppy di sks.

2. SYSTEM CONFIGURATION

The system requires the UP-5350, and a PS2 keyboard for diagnostic operations.

3. SERVICE DIAGNOSTICS

3-1. SERVICE DIAGNOSTICS GETTING STARTED

Getting started:

Execute "S RV.BA T" by en teri ng the c ommand with th e PS2 keyb oard as follows:

"A:\>" is the DOS prompt. (Used by the FD : Floppy disk based on the settings of the system switches.)

7) Error lnformation Display .......................................4-14

8) Controller check Test ............................................4-14

[WRITE MODE TEST] ...................................................4-14

9) Seek&Write/Read-Verify Test ...............................4-14

10) Target Sector Write/Read-Verify Test ...................4-15

11) HD Patch Test (Utility) ...........................................4-15

12) Error Logging Area Clear ......................................4-15

13) Error table display ..................................................4-16

14) Other Supplemental Items .....................................4-16

15) Error Content .........................................................4-16

16) Error Information Storing Area Description ...........4-16

3-17. FDD Diagnostics ............................................................4-16

3-18. FAN & LCD ON/OFF Diagnostics ..................................4-17

1) FAN & LCD ON/OFF Check ..................................4-17

3-19. Power Hold Diagnostics .................................................4-17

1) Power Hold Check .................................................4-17

MS-DOS STARTING MEDIA (FD)

1) Execute the command given below on the PC where the MS-

DOS Ver. 6.22 is running and create an MS-DOS starting media (FD).

MS-DOS (Command) format a: /s

2) Copy the Diagnostics program onto the MS-DOS starting media

(FD).

A:\> SRV

Do not load any device drivers when using this program. To operate other ap pl ic at io ns af te r perf o rm in g thi s prog r am, re - boot

the machine.

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

-->

3-2. SELECTION MENU

The diagnost ics menu is s tarted and t he followin g menu is dis played. The highlighted cursor is moved by the cursor keys (UP

) of the PS2 keyboard. Move the cursor to the desired item, and press the Enter key to execute the selected diagnostics program. When the selected diagnostics program is completed, the display returns to t he menu scr een by pre ssing the E SC key. Se lect "Dia gnostics End" and press the Enter ke y to te rm inate the diagnostics.

SHARP PC-POS System Diagnostic Series III

Diagnostics for Service

RAM Diagnostics

ROM Diagnostics Real time clock & CMOS RAM Diagnostics T ouch Panel Diagnostics Key Pad Diagnostics Clerk Key Diagnostics Printer Diagnostics Serial I/O Diagnostics LCD (Liquid Crystal Display) Diagnostics MCR (Magnetic Card Reader) Diagnostics System Switch Diagnostics Drawer Diagnostics Option Display Diagnostics IDE I/F & Controller Diagnostics FDD Diagnostics FAN&LCD ON/OFF Diag nos tics Power Hold Diagnostics Diagnostics End

and DOWN

Version 1.00B

are not displayed.) Terminating method After completion of the test, press Esc key to terminate and return

to the service diagnostics menu .

3-4. ROM DIAGNOSTICS

The BIOS ROM, is tested.

1) BIOS ROM CHECK

Checking content The BIOS ROM version is displayed. Display

BIOS ROM Check

Version - ROM : SHPUP****

The version is displayed.

Terminating method After the test result is displayed, press Esc key to terminate and

return to the service diagnostics menu.

3-3. RAM DIAGNOSTICS

This progr am is used to test t he standard memory and t he extensi on memory.

1) D-RAM CHECK

Checking content All memory areas are checked in blocks of 64KB. The checking

procedures are as follows: i. Test data 5555H is written to all the test areas. ii. Test data and read data are compared by each word, If it is

O.K., test data AAAAH is written to the test area.

iii. Test data and read data are compared by each word, If it is

O.K., test data 5555H is written to the test area . iv. Test data 0000 H is written to all the test areas. v. Test data and read data are compared by each word, If it is

O.K., test data FFFFH is written to the test area. vi. Test data and read data are compared by each word, If it is

O.K., test data 0000H is written to the test area . When an error occurs during the test, the error address and data

are displayed and the test is stop pe d. For the extended memory test, the value set in the setup of read

and test and is made to the area in incre m en ts of 64KB. Display

D-RAM Check

Main memory size : 640KB PASS !!(or ERROR !!) Extended memory size : xxxxKB PASS !!(or ERROR !!)

Error Address xxxxxxH Write Data xxxxH Read Data xxxxH

3-5. REA L TIME C L OCK & CMOS RAM DIAG NOSTIC S

RTC and CMOS RAM check is performed. The followin g menu is disp layed. The hi ghlighted cur sor is moved by the cursor keys (UP cursor to the desired item, and then press the Enter key to execute the selected diagnostics program. When the selected diagnostics prog ram is completed. Pressing Esc key again returns to the service diagnostics menu.

Real time clock & CMOS RAM Diagnostics

Real time clock Check

CMOS RAM Check

1) REAL TIME CLOCK CHECK

Checking content RTC timer function and RTC clock function are tested.

In RTC timer check, the RTC timer is set so that an interrupt is generated after 2 sec and checked that the interrupt is performed properly. In RTC clock check, the RTC clock is set to 23:59:58, 31/Dec/1989, and checks that the clock shows 0:0:0, 1/Jan/1990 after 2 sec.

Display

Real time clock Check

RTC Timer Check : PASS !!(or ERROR !!) RTC Clock Check : PASS !!(or ERROR !!)

and DOWN ) of the PS2 keyboard. Move the

When testi ng the exte nsion me mory siz e, the val ue of the exi sting memory is displayed. The error address and the error data are displayed only when an error occurs. (When no errors occur, they

Terminating method After the test result is displayed, press Esc key to terminate and

return to the RTC and C M OS RAM diagnostics menu.

2) CMOS RAM CHECK

Checking content The read/wri te check is performed for CMOS-RAM wh en setting

up. The checking procedure is as follows: i. Test address data is saved to the main memory. ii. Test data 55H is written to the test address. iii. Te st data and read data are compared , and test data AAH is

written to the test address. iv. Test data an d re ad data are compared. v. The saved test data is written to th e test area. vi. The addre ss is incre m ented until it becomes 3FH. If POFF interruption is generated during the test, the test is

stopped and the saved data is w ritten to the test area within 50ms. Display

CMOS-RAM Check

RTC RAM Check : PASS !!(or ERROR !!)

Error Address xxxxxH Write Data xxH Read Data xxH

The error address and t he error bit are di splayed only when an error occurs. (When no error occu rs, they are not displayed.)

Terminating method After the test result is displayed, press Esc key to terminate and

return to the RTC and C M OS RAM diagnostics menu.

3-6. TOUCH PANEL DIAGNOSTICS

The touch pane l and its contr oller are chec ked. Communicat ion with the controller is performed by 8250 built in the gate array PSC2.

The controller diag check, the touch keypad test, and the linearity test are performed.

The initial display is as follows:

Return code Content

0Ah ROM error

0Bh RAM error 0Ch Panel voltage error 0Dh Reserve 0Eh EPROM write error 0Fh EPROM read error 10h EPROM check sum erro r

Display

Controller Diag Test

Pass!! ROM Error!!

RAM Error!! PANEL Voltage Error!!

EPROM Write Error!! EPROM

EPROM SUM Error!!

Error!! Error!!

Read Error!!

Terminating method After the test result is displayed, press the Esc key to terminate

and return to the Touch pa nel diagnostics menu.

2) TOUCH KEY PAD TEST

Checking content The driver function call is used.

ners of the LCD sequentially. (In the sequence of uppe r right, u pp er left, low er left, low er righ t.)

When the the screen turns to

is touched by the operator, the buzzer sounds and

Display

Touch Key Pad Test

Touch Cursor !!

is displayed at the four cor-

Touch Panel Diagnostics

Controller Diag Test

Touch Key Pad Test Linearity

1) CONTROLLER DIAGNOSTICS TEST

Checking content After initializing the controller, the diagnostic command is exe-

cuted. The procedures are as follows:

• One byte of sample data (FFh) is sent and a wait state of 100ms

is made.

• The re set command ( 80h) is sen t and a wait stat e for the end

code (2 bytes: 90h and 00h) fro m the controller is made.

• The di agnostic command ( 2 bytes: 89h, any o ne-byte data) is

executed, and a wait state f or the end code (3 bytes: 90h, return code, any one-byte data) is made.

• If an error occurs the error display is made with the return cod e.

To exit from the controller diagnostic test, press the Esc key during the wait state for the end code response.

Terminating method Touch all four

or press the Esc key to terminate and return to

the Touch panel diagnostics menu.

3) LINEARITY TEST

Checking content Red lines ar e di spl aye d at bo th si des of th e blu e li ne at th e cent er.

The operator must touch the blue line without touching the red lines and drag from top to bo ttom. The touched part of the bl ue line is ch anged to white. If the red line is touched, an erro r messa ge is issued.

Display

About 2cm

Linearity Test

Complete! (Error!!)

Displayed after termination.

Red line

Blue line

About 1cm

Red line

Terminating method Press Esc k ey to t e rmi nat e an d r et urn to t h e Touc h pa ne l d ia gnos -

tics menu.

3-8. CLERK KEY DIAGNOSTICS

(Not used for "U/B" models)

The clerk key input test is performed. Pressing the Esc key returns to the se rvicem an diagnostics menu.

1) CLERK KEY CHECK

Checking content Key code inserted to the clerk key switch which is then displayed in

a decimal value. Display

Clerk Key Check

Clerk Key Code : xx

3-7. KEY PAD DIAGNOSTICS

1) KEY PAD CHECK

The UP-C30PK k ey test is per formed. I n the UP-C30 PK, key s are detected by matrix scan of KBC (M 38 80 2M 270).

Display

Key Pad Diagnostics

When this is pressed, the buzzer sounds and the color changes.

ESC

Press ESC key to exit.

Content When a key is pressed, its color changes and the key catch sound

is made. The keys to be checked an d th ei r po sitions are as shown below.

ESC

F10 Delete

Back

Space

The clerk code is displayed at XX. Terminating method. Press the Esc key to terminate and return to the service diagnos-

tics menu.

3-9. PRINTER DIAGNOSTICS

The parallel interface (standard) and ER-A8RS parallel interface (option) are tested. Here, the parallel interface on the main body is mentioned as PARALLEL1, and the parallel interface on ER-A8RS as PARALLEL 2/3. The following menu is displayed.

Printer Diagnostics

Standard Option(ER-A8RS)

PARALLEL 1 Loop Check

PARALLEL 1 Print Check

Option(UP-T80BP) Print Check ALLEL3 Print Check

The highlighted cursor is moved by the cursor keys (UP

) on the PS2 keyboard. Move the cursor to the desired item and

press the Enter key to execute the selected diagnostics program. When the selected diagnostics program is completed, the display re-

turns to the menu screen. Pressing the Esc key returns to the service diagnostics menu.

P ARALLEL2 Loop Check P ARALLEL3 Loop Check

P ARALLEL2 Print Check PAR

and DOWN

Tab

L-Shift

L-Ctrl

L-Alt

End Press the ESC key to terminate the test.

Space

Enter

1) PARALLEL1 LOOP CHECK

Checking content A loop check is made for the standard I/O address 378H ~ 37FH.

(PARALLEL1) In the lo op check, a nor mally-oper ating ER-A8R S is inserted and

the loop c able (U KOG-6717 RCZZ) is c onnecte d between P ARALLEL1 and PAR ALLEL3 ( ER-A8 RS) for testing . Set th e jumper s on the PWB prior to the test as follows:

Signal name

STROBE-

DB0 DB1 DB2 DB3 DB4 DB5 DB6

DB7 ACKBUSY

SLCT

AUTOFD-

ERROR-

INIT-

SLCTIN-

GND

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17

18~2

Loop cable (UKOG-6717RCZZ) wiring diagram

J3J8J4J5J6

UP-5350 : PARALLEL1 OUTPUT MODE

A8RS : PARALLEL3 INPUT MODE

J10

J18

Opposite ER-A8RS setting

Jumper pin setting diagram

Display

PARALLEL1 Loop Check

ACK- Signal : PASS !!(or ERROR !!) BUSY Signal : PASS !!(or ERROR !!) PE Signal : PASS !!(or ERROR !!) SLCT Signal : PASS !!(or ERROR !!) ERROR- Signal : PASS !!(or ERROR !!)

STROBE- Signal : PASS !!(or ERROR !!) AUTOFD- Signal : PASS !!(or ERROR !!)

INIT- Signal : PASS !!(or ERROR !!) SLCTIN- Signal : PASS !!(or ERROR !!) INTERRUPT : IRQ X (or ERROR !!) DATA Bus : PASS !!(or ERROR !!)

J11

J12

J13

J14

J15

J16

J17

18~2

Signal namePin No.

STROBE2 3 4 5 6 7 8 9

10 11 12 13 14

AUTOFD-

ERROR-

INIT-

SLCTIN-

DB0 DB1 DB2 DB3 DB4 DB5 DB6

DB7 ACKBUSY

SLCT

GND

Terminating method. Press the Esc key to terminate and return to the Printer diagnostics

menu.

2) PARALLEL2 LOOP CHECK

Checking content A loop check is perf orme d for E R-A8RS I/O ad dres s 278H ~ 27 FH

(PARALLEL2). In the loop check, the loop cable shown in Fig, 3-4 is connected between PARALLEL2 (ER-A8RS) and PARALLEL1 for testing. Set the jumpers on the PWB prior to the te st as sh own in Fig. 3-6.

J3J8J4J5J6

Display

PARALLEL2 Loop Check

ACK- Signal : PASS !!(or ERROR !!) BUSY Signal : PASS !!(or ERROR !!) PE Signal : PASS !!(or ERROR !!) SLCT Signal : PASS !!(or ERROR !!) ERROR- Signal : PASS !!(or ERROR !!)

STROBE- Signal : PASS !!(or ERROR !!) AUTOFD- Signal : PASS !!(or ERROR !!)

INIT- Signal : PASS !!(or ERROR !!) SLCTIN- Signal : PASS !!(or ERROR !!) INTERRUPT : IRQ X (or ERROR !!) DATA Bus : PASS !!(or ERROR !!)

The inter r uption le v e l is displa y e d at XX. If no access is allowed to PARALLEL2, the following display is

made.

PARALLEL2 Loop Check

Terminating method. Press the Esc key to terminate and return to the Printer diagnostics

menu.

UP-5350 : PARALLEL1 INPUT MODE

J10

Setting of ER-A8RS to be tested

Fig. 3-6 Jumper pin setting

PARALLEL2 Channel Disabled

A8RS : PARALLEL2 OUTPUT MODE

J18

J11

J12

J13

J14

J15

J16

J17

The inter r uption le v e l is displa y e d at X. When no ac cess is allo wed to PARALLEL1, the following display is

made.

PARALLEL1 Loop Check

PARALLEL1 Channel Disabled

3) PARALLEL3 LOOP CHECK

Checking content A loop check is performed for ER-A8RS I/O address 3BCH ~

3BEH (PARALLEL3). In the loop check the ER-A8RS is connected to the extension slot and the loop cable shown in Fig. 3-4 is connected between PARALLEL3 (ER -A8RS) and PAR ALLEL1 for te sting. Set t he jumpers on the PWB prior to the test as show n in Fig. 3 -6.

J3J8J4J5J6

Display

UP-5350 : PARALLEL1 OUTPUT MODE

A8RS : PARALLEL3 INPUT MODE

J10

J18

J11

J12

J13

Setting of ER-A8RS to be tested

Fig. 3-6 Jumper pin setting

J14

J15

J16

J17

Display

PARALLEL1 Print Check

PARALLEL1 Channel Disabled

"PARALLEL1 Channel Disabled" is displayed only when no access to PARALLEL1 is allowed.

Terminating method. Press the Esc key to terminate and return to the Printer diagnostics

menu.

5) PARALLEL2 PRINT CHECK

Checking content The print check is performed for PARALLEL2 at I/O address 278H

~ 27Fh on the ER-A8RS. In the print check, set the short pin of the ER-A8RS to be tested as shown in Fig. 3-9, and connect the D- Sub 25 pin connector to a printer to allow a print pattern test.

PARALLEL3 Loop Check

ACK- Signal : PASS !!(or ERROR !!) BUSY Signal : PASS !!(or ERROR !!) PE Signal : PASS !!(or ERROR !!) SLCT Signal : PASS !!(or ERROR !!) ERROR- Signal : PASS !!(or ERROR !!)

STROBE- Signal : PASS !!(or ERROR !!) AUTOFD- Signal : PASS !!(or ERROR !!)

INIT- Signal : PASS !!(or ERROR !!) SLCTIN- Signal : PASS !!(or ERROR !!) INTERRUPT : IRQ X (or ERROR !!) DATA Bus : PASS !!(or ERROR !!)

The inter r uption le v e l is displa y e d at XX. If no access is allowed to PARALLEL3, the following display is

made.

PARALLEL3 Loop Check

PARALLEL3 Channel Disabled

Terminating method. Press the Esc key to terminate and return to the Printer diagnostics

menu.

4) PARALLEL1 Print Check

Checking content The print check is performed for the standard port PARALLEL1 at

I/O address 378H ~ 37FH. In the print check mode the D-Sub 25 pin connector is connected with a printer to allow a print pattern test.

The test procedures are as follows: i. Data of 55H is written to I/O address 378H, and the same

address is read. If the read data is not 55H, "PARALLEL1 Channel Disa bled" is displ ayed and the followi ng check is not performed.

ii. C harac ters of 20H ~ 7FH (AS CII co de) are pr inte d and the l ine

is changed. This procedure is repeate d fo r 5 ti m es.

J3J8J4J5J6

J10

J18

J11

J12

J13

J14

J15

J16

J17

Fig. 3-9 Jumper pin setting

The test procedures are as follows: i. Data of 55H is written to I/O address 278H, and the same

address is read. If the read data is not 55H, "PARALLEL2 Channel Disa bled" is displ ayed and the followi ng check is not performed.

ii. C harac ters of 20H ~ 7FH (AS CII co de) are pr inte d and the l ine

is changed. This procedure is repeate d fo r 5 ti m es.

Display

PARALLLEL2 Print Check

PARALLEL2 Channel Disabled

"PARALLEL2 Channel Disabled" is displayed only when no access to PARALLEL2 is allowed.

Terminating method. Press the Esc key to terminate and return to the Printer diagnostics

menu.

6) PARALLEL3 PRINT CHECK

Checking content The print check is performed for PARALLEL3 at I/O address 3BCH

~ 3BEh on the ER-A8RS. In the print check, set the short pin of the ER-A8RS to be tested as

shown in Fig. 3-10, and connec t the D-Sub 25 pin c onnector to a printer to allow a print pattern test.

Testing The followin g patterns are p rinted and the p aper cut command is

sent by th e specified number of times to the Se rial output of I/O address 980H to 987H.

J3J8J4J5J6

J10

J18

J11

J12

J13

J14

J15

J16

J17

Fig. 3-10 Jumper pin setting

The test procedures are as follows: i. Data of 55H is written to I/O address 3BCH, and the same

address is read. If the read data is not 55H, "PARALLEL3 Channel Disa bled" is displ ayed and the followi ng check is not performed.

ii. C harac ters of 20H ~ 7FH (AS CII co de) are pr inte d and the l ine

is changed. This procedure is repeate d fo r 5 ti m es.

Display

PARALLEL3 Print Check

PARALLEL3 Channel Disabled

"PARALLEL3 Channel Disabled" is displayed only when no access to PARALLEL3 is allowed.

Terminating method. Press the Esc key to terminate and return to the Printer diagnostics

menu.

7) UP-T80BP TEST

Display

Print Check

Count ? = 01 (00-99)

Pass Count = XX

Hit ESC Key to Stop

On the above screen the setting appears in the box. The Count can be set from "01" up to "99". If "00" is set, printing does not stop until the ESC key is pressed.

YOUR RECEIPT

THANK YOU

Error message The following error message appears if a communication error

occurs with the UP-T80BP.

Print Check

CD 1pin RD 2pin TD 3pin

DTR 4pin GND 5pin DSR 6pin RTS 7pin CTS 8pin

RI 9pin

RTS

1pin

DTR

2pin

3pin

GND

4pin

GND

5pin

6pin

DSR

7pin

CTS

8pin

********************

UP-T80BP I/F ERROR

Hit ESC Key to Stop

End of testing The testing is fi nishe d afte r pri nting is made by the s pecif ied num-

ber of times or by pressing the ESC ke y.

3-10. SERIAL I/O DIAGNOSTICS

The serial interface of UP-5350 and the option PWB ER-A8RS is performed. To test the 9pin D-Sub port, connect the D-Sub loop back connector (UKOG-6705RCZZ).

To test the RJ45 port, connect the loop back connector (UKOG6729BHZZ).

Loop back connector (UK OG-6705RCZZ) wiring diagra m

Loop back connector (UKOG-6729BHZZ) wiring diagram

The UP-535 0’s 9-pin D-sub port s are used as COM1 and 2. In a ddition, th e UP-5350’s RJ45 ports are use d as COM3 and 4 or CO M5 and 6 accor di ng t o t he set up. O n th e o the r ha nd , E R-A 8RS i s us e d by selecting either COM1 and 2 or COM3 and 4 according to the setup.

Therefore , when an ER-A8 RS is us ed, yo u must s et COM1 , 2, 5, an d 6 on the UP-5350 side, and set COM3 and 4 on the ER-A8RS side.

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