SHARP SJ68MSL, SJ-P58M-GY, SJ-58M-GY, SJ-P63M-GY, SJ-58M-SL Service Manual

Plasmacluster

SERVICE MANUAL

S5310SE68CPUE

REFRIGERATOR-FREEZER

MODELS

SJ-P58M-GY/SL/WH SJ-58M-GY/SL/WH SJ-P63M-GY/SL/WH

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

SJ-63M-GY/SL/WH SJ-P68M-GY/SL/WH SJ-68M-GY/SL/WH

SJ-P58M SJ-P63M SJ-P68M

This equipment complies with the requirements of Directives

96/57/EC, 89/336/EEC and 73/23/EEC as amended by 93/68/EEC.

Refrigerant; HFC-134a

Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant.

page

ENERGY LABEL................................................................................................................................................2

INSTALLATION .................................................................................................................................................2

CAUTIONS AND INFORMATIONS ...................................................................................................................3

SPECIFICATIONS .............................................................................................................................................4

DESIGNATION OF VARIOUS PARTS ..............................................................................................................5

THE FICHE ........................................................................................................................................................6

LIST OF ELECTRICAL PARTS .........................................................................................................................7

DIMENSIONS ....................................................................................................................................................8

WIRING DIAGRAM..........................................................................................................................................10

FUNCTIONS ....................................................................................................................................................15

ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ..............................................................19

COOLING UNIT ...............................................................................................................................................27

REPLACEMENT PARTS LIST ........................................................................................................................29

SJ-58M SJ-63M SJ-68M

In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

DESTINATION ......................... E

TABLE OF CONTENTS

SHARP CORPORATION

1

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

ENERGY LABEL

Usage of "the ENERGY LABEL"

When displaying this refrigerator in the shop-window, attach the "ENERGY LABEL" to it in the following procedure.

Fix the data part of "ENERGY LABEL (DATA)" on the data part of "ENERGY LABEL (BASE)"

"ENERGY LABEL (DATA)" (This label is in Operation manual)

E

A

B

C

"ENERGY LABEL (BASE)" of each language

INSTALLATION

D

E

F

G

Data part

Refrigerator

Free standing type

To ensure adequate ventilation for this refrigerator, install with 6 cm space at the rear and both sides, with a minimum space of 9 cm above the refrigerator.

9cm

6cm 6cm

This refrigerator shall be used under the ordinary place condition between +5˚C and +38˚C of ambient temperature, and also not be left under -10˚C for long days. To be used this refrigerator within the range of the rated voltage+6%

2

CAUTIONS AND INFORMATIONS

In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing.

1. Some foods freezed in the refrigerator compartment.

Do not place food directly in front of cold air outlet. This may lead to the food freezing.

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

cold air flow

IN OUT

2. Some plastic parts were cracked or splitted.

Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring. When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning.

3. IT IS NORMAL for the refrigerator to produce the following sounds.

Cracking or crunching sound;

Sound produced by expansion and contraction of inner walls and internal parts during cooling.

Squeaking sound;

Sound produced by expansion and contraction of internal parts.

Sound of flowing fluid (gurgling sound, fizzing sound);

Sound of refrigerant flowing in pipes (sound may become louder from time to time).

3

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

SPECIFICATIONS

Items SJ-P58M SJ-58M SJ-P63M SJ-63M SJ-P68M SJ-68M Type 2-Door 2-Door 2-Door Outer dimensions Height 1620mm(63.8") 1720mm(67.7") 1820mm(71.6") (Including spacer) Width 760mm(29.9") 760mm(29.9") 760mm(29.9")

Depth 740mm(29.1") 740mm(29.1") 740mm(29.1") Rated storage volume 492 liter (17.4 cu.ft) 535 liter (18.9 cu.ft) 577 liter (20.4 cu.ft) (Rated volume) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft) F: 151 liter (5.3 cu.ft)

R: 341 liter(12.1 cu.ft) R: 384 liter(13.6 cu.ft) R: 426 liter

Gross volume 508 liter (18.0 cu.ft) 551 liter (19.5 cu.ft) 594 liter (21.0 cu.ft)

F: 155 liter (5.5 cu.ft) F: 155 liter (5.5 cu.ft) F: 155 liter (5.5 cu.ft) R: 353 liter(12.5 cu.ft) R: 396 liter(14.0 cu.ft) R: 439 liter

Defrosting System Heater system

Start Automatic

Finish Automatic Temperature control Automatic (Adjustable) No-frost freezer Yes Interior lamp 2 Caster 4 Evaporating pan 1 Refrigerator R glass shelf ass'y 2 3 Compartment V glass shelf ass'y 1

Vegetable case 1

V parting plate 1

R door pocket 1 2

Egg tray 2

Bottle pocket 2

Utility case pocket 1

Fresh case 1

Tube stand 2 Freezer Freezer shelf ass'y 1 Compartment Ice cube maker Twin ice cube maker

Ice storage box 1

F door pocket 2 Deodorizing unit 2 (Honeycomb type) Plasmacluster Yes No Yes No Yes No

RATING

Items SJ-P58M SJ-58M SJ-P63M SJ-63M SJ-P68M SJ-68M Rated voltage (V~) 220-240 Rated frequency (Hz) 50 Climate class ST Rated current (A) 1.4-1.5 Rated input of heating systems (W) 144-170 Refrigerant (Charging quantity) [Non-flammable] Insulation Blowing Gas

[Flammable]

Net Weight (kg) 83 85 90

PLUG TYPE

Plug cord 2 pin+Earth Plug type CS

HFC-134a(120g) HFC-134a(125g) HFC-134a(130g) Cyclo pentane (HC)

Receptacle

(15.1 cu.ft)

(15.5 cu.ft)

Destination mark E

COLOR

Items -GY -SL -WH Outside color Gray Silver White Inside color White

4

10 11

12 13

14 15

16 17

18

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

DESIGNATION OF VARIOUS PAR TS

The names in parenthesis" [ ]" are the denominations used in the REPLACEMENT PARTS LIST.

1. Freezer light [Lamp]

2. Freezer fan

3. Freezer shelf [F shelf ass'y]

4. Ice cube maker

5. Ice cube box [Ice storage box]

1 2

19 20

3 4

5 6

7 6

8

21 22

23

24

29

Plasmacluster

9

25 26 27 23

28

6. Deodorizing unit

7. Freezer temp. control knob

8. Fresh case [Chilled case]

9. Refrigerator fan

10. Refrigerator temp. control knob

11. Refrigerator shelf [R glass shelf ass'y]

(58/63 type; 2 shelves, 68 type; 3 shelves)

12. Refrigerator light [Lamp]

13. Shelf [V glass shelf ass'y]

14. Vegetable crispe r[Vegetable case]

15. Separator plate [V parting plate]

16. Evaporating pan & cover

17. Casters

18. Adjustable feet [Adjustable leg ass'y]

19. Fan & light switch for freezer

20. Fan & light switch for refrigerator

21. Freezer pocket [F door pocket]

22. Water supply cup [Water cup]

23. Magnetic door seal [Door packing]

24. Utility case [Utility case pocket]

25. Egg holder [Egg tray]

26. Free pocket[R door pocket]

(58/63 type; 1 pocket, 68 type; 2 pockets)

27. Bottle pocket

28. Bottle guard [Tube stand]

29. Plasmacluster panel

(Only for SJ-P58M,P63M,P68M)

Figure D-1. External Description

Upper hinge cover

Hot pipe

Panel P. W. B

(only for SJ-P58M,P63M,P68M)

Freezer temp. control knob

Hot pipe

Ventilating grille

Evaporating pan

Adjustable leg ass'y

Freezer compartment

Refrigerator compartment

NOTE : 2 star section for storing

frozen food only. (not freezing)

Mark: Cold air flow

Freezer fan Fan motor

Defrost thermostat Evaporator Defrost heater

Ionizer (only for SJ-P58M,P63M,P68M)

Timer,R-fan thermo ass'y

Refrigerator fan

Damper thermostat Refrigerator temp. control knob Drain pipe

Vegetable case

Main P. W. B (only for SJ-P58M,P63M,P68M)

Compressor Starting relay, Overload relay(Protector)

Sub condenser Caster

Figure D-2. Constructions

5

This figure shows SJ-P63M

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

THE FICHE (according to ANNEX : 94/2/EC)

NO.

1

Trade mark

2

Model name

3

Type

4

Energy efficiency class

5

Eco-award mark

6

Energy consumption

Items

(220V 50Hz at 25 C)

7

Net storage volume of fresh food storage compartment

Net storage volume of frozen

8

food storage compartment

Star rating of frozen food

9

compartment

10 No frost 11

Temperature rise time

12

Freezing capacity

13

Climate class

14

Noise

SJ-P58M/58M

Category; 7 Refrigerator/Freezer

B

640

kWh/year

341 L

139 L

12 L

4-STAR

2-STAR

No frost

10 h

8 kg /24h

ST ST

41 dB(A) re 1 pw

Description

SJ-P63M/63M

Category; 7 Refrigerator/Freezer

B

665

kWh/year

384 L

139 L

12 L

4-STAR

2-STAR

No frost

10 h

8 kg /24h

41 dB(A) re 1 pw

SJ-P68M/68M

Category; 7 Refrigerator/Freezer

B

690

kWh/year

426 L

139 L

12 L

4-STAR

2-STAR

No frost

10 h

8 kg /24h

ST

41 dB(A) re 1 pw

Remarks

880/92 EN153

at 25 C at 25 C

86/594/EEC

15

Maximum allowable electricity consumption (Emax)

(96/57/EC)

938

kWh/year

985

kWh/year

(2.57) (2.70)

1032

kWh/year

(2.83)

kwh / day

6

LIST OF ELECTRICAL PARTS

ITEMS TYPE NAME RATING SPECIFICATIONS Thermostat MM1-8123 125V 6A (At normal notch)

250V 3A ON/OFF : -19/-24˚C Defrost thermostat S101 250V 8A Open/Close : 10/1˚C Thermo. fuse SF70E 250V 10A Working temp. : 70˚C F-fan motor 3R00044B 220-240V 50/60Hz Working with ø100 fan R-fan motor 3R00122A 220-240V 50/60Hz Working with ø80 fan (R-fan fuse) 123 250V 2A Cut OFF 130˚C Defrost heater MM6-4198 220-240V 353Ω 150W at 230V Door switch DSD-5 250V 0.25A 4 terminals push-button type Damper thermostat MM1-6176 — Open/Close : 2/-3˚C Defrost timer ND1004M2 220-240V Integration type

50/60Hz Cycle time : 10.8/9.0 hours(50/60Hz)

Delay time : 4.3/3.6 min.(50/60Hz) Lamp socket (F/R) — 250V 1A E-12(Hard plastic body type) F-lamp — 240V 10W E-12 R-lamp — 240V 15W E-12 R-fan thermo. R-fan thermo. ass'y

R-fan thermo.heater

Compressor FL2088 220-240V/50Hz Cooling capacity : 245W(50Hz)

S101 250V 8A Open/ Close : 7/15˚C RSS2 350V, 2W, 10kΩ 1.1W at 230V

Main coil : 9.11Ω

Aux. coil : 16.6Ω

(at 25˚C)

Common

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

Aux. coil

Starting relay PGT0SAT — 33 Ω ( at 25˚C ) Overload relay(Protector) 2.0C36A3 — Open/ Close : 130/60˚C Running capacitor — 4µF,450V — Ionizer-K

(Plasmacluster unit)

FTRN-A014CBKZ DC 12V 3.5kV p-p

Main coil

7

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

OUTER DIMENSIONS AND CLEARANCE

760

more than

90

DIMENSIONS

more than

60

1

740

more than

60

760

more than

60

553

B

60.5

A

72.5

9.512

135

1340

SJ-P58M,58M

A B

1

Include the panel/badge. Not include the handle.

Fig. E-1

1620

979

SJ-P63M,63M

1720 1079

1420

520

( Unit : mm)

SJ-P68M,68M

1820 1179

1480

8

INNER DIMENSIONS

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

615

600

603 450

630

355177

587

615

607

90

174

294

90

264

110

285

110

133

SJ-P58M,58M

a b

c d

The dimensions between shelves can be changed by setting the shelves on the other rails.

466 180 135 121

125

b

310

c

310

d

335

242

227

SJ-P63M,63M

566 180 185 171

a

( Unit : mm)

615

600

603 450

630

355177

Fig. E-2 (SJ-P58M,58M,P63M,63M)

587

615

607

90

110

133

174

264

180135135

171

242

227

294

125

310

335

285

666

The dimensions between shelves can be changed by setting the shelves on the other rails.

Fig. E-3 (SJ-P68M,68M)

9

( Unit : mm)

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

WIRING DIAGRAM

Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set.

G

: GRAY

BR

: BROWN (Live)

OR

: ORANGE

Y

: YELLOW

R

(Br)

3PIN PLUG/ CORD

: RED

P

: PINK

B

: BLUE (Neutral)

BK

: BLACK

SB

: SKY-BLUE

G-Y

: GREEN-YELLOW (Earth)

W

: WHITE

MAIN

PWB

F-LAMP

L

RLAMP

L

CONNECTED IN TERMINAL BOX CONNECTOR

R-FM HEATER

FM

R

THERMOSTAT

F

FM

THERMO. FUSE

DEF. TIMER

TM

(G)

(G–Y)

(B)

PC

R-FAN THERMO

DEFROST HEATER

DOOR

PWB

PC

: PLASMACLUSTER UNIT (IONIZER-K)

Figure W-1. Wiring Diagram (SJ-P58M,P63M,P68M)

DOOR SWITCH

RUNNING CAPACITOR

DEFROST THERMO

STARTING RELAY

M

PROTECTOR

C

A

COMPRESSOR

10

(Br)

3PIN PLUG/ CORD

G

: GRAY

BR

: BROWN (Live)

OR

: ORANGE

Y

: YELLOW

R

: RED

P

: PINK

B

: BLUE (Neutral)

BK

: BLACK

SB

: SKY-BLUE

G-Y

: GREEN-YELLOW (Earth)

W

: WHITE

F-LAMP

L

RLAMP

L

CONNECTED IN TERMINAL BOX CONNECTOR

R-FM HEATER

FM

R

THERMOSTAT

F

FM

THERMO. FUSE

DEF. TIMER

TM

(G)

SJ-P58M/58M SJ-P63M/63M SJ-P68M/68M

(G–Y)

(B)

R-FAN THERMO

DOOR SWITCH

RUNNING CAPACITOR

Figure W-2. Wiring Diagram (SJ-58M,63M,68M)

DEFROST HEATER

DEFROST THERMO

STARTING RELAY

PROTECTOR

C

M

A

COMPRESSOR

11

SJ-P58M/58M

F LAMP BOX ASS'Y

LAMP(10W)

L

LAMP SOCKET

CABINET ASS'Y

E. V. COVER ASS'Y

LEAD EV-COVER ASS'Y

FAN MOTOR

F-THERMOSTAT

DEF . THERMO . ASS'Y

FUSE ASS'Y

FM

DEF. HEATER ASS'Y

DOOR SWITCH

3 (PUSH CLOSE)

1 (NEUTRAL)

4 (PUSH OPEN)

2 (PUSH OPEN)

TM

FM

R CONTROL COV. ASS'Y

DEFROST TIMER

(R-FAN

THERMO. HEATER)

R FAN THERMO.

R LAMP BOX ASS'Y

L

R-FAN MOTOR

R-LAMP (15W)

LAMP SOCKET

BROWN 1

BROWN 2

BLUE 1

GRAY 1

SKY-BLUE

SOURCE CORD

TERMINAL COVER

COMPRESSOR

STARTING RELAY

PROTECTOR

1

2

3

4

3

1

4

2

1

2

1

2

1

2

1

2

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

5

7

6

8

9

1

2

3

4

5

7

6

8

9

GY-1

OR-2

BL-2

SB-1

SB-2

SB-3

BR-3

BR-4

OR-3

OR-2

(OR-2)

(W-2)

OR-1

OR-4

BR-6

BL-3

GY-3

R-1

BR-2

Y-1

(R-1)

(BK-1)

GY-2

(Y-1)

(Y-2)

BL-1

BK-1

W-1

BR-1

W-2

(W-1)

Y-2

TERMINAL BOX

C

M

A

GY-3

BLUE 2

GRAY 2

ORANGE

PWB HARNESS

MAIN

PWB

RUNNING

CAPACITOR

LEAD WIRE RC

1

2

3

1

2

1

2

1

2

1

2

1

2

CLUSTER HARNESS PU

CLUSTER HARNESS

PLASMACLUSTER UNIT

(IONIZER-K)

1

2

3

1

2

3

CAB HARNESS

1

2

3

PANEL

PWB

F-DOOR

DOOR HARNESS

EARTH

G

BR

OR

Y

R

P

B

BK

SB

G-Y

W

: GRAY

: BROWN (Live)

: ORANGE

: YELLOW

: RED

: PINK

: BLUE (Neutral)

: BLACK

: SKY-BLUE

: GREEN-YELLOW (Earth)

: WHITE

SJ-P63M/63M SJ-P68M/68M

Figure W-3. Electric Accessories Layout (SJ-P58M,P63M,P68M)

12

SJ-P58M/58M

F LAMP BOX ASS'Y

LAMP(10W)

L

LAMP SOCKET

CABINET ASS'Y

E. V. COVER ASS'Y

LEAD EV-COVER ASS'Y

FAN MOTOR

F-THERMOSTAT

DEF . THERMO . ASS'Y

FUSE ASS'Y

FM

DEF. HEATER ASS'Y

DOOR SWITCH

3 (PUSH CLOSE)

1 (NEUTRAL)

4 (PUSH OPEN)

2 (PUSH OPEN)

TM

FM

R CONTROL COV. ASS'Y

DEFROST TIMER

(R-FAN

THERMO. HEATER)

R FAN THERMO.

R LAMP BOX ASS'Y

L

R-FAN MOTOR

R-LAMP (15W)

LAMP SOCKET

BROWN 1

BROWN 2

BLUE 1

GRAY 1

SKY-BLUE

SOURCE CORD

TERMINAL COVER

COMPRESSOR

STARTING RELAY

PROTECTOR

3

1

4

2

1

2

1

2

1

2

1

2

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

1

2

3

4

5

7

6

8

9

1

2

3

4

5

7

6

8

9

GY-1

OR-2

BL-2

SB-1

SB-2

SB-3

BR-3

BR-4

OR-3

OR-2

(OR-2)

(W-2)

OR-1

R-1

BR-2

Y-1

(R-1)

(BK-1)

GY-2

(Y-1)

(Y-2)

BL-1

BK-1

W-1

BR-1

W-2

(W-1)

Y-2

C

M

A

GY-3

BLUE 2

ORANGE

RUNNING

CAPACITOR

LEAD WIRE RC

EARTH

G

BR

OR

Y

R

P

B

BK

SB

G-Y

W

: GRAY

: BROWN (Live)

: ORANGE

: YELLOW

: RED

: PINK

: BLUE (Neutral)

: BLACK

: SKY-BLUE

: GREEN-YELLOW (Earth)

: WHITE

SJ-P63M/63M SJ-P68M/68M

13

Figure W-4. Electric Accessories Layout (SJ-58M,63M,68M)

SJ-P58M/58M

1

2

3

4

5

6

7

8

9

10

11

12

13

1. Resistance which is not specified : 5% 1/8W

2. Rated voltage of

thecondenserwhich is not specified : 25V

[ NOTE ]

5

3

7

1

3

2

1

3

2

CN1

CN3

CN2

CN4

SW

2A

F-FM

PC

(PANEL PWB)

(MAIN PWB)

(A/D)

D5

D4

R1 R2 R3

R5

2.2K

R21

(1/2W)

680

C7

0.1

µ

R4

10K

R7

1K

R12

2.2K

R10

2.2K

R8

10K

4.7K R20

1M R6

RS1

RS2

RS3

R18

10K

R14

1K

R16

10K

R17

(1/2W)

1.8

R11

1K

R9

1K

R13

4.7K

R15

4.7K

PC1

PC123

CF1 CST4.00MGW

TMP47C241N

INPUT VOLTAGE

D6

D3

VRS1

C13

0.1

µ

C15

100

µ

10V

C10

1

µ

50V

C9

0.1

µ

VRS2

Q7

KRA101M

Q5

KRA101M

Q4

KRC101M

Q3

KTA1046

Q6

KRA101M

Q1

KRA101M

Q2

KRC101M

C2

2200

µ

35V

R19

OPEN

C16

0.1

µ

C18

0.1

µ

C19

1000

µ

25V

C8

0.1

µ

C6

0.1

µ

C4

0.1

µ

C20

100

µ

10V

C17

100

µ

10V

12V

5V

G

IIOO

G

HS

IC2IC1

IC4

7812 7805

C3

0.1

µ

50V

TRNS IN4005E

PST993E

IC3

D1

IN4007E

D2

ISS270A

D7

ISS270A

ZD1

LED1

C1

0.1

µ

C11

0.1

µ

C12

0.1

µ

C5

1

µ

50V

13

2

VAREF

R40(AINO)

R41(AIN1)

R42(AIN2)

R43(AIN3)

R71(WT0)

R80(INT2)

R81(T2)

R82(INT1)

P10

P11

P12

P13

VSS

VDD

K03

K02

K01

K00

HOLD

RESET

XOU

XIN

TEST

R92

R91

R90

P20

220 240V

120V

110 120V

RS1,2,3=43K(1/2W), RS3=OPEN, VRS1,2=560V

RS1,2,3=18K(1/2W), RS3=10K(1/8W), VRS1,2=270V

RS1,2,3=18K(1/2W), RS3=SHORT,

VRS1,2=270V

250V

PC

:

PLASMACLUSTER UNIT

(IONIZER-K)

SJ-P63M/63M SJ-P68M/68M

Figure W-5. Circuit Diagram (Only for SJ-P58M,P63M,P68M)

14