SHARP SJ-W40J-GY Service Manual

SERVICE MANUAL

SX885SE39JPZL

REFRIGERATOR-FREEZER

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

MODELS

SJ-40J-GY/BE
SJ-36J-GY/BE
SJ-W40J-GY/BE

SJ-40J SJ-W40J

SJ-W36J-GY/BE

In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.

DESTINATION ................ L

SJ-36J

Refrigerant; HFC-134a

Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

SJ-W36J

TABLE OF CONTENTS

page

SPECIFICATIONS ...................................................................................................................................... 2

DESIGNATION OF VARIOUS PARTS........................................................................................................ 3

LIST OF ELECTRICAL PARTS................................................................................................................... 4

WIRING DIAGRAM ..................................................................................................................................... 5

FUNCTIONS ............................................................................................................................................... 7

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS .......................................................... 14

COOLING UNIT .......................................................................................................................................... 21

REPLACEMENT PARTS LIST.................................................................................................................... 22

SHARP CORPORATION

1

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

SPECIFICATIONS

Items SJ-40J SJ-W40J SJ-36J SJ-W36J
Type 2-Door 2-Door
Outer dimensions Height 1725mm(67.9") 1585mm(62.4")
(Including spacer) Width 590mm(23.2") 590mm(23.2")

Depth 695mm(27.4") 695mm(27.4")

Rated storage volume 368 liter(13.0 cu.ft) 330 liter(11.7 cu.ft)

F: 96 liter (3.4 cu.ft) F: 96 liter(3.4 cu.ft)
R: 272 liter(9.6 cu.ft) R: 234 liter(8.3 cu.ft)

Defrosting System Heater system

Start Automatic

Finish Automatic
Temperature control Automatic (Adjustable)
No-frost freezer Yes
Interior lamp 1
Evaporating pan 1
Refrigerator R tray 3 2
Compartment Fresh case 1 1

Vegetable case 1 1

Door pocket 3 2

Egg tray 1 1

Bottle pocket 1 1
Freezer Ice cube maker 1 1
Compartment Freezer case 1 1

Freezing case 1 1
Deodorizing system No
R&L door / Dual Swing Door No Yes No Yes

COLOR

Items SJ-40J/ W40J/ 36J/ W36J-GY SJ-40J/ W40J/ 36J/ W36J -BE
Outside color Gray Beige
Inside color White White

RATING

Items SJ-40J SJ-W40J SJ-36J SJ-W36J
Rated voltage (V) 220-240
Rated frequency (Hz) 50
Climate class T
Rated input of motors (W) 160-166
Rated input of heaters

(W) 133-158
Refrigerant (Charging quantity) HFC-134a(110g) HFC-134a(110g)
Net Weight (kg) 66 69 62 65

2

DESIGNA TION OF V ARIOUS PARTS

13
14

15

17

16

The names in parenthesis are the denominations used in the Replacement Parts List.

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

SJ-40J / W40J

1
2

3

4
5

6

7

8

Figure D-1. External Description

1. Light [Lamp]

Use a 10W lamp bulb with E12 base when replacing
the lamp bulb . Do use bulbs other than the specified
voltage(see affixed label by the bulb)

2. Refrigerator shelf [R tray]

3. Refrigerator temp. control knob

[R-temp. control knob]

4. Chilled case [Fresh case]

5. Lever [V-case shelf lever]

10
11
10

12

10
17

SJ-36J / W36J

9

9

11
1
2

3
4

5

6

7

8

6. Fruit and vegetable crisper [Vegetable case]

7. Evaporating pan [Evaporating pan)

8. Adjustable feet [Adjustable leg ass’y]

9. Light switch [Door switch]

10. Free pocket [R door pocket]

11. Egg holder [Egg tray]

12. Bottle pocket [Bottle pocket]

13. Freezer temp. control knob[F-temp. dial ass’y]

14. Ice cube maker [Ice cube maker]

15. Stainless steel freezer case [Freezer case ass'y]

16. Freezer case [Freezing case]

17. Magnetic door seal [R-door packing/ F-door packing]

10

12

10

17

Lamp

Damper thermostat

Defrost timer

V-heater

Fan motor

Defrost thermostat

Fuse ass'y

Def. heater ass'y

Compressor
Protector
Starting relay

Mark: Cold air flow

Door switch

F-thermostat

Figure D-2. Constructions

3

SJ-40J-GY/ BE

Common

Main coil

Aux. coil

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

LIST OF ELECTRICAL PARTS

ITEMS TYPE NAME RATING SPECIFICATIONS
R-door switch PS 102-S 125V-1A,250V-0.5A 2 terminals type push-button
F-Thermostat MM1-8109 125V-6A,250V-3A ON : -15˚C , OFF : -20˚C
Defrost heater — 220-240V 378Ω
Damper thermostat MM1-6164 — Open : Max -0.5˚C , Close : -5˚C
Defrost timer TMDF704FD2 220-240V Integration type

50/ 60Hz Cycle time : 8h48m/7h20m(50/60Hz)

Delay time : 4m50s/4m2s(50/60Hz)
Lamp socket — 250V 1A E-12
Lamp — 240V 10W E-12
Defrost thermostat US602S 125V 15A Open : 10˚C , Close : 1˚C
Thermo. fuse — 250V 10A Cut off temperature : 70˚C or 72˚C
Fan motor 3R00044B 220-240V/ 50Hz
Compressor GLY-70AA 220-240V/ 50Hz Main : 13.9 Ω (20˚C) *1

Aux : 17.9 Ω (20˚C )
Starting relay 3003-7 — 14Ω
Protector 4TM-308NFB-YY — 120˚C / 65˚C
V-heater A202 220-240V 8000Ω

6.0-7.2W

C-thermostat US602S 250V 8A Open : 25˚C , Close : 17˚C

A018 / A133 / A043

*1 COIL POSITION OF COMP.

4

WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.

G

: GRAY

Br

: BROWN(live)

YG

: YELLOWISHGREEN

Y

YELLOW

R

: RED

P

: PINK

B

: BLUE(neutral)

Bk

: BLACK

S-B

: SKY-BLUE

G-Y

: GREEN-YELLOW(earth)

W

: WHITE

O

: ORANGE



CONNECTED IN TERMINAL BOX

CONNECTOR

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

Source cord

Terminal block

C-thermostat

Fan motor

FM

(O)

(B)

F-thermostat

(W)

(BR)

Lamp

L

(S-B)

E

Door
switch

(O)

(R)

Thermo.fuse

(BK)

Defrost heater

(Y)

Defrost thermostat

V-heater

Defrost timer

TM

Starting relay

(G)

Protector

Compressor
C
M

A

Figure W-1. Wiring Diagram

5

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

Multi-louver ass'y

Lamp Socket ass'y

L

TM

Defrost timer

RC box ass'y

V heater

F-thermostat

C-partition ass'y

R-door switch

1234

1234

D timer
lead ass'y

121

2

(S-B-1)

1

1

2

2

1

1

2

2

3

3

4

4
5

5

6

6

1

1

2

2

(R-1)

3

3

4

4

Lead wire
FC-box ass'y

B-1
S-B-1

Br-1

R-1
Bk-1
G-1
Y-1
Y-2

G-3
O-1

Br-2

Cabinet ass'y

EV-cover ass'y

Fan motor

FM

Def. thermo. ass'y
Fuse ass'y

Def. heater ass'y

G

: GRAY

Br

: BROWN(live)

O

: ORANGE

Y

: YELLOW

R

: RED

B

: BLUE(neutral)

Bk

: BLACK

S-B

: SKY-BLUE

G-Y

: GREEN-YELLOW(earth)

W

: WHITE

Lead wire
EV-cover ass'y

1
2
3
4
5
6

1
2
3
4

1
2
3
4
5
6

1
2
3
4

G-2

B-2
(Y-1)

B-3
(Bk-1)
W-1

(W-1)

(Y-2)

Brown

Source cord

Blue

Earth

Gray

C-thermostat

Protector

1
L
E
N

Starting relay

Terminal block

Terminal box

Orange

Compressor

C
M
A

Figure W-2. Electric Accessories Layout

6

FUNCTIONS

SETTING OF
REFRIGERATOR TEMP.
CONTROL KNOB

Refrigerator
temperature

7(Coldest)

4(MED) 1(MIN)

Approx.

0˚c

Approx.

3˚c

Approx.

6˚c

The values shown above refer to the case where the
freezer temp. control knob is set at "MED".

1. ADJUSTABLE TEMPERATURE CONTROL

(1) Temperature control of freezer

Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and
allows the freezer temperature to keep at a suitable temperature.
However adjust the freezer temp. control knob as follows depending upon the storing condition of foods.

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

FREEZER TEMP. CONTROL

MIN

5

MAX

2

34

KNOB PURPOSE
SETTING

7(MAX) For making ice rapidly or fast freezing.
4(MED) For normal freezing.
1(MIN) When frozen food or ice cream is not stored.

Figure F-1.

(2) Temperature control of refrigerator

Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damper
automatically.
However, as the Damper-thermostat has no function to switch on or off the compressor and cool air
circulating fan, the freezer temperature control causes temperature in the refrigerator to vary to some
extent.
However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition.

MED

4

3

2

1

MIN

REFRIGERATOR

TEMP.CONTROL

5

6

CHILLED

7

ZONE

Coldest

KNOB PURPOSE
SETTING

7(Coldest) For keeping foods fresher tasting.

4(MED) For normal operation.
1(MIN) When the refrigerator provides excessive cooling.

Figure F-2.

When the refrigerator does not provide sufficient cooling.

NOTE: The refrigerator temperature is affected also by the freezer temperature. If the freezer temp.

control knob is set at the position "MAX", the temperature tends to be lower than the following
values, and if set at near the position "MIN", temperature tends to be higher.
If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX"
position, foods stored in the refrigerator compartment may also freeze.
When refrigerator temperature control sets to the "Coldest", some foods stored may freeze.
In this case adjust control set back to the "MED" position.
When refrigerator temperature control sets to the "Coldest", some foods stored in fresh cases may
also become frozen.

(3) Reference value of temperature

SETTING OF
FREEZER TEMP.
CONTROL KNOB

Freezer
temperature

7(MAX) 4(MED) 1(MIN)

Approx.

-21˚C

Approx.

-18˚C

Approx.

-15˚C

The values shown above refer to the measurement carried out center area and 1/3 of overall height from the bottom
at each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30˚C with no
food stored and the door closed until the temperature is stabilized.
The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of stored
foods and manner of storing foods.

7

SJ-40J-GY/ BE

Cam

Lower hinge pin

Lower hinge

Pulley

R&L structure of the
refrigerator body

R&L structure of
the door

(Positioned at the
four corners of the door)

(hinge projection)

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

2. R & L DOOR / DUAL SWING DOOR

(1).Structure

Note

Do not destroy or damage the refrigerator body's
structure or internal structure intentionally.
Do not put any objects on the lower hinge or lower
hinge pin.
Please pay attention to the lower hinge pin and the
cam, do not let them get stuck.
Do not add oil to the refrigerator body, pulley, lower
hinge, since the plastic components will be

influenced by different kinds of oil.
Do not open the door of the refrigerator compartment
forcibly, the door may fall off or cause the personal
injury.
If the door can not be opened, please check the part
shown on the right figure to see if it is got stuck by
the foreign objects.

I

The explanation of the operation manual

Figure F-3

Figure F-4

1

Hinge pin

1

The hinge pins on both right and left sides are supported with the projection

2

When the door is pulled, the hinge pin is guided to the groove C and the door is moved approx. 2 mm sideward.
When the hinge pin is engaged with the “J shaped” groove D of the projection A' of the door cam on the opposite
side, the door will be locked.

3

According to the opening degree of the door,

3

-1: Hinge pin and groove

3

-2: Hinge projection b and door cam projection

3

-3: Hinge projection b' on the opposite side and the projection A' of the door cam

3

-4: Hinge projection a' on the opposite side and the projection A' of the door cam
Any one of the above guides keeps the stage in which the door is moved approx. 2 mm sideward.

4

When the door is closed, the procedure of 1 thru 3 is reversed.

Door cam projection

Groove

Hinge projection

3-4

Door cam projection

A'

D

Door cam projection

Hinge projection

a'

C

L

B'

b'

A'

2 3

Door cam projection

Hinge
projection

b

3

33-3

approx. 2mm

means the part of the main body side.

Door cam
B

Door cam projection

Groove

C

3-2

3

A

2

-1

Hinge projection

a

Figure F-5

A

A'

of the door cam.

B

Even if the left and right doors are opened at the same time, both doors do not get off since the
width dimension between the projections A and A' of the door cam is small than that between the
left and right hinge pins.

8

(2)Disassembly, assembly and adjustment of R & L door

Greasing surface

All around the
side surface

All around the side
surface, and bottom
surface

The door cam tr is
shown here.

Top hinge ass'y

Hinge cam tr

Hinge cam tl

Table support

Special screw

Door cam tl

Door cam tr

Silicon grease

(Before replacing door,

also prepare silicon grease.)

Door cam support

Door cam
support

Roller r ass'y

Door cam bl

R-door stopper l

Roller l ass'y

R-door stopper l

Door cam br

Body

Screw

Bottom hinge

ass'y

Top hinge coverTop hinge cover

Special screw

Hinge projection

Hinge pin

11

1List of parts concerned with R & L door

11

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

22

2Installation and removal of R & L door

22

(1) Open the door.
(2) Remove the door cam. (3 screws)
(3) Close the door, and open its opposite side.

NOTE When replacing the door with the new

(4) Pull off the door upward.
(5) For installation, reverse the above procedure.

In this time, hold the door with both hands to
prevent the door from falling.

one, coat grease on the slide surface.
(Grease all door arms on the four
corners.)

Figure F-6

9

The door cam tr is
shown here.

Figure F-7

Figure F-8

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

33

3Removal and installation of Bottom hinge ass'y and Top hinge ass'y

33

Remove the relevant screws.

NOTE After replacement, adjust the position relationship of the door. (Refer to the next item.)

Proper climbing width of roller: 1 to 1.5 mm
Tolerance of climbing width of left and right rollers: within 0.5 mm

4 4

4Adjusting method of R&L door

4 4

If any heaviness is felt during opening/closing of the R&L door, any different weight is felt between leftward/
rightward openings, any large drop of the roller felt or any other abnormality is felt, adjust the following.
NOTE It must not be skipped or forgot to install any concerned part. Otherwise, it will cause the door to get off.
CAUSE 1. The floor surface is not horizontal. Not level. —> The refrigerator is twisted.

2. The climbing width of the roller of the R&L door is larger or smaller than specified. (Proper climbing
width: 1 to 1.5 mm)

(1) CAUSE 1; Adjust the adjustable legs as shown in

the right.(Figure F-9)

Left side is
heavy.

Project the right
adjustable leg.

Project the left
adjustable leg.

If it can not be adjusted with the adjustable legs,
proceed with the following work.

Figure F-9

Right side is
heavy.

(2) CAUSE 2; Check the climbing width of the roller.Check the left and right rollers as a pair.

The service kit (CSOG-C803CBK0) is necessary.

Procedure outline (Cause 2)

(2) Check the climbing

Smaller

width of the roller.
(1 to 1.5 mm as proper)

Larger

(The difference between the climbing widths of the
left and right rollers is 0.5 mm or less.)

(3)-1 The climbing width is smaller.

Insert the roller spacer between the roller
assembly and door.(Insert plural spacers
according to the climbing width.)

(3)-2 The climbing width is larger.

Insert the door cam spacer between the door
cam bottom and door. (Insert plural spacers
according to the climbing width.)

[Note] • Don’t tighten any M3 flush screw strongly.

Otherwise, the screw will become idle.

(3) -1 Insert the spacer
into the roller assembly.

(3) -2 Insert the spacer
under the door cam.

Lower hinge ass'y

Roller spacer
(0.5 mm thick Left and
right as symmetric)

(4) Check the door opening/closing.
(Opening/closing weight,
self-closing force, climbing
width of roller and left/right balance)

(5) Adjust the upper hinge.
(If the clearance on the hinge is
smaller, insert the spacer.)

R & L door

Figure F-10

Figure F-11

1 ~ 1.5mm

R & L door

Roller assembly

10

Door cam spacer
(Align the door to

0.5 mm thick corner R.)

R & L door

Door cam bottom

Figure F-12

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

(4) Check the balance of the door opening force, self-

closing force and roller climbing width between the
left and right sides.

• Referring to the right figure, check the climbing
width.

When the balance is poor between the left and right
sides, proceed with the following work.

(5) Adjust the upper hinge. (Because the position

relationship of the door and hinge varies at the upper
area of the door in Item (3)-1.)

(a) Loosen the screws (6 pieces) on the hinge, and

swing the door forward and backward approx.
5 times. (Snugly fit the hinge to the door.)

Upper hinge

Upper hinge

R & L door

Lower hinge
ass'y

Figure F-13

Swing the door
forward and backward
approx. 5 times.

Figure F-14

Door cam bottom

0.5 to 1 mm
(both left and right sides)

Hinge pin

Top hinge cover

Table support

12.5 ±1mm

Relocate the upper
hinge toward you.

(b) Lightly press the door, relocate the upper hinge

toward you, and tighten the screw.

• Check the clearance between the upper hinge

and Door cam upper. If it is rubbed during opening/
closing, insert the spacer (T hinge SPA05) under
the table support.)
(Insert plural spacers according to the adjustment
width.)

Upper hinge

2 mm or less

Door cam upper

R & L door

Figure F-17

Lightly press here.

T hinge SPA05
(0.5 mm thick on the
left and right sides
as symmetric)

Table support

Figure F-15

Determine the position
with the screws.

Figure F-16

Upper hinge

Table support

Figure F-18

[Details of service parts]

1. Spacer assembly

*

1 Part code:

2. Silicon oil

*

2 Part code:

CSOG-C803CBK0

Roller spacer Door cam spacer T hinge SPA05Components:

FPAK-A275CBE0

Two pieces per each pack.
(They are all 0.5 mm thick.)

11

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

3. DEFROSTING

(1) No defrosting operation is necessary

No defrosting operation is necessary.
As this machine is so designed that a built-in
evaporator cools air and a fan circulates cooled
air, neither the freezer nor the refrigerator is
frosted, though the evaporator is frosted.

(2) Where is melted ice brought

1. Melted ice is brought into the evaporating pan
at the back of the set and is evaporated here
by the heat of compressor.

2. Be sure that the evaporating pan is inserted
correctly and is level.

The frosted evaporator is defrosted automatically
due to the function of defrosting timer and heater,
requiring no defrosting operation.

(3) The following circuit diagrams in the table show automatic defrosting function of the refrigerator with

timer and defrost thermostat.

Operation Electric diagram Description

1. Cooling
(Normal)

Defrost thermostat ON

F-thermostat

Compressor running

Timer motor running

Timer contact

The integration timer integrates running
time of the compressor.
When it reaches cycle time of defrost
timer, the timer contact is changed to

SOURCE

Thermo. fuse

Defrost heater

Defrost
thermostat (ON)

COMPTM

Timer motor

start defrosting.

Compressor

Figure F-19

2. Defrosting

(Time 20 to 30 min.)

3. Drain

(Time approx. 5 min.)

4.Restart

Defrost thermostat ON

F-thermostat

Thermo. fuse

Defrost heater

SOURCE

Defrost
thermostat (ON)

Figure F-20

Defrost thermostat OFF

F-thermostat

Thermo. fuse

Defrost heater

SOURCE

Defrost
thermostat (OFF)

Figure F-21

Defrost thermostat OFF

F-thermostat

Thermo. fuse

Defrost heater

SOURCE

Defrost
thermostat (OFF)

Compressor stops
Timer motor stops

Timer contact

COMPTM

Timer motor

Compressor stops
Timer motor running

Timer contact

COMPTM

Timer motor

Compressor running
Timer motor stops

Timer contact

COMPTM

Timer motor

T

he timer contact is changed to start
defrosting, the timer motor stops and
power is supplied to the defrost heater.
It takes about 20 to 30 min. to defrost.
When little frosted, the defrosting take
little time. When much frosted, the def­rosting takes much time.

Compressor

When the defrost thermostat becomes
OFF, the timer motor starts running.
During the operation time
(delay time of defrost timer)
defrosted water drained outside the
refrigerator.

Compressor

Timer contact is changed to cooling
operation and the compressor starts
running and the timer motor stops.
Defrost thermostat contact becomes
ON when it's cooled. And the timer
motor starts running(Figure F-19)

Compressor

Figure F-22

12

(4) As a reference to determine the causes of trouble, malfunction and phenomena are described below.

Refer to the following when repairing.

1. Disconnection of defrost heater

As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is
started, the freezer temperature rises and a portion of ice and stored foods are melted.

2. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat.

When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrosting
will not take place, and consequently freezing is caused. In the above mentioned condition, when the timer
shaft is turned by hand to defrost, the timer motor runs during the operation time. However, the motor stops
from the time when the contact is changed, and freezing causes.

NOTE:

As the thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition even
for a short period.

4. DEW PREVENTION

The hot pipe, namely D.P.-condenser, is arranged around the flange part of
cabinet and the C-partition plate, preventing dew from being generated on
the cabinet.

NOTE:

D.P.-condenser pipe may be felt hot if touched by hand while the
compressor is in operation.
If you are asked about this, please explain that the hot pipe serve to
prevent the dew generation.

Hot pipe

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

5. INSPECTION OF INITIAL STARTING

(1) Inspection of cooling unit

1. Set the temperature control knob to "MAX" and check that the compressor starts to operate.

2. Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the
freezer and the refrigerator.

3. When the compressor does not work, check that the timer is not set to "defrost" position.

4 It takes about an hour and a half or two hours to put food in the refrigerator after starting operation.

NOTE:

After return the temperature control knob to "MED" position.
When the refrigerator is operated initially after installed, the compressor may vibrate excessively for 1 to 2
min. However, vibration becomes normal if it is continuously operated.

(2) Inspection of defrost device

Operate the refrigerator for 20 to 30 min. and then check the defrost device in the following procedures:
Allow 5 min.to restart the compressor since immediate starting after stopping will cause unsmooth operation.

1. Turn the timer shaft clockwise with a screw driver.
At this time, make certains the timer clinks and the compressor stops.

2. After more than 5 min., turn the shaft further to operate.
Make certain cooling operation is started again.

Figure F-23

13

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS

1.C-INSULATION ASSEMBLY(A340)

Corner sealer l

F-thermo.capi. tube

F-thermostat

Lead wire f-box

W-sealer rf-c

1. Stick A-sealer rf c on outside of C-partition f.

C-partition r

Figure A-1

Center insulation a

A sealer rf b

C-partition f

Corner sealer r

A sealer rf c

V-heater

Drain sealer a

W-sealer fr a

A-sealer ag5

C-partition f

2. Insert F-thermo capi. tube into capillary pipe of
F- thermostat.

3. Connect terminals of Lead wire f box to F-thermostat
as shown.

Figure A-2

F-thermostat

95mm

24mm

A sealer rf c

more than 5mm

F-thermo capi. tube

Lead wire f box

(RED)

(BROWN)

149mm

14

78.5mm

50.5mm

F-thermostat

Figure A-3

4. Form capillary tube of F-thermostat as shown

Center insulation a

A sealer rf b

V heater

Paper tape

5mm

C-partition f

F-thermostat

A sealer rf c

Tapping screw

B

Corner sealer l

Corner sealer r

Figure A-3, hook each side the claw of C-partition f.
(Figure A-4)

5. Form the end of capillary tube of F-thermostat and fix
with claw as shown. (Figure A-4 or Figure A-5)

Figure A-4

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

6. Stick W-sealer rf c . (Figure A-5 )

7. Stick V-heater on Center insulation a.
Stick A sealer rf b on Center insulation a.
(Figure A-6)

F-thermo capi. tube

Lead wire
f box

W-sealer
rf c

Figure A-5

8. Set Center insulation a on C-partition f. (Figure A-7 )

9. Wiring Lead wire f box on Center insulation a.

10. Set the “8” ass’y on C-partition r and fix with claws.
Fix by tapping screw.

11. Stick W-sealer fr a and Drain sealer a and Corner
sealer R&L on outside of “10” ass’y.
(Figure A-4,A-7 )

Center
insulation a

15

C partition f

Figure A-6

A sealer rf b

SEC. B

Figure A-7

A sealer rf c

W sealer fr a

C -patition r

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

2.RC-BOX COV. ASSEMBLY (A195)

R control label

Thermo. cap.sealer

Dial sealer

Defrost timer

Damper thermostat

A sealer ag 2

A sealer ag 3

A sealer ag 4

R-temp. control knob

R-c box cover

1. Stick sealers as show figure.

A-sealer ag 3

R-air guider

Figure A-8

A-sealer ag 1
A-sealer ag 1

A-sealer ag 4

A-sealer ag 1

D timer lead ass'y

A-sealer ag 3

A-sealer ag 1
A-sealer ag 1

Dial sealer
A-sealer ag 2

Figure A-9

16

A-sealer ag 1

Overlap

Over 10mm

2. Connect D timer lead ass’y to defrost timer.

3. Fix defrost timer on R-c box cover with tapping screw.

Defrost timer

R-c box
cover

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE



D timer lead ass'y

Figure A-10

4. Fasten damper thermostat on foodliner with 2 tapping
screws.

5. Fix “1” ass’y on “4” ass’y.

Defrost timer

Tapping screw

Figure A-11

Tapping screwTapping screw

Figure A-12

6. Fasten R-c box cover on “5” ass’y with 3 tapping
screws.

Figure A-13

Tapping screw

Tapping screwTapping screw

Figure A-14

17

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

3. E.V. COVER ASSEMBLY (A800)

E. v.cover





B

B

E.v.cover sealer d

E.v. cover
sealer b

L band c

Figure A-15

E.v.cover sealer c

Don't loosen

Tapping screw

Al Tape

Fan motor ass'y

L band c

Set metal side below

Fuse ass'y

Defrost thermo ass'y

E.v.cover sealer a

E.v.water sealer

E.v cover insulation

Fuse ass'y

E.v.cover al sheet

Figure A-16

18

SJ-40J-GY/ BE

231

564

Def. thermo.(Pink)

Fan motor(Blue)

Fan motor(Gray)

Def. thermo. (Blue)

Thermo. fuse(Black)

Thermo. fuse(White)

SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

1. Stick U sealer handle to Fan motor holder a.

_

7+2mm

C

Motor cushion

C

Fan motor holder a

Motor
cushion

SEC. C-C

Figure A-17

2. Insert the terminals of Lead e.v. cover ass’y to Fan
motor.

Fan motor

4. Set Fan clamp to Propeller fan and insert it to the
shaft of Fan motor.

Fan clamp

Fan clamp

Fan boss

right wrong

Propeller fan 100

Figure A-20

5. Fix L band c.

Installation of L band c

Not come out of clawNot come out of claw

Lead e.v cover ass'y

White

Gray

Figure A-18

3. Insert shaft of Fan motor to the hole of Motor cushion.
Set at Fan motor holder a.
Next, insert the boss of rear to the hole of Motor
cushion, set at Fan motor holder b.
Then, fix with Tapping screw (2pieces).

Fan motor holder b

Fan motor

Tapping

10±5mm

Cut of top

Not come out of claw

SEC. B-B

Figure A-21

The terminals No. 1, 2 and 4 are completely inserted as
an assembly unit of Lead ev cover assembly.
When assembling the assembly, insert the Def. thermo.
(blue) No. 3 and Thermo. fuse (black) No. 5.

Motor cushion

Fan motor holder a

Figure A-19

Figure A-22

Cautions

1. Don’t mistake the insertion direction and position of
the terminal of each lead wire. If it is mistaken,
cooling may be defective.

2. Securely fasten each lead wire.

3. After assembly, verify that the fan motor runs normally.
Otherwise, lead wire may be sometimes in contact
with the end surface of metal and propeller fan.

4. Don’t store any part at the area exposed to the direct
sunlight or high temperature. (Because the fuse
assembly is molten at 70°C.)

5. To prevent an electrical part from being rusted, don’t
moisten it with water.

19

SJ-40J-GY/ BE

>PS<

Multi louver

Lamp socket

Multi louver ins.

Tapping screw

Lamp

Tape(24 x 50)

Tapping screw

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

4. MULTI LOUVER ASSEMBLY (A165)

Multi louver

Lamp label

Lamp cover

Multi louver ins.

Lamp socket

Lamp

A-sealer m-louver a

W sealer r-air-g

Figure A-23

1. Stick A sealer m-louver a on Multi louver ins. 3. Screw Lamp into Lamp socket.

A sealer
M-louver A

Multi louver ins.

A sealer
M-louver A

4. Fix Lamp socket on Multi louver ins. on Multi louver
with tapping screw.

5. Set multi louver ins. on Multi louver. (match each
hole)

6. Stick the masking tape over the harness of Lamp
socket.

>PS<

Figure A-24

2. Stick Lamp label on Multi louver.

Multi louver

19mm 19mm

Lamp label

3mm

4mm

Figure A-26

Figure A-25

20

Charge pipe
to Dryer

Hot pipe
to Dryer

Dryer
to Capillary tube

Discharge P. connector
to Back condenser

Pinch Point

Compressor's discharge pipe
to Discharge P. connector

Charge pipe
to Compressor's
process tube

Pinch Point

S.P connector
to Compressor's
suction tube

S.P connector
to Suction pipe

Bottom condenser
to Back condenser

Bottom condenser
to Hot pipe

Mark: Refrigerant flow
Mark: Brazing portion

L

Inner condenser

C

COOLING UNIT

R

Evaporator

Suction pipe

Back condenser

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

Capillary tube

Evaporator

Suction pipe

Discharge
P connector

Charge pipe L

S.P.
connector

Dryer

Compressor

Charge pipe

Back condenser

Bottom
condenser

Bottom
condenser

Figure C-1. Cooling unit

Inner
condenser

Compressor

Capillary tube

Dryer

Figure C-3. LocationFigure C-2. Location

21

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

REPLACEMENT PARTS LIST (SJ-W40J / W36J)

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-W40J SJ-W40J SJ-W36J SJ-W36J

-GY -BE -GY -BE

ELECTRIC PARTS

1-51 QSW-PA082CBEA Door switch 1111 AK
1-81 FW-VZA137CBE0 D timer lead ass’y 1111 AM
1-82 QSWTDA024CBE0 Defrost timer 1111 AY
1-83 QSOCAA065CBE0 Lamp socket 1111 AP
1-84 RLMP-A012CBE0 Lamp 1111 AH
1-85 FHETBA126CBE0 Def.heater ass’y 1111 AZ
1-86 FW-VZA138CBE0 Lead wire f-box 1111 AK
1-87 RTHM-A088CBE0 F-thermostat 1111 AY
1-88 QACC-A097CBE0 Source cord 1111 AV
1-89 RHETBA202CBE0 V-heater 1111 AS
1-140 RMOTRA040CBE0 Fan motor 1111 AZ
1-141 FFS-TA048CBK0 Fuse ass’y 1111 AP
1-142 FTHM-A024CBK0 Defrost thermo.ass’y 1111 AP
1-143 FW-VZA136CBE0 Lead ev-cover ass’y 1111 AK
1-144 RSTT-A144CBE0 Starting relay 1111 AW
1-145 FCNW-A558CBK0 Relay wire ass’y 1111 AM
1-146 FTHM-A020CBK0 C-thermo. ass'y 1111 AP
1-148 RHOG-A131CBE0 Protector 1111 AT

MECHANICAL PARTS

2-1 FCABCA527CBK0 Center plate rf assy 1-1- AK
2-1 FCABCA528CBK0 Center plate rf assy -1-1 AL
2-2 FLEGPA067CBK0 Leg holder l ass’y 1111 AM
2-2-1 FAJS-A013CBK0 Adjustable leg ass’y 2222 AE
2-3 FLEGPA068CBK0 Leg holder r ass’y 1111 AM
2-4 PBOX-A071CBFA Terminal box 1111 AE
2-5 PCOVPA164CBFA Terminal cover 1111 AE
2-21 FHNG-A135CBY0 Top hinge ass’y 1111 AK
2-22 MSLI-A036CBFA Hinge cam tl 1-1- AD
2-22 MSLI-A036CBFB Hinge cam tl -1-1 AD
2-23 MSLI-A037CBFA Hinge cam tr 1-1- AD
2-23 MSLI-A037CBFB Hinge cam tr -1-1 AD
2-24 DHNG-A313CBY0 Bottom hinge s ass'y 1-1- BB
2-24 DHNG-A315CBY0 Bottom hinge s ass'y -1-1 BB
2-28 GCOV-A176CBFA Top hinge cover 1-1- AP
2-28 GCOV-A176CBFB Top hinge cover -1-1 AN
2-29 LPLTPA206CBFA Table support 1-1- AP
2-29 LPLTPA206CBFB Table support -1-1 AP
2-30 PCAP-A006CBFX Screw cover 3-3- AB
2-30 PCAP-A006CBFY Screw cover -3-3 AC
2-51 PGID-A150CBF0 R-air guider 1111 AG
2-52 PSEL-A552CBE0 Dial sealer 1111 AC
2-53 PSEL-B641CBE0 A-sealer ag1 2222 AC
2-54 PSEL-B642CBE0 A-sealer ag2 1111 AB
2-55 PSEL-B643CBE0 A-sealer ag3 1111 AB
2-56 FPACGA282CBEA F-sub. packing 1111 AE
2-57 LHLD-A501CBEA Clip 3333 AC
2-58 HGRL-A171CBFA Shower duct 1111 AQ
2-59 PFPFPB145CBE0 Shower duct ins. 1111 AG
2-60 PSEL-B648CBE0 A-sealer shower duct 2222 AC
2-61 MLOV-A016CBFA Fan louver 1111 AN
2-62 PFPFPB141CBF0 F duct insu. 1111 AB
2-63 PGID-A151CBFA F air guider 1111 AN
2-64 FKNB-A032CBY0 F temp. dial ass’y 1111 AK
2-65 LBND-A018CBE0 Fastening band a 1111 AP
2-66 LBND-A023CBE0 L-band c 2222 AC
2-67 LHLD-A488CBFA Ev.pan holder 1111 AD
2-68 LHLD-A489CBFA E.v. holder 2222 AD
2-69 LPLTMA399CBP0 Dryer support 1111 AD
2-70 LRAL-A035CBFA Fresh rail l 1111 AF
2-71 LRAL-A036CBFA Fresh rail r 1111 AF
2-72 NKOM-A022CBE0 V-roller cab 2222 AG
2-73 PCAP-A063CBE0 Drain cap 1111 AE
2-74 JKNB-A049CBFA R-temp. control knob 1111 AD
2-75 PSEL-B644CBE0 A-sealer ag4 1111 AB
2-81 GCOVPA104CBFA R-cbox cover 1111 AP
2-82 PDMP-A042CBE0 Damper thermostat 1111 AZ
2-84 PSEL-B244CBE0 Thermo. cap. sealer 2222 AB
2-85 HGRL-A170CBFA Multi louver 11-- AM
2-85 HGRL-A172CBFA Multi louver --11 AL
2-86 PFPFPB144CBF0 Multi louver ins. 11-- AG
2-86 PFPFPB149CBF0 Multi louver ins. --11 AE
2-87 TLAB-A786CBR0 R control label e 1111 AE

22

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-W40J SJ-W40J SJ-W36J SJ-W36J

-GY -BE -GY -BE

2-88 PSEL-B647CBE0 A-sealer m-louver a 22-- AC
2-88 PSEL-B664CBE0 A-sealer m-louver a --22 AC
2-89 LPLTMA536CBP0 Drip tray 1111 AM
2-90 PSHEMA174CBP0 Heater cover 1111 AL
2-91 PFPFPB146CBF0 Center insulation a 1111 AT
2-92 PSEL-B650CBE0 W-sealer fr a 2222 AD
2-93 PSEL-B651CBE0 A-sealer rf b 4444 AC
2-94 PSEL-B652CBE0 Drain sealer a 1111 AD
2-95 PSEL-B670CBE0 W-sealer rf-c 2222 AB
2-96 PSKR-A217CBFA C-partition r 1111 AX
2-97 PSKR-A218CBFA C-partition f 1111 AX
2-98 PTUBBA069CBE0 F-thermo. capi. tube 1111 AD
2-100 PBOX-A113CBRA F-control box slk 1111 AS
2-101 PCOVAA013CBEH Charge hole cover 1111 AH
2-103 PSEL-B756CBE0 W-sealer r-air-g 1111 AB
2-104 PSEL-B645CBE0 A-sealer ag5 1111 AC
2-105 PSEL-B751CBE0 A-sealer rf c 2222 AB
2-106 PSEL-B752CBE0 Corner sealer r 1111 AC
2-107 PSEL-B753CBE0 Corner sealer l 1111 AB
2-111 GCOV-A177CBFA Lamp cover 1111 AG
2-112 USRA-A228CBFA Evaporating pan 1111 AN
2-140 LCRA-A010CBE0 Fan clamp 1111 AD
2-141 LHLD-A389CBF0 Motor cushion 2222 AF
2-142 LHLD-A484CBFA Fan motor holder b 1111 AH
2-143 LHLD-A485CBFA Fan motor holder a 1111 AH
2-144 NFANPA011CBF0 Propeller fan 100 1111 AD
2-145 PSEL-B209CBE0 U-sealer handle 2222 AB
2-146 GCOV-A178CBF0 E.v cover 1111 AS
2-147 LBND-A023CBE0 L-band c 2222 AC
2-148 PSEL-B637CBE0 E.v cover sealer a 1111 AD
2-149 PSEL-B638CBE0 E.v cover sealer b 1111 AB
2-150 PSEL-B639CBE0 E.v cover sealer c 1111 AB
2-151 PSEL-B640CBE0 E.v cover sealer d 1111 AC
2-152 PSHEMA173CBE0 Ev cover al sheet 1111 AH
2-153 PSEL-B740CBE0 Ev-cover insulation 1111 AE
2-154 PSEL-B755CBE0 E.v water sealer 1111 AE

DOOR PARTS

3-21 DFRM-A079CBK0 F-frame ass’y 1111 BB
3-22 FDORFB094CBK0 F-door ass’y 1-1- BP
3-22 FDORFB095CBK0 F-door ass’y -1-1 BP
3-23 FPACGA281CBK0 F-door packing 1111 AU
3-26 FDORRA940CBK0 R-door ass’y 1--- BV
3-26 FDORRA941CBK0 R-door ass’y -1-- BV
3-26 FDORRA943CBK0 R-door ass’y --1- BR
3-26 FDORRA946CBK0 R-door ass’y ---1 BT
3-26-1 MSLI-A032CBFA Door cam tl 1-1- AE
3-26-1 MSLI-A032CBFB Door cam tl -1-1 AE
3-26-2 MSLI-A033CBFA Door cam tr 1-1- AE
3-26-2 MSLI-A033CBFB Door cam tr -1-1 AE
3-26-3 FHLD-A066CBK0 Roller l ass’y 1-1- AL
3-26-3 FHLD-A068CBK0 Roller l ass’y -1-1 AK
3-26-4 FHLD-A067CBK0 Roller r ass’y 1-1- AL
3-26-4 FHLD-A069CBK0 Roller r ass’y -1-1 AK
3-26-5 LPLTMA534CBW0 Door cam support 2222 AS
3-26-6 LSTPPA100CBFA R-door stopper l 1-1- AM
3-26-6 LSTPPA100CBFB R-door stopper l -1-1 AD
3-26-7 LSTPPA101CBFA R-door stopper r 1-1- AM
3-26-7 LSTPPA101CBFB R-door stopper r -1-1 AD
3-26-8 MSLI-A034CBFA Door cam bl 1-1- AE
3-26-8 MSLI-A034CBFB Door cam bl -1-1 AE
3-26-9 MSLI-A035CBFA Door cam br 1-1- AE
3-26-9 MSLI-A035CBFB Door cam br -1-1 AE
3-27 FPACGA283CBK0 R-door packing 11-- AY
3-27 FPACGA284CBK0 R-door packing --11 AX
3-28 HDECQA369CBRA R-handle trim 2-2- AM
3-28 HDECQA369CBRB R-handle trim -2-2 AK
3-29 JHNDPA106CBFA R-door handle 2-2- AK
3-29 JHNDPA106CBFB R-door handle -2-2 AK
3-30 LPLTMA531CBP0 Handle support 2222 AZ
3-31 GDAI-A049CBM0 Badge base 1111 AK
3-32 HBDGDA812CBEA Badge 1-1- AM
3-32 HBDGDA812CBEB Badge -1-1 AM
3-33 PKYU-A118CBE0 Badge tape 1111 AD

*1 CSOG-C803CBK0 Spacer assembly [320-DP-TK] 1111 AF

*2 FPAK-A275CBE0 Silicon oil [S. oil pack (ks64f)] 1111 AL

23

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-W40J SJ-W40J SJ-W36J SJ-W36J

-GY -BE -GY -BE

OTHER PARTS

4-21 LX-TZA046CBE0 Special screw 8888 AC
4-22 LX-TZ0127CBE0 Special screw 4444 AA
4-23 LX-TZA042CBE0 Special screw 4444 AB
4-24 LX-DZ0133CBE0 Special screw 6666 AA
4-140 LX-BZA018CBE0 Special screw 1111 AA
4-141 QTAN-A013CBE0 Solderless term. a 3333 AH
4-142 QTAN-A012CBE0 Solderless term. b 1111 AH

ATTACHMENT PARTS

5-111 FSRA-A146CBY0 Ice cube maker 1111 AU
5-112 MLEVPA005CBFA V-case shelf lever 1111 AC
5-113 MLOV-A017CBFA V-case shelf louver 1111 AC
5-114 UTNA-A281CBFA V case shelf 1111 AR
5-115 FYOK-A130CBK0 Freezer case ass’y 1111 BD
5-115-1 UYOK-A291CBW0 Sus case 1111 AY
5-115-2 UYOK-A292CBFA Freezing case frame 1111 AX
5-116 GDORPA064CBFA Fresh door 1111 AL
5-117 UPOK-A149CBFA Bottle pocket 1111 AN
5-118 UPOK-A150CBFA R door pocket 3322 AM
5-119 USRA-A229CBFA R tray 3322 AT
5-120 UTNA-A280CBFA F case shelf 1111 AS
5-121 UTNA-A282CBFA Egg tray 1111 AH
5-122 UYOK-A288CBFA Fresh case 1111 AU
5-123 UYOK-A289CBFA Vegetable case 1111 AV
5-124 UYOK-A290CBFA Freezing case 1111 AZ
5-125 PCUS-A005CBE0 Fresh door cushion 2222 AB

CYCLE PARTS

6-51 FDRY-A006CBK0 Dryer ass’y 1111 AX
6-52 PKYU-A034CBE0 Sp-butyl f 1111 AG
6-53 PKYU-A035CBE0 Sp-butyl h 1111 AG
6-140 PCLI-A047CBE0 Clip 1111 AE
6-141 PCMPLA177CBE0 Compressor 1111 BT
6-142 PCOVPA235CBE0 Terminal cover 1111 AH
6-143 PSPAFA033CBE0 Sleeve 4444 AD
6-144 PSPAGA041CBE0 Rubber grommet 4444 AF
6-146 FFRM-A109CBK0 Base frame ass’y 1111 AZ
6-147 LX-BZA071CBM0 Bolt 4444 AC
6-148 LX-NZ0078CBM0 Nut 4444 AA
6-149 LX-WZA003CBE0 Washer 4444 AA
6-151 PPIPCA222CBE0 Charge pipe l 1111 BC
6-152 PPIPCA252CBE0 Charge pipe 1111 AD
6-153 PPIPCA338CBE0 Discharge p.conecter 1111 AG
6-154 PPIPCA339CBE0 S.p connector 1111 AF

MISCELLANEOUS

90-1 CPADBA717YDK0 Corner post f ass’y 1111 AQ
90-2 CPADBA718YDK0 Corner post b ass’y 1111 AQ
90-3 CPADBA719YDK0 Top pad ass’y 1111 AL
90-4 CPADBA720YDK0 Bottom pad ass’y 1111 AX
90-5 SPADBC163YDE0 Top sheet 1111 AH
90-6 SSAKHA327YDE0 Poly cover 1111 AK
90-21 TLAB-A614CBE0 Case label gy 4-4- AD
90-21 TLAB-A615CBE0 Case label be -4-4 AD
90-81 TLAB-A092CBR0 Lamp label 1111 AD
90-82 SPAKCI405YDE0 Packing case w40j 11-- BF
90-82 SPAKCI423YDE0 Packing case w36j --11 BE
90-84 TINS-A416CBR0 Operation manual 1111 AG

* 1 This part is not replacement part. It is used for adjusting the R&L door (Dual swing door).
* 2 This part is used only for replacement the R&L door (Dual swing door).

HOW TO ORDER REPLACEMENT PARTS

To have your order filled prompty and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF. NO.

3. PART NO. 4. DESCRIPTION

24

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

REPLACEMENT PARTS LIST (SJ-40J / 36J)

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-40J SJ-40J SJ-36J SJ-36J

-GY -BE -GY -BE

ELECTRIC PARTS

1-51 QSW-PA082CBEA Door switch 1 1 1 1 AK
1-81 FW-VZA137CBE0 D timer lead ass’y 1 1 1 1 AM
1-82 QSWTDA024CBE0 Defrost timer 1 1 1 1 AY
1-83 QSOCAA065CBE0 Lamp socket 1 1 1 1 AP
1-84 RLMP-A012CBE0 Lamp 1 1 1 1 AH
1-85 FHETBA126CBE0 Def.heater ass’y 1 1 1 1 AZ
1-86 FW-VZA138CBE0 Lead wire f-box 1 1 1 1 AK
1-87 RTHM-A088CBE0 F-thermostat 1 1 1 1 AY
1-88 QACC-A097CBE0 Source cord 1 1 1 1 AV
1-89 RHETBA202CBE0 V-heater 1 1 1 1 AS
1-140 RMOTRA040CBE0 Fan motor 1 1 1 1 AZ
1-141 FFS-TA048CBK0 Fuse ass’y 1 1 1 1 AP
1-142 FTHM-A024CBK0 Defrost thermo.ass’y 1 1 1 1 AP
1-143 FW-VZA136CBE0 Lead ev-cover ass’y 1 1 1 1 AK
1-144 RSTT-A144CBE0 Starting relay 1 1 1 1 AW
1-145 FCNW-A558CBK0 Relay wire ass’y 1 1 1 1 AM
1-146 FTHM-A020CBK0 C-thermo. ass'y 1 1 1 1 AP
1-148 RHOG-A131CBE0 Protector 1 1 1 1 AT

MECHANICAL PARTS

2-1 FCABCA529CBK0 Center plate rf ass’y 1 - 1 - AL
2-1 FCABCA531CBK0 Center plate rf ass’y - 1 - 1 AL
2-2 FLEGPA067CBK0 Leg holder l ass’y 1 1 1 1 AM
2-2-1 FAJS-A013CBK0 Adjustable leg ass’y 2 2 2 2 AE
2-3 FLEGPA068CBK0 Leg holder r ass’y 1 1 1 1 AM
2-4 PBOX-A071CBFA Terminal box 1 1 1 1 AE
2-5 PCOVPA164CBFA Terminal cover 1 1 1 1 AE
2-21 DHNG-A316CBM0 Upper hinge ass’y 1 1 1 1 AL
2-24 DHNG-A317CBM0 Bottom hinge r ass’y 1 1 1 1 AL
2-28 GCOV-A179CBFA Top hinge cover 1 - 1 - AF
2-28 GCOV-A179CBFB Top hinge cover - 1 - 1 AF
2-30 PCAP-A006CBFX Screw cover 3 - 3 - AB
2-30 PCAP-A006CBFY Screw cover - 3 - 3 AC
2-51 PGID-A150CBF0 R-air guider 1 1 1 1 AG
2-52 PSEL-A552CBE0 Dial sealer 1 1 1 1 AC
2-53 PSEL-B641CBE0 A-sealer ag1 2 2 2 2 AC
2-54 PSEL-B642CBE0 A-sealer ag2 1 1 1 1 AB
2-55 PSEL-B643CBE0 A-sealer ag3 1 1 1 1 AB
2-56 FPACGA282CBEA F-sub. packing 1 1 1 1 AE
2-57 LHLD-A501CBEA Clip 3 3 3 3 AC
2-58 HGRL-A171CBFA Shower duct 1 1 1 1 AQ
2-59 PFPFPB145CBE0 Shower duct ins. 1 1 1 1 AG
2-60 PSEL-B648CBE0 A-sealer shower duct 2 2 2 2 AC
2-61 MLOV-A016CBFA Fan louver 1 1 1 1 AN
2-62 PFPFPB141CBF0 F duct insu. 1 1 1 1 AB
2-63 PGID-A151CBFA F air guider 1 1 1 1 AN
2-64 FKNB-A032CBY0 F temp. dial ass’y 1 1 1 1 AK
2-65 LBND-A018CBE0 Fastening band a 1 1 1 1 AP
2-66 LBND-A023CBE0 L-band c 2 2 2 2 AC
2-67 LHLD-A488CBFA Ev.pan holder 1 1 1 1 AD
2-68 LHLD-A489CBFA E.v. holder 2 2 2 2 AD
2-69 LPLTMA399CBP0 Dryer support 1 1 1 1 AD
2-70 LRAL-A035CBFA Fresh rail l 1 1 1 1 AF
2-71 LRAL-A036CBFA Fresh rail r 1 1 1 1 AF
2-72 KNOM-A022CBE0 V-roller cab 2 2 2 2 AG
2-73 PCAP-A063CBE0 Drain cap 1 1 1 1 AE
2-74 JKNB-A049CBFA R-temp. control knob 1 1 1 1 AD
2-75 PSEL-B644CBE0 A-sealer ag4 1 1 1 1 AB
2-81 GCOVPA104CBFA R-cbox cover 1 1 1 1 AP
2-82 PDMP-A042CBE0 Damper thermostat 1 1 1 1 AZ
2-84 PSEL-B244CBE0 Thermo. cap. sealer 2 2 2 2 AB
2-85 HGRL-A170CBFA Multi louver 1 1 - - AM
2-85 HGRL-A172CBFA Multi louver - - 1 1 AL
2-86 PFPFPB144CBF0 Multi louver ins. 1 1 - - AG
2-86 PFPFPB149CBF0 Multi louver ins. - - 1 1 AE
2-87 TLAB-A786CBR0 R control label e 1 1 1 1 AE
2-88 PSEL-B647CBE0 A-sealer m-louver a 2 2 - - AC
2-88 PSEL-B664CBE0 A-sealer m-louver a - - 2 2 AC
2-89 LPLTMA536CBP0 Drip tray 1 1 1 1 AM
2-90 PSHEMA174CBP0 Heater cover 1 1 1 1 AC
2-91 PFPFPB146CBF0 Center insulation a 1 1 1 1 AT
2-92 PSEL-B650CBE0 W-sealer fr a 2 2 2 2 AD

25

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-40J SJ-40J SJ-36J SJ-36J

-GY -BE -GY -BE

2-93 PSEL-B651CBE0 A-sealer rf b 4444 AC
2-94 PSEL-B652CBE0 Drain sealer a 1111 AD
2-95 PSEL-B670CBE0 W-sealer rf-c 2222 AB
2-96 PSKR-A217CBFA C-partition r 1111 AX
2-97 PSKR-A218CBFA C-partition f 1111 AX
2-98 PTUBBA069CBE0 F-thermo. capi. tube 1111 AD
2-100 PBOX-A113CBRA F-control box slk 1111 AS
2-101 PCOVAA013CBEH Charge hole cover 1111 AH
2-103 PSEL-B756CBE0 W-sealer r-air-g 1111 AB
2-104 PSEL-B645CBE0 A-sealer ag5 1111 AC
2-105 PSEL-B751CBE0 A-sealer rf c 2222 AB
2-106 PSEL-B752CBE0 Corner sealer r 1111 AC
2-107 PSEL-B753CBE0 Corner sealer l 1111 AB
2-111 GCOV-A177CBFA Lamp cover 1111 AG
2-112 USRA-A228CBFA Evaporating pan 1111 AN
2-140 LCRA-A010CBE0 Fan clamp 1111 AD
2-141 LHLD-A389CBF0 Motor cushion 2222 AF
2-142 LHLD-A484CBFA Fan motor holder b 1111 AH
2-143 LHLD-A485CBFA Fan motor holder a 1111 AH
2-144 NFANPA011CBF0 Propeller fan 100 1111 AD
2-145 PSEL-B209CBE0 U-sealer handle 2222 AB
2-146 GCOV-A178CBF0 E.v cover 1111 AS
2-147 LBND-A023CBE0 L-band c 2222 AC
2-148 PSEL-B637CBE0 E.v cover sealer a 1111 AD
2-149 PSEL-B638CBE0 E.v cover sealer b 1111 AB
2-150 PSEL-B639CBE0 E.v cover sealer c 1111 AB
2-151 PSEL-B640CBE0 E.v cover sealer d 1111 AC
2-152 PSHEMA173CBE0 Ev cover al sheet 1111 AH
2-153 PSEL-B740CBE0 Ev-cover insulation 1111 AE
2-154 PSEL-B755CBE0 E.v water sealer 1111 AE

DOOR PARTS

3-21 DFRM-A079CBK0 F-frame ass’y 1111 BB
3-22 FDORFB094CBK0 F-door ass’y 1-1- BD
3-22 FDORFB095CBK0 F-door ass’y -1-1 BP
3-23 FPACGA281CBK0 F-door packing 1111 AU
3-26 FDORRA942CBK0 R-door ass’y 1--- BT
3-26 FDORRA944CBK0 R-door ass’y --1- BS
3-26 FDORRA945CBK0 R-door ass’y -1-- BT
3-26 FDORRA947CBK0 R-door ass’y ---1 BS
3-26-1 NBRGPA022CBFA Nylon bearing 3s 1111 AC
3-26-5 LSTPPA082CBFA Fd-stopper spring r 1111 AD
3-26-7 LSTPMA008CBM0 F-door stopper r 1111 AD
3-27 FPACGA283CBK0 R-door packing 11-- AY
3-27 FPACGA284CBK0 R-door packing --11 AX
3-28 HDECQA369CBRA R-handle trim 1-1- AM
3-28 HDECQA369CBRB R-handle trim -1-1 AK
3-29 JHNDPA106CBFA R-door handle 1-1- AK
3-29 JHNDPA106CBFB R-door handle -1-1 AK
3-30 LPLTMA531CBP0 Handle support 1111 AZ
3-31 GDAI-A049CBM0 Badge base 1111 AK
3-32 HBDGDA813CBEA Badge 1-1- AM
3-32 HBDGDA813CBEB Badge -1-1 AM
3-33 PKYU-A118CBE0 Badge tape 1111 AD

*1 CSOG-C803CBK0 Spacer assembly [320-DP-TK] 1111 AF

*2 FPAK-A275CBE0 Silicon oil [S. oil pack (ks64f)] 1111 AL

OTHER PARTS

4-22 LX-TZ0127CBE0 Special screw 2222 AA
4-24 LX-DZ0133CBE0 Special screw 3333 AA
4-140 LX-BZA018CBE0 Special screw 1111 AA
4-141 QTAN-A013CBE0 Solderless term. a 3333 AH
4-142 QTAN-A012CBE0 Solderless term. b 1111 AH

ATTACHMENT PARTS

5-111 FSRA-A146CBY0 Ice cube maker 1111 AU
5-112 MLEVPA005CBFA V-case shelf lever 1111 AC
5-113 MLOV-A017CBFA V-case shelf louver 1111 AC
5-114 UTNA-A281CBFA V case shelf 1111 AR
5-115 FYOK-A130CBK0 Freezer case ass’y 1111 BD
5-115-1 UYOK-A291CBW0 Sus case 1111 AY
5-115-2 UYOK-A292CBFA Freezing case frame 1111 AX
5-116 GDORPA064CBFA Fresh door 1111 AL
5-117 UPOK-A149CBFA Bottle pocket 1111 AN
5-118 UPOK-A150CBFA R door pocket 3322 AM

26

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

REF. NO. PART NO. DESCRIPTION Q'TY CODE

SJ-40J SJ-40J SJ-36J SJ-36J

-GY -BE -GY -BE

5-119 USRA-A229CBFA R tray 3 3 2 2 AT
5-120 UTNA-A280CBFA F case shelf 1 1 1 1 AS
5-121 UTNA-A282CBFA Egg tray 1 1 1 1 AH
5-122 UYOK-A288CBFA Fresh case 1 1 1 1 AU
5-123 UYOK-A289CBFA Vegetable case 1 1 1 1 AV
5-124 UYOK-A290CBFA Freezing case 1 1 1 1 AZ
5-125 PCUS-A005CBE0 Fresh door cushion 2 2 2 2 AB

CYCLE PARTS

6-51 FDRY-A006CBK0 Dryer ass’y 1 1 1 1 AX
6-52 PKYU-A034CBE0 Sp-butyl f 1 1 1 1 AG
6-53 PKYU-A035CBE0 Sp-butyl h 1 1 1 1 AG
6-140 PCLI-A047CBE0 Clip 1 1 1 1 AE
6-141 PCMPLA177CBE0 Compressor 1 1 1 1 BT
6-142 PCOVPA235CBE0 Terminal cover 1 1 1 1 AH
6-143 PSPAFA033CBE0 Sleeve 4 4 4 4 AD
6-144 PSPAGA041CBE0 Rubber grommet 4 4 4 4 AF
6-146 FFRM-A109CBK0 Base frame ass’y 1 1 1 1 AZ
6-147 LX-BZA071CBM0 Bolt 4 4 4 4 AC
6-148 LX-NZ0078CBM0 Nut 4 4 4 4 AA
6-149 LX-WZA003CBE0 Washer 4 4 4 4 AA
6-151 PPIPCA222CBE0 Charge pipe l 1 1 1 1 BC
6-152 PPIPCA252CBE0 Charge pipe 1 1 1 1 AD
6-153 PPIPCA338CBE0 Discharge p.conecter 1 1 1 1 AG
6-154 PPIPCA339CBE0 S.p connector 1 1 1 1 AF

MISCELLANEOUS

90-1 CPADBA717YDK0 Corner post f ass’y 1 1 1 1 AQ
90-2 CPADBA718YDK0 Corner post b ass’y 1 1 1 1 AQ
90-3 CPADBA719YDK0 Top pad ass’y 1 1 1 1 AL
90-4 CPADBA720YDK0 Bottom pad ass’y 1 1 1 1 AX
90-5 SPADBC163YDE0 Top sheet 1 1 1 1 AH
90-6 SSAKHA326YDE0 Poly cover 1 1 1 1 AL
90-21 TLAB-A614CBE0 Case label gy 4 - 4 - AD
90-21 TLAB-A615CBE0 Case label be - 4 - 4 AD
90-81 TLAB-A092CBR0 Lamp label 1 1 1 1 AD
90-82 SPAKCI425YDE0 Packing case 40j 1 1 - - BE
90-82 SPAKCI426YDE0 Packing case 36j - - 1 1 BE
90-84 TINS-A416CBR0 Operation manual 1 1 1 1 AG

* 1 This part is not replacement part. It is used for adjusting the R&L door (Dual swing door).
* 2 This part is used only for replacement the R&L door (Dual swing door).

HOW TO ORDER REPLACEMENT PARTS

To have your order filled prompty and correctly, please furnish the following information.

1. MODEL NUMBER 2. REF. NO.

3. PART NO. 4. DESCRIPTION

27

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

A

123456

DOOR PARTS

A

B

3-32

3-29

C

4-22

4-22

3-30

3-28

D

3-28

3-31

3-29

3-30

3-33

3-26-2

3-26

3-26-8

3-26-6

4-21

3-27

3-26-5

SJ-W40J/W36J

3-26-4

3-26-3

3-26-9

3-26-1

SJ-40J/36J

3-26-1

SJ-W40J/W36J

3-26-7

SJ-40J/36J

3-26-5

SJ-W40J/W36J

3-26-7

SJ-W40J/W36J

3-26-5

SJ-40J/36J

5-121

5-115

5-118

5-117

5-118

B

C

D

E

F

G

3-22

3-23

5-115-2

E

5-115-1

F

5-124

G

3-21

H

123456

H



28

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE

123456

SJ-W36J-GY/ BE

CABINET PARTS

A

5-119

5-120

A

B

5-122

5-125

5-116

5-114

C

5-123

D

2-107

E

1-89

2-96

2-91

5-112

5-113

2-92

2-94

4-23

2-29

4-24

2-22

2-70

2-23

2-28

SJ-W40J/W36J

2-28

SJ-40J/36J

2-21

SJ-W40J/W36J

2-21

SJ-40J/36J

1-51

B

C

D

2-112

E

2-93

F

2-105

1-86

G

2-64

5-111

H

123456

1-87

2-24

2-97

2-106

2-98

2-95

2-100

SJ-W40J/W36J

2-24

SJ-40J/36J

2-56

2-1

2-104

2-30

2-57

29

2-2-1

2-2

2-72

2-2-1

2-71

2-3

2-72

2-4

2-73

2-101

1-88

1-146

2-67

F

2-5

4-141

G

4-142

H

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

A

123456

CABINET PARTS

A

2-59

2-58

2-60

B

C

2-111

D

2-81

2-87

E

2-85

1-82

1-83

1-84

2-86

2-55

2-103

2-52

2-54

2-75

2-88

2-82

2-53

2-84

6-53

2-68

2-90

B

C

D

6-52

E

2-74

F

G

2-61

2-63

H

2-140

2-151

2-144

2-51

1-81

2-148

2-62

2-153

2-154

2-150

1-142

2-143

2-146

2-147

1-140

2-149

1-141

2-66

2-141

2-152

2-145

2-142

1-143

2-147

1-85

2-89

F

2-145

G

H

123456

30

SJ-40J-GY/ BE
SJ-W40J-GY/ BE
SJ-36J-GY/ BE
SJ-W36J-GY/ BE

123456

CYCLE PARTS

A

6-154

A

B

C

D

E

6-140

4-140

1-148

1-144

6-153

6-151

6-149

2-65

6-144

6-148

B

6-152

C

6-51

6-141

D

2-69

6-143

E

6-142

F

G

H

123456

1-145

6-146

F

6-147

G

H

31

SJ-40J-GY/ BE

SJ-W40J-GY/ BE

SJ-36J-GY/ BE

SJ-W36J-GY/ BE

39JPYL / 39JPZL / 39JPRL / 39JPBL / 35JPYL / 35JPZL / 35JPRL / 35JPBL

32

'98 SHARP CORP. (11U0.15E) Printed in Japan